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SAS Tie Rods
SAS Tie Rods
Table of Content:
Page
Introduction/Scope
10
13
Referenced literature
18
20
The continuous thread can be cut and coupled at any length, hence higher flexibility in ordering, installation and stressing compared to bars with short rolled-on thread end.
Low notching risk of the hot rolled thread, hence low safety factor of bar shaft applies.
High steel grade, hence increased load transfer at equal bar diameter.
into ground
Page 3 of 20
Working Load Capacity according to EAU 2004 and EuroCode 3 (EC3) DIN EN 1993-5
Anchor Load Zd (inducing load)
Zd [KN] =
ZGK* gG + ZQK* gQ
g G
g Q
Anchor Resistance Rd
Zd Rd
Rd
Rd = Ftg,Rd
= 1.35
= 1.50
[mm2]
fy,k
= Yield stress
[N/mm2]
gMO
= 1.10
Working Load Capacities of SAS Tie Rod according to EAU 2004 and EC3
Bar [mm]
30
32
Steel Grade
SAS 1050
Page 4 of 20
36
40
43
47
50
57
63.5
65
75
SAS 500
SAS 670
35
365
431
573
586
694
891
884
881
1.086
1.440
1.582
1.498
1.959
1.929
2.691
2.529
3.354
A =
Anchor load
[kN]
Fs =
[mm2]
Re =
Yield stress
[N/mm2]
g s
= 1.69
= 2.00
A FPU * gP
A =
Anchor load
[kips]
FPU =
[kips]
g P
= 0.60
30
32
35
Steel Grade
40
43
47
50
57
63.5
65
75
SAS 500
SAS 670
36
238
279
370
379
SAS 1050
576
572
447
565
700
1.035
1.024
970
1.248
1.238
1.741
1.635
2.171
65
75
30
32
35
Steel Grade
40
43
47
50
57
63.5
SAS 500
SAS 670
36
203
237
315
323
SAS 1050
490
487
380
480
595
880
870
825
1.061
1.078
1.480
1.390
1.745
1 1/4
Steel Grade
1 3/8
1 5/8
1 3/4
1 7/8
2 1/4
2 1/2
Working Load Capacity [kips] of SAS Tie Bar Diameter 1 1/4 to 3 inch
SAS 500
67
85
SAS 670
76
104
SAS 1050
114
145
106
164
157
178
245
299
280
342
477
360
465
617
Page 5 of 20
L b
A /( * d * t )
L b
Anchor load
t w
tw
g p
t / g p
Safety factor
= 2.0
Empirical bond stress values at soil to cement grout interface for pressure grouted tie rods:
PSI
Cohesive Soil
0.10
15
Sand
0.15
20
Gravel
0.20
30
0.15 - 0.80
30 - 120
0.80 - 1.70
120 - 250
Dolomite Limestone
1.40 - 2.10
200 - 300
Granite, Basalt
1.70 - 3.10
250 - 450
The relative rib area of SAS thread bars is exceeding that of standard rebars. For this reason a bond stress of
for the serviceability limit state can be assumed between SAS thread bar and surrounding ce-
Page 6 of 20
Epoxy coating
Heat-shrink sleeves
Recommended corrosion protection systems in light of performance life and soil corrosiveness:
Lifetime
[years]
Soil Aggressiveness1)
low
medium
high
Epoxy coating
Hot-dip galvanizing
Heat-shrink sleeve
Double Corrosion Protection (DCP)
Sacrificial corrosion of unprotected Steel
Denso Flex Wrapping
semipermanent
2 to 7 years
Epoxy coating
Hot-dip galvanizing
Heat-shrink sleeve
Double Corrosion Protection (DCP)
Sacrificial corrosion of unprotected Steel
Denso Flex Wrapping
Permanent
> 7 years
Epoxy coating
Hot-dip galvanizing
Heat-shrink sleeve
Double Corrosion Protection (DCP)
Page 7 of 20
Coresponding soil
corrosiveness
low
0.012
medium
0.030
medium
0.033
medium
0.022
high
0.058
Soil condition
Undisturbed natural soils (sand, silt, clay, schist,)
The values above are for guidance only. Local conditions should be considered and suitable values taken into
account.
