Konica 7060 All Manuals..

7060 SERVICE MANUAL
.SECOND EDITION DECEMBER 1998

J

ADF

---~

o -EJ- ~

LeT -1000 tray

CONTENTS

CONTENTS

I-fj'

REVISION HISTORY ...........................................•........•.... vii SAFETY PRECAUTIONS ...............•........•......................•... ix

SAFETY CIRCUITS ..........................................................•. xi

705017060 DIFFERENCES ..........•........................•.•......••. xiii

MAIN BODY

OUTLINE AND COMPOSITION 1-1

IMAGE READ MECHANISM 1-2

Outline ..................•..•....................................•............ 1-2

IMAGE PROCESSING ..............................................•...... 1-3

. Outline ...•.... ......•.........•..•..... 1-3

Analog Processing 1-3

AID Conversion .........................................•................ 1-3

Shading Correction 1-3

Brightness/Density Conversion .....................•............ 1-4

AES Processing 1-4

Text/Dot Pattern Identification 1-4

Filtering ........................•.............................................. 1-4

Magnification Processing 1-5

Reversal Processing 1-6

Copy y Correction .....•................................................. 1-6

Selector, SGU ...•........................................................ 1-6

Write Density Control 1-6

Error Diffusion Processing 1-6

Image Compression Processing 1-6

Memory ...................•.................................................. 1-6

Two-Beam Ccontrol 1-6

IMAGE WRITE .....................................................•........... 1-7

Outline 1-7

Collimator Lens 1-8

Beam Combining Prism 1-8

Compression Prism 1-8

Fine Adjustment Prism .................•............................. 1-8

Polygon Mirror : ................•.................................. 1-8

f9 Lens ....................•.................................................. 1-8

Cylindrical lenses ...................................•.................. 1-9

Index Sensor .....................................................•........ 1-9

IMAGE FORMATION 1-10

Charging ; 1-10

Exposure 1-10

Developing 1-10

Transfer 1-10

Separation -: 1-11

Cleaning 1-11

PCl 1-11

SYSTEM OUTLlNE 1-13

PRODUCT CONFIGURATOR 1-14

PRODUCT SPECIFICATI,ONS 1-15

CENTER CROSS-SECTlbN 1-17

DRIVE SYSTEM DIAGRAM 1-18

Main Drive 1-18

Drum/Developing Drive 1-19

Paper Feed Drive 1-20

ADU Paper Feed/Conveyance Drive 1-21

ADU Paper Exit/Conveyance Drive ..................••.....• 1-22

1000 Tray Paper Feed/Conveyance Drive 1-23

1500 Tray Paper Feed/Conveyance Drive .•............. 1-24

EXTERNAL SECTION 1-25

Composition ....................................•........................ 1-25

Disassembly and Reassembly ..............•.................. 1-25

DRIVE SECTION 1-28

Composition 1-28

Mechanisms 1-28

Disassembly and Reassembly 1-28

M1 (Main) Control 1-30

M4 (Drum) Control 1-30

READ SECTION : 1-31

Composition 1-31

Mechanisms 1-31


M12 (Optics Drive) Control 1-37

Exposure Control 1-41

Original Read Control 1-42

APS Control 1-42

AES Control 1-44

WRITE UNIT 1-45

Composition 1-45

Mechanisms 1-46


M5 (Polygon) Control 1-48

Image Write Control 1-50

DRUM UNIT 1-53

Composition 1-53

Mechanisms 1-53


PCLlTSL Control 1-57

Separation Claw Control 1-57

Paper Guide Plate Control 1-58

CORONA UNIT SECTION 1-59

Composition 1-59

Mechanisms ; 1-59


Charging Control 1-64

Transfer/Separation Control 1-65

M7 (Charging Wire Cleaning) Control 1-66

M8 (Transfer/Separation Wire Cleaning) Control 1-67

DEVELOPING UNIT 1-68

Composition 1-68

Mechanism 1-68

Disassembly/Assembly : ; 1-69·

M3 (Developing Drive) Control 1-71

M35 (Agitator Screw) Control 1-72

Developing Bias Control 1-72

Toner Density Control 1-73

Dmax Control 1-74

iii

Revised 12/98

Gradation Correction Control .•.............................•... 1-75

FM30 (Developing Suction) Control : 1-76

TONER SUPPLY UNIT .; ~ 1-77

Composition ; 1-77

Mechanisms 1-77


Toner Level Detection Control 1-79

CLEANINGfTONER RECYCLE UNIT 1-80

Composition 1-80

Mechanisms : 1-80


MC10(Cleaner) Control ; 1-83

PAPER FEED UNIT 1-84

Composition 1 .. 84

Mechanisms 1-84

Disassembly and Reassembly 1·86

Paper Feed Control 1-97

Paper Up/down Control 1·99

Paper Size Detection Control 1-100

No Paper Detection Control 1-102

LCT·1 000 TRAY PAPER FEED/CONVEYANCE SECTION 1-103

Composition 1-103

Mechanisms 1-103

Disassembly and Reassembly ; 1-104

1000 Tray Paper Feed/No Paper Detection Control 1-107

LCT·1500 TRAY PAPER FEED/CONVEYANCE SECTION 1-108

Composition ;; 1-108

Mechanisms , 1-108


1500 Tray Paper Feed/No Paper Detection Control 1-112

LCT PAPER TRAY SECTION 1-113

Composition ;.; 1-113

Mechanisms , , 1-113

Disassembly and Reassembly 1·114

Tray Up/Down Control ,., 1·117

ADU PAPER E~IT/CONVEYANC~SECTION 1-118

Composition , ; ; 1-118

M,echanisms 1·118

Disassembly and Reassembly ;.,. ; 1-119

Setect9f .Guiqe , 1-120

AOt,J. Cooling.F~n Control, , ; 1-121

ADU PAPER FEED/CONVEYANCESECTION 1-122

Compositipn ; ; ' .. 1 ; 1-122

Mechi:!nisms \.; 1-122

Disassembly and Assembly 1-124

Paper Feed/Reversal Control ,.i 1-128

Conveyance Control ,.... 1-129

CONVEYANCE SECTION 1-130

Oomposltion ,: ; 1-130

Mechanis.ms 1-130

Disassembly and Reassembly ",' , 1-131

FM14 (Conveyance Suction) Control ; 1-133

SD5 (Conveyance) Control 1-133

Revised 12198

FIXING UNIT 1-134

Composition : ; .. 1-134

Mechanisms ;., 1-134

Disassembly and Peassembly 1-135

Fixing Temperature Control : 1-146

OTHER KINDS OF CONTROL 1-148

Parts Through Which Current Flows When !he Ma~ Switch is T umed OFF.............. .1-148

Parts That Operate Whenlhe Main Switch is~urned ON 1-148

Cooling Fan Control : 1 ~ 149

Operation Panel Control 1-151

Counter Control 1-152

Option Control 1·153

DIAGRAMS

ELECTRICAL PARTS LAYOUT DRAWING 2·1

CONNECTOR LAYOUT DRAWING : 2·4

OVERALL WIRING DIAGRAM ; .. 2·7

CONTROL.BOARDCIRCUIT DIAGRAM 2·25

OPERATION BOARD/1 CIRCUIT DIAGRAM ;;: 2-42

OPERATION BOARD/2 CIRCUIT DIAGRAM 2·45

OP.ERATION,BOARD/3 CIRCUIT DIAG.RAM ; 2·46

DRUM 130ARD CIRCUIT,DIAGRAM " 2·46

TONER CONTROl. SENSQRBOARD CIRCUlI DIAGRAM 2-47

TIMING CHARTS

7060 TIMING CHART (8.5Xl1, LIFE SIZE, lWOCOPIES, UPPER PAPER FEED) 3-1

7060 ADU TIMING CHART (8.5Xll, rNa ORIGINALS; TWo SHEEtS SET) 3·2

JAM LIST

JAM LIST .: 4·1

Paper Jam 4·1

Trouble : 4·9

LIST OFCOME-OUT CONNECTOR(REFEFIENCE ONLy) 4·16

Paper Jamming 4·16

Trouble : : .. 4·17

Others ~ ~ 4·18

ADJUSTMENT

HOW TO USE THE ADJUSTMENT SECTION .. ; 5·1

Structure .i, ; ~ ; 5-1

ADJUSTMENTS WHEN REPLACING PARWS; 5·1

SETTING·AND ADJUSTMENT WITH P FUNCTION 5-3

Setting Method of P Function .: ,' : 5-3

Checking the Printer Count ;;;~ ;<.' 5-3

Checking the Total Count.. : ,.;.; : .. ;; 5·3

Checking the PM Count/Starting Da.fe ; 5·3

Checking the Drum Count : : ! , 5-3

Checking the Developing Count :.".; 5·3

Checking the Density Shift (Text/Photo) ;.'". 5·3

Checking the Density Shift (Teld) , :J.:5·4

, Checking the Density Shift (Photo) ~; 5·4

Checking the Density Shift (Increase' Contrast) 5·4

Printing User .Data ; : , 5-4

Touch Screen Misalignmenb 5-5

iv

CONTENTS

DIAGNOSTICS

25 MODE 6-1

Setting Method 6-1

Setting Software DIP SW 6-1

Software Switch List 6-3

Setting Tray Size 6-9

PM Count Reset 6-10

Setting PM Cycle 6-10

Data Collection 6-11

Copy Count by Parts to be Replaced 6-17

Setting Key Operator Password 6-20

Setting EKC Master Key Code 6-21

Setting Weekly Timer Master Key Code 6-22

Specifying Phone Number of Service Center 6-22

Setting and Displaying Serial Number 6-23

Displaying ROM Version 6-24

Mode Adjust Item List.. 6-25

36 MODE 6-26

Setting Method ·6-26

Charging Corona Current Adjustment 6-26

Transfer Current Adjustment 6-26

Separation (AC) Current Adjustment 6-26

Separation (DC) Current Adjustment 6-26

Developing Bias Adjustment 6-26

Charging Grid Voltage Adjustment.. 6-27

Drum Clock / Horizontal Adjustment 6-28

Restart Timing Adjustment 6-30

Paper Feed Loop Adjustment 6-31

Leading Edge Original Erasure Adjustment 6-32

Optics Brake Adjustment 6-32

Centering Adjustment 6-33

Laser Adjustment 6-35

RADF Original Stop Position Adjustment 6-38

Resetting Standard Data 6-39

Running Test Mode 6-39

Test Pattem Output 6-40

Test Pattern Density Setting 6-51

Service Data Output 6-51

47 MODE

Multi Mode Setting Method 6-53

Initial Setting ~ 6-55

Adjustment Mode List 6-55

L Detection Adjustment 6-55

Dmax Level Correction 6-56

Gamma Correction Level Adjustment 6-56

Input Check List 6-57

Output Check List 6-59

OTHER ADJUSTMENT 6-63

Adjustment for Centering Error 6-63

SERVICE

SERVICE SCHEDULE 7-1

Service Schedule 7-1

Maintenance Items 7-2

Periodic Check: Main Body 7-8

Periodic Check (I): RADF (DF-310) 7-11

Periodic Check: FS-103A : 7-11

Periodic Check: LT-351 ; 7-11

Actual Count Replacement Parts 7-12

COPY MATERIALS , 7-13

Maintenance Kit Construction 7-13

SERVICE MATERIALS LIST 7-15

SPECIAL TOOLS LIST 7-16

v

Revised 12198

This page left blank intentionally.

Revised 12198

vi

CONTENTS

CONTENTS

REVISION HISTORY vii

SAFETY PRECAUTIONS ix

SAFETY CIRCUITS xi

7050/7060 DIFFERENCES xiii

MAIN BODY

SYSTEM OUTLINE 1-13

PRODUCT CONFIGURATOR 1-14

PRODUCT SPECIFICATIONS 1-15

DIAGRAMS

ELECTRICAL PARTS LAYOUT DRAWING 2-1

CONNECTOR LAYOUT DRAWING 2-4

OVERALL WIRING DIAGRAM 2-7

TIMING CHARTS

7060 TIMING CHART (M, LIFE SIZE, rNa COPIES, UPPER PAPER FEED) , 3-1

7060 ADU TIMING CHART (A4, TWO ORIGINALS, TWO SHEETS SET) 3-2

JAM LIST

JAM LIST 4-1

Paper Jam 4-1

Trouble 4-10

LIST OF COME-OUT CONNECTOR(REFERENCE ONLY) 4-17

Paper Jamming 4-17

Trouble . 4-17

Others 4-19

ADJUSTMENT

HOW TO USE THE ADJUSTMENT SECTION 5-1

Structure 5-1

ADJUSTMENTS WHEN REPLACING PARTS 5-1

SETTING AND ADJUSTMENT WITH P FUNCTION 5-3

Setting Method of P Function 5-3

Checking the Total Count 5-3

Checking the PM Count/Starting Date 5-3

Checking the drum count 5-3

Checking the developing count 5-3

Checking the density shift (text/photo) 5-3

Checking the density shift (text) 5-4

Checking the density shift (photo) 5-4

Checking the density shift (Increase contrast) 5-4

Printing user data 5-4

DIAGNOSTICS

25 MODE 6-1

Setting Method 6-1

Setting Software DIP SW 6-1

Setting Tray Size 6-8

PM Count Reset 6-9

Setting PM Cycle 6-9

~/ Data Collection 6-10

Copy Count by Parts to be Replaced 6-16

Setting Key Operator Password 6-18

Setting EKC Master Key Code 6-19

Setting Weekly Timer Master Key Code 6-20

Specifying Phone Number of Service Center 6-21

Setting and Displaying Serial Number 6-22

Displaying ROM Version 6-23

Mode Adjust Item List _ 6-24

36 MODE 6-25

Setting Method 6-25

Charging Corona Current Adjustment 6-25

Transfer Current Adjustment 6-25

Separation (A C) Current Adjustment 6-25

Separation (DC) Current Adjustment 6-25

Developing Bias Adjustment 6-25

Charging Grid Voltage Adjustrnent... 6-26

Drum clock / Horizontal Adjustment 6-27

Restart Timing Adjustment 6-29

Paper Feed Loop Adjustment 6-30

Leading Edge Original Erasure Adjustment 6-31

Optics Brake Adjustment 6-31

Centering Adjustment 6-32

Laser Adjustment 6-34

RADF Original Stop Position Adjustment 6-36

Resetting Standard Data 6-37

Running Test Mode 6-37

Test Pattern Output 6-38

Test Pattern Density Setting 6-49

Service data Output 6-49

47 MODE

Multi Mode Setting Method 6-51

Initial Setting 6-53

Adjustment Mode List 6-53

L Detection Adjustment 6-53

Dmax Initial Setting 6-54

Optics Stop Position Automatic Correction 6-54

Input Check List 6-55

Output Check List 6-57

OTHER ADJUSTMENT 6-61

Adjustment for Centerring error 6-61

iii


iv

REVISION HISTORY MODEL 7060

September 1997

At the time of release of this service manual, no TECHNICAL BULLETINS have been issued for this model.

