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Cover sheet

Library with Faceplates for


Controlling a SINAMICS G120 Drive
with a SIMATIC S7-1200/300/400
Controller
Library Faceplates_G120
Library Description April 2013

Applications & Tools


Answers for industry.

Siemens Industry Online Support


This article is taken from the Siemens Industry Online Support. The following link
takes you directly to the download page of this document:
http://support.automation.siemens.com/WW/view/en/63042779
Caution
The functions and solutions described in this article confine themselves to the
realization of the automation task predominantly. Please take into account
furthermore that corresponding protective measures have to be taken up in the
context of Industrial Security when connecting your equipment to other parts of the
plant, the enterprise network or the Internet. Further information can be found
under the Entry ID 50203404.

Copyright Siemens AG Copyright-2012 All rights reserved

http://support.automation.siemens.com/WW/view/en/50203404

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Blocks of the Library

Working with the Library

Bibliography

History

Copyright Siemens AG Copyright-2012 All rights reserved

SIMATIC
Faceplates_G120

Library Overview

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Warranty and Liability

Warranty and Liability


Note

The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Application
Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These application examples do not
relieve you of the responsibility to use safe practices in application, installation,
operation and maintenance. When using these Application Examples, you
recognize that we cannot be made liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these
Application Examples at any time without prior notice.
If there are any deviations between the recommendations provided in these
application examples and other Siemens publications e.g. Catalogs the
contents of the other documents have priority.
We do not accept any liability for the information contained in this document.

Copyright Siemens AG Copyright-2012 All rights reserved

Any claims against us based on whatever legal reason resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this Application Example shall be excluded. Such an exclusion shall
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life,
body or health, guarantee for the quality of a product, fraudulent concealment of a
deficiency or breach of a condition which goes to the root of the contract
(wesentliche Vertragspflichten). The damages for a breach of a substantial
contractual obligation are, however, limited to the foreseeable damage, typical for
the type of contract, except in the event of intent or gross negligence or injury to
life, body or health. The above provisions do not imply a change of the burden of
proof to your detriment.
Any form of duplication or distribution of these Application Examples or excerpts
hereof is prohibited without the expressed consent of Siemens Industry Sector.

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Table of Contents

Table of Contents
Warranty and Liability ................................................................................................. 4

Copyright Siemens AG Copyright-2012 All rights reserved

1 Library Overview ..................................................................................................... 6


1.1 User Scenario ............................................................................................ 6
1.2 Block diagram ............................................................................................ 7
1.3 Hardware and software requirements ....................................................... 8
2 Blocks of the Library .............................................................................................. 9
2.1
Block list ............................................................................................... 9
2.2
Explanation of the controller block ....................................................... 9
2.2.1
Calling FB PZD_G120_Tel_352 ........................................................ 9
2.2.2
Functionality of FB PZD_G120_Tel_352 ......................................... 12
2.3
Explanation of the operator panel blocks ........................................... 12
2.3.1
Toolbar ............................................................................................... 12
2.3.2
Screen Faceplate_G120_start ......................................................... 13
2.3.3
Screen Faceplate_G120_CTW1/STW1........................................... 16
2.3.4
Screen Faceplate_G120_data ......................................................... 18
2.3.5
Screen Faceplate_G120_safety ...................................................... 20
2.3.6
HMI tags Faceplate_G120_variables .............................................. 20
2.3.7
VB Script Faceplate_G120_VBFunction .......................................... 21
3 Working with the library ....................................................................................... 22
3.1 Preparation .............................................................................................. 22
3.2 Integrating the library into STEP 7 .......................................................... 24
3.3 Integrating the library blocks into STEP 7 ............................................... 25
4 Related Literature ................................................................................................. 28
4.1 Bibliography ............................................................................................. 28
4.2 Internet Link Specifications ..................................................................... 28
5 History .................................................................................................................... 28

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1 Library Overview

Library Overview
This document describes the Faceplates_G120 block library. The block library
provides you with tested code with clearly defined interfaces. They can be used as
a basis for your task to be implemented.
A key concern of the document is to describe

all blocks of the block library

the functionality implemented through these blocks

Furthermore, this documentation shows possible fields of application and helps you
integrate the library into your STEP 7 project using step-by-step instructions.

