‘ORDER NO. 1AMCO}0400201 E10 Service Manual Commercial Microwave Oven NE-1056T f- a NE-1056TC ‘Specifications: Power Source: 120V AC Single Phase 60Hz Power Requirements: 1680 W (14.6 A) ++ NE-1056T; 1650 W (14.2 A) --+ NE-1056TC| Output: 11000 W tull power (IEC705-88) _| Microwave Frequency: 2,450MHz Timer: 99 min. 99 sec. Outside Dimensions: 12" (H) X20" (WH) XIAN (D) 06mm (H) X §10mm (W) X 860mm (0) Inside Dimensions: By (H) X13" (W) X13" (0) _ 205mm (h) X90 (W) X3GOmM (0) Weight: ‘ADDrOK. 37 Ibs Approx. 16.8 kg. ‘Output Power: 1EC705-88 Test Procedure Specifications subject to change without notice Panasonic. ESE |AX WARNING “This service information i designed for expetionced repair technicians only snd is not designed for use by the general public. It es net contain warnings O° cations to advise nontechnical indidvals of potential dangers in atamping fo service a product Procicts powered by clectilty should be serviced or repaired only by experienced professional technicians. Ary alempt to sence or repair the product or products dealt with in his sence infomation by anyone else could rsuln seis injury ce death WARNING 1. This product should be serviced only by trained qualified personnel. 2. Though this product has been manufactured in compliance with “Federal Performance Standard 21 CFR Subchapter J” (DHHS): USA models or "Radiation Emitting Devices Act” (Health and Welfare Cenadal: Canadian models itis very important ail repairs should be made in accordance with procedures described in this manual to avoid being ‘exposed to excessive microwave radiation, ‘2, Check for radiation leakage before and alter every servicing according to the “procedure for measuring radiation leak age 4. the unit cannot be repaired on site, advise the customer not to use unt unit be repaired. 5. Any serviceman who learns of any accident pertaining to microwave radiation leakage including the oven operating with ‘pen door should immediately notify the appropriate address listed below and Center for Devices and Radiological Health, DHHS, IN USA Panasonic Home & Commercial Products IN PUERTO RICO PSC (PHCC) Company (psc) San Gebriel Industrial Park (One Panasonic Way, Panazip: 48-5 65 Infantry Ave. Km. 9.5 Secaucus, New Jersey 07098 Carolina, Puerto Rico 00985 - Attention: Service Engineering (787)750-4300, IN CANADA Panasonic Canada Inc. ci 15770 Ambler Drive, Mississauga, Ontarig, LaW2TS (905) 624-5010 6. There are special components used in the microwave oven which are important for safety. These parts are marked with a ‘24 cn the replacement parts list Its essential that these critical parts should be replaced only with the manufacturer's Specified pars to prevent microwave leakage, shock, ite, or ether hazards. Do not modify the original design PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (A) Do not operate or allow the oven to be operated compartments, check the magnetron, waveguide with the door open. or transmission line, and cavity for proper align- (B) Make the following safety checks on all ovens to ment, integrity and connections. be serviced before activating the magnetron or (D) Any detective or misadjusted components in the other microwave source, and make repairs as interlock, monitor, door seal, and microwave gen- necessary: eration and transmission systems shall be repaited, (1) Interlock operation replaced, or adjusted by procedures described in (2) Proper door closing this manual before the oven is released to the own (3) Seal and sealing surfaces (arcing, wear, and er. other damage) (E) A microwave leakage check to verify compliance (4) Damage to or loosening of hinges and latches. With the Federal Performance Standard should be (6) Evidence of dropping or abuse performed on each oven prior to release to the (C) Before turning on microwave power for any service owner. test or inspection within the microwave generating CONTENTS ‘age) (age) CONTROL PANEL. 3 COMPONENT TEST PROCEDURE. 14 OPERATION AND DIGITAL PROGRAMMER, MEASUREMENTS AND ADJUSTMENTS. 