The following SAFETY BULLETINS have been issued which either apply specifically to this model or address general safety. In addition to the safety bulletins, review the Safety Precautions section of this manual.

BULLETIN # TITLE

11 Isopropyl Alcohol . . . . . . . .

14 Sharp Edges (All Models) . . ..

17A Policy on Unauthorized Modifications (All Models)

45 Installation Environment (All Models) .

Incorporated 1st edition Incorporated 1st edition Incorporated 1st edition Incorporated 1st edition

v


vi

SAFETY PRECAUTIONS

Installation Environment

Safety considerations usually are directed toward machine design and the possibility of human error. In addition, the environment in which a machine is operated must not be overlooked as a potential safety hazard.

Most electrical equipment is safe when installed in a normal environment. However, if the environment is different from what most people consider to be normal, it is conceivable that the combination of the machine and the room air could present a hazardous combination. This is because heat (such as from fusing units) and electrical arcs (which can occur inside switches) have the ability to ignite flammable substances, including air.

When installing a machine, check to see if there is anything nearby which suggests that a potential hazard might exist. For example, a laboratory might use organic compounds which, when they evaporate, make the room air volatile. Potentially dangerous conditions might be seen or smelled. The presence of substances such as cleaners, paint thinners, gasoline, alcohol, solvents, explosives, or similar items should be cause for concern.

If conditions such as these exist, take appropriate action, such as one of the following suggestions.

• Determine that the environment is controlled (such as through the use of an exhaust hood) so that an offending substance or its fumes cannot reach the machine.

• Remove the offending substance.

• Install the machine in a different location.

The specific remedy will vary from site to site, but the principles remain the same. To avoid the risk of injury or damage, be alert for changes in the environment when performing subsequent service on any machine, and take appropriate action.

.. /

Unauthorized Modifications

Konica copiers have gained a reputation for being reliable products. This has been attained by a combination of outstanding design and a knowledgeable service force.

The design of the copier is extremely important. It is the design process that determines tolerances and safety margins for mechanical, electrical, and electronic aspects. It is not reasonable to expect individuals not involved in product engineering to know what

effect may be caused by altering any aspect of the machine's design. Such changes have the potential of degrading product performance and reducing safety margins.

For these reasons, installation of any modification not specifically authorized by Konica Business Machines U.S.A., Inc., is strictly prohibited.

The following list of prohibited actions is not ali-inclusive, but demonstrates the intent of this policy.

• Using an extension cord or any unauthorized power cord adapter.

• Installing any fuse whose rating and physical size differs from that originally installed.

• Using wire, paper clips, solder, etc., to replace or eliminate any fuse (including temperature fuses).

• Removing (except for replacement) any air filter.

• Defeating the operation of relays by any means (such as wedging paper between contacts).

• Causing the machine to operate in a fashion other than as it was designed.

• Making any change which might have a chance of defeating built-in safety features.

• Using any unspecified replacement parts.

General Safety Guidelines

This copier has been examined in accordance with the laws pertaining to various product safety regulations prior to leaving the manufacturing facility to protect the operators and service personnel from injury. However, as with any operating device, components will break down through the wear-and-tear of everyday use, as will additional safety discrepancies be discovered. For this reason, it is important that the technician periodically performs safety checks on the copier to maintain optimum reliability and safety.

The following checks, not all-inclusive, should be made during each service call:

CAUTION: Avoid injury. Ensure that the copier is disconnected from its power source before continuing.

• Look for sharp edges, burrs, and damage on all external covers and copier frame.

• Inspect all cover hinges for wear (loose or broken).

• Inspect cables for wear, frays, or pinched areas.

vii

• Ensure that the power cord insulation is not damaged (no exposed electrical conductors).

• Ensure that the power cord is properly mounted to the frame by cord clamps.

• Check the continuity from the round lug (GNO) of the power cord to the frame of the copier- ensure continuity. An improperly grounded machine can cause an electrically-charged machine frame.

Safeguards During Service Calls Confirm that all screws, parts, and wiring which are removed during maintenance are installed in their original positions.

• When disconnecting connectors, do not pull the wiring, particularly on AC line wiring and high voltage parts.

• Do not route the power cord where it is likely to be stepped on or crushed.

• Carefully remove all toner and dirt adhering to any electrical units or electrodes.

• After part replacement or repair work, route the wiring in such a way that it does not contact any burrs or sharp edges.

• Do not make any adjustments outside of the specified range.

Applying Isopropyl Alcohol

Care should be exercised when using isopropyl alcohol, due to its flammability. When using alcohol to clean parts, observe the following precautions:

• ,Remove power from the equipment.

• Use alcohol in small quantities to avoid spillp.ge or puddling. Any spillage should be cleaned up with rags and disposed of properly.

• Be sure that there is adequate ventilation.

• Allow a surface which has been in contact with alcohol to dry for a few minutes to ensure that the alcohol has evaporated completely before applying power or installing covers.

Summary

It is the responsibility of every technician to use professional skills when servicing Konica products. There are no short cuts to high-quality service. Each copier must be thoroughly inspected with respect to safety considerations as part of every routine service call. The operability of the copier, and more importantly, the safety of those who operate or service the copier, are directly dependent upon the conscientious effort of each and every technician.

Remember ... when performing service calls, use good judgement (have a watchful eye) to identify safety hazards or potential safety hazards that may be present, and correct these problem-areas as they are identified - the safety of those who operate the copier as well as those who service the copier depend on it!

viii

SAFETY CIRCUITS

The electrical circuit of this machine contains the following safety circuits to prevent an accident from occurring in the event of an abnormality.

[1] Overall safety circuit protector

[2] L 1 (exposure lamp) overheating protection circuit

[3] L2, L3, L4 (fixing heater lamp) overheating protection

circuit

These safety circuits are described below to provide the service eng in ear with a renewed awareness of them in order to prevent servicing errors that may impair their function.

Overall Safety Circuit Protector

CSR

.------.;)-0 • 0-------,1 I~-----r>

NF

L---D---o---~I I~--~

~ ~

Protection function provided by the CBR (circuit breaker)

This function breaks the AC line instantaneously in the event that an excessive current flows due to a short between the AC line, for example.

&, CAUTION: The function of the CBR must not be deactivated under any circumstances whatever.

L 1 (Exposure Lamp) Overheating Protection Circuit

RL1

+

f1

CVR

, ,

, ,

L1 ~~~~ 1---~:::11 ~::' i t:::

RL 1 DRIVE 1----.+---------------------

CB

Protection function provided by software

When the L 1 CONT signal output from the protection function CB (control board) by software becomes [L], L 1 lights. At the same time, the L 1 FB signal, which indicates that L 1 is lit, is output from CVR to the CB.

The CB monitors both the L 1 CaNT and L 1 FB signals. If they differ from each other, RL 1 (main relay) will be turned OFF, and power to L 1 will be cut off.

&, CAUTION: The function of RL 1 must not be deactivated under any circumstances.

Protection function using H.T. (hardware timer circuit)

If L 1 remains lit for more than prescribed time because of some abnormality, the hardware timer on CVR will operate, forcibly cutting off the relay on this board.

&, CAUTION: The function of relay must not be deactivated under any circumstances.

Protection function using f1 (optics temperature fuse)

If the temperature in the vicinity of f1 rises above prescribed temperature f1 will blow, cutting off the flow of current to L 1.

&, CAUTION: Do not under any circumstances use a piece of wire, etc., In place of f1.

ix

L2, L3, L4 (Fixing Heater Lamp) Overheating Protection Circuit

DCPS

AC driver _ section


This function turns OFF L2 (fixing heater lamp 1 ), L3 (fixing heater lamp 2), L4 (fixing heater lamp 3) and. RL 1 (main relay) in the event that the output voltage from TH1 (fixing temperature sensor 1) read the CPU is abnormal.

Lt,CAUTION: Periodically check the contact face of TH1 with respect to the r()lIer, and replace TH1 if it is abnormal.

The function of RL 1 must not be deactivated under any circumstances.

Protection function provided by hardware (circuit) This function uses a comparator circuit which compares the outputvoltaqe of l"H1 lind rH2(fixing temperature sensor 2) with the abnormal judgment reference value.

It disconnects L2, L3, L4 and RL 1 from the circuit in the avent'fhat the output voltaqe of TH 1 or TH2'exceeds the

reference value: .

,& CAUTION: Periodically check the contactface ofTH1, TH2 with respect to the roller, and replace TH1, TH2 if it is abnormal.

Tile function of Rt 1 must not be deactivafedundera'ny cir?umstances.

Protection function provided by 1S1 (thermostat

(upper» and 1S2 (thermostat (lower» .

This function turns OFF T81 onT82, directly. cutting off the power to L2, L3 and L4, if the temperature of the either upper fixing roller or lower fixing roller exceeds the specified value.

,&: CAUTION: Do not substltuteva • different electrical conductor in . plaeeot T51 or lT52.

x

REVISION HISTORY MODEL 7060

December 1998

The following TECHNICAL BULLETINS have been issued for this model. These bulletins supplement the information in this manual. Bulletins which have been incorporated into the manual are so indicated. If a bulletin has been incorporated, it is not necessary to retain a separate copy of it.

BULLETIN #

Touch Screen Misalignment ..

"Connector In Developing Unit Is Disengaged" Error Message. Removal of Polygon Motor Unit Cover

Paper Feed Clutch Replacement .

Service Manual Update .

Start Up Parts List ...

Incorporated 1 st edition .212198 3/20/98 .4/3/98

7 Firmware Update ....

8 Improved Upper Fusing Roller

9 Incorrect Gear Within PM Kit

10A Write Unit Noise .....

11 New Magnet Catch Holder

12 Fusing Drive Gear B . . .

13 Toner Supply Idler Gear Breakage

14 Firmware Update .

15 Paper Guide Bars. . . . . . . . .

16 Improved LCT Paper Feed Mechanism.

17 Service Manual Update. . . . . . . . .

_";" ~ ... 4/14/98
.5/6/98
5/13/98
5/14/98
5/22198
7/13/98
.7/7/98
7/17/98
7/29/98
10/6/98
11/17/98
1214/98
1/4/99 The following SAFETY BULLETINS have been issued which either apply specifically to this model6raddress general safety. In addition to the safety bulletins, review the Safety Precautions section of this manual,

BULLETIN # TITLE

11 Isopropyl Alcohol . . . . . . . .

14 Sharp Edges (All Models) ...

17 A Policy on Unauthorized Modifications (All Models)

45 Installation Environment (All Models) .

Incorporated 1 st edition Incorporated 1 st edition Incorporated 1 st edition Incorporated 1 st edition

vii

Revised 12/98


viii

SAFETY PRECAUTIONS

Installation Environment

Safety considerations usually are directed toward machine design and the possibility of human error. In addition, the environment in which a machine is operated must not be overlooked as a potential safety hazard.

Most electrical equipment is safe when installed in a normal environment. However, if the environment is different from what most people consider to be normal, it is conceivable that the combination of the machine and the room air could present a hazardous combination. This is because heat (such as from fusing units) and electrical arcs (which can occur inside switches) have the ability to ignite flammable substances, including air.

When installing a machine, check to see if there is anything nearby which suggests that a potential hazard might exist. For example, a laboratory might use organic compounds which, when they evaporate, make the room air volatile. Potentially dangerous conditions might be seen or smelled. The presence of substances such as cleaners, paint thinners, gasoline, alcohol, solvents, explosives, or similar items should be cause for concern.

If conditions such as these exist, take appropriate action, such as one of the following suggestions.

• Determine that the environment is controlled (such as through the use of an exhaust hood) so that an offending substance or its fumes cannot reach the machine.

• Remove the offending substance.

• Install the machine in a different location.

The specific remedy will vary from site to site, but the principles remain the same. To avoid the risk of injury or damage, be alert for changes in the environment when performing subsequent service on any machine, and take appropriate action.

Unauthorized Modifications

Konica copiers have gained a reputation for being reliable products. This has been attained by a combination of outstanding design and a knowledgeable service force.

The design of the copier is extremely important. It is the design process that determines tolerances and safety margins for mechanical, electrical, and electronic aspects. It is not reasonable to expect individuals not involved in product engineering to know what

effect may be caused by altering any aspect of the machine's design. Such changes have the potential of degrading product performance and reducing safety margins.

For these reasons, installation of any modification not specifically authorized by Konica Business Machines U.S.A., Inc., is strictly prohibited.

The following list of prohibited actions is not ali-inclusive, but demonstrates the intent of this policy.