1.1

User Scenario

Copyright Siemens AG Copyright-2012 All rights reserved

The blocks included in the TIA Portal V12 library Faceplates_G120 enable fast
and easy operation of a SINAMICS G120 drive.
Figure 1-1: Overview User Scenario

SINAMICS G120

S7-1200/300/400

PROFINET

TP700 Comfort

PROFINET

PROFIBUS
Motor

Apart from a function block for the SIMATIC Controller used, the library includes a
number of faceplates for integration into a SIMATIC operator panel (HMI). With
these faceplates the user is able to influence a drive using easy-to-use and clearly
designed user interfaces.

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1.2

Block diagram
The block diagram of the Faceplates_G120 library is shown below.
Figure 1-2: Block diagram

HMI

Faceplates

Copyright Siemens AG Copyright-2012 All rights reserved

Operation of the
drive

DB
Process data

FB

Process data communication


The SINAMICS drive and the SIMATIC controller communicate through the
process data. Process data is transferred cyclically, which means in each bus
cycle. In this process the controller used transmits a control word and a setpoint
value to the SINAMICS drive and receives a status word and several actual values.
Standard frame 352 should be used on the drive side in order to enable maximum
exchange of information between controller and drive.
When using the free frame configuration, make sure that the first six words of the
process data correspond to the structure of standard frame 352.

Note

For information on process data communication and structure of the standard


frames, please refer to the documentation of the SINAMICS G120 drive used.

Blocks for controller and operating panel


The function block (FB) and the user interfaces for the operating panel used in the
controller are part of the Faceplates_G120 library and will be described in detail in
the following chapters.

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1.3

Hardware and software requirements

Requirements for this library


The following hardware and software requirements must be met in order to use the
functionality of the library described in this document:
Hardware

Copyright Siemens AG Copyright-2012 All rights reserved

Table 1-1: Required hardware


No.

Component

Order number

Qty.

Alternative

SIMATIC S7-300 CPU

6ES731

SIMATIC S7-1200/400 CPU

SIMATIC TP700
Comfort Panel

6AV2124-0GC01-0AX0

Larger Comfort Panels with


image adaptation

SINAMICS CU240E-2
PN-F

6SL3244-0BB13-1FA0

similar control unit

SINAMICS PM240

6SL3224-0BE22-2UA0

similar power module

Software
Table 1-2: Required software
No.

Component

Order number

Qty.

SIMATIC STEP 7 Professional V12

6ES7882-1AA02-0YA5

SIMATIC WinCC Professional V12

6AV2103-0AA02-0AA7

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2 Blocks of the Library

Blocks of the Library


This chapter lists and explains all Faceplates_G120 library blocks.

2.1

Block list
The following tables list all blocks that are part of the Faceplates_G120 library.
Table 2-1: List of STEP 7 blocks
Symbol
PZD_G120_Tel_352

Copyright Siemens AG Copyright-2012 All rights reserved

Table 2-2: WinCC blocks list


Symbol
Faceplate_G120_start
Faceplate_G120_CTW1 / STW1
Faceplate_G120_data
Faceplate_G120_safety
Faceplate_G120_variables
Faceplate_G120_VBFunction

2.2

Explanation of the controller block

2.2.1

Calling FB PZD_G120_Tel_352
Function block PZD_G120_Tel_352 sets up the communication to the SINAMICS
G120 (SINAMICS G120D) drive and prepares the data received and the data to
transmit. This block is called at cyclic intervals in operation block (OB) 1.