According to British Standard BS 8002 Earth Retaining Structures provision should be made for corrosion of
tie rods of not less than 0.05 mm/year.
Heat-Shrink Sleeves:
Heat-shrink sleeves are available with internal sealing material that closes small leaks and damages. With a
minimum of 1 mm wall thickness according to DIN EN 1537, heat-shrink sleeves provide very good protection
against corrosive environmental impact and mechanical damage.
Corrugated plastic
sheathing
Cement grout,
min. 5 mm cover
SAS thread bar
PE spacer
Corrugated plastic
sheathing
Cement grout
min. 5 mm cover
SAS
thread bar
Page 9 of 20
Tie rod/
anchor head
Cleat
Inclined installation
Tie rod/
anchor head
Compensating
plates
Waler
Cleat
Angular installation
Tie rod/anchor
Waler
Page 10 of 20
Strap
Sheet pile
Eye piece
Bolt
Strap
Waler
Bolt
Eye piece
Welding against
profile web
Bolt
Turnbuckle
H-Profile
Coupling
Weld strap
Page 11 of 20
U-Channel waler
Joint nut
SAS tie rod
Joint bolt with hex nut
Strap
Weld strap
SAS tie rod
Joint bolt with hex nut
Joint nut
Weld strap
SAS tie rod
Joint nut
Steel profile
Page 12 of 20
Splint
DOME NUT, 30
SAS 500
T 2002-
T 2963-
T 2944-
T 2040-
[mm]
SW x L
[mm]
SW x L
[mm]
SW x L
[mm]
SW x L
[mm]
32
55 x 60
55 x 60
50 x 60
50 x 30
40
65 x 70
65 x 70
65 x 70
60 x 35
50
80 x 90
80 x 90
80 x 85
80 x 50
63.5
100 x 115
100 x 115
90 x 75
SAS 670
TR 2002-
TR 2963-
TR 2944-
TR 2040-
30
55 x 65
55 x 65
46 x 60
50 x 30
35
65 x 70
65 x 70
55 x 40
43
80 x 90
80 x 90
70 x 50
57.5
90 x 120
90 x 120
90 x 60
63.5
100 x 145
100 x 145
100 x 70
75
100 x 130
100 x 130
100 x 80
SAS 1050
WR 2002-
WR 2963-
WR 2001-1)
WR 5005-
32
55 x 90
55 x 90
60 x 90
42 x 22
36
60 x 110
60 x 110
65 x 100
46 x 25
40
70 x 120
70 x 120
70 x 115
50 x 25
47
80 x 140
80 x 140
80 x 135
60 x 30
57
90 x 120
90 x 120
90 x 35
65
100 x 130
100 x 130
90 x 40
75
105 x 145
105 x 145
105 x 50
Threaded accessories for galvanized and epoxy coated bars have an EP suffix and are approx. 20 % longer.
All accessories are designed for nominal ultimate load transfer.
1) For SAS thread bar of grade 1050/1035 (grade 150) the Dome Nut has 55 dome angle.