• Using an extension cord or any unauthorized power cord adapter.

• Installing any fuse whose rating and physical size differs from that originally installed.

• Using wire, paper clips, solder, etc., to replace or eliminate any fuse (including temperature fuses).

• Removing (except for replacement) any air filter.

• Defeating the operation of relays by any means (such as wedging paper between contacts).

• Causing the machine to operate in a fashion other than as it was designed.

• Making any change which might have a chance of defeating built-in safety features.

• Using any unspecified replacement parts.

General Safety Guidelines

This copier has been examined in accordance with the laws pertaining to various product safety regulations prior to leaving the manufacturing facility to protect the operators and service personnel from injury. However, as with any operating device. components will break down through the wear-and-tear of everyday use, as will additional safety discrepancies be discovered. For this reason, it is important that the technician periodically performs safety checks on the copier to maintain optimum reliability and safety.

The following checks, not all-inclusive, should be made during each service call:

CAUTION: Avoid injury. Ensure that the copier is disconnected from its power source before continuing.

• Look for sharp edges, burrs, and damage on all external covers and copier frame.

• Inspect all cover hinges for wear (loose or broken).

• Inspect cables for wear, frays, or pinched areas.

ix

• Ensure that the power cord insulation is not damaged (no exposed electrical conductors).

• Ensure that the power cord is properly mounted to the frame by cord clamps.

• Check the continuity from the round lug (GND) of the power cord to the frame oftne copier-ensure continUity. An improperly grounded machine can cause an electrically~d1arged machine frame.

Safeguards During Service Calls Confirm tha.t all screws, parts; and wiring which are removed during maintenance are installed in their original positions.

• When disconnecting connectors, do not pull the wiring, particularly on AC line wiring and high

voltage parts.' .

• Do not route the power cord where it is Iik,(3ly to be stepped on or crushed.

• Carefully remove all toner and dirt adhering to any electrical units or electrodes.

• After part reptacement.or repair work, route the wiring in such away that if does not contact any burrsor sharp edges.

• Do not make any adjustments outside of the specified range;

Applying Isopropyl Alcohol

Care should be'exerclsed when using isoPfopYI alcohol, due to its flammability. When using alcohol to clean parts, observe the following precautions:

• Remove power from the equipment.

• Use alcohol in small quantities to avoid spillage or puddling. Any spillage should,be cleaned up with rags and disposed of properly.'

• Be sure that.there is adequate ventilation ..

• Allow a surface which has been in contact with alcohol to dry for a few minutes to ensure that the alcohol has evaporated completely before applying power or installing covers.

Summary

r

It. is the responsibility of every technlcian to use professional skills when servicing Konica products.There are no short cuts to high-quality servi~~.Each copier must be thoroughly inspected with respect to safety considerations as part of every routine service call.

, The operability of the' copier, and more importantly, the safety of those who operate or seryicethe.copier, are directly. dependent upon the cons'Cientious effort of each and every technician.

Remember ... when perfqrming service calls, use good judgement (have a watchful eye) to identify safety Hazards or potential safety hazards that may be preIsent,ahd correct these problem areas as they are identified - the safety of those who operate the copier as well as those who service the copier depend on it!

x

SAFETY CIRCUITS

The electrical circuit of this machine contains the following safety circuits to prevent an accident from occurring in the event of an abnormality.

[1] Overall safety circuit protector

[2] L 1 (exposure lamp) overheating protection circuit

[3] l2, L3, L4 (fixing heater lamp) overheating protection

circuit

These safety circuits are described below to provide the service enginear with a renewed awareness of them in order to prevent servicing errors that may impair their function.

Overall Safety Circuit Protector

CSR -

1 J

NF

~n------~I I~ ~

--0 '-'

Protection function provided by the CSR (circuit breaker)

This function breaks the AC line instantaneously in the event that an excessive current flows due to a short between the AC line, for example.

it. CAUTION: The function of the CBR must not be deactivated under any circumstances whatever.

L 1 (Exposure Lamp) Overheating Protection Circuit

:
L1 CONT :::~:-: §

L1 FB
f--J
RL1 DRIVE ---------------- ---_- H RL1 I

CB CVR ------~.--------~~--.------~

----~.~_r----------~

i

f1 ~

I


When the L 1 CaNT signal output from the protection function CB (control board) by software becomes [L], L 1 lights. At the same time, the L 1 FB signal, which indicates that L 1 is lit, is output from CVR to the CB.

The CB monitors both the L 1 CaNT and L 1 FB signals. If they differ from each other, RL 1 (main relay) will be turned OFF, and power to L 1 will be cut off.

& CAUTION: The function of RL 1 must not be deactivated under any circumstances.

Protection function using H.T. (hardware timer circuit)

If L 1 remains lit for more than prescribed time because of some abnormality, the hardware timer on CVR will operate, forcibly cutting off the relay on this board.

ih CAUTiON: The tunctlon of relay must not be deactivated under any circumstances.

Protection function using f1 (optics temperature fuse)

If the temperature in the vicinity of f1 rises above prescribed temperature f1 will blow, cutting off the flow of current to L 1.

it. CAUTION: Do not under any circumstances use a piece of wire, etc., In place of 11.

xi

L2, L3, L4 (Fixing Heater Lamp) Overheat-

ing Protection Circuit .

CB --t>-;DD1-

, ,

[>' ' ,

._ , I I

, "

, "

tt>-----l !

, '

, :

,

,-----..., :

DCPS

AC driver _ section


This function turns OFF L2 (fixing heater lamp 1 ), L3 (fixing heater lamp 2), L4(fixing heater lamp 3) and RL 1 (main relay) in theevent that the output voltage from TH1 (fixing temperature sensor 1) read the CPU is abnormal.

Lt CAUTION: Periodically check .the contact face of TH1 with respect to the roller, and replace TH1 if it is abnormal.

The function of RL 1 must not be deactivated uncler any circumstances.

Protection function provided by hardware (circuit) This function uses a comparator circuit which compares the output voltage of TH1 and TH2 (fixing temperature sensor 2) with the abnormal [udqment reference value .

. It disconnects L2, L3, L4 and RL 1 from the circuit in the event that the output voltage of TH 1 or TH2 exceeds the reference value.

& CAUTION: Periodically check the contact face of TH1 , TH2 with respect to the ro II er, and replace TH1, TH2 if it is abnormal.

The function of RL 1 must not be deactivated under any.clrcumstances,

Protection ,function . provided by. TS1 (thermostat (upper»' anCi TS2 (thermostat (lower»

This function tumsOFF TS 1 o~ T82, directly cutting off the power to L2, L3 and L4, if tlie temperature of the either upper fixing roller or lower fixing roller exceeds the specified value.

~ CAUTION: Do not SUbstitute a different electrical conductor in place of TS10r TS2.

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xxviii

IMAGE PROCESSING

MAIN BODY

CCO image r-- AJD Brightness/density
sensor conversion Shading correction f---- conversion, f--- Copy y correction I--
EE processing, Text!
dot pattern
AJD Board judgement, Filter/
magnification
processing
Reversal processing

Image Processing Board Selector/SGU f-- Write density r---- 2-beam control r--
=~ control

-I
Image write Data compression -I I
Error diffusion M"mory
processing and expansion
Electronic RDH

Fig.4 Outline

The analog signal produced by opto-electric conversion by the eeo sensor on the AiD board is subjected to analog processing, then AiD-converted, and subjected to image processing. Image processing consists of shading correction, brightness/ density conversion, AES processing, text/dot pattern judgement, filter/magnification change processing, copy Y correction, write density correction, and 2-beam control. In addition, error diffusion processing and data compression are carried out within electronic RDH.

Analog Processing

In the analog processing board, the minute signals from the eeD sensor are amplified and also level-shifted into the AiD conversion range.

Amplification and level-shifting take place automatically at the shading correction timing by an electronic variable resistor, hence there is no need to perform manual adjustment.

AID Conversion

The image signals from the analog processing board are converted one pixel at a time into3-bit digital signals.

Shading Correction

Shading correction is done to even out the light distribution of the eeD sensor. The following correction takes place at the specified timing.

White correction

The voltage output from each pixel of the eeD sensor when the white reference plate is exposed to the light from the exposure lamp is memorized as the maximum output value for that pixel.

Black correction

The output voltage from each pixel of the eeD sensor when the exposure lamp is out is memorized as the minimum output voltage for that pixel.

* Based on the difference between the white and black data for each pixel memorized in 1 and 2 above, the calculated result that indicates the number of the step corresponding to the image data read from the original is output to an accuracy of 10 bits.

(1 )

+3 ..,

Readw)Q1b_

( ~

White

ov

Black

(2)

Read voltage

{7

Read width

": l_--.J. .L._

-- --1

After shading correction

White

Black

(1 )····AJD input

(2)· ···Shading output

Fig.S

1-3

Brightness/Density Conversion

The signal resulting from shading correction corresponds to the light reflected off the original, hence it is generally called a brightness signal. The brightness/density conversion section converts the brightness signal into a density signal, as shown below.

.2:'iii c Q)

Cl

Fig,6

AES Processing

A density that is suitable for the density of the original is automatically selected by AES processing, and a suitable copy made.

AES sampling range

Platen mode: 85R width x Original length

I

TextJDot Patterlllc:lentificati'on In order to copy a09riginai under the optimum conditions, the text/dot pattern identification section jY9ge~ whether the read part is text, dot pattern or a photoqraph, and uses the results in the subsequent filtering section.

, .,'

Filtering

Appropriate filtering takes place according to the kind of original and the selected magnification.

(1) Text filter Highlights the light and dark parts of the original.

(2) Dot pattern filter Reduces moire.

(3) Photograph filter Improves the gray scale reproduction .

1-4

MAIN BOOY

Magnification Pro~~,iP,9rl"al'/

In an analog machine, the liteFi~ePltel magnification is changed by ch~np.ing the scanning speed of the exposure unit, and

fr"'\leMe~n;gnification,by c)1~ng~~ th~ position of the lens. In this machine, the b'gEi~~t:a- m99rlification is changed by ~::!~ the scanning speed of the exposure unit, and the

F'r. rrflgnification by means of electrical image processing.

The read unit of the CCO (63.5 IJm) and the write unit of the laser (63.5IJm) are equal to each other, and remain unc~:Zf'f -f

when the copy image is enlarged or reduced in the r/

direction. As a result, write data that corresponds exactly to the write position when the image is enlarged or reduced in the vertical direction sometimes fails to exist.

Frl/,.f fv fi n--

\'ertieel magnification change processing during enlargement

As shown in the example of Fig.10, if the pixel data obtained when the original is read by the CCO is 01 to Ds, the positions of the read data when the image is enlarged are E1 to Es.. However, the following problems will occur if the write data consists of this read data alone.

(a) There will be a gap between one data and the next, resulting in gaps in the image.

(b) The data position and write position will not coincide

exactly.

Consequently, if read data that corresponds exactly to the write position fails to exist, as indicated by the dotted lines of Fig.1 0, the write density is determined as shown below.

Original read position I D1 I D21 D31 D41 Dsl

~\~~

Data position when ~ r;l ~ r;l Q image is enlarged U U U L:..J LJ

I";"' .r-. /1\ /;

I 'Y., \ / \ /

Write position

Fig.10

~O/1.j. To il~tl/

,,'e'*al magnification change processing during

reduction .

As shown in the example of Fig.11, if the pixel data obtained when the original is read by the CCO is 01 to Ds, the positions of the read data when the image is reduced overlap each other as indicated by RHo R5, hence the write positions fail to coincide with the read positions. Therefore, the write density is determined as shown below.

Original read posltion

Data position when the image is reduced

Write position

I 11 1\ " 1\ I

I I I I \ I \ I \ I I I I I \ I \ I \ I

,I" .,,. ""

! W1 ! W2! W3! W4\ WS\

Fig.11

Density correction

Figure 19-is a graph the vertical axis of which represents density (256 steps) and the horizontal axis of which represents position: Here, the distance between E2 and E1 of Fig.1 ° is set out on the horizontal axis and divided into 16 steps. If the position with respect to write data W2 is" t ", the density Scan be obtained using the following equation.

E2- E1 S=E1+( 16)x t

255

E2

~ '(i; c CD o

s

~----t---__.

07------------- L- ~

o Position 15

Fig.12

1-5

Reversal Processing

This function reverses the input brightness data in order to reverse black and white when the reverse copy mode is selected.

Copy 'Y Correction

The copy 'Y correction function selects the density curve corresponding to the density selected by the density button on the operation panel. The selected density curve is applied to the data that was subjected to filter/magnification change processing.

Suitable density curves are provided for the text, photo and text photo modes.

Selector, SGU

Selector is a function that switchesr~~ejWeen the image signal from the electronic RDH, and the ~ time image processed signal.

SGU is a function that generates various test patterns. S/jlf'l/ G- t¥1fA(ft'IJ.t~ r/;1/f-Write Density Control The write density control function converts image data to the optimum laser exposure based on the characteristics related to the drum like drum potential, toner density, etc.

Image Compression Processing

This prccesslnq function stores compressed image data in the memory to enable a large quantity of image data to be

stored when electronic RDH is used. .

Memory ...

The.' m~mo.ry'safll':HOhr.about> $eVenfYJs.:5xt:~&:lfi9~s eoi1sfstfnQ:"'o(average,~~~rM"tessOne~!~t,errOf pag~wilto,bErtess'thart.'!f1r#ifjlhe-origiii~rs"'''in'cru~ny

;" " _", ,..:'_ ,: .. - , .. ~,.r_., .=- ~.,...,. .. ~~~

photograph's and-dot pattern imaqes. Expansion memory

unit M~.1 0. 3 is a~ilable as an option, ..