16 CIRCUIT TEST PROCEDURE 4 PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE .17 SCHEMATIC DIAGRAM. : 7 TROUBLESHOOTING GUIDE 18 DESCRIPTION OF OPERATING SEQUENCE. ‘9 EXPLODED VIEW AND PARTS LIST 21 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING........10 PARTS LIST OF DIGITAL PROGRAMMER CIROUIT & DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE.........11 SCHEMATIC DIAGRAM, o 28CONTROL PANEL. NE-1056T NE-1056TC Digital Display Window Memory Pads Power Level Selector Pad Prog (Program) Pad Double Quantity Pad (x2) Start Pad Stop/Reset Pad Noapens1, Manual Heating for Single Stage OPERATION PROCEDURE OPERATION DEP OPERATION OSA 1 Pug tne power suey cord no wll receptacle 0: Ps [7] 0], Jon (Sets 0+ mana) ‘Open te dor. Poca aster ad inthe oven sn ‘ose he coor 4. ess [ST] pad. Tot! tine fr bo tga wilde cepa rose StF] pas (Sets 2 miates) Wen tho tmo i up, you haar bees. Display bins zero ‘Open the door and takeout the water, lea ipl tps beng. Close the doce. “minutter, pay wit tun Ban. ae 3. Won tee sag io on, z 2. res [PoRaT aT pa ore + inn he fet ge & (Gast FI powey ison) 59 a a 4 rel] heats * Soarbimese eres Vy (Gee nd so) go an 7. Open the doe ard take ot the water lope tops Brg. 8. Close Be doo mint ater, lpey wi tun Bank, 3, Memory Setting for Single Stage Operation Oven is not in program lock mode. progremming OPERATION DBPCAY Press | PrOd ] pea Page NOTE: Display must be bank start Es 2 Press [5 | poo. (Sets to memory pad 8) me 5 2. Manual Heating for 2nd Stage OPERATION T Folow dp 10 4 or tt tage rss [ POW7 OVO] pt 2 sires (Sots WED power) 1: memory was previously pro granmed, te pad number an the previously salected time anc owe level wit appear i he ay Nnen memory was programmed igh omer one mire ale sage “Tho pad number and Stoge Hoang Tractor il appear inte day4, Pross [Prog ] pa. 5. Wan he tei up, you hear 8 boop. ‘ipa bins 25a. OPERATION DEPLAY ‘OPERATION DBPL 5 Tipe 3 eer. the ply shows roo 5: Prose [Power Level] pad 2 times ek 5: 2soeonde ete the aye el (Sets 10MED powen 30 6. Prese[3] [0] poe. mse (Sei0 2 seconde 20a 6 This dats cove coring be eros ye 7. Press [FIO] pat gan ° sree ramp 5 you ess oven wi operate 99 me S86 MED, 2 mine, 7 OT {8.2 seconds aa, th ire and power wey eee nwt ms Pre iowel eating for singte stage wil oa ! ‘ppearin the apy. " 30 ‘operate 1 min-MED, 4 min DEF, 100 PRE ero 8. 2 seconds lster, Dovblo Quantity | MOS * Seal te Sala ee . eat desta thn he Sos ner te ps ey 1900 10.2 seconds later, the copay will go 5. Memory Pad Heating ‘OPERATION DBPL 1 Page powers caro wa 4, Memory setting for 2nd stage meee ‘OPERATION SPLAT 1. Flow tps 10 or morc Sy Open ine dor foam seeing Oe Place weir la inte oven an 0 (MED power, 90 seconds for tst stage) 38 ose the door 2 Pees [POW LOVE] pa 9 tis, +e 3. Press [7] po mos (Get dos power for 2 tage) (Set fr? mins) 7 3: Pree [2 (0) [ma ig «Pees [SBF] pea moe Ea = roe SGPERATION DEAT OPERATION DISRAY '. Open the doar and take oo waar load Depa stops bikin, 65. Press [ PY09 ] pad agin. = Q Sowa enn | by E E Pp 7. Close he door, pay wil retumBank 6 ‘acon ar, the apa wil tun Stern a 6. To Read Cycle Counter 8. To Lock Program of Memory Pad SERN ose Crem oan 1 Oper dorado pen 1B powers cow at ‘mara OQ Soy sel 2. ve pus [ SEES] a, . = wos [Power Cav] aa 08 ia troprmiy 6 cecos) - (69.0010 means the oven has been NOTE: When oven isin “program lock eed 1,000 times. made", display wit not show S20 ears enh teon vn moe Saud mes ring eto re : 2: scons re yw am PL oe a 7. To Select Beep Tone Options (ON of OFF of Beep Tone) Sreninow Ls ‘9. To Release the Memory Pad Program Lock 1. Oper th aor OPERATION oaRA D | arse oti rock 2 Pras [POS] po O | [erica arama {Stonost png gos and olin the [PIG ] pa ut sisay shov-P and ponte 6 bE EP) | on are Oa soos ey wil not sow Zaything and female lank EP P “se [eng mp to bep ian ata bSCHEMATIC DIAGRAM (NE-1056T) (APH) CAUTION: NOTE: Door ie closed Unit is not operated. & Ground Crave [Paiaar ae Chassis icreinon | Era HIGH VOLTAGE AREA, sew eu LBA + os ee a : en ' ‘varusToR| cle ‘seoonoary = LT.) I - Fen | et rove Ratan] Sa eure ay ~ SENSOR, rae mar (Ra ee ecrom a PROGRAMMER cRcUrT Tone eS WIRING DIAGRAM NOTE: shen replacing, check the lead wre colour as shown, ‘colours shown by () incoat colours ef fad wire W] ‘connector housing. 19 cass o PRIMARY sy “ ae Giron Swen oa - DIODE Soe vagh vot tace Byea eebactton a “9 a ca cteor for Yo. eu] a |“ Dios ee ‘SECONDARY. w LB ixron etn vont smu aaa esr Bow ootace) — SSOREPNS. SHR OOE on vouTaGe eae HONSeORER Sear B fet] fe) WT waITe —] eb B T FE "RED [ater nes t POWER RELAY 8 Rn)SCHEMATIC DIAGRAM (NE-1056TC) (CPH) ‘CAUTION: NOTE: Door is closed. Unit is not operated. ‘= Ground Tew ena Chassis, Nose rer us) (OVER IGH VOLTAGE AREA veraor § ta concen avec ty oh f wna ron ee, ial #8 ine Power Sate Rel e ny Tew? sensor (tron ProveeToR) DIGITAL PROGRAMMER CIRCUTT Tow vOLGE TRANSFER WIRING DIAGRAM NOTE: When replacing, check the lead wire colour as shown, ‘*Colours shown by ( ) indicate colours of lead wire = _[E]—“semecter housing, tgeasen suxcne 0% cE tw) TO CHASSIS 5 pauany LATCH SWITCH OooE a ch voutace Ww) [cr] ayy, pwc % %) seconoaay Behan stort swe BOTTOM (OUTSIDE) BOTTOM (WSiDe) ORT