Page 13 of 20
COUPLER, standard
SAS 500
T 2139-
T 1928-
T 3003-
[mm]
axcxd
[mm]
a x c x d1 x d2
[mm]
dxL
[mm]
32
120 x 20 x 40
120 x 20 x 40 x 50
52 x 140
40
150 x 30 x 47
150 x 30 x 47 x 60
65 x 160
50
190 x 45 x 58
190 x 45 x 58 x 75
80 x 200
63.5
245 x 50 x 70
245 x 50 x 78 x 110
102 x 260
SAS 670
TR 2139-
TR 1928-
TR 3003-
30
145 x 35 x 40
145 x 35 x 40 x 50
55 x 150
35
170 x 40 x 47
170 x 40 x 47 x 60
65 x 170
43
210 x 50 x 58
210 x 50 x 58 x 75
80 x 200
57.5
275 x 60 x 75
275 x 60 x 70 x 90
102 x 250
63.5
300 x 65 x 82
300 x 65 x 78 x 100
114 x 300
75
325 x 70 x 88
325 x 70 x 88 x 120
108 x 260
SAS 1050
WR 2139-
WR 1928-
WR 3003-
32
180 x 40 x 38
180 x 40 x 38 x 50
60 x 200
36
200 x 45 x 45
200 x 45 x 45 x 60
68 x 210
40
220 x 45 x 50
220 x 45 x 50 x 70
70 x 245
47
240 x 55 x 58
240 x 55 x 58 x 80
89 x 280
57
285 x 65 x 70
285 x 65 x 70 x 90
95 x 240
65
325 x 70 x 78
325 x 70 78 x 110
105 x 260
75
370 x 80 x 88
370 x 80 x 88 x 120
114 x 290
Threaded accessories for galvanized and epoxy coated bars have an EP suffix and are approx. 20 % longer.
All accessories are designed for nominal ultimate load transfer.
Page 14 of 20
TURNBUCKLE
JOINT NUT
JOINT BOLT1)
SAS 500
T 3105-
T 2020-
T 2021-
[mm]
SW x L
[mm]
dxL
[mm]
dxL
[mm]
32
60 x 225
40
80 x 270
80 x 120
80 x 120
50
100 x 305
63.5
150 x 185
150 x 185
SAS 670
TR 3105-
TR 2020-
TR 2021-
30
65 x 260
35
80 x 275
120 x 193
120 x 193
43
90 x 325
140 x 212
140 x 212
57.5
100 x 395
150 x 222
150 x 222
63.5
100 x 405
190 x 265
190 x 265
75
110 x 405
190 x 279
190 x 279
SAS 1050
WR 3105-
WR 2020-
WR 2021-
32
140 x 32
140 x 32
36
40
47
57
65
75
130 x 440
Threaded accessories for galvanized and epoxy coated bars have an EP suffix and are approx. 20 % longer.
All accessories are designed for nominal ultimate load transfer.
1) To be used in connection with anchor nut 2002-.
Page 15 of 20
STRAP CONNECTION
joint bolt & joint nut
WELDING PLATE1)
joint bolt & joint nut
EYE PIECE
SAS 500
T 2022-
T 2023-
T 2080-
[mm]
a x t x d1 x L x L1
[mm]
a x t x d1 x La x Lb
[mm]
b x L x t x d1 x d2
[mm]
32
40
50
63.5
267 x 565 x 35 x 87 x 96
SAS 670
TR 2022-
TR 2023-
TR 2080-
30
35
168 x 354 x 23 x 58 x 75
43
208 x 440 x 25 x 68 x 92
57.5
267 x 565 x 35 x 87 x 96
63.5
75
SAS 1050
WR 2022-
WR 2023-
WR 2080-
32
36
40
47
57
65
75
Threaded accessories for galvanized and epoxy coated bars have an EP suffix and are approx. 20 % longer.
All accessories are designed for nominal ultimate load transfer.
1) Length of welding flange (Lc) to customer designation.
Page 16 of 20
BOLT
eye piece
STRAP CONNECTION
eye piece
WELDING PLATE1)
eye piece
SAS 500
T 2081-
T 3080-
T 3081-
[mm]
dxL
[mm]
a x t x d1 x L x L1
[mm]
a x t x d1 x La x Lb
[mm]
32
40
50
63.5
85 x 190
SAS 670
TR 2081-
TR 3080-
TR 3081-
30
35
55 x 126
43
65 x 133
57.5
85 x 190
63.5
95 x 163
75
109 x 171
SAS 1050
WR 2081-
WR 3080-
WR 3081-
32
36
40
47
57
65
75
Threaded accessories for galvanized and epoxy coated bars have an EP suffix and are approx. 20 % longer.