(3 /(P/l115 Two-beam Control

This function isusedto adjust t~e timing of tre laser data from the two beams and also to detect and correct anyct~viation between the two beams.

l-~f fiR'

1.5

o~------------------------

Laser exposure level

255

Fig.13

Error Diffusion Prccesslnq

Error diffusion processing is intended to make efficient use of the installed memory and also to obtain a satisfactory copy image.

/ t·!

J- I I

i

1/

Revised 4/98

,- If fOj-t (j.-7

1-6

MAIN BODY

IMAGE WRITE

CY21ens

Polygon mirror

Semiconductor laser LD1

Index mirror

Fine adj stment prism 1

fa lens unit

Collimator lens unit 2

Semiconductor laser LD2

3rd mirror---_c;"'I:?-a:.;--;::::;-J--'--------:::..c;l.----

~~P--, - a-B~~ 2ndmirror

;~-~II "Vf5f II \ 1 st mirror

Fig.14

Outline

Figure 14 shows the layout of the various parts of the write unit. The processed image data is output by semiconductor lasers. The light output from these lasers is sent via the path shown in FigJ5 to the ope drum.

.:>.

1-7

Beam combining prism

Cylindrical lens 1 (cy1)

Polygon mirror

Cylindrical lens 2 (Cy2)

Index mirror

Index sensor

Fig.15

Collimator Lens

Figure 16 shows the function of the collimator lens. This lens is used to form the light which diverges from a point source into a parallel beam.

----

Fig.16

Beam Combining Prism

This prism causes the beams from the two semiconductor lasers mounted at right angles to each other to be output in the same direction. --

Semiconductor laser 1



Fig.17

Compression Prl~11l

This prism shapes the beam radiated from each semiconductor laser, and adjusts the height in the up~down direction.

Fine Adjustment Prism

This prism performs fine adjustment of the beam radiated from each semiconductor laser in the left-right and up-down directions.

Polygon Mirror

This is a multi-sided mirror which converts the laser beam intc a scanning beam, An .octagonal mirror is used in this machine. Figure 18 shows the appearance of the polygon mirror.

Fig.18

f8Lens

The polygon mirror rotates at a constant angular speed. Consequently, if a general image forming lens were to be used, the speed at which the laser beam scans the surface of the drum would vary at the center and the both edge of the drum, as shown in Fig.19.

Laser beam

Fig.19

An f9 lens is used to maintain the scanning speed constant over the entire length of the drum.

Fig.20

1-8

MAIN BODY

Cylindrical Lenses

Two lenses, cylindrical lens 1 (Cy1) and cylindrical lens 2 (Cy1), are used to eliminate the tilt error of the polygon mirror. Cylindrical lenses 1 and 2 are installed before and after the polygon mirror, as shown in Fig.21. The laser beam is focused on the polygon mirror by means of cylindrical lens 1, and the light reflected off the polygon mirror is once again focused on the drum by means of cylindrical lens 2.

The optical relationship between the polygon mirror and the drum face with respect to cylindrical lens 2 is that of image and object. Consequently, even if the polygon mirror is tilted, the light path is corrected by cylindrical lens 2, ensuring that the beam is scanned along the same line.

~~-~.,...,.---...

// ------~~':.: "-< Gylindricallens ~CY1)

Collimator lens

l__ F_i9_.2_1 ~ __ D_ru_m ~

Index Sensor

This sensor is intended to determine the leading edge write position for each scan in the axial direction of the drum, and also to determine the positions of the two beams.

4,{:!Efl - ~-t- cf-.o (~~ i=>

~ ~ 1/ f".--\

1-9

IMAGE FORMATION

Charging

Developing

Charging corona unit !p 1
I . 1 J
r
r r
Fig.22

'.

A negative charging method using a Scorotron is employed, A

constant negative voltage is applied to the charging plate'and back plate in order to maintain the potential of the drum constant.

Exposure

Fig.23

Exposure is performed by means of the laser beams, causing the charge on the drum to be erased. Two laser beamsare used to write (exposure) two lines of image data at a time. ;

I

Fig.24

Negatively charged toner adheres to the parts of the surface of the drum where charge was erased during the exposure process.

Transfer

Drum

\t/

n '.' n Transfer ~ corona unit

ir

TSL

Fi9.{~{!, LfJ VYJ_tj

The transfer corona unit causes the toner on the drum to be transferred to the paper by means of a discharge from the back of the paper.

The TSLimproves the transfer of the toner and the sep~tion

of the paper: ~. . <, " .,.:.'

1-10

MAIN BODY

Separation

Separation corona unit

Fig.26

The separation ~orona unit erases the charge on the paper by applying an AC discharge from the back of the paper, thus enabling the paper to separate from the drum under its own weight.

Cleaning

Fig.27

Toner remaining on the drum is removed by the cleaning blade.

PCl

PCLO <, \"

Drum

The peL erases the potential remaining on the surface of the drum.

1-11

Fig.28


1-12

SYSTEM OUTLINE

MAIN BODY

Finisher: [FS-103A]

=
"......
--

o o
r:::::::=J c::J
u u Tandem kit

J

D'"

Network card: [KN-302]

tOO

3500-sheet LeT [LT-351]

c::::J

Expansion memory unit [MU-103]

I

Memory car
c:::::::J
~ I =1

Video interface kit 1-"" _, .:::: :'
~~' ~ ~ ... _,
, .. - .. _.

~
,
c:J c::J
-- ---
:_ ...... ~
u Printer controller: [IP-302]

1-13

d

Memory card r c::::J adapter kit

... CO Key counter

...

Kaniea

7060 COPIER SYSTEM CONFIGURATOR

Machine and Accessories

Item Description Item Number
7060 Copier w] RADF (DF-31 0) I 950-778
Finisher (F5-1 03A) Part Number
(Must be ordered with copier) 950-779
Memory 32 MB MU-103 950-781
LCT (LT-351l 950-780
User's Manual* , Part Number
! OP-01-7060
Key Counter i 5ee Table
I Supplies

Item Description I Item Number
i
Toner I 950-787
Developer+ I 950-754
5taples (F5-1 03A)** I 950-764
Drum" 950-786
Maintenance Kit I 5ee Table ,\1aintenance Kit

Item Number 950-785

(All meintencnce items are supplied with unit!
_ .. _-----------
Cleaning Blade Charge & Discharge Wires
Fixing Cleaning Roller Fixing Oil Roller
-------_._-------
Pad (0) Dustprooi Filter
---
Filter (5) & Filter (H) Collection Roller Assembly
_,_------
Wire Cleaning Charging Cleaning
Material (1) & (2) Block Assembly Key Counter

Service Parts
I - -
Type ! Receptacle Holder Item No.
Standard i Part No. Part No. 944-907
i U021-0020 006011960
I -
Xerox U050-0120 Not 943-102
Compatible I Required
! ! Power Requirements:

NEMA-5-20R

115v/60Hz (20 AMP Outlet) Dedicated Line Advised

'Supplied with copier

•• (3) Cartridges per carton. 5k each (2) Cartridges used each time

1-14

MAIN BODY

PRODUCT SPECIFICATIONS

fEll/{ Cit( -:: l:ec<d *' 1.-c c-J}

. Type }fc/l:i 2 =- R cJYJ-t- '/-<:> ~~

Type: Console type

. (floor-mounted typeL.

'/Copying method: JDdirect electrOst!a..~iiiiiil_Qdi

Original table method: Fixed - .

Photosensitive

material:

V Sensitizing method:

Paper feed method:

Functions

Originals:

Original size:

Copy size:

Magnification

Fixed magnifications:

ope

Laser writing method

Two stacked trays (500 sheets x 2,20Ib)

Multi by-pass tray (100 sheets,

201b) .

LCT (1000 sheets/1500 sheets, 221b)

Sheets, books, solid objects Max 11x17

11 x17 to 5.5x8.5

!)3/IJ? ir;1a/ I' ;J7 /- Shl1~1( ~.:-"'~

Special functions: Sheet/Cover Interleav, Chapter, Combination (2-in-1, 4-in-1, 8- in-1, overlay), Booklet, Transparency Interleave, Image Insert, Book Copy, Mixed Original, Texl Photo Enhance (text/photo/pencil), Reverse Image, Repeat, Frame/Fold Erasure, AUTO Layout, Thin/Thick Paper, Image Shift, Non-image Area Erase, memory function, density monitor, single step, density shift, printing function, copy reservation, original rotation, weekly timer, job

memory

Copy Paper

Plain paper High quality paper (16 Ib to 24 Ib)

Special paper • Label paper

(Bypass feed • OHP film

xO.50, xO.65, xO.77, x1.00, x1.29, only) • Blueprint master

x1.55, x2.00 7 F X {J j t3 ~~tJ. • Recycled paper

Special ratio • High quality paper (14 Ib to 16 Ib,

magnifications: 3 modes 3:>7.0 -> 4OO%;i ~ , ') 241b to 361b)

Zoom magnification: xO.33 to 4.00 (1% steps) .?1rC...A- I/~c . TD1fI03luYo e i,lh /V+-"

Vertical magnification: xO.33 to 4.00 (1 % steps) Optl S

;1Horizontal ) F/c,..,f 10 ~ef' Finisher: FS-103A

j_e~ rI .( a Tri'i magnification: xO.33 to 4.00 (1 % steps) 3500-sheet LCT: LT-351 wfo wafA' /.c

(In the supertine mode, how- Expansion memory unit: MU-103? 7tJj"O .

ever, the magnification range is Memory card: (frJlt-IOI t fa).. h, i(J5'O 1

xO.65 to x4.00.) Memory card adapter kit ")

Approx. 6.5 minutes Key counter / (J If, C'- j' tJ .I

(68°F, rated voltage) .I' Printer controller: IP 302 j.? ~ ">

First copy time (seconds) Network card: K~-302 Pt·,., {Of

'1 Video interface kit VI KIT 7060 ;Vdwod(O

l Tandem kit

Warm-up time:

Size 8.Sx11
Manual 3.9
AE 4.4
APS 3.9 Continuous copy speed (life size, copies/minute)

Size 8.Sx11

&&11 W

Number of

continuous copies: 1 to 999

Copy density selection: AES, manual

Arbitrarily set density (2 modes)

Particulars of Machine

Power source: 120 VAC ±10%, 60 Hz

Power consumption: Max 2100 W (when ali options are connected)

Weight: Approx. 457.6 Ib (main body 426.8 Ib, RADF 30.8 Ib)

1-15

Revised 4198

Machine dimensions

~
rl .h
=
0 0 0

E3
0 0
0 81101 0
c c
@Ffd
.. 28 In

28.6 in

=
~
---

c:J1CJ .'.1 .

.5

Maintenance

Maintenance interval: Every 150,000 copies

Copy Materials

Compatible with 7050 ~

7060 use only {_ ~._

OPC drum (diameter: 80mm)

7060 use only + 71Fo

Machine Operating Environment

Developer:

Toner:

Drum:

Temperature:50 to 86°F

Humidity: 10 to 80%RH

These specifications are subject to change without notice.

Revised 4/98

1-16

ADF

pS2

-----~

o -EJ- ~

PSI'16 .-~~~----~ ~~

~-----------=~ • ~8~

==========--.t.1 b '

LeT -1000 tray

MAIN BODY

CENTER CROSS-SECTION

Paper feed section

Exposure lamp

Charging corona unit

ADF

Cleaning section PCl

Conveyance unit

2nd paper feed unit

lower tray

G<;u....~,1b(

Transfer corona unit

ADU paper feed! conveyance section

$mdLl,e5S-

TSl

S'[~)! (( ((. d'l

<is- ( fJ- 'f. I ( Separation corona unit

lCT-1S00 tray lCT-1000 tray

1-17

DRIVE SYSTEM DIAGRAM

Main Drive

'.

Toner conveyance screw

-~--J

/.-' ~ "

d)V ,,~

~ "

" ~

~ "

-- ~ ~ --

'-~

ain Motor ( 1)

Timing belt

2nd paper feed MC (MC3)

1-18

MAIN BODY

Drum/Developing Drive

Drum

Drum motor (M4)

//

Agitator wheel

Developing sleeve

Agitator screw motor (M35)

»c 37CfjJCIL

Developing drive motor (M3)

I

I

OJ· t",--

-: )

~ ( /

--'- \ .

~_/

!

Agitator screw

1-19

Paper Feed Drive

Upper tray motor (M 17)

Lower tray motor (M18)

By-pass paper feed roller

By-pass roller

Paper feed rollers

Double feed prevention rollers

1-20

MAIN BODY

ADU Paper Feed/Conveyance Drive

Timing belt

Paper exit rollers

Timing belt

ADU timing Cl (Cl153)

Timing belt

Timing belt

ADU reversal Cl (Cl152)

ADU paper feed motor (M151)

Conveyance roller

Reversal roller

1-21

ADU Paper Exit/Conveyance Drive

Conveyance rollers

§ / TIming belt

<, <,

'<,

1-22

MAIN BODY

1000- Tray Paper Feed/Conveyance Drive

Paper feed roller

Feed roller

\

\ Double feed prevention roller

LCT first feed MC (CL2)

1-23

1500- Tray Paper Feed/Conveyance Drive

Timing belt

Paper feed roller

Feed roller

Timing belt

Double feed prevention roller

LCT 1 st paper feed CL (CL 1 )

LCT paper feed motor (M140)

1-24

EXTERNAL SECTION

MAIN BODY

Composition

Main switch

Operation panel

Left side

ADU _--:-_~

conveyance door

lower cover

LCT-1S00 tray

ADF

Disassembly and Reassembly

& Caution: Be sure that the power cord has been unplugged from the power outlet.

Caution: When replacing the ozone filter, fix the new filter securely to the inside of the main body.

Replacing the ozone filter (K) Procedure

(1) Remove the nine set screws, then remove the rear cover.

I

Set ""ew,4---.