GRANGE ‘hea RSE ante Sw Ranson BRON +e yo a 2 hy power rea e SenzCPH (avs)DESCRIPTION OF OPERATING SEQUENCE 1. Variable power cooking control ‘The col of power relay 8 (FV) i energized intermittently bythe lait programmer cicul, when the oven is set at any power selection except for Kigh power pasion. Te digital programmer Circuit controls the ON-OFF time of power relay B contacts in ‘cider to vary the output power ofthe microwave oven from “Low to “High” power. One companies ON and OFF cycle of power relay B is 22 seconds, The relation between incieations on the ‘contol panel and the output ofthe microwave aven is as shown in taba, NOTE: The OWOFF time ratio does not correspond withthe pe ‘centage of microwave power since approximately 2 fonds are required for heating of magnetron filament. 2, Cyclic defrost When defrost power and detosting time is selected and Start pad is touched (8) The cigtal programmer circuit (OPC) divides the total defrosting time into & equal periods, consisting of four delresting prods, each folowed by a standing period (©) During detrosting power periods, power relay B is energized fr 8 ‘seconds and de-energized for 14 seconds by DPC, (©) During Standing periods, power relay & is always open resuting Inno microwave power. NOTE: Defrost time selected is converted Into seconds by the DPC but display wil show selected te ia minutes and seconds as programmed. The total number of seconds is clvided ino 8 {ime periods. The remainder (seconds not equaly divisible by 8) aro addod tothe last standing time period) Example: If defosing time is selocted for minutes, each operating peiod wil be as folons: (See Figure.) 5 minutes = 300 seconds ‘300/8 = 37 and remainder is 4 seconds, “The 4 seconds is addod tothe last time period NOTE: When datosting time is selected fo nct more than 7 seconds, the power relay B will nol be energized ata ‘om ONOFF TIME OF rowerserina | PoweRim | POWERRELAYS (vs) APPROX ONTSE) | OFF SEC) Hic 1000 22 ° MepiuNt 500 " ” berRost 181 yet Deo “IE0-705-68 tos procedure, ‘Speciiations subject to change without notice 60-016CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING Unico many other appliances, the microwave oven is high-voltage, high-current equipment. Though it fee trom danger in ordinary use, exrome care shouldbe taken during repar. CAUTION ‘Servicemen should remove their watches whenever work- ing close to or replacing the magnetron, 1. Check the grounding Do nat operate on a 2-wie extension cor, The microwave oven is designed tobe used wen grounded. Wis imperative, therotre, to make sure itis grounded properly before beginning repai work 2. Warning about the electric charge in the high voltage capacitor For about 20 seconds after the oven is turned ot, an slectic charge remains inthe high voltage capaci \When replacing of checking pars, remove the power plug from the outlet and short the terminal ofthe high voltage capactor (termina of ead wie trom diode) to chassis ground wih an insur lated handle screwdriver o discharge. WARNING ‘There is high-voltage present, wth high-current capabil- ties in the circuits of the high voltage winding and filament winding of the high voltage transformer, Itis extremely {dangerous to work on or near these circuits with oven. energized, DO NOT measure the voltage in the high voltage circuit Including filament voltage of magnetron. HIGH VOLTAGE CAPACITOR “Touch chassis sid Wet hen sho Wo the igh vag a WARNING Never touch any cicult wiring with your hand nor with an Ingulated too! during operation. 3. When parts must be replaced, remove the power, plug from the outlet, 4. When the 18 Amp fuse is blown due to the operation, of short switch: WARNING When the 18 Amp. fuse If blown due to the operation ot short switch, you must replace Primary latch switch and short switch. Also replace power relay B (RY1) when the continuity check reads shorted contacts (1-2). (A) Tis is mandatory. Refer to “Adjustments and Measurement” for these swichos. (©) When replacing the fuse, cont that it has the appropriate rat- ing for hese models, (©) When replacing fauty switches, be sure mounting tabs are not ‘bent, broken oF otherwise deticiant in thelr ably to hold the wich, 5. Avoid inserting nails, wire, ete, through any holes in the unit during operation Never insert a wie, rail or any other metal object through the lamp holes on the caviy or any other holes or gaps, because Sch objects may work 28 an antenna and eause microwave leakage 6. Confirm atter repair (A) Alor repair or replacement of parts, make sure thatthe screws of the ovan, ete. are nether loose nor missing, Microwaves