‘ORDER NO. CanaenaenesC4 Service Manual Microwave Oven NE-1457 NE-1057 Speciti NEST NEW1057 Power Source 2207208 V AG Single Phase. 80.42 | 120 AO Single Phase, 6O Hz Power Requirement 2.825 W03.1/14.3 Al 2.080 W¥|17.5 AL High Frequency Output : (Oscillation Frequency Timer 15 min. HIGH and MED power for single stage. 30 min ~-DEF power for single stage. Outside Dimensions 16 5/8" OW) X BF (} X 13-3716 (H) 422 tn (W) X 508 men (D) X 335 mm tH) ‘Oven Cavity Dimensions 43" OW) X 12-8732" (0) X 6.7/8" (Hy 290 mm (A) % 210 mem (2) 175 rom tH) Weight ‘61 IDS (27.5 KO) 55 Ibs (25 ka) ‘Specifications subject to change without notice. Sheen tenant Sole i tecmominns Pawn herenen ne Panasonic, “""" “""-~ EREEr Coorg 1988 by Malwusnla Blecric Comoratan of America All igh's reser, Menus Sane SomesNE-$457, NE“1087 WARNING |. This product should be serviced only by tainsd qualified personnel ‘Though this product has been marulactured in comphance war: “Federal Performance Standard 21 GFR Suochapler J" (DHHS) 1g very important all repairs should be made in accordance with procedures described in this menial to avid being exposed te excessive microwave radiation 3. Check for cadiaton leakage attex evary servicing according to the “procedure for meastring radiation leakage” on page % 4. Any serviceman who leans of any accident pertaining ty micionawe cadlation leakage Shovld Immedaiely notly the appropiate adkiass listed below. INUSA Naatayotite Services Company msc) 50 Meacwland Parway, Secaucus, Now Jersey 07094 ‘Attention: Engineering Suppor Divisio. (201) 348-7000 IN HAWAIL PANASONIC HAWAIL INC. en, 91-296 Raunt St Ewa'Baac 2.0. Box 774 Honcliu, Hawall 96808-0774 (06) 662-2851, (N PUERTO RIGO PANASONIC SALES COMPANY, Divison of (Pse} Matistita Elgetsc of Puerto Sica, Inc, ‘Ave. 65 De intarreria, KM 97 \etora Industrial Parc Garching, Puen Rice 00630 (209, 769-4929 [5 These are spacial comporanis usod in the microwave oven which sre impertant for salty. These parte are marked with a 2X00 the repacernent pats fot 1 is essential thet hese critcal pans should be replaces with manuiacturers spectied ars to prevent microwave laskage, shock. fie, or other hazards. Do nat macity te original design. (A}Do not operate or allow tho avon to be operated with the door opsn. (B)Make the fcllowing safety checks on all evens to be serviced before activating the magnetron or other Microwave source, ard make repairs as necessary, {1 Interlock operation (2 Proper doar closing (3) Seal and sealing suriaces (arcing. wear, and other damage} (4) Camage to oF loosening of hinges and arches (5) Evidence of dropping or abuse PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY [C)Before turning on microwave power for any service test oF inspection within te microwave generating comparimerts, check the magnetron, waveguide or transmission fine, and cavity for proper alignment, integmty and connections [DJAny defective or misadjusted components in the ‘teddock, monitor, docr seal, and microwave Genera- ton and transmission systems ehall be repaired, re- placed, or adjusted by procedures described in this ‘marual betcre the oven is released to the owner. {BJA microwave teakago check tp varty compliance with te Feders! Periormance Standard shcuid be perlormec on each oven pror to release to the owner. CONTENTS (oe! PRECAUTIONS TO BE OBSERVED BEFORE AND BURING DISASSEMBLY AND PA/NTS REPLAGEMENT PROCEDURE “=== 12. ‘SERVICING TO AVOID POSSIBLE EXPOSURE TO COMPONENT TEST PROCEDURE: rnnanvamrnn 16 EXCESSIVE MICROWAVE ENERGY ve 2 GIGIFAL PROGRAMMER CIRCUTT TEST PROGRAMS. 