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Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-1: Call of function block

Input parameters
Table 2-3: Input parameters
Parameter

Data type

Description

address

Int

Address of SINAMICS G120

ON_OFF1

Bool

Control word 1;Bit 0: Switching the drive on/off

OFF2

Bool

Control word 1;Bit 1: Electronic stop of the drive

OFF3

Bool

Control word 1;Bit 2: Drive fast stop

enable_operation

Bool

Control word 1;Bit 3: Enable operation

release_RFG

Bool

Control word 1;Bit 4: Release ramp-function generator

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Parameter

Data type

Description

enable_RFG

Bool

Control word 1;Bit 5: Continue ramp-function generator

enable_setpoint

Bool

Control word 1;Bit 6: Enable setpoint speed value

acknowledge

Bool

Control word 1;Bit 7: Acknowledge malfunction

CTW_bit_08

Bool

Control word 1;Bit 8

CTW_bit_09

Bool

Control word/ 1;Bit 9

PLC_is_master

Bool

Control word 1;Bit 10: Master control by PLC

direction_reversal

Bool

Control word 1;Bit 11: Direction reversal (setpoint)

CTW_bit_12

Bool

Control word 1;Bit 12

MOP_up

Bool

Control word 1;Bit 13: Motor potentiometer higher

MOP_down

Bool

Control word 1;Bit 14: Motor potentiometer lower

CTW_bit_15

Bool

Control word 1;Bit 15

activate_manual_mode

Bool

Switching the operating mode

speed_setpoint

Real

Setpoint speed value of the drive

reference_speed_P2000

Real

Reference speed / reference frequency

reference_current_P2002

Real

Reference current

reference_torque_P2003

Real

Reference torque

Output parameters
Table 2-4: Output parameters
Parameter

Data type

Description

ready_for_switching_on

Bool

Status word 1;Bit 0: Drive ready for switching on

ready_for_operation

Bool

Status word 1;Bit 1: Drive is ready for operation

operation_enabled

Bool

Status word 1;Bit 2: Operation enabled

fault_active

Bool

Status word 1;Bit 3: Fault is active

OFF2_inactive

Bool

Status word 1;Bit 4: Coast-down active (OFF2)

OFF3_inactive

Bool

Status word 1;Bit 5: Fast stop active (OFF3)

closing_lockout_active

Bool

Status word 1;Bit 6: On inhibit active

alarm_active

Bool

Status word 1;Bit 7: Alarm active

speed_deviation_in_tol

Bool

Status word 1;Bit 8: Deviation setpoint / actual speed

PLC_control_requested

Bool

Status word 1;Bit 9: Control through PLC required

comp_speed_reached

Bool

Status word 1;Bit 10: Maximum speed reached

limit_reached

Bool

Status word 1;Bit 11: I, M, P limit reached

holding_brake_open

Bool

Status word 1;Bit 12: Holding brake open

alarm_motor_overtemp

Bool

Status word 1;Bit 13: Overtemperature warning alert


Motor

rotating_right

Bool

Status word 1;Bit 14: Motor clockwise rotation

no_thermal_overload

Bool

Status word 1;Bit 15: Converter overload warning

actual_speed

Real

Current speed of the motor

actual_current

Real

Current electrical current

actual_torque

Real

Current torque

actual_alarm

Word

Current alarm of the drive

actual_fault

Word

Current fault of the drive

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2.2.2

Functionality of FB PZD_G120_Tel_352
Function block PZD_G120_Tel_352 performs two tasks:

Establishing the communication between controller and drive

Processing the received data and preparing data to be sent

Establishing the communication between controller and drive


The process data communication between the SIMATIC S7-1200/300/400
controller and the SINAMICS G120 drive is carried out in the controller with
standard functions (SFC), the following blocks being used:

Copyright Siemens AG Copyright-2012 All rights reserved

Note

SFC 14 DPRD_DAT for receiving the drive data

SFC 15 DPWR_DAT for sending data to the drive

For more information on the communication with DP standard slaves please


refer to the STEP 7 Online help (TIA Portal) V12.

Processing the received data and preparing data to be sent


The data received from the drive is supplied to the function block interface. The
interface or an operator panel receives the data to be sent to the drive and
forwards the data to the drive.