might leaf screws are not propery tightened. (@) Make sure that al electical connections are tight before inserting ‘he plug into the wall outlet (©)Check for microwave energy leakage. (Reter to procedure for ‘measuring microwave energy leakage} -10-( DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE 1, Magnetron (A) Discharge the bigh voltage capacitor. (B) Remove 2 screws holding magnetron thermal cuout, (C) Remove * screw holding alr gue A, {0) Disconnect 2 high votage lead wites from magnetron filament terminals (&) Remove 4 screws holding the magnetan, NOTE: Ar replacement of the magneton, tighten mounting screws, Properly making sure thee is no gap betwoon the waveguide and the magneton to prevent mirowrave leakage, ‘CAUTION ‘When replacing the magnetron, be sure the antenna gas- ket isin place, CAUTION When connecting 2 fiament iead wires to the magnetron terminals, be sure to connect the lead wires in the correct Position. The tead wie of high voltage transformer shoul be connected to "F terminal" and the lead wite from high voltage capacitor should be connected to "FA terminal’ 2. Digital Programmer Circuit (DPC) and membrane key board. NOTE:Be sure to groune any sate electre charge bull up on your body before handling the DPC. (a) Disconnect al connectors tom D.PC. (6) Remove 1 screw holding escutcheon base and slide the escutchoon base upwera sight (©) Release flat cable connactar's lack of BPC by pushing both levers to inside anc pull tem upward, and remove fat cable of membrane key boar. (0) Remove 2 screws holding DPC. 71 (Remove escutcheon bracket from escutcheon base by freeing 4 catch hooks on the escutcheon base. (F Pec! of he tab of membrane key board from escutcheon base, (@) Pe! of the cslpay iter trom escurcheon base {H) Push the upper part of key board (dsplay window perton) from back of escutchoon base and pool olf escutcheon shee! and ‘membrane key board completely from escutchaon base. NOTE: 1. Tho membrane key board is atlached to the escutcheon base with double faced adhesive tape, Therelore, appy ing hot air such as using @ hair dryer is recommended for smoother removal 2. When instaling new membrane key board, make sure ‘hat the surface of escutchoon base Is cleaned suticenty 0 that any problems (shorted contacts or uneven sur ace) can be avoided, ‘8. Alignment poston of membrane key board is as flows (s00 figure); ‘Membrane key boar: Fight and unper edges Escutcheon sheet: Right and lowar edges, 3. Low voltage transformer and/or power relays (RY1, RY) INOTE:Be sure fo ground any state electric charge bull up on your ‘body befor handling the DPC, (A Using solder wick or @ desoldeting tool and GOW soldering ion, careuly remove all solder fom the terminal pins o he low vo age transtormer andlor power relays INOTE:Do not use a soldering ion or desoldering tal of more than ‘80 watts on DPC contacts (©) With all the terminal pins cleaned and seperated ftom DPC con- facts, remove the defective tranefomer/power relays and instal ew transtormeripower relays making sure all terminal pins are inserted completly. Resoldor al terminal contacts careful AIRGUIDEA THERMAL MAGNETRON 02-040 ESCUTCHEON BASE , [sneer MEMBRANE KEY] BOARD. fescurcneon 7-027 oye4, Fan motor (A) Disconnect 2 lead wikes trom fan moto terminals (&) Disconnect? lead wies trom fuse holder terminals. (€}Disconnect high votage lead wires from high voltage capacitor terminal (0) Remove 4 secews holding fan mator and once assy and detach the office assy with tan motor om oven assy. (©) Remove tan blade tom tne tan motor shaft by pling it saight ‘out. (F) Soparate the fan motor rom the orice assy by freving 2 catch hooks on tho orice assy. 5. Temp sensor (thermal protector) (A) Cut a lead wire atthe top of sensor terminals (8) Femave 1 screw holding he temp sensor and replace with new (©)Solcer the load wis securely tothe sencor terminals 6. Door assembly (A) Open the door and remeve door trom door Eby earetly pling ‘outward staring ftom upper righthand corner. (8) Remove door key and door key spring, (©)Remave 2 screws holding side tame of door A (©)Seperate the doar A tam the door E by freeing catch hooks on the door Ausing a fat sewerver. [Attr replacment ofthe defective component parts of the door, reassemble it and follow the instructions below for prop Installation and adjustment so as to prevent an excessive microwave leakage. (1) When mounting the door tothe oven, be sure to aust the door paral ta tho Bottom tne of the aven face plate by moving the upper hinge and lower hinge inthe droction necessary for proper alignment. (@) Adjust so thatthe door has no play botween the inner door sur face and oven font suriace. I the door assembly és not mounted propery, microwave power may leak ram the clearance between the door and oven, (3) Perform te microwave leakage tet. FUSE HOLDER, ORIFICE ASSY, FAN BLADE HIGH VOLTAGE CAPACITOR or-02am TEMP SENSOR ¥- Sc OVEN ASSEMBLY caus DOOR A DOOR KEY Door KEY SPRING Boor © 01-026 or.027m a7. Stirrer motor (A) Remove 6 sorews holding motor cover. (6) Disconnect 2 lead wires from ster motor. (C) Remove 2 serews hosing strer motor. 