NTPC

KORBA

Proposal No:
S.NO.
01.
02.

03.
a.
b.

04.
05.
a..
b.
c.
d.
e.
f.
g.
h.

R&M Phase 3

DESCRIPTION
NAME OF THE PACKAGE:
Renovation and Modernisation of Control cable replacement of Generator
Protection Panel (GRP) to SWITCHYARD Protection Panel(SWYD)
SPECIFIC AREA OF THE PROBLEM:
Unit# 4, 5 & 6 Control Cable From GRP to SWYD, CTMB, PTMB,
Transformer MB are very old. IR value of Cable is degrading due to aging
effect.
BRIEF DESCRIPTION OF THE PROBLEM:
Since IR Value of cable is degrading. Mal operation auxiliary relay and
unwanted tripping observed in unit.
THE EFFECT OF THE PROBLEM ON PLANT OPERATION AND
PERFORMANCE:
Faulty cable results in operation of GRP Trip relay results in unit outage..
REFERENCE TO RLA STUDY REPORTS, TECHNICAL AUDIT
REPORTS, TRIP ANALYSIS COMMITTEE REPORTS,
ENERGY AUDIT REPORTS, KNOWLEDGE TEAM STUDY
REPORTS, ROPR / RMC OBSERVATIONS ETC AS MAY BE
APPLICABLE:
CC-OS has suggested replacing old age cables.
FEASIBLE ENGINEERING SOLUTION:
Replacement of cable from GRP to SWYD , CTMB, PTMB, Transformer
MB for all ST-2 Units.
EXPLANATION OF PROPOSED SYSTEM CORRECTIONS
THROUGH R&M UNDER ONE OR MORE OF THE FOLLOWING
HEADS AS APPLICABLE:
LIFE EXTENSION OF EQUIPMENT / SYSTEM:
N/A
IMPROVEMENT IN AVAILABILITY:
YES
IMPROVEMENT IN OUTPUT:
Yes
IMPROVEMENT IN RELIABILITY:
YES
OVERCOMING OBSOLESCENCE:
No
IMPROVEMENT IN EFFICIENCY OF OPERATION / HEAT RATE
WITH CONSEQUENT REDUCTION IN COST OF GENERATION:
N/A
REDUCTION IN AUXILIARY POWER CONSUMPTION:
N/A
RESOURCE CONSERVATIONS W.R.T. CONSUMPTIONS OF
MAKE UP WATER, FUEL OIL, LUBE OIL, RAW WATER,
CHEMICALS ETC. AS APPLICABLE:

NTPC

KORBA

i.
06.

07.
08.

09.

10.
11.
12.
13.

N/A
IMPROVEMENT WITH RESPECT TO ENVIRONMENT, SAFETY
AND STATUTORY NORMS:
N/A
ESTIMATED TIME REQUIRED FOR THE EXECUTION.
WHETHER PLANT/UNIT SHUTDOWN REQUIRED FOR
IMPLEMENTATION?
This job will be completed during O/H of units.
IF YES PROPOSED SHUTDOWN DURATION:
20- days per unit as per MTP Overhaul plan.
ESTIMATED COST AND BASIS OF ESTIMATION :
Rs 63.61 Lakh. Cable offer from M/s Govind Cable Industry ref no.
GCI/KOL/1-12/374. for cable erection cost ref P.O. 4000056338.
COST BENEFIT ANALYSIS WITH PAYBACK CALCULATION AS
APPLICABLE:
With this replacement, availability of the system will increased.
In view of reduced breakdown, improved reliability and safety involved the
proposal is cost effective.
PROPOSED BROAD BILL OF QUANTITY:
Enclosed
PLAN FOR EXECUTION WITH REFERENCE TO THE SIX-YEAR
ROLLING PLAN (SYROP):
AS PER SITE MTP DRAWN OVERHAUL PLAN
PROPOSED FUND PHASING YEARWISE:
As per enclosed Execution program.
LIST OF SUPPORTING DOCUMENTS ENCLOSED WITH THE
PROPOSAL:
I.
SAMPLE B. O. Q.

14. EXECUTION PROGRAMME:

Sl No

Unit/offsite

01.

Unit-4

02.

Unit-5

03.

Unit-6

R&M Phase 3

Equipment No.
Replacement of cable from
GRP to SWYD
Replacement of cable from
GRP to SWYD
Replacement of cable from
GRP to SWYD
Total In Rs.

Year of
execution
-do-

Estimated
Cost (in
Rs. )
As per
BOQ

-do-do63.61 lakh

NTPC

KORBA

ESTIMATE:
NAME OF THE PROPOSAL:
Renovation and modernisation of Exciatiaon system in ST-2 with DVR
SL.
NO.

PRICE

COMPONENT
COST
(Rs. in Lacs)
Rs 108 lakh

01

Control Cable

02

F & I - FREIGHT

03

Erection cost

Rs 11 lakh

04
05

Civil works

-------

06
07
08

EXCISE DUTY @ 16.32%

C.S.T. @ 4%
ESC. @ 5% p.a. for 4 years
over 2002.
CUSTOMS DUTY

@ 4%

REMARKS / BASIS OF
COST ESTIMATES
Cable offer from M/s Govind
Cable Industry ref no.
GCI/KOL/12-13/678
dated
05/11/2012

inclusive

- INSURANCE @ 1%

09

FREE ISSUE

OTHERS, IF ANY

inclusive
inclusive
na
----

TOTAL

Rs 119 lakh

SAY Rs. 119 lakhs.

R&M Phase 3

Rs
14.49/per
meter
P.O.4000056338 Lump sum

NTPC

KORBA

BROAD

BILL

OF

QUANTITIES

NAME OF WORK:
Renovation and Modernisation of Control cable replacement of Generator Protection Panel (GRP)
to SWITCHYARD Protection Panel, CTMB, PTMB, Transformer MB

sr.
no
.

Material
code

M811225
5268

M811225
5569

M811223
5686

material
description
CBL PVC
SHTH AR
1.1kV CU
STRN
5CX2.5SQM
M
CBL PVC
SHTH AR
1.1kV CU
STR
10CX2.5SQM
M
CABLE,
14CX2.5MM2
, 1.1KV, CU,
AR

qty .
Require
d in
meter

rate
per
mete
r

cable
cost

erecti
on
cost
per
mete
r

erection
cost

total cost

34500

107

36,91,
500

14.49

499905

41,91,405

31,500

180

56,70,
000

14.49

456435

61,26,435

6,000

240

14.49

86940
10,43,28
0

15,26,940
1,18,44,78
0

sum

14,40,
000
1,08,0
1,500

total estimated cost in Rupees

1,18,44,78
0

NOTE :
I.
II.

ALL TRANSPORTATION, HANDLING, PACKING & FORWARDING, STORAGE AT SITE ETC.

SHALL BE INCLUDED IN THE SCOPE OF CONTRACT / SUPPLY.
TAXES & DUTIES SHALL BE EXTRA AS APPLICABLE.

R&M Phase 3