All accessories are designed for nominal ultimate load transfer.
1) Length of welding flange (Lc) to customer designation.
Page 17 of 20
BMVIT-327.120/0043
Standards
Eurocode EC3/EN1993
EAU 1990
EAU 2004
EN 1054
EN 14199
EN 12501-1 & 2
BS 6349
Maritime Structures
BS 7295
Fusion bonded epoxy coated carbon steel bars for the reinforcement of concrete
BS 8002
DIN 18800
DIN EN 1537
Ground Anchors
PTI
ASTM A 153
Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A 767
ASTM A 775
ASTM A 934
Please note:
With the course of time the SAS Tie Rod system may be changed or updated. In order to reflect and pass-on the state of tie rod application,
we encourage you to send to us any suggestions/comments you have to this manual.
For detailed information or updates please contact us directly at:
Stahlwerk Annahtte, Max Aicher GmbH & Co. KG, D-83404 Hammerau / Germany
Research & Development
Tel. +49 (0)86 54 / 4 87-0 Fax +49 (0)86 54 / 4 87-950
stahlwerk@annahuette.com www.annahuette.com
Page 18 of 20
Page 19 of 20
Elongation
[m/to]
[kg/m]
Agt
[%]
A10
[%]
113
154
201
314
491
616
804
1260
1960
3167
1123.6
826.4
632.9
404.9
259.7
207.0
158.5
101.3
64.9
40.2
0.89
1.21
1.58
2.47
3.85
4.83
6.31
9.87
15.40
24.86
10
10
204
304
393
493
565
770
1162
2077
2534
3535
254
380
491
616
707
962
1452
2597
3167
4418
500.0
335.6
259.7
207.0
180.2
132.5
87.7
49.1
40.2
28.8
2.00
2.98
3.85
4.83
5.55
7.55
11.40
20.38
24.86
34.68
10
230
525
760
960
1190
1650
2155
2780
3690
255
580
845
1070
1320
1820
2671
3447
4572
241
551
804
1020
1257
1735
2581
3331
4418
510.2
223.2
153.1
120.9
97.9
70.9
47.7
36.9
27.9
1.96
4.48
6.53
8.27
10.21
14.10
20.95
27.10
35.90
23
26
249
313
280
351
430
540
295.0
234.2
3.40
4.27
30
(A5)
23
26
249
313
280
351
430
540
291.5
232.0
3.43
4.31
30
(A5)
15
20
26.5
159
283
461
195
345
568
177
314
551
694.4
390.6
223.2
1.44
2.56
4.48
15
20
26.5
140
245
385
170
280
490
191
331
586
666.7
384.6
217.4
1.50
2.60
4.60
Nom. -
Yield Load
Ultimate
Load
Cross Area
[N/mm2]
[mm]
[kN]
[kN]
[mm2]
12
14
16
20
25
28
32
40
50
63.5
57
77
100
160
245
310
405
630
980
1760
62
85
110
175
270
340
440
690
1080
2215
18
22
25
28
30
35
43
57.5
63.5
75
170
255
329
413
474
645
973
1740
2120
2960
18
26.5
32
36
40
47
57
65
75
DIBt
approval
S 555/700 /grade 80
SAS 670 / grade 97
S 670 / 800
St 835 / 1035
St 850 - Type FS
cold rolled, weldable
Stahlwerk Annahtte Max Aicher GmbH & Co. KG, D-83404 Hammerau / Germany
Tel. +49 (0)86 54 / 4 87-413 Fax +49 (0)86 54 / 4 87-77413
stahlwerk@annahuette.com www.annahuette.com
This manual is subject to changes without any notice.
Issued 081110 RU
7
10
(A5)