8, Floor shelf and/or moving antenna (A) Insert a philips type screwdriver or equivalent approx. 2" (Sem) in shaft length inthe hoe in the lft side oven wall as shown In Figure. (8) Caretuly ft up the floor shell by prying up with the soxowekiver ntl the floor shelt sifted up over the level of oven trot open- ing, (©)Femove the foor shelf by iting out rough the oven font Toxeplace moving antenna, ()Femove the moving antenna by simply iting It up elf he stirer ‘motor shat. NOTE:When replacing the moving antenna, make sure the plastlc sliver spacers are correctly in place. They are necosaary to Stabile the antenna by gliding around the oven bottom ag the antenna tums. a19- HOLE FOR FLOOR SHELF REMOVAL SCREWDRIVERCOMPONENT TEST PROCEDURE CAUTION 1. High voltage is present at the high voltage terminal of the high voltage transformer during any cook cyclo. 2. Itis neither necessary nor advisable to attempt mea: ‘surement ofthe high voltage. ‘8, Before touching any aven components, or wiring, ‘always unplug the oven from its power source and dis- charge the high voltage capacitor. 1. Primary Latch Switch, Secondary (Secondary Latch ‘Switch and Power Relay B) Interlocks. (A) Unplug the lead connectors to Power Relay 8 and verily cont nuty of he power relay B 1-2 terminals. (8) Unplug ead connectors to Primary Latch Switch and Secondary Latch Ste, (©) Test the continuity of switches at door opened and closed pos! tions with ohm meter (low scale. ‘Normal continuity readings should be as follows. Door Opened Dea Closed aay Lich Sach =D open) 0.0 (ose) Seconday Lateh Swieh | = 0 (pen) 0.8 (20%) Power Rotay 8 0 open) = oper) 2. Short Switch & Monitor (A) Unplug lead wires rom H.V. transformer primary terminals, (8) Connect test probes of chm meter to tne aisconnectes leads which wore connected to HV. Transformer (©) Test the continuty of short switch with door opened and closed posttons using lowest scale of the ohm meter. Normal continuity readings shoul be as flows, PRIMARY WINDING TERMINALS muanent [po wane |\_Re, Ternius [6 Rone Reconoaey NON Tennas eoa.s200 05-008 HGH VOLTAGE CAPACITOR, Zz i) Highest JOHW SCALE a) j 4-092 Boor Opened Doar Closed 20 h voltage transformer (A) Fomove connectors from the transformer terminals and check continuity. (8) Norma cold) resistance reasings should be as folows: Secondary winding Approx. 80~1200 Filament winding Approx. 00 Primary winding Approx. 00-10 4. High voltage capacitor (A) Check continuity of capacitor with meter on highest OHM scale (8) Anoimal capactoe wil show contin for a short time, and then Incate 940 once the capacitor is charged. (©)A shorted capactor wil show continuous continuity, (0) An open capacior ll show constant MO. (E) Resistance between each terminal and chassis should be in nite. ‘5. Magnetron ‘Continuity checks can ony incicate an epen flament or a shored ‘magneton. To cagnosis for an open flament or shared magnetron, (A) Isolate magneton from the circuit by dlsconnectng the leads (8) A continuity cneck across magneton tilament terminals should Inieate ane ohm ores. (C)A comtinity check between each flament terminal and mag- tron case should read open ANTENNA coouns f§ rN MAGNETRQN case highest nM SOALE 04-031 ais6. Diode (A Isolate the doce trom the circu by dleconnecting the leads () With the onmmeter set on the highest resistance scale, mea- Sure the resistance across the diode terminals, Reverse the meter loads and again abserve the resistance reading. Meter vn 6V, 8V oF higher voltage batteries should be used fo check the fronto-back resistance of the diode, otherwise an infinite resistance may be readin both directions A normal dodo's resistance wil be infinite in one directon and several hundred KO in the other alrection, 7. Membrane key board (Membrane switch assembly) Check continuity between switch terminals, by tapping an _2ppropriate pad on the key board, The contacts assignment of the respective pads on the key board is as shown in digital pro ‘tammer ecu 8. Temp sensor (Thermal protector) ‘A temp sonsor Is mounted on top ofthe oven cavity atthe lett ‘de. ls purpose isto automatically shut off the aven In case the cauly overheats for any eascn, ‘The thermal protector will operate al 257°F (125°C) ‘The device js connected to the BPC on touch contol model, \wmen the thermal protector exceeds is temperature twill tum ‘ofthe power to oven cavity and splay wl goto reset mode, The cooking program can be reset after cool-down, THERWISTOR AESISTANCE VALUE 80K-120K at 10°C-30°C (50°F-86°F) 15- Z |iucHest on 7, [SCALE NOTE: OMMETER SHOULD HAVE A MINIMUM ‘VOLT BATTERY. FORWARD | REVERSE SEVERAL HONORED Ka | =O o409aMMEASUREMENTS AND ADJUSTMENTS WARNING % For continued protection against radiation hazard, replace only with identical replacement parts (For touch models Part No. J6142-1450 Type No. V-16G-3C26-M for Primary latch switch Part No. ‘A61425180AP, Type No. L-302-2 for Secondary latch switch and Part No. ANE6178420, Type No, V-16G- 2025 for short switch) * When the 18 Amp. fuse is blown due to the operation of short switch, you must replace Primary latch switch and short switch. Also replace power relay B (Part. No. AEGSJ1EG12B/AEGSJ1EG18B, Type No. G5J-1-TP) ‘when the continuity check reads shorted contacts (1—2) ‘Then folow the adjustment procedures below. % Interlock switch replacement — In replacing faulty switches, be sure mounting tabs are not bent, broken or ‘otherwise deficient in their abilty to hold the switches. Refer to schematic diagram to ensure proper connec- tion, 1. Adjustment of Primary latch switch, Secondary latch ‘switch and Short ewiteh. (A) When mounting Primary latch switch, Secondary latch switch and short switch 19 door hook assembly, mount the Primary latch switch, the Secondary latch switch and the shor itch 19 the coor hook assemly as shown in tabe NOTE: No specie adjustment during instalation of Primary latch ‘itch, Secondary latch switch and shon suit o the door hook is necessary. (8) Yimen mounting the door hook assembly to the oven assembly, adjust the door hook assembly by moving I inthe section of ‘arrow in table so that the oven door wil ot have any play in Check Yor playin the door by pulng the door assembly, Make ‘sure thatthe latch keys move smooth alter agustment Is com pleted. Completely tighten the serews holding the door hook ‘assembly tothe oven assembly (©) Reconnect tne short switch and check the continuity ofthe mon: itor crcut and all latch switches again by laiowing the compo: ents test procedures, 2, Measurement of microwave output ‘The output power of the magnetron can be dotermined by per forming 1EC standard test procedures. Howover, due to the complexity of IEC test procedures, iis recommended 0 test the ‘magnetron using the simple method oulinod below. Necessary Equipment iter beaker “Glass thermometer "ist watch or stopwatch NOTE: Check the line voltage under load, Low vatage wil lower the ‘magnetron output. Take the temperature readings and heat- Ing time as accurate as possible, (A) Fill the beaker with exacty one liter of tap water. Stir the water using the thermometer and record the beaker's temperature (recorded as 71), (©) Place the beaker on the center of glass cook plate ‘Set the oven for High power and heat for exactly one minute, (©) Stir the water again and read the temperature of the beakor (e0o%ded a8 12). (©) The normal temperature rise at High power positon for each ‘model is as shown in table. ‘oor, TABLE (1¢-1min. test) o-089 RATED OUTPUT TENPERATURE RIE] 1000 (IEC705-88) Min. 15.4°F (660) -16-PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE WARNING Check for radiation leakage after every servicing. Should the leakage be more than 2 mW/em* (1mWicm® for Canada) inform PHCC, PSC, or PCI immediately. After repairing or replacing any radiation safety device, keep @ written record for future reference, as required by D.H.H.S, and Health and Weltare Canada regulation, This requirement must be strictly observed. In addition, the leakage reading must be recorded on the service repair ticket while in the customer's home, NOTE: Tho U.S. Government standard is 5 mWlon? while in the customer's home, 2 mWicn® stated nere is our own voln= tary standard. (1 mien for Canad} 4. Equipment “Electromagnetic radiation mentor “Glass thermometer 212°F or 100°C "e00ce glass beaker Procedure for measuring radi Note before measuring (1) Do not exceed meter fl scale cetlection, Leakage monitor should italy be set tothe highest seale, (2) To provent false reacings the test probe should be held by ‘he grip portion of the handle ony and maved along the shaded area shown in Figue no faster than 1 inohisec (25 envsec, (@) Leakage with the outer panel