7 ‘OPERATING PROCEDURE 2. MEASUREMENTS AND ADJUSTMENTS =~ 1% SCHEMATIC DIAGRAM 7 PROCEDURE FOR MEASURING RADIATION LEAKAGE 8 VARIN: DIAGRAM = vu sini TROUBLESHOOTING GUIDE 20 DESCRIPTION OF OPERATING SEQUENCE: 0-10 EXPLODED VIEW AND PARTS LIST samen u ‘CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING:OPERATION PROCEDURE 1. Manual heating tor single stage 2 Manual heating for 2nd stage ‘OPERATION oeRay ‘OPERATION DSPCAY ag poe wt ow 1. Fatwa eso age a 7 nn © eset 2 Onno so 2 Tw ESRERLLESES pea 9 ue Pie neta ond the oven and (aster Ear Saat oe m it 2 gg BRERIEE eae areas (ister cower - fie tm :oan tf Aaa o oo “HDD = + jean see sn Reet + co co ae ' at we in 5 toe STAR Swen te TH aMgE me Rum aa beep son - ‘ tae sag co é g gq Gare sage 5 Whe i ee oH aa Bop 1. Wen rte a Pa Sea ‘ono 7, Open We oor on tae oe woe re tr Aly wry BK erat eer pay wl retan tank, di + preven 3 "ae capi gos 0k pono 7 or Binge oe 2 mea 2 ues seaeg ona OE roy hens ” “i 3 Gene we ae Goes aNE-1457, NE-1057 ‘& Memory setting for single stage OPERATION DISPLAY ‘OPERATION SPAY 1 Fae [PROTG! pas 13 2 aacongs ane: ne dspany window NOTE Dadar wiscow snouts ve vaio oar esa rar 7 tw Blows {Sato steno bad 5] §. Memory ped beating ‘GeaRATON ERAT 7 ge ewe py or wa 1 Tae IBBURELLEVED rue oreo wrest Sone * Flce vue B47 te ov end “ash naw wi mee meen a soe us S68 eet ow 3 Tooled moe me mor s 3 80 5 owen 1 2 an aw 1 wm Tap ETRE re oer © 3 secon sa he oon wor 5 eno ye) 4. Momory setting for 2nd etage ‘OPERATION Sar 7 ew Hts 1 ee War be tne un rs bar beara bana Sos n Bie $ Lees ab 2 Fen BGHTEE LEVEL pe wee 7 pec Be arm ma oa Bw wor Sab ueb oot om a ow = eB ne | oe att NCTE: When progr & ookad, houing can be one extra by ret {apg memes pa a atu 2 msm6. To read the Cycle Count for Memory pad heating 8. To Lock Program of Memory Pad OPERATION T___osniay SrERATON DEA 1 Op da an ne op °F ower sp 2a n> wal mm race iu z OER Bl one torre mon 5 ise 55 SS sons ae a 1 Gass Reo oe yn 2 ier Sly pee Fre"aloly anette manda mee ee cere pomennecuecn wees. | phat yay : name 339 39 Pook ak 8. To release the Memory Pad program Lock OPERATION BS, 1 Pag be power st od wal ead 7, To read the Cycle Count for manual heating ‘GeenaTOn DEP 1 yon Bo co ation co 2 On ow 7 ad at a 22 Wile toushing me GYOPAESET] pad 3 Brew Ga] wa STORAESEE] 2g Sonoma ' a | | CERRESRS meter ncre oes | one yoy te FY] | Beet asc ree |e oops ¢ a end wo ek 4G seconds tr, canaty wil can pod OTE: When wach auumory pas hestiog cytes and maruehesing OF lea excong $999 and tole number ot heating cycles excnne 99090, the cyclo court wll retin to “10. To Select louciness of Beep Sound 12. To check program memory OPERATION SPLAT ‘OPERATION SPLAT 1. Pug te power ppt eo me wal recep 1. Pug 8 power wipe corm wall reveptote 2 Dpow te