II 0

I Set screws <11 ~ Set screws

Is, I fse,,-

Let"''''W~u.._~~ ... I3~~~~IllL\JI

(2) Remove the retaining piece of the ozone filter. (3) Pull forward the ozone filter (K) and remove it.

Retaining piece

(4) Reinstall the ozone filter in the opposite sequence to removal.

1-25

Replacing the developing suction filter Procedure

(1) Remove the rear cover.

(2) Remove the lock, open the filter box, and remove the developing suction filter.

(3) Reinstall the suction filter in the opposite sequence to removal.

Replacing thedOst proof filter Procedure

(1) Open the ADF.

(2) Remove the two set screws, then remove the glass holder.

(3) Remove the two set screws, then remove the original stopper plate.

(4) Remove the platen glass.

Set screws

(5) Remove the two set screws, and remove the upper cover (center).

1-26

MAIN BODY

(6) Remove the dustproof filter, then install the new dustproof filter.

(7) Install the other parts in the reverse sequence to removal.

1-27

DRIVE SECTION

Composition

Mechanisms

"1 "1 "1

Mechanism Method
Drum drive Gear drive (dedicated motor)
Developing sleeve drive Gear drive (dedicated motor)
Developing agitator drive Gear drive (dedicated motor)
2nd paper feed drive Timing belt + gear drive
conveyance drive Timing belt + gear drive
Fixing and exit drive Timing belt + gear drive -
ADU lead-in drive Timin9_ belt + gear drive
Toner recycle Timing belt + gear drive *1: Separation of the different parts of the drive system The drum, developing sleeve and developing agitator of this machine are driven by separate motors in order to improve the serviceability of the drum unit and also to improve the developing performance.


Removing and Reinstalling the Main Motor Unit

.6. Caution: Be sure that the power cord has been unplugged from the power outlet.

Caution: Besure to remove the drum carriage before removing or re-installing the main motor unit.

If you leave the drum carriage installed, the cleaning blade is likely to be damaged because the drum will tum when you remove or re-install the flywheel.

Procedure

(1) Remove the drum unit from the main body. (Refer to "Drum unit section".)

(2) Remove the nine set screws, then remove the rear cover.

(3) Remove the three set screws, then remove the flywheels (three).

1-28

MAIN BODY

(4) Disconnect the relay connector and the four connectors (CN16, 204, 205 and 324), then remove the cable from the wiring clamp.

(5) Remove the four set screws, slide the main motor unit to the right, then pull it forward and remove it.

Caution: DO NOT strike the main motor unit against the drum drive gear when removing or reinstalling it.

Slotted hole

Connectors (CN204 and 205)

Connector (CN204, 205)

(6) Reinstall the main motor unit in the opposite sequence to removal.

Replacing the paper feed drive shaft and Fixing input gear

Procedure

(1) Remove the main motor unit.

(2) Remove the three set screws, then remove the fixing drive plate.

(3) Remove the fixing input gear.

Set screws

Fixing drive plate --_0(

(4) Remove the four set screws, then remove the paper feed drive plate.

(5) Remove the poly slider and the paper feed input gear.

Caution: Do not forget to re-install the poly slider when reinstalling the paper feed input gear.

(6) Remove the bearing and developing drive gear, then pull out the pin remaining in the paper feed drive shaft. (7) Remove the main body drive belt from the drive pulley. (8) Remove the E ring from the paper feed drive shaft, then remove the drive pulley.

(9) Remove the paper feed drive shaft, then pull outthe.pin remaining in paper drive shaft.

Paper feed drive shaft

(10) Reinstall the above parts in the opposite sequence to removal.

1-29

Revised 4/98

M1 (Main) Control

M4(Drum) Control

<aVDcl 88-5 ---
PGND 88-3 -
DCPS 8

5VDC JO.Al -
IA. CONT 30·AJ -
IA. PlL JOoA4 -
SGND 30·A5 :--
IAI ctx JOo~ I---'
CB M1 (main) is controlledbythe CB (control board) via the DCDB (DC driver board).

Operation

M1 is a 40 V drive DC motor which drives the ADU paper exit/conveyance, toner recycle, conveyance, 2nd paper feed and fixing sections, M 1 is PLL-controlled by feedback signals from a speed sensor installed inside M1 itself, maintaining it at a constant speed.

M1 goes ON when the Copy button is pressed, and goes OFF again when the final copy has been exited.

During warm-up, M1 rotates, causing the fixing roller to rotate.

Signals Input signal

M1 PLL (M1 ~ CB)

M1 rotation monitoring signal [H]: Abnormal stop or rotation [L]: Normal rotation

Output signals

M1 CONT (CB ~ M1)

M1 drive control signal [L]: M1 ON

[H]: M1 OFF

(2) M1 CLK (CB ~ Ml)

M1 rotational speed control reference clock signal

2,vocl 9902 !--
PGND 99·5 -
DCPS
(9
5VDC 30·AS -
SGND 30-1\9 -
M4 CONT 30·410 -
M'HIL 30-86 -
M4CU< JO·All -
M4 PLL JO.A'2 -
CB M4 (drum) is controlled by the CB (control board) via the DCDB (DC driver board).

Operation

M4 is a 24 V drive DC motor which drives the drum and the cleaning guide roller. M4 is PLL-controlled by reference Signal and feedback signal from a speed sensor installed inside M4 itself, maintaining it at a constant speed.

M4 goes ON when the Copy button is prE;lssed"and goes OFF again when the final copy has been exited.

Signals Input signal

M4PLL (M4 ~ CB)

[L] is output when M4 reaches the specified speed.

Output signals

M4CONT (CB ~ M4)

M4 drive control signal [L]: M4 ON

[H]: M4 OFF

M4 H/L (CB ~ M4)

M4 rotational speed switch over signal Normally [H]: 370 mm/sec

[L]: 185 mrrilsec

M4CLK (CB ~ M4)

Reference clock signal for controlling the speed of M4

1-30

READ SECTION

MAIN BODY

Composition

Optics unit

CCD unit

Front

~ Optics cooling fan (FM2)

V mirror unit

(2nd and 3rd mirrors)

AJD converter board (ADS)

Optics rail (R)

Mechanisms

Disassembly and Reassembly Screws that must not be removed The 14 set screws of the CCO unit

Mechanism Method
Licht source Haloeen ramo (170 W) S%.7v,1.
Exposure Light source shift slit exposure
Scanning 1 st, 2nd and 3rd mirror shift
Lamp power supply Lamp cord
Cooling of optics Cooling of intake air using a fan AJD converter Screws that must not be removed board (ADS)

Screws that must not be removed

1-31

Removing and Reinstalling the CCO Unit

it. Caution: Be sure that the power cord has been unplugged from the power outlet.

Caution: Be sure to perform image adjustment after installing the CCD unit. (For details, refer to "Adjustment section".)

Procedure

(1) Remove the glass holder plate, original stopper plate, platen glass and upper cover (center).

(2) Remove the two set screws, then remove the glass stopper plate.

Set screw;.;s:.__._......;., 'i

Glass stopper plate

(3) Remove the two set screws, then remove the'lens light blocking cover 2.

Setscrews

Lens light blocking cover 2

(4) Remove the eight set-screws,' then remove t~e lens fight blocking cover 1.

set~

screws ------rr

Set screws

r11\

I i"

screws

Lens light blocking cover 1

(5) Remove the left side upper cover. (6) Disconnect the connector (CN49).

(7) Remove the eight set screws, then remove the fan mounting plate.

Connector (CN49) \

Set screws

Fan mounting plate

1-32

Set screws

(8) Disconnect the two connectors (CN420 and 412).

MAIN BODY

Electronic RDH

III II I1111111111111111

Connector (CN420)

Connector (CN412)

(9) Remove the two set screws, then remove the CCD unit.

(10) Reinstall the CCD unit in the opposite sequence to removal.

R~yacinglhe:-EXPosuret.amp" --'·7'''~ ~~Ca~tion:

1 .. Be sure that the power cord has been unplugged from the power outlet.

2. DO NOT touch the glass of the exposure lam p with

i11&'"6ifa-n1are hands.

~~~ Be' sure to install tti~ exPosure' r~~:i@,the ~ .. ; els

~ . mark facing the front side of the main'cody. ?J7· . t

2. Thf ade ni~ple on the exposure lamp must.f:,~~ape~ e side.

3. -- Be'sure to check the image after installing the exposure lamp. (For details, refer to "Adjustment section".)

Procedure

(1) Remove the glass holder plate, original stopper plate, platen glass and the upper cover (center).

(2) Move the exposure unit to the notch on the main frame fitted on the paper exit side.

(3) Remove the two set screws, then remove mirror support plate 2.

Mirror support plate 2

Reflector mirror 1

Exposure lamp

Spring

Lamp terminal

(4) To prevent the exposure lamp from dropping out, insert a sheet of paper from beneath reflector mirror 1 and wrap it around the exposure lamp.

(5) Remove the spring, then slide the lamp terminal to the rear and remove the exposure lamp. (Lift out the lamp while holding it with the paper that you wrapped around it.)

(6) Reinstall the exposure lamp in the opposite sequence to removal.

1-33

Removing and Re-installing the Exposure Unit

&. Caution: Be sure that the powercord has been unplugged from the power outlet.,

Caution:

1. Use an. optics positioning jig when installing the exposure unit.

2. Be sure to perform image adjustment after.installing the exposure unit. (For details, refer to "Adjystment section".)

Removal procedure

(1) Remove the glass holder plate, original stopper plate, platen glass and upper cover (center).

(2) Remove the seven set screws, then remove the operation panel and disconnect three connectors (CN219, 223 arid 383).

Operation panel

Revised 4198

1-34

(3) Move the exposure unit to'the notch!n the main body frame on the paper exit side.

(4) Remove the set screw, then remove the wiring fixing plate and disconnect the 901lr1(3ctor (CN384).

(5) Remove the four set screws, then remove the exposure unit.

Set screw

r--

Set screws

Reinstallation procedure

(1) Insert the Optics positioning jig into the exposure unit mounting position from the front.

(2) Slide the exposure. unit to the paper feed side until it touches the Optics positioning jig.

(3) Install the exposure unit on the optics wire using the four set screws.

Exposure unit

Optics positioning jig

MAIN BODY

Installing the optics wire Caution:

1. V'Jhen winding the wire around the pulley, be sure to run the wire tightly to ensure that it does not ride up the side of the pulley.

2. When re-tensioning or replacing the optics wire, be sure to use the optics positioning jig.

3. Be sure to perform image adjustment after replacing or reinstalling the wire. (For details, refer to "Adjustment section".)

Procedure

(1) Remove the exposure unit.

(2) Remove the glass stopper plate.

(3) Remove the six set screws, then remove the front door. (4) Disconnect the two connectors (CN381 and 388).

(5) Remove the five set screws, then remove the front cover/lower.

Connector (CN3BB)

Connector (CN3B1)

Front cover!lower

Set screws

1-35

(6) Move the V mirror unit to the paper feed side, then insert the Optics positioning jigs from the front to secure the V mirror unit. Ensure that the jigs pass through the V mirror unit.

(7) Insert the Optics positioning jigs to the exposure unit mounting position from the front.

Exposure unit

V mirror unit

Revised 4/98

(8) The exposure unit mounting piece is installed on the optics wire in advance. The position of the mounting piece differs depending upon whether it is on the front orthe rear wire, Use the wire that has the shorter length from the metal bead at the end to the mounting piece, at the rear.

(9' Place the metal bead at the mid-point of each optics wire in the mounting hole of the drive pulley, then wind five turns around the pulley to the outside, and four tums to the inside, starting from this point.

Caution:

1. Ensure that there is a metal bead at the end ofttie outer wire, and a wife terminal at the end of the inner wire.

2. Pull outthEfouter wire from the top of the drive pulley inthe paper exit direction, and pull out the inner wire from the bottom of the drive pulley in the paper feed direction.

Five turns Four turns ® Front .. ~ Metal~

@

Pulley

Rear

Wire stopper

Pulley 2 Spring fixing plate

Set screws

@

Metal bead

Exposure unit ®

Metal bead mounting piece Lug terminal 8

( r\~~

Short ~ ~ Metal bead Optics wire (rear)

~~r--m:@ r---;---~

Long

Pulley

Optics wire (front)

V mirror unit

~_____..

1-36

MIZCI.J( 223-1 ~ 224-1 I Wi" 1.112 D~ C 225-1 t---

223-2 - 224-2 M12Dl M12DRIVEA 225-2t---

, ..... ~ M12MODEO 223-3 - 224-3 M12DRIVEB 22S.3t---

17 M12MODEl 223-4,.........- 2244 (_ 1.112 MAG A' m·l _

M12MOOE2223·5_224-5 1.112 MAG A 228-2-

M12FIR 223-6 - 224-6 M12MAGB' 228-3 - G

1.112 CCNT 223-7 - 224-7 C 1.112 MAG B 228-4 - V

8M12BRAKE 223-6 - 224-8 M12MAGC" 228·5_

1.112 NCR 223·0 _ 224·0 1.112 MAG C 228-6_

v.t\ 223·10 - 224-10 M12T SGND 228·7-

1/' • 5VDC 228·8-

M12FG 228·9-

(13) Slacken each screw that was temporarily fixed, then l f T '-- __ --'

install the spring on t~e spring fixing plate &,and fix the t~ ,n,a,U:" 226·5 - 78·1 SGND

each screw once again. /fi' ..d III / u . 1 226·1 - 78·2 .wVDC

{tJ. '~ tnt r,a. Jp·tIf (J 226·2 - 78·3 PGND

fuJ Co.rJr' 226·3:--- 7a-4 24VDC 226-4 r-- 78·5 PGNO

(10) After winding the outer wire, fix it to the wire stoppervia the outer side of pulley 1 and the V mirror puiley.

Note: There are two grooves in the wire stopper. Ensure that the outer groove is at the rear and the inner groove at the front.

(11) Pass the inner wire through the notch in the wire stopper, reverse it at pulley 2, then pass it around the inside of the V mirror pulley and also around pulley 3, in that sequence, and attach the wire terminal to the spring fixing plate. At this time, temporarily fix the spring fixing plate with the set screw.

(12) Install the other wire using the same procedure.

MAIN BODY

1_ '" J;rcd~ .f/", /

I M12 (Optics Drive~ . ~ q

OPMDB

DCPS1

5VOC g.A3 f2-3 PS3 1 SJ;",(, 5
PS3 g.A4 72·2
PS4 r----t3'3 PS4 I !!' c C r7. if ;"/'~j s;.p -s;
.·AS 73-2 "()I'~" ,/~ .. j_"'""' .:.,
,
PS5 .·A6 ~66-3 PS5 I/#,rt'l! _.QC_f/·idv...
66·2
'--r4-3 PS71 Ho~t' dr~/f/~
PS7 0·A7 74-2
iJ1 u..J l1,i; t ';"~/1. If /JM e hi svoc 0-88 r 1:7•3 PS1 I O'/f,~/01'" !fY-i.J..
PSl 22·A2 4::
Ch~n;/~ >CQJ'1 rtt! II'Jqifl'''' G/qk /70/ k.---
Psa 22·A4 67·2 PS8 ihk <luI'
L __ -j?6.3 I (b !J Es ".f@<t 17,;"<y /.:.r
PS2 •• A2 76·2 PS2 ~Ad;:'- / 1';/ m,a ('
CB ~ .:z;,., ,fPYV,-e i/ed" ;;;'t'/~·I/.".,.;4~
M12 (optics drive) is driven by the OPMDB (optics motor drive board), and is controlled by the CB (control board).

Related signals are PS1 (optics overrun), PS2 (optics ADFEE), PS3 (shading), PS4 (paper restart), PS5 (optics retum), PS7 (optics timing) and PS8 (platen glass sensor),

Operation Operation of M12

M12 is a 3-phase brush less DC motor which is driven using a 3-phase bipolar method, The current flowing through the windings is switched according to the position of the rotor which is detected by a sensor (magnetic sensor) inside the motor,

1-37

Scanning~peration of the exposure unit Scanning speed

.:
Magnification Scanning speed
Forward 370 mmlsec (life size)
Retum 1520 mrn/sec Position of each sensor

Home position sensor6f the exposure unit

If the exposure LJnit is not in the home position when the main switch is turned ON,M12 rotates at low speed in the reverse direction uhtil PS7 (optics sensor) and PS5 (optics return) are turned ON, thus detectihgthe tactthatthe optics unit is in the homeposltlon,

Shading correction read operation

At the position where PS3 (shading) goes ON, the light reflected from the. white, reference plate installed underneath the glass stopper plate is read.

PS3

V'

I

Home positlon (PS7 and PS5 ON)

V'

I I I I

: : Shading correction

~ i"'j ·---"""-;1 rea~oper~:~n

1-38

f. Other operations (1) During copying

a) When manual-density has been selected CD During a platen copy operation

(Setting aorigihal)

~E)(poslJre unit)

Exposure Scan

: ~. ,'. ';' .' ,.;' '~:

Press Copy button

~ During an ADF copy operation

(Original conveyance)

(Exposure unit)

1 st original feed

Exposure scan

Stop

2nd original feed

Exposure scan

Stop

b) AES mode

CD During a platen copy operation

(Setting a Original)

(Exposure unit)

AES scan

Copy button pressed

Exposure scan

MAIN BODY

® During an ADF copy operation (1-1)

(Original conveyance) (Exposure unit)
1 st original feed
Prescan
Stop
AES scan
Stop
2nd original feed Exposure scan
Stop AES scan
Stop Exposure scan
.. Q) During an ADF copy operation (1-2, 2-1, 2-2)


1 st original feed

Stop

Stop Stop

2nd original feed

Stop

(Exposure unit)

AES scan

(2) Book copy mode

a) When manual density has been selected

(Setting a original)

Copy button pressed

(Exposure unit)

Exposure scan (rear half)

b) AES mode


(Exposure unit)

AES scan

Copy button pressed

Exposure scan (rear half)

Signals Input signals

PS1 (PS1 ~ eB)

Exposure unit overrun detection signal

[L]: The exposure unit is in the overrun position.

• [H]: The exposure unit is not in the overrun position.

PS2 (PS2 ~ eB)

The brake is applied to M 12 after the specified period from when PS2 goes ON during the return scan of the exposure unit. Also, when theADF(1-1 mode) is used, EE read starts when PS2 goes ON.

[L]: Exposure unit detected

[H]: Exposure unit not detected PS3 (PS3 ~ eB)

White reference plate read position detection signal [L]: The exposure unit is in the white reference plate read position.

[H]: The exposure unit is not in the white reference plate read position.

PS4 (PS4 ~ cs)

The timer that determines the 2nd paper feed start timing starts when PS4 goes ON during the forward scan of the exposure unit.


[H]: Exposure unit not detected

PS5 (PS5 ~ ce:

This signal is used to detect the return position and also the home position of the exposure unit.



PS7 (PS7 ~ eB)

This signal is used to detect the return position and also the home position of the exposure unit.



PS8 (PS8 ~ ce:

This signal is used to detect the original glass is set or not.

[L]: Original glass detected

[H]: Original glass not detected

1-39

M12 Pll (OPMDB ~ CB) f7J /J-

[l] is output when fit reaches the specified speed.

M12 MAG AlA' (M12 ~ OPMDB) M12 MAG BIB' (M12 ~ OPMDB) M12 MAG C/C' (M12 ~ OPMDB)

These are the output signals from the sensors (magnetic sensors) contained in M12. OPMDB detects the position of the rotor of the motor by means of these signals, and switches over the M12 DRIVE A to C output.

M12 FG (M12 ~ OPMDB)

This is a feedback signal from the rotational speed sensor contained in M 12. It is compared with the M 12 ClKsignal from the CB, and the output voltage adjusted so that the feedback signal becomes the same as the M12 ClK signal, thus controlling the rotational speed of M12.

Output signals

M12 DRIVE A, B, C (OPMDB~ M12)

This is the M12 drive signal. While M12 is rotating, voltages are output sequentially from M12 qRIVE A to C, and applied to M12.

The voltage from each output that is applied to M12 consists of the pulses shown below. The pulse width of this output changes according to the rotation condition of M 12, as shown in the figure, and as a result the RMS value of the voltage applied to M12 changes, causing the speed to be regulated.

M12 DRIVE A

M12 DRIVE B

M12 DRIVE C

1-40

M12 CONT (CB ~ OPMDB) M12 ON/OFF control signal [l]: M12 ON

[H]: M12 OFF

M12 ClK (CB ~ OPMDB)

M12 rotational speed control reference clock signal

M12 FIR (CB ~0PMDB)

Signal used to control the rotational direction of M12 [L]: Forward operation

[H]: Return operation

M12 BRAKE (CB ~ OPMDB) M12 brake control signal M12 NCR (CB -7 OPMDB).

. M12 brake control signal

M12 MODE 0, 1,2 (CB ~ OPMDB) M12 rotational speed control signal

Eight rotational speed modes are activated by combinations of these three signals;

Exposure control

MAIN BODY

11 FB :~ :::l :::::

RL INHIBIT

L, DRIVE, 385·3

2,VDC L' DRIVE 2 385.'1------'

,SGND CVR

CB

Power is supplied to L 1 (exposure) from the CVR (exposure lamp regulated power supply) and is controlled by the CB (control board).

Operation

L 1 light intensity-control

The light intensity from L 1 is determined by the output

voltage from the CVR circuit. _

Hatedoutput; DC53V -7 Oj7t>/fl*3J tlij(i!P r Protection from abnormality

• Hardware timer circuit

If L 1 remains ON for about 40. seconds or longer for some reason or other, the hardware timer in the CVR operates, tuming RL 1 (main) OFF. As a result, power to the AC loads including L 1 is cut off .

• Temperature fuse

If L 1 exceeds a certain temperature, f1 (optics temperature fuse) melts, cutting off the current to L 1. (f1 melting temperature: 250°F)

Signals Input signals

L1 FB (CVR ~ CS)

This signal informsJ!1e CS of the lit or unlit state of L 1.

[L]: L1 ON il/J ~J'l'lIrt /q.,p/,/jdA(//"

[H]: L 1 OFF or broken (J-/'1'f

RL 1 INHIBIT (CVR ~ CB)

This signal turns OFF RL 1 if an abnormality occurs in the machine.

[L]: Abnormal

[H]: Normal

Output signal

L 1 CONT (CS ~ CVR)

This is a control signal which turns L 1 ON and OFF. [L]: L1 ON

[H]: L 1 OFF

CVR H/L (CB ~ L 1)

CVR output voltage switching signal [L]: Low output

[H]: High output

L1 DRIVE1, 2 (CVR ~ L1) L 1 drive signal

RL1 DRIVE (CB ~ CVR ~ RL1) This signal controls RL 1.

This signal becomes [H] and turns off RL 1 if an abnormality occurs in the machine.

(fa;?1 /' of'? Z. .?;lie)

Fr(;,;?I. 6-/'t'V;f I It' /«/'7/ E",£ ~///

11-(> ~ 7.>

1-41

Original Read Control

481·AI I-- 425·AI "20-~O I"- 411·1
) .. ) I
I cco I
481·AI2 I-- 425·A12 ADS
481·81 t-- 425·81
) ) I
420·1 f-- .&11-40

481·812 f--- 425·812
CS IPS
.' The original is read by the AD S (AID converter board) and the CCD sensor installed on the ADS.

Operation

The light reflected off the exposed original passes through a lens to the CCD sensor. The analog voltages that correspond to the input light intensity are AID-converted in the ADS, and output to the IPS (image processing board).

Original read operation

The original read timing is as follows. (1) During a platen copy operation

When PS4 (paper feed restart) goes ON. (2) During an ADF copy operation

When the exposure unit is +2 mm toward the paper feed side from the position at which PS4 goes ON.

APS Control

I

5VDC 9·88

PSG £1·84

CB

APS takes place as a result of the signal read by ,the APS sensor being sent to the CS (control board) when the original cover is opened and closed.

Related signals are PS45 (APS timing 1) and PS44 (book detection).

Operation

APS detection operation

APS detection is an operation that detects the paper size according to the particul<3,r,QN/OFFcprobination of,~ ~), PS41 (long)); PS42 (APS (inner)) and~

~.

The APS sensor consists of LEOs and photosensors. APS detection takes place as a result of the light emitted from each LED being reflected off,the original and received by the photosensor.

1-42

1.01 PS42 ~a

• Photosensor OLEO

MAIN BODY

The relation between each sensor and the paper size is

shown below.
APS sensor C
Paper size PS41
11x17 ON
8.5x14 ON
8.5x11 R OFF
8.5x5.5R OFF
8.5x11 OFF
8.5x5.5 OFF APS detection timing

APS detection takes place when PS45 goes ON or PS44 goes OFF.

APS detection stops when PS45 goes OFF or PS44 goes ON.

1-43

PS45 (PS45 ~ CB)

Original cover opening/closing detection signal Activates or deactivates the APS function.

[L]: ON (APS function activated)

[H]: OFF (APS function deactivated)

AOF(OF-310)

PS45 goes ON

PS44 (PS44 ~ CB)

Original cover state detection signal

This signal is used to detect the raised state of the rear part of the original cover when a book or other thick original is b~ing copied.

When the rear part of the original cover is in a raised state, PS44 is OFF, and [H] is output.

[L]: ON (APS function deactivated)

[H]: OFF (APS function activated)

AES Control

481·A1 f---'- 425·A1 42iHO ,___ 411-1
~ ) I ceo I
481·A12 I- 425·A12 ADS
481·Bl I- 425-81
) ) 420·1 f-- 411·40

481·BI2 - 425·B12
CS IPS AES control takes place during an AES scan as a result of the CCD sensor reading the original density and selecting the most suitable copy y correction curve.

AES processing is done by the IPB (image processing board).

Operation

AES detection operation

Durfng a platen copy operati6~ ~

. When the Copy button is pressed, an AES scan takes place, and ,the density is measured over the range

shown below. .

<AES sampling range>

With APS detection: (Document width-20)x(Document length-20)

Without APS detection: (B5R width-20)x(85R width-20)

1-44

(2) _~~,Jl;~~j

The ret;id operatlon takes place from the point at which

PS2 (ADF-AES) goes ON during the return scan of the exposure unit, eith~r while the origihal is being conveyed through the AOF or after the original has been placed in it.

<AES sampling range>(85R width-20)xL

~~MdfuIE

LI-I----' h--+-L-i

L: Document travelling distance while the exposure unit moves between PS2 sensorand PS5/PS7 sensors in back-scan operation.

S: Scan-start position varies with magnification ratio.

(3) ADF mode (1-2, 2~(2i~) The density of the original is read during the AES scan after the original has been placed in the ADF.

<AES sampling range>(85RWidth';';2b)x(B5R width-20)

B5RWidthJI -20

.rI. B5Rw;J

10mm

-20

WRITE UNIT

WRITE UNIT

Composition

Index mirror


Index sensor board

Laser driver board 1

Laser driver board 2



Cylindrical lens 2

3rd mirror

Polygon mirror

2nd mirror

Polygon driver board

Mechanisms

*1

I Mechanism Method
Scan Polygon mirror
(Rotational speed: 21850 rpm)
(400 dpi standard mode)
Light source Laser diodes (two)
(Output: Max 35 mW)
Positioning Index sensor fine
adjustment prism
Laser beam combining Beam combining prism *2

'3

*1: Path of laser beam

The light output to each semiconductor is sent to the ope drum via the collimator lens, compression prism, fine adjustment prism, beam combining prism, cylindrical lens 1 , polygon mirror, fa lens, 1 st mirror, 2nd mirror, cylindrical lens 2, and the 3rd mirror.

CY21ens

fe lens unit

Polygon mirror

Glass cover

Index mirror

Fine adjustment Index senser prism

Semiconductor

OPC drum 3rd mirror laser LD2

\ ~~._.4t-2Od",rroc ?-\~~ 1st';rroc

1-45

*2: Positioning

Each laser beam is positioned by the compression prism and the fine adjustment prism.

This is adjustable not in field, but only in factory.

*3: Combining the laser beams

The two laser beams are output at right angles with respect to each other. The beam combining prism causes them to be output in the same direction.




Revised 4/98

,'.

Disassembly and Reassembly Removing and Reinstalling the Write Unit:


it. Warning:

(1) Do not energize the write unit when it is not in the correct position.

(2) Do not remove the cover from the write unit other than to clean the polygon mirror.

If the laser beam gets into your eyes, you may lose your sight.

(3) DO, NOT remove the write unit for at least two minutesafterturning OFF the main switch, otherwise damgemay occur. It takes at least ~wo minutes for the polygon motor to stop rotating.

Procedure

(1) Remove the glass holder plate, original stopper plate and platen glass.

i~i

(2) Remove the two set screws, then remove the board cover.

(3) Remove the 11 set screws, then remove the board

Set screws

Set screws

1-46

WRITE UNIT

(4) Disconnect the four connectors (CN421, 422, 423 and 424) from the image processing board (IPS).

Connector (CN421) Connector (CN423)

Connector (CN422)

(5) Slacken the five set screws, then remove the upper cover on the right side.

(6) Remove the relay connector and the two set screws, then remove the bypass feed base.

III 111111111111111111111111111

Bypass-feed bese

1-47

(7) Remove the eight set screws, then remove the write unit cover.

Write unit cover

Set screws

Set screws

Set screw

(8) Disconnect the connector (CN95).

(9) Slacken the two set screws, then pull out the write unit.

Write unit

Connector (CN95)

Set screws

(10) Reinstall the write unit in the opposite sequence to removal.

Removing and Reinstalling the Electronic RDH

Board .


Procedure

(1) Remove the top cover on the left side. (four screws) (2) Disconnect the connector (CN49).

(3) Remove the eight set screws, then remove the fan mounting plate.

Connector (CN49)

Set screws

o

Setscrews

Set screws

Fan mounting plate

(4) Remove the set screw, then remove the board support piece 1.

(5) Remove the two set screws, then pull out and remove the electronic RDH board.

Electronic ROH board

Board support piece 1

Set screw

(6) Reinstall the electronic RDH in the opposite sequence to removal.

M5 (Polygon) Co.ntrol

M5CONT M5DRIVEA 321-1
M5ClK M5DAIVEB 321-2
M5 DRIVE C 321-3
M5 BREAK M5MAGA' 321·5
M5~AGA 321-6
CB MSMAGB' 321,7
M5 MAG B 321-8
MSMAGC' 321-9
pGND M5MAGC 321-10
40VDC VMAG· 321-11
24VDC
OCPS PMOB M5 (polygon) is driven by the PMDB,(polygon driver board), and is controlled by the CB (control board).

Operation

a. M5 is a a-phase brushless DC motor which is driven usin~ a 3-phase bipolar method. The current flowing through the windings is switched according to the position of the rotor' which is detected by a sensor (magnetiC sensor) inside the motor.

This motor rotates the polygon mtrrot.causlng the laser beams from LOB 1 and 2 (laser diode boards 1 and 2) to be scanned in the axial direction of the drum. The speed of the. motor is. maintained constant by PLL control.

b. M5 is powered by 40 VDC. The rotational speed is as follows.

I State of the machine Rotational speed
During copy High speed ( (21,850rpm)
One of the following four speeds can
be selected using the "25" mode.
During idling • 21,850 rpm •
• 14,000 rpm'
• 11,024 rpm •
·8,000 rpm .
• Stop • • If the item marked" is selected, the rotational speed of M5 switches over after the lapse of the specified time from the end of the copy process. The specified time can be selected using the "25" mode among below.

(15 sec, 30 sec, 60 sec, 120 sec)

1-48

WRITE UNIT

Signals

CS output signals

M5 CONT (CS ~ PMOS)

This signal controls the ON/OFF state of M5. l: M5 ON

H: M50FF

M5 ClK (CS ~ PMOS)

This is a reference clock signal for Pll-controlling M5 in the PMOS.

M5 SREAK (CS ~ PMOS) Signal which brakes M5 l: SrakeOFF

H: Srake ON

CS input signal

M5 ROY (PMOS ~ CS)

This signal indicates the rotation condition of M5. l: Specified rotational speed

H: If the specified speed has not been reached

PMOS input signal

M5 MAG AlA' (M5 ~ PMOS) M5 MAG SIS' (M5 ~ PMOS) M5 MAG C/C' (M5 ~ PMOS)

These are output signals from the position sensors (magnetic sensors) contained in M5. The PMOS detects the position of the rotor of the motor by means of these signals, and switches over the M12 DRIVE A to C output.

PMOS output signal VMAG (PMOS ~ M5)

GNO line to the rotor position sensors (magnetic sensors) contained in M5

M5 DRIVE A to C (PMOS ~ M5)

This is the drive output signal for M5. While M5 is rotating, voltages are output sequentially from M12 DRIVE A to C, and applied to M5.

The voltage from each output that is applied to M5 consists of the pulses shown below. The pulse width of this output changes according to the rotation condition of M5, as shown in the figure, and as a result the RMS value of the voltage applied to M5 changes, causing the speed to be regulated.

M50RIVEA

M5 DRIVE S

M50RIVEC

1-49

Image Write Control

425,A2 481·A2 IPREO M40PWRA 424-1

RESET 425·.013 481·.13 M40 PWR8 424-2
425-A4 481·A4 INDEX \140 DRIVE A 424-3 ::;(M40
425-AS 481·AS TXAI M40DRIVEA' 424-4
MEEVN 425-A6 481·A6 M40 DRIVE 8 424-5
c..»
MVN 425-A7 481·A7 M40DRIVE8' 424-6
M ClJ(cHG 425-AS 481·AS
DCORR 425-A9 481·A9 LOI APC CONT 1 421·3 440-3
IY0811 425-Al0 481-Al0 LOI APC CONT 2 421-4 440-4
CB 425-81 48Hl1 IP8 LOI VIDEO 421·5 440·5
RXAo 425-82 48Hl2 LOI ALM 421·7 440-7
425·8:3 481-83 TXAo LOllRCLK 421·8 440-8 LOB1
RXAI 425-84 481·84 LOllNC 421·9 440-9
MTNVN 425-86 481·88 LOI UiO 421-10 440-10
MAPCCAL 425·87 481·87 LOI CIS 421·" 440·" ,
MINDCHG 425·88 481-88 lDllPR 421·12 440-12
CORR 425·89 481·89
425·810 481·810 OY0811 lD2 APC CONT 1 422-3 441-3
L02 APC CaNT 2 422·4 441-4
L02 VIDEO 422·5 441·5
442·3 423·3 MINDEX 1 lD2ALM 422·7 441·7
INOEXSB 442·5 423-5 M INDEX 2 lD21RCLK 422·8 441·8 .LOS2
44.2-7 423·7 S INDEX I L021NC 422·9 441·9
...
442·9 423·9 S INDEX 2 L02 UID 422·10 441·10
c: 423·" HlVl L02 CIS 422·" 441-11
423·12 IPA lD2lPR 422·12 441·12
450·Al 428·81 420'40 4"'"
~ ) ) ) ) )
E-RDH 45O-ASO 428·850 ADS
(OPTION) 450-81 ROHlFS 428·Al
~ ) ) ~
420-1 411·40
450-850 428·A50
IPS The analog image data from the CCD sensoris AID-converted by the ADB (AID converter board), then sent to the IPB (image processing board) where it is data-processed. The processed image data is converted into laser beam and applied to the drum with the control signals from the CB. There are two lasers which are used to write two lines of image data in a single scan. The write start position of each laser is detected by the INDXSB (index sensor board). The E-RDH (electronic RDH) can store digitized image data. Various editing functions can be carried out based on this data.

Operation

Image processing

The following processing is done by the IPB (image processing board).

(1) Shading correction Implementation timing

a) White correction

• When the machine is switched ON

• Every 1000 copies b) Black correction

• When the Copy button is pressed (2) Brightness/density conversion

(3) AES processing

(4) Text/dot pattern judgement (5) Filtering

(6) Magnification change processing (7) Copy y correction

(8) Write density control

1-50

WRITE UNIT

(7) Copy y correction (8) Write density control

The following processing is performed by the E-RDH (electronic RDH processing board).

a) Error diffusion processing

b) Data compression and de-compression

c) Image rotation

d) ??Combination (=composite)?? (2-in-1, 4-in-1, 8-in-1) The write operation takes place under instructions from the CB after the above processing has been completed.

b. Write

The IPB (image processing board) sends image data one pixel at a time to LDB1 and LDB2 in accordance with control signals from the CB (control board).

LDB1 and LDB2 cause the lasers to emit at a time period corresponding to the image data. This laser light is applied to the drum.

(1) APC (automatic adjustment of laser beam intensity) The CB monitors the laser drive current at fixed intervals, and maintains the light intensity at the correct value.

APC takes place at the following timing.

a) Before Dmaxigradation correction

b) When the Copy button is pressed

c) After each two copies during a continuous copy operation

d) When the front door is opened and closed.

Note: MPC

MPC is the data (00-99 steps)stored in the NVRAM in main body, which determines LD output power to be adjusted later by APC.

Can be read out by 47-036, 47-037.

MPC value is sent from CB to IPB in case of a) or b) in (1).

(2)Write Timing

INDEX

Image area

Laser output 1

Laser output 2

b

d

e

2nd scan

a

c

1st scan

Symbol Description
a When laser goes ON during 1 st scan
b When index sensor goes ON
b-c The timing at left is controlled by counting the
c-d LD1 IRCLKandLD2IRCLKsignals. It differs
d-e depending upon the paper size. a) Axial direction of drum

In this machine, the INDEX signal from INDEXSB determines the laser write start timing for each scan in the axial direction of the drum.

b) Direction of rotation of drum

1) When superfine is selected

When PS4 (paper feed start) is ON.

2) When data is output from the E-RDH memory When the copy paper reaches the specified position

~ In the case of paper feed from the tray, LCT or ADU:

After the specified period from when PS 18 (no feed) goes ON

• In the case of by-pass paper feed:

After the specified period from the start of bypass paper feed

(3) Laser beam position correction

a) Axial direction of drum

The index sensor detects the deviation of the positions of the 2 beams. This error is corrected by changing the timing of the light emission from the laser.

b) Direction of rotation of drum

The index sensor detects the deviation of the positions of the 2 beams, and M40 (laser correction motor) changes the angle of the fine adjustment prism of laser LD1, thus adjusting the beam in the up-down direction.

Signals

CB output signals

MEE VN (CB -~ IPB)

This signal determines the scanning area in the sub scanning direction during the pre-scanning operation (EE control). The period during which this signal is [L] is judged as the scanning range.

MS VN (CB -7 IPB)

This signal determines the scanning range in the sub scanning direction during the exposure scan. The period over which this signal is [L] is judged as the scanning range.

MP VN (CB -7 IPB)

This signal determines the recording zone in the subscanning direction during image recording. While this signal is [LJ, the ??CPU?? judges that ??NANI?? is the recording zone.

I YOBI 1 (CB -7 IPB) Spare input port RXA 0, 1 (CB -7 IPB)

Data that is transferred serially from the CB to the I PB MTN VN (CB -7IPB)

This signal determines the patch output range in the sub scanning direction while Dmax is being measured.

1-51

Revised 4/98

MAPC CAL (CB -t IPB)

APC and PWMcalibration trigger signal

MIND CHG (CB -t IPB)

This signal selects the index signal. [H]: External index signal

[L]: Internal index signal

CaRR (CB -t IPB)

White data collection trigger used when shading correction is taking place

RESET (CB -t IPB)

Processing CPU reset signal (not used)

CB input signal

IP REQ (IPB -t CB)

Processing board communications enable signal INDEX (IPB -t.CB)

Write system index signal TXA 0, 1 (IPB -t CB)

Data that is transferred serially from the IPB to the CB MPR (IPB -t CB)