removed ‘milo. (@) Leakage for @ fully assembled oven with door normally ‘oseds»=less than 2milen® (tmWien® for Canada) (6) Leakage for afuly assembled oven [Before the latch ewiteh (pemary) i interes} whila puting the door less than ami. (8) Pour 275 = 1500 (802s + 1/202) of 20 45°C (68 + 9°F) water in a ‘beaker which is graduated to 600¢c, and place in the canter of the oven. (6) Sot the radiation monitor to 2450MH2 and use it folowing the ‘manufacturers recommended test procedure lo assure correct resuts. (C} When measuring the leskage, always use the 2 inch (Sem) spacer supplied withthe probe (0) Tap the start pad or set the timer and withthe magnetron osc lating, measute the leakage by holding the probe perpendicular tothe curtace boing moasures (1) Measurement with the outer pane! removed. \Whanevor you replace the magneton, measure for radiation leakage botore the ovter pane! is installed and ater all neces- ‘aly components are replaced or adusted. Special care should be taken in measuring around the magnetron leakage. WARNING Avoid contacting any high voltage parts. (2) Measurements with a fully assembled oven. Afterall components, including outer pane! ate fly assembled, ‘measure for radiation leakage arcund the door perianery, tne oor viewing window, the exhaust opering and air Inlet open ings 3, Record keeping and notification after measurement (A) Atter any adjustment or repair to a microwave avon, a leakage reading must be taken. Record this leakage reading on the repaiticket even iit is zor, ‘A copy ofthis repair ticket and the microwave leakage reading should be kept by repli facily -7- (©) Should the racation leakage be more than 2 mien? (4mWiem or Canada) ator determining that al pars ara in good condition, fune- ‘ioning properly, and geruine replacement parts as listed in tis ‘manval have been used, immediately notty PHCC, PSC or PCL 4. At least once a year, have the radiation monitor checked for calibration by its manufacturer, WARNING AVOID CONTACTING ANY HIGH VOLTAGE PARTS. PROBE AIR GUIDE A. SPACER MAGNETRON MOVE PROBE ALONG SHADED AREA 7///,) AROUND EXHAUST OPENINGS (as shown) AND AROUND ‘AIR INLET OPENINGTROUBLESHOOTING GUIDE (NE-1056T, NE-1056TC) CAUTION 1. Cheok grounding before checking for trouble. 2. Be careful of the high voltage circuit 3. Discharge high voltage capacitor. 4, When checking the continully of the switches or the high voltage transformer, disconnect one lead wire from these paris and then check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter. \When disconnecting a plastic connector from a terminal, you must hold the plastic connector instead of the lead wire and then disconnect i, otherwise lead wire may be open or the connector cannot by removed. 8, Do nottouoh any pats ofthe crculty on he cgtal programmer crcl, since stale elect dscharge may damage this control panel ‘Always touch yourself to ground while working on this panel to discharge any static charge in your body. 6. A 120V AC is present at the shaded area EERE of the digital programmer circult (Terminals of power relay B and Primary circuit of low voltage transformer). When troubleshooting, be cautious of possible electlical shock hazard. Fst ct al operate the microwave oven flloving the correct operating procedures in order toh the exact cause of any rouble, [TROUBLE 1] Oven does not start cooking sure om eae maar | eae ‘Oven is dead. 1 Fuse Blown = TROUBLE? ~* 7) tama romoons | naa PEE oa Peete ra rr re spy ‘Boot closed 0 ¥ nd ‘count down, Door opened 2 © ‘Normal ‘TROUBLE 4 mene PD name ra rey eos ea oom = ( Bostapened 0 Neal —erep2 7] tense ne anor | tose s Fg_pows wee | =a applied y wot 7 [geese [ owmasenes | — nome nl ‘ees Fa | See oe est Seas a, irene, aoe eons Nisan HV Dede. nee =[TROUBLE 2) Fuse is blown tp Bower ry (RY 1, When power relay 8 is eco ‘thin enor ce ‘SYMPTOM step CHECK RESULT ‘CAUSE/GORREGTIONS Main te blown, + | Paar ach ston ‘enema Primary ach evi & Secondary toh sth Sra sith GONOTE) ‘oor cased 0 (Beer opened = 0 Noel = STEP 2 2 | Stor ewich ‘Abnormal Primary atch etch & Door closed oo 0 Short stich (NOTE) Door opened 0 Normal = STEPS 3 | yv.Capacter Feuly KV Cepactor Noxmal STEP 4 ‘NOTE: Al hese switches must be replaced at same time, {Refer to adustmertnstuctons) and repioce theres 9 shorted contacts {ck cantly cf power relay 8s contacts (between 1 end 2) and the secondsry latch sult, [TROUBLE 3] Other troubles ‘SYMPTOM POSSIBLE CAUSE NOTES Miccowave output power i ow. First al chee if cut power is realy ow by flonig "Measurement ot microwave ouput 1. Decrease in power source vatage 2. Aging change of magnetron (Oven lamp and fan motor turn on when dors agen, 1. Shorted contacts of primary atch switch (Oven lamp and fan motor turn on when power supply cord plugged info wal receptacle 1. Open Secondary iatch switch 2. Shorted contacts of power relay A. (RY) 8 Detective cigtal programmer acu. (See trouble 4) “Fas” appears in display wine 1. Open temp. sensor 2. Detective DAC. “F34" appears deploy window 1. Shor temp sensor. 