2.3

Explanation of the operator panel blocks

2.3.1

Toolbar
The following table lists all the buttons of the HMI operator display toolbar.

Table 2-5: Icons used


Icon

Description
Switch to the start screen

Finish runtime of the operator panel

Switch language between:


German (Germany)
English (USA)
Switch to the next image

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Icon

Description
Switch to the previous image

Switch to the display of the safety control word and the safety status word

Switch mode between:


Manual (input via HMI possible)
Automatic (controlling via block interface)
Display the message text of the current warning

Copyright Siemens AG Copyright-2012 All rights reserved

Display the message text of the current fault

2.3.2

Screen Faceplate_G120_start
This faceplate has been defined as the start screen. This means that after the
project has been loaded into the operator panel, this screen will be the first to be
displayed.
Figure 2-2: Start screen with activated safety data exchange

Input parameters
The following parameters must be entered in the start screen:

Number of the instance data block

Offset of the message (telegram) data

I/O address of the inverter

I/O address of the safety message frame (optional)

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Number of the instance data block


The number of the instance data block to be entered ist the number of the data
block that contains the data of the PZD_G120_Tel_352 function block.
Offset of the message data
The offset of the message data is the number of bytes, after which, in an instance
or multi-instance data block, the interface data of the PZD_G120_Tel_352 starts.
If a separate instance data block is used for every call of function block
PZD_G120_Tel_352, the offset will be zero.
Multi-instance is an option to reduce the number of required instance data blocks in
case several calls of function block PZD_G120_Tel_352 are used. In this case
function block PZD_G120_Tel_352 is called in a different function block, the
interface of which includes the entire data of the PZD_G120_Tel_352 function
blocks called.

Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-3: Calling the PZD_G120_Tel_352 als multi-instance

The above figure shows the calling of function block PZD_G120_Tel_352 in a


function block with the name call_PZD_G120_Tel_352. In its instance data block,
the PZD_G120_Tel_352 block data starts from byte 8. In this case the number
eight must be entered as the offset of the message data in screen
Faceplate_G120_start.

Note

For more information on multi-instance, please refer to the STEP 7 Online help
(TIA Portal) V12.

Inverter address when using a SIMATIC S7-300/400 controller


If you are using a SIMATIC S7-300/400 controller, enter the start of the I/O address
range that was assigned during the configuration of the Siemens message 352 of
the SINAMICS G 120 drive in STEP 7 as the inverter address.
In the example shown in the figure below, the value 256 must be entered as the
inverter address.

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Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-4: Configuration of SINAMICS G120 for S7-300/400

Inverter address when using a SIMATIC S7-1200 controller


If you are using a SIMATIC S7-1200 controller, enter the hardware identifier of
Siemens message 352 as the inverter address. This can be found in the system
constants.
In the example shown in the figure below, the value 279 must be entered as the
inverter address.
Figure 2-5: Configuration of SINAMICS G120 for S7-1200

I/O address of the safety message frame (optional, only for S7-300/400))
Enter the start of the I/O address range that was assigned during the configuration
of PROFISafe message 30 of the SINAMICS G 120 drive in STEP 7 as the I/O
address.
In the example shown in figure 2-4, the value 100 must be entered as the I/O
address of the safety message frame.

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2.3.3

Screen Faceplate_G120_CTW1/STW1
The screen Faceplate_G120_CTW1/STW1 shows control word 1 and status word
1 of the SINAMICS G120 drive. A distinction must be made between manual and
automatic mode.

Manual mode
In manual mode the individual parameters of the control word can be switched via
the operator panel. During this process, a control word created internally in function
block PZD_G120_Tel_352 will be sent to the drive.

Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-6: Display of the control word and status word in manual mode

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Automatic mode
In automatic mode, control word 1 is merely displayed. These are the values that
are applied as input parameters at the interface of function block
PTD_G120_Tel_352 as Bool variables. Influencing these values via the operator
panel is not possible in automatic mode.

Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-7: Display of the control word and status word in automatic mode

In both modes, status word 1 is merely displayed and corresponds to the output
parameters in function block PZD_G120_Tel_352of the BOOL data type.

CAUTION

Switching between manual and automatic mode is done without checking


the operating state of the drive.

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2.3.4

Screen Faceplate_G120_data
The screen Faceplate_G120_data shows the following information:

Display or input of the setpoint speed of the drive

Current fault and warning message

Setpoint speed value in [rpm]

Current actual value in [A]

Torque actual value in [Nm]

In addition, the motor can be started and pending faults can be acknowledged from
this screen.

Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-8: Display of setpoint and actual values during fault-free operation

Entering the setpoint speed value is possible in manual mode only. In automatic
mode, only the value of the input parameter speed_setpoint of function block
PZD_G120_Tel_352 is displayed and transmitted to the drive.
Reference parameters for displaying the actual values
The data received by the drive must be calculated using reference values in order
to be able to display the actual values with the corresponding units. These
reference values are provided by the drive in the form of parameter values.
The values of these reference parameters must be provided to the corresponding
input parameters of function block PZD_G120_Tel_352.

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Table 2-6: Reference parameters


Drive parameters

Input parameters at the FB

Starting value

P2000 reference frequency

reference_speed_P2000

1500.0

P2002 reference current

reference_current_P2002

0.0

P2003 reference torque

reference_torque_P2003

0.0

Display of fault and warning messages


If a fault or warning is active, the corresponding error code will be displayed.

Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-9: Display of the current fault and warning message

If the corresponding information button is pressed, an information on the current


warning or fault will be displayed.

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2.3.5

Screen Faceplate_G120_safety
The screen Faceplate_G120_safety shows safety control word 1 and safety
status word 1 of the SINAMICS G120 drive. This information is transmitted via
PROFIsafe message 30.

Copyright Siemens AG Copyright-2012 All rights reserved

Figure 2-10: Display of the safety control and status words

In screen Faceplate_G120_safety it is not possible to influence the tags


displayed.
This display is optional and can only be achieved with safety data exchange
available.

2.3.6

HMI tags Faceplate_G120_variables


The tag table Faceplates_G_120_variable contains all tags required for using the
faceplates. Tags include both internal tags and tags referring to a controller.
Figure 2-11: Excerpt from the tag table

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For tags the storage location of which is in a used controller, the name of the
connection must be given. It is the name of the HMI connection between controller
and operator panel. In the above tag table Faceplate_G120_variables the name
of the connection was chosen to be Faceplate_G120_contact.

2.3.7

VB Script Faceplate_G120_VBFunction
The VB Script included in the Faceplates_G120 library under the name
Faceplate_G120_VBFunction is used for calculating the addresses of the tags the
storage location of which is on the controller used.

For more information on VB scripts, please refer to the STEP 7 Online help (TIA
Portal) V12.

Copyright Siemens AG Copyright-2012 All rights reserved

Note

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3 Working with the library

Working with the library


This chapter includes instructions for integrating the Faceplates_G120 library
into your STEP 7 project and instructions for using the library blocks.

3.1

Preparation

Copyright Siemens AG Copyright-2012 All rights reserved

The following conditions must be met in order to use the Faceplates_G120


library:

Error-free configuration of the SIMATIC controller and the SINAMICS G120


drive with the associated communication connection

Identical input and output addresses of the SINAMICS drive

Activation of the German and English language in WinCC TIA V12

Correct name assignment of the HMI connection

Configuration of controller and drive


Fault-free configuration of the SIMATIC Controller with a SINAMICS G120 drive is
the prerequisite for using the Faceplates_G120 library.

Note

The application Connecting a SINAMICS G120 Drive to an S7300/400 CPU in


TIA Portal with Entry ID. 60140921 can be taken as an example for creating the
required configuration.