car anion f coon au 2, Ope 30 Goer und fare Hofer 2 pleas wg ee nae a ers ne Tao IBROG) pee agen ano chose ne oo au meat ter, ay sal ur ak set ry gah fy a3 11. To select the 60 seconds beep sounds “GPERATION DISA, 1. Folow ops 1 Sie © soe band ess beep sarc “he EF 1 pee fe ns wp ope i air wm rm p Tay EERE] pac ard ose ee, wi tr re rm a 4 coc ter, Spy wt wu a 1 @arogan No:6 ‘gage Dre wage Pow No egiar “Tie: Ho poem 1 Goan tounde condition will be sooewed Gane senda tt ‘0 Program leek eondition will be sepeued (2g Proper ede et mo a } I ‘ten the aap shows "It maans it ban bean checked! ‘rogram memery completaSCHEMATIC DIAGRAM NE-1457 scHewaric piacraw ge wera oot sy ieee e wanes I, | onrtsees OE 3 cy J 1: Unit is net operated. euro care i | rear | Lee Ce te, puss = oe and a) toms oo 7 =a | : 09" s ctosed. aaa aRKAEES j team esmmueans | Dim omit error une . i 1 Ground rae sre 2 Chassis aNE-1457, NE-1057 WIRING DIAGRAM (NE-1457) BOG GHCWIRING DIAGRAM (NE-1057) 1€~1057, ace comertoe calf oe geen Rohe cownecten SGAGSS OD ello fete) iy Celi lfwilse fe) [3] ibe UF] PFE) = ¥ cconuerron Fe.DESCRIPTION OF OPERATING SEQUENCE Variable power cooking contro! ‘The calla power relay Aanc ate energzed memmesty by me abgtal programmer crcut wnan the avon 16 setts MEDIUM or DEFROST pow fr poetin ‘The digtal pogrrrmer oreut cons is ON-OFE time ‘he poner tay A and 3 contacnin cider ovary he ADU power oe ‘nlprowave Oren. Gris complete ON anc OFF cycle ftw Dow ey S «G1 seconds. Tne Felton between indications en the Comal pare! 28d {he api owe dhe rlerowave ver is 36 shown i Fp POWER Hi, OFF TIME ON POWER RELWA ARDS see este roneR REA ov eee STE ‘ (ara YS) ot : ! : Hack : i i POWER RELAY 3 ow + + + (fiv4 ard RY) on } } : grt ae st POWER RELAY A. ow ase oe 22 src eo (YS ena RS) ol POWER RELAY aw (RY4 and RY6) orr' rs S33 POWER RELAY A ot osrRost (RS and RY5) onl (E1487) p— 22 5xr ob as oh 19 sto le POWER RELATE = ony (Rvs ana Rv6) ork Pees see apts ge 3 see of POWER RELY A ov { eee, (YG ana RvS) onl - be nase ofa 38 nls 1 0 18 POWER RELAY & ove + (r+ and RS) ork 10 Fig. 4CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING Unike many ober appincas the mricowere oven Is rgnaaatge, grout equipment Trough tS fre fom danger in TOMY USA, feeama care shoud be Lacon curing repr CAUTION Servcamen should ramove tieir watches whenever ‘working close te or replacing the magnetron, 1. Check the grounding ‘20 nat aperate on a 2-¥ne eXension cond. THE microMaNE OVEN ‘eugned we be used when quurded il imperative, terakre, rake ewe Iie grounded prepery bebe begining repair work | 2. Waming about the electrie charge in the high voltage capactor (Fg. 5) For uncut 3) seconds ater te oven 6 tame of, an eectic urge reraiea in ha Fgh votloge canersor ‘ition replciog or chocking pars omove fhe power pig fon the Dobe’ and sn te romana ol te igh ratoge eapecibo GarTna of fend wre tom dodo, chasse Geurd wit an insualed Fane erwurirver oF suited lamper lead wire 0 decharge. WARNING ‘There is high-voltage presont, wi high-curert capa bilites in the circuits of tha high vohage winding and filament winging of the high vottage tensformer. It is ‘extremely dangerous to work on oF