Image processing board power supply monitoring signal (connector check)

a YOBI 1 (IPB -t CB)

Spare output port

IPS output signal

M40 PWR A (IPB -t M40) M40 A phase dr,ive signal M40 PWR S (lPB -t M4q) M40 S phase drive signal M40 DRIVE AlA' (IPS -t M40)

M40 A phase drive pulse signal M40 DRIVE B/B' (IPB -t M40)

M40 B phase. drive pulse signal

~Dl Apc CaNT 1, 2 (IPI3 -t LDB1)

APC (laser light intensity automatic adjustment) of LD1 takes place according to the combination of these two signals.

LD1 VIDEO (IPB -t LDB1) LD1 laser image data LD1 IRCLK (IPB -t LDB1) LD1 APC clock signal LD1 DACK (IPB -t LDB1) LD1 MPC signal

LD1 DI (lPB -t LDB1).

LD1 MPC signal

LD2 LOAD (iPB -t LDB2) LD2 MPC signal

LD2 APC CaNT 1, 2 (IPB -t LDB2)

APC (laser light intensity automatic adjustment) of LD2 takes place according to the combination of these two signals.

LD VIDEO (IPB -t LDB2) LD2 laser image data LD2 IRCLK (IPB -t LDB2) LD2 APC clock signal LD2 DACK (IPB -t LDB2) LD2 MPC signal

LD2 DI (IPB -t LDB2)

LD2 MPC signal

LD1 LOAD (IPB -t LDB1) LD2 MPC signal HLVL (IPB -t INDEXSB)

5 VDC for monitoring power supply

IPS input signals.

LD1 ALM (LDB1 -t IPB)

Signal which indicates an abnormality in the laser drive current

[H]: Normal

[L]: Abnormal

LD2 ALM(LD!32 -t IPB)

Signal which indicates an abnormality in the laser drive current

[H]: Normal

[L]: Abnormal

M INDEX 1,2 (INPEXSB -tIPB)

Index signal for detection of main scanning skew S iNDEX 1, 2 (INDEXSB -t IPB)

Index signal for detection of sub scanning skew IPR (INDEXSB -t IPB)

. INDEXS.Bpower supply monitoring signal (connector check)

[Hl: Normal [L]: Abnormal

LD1 LPR (LDB1 -7 IPB)

LD 1 power supply monitoring signal (connector check) [H]: Normal

[L]: Abnormal

LD2 LPR (LDB2 -t IPB)

LD2 power supply monitoring signal (connector check) [H]: Normal

[L]: Abnormal

1-52

MAIN BODY

DRUM UNIT

Composition


Cleaning unit

Drum

Separation claw solenoid

1"1 . r

____ 0 --- Transfer and separation corona unit

TSL ---

/riJ"£hr

Mechanisms

*1 "2

Mechanism Method I
Carriage supply Fixed rail I
PCL lED I
Auxiliary separation I Separation claws I
Conveyance auxiliary Ratchet wheel I The drum unit of this machine is an integral assembly consisting of the drum, and also the charging corona unit, developing unit, cleaning unit, toner recycle unit and the PCl which are installed around the drum.

*1: Auxiliary separation

Three separation claws separate the paper from the drum and prevent paper jamming. These claws are pressed against the drum or removed from it by the ON/OFF operation of the separation claw solenoid (804).

Also, while the swing clutch installed in the swing block is turning one revolution, the separation claws slide about 7 mm, preventing a specific part ofthe paperfrom becoming dirty and also preventing the drum from being scratched.

"2: Ratchets

The thick paper conveyance ability has been improved by the use of five ratchets on the board cover.

Drum

Swing block

Ratchets

Separation claw solenoid (S04)

1-53

Disassembly and Reassembly Removing and Reinstalling the Drum Unit


Caution:

1. The drum in this machine is much more sensitive than the drums used in previous machines. Therefore before pulling out the drum unit be sure to place the drum cover over it and store the drum carriage in a dark place.

2. Be careful not to rotate the drum when installing or removing the drum unit. If you rotate the drum in the direction opposite to the direc:~ion in which it rotates during a copy operation, you risk damaging the cleaning blade.

3. Do not touch the separation claws when installing or removing the drum unit.

Procedure

(1) Open the front door, loosen the set screw, release the lock plate of the toner supply unit, then pull forward the toner supply unit and fix it in place.

Set screw

Lock plate

(2) Release the conveyance lever.

(3) Remove the two set screws, then removethe drum cover.

Revised 12198

(4) Remove the three set screws, then slowly pull forward the drum unit. (Raise the toner recycle unit then remove the set screw at the center of the drum.) Caution: There is a possibility of the drum rotating in reverse, so retain the cleaner idler gear to prevent the drum from rotating.

Set screws

Toner recycle unit

Drum unit

Cleaner idler gear

(5) Reinstall the drum carriage in the opposite sequence to removal.

1-54

MAIN BODY

Removing and Reinstalling the Drum Caution:

1. Be careful not to touch the drum or the cleaning blade with bare hands, or damage these parts.

2. When leaving the drum to stand, be sure to place the drum cover over it and store it in a dark place.

3. When reinstalling the drum, cleaning blade and guide roller, apply setting powder to the entire surface of the drum and also to the cleaning blade regardless of whether or not the parts are new or old types. In addition, apply toner to both ends of the cleaning blade.

4. After applying setting powder to the drum, carry out the following work before installing the drum unit on the main body.

1) To ensure that the toner density is correct, before installing the drum to the drum unit, discharge the surface of ydetection sensor and the Dmax sensor on the control board by using a piece of cloth moistened with alcohol, thus preventing toner from adhering to the sensors.

2) After installling the drum to the drum unit, with the charging corona unit and the developing unit removed, insert the centering jigs into both sides of the drum, then turn the drum one revolution. This prevents setting powder from scattering onto the charging corona unit, and other parts, and also prevents image defects.

5. When installing the drum, be careful of the orientation of the drum. The end of the drum with the wider nonimage area is the front.

6. When installing a new drum, be sure to enter code 91 of the 47 mode and reset the process counter (drum counter). (For details, refer to "Adjustment section".)

Procedure

(1) Remove the drum unit from the main body.

(2) Remove the charging corona unit, developing unit and cleaning blade from the drum unit. (For the sequence of removing these parts, referto "Charging corona unit, Developing unit and cleaning/recycle unit section".)

(3) Remove the cleaner idler gear and the drum fixing coupling.

rj/--d.;V

Note: Before removing the drum, in _r to prevent the toner

from dropping, rotate the cleaner idler gear/B counterclockwise and remove the toner remaing betw~n the drum and guide roller.

If tilEltoner cannot be removed, rotate the drum clockwise a bit, then detach the drum keeping the toner on the place.

(4) Gently lift out the drum while holding it at both ends to ensure that you do not damage the photosensitive surface.

Drum fixing coupling

Drum

(5) Reinstall the drum in the opposite sequence to removal.

Removing and Reinstalling the Separation Claws Caution:

1. Take care not to damage the drum when removing the separation claws.

2. Be careful of the direction and position of the separation claws when re-installing the claws.

3. Do not touch the cleaning blade or the drum with the bare hands.

Procedure

(1) Remove the drum carriage from the main body. (2) Remove the drum from the drum carriage.

(3) Remove the spring.

(4) Remove the three set screws, then remove the swing block and swing clutch.

(5) Remove the separation claw unit.

Separation claw unit

Setscrews

Swing block

1-55

(6) Remove the spring and the e-ring from the separation claw unit.

(7) Remove the three set screws of the claws (one screw each), then remove the three claws.

Spring

(8) Reinstall the separation claws in the opposite sequence to removal.

Removing and Reinstalling the Separation Claw Solenoid Press-fit Assembly

Procedure

(1) Remove the drum unit from the main body. .

(2) Remove the drum and separation claw uniHrdrn the drum unit.

(3) Disconnect the connector,(CN34).""

(4) Remove the two setscrews; then remove the separation claw solenoid press-fit assembly.

Connector (CN34)

$et screws

(5) Reinstall the press-fit asssembly in the opposite sequence to removal.

Removing and Reinstalling the PCl Procedure

(1) Remove the charging corona unit. (Refer to "Corona unit section" for the method of removing the PCL.) (2); Disconnecttheconnector (CN20) frointhe drum board . .(3) Push the frontand rear hooks of the POL cover inward, then IiftoLJHhe PCL.)

Connector (CN20)

(4) Reinstalithe PCl in the opposite sequence to removal.

1-56

MAIN BODY

PCUTSL Control

Separation Claw Control

DB

24VOC 62-B' TSL CONT 62-89

CB

(precharging exposure lamp) and TSl (transfer sync lamp) consist of LEOs which are controlled by the CB (control board).

Operation

PCl goes ON and OFF in synchronism with M1 (main), and .. goes ON and OFF in synchronism with M4 (drum).

TJL

Signals Output signals

PCl CaNT (CB --+ DB --+ PCl) PCl ON/OFF control signal [L]: PCL ON

[H]: PCL OFF

TSL CONT (CB --+ TSL)

TSl ON/OFF control signal [L]: TSLON

[H]: TSL OFF

CB

24VOCIS-S9 I

504 DRIVE 5-B,O 1 __ JL_..:S~D...:.4.J

The separation claws are driven by SD4 (separation claws), and are controlled by the CB (control board).

Operation

During the separation discharge, SD4 goes ON, causing the separation claws to touch the drum in order to help separate the paper from the drum.

Signals Output signal

SD4 DRIVE (CB --+ SD4) S04 drive control signal [Ll: SD4 ON

[Hl: SD40FF

1-57

Paper Guide Plate Control

24VOC 62·A1 ~ 84-1
PGNO 62·A2 ~ 84-2
GP
GPCONT 62-811 I---- 84-8
CB HV1 A constant voltage is applied to the paper guide plate in order to prevent toner from adhering to it.

Operation ONlOFF timing

ON and OFFin synchronism with M4 (drum).

Applied voltage -500 VDC

Signal Output signal

GP CaNT (CB ~ HV1)

Controlling ON/OFF of the voltage applied to the paper guide plate

[L]: Voltage applied.

[H]: Voltage not applied.

1-58

MAIN BODY

CORONA UNIT SECTION

Composition


Drum board

pel

Transfer and separation corona unit

Separation corona unit

Transfer corona unit

Transfer and separation wire cleaning motor (Ma)

Mechanisms

*1

Mechanism Method
Charging Scorotron (DC negative corona discharge)
Discharge wire: Tungsten 0.06 mm dia.
(gold-plated skin path)
Grid control: Stainless steel plate
With automatically wire cleaner
Transfer DC -::r corona discharge
Discharge wires: Tungsten 0.06 mm dia.
With automatically wire cleaner
Separation I AC corona discharge
Discharge wires: Tungsten 0.06 mm dia.
With automatically wire cleaner *2

*1: Cleaning the charging corona wires·

The charging corona unit has a wire cleaner. The charging wire cleaning motor causes the charging wire cleaning block to move back and forth, removing dirt from the wires.

1-59

*2: Cleaning the transfer and separation wires

The transfer and separation corona unit has a wire cleaner. The transfer and separation wire cleaning motor causes the transfer and separation wire cleaning blocks to move back and forth, removing dirt from the wires.

Transfer and separation wire cleaning motor (M8)

S't-ot:==--- Separation wire cleaning block

Separation wires


Removing and Reinstalling the Charging Corona Unit

& Caution: Be sure, that the power cord has been unplugged from the power outlet,

Procedure

(1) Remove the drum unit from the main body. (2) Disconnect the connector (CN21).

(3) Lift out the charging corona unit.


,,,--.._...__~L t

Connector (CN21)

(4) Reinstall the charging corona unit in the opposite sequence to removal.

Removing and Reinstalling the Transfer and Separation Corona Unit


Procedure

(1) Open the front door, and release the conveyance lever.

(2) Remove the set screw, then remove the transfer and separation corona unit cover.

Transfer and separation corona unit

Transfer and separation corona unit cover

(3) Disconnect the connector (CN168).

'(4) Remove the set screw, then pull forward ang remove the transfer and separation corona unit,

(5) Reinstall the transfer and separation corona unit in the opposite sequence to removal.

1-60

MAIN BODY

Removing and reinstalling the Plunging Prevention Plate

Procedure

(1) Remove the transfer and separation corona unit

(2) Push in the six hooks at the rear of the back plate while grasping then with a pair of tweezers, and remove the plunging prevention plate.

Plunging prevention plate

Hooks

(3) Reinstall the plunging prevention plate in the opposite sequence to removal.

Cleaning the charging control plate Procedure

(1) Remove the charging corona unit. -;

(2) Removethe two springs, then slide the charging control plate toward the charging wire cleaning motor and remove it.

Narrow

Springs

(3) Remove dirt from the charging control plate by gently dabbing it with a piece of cloth moistened with drum cleaner, then remove any remaining dirt with a blower brush.

(4) Reinstall the charging control plate in the opposite sequence to removal.

Replacing Charging Wire Cleaning Block B Procedure

(1) Remove the charging corona unit. (2) Remove the charging control plate.

(3) Remove the two set screws of the charging corona unit (front).

(4) Lift out and remove charging wire cleaning block B together with the spark arrestor plate (front).

Setscrews

Spark arrestor plate (front)

(5) Reinstall charging wire cleaning block B in the opposite sequence to removal.

1-61

Replacing the.charging Wire Procedure

(1) Remove the charging corona unit.. (2) R.emove the charging control plate.

(3) Remove the charging wire cleaning block B

(4) Remove the setscrew, then remove the spark arrestor plate ( rear),

Spark arrestor plate (rear)

Set screw

(5) Remove the spring, then remove the charging wires.

Charging wire

Charging wire cleaning block A

Spring

(6) Reinstall the charging wires in the opposite sequence to removal.

Replacing Charging Wire Block A Procedure

(1) Remc;:>ye the charging.coronaunit. (2) Ri:lmove the charging control plate.

(3) ~emove the charging wire cleaning block B. (4) Remove the chargingwires[

(5) Tum the charging corona unit upside down, then remove the stop ring, and remove the charging wire cleaning block A.

, Charging wire cleaning block A (rear)

(6) Reinstall charghig wirecleaning blbckAinthei opposite sequence to removal.

Replacing theTransf~r and Separation Wire Cleaning Blocks

Procedure

(1) Remove the transfer and separation corona unit. (2) Remove the sparkarr'est6r plate tfront)~

(3) Lift out and remove the the transfer wire cleaning block and separation wire cleaning block.

Separation wire Transfer wire cleaning block cleaning block

Transfer and separation wire cleaning motor (M8)

(4) Reinstall the transfer and separation wire cleaning blocks in the opposite sequence to removal.

1-62

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.SECOND EDITION DECEMBER 1998

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﻿7060 SERVICE MANUAL

.SECOND EDITION DECEMBER 1998

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7060 SERVICE MANUAL