Address assignment of the drive


With the use of a SIMATIC S7-300/400 controller the input and output addresses of
the SINAMICS G120 drive must be identical. This setting is made in the hardeware
configuration and is illustrated in figure 2-4.

Language settings in WinCC TIV V12


The faceplates of the Faceplates_G120 library are bilingual. Therefore the
following languages must be set as project languages:

German (Germany)

English (USA)

After the required selection the languages must be activated in the Runtime
settings.

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Figure 3-1: Activation of the languages in Runtime

Name assignment of the HMI connection


As described in chapter 2.2.7, the name of the HMI connection has been assigned
to be Faceplate_G120_contact in the tag table.

Copyright Siemens AG Copyright-2012 All rights reserved

Figure 3-2: Name assignment of the HMI connection

In case a different name is to be used for the HMI connection, it must be corrected
in the Faceplate_G120_variables tag table. Otherwise there will be no correct
translation of the HMI project.

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3 Working with the library

3.2

Integrating the library into STEP 7


The table below lists the steps for integrating the Faceplates_G120 library into
your STEP 7 project.

Table 3-1: Instructions for integrating a global library


Action

In the Global Libraries palette, click on Open


global library in the toolbar or select Global
libraries > open library... in the Options menu.

The dialog Open global library opens.

Select the global library that you wish to open.

Click Open.
The selected global library is opened and
inserted into the palette "Global Libraries.

Copyright Siemens AG Copyright-2012 All rights reserved

No.

Note

24

Note

For more information on working with libraries, please refer to the STEP 7 Online
help (TIA Portal) V12.

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3.3

Integrating the library blocks into STEP 7


The table below lists the steps for integrating the blocks of the Faceplates_G120
library into your STEP 7 program.

Copyright Siemens AG Copyright-2012 All rights reserved

Table 3-2: Integrating the library blocks


No.

Action

Open the copy templates in the


library.

Drag function block


PZD_G120_Tel_352 into the
program blocks folder of your
SIMATIC controller.

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Note

25

3 Working with the library

Copyright Siemens AG Copyright-2012 All rights reserved

No.

26

Action

Now the function block


PZD_G120_Tel_352 can be
called in organization block 1,
for example.

Open the project of the operator


panel and drag the screen
objects from the library into the
screens folder.

Drag the tag table


Faceplate_G120_variables
into the HMI tags folder.

Note

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Copyright Siemens AG Copyright-2012 All rights reserved

3 Working with the library

No.

Action

Drag the VB Script


Faceplate_G120_VBFunction
into the Scripts folder.

The project can now be loaded


to the controller and the
operator panel.

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Note

27

4 Related Literature

Related Literature

4.1

Bibliography
This list is not complete and only represents a selection of relevant literature.
Table4-1

Copyright Siemens AG Copyright-2012 All rights reserved

Topic

4.2

Title

/1/

STEP7
SIMATIC S7-300/400

Automation with STEP7 in STL and SCL


Author: Hans Berger
Publicis Publishing
ISBN: 978-3-89578-412-5

/2/

STEP7
SIMATIC S7-300

Automating with SIMATIC S7-300 inside TIA Portal


Author: Hans Berger
Publicis Publishing
ISBN: 978-3-89578-382-1

/3/

STEP7
SIMATIC S7-400

Automating with SIMATIC S7-400 inside TIA Portal


Author: Hans Berger
Publicis Publishing
ISBN: 978-3-89578-383-8

/4/

STEP7
SIMATIC S7-1200

Automating with SIMATIC S7-1200


Author: Hans Berger
Publicis Publishing
ISBN: 978-3-89578-385-2

Internet Link Specifications


This list is not complete and only represents a selection of relevant information.
Table4-2
Topic

Title

\1\

Link to this
document

http://support.automation.siemens.com/WW/view/en/63042779

\2\

Siemens Industry
Online Support

http://support.automation.siemens.com

History
Table 5-1
Version
V1.0

28

Date
04/2013

Modifications
First version

Faceplates fr SINAMICS G120


V 1.0, Entry ID: 63042779

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