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Prime cost: refers to the direct costs of the product and consists of direct labor costs plus
direct material costs.
Manufacturing overhead: consists of all manufacturing costs other than direct labor, direct
materials and direct costs. Therefore it includes all indirect manufacturing labor and
materials costs plus indirect manufacturing costs. Rent of the factory and depreciation of
machinery in a multi-product company are classified in this category.
In order to determine the total of the direct costs or the prime cost for a product, the total
resources used should be multiplied by the price paid per unit of resources used.
Cost allocations: It is the process of estimating the cost of resources consumed by
products that involves the use of surrogate, rather than direct measures.
3.2.4 Elements of a product
Other manufacturing
costs
Materials
Direct
Indirect
Direct materials
Labor
Indirect
Factory overhead
Direct
Direct labor
Unit
variable
cost
3000
10
1000
100
300
100
200
300
400
Activity level
Units of output
Activity level
Units of output
Fixed costs: Fixed costs are those in which total fixed cost remains constant over a relevant
range of output, while the fixed cost per unit varies with output (For a specified period of
time) and the unit fixed costs decreases. As example of fixed cost we can mention
depreciation of the factory building, supervisors salaries and leasing charges for cars used
by the sales force.
Total
Fixed
Cost
Unit
Fixed
cost
Activity level
Activity level
Example 3.1
SuperGlass Company manufactures several interior architecture glass products. Unit costs
associated with a super strong glass product for stairs SSG5000 is
Direct materials
Direct labor
Variable support costs
Fixed manufacturing support costs
Sales commissions (2% of sales)
Administrative salaries
Total
200
40
60
100
10
50
460
Breakeven
units
Fixed expenses
Unit sales price Variable
unit cost
Using the graph method, we plot a line for total revenues and total costs. This means that
the breakeven point is the point at which the total revenue line intersects the total cost
line. The area between the two lines to the right of the breakeven point is the operating
profit area.
Budgeted costs
before allocations:
Square feet:
Number of employees:
Budgeted costs
before allocations:
Square feet:
Number of employees:
Maintenance
Human Resources
500,000
30,000
10
2,00,000
50,000
15
Assembly
Finishing
2,000,000
120,000
50
1000,000
100,000
25
Assembly
2,000,000
272,727
1,333,333
3,606,060
Finishing
1000,000
227,273
666,667
1,893,940
Maintenance
Human Resources
Assembly
Finishing
Costs before
allocating Maintenance
500,000
2,000,000
2,000,000
1,000,000
Allocated
costs
(400,000)
92,593
222,222
185,185
Total
2,092,593
2,222,222
1,185,185
Human Resources
Assembly
Finishing
Costs before
allocating HR
2,092,000
2,222,222
1,185,185
Allocated
costs
(2,092,593)
1,395,062
697,531
Total
3,617,284
1,882,716
Reciprocal Method: Allocates costs by including the mutual services provided among all
support departments.
M
11.8%
Maintenance
Human Resources
HR
18.5%
-
A
44.4%
58.8%
F
37.0%
29.4%
M
500,000
(752,425)
252,425
-
HR
2,000,000
139,199
(2,139,199)
-
A
2,000,000
334,077
1,257,849
3,591,926
F
1,000,000
278,397
628,925
1,907,322
Note: The direct method and the sequential method are less accurate than the reciprocal
method when support departments provide services to one another reciprocally.
Traditional systems were appropriate when:
1. Direct costs were the dominant costs
2. Indirect costs were relatively small.
3. Global competition was not as intense as today.
4. Product variety was limited.
Activity Expense
(AE)
500,000
300,000
100,000
400,000
ACDQ
SH101
600
2,000
1
7,000
AE
SH101
300,000
120,000
50,000
280,000
ACDQ
AT201
400
3,000
1
3,000
AE
AT201
200,000
180,000
50,000
120,000
Note: I have only illustrated a very simple example. I have skipped how ACDQ (Activity cost
driver quantity) for each product is calculated individually and summed up to obtain the total
ACDQ.
Finally lets consider when should a firm consider introducing ABC. There are a number of
characteristics that should be considered of the firm and its environment including:
Intensive competition.
Non-volume related indirect costs that are a high proportion of total indirect costs.
A diverse range of products, all consuming organisational resources in significantly
different proportions.
Complex products appear to be very profitable and simple products appear to be losing
money.
Operations staff have significant disagreements with the accounting staff about the
costs of manufacturing and marketing products and services.
References:
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