2.Detecive DPC. “FOT" appears in display vindow and oven beeps 1. Food is overcooked and oven exhaust temporature 100 | Aer cool down (approx, 10 minutes) high. (ver 190°C) Unplug oven to reset cisplay “FOM" appears in Geplay edo 1. Matfunctioning Keypad slays on Tor more than 2 min- uss, Display returns "0" or blank mode, 1. Malfunctioning Keypad stays on for moce than 7 minute while cooking, [TROUBLE 4] Trouble related to Digital programmer circuit ‘SYMPTOM ‘STEP HECK RESULT CCAUSE/CORRECTIONS Ne Digplay when oven is fst | 1 gatsge, tarwtermer Lv) | Aboomal OV wt odin secondary vetage Pa ” Normal = Sep 2 2 | 10 pin 64 vatage ‘brome z01a1 (Emer of GH) Namal = 5 = Ste 3 3 | 164 pin 27 votage Abnormal ee (t4'pl of 2} ermal & 6V = 16-1, OX1, DISPLAY No key inp + | Membrane switch continuity ‘Aono Membrane switch Normal it -19-SYMPTOM: STEP ResuLt (CAUSE/CORRECTIONS No beep sound 1 enorme toa Neeral Bz, 08, 04, 08, 09 Power ley A(RY-9}dons natu | 1 | 10-1 pin 12vaage while cperation | Abnormal ica gn oven Bough the program hes Soon co ar to. Sa ad ‘ped Neel & 5V = 860 2 2 | shor srout between pin ae pin [Sth rot um on ave ace RY-2 wee on 02 No micowave oeciaion at ary | 1 | IGA pin 10.end pin 20 voasgee | Abnormal ica ower sete Wi eperston af gh poner Normal # 5¥ = S00 2 a enorme ot Neal 12 BVA Dark or ncaer dle 1 | Rice dpa tec cpw | Noma DISPLAY enor A ising orohing of umecessay | 1 | Replace 0-1 and check operation | Nomal ot Somer enorme DISPLAY HOW TO CHECK THE SEMICONDUCTORS USING AN OHM METER Diode so s FORWARD, REVERSE] Cp KK SMALL © * a Transistor NPN Transistor ug FORWARD. REVERSE BE ‘SwALL———[— a ad SMALL = otal [aa 2 = tes een FORWARD REVERSE 5 a SHALL ° co SMALL = . ce e = toe FORWARD REVERSE | 1 Transistor ES 00-3040 ok-s0K Patel Treneteter ‘ ce BOK 0040 = PNP Transistor =] syd cE aK 80KD = -20-EXPLODED VIEW AND PARTS LISTPARTS LIST NOTES: * When ordering replacement parts), please use part number(s) shown inthis pars list. Do not use description of the par. ¢ * Important safety notice: Components identified by A, mark have special characteristics important for safety. When replacing any of these components, use only manufacturer's specified part. * items marked * supplied by TAMACO. (Taiwan) Ret Part. fan ame & Description —_[Pes'e Fema oN — essa — [ea ener fies —f ron ieee 3 onneer—[ Ree set eae 5 —|“{itterseke — | eebae STF 1 |i —| ere ee H = —|{hieiaes — Tense cue ; S| [ieee —f eusnonrueeer : ee ee ; | [aeaessos— Rossen roar : 5 — fies ——| en er ; “10 ‘AMG090200054 ‘CUSHION RUBBER A 4 = ( “igs fasrasrooce — ove heer =H [eases — [RRR 2 “it — {fess — sr rE ; “id fesoctone —— [Sane eores t “is — [a | oersene —— [ower nce t “itso — poner t “eso ——T cerns ; ( “33 [fees 8s —— [a ; Ht —|_[ neces —[ aRoUDER i “2s {a [ase — [NOR asa 3) | [venoe — Teneeseer ; Sta nce — [wom ere esa amar TOT 3 peoresreus —[wersemes 1] aoe na a Hea Sfx feiss —— [rem eoroer 1 eT aT ( “33s farce —| ree corer —fretuseetto Ste Lassen —P ae cone ee SL [ateoran ——[ aero i ea STOTT | [ores ——[ Gene ET t Si [x fesaenes —[ eae 1 Si Resor — eee ae StL [asrmeue ——| Hse noLbER iter 3" fous — erste i ae 1 fre 3 eaermee — ae ey eee “ofa [rameanne — [Se eoes wate fae tara “Ls [ramceneer — [ar eoee wera Tere =| [ateoanta — [BASEN > rene a Senet 2 Sar oT Saree — [ener em “is —| {ase ——[ an ore i | “a aereraso CATCH SPRING © | = — [fracas —— [ Bone : Soueaea [enn SOTO fea aDOOR ASSEMBLY (S-2A2 APH) Ret.No. Part No. Part Name & Description _| PesiSet Remarks 7 ‘AOBABSAOOAP DHHS LABEL | Weoser "or ‘AOE11502000 (CSALABEL, | NE-10s67o soz | & [830067050A° UPPER HINGE (A) i om 'B30TBBS50AP™ DOOR KEY A t be 13302140000. DOOR KEY SPRING i 705 XTNG+8C ‘SOREW [2 70s | A | Bs0es89a00° DOOR G7BLACK i “7 | A | 8302KeS40NP ‘DOOR E (U)7 BLACK T “Da [A [314872008 DOOR SCREEN A 7 =e [a | aa001a700aP DOORATTS BLACK t Od ‘RBOOAS7OOAP DOORS (U) [ore “OH 'ABTA637OOAP_ [DOOR SCREEN B (GLASS) T m7 'AS2065700AP. HANDLE BRACKET r Dis ‘A307OST70GP HANDLE PIECE A i Dts ‘ANESI34@U0AP | HANDLE PIECE B 1 Weog6T Dis ‘RBTABSAZOCP DOOR PANEL. 7 016 KYEANE4.C16T | SCREW. 2 “DW XING SCREW. 2 Dis ‘R31A63AZ0OP DOOR PANEL 1 Re TOs6re NOTE 1: Please order Door B and DHHS Label or OSA Label together,