near thesa circuits with oven energized. DO NOT measure the votage in the high voltage reuit Incluging filament votlage of magnetron, WARNING Never touch any citoult wiring with your hand oor with an insulated too! dung operation, 3. When parts must be replaced, remove the power plug from the outlet 4. When the 20 Amp, (NE-1457) or 25 Amp. (NE-10S7) fuse Is blown due to the aporation of short stich (safety Interlock moritor switch}: WARNING ‘When the 20 Amp. oF 25 Amp. tuse is Dlown due to te cperalion of short switch, you must replece latch saith B, power relay anc short switch. Because their ‘contact points cours have sufferred a critical damage duo to the impressive over-current. 1A Thars aro no plncoe each of these itches and vols in the unit rogiace ‘ther alla. once. Iby Ths = marcitery. Reler © page 18 ter me necessary acs ix ace satches| (6) When rslaeng fe fies, eonim that ths the appropiate ‘ing be tis mode) 5. Avoid Inserting ils, wire, etc. through any holes In ‘the unit during operation. Never tar 2 wre, nal or ty har metal objoct Tough Ne lamp oles on tho camiy of any cher holes or gaps Because Buch Cb ay work aS an Aetna Cause TmCTEWANE TeAKege. TERMINAL oF LEAD WHE Ran DEGDES To cicharge the High Votuge Capactort ‘Touch bass ete OE NER short I igh voluge cupaCtON terial 3 Confirm after repair ro (2) Aft rapat or rapiacement cl pats, make sutethsthe scrows of he oven, et. we nebver lose foe Mss. Microwaves right leak i screwe af not propery tentened. {8) Maka tua tata algeria! connection are igh beloreInsaring tho diag fae the wall ontot (o)Gaeon tor micas ennrgy leukage. (Fler 10 procedure tor measucing microwave energy leakage on page 19) He. DISASSEMBLY AND PARTS RERLACEMENT PROCEDURE” oe nr CAUTION } Sowkumen swat remove av uaicher tener | ‘suthing Soe i or epheng Be agree 4. Reapleeanet of roagretmone {oper wd Lene) Spree neonro EIR Tae oenesttesey tsp etait Sires sb henne era ny crop mas co spoe m- ENA LEmeTEE I ONE OEE ARN peeenrsnid FO] Saree ot areaom nanny aaanaren FAL TE Eh Rersee 2 scenes tele teehee Fy Reciowe tno some Spe EO SRNINED Se INERT te en maT. anes Barats AATRCreag geexic change sensing on tha High hapa MOEN, oy eee fis 6 ced Eioet fone Tonosa ah nue are? er PME ct ae on i [ When cavirieating 2 fRavhent fend 1 f° 4 came zarmmals, be Su in esmA90t Roo IBaed wid IN Weg Come raging. Thee lead suing wri Dive eMiead dor snout Be GaNBeCTIM Ye ES farmunal” apy ute 4 nm sngand ay Cxanciey to" F leemin”, (Sen R H lorenaFRamortl of Poshive Lock oornector ‘The poste lok connecter isa specialty designed lame roe connector ‘and you wil fed Ing conestor In rans lean wre comnactions. 79 ‘e- eva tis comect al be lead wre by oressig an soiuded lever the cortor ot tocoplaca tarmival a5 shown in A 10, 2 Replacement of power supply circult bosrd NOTE de tute to ground any state aloca charge bull up on your by, etre hry be power sypety PCD. rd DE. (1 Discomeet a iad wires fram power supp cucu board {Bi Remeve th power suspy PB loge wa is mounting bracket by trot erroieg the 2 bracket nating serene. Fg. 1, (G1 Orae of he un ne power SuERIY PSB. rey be seperated tors foie breckel by remoneg te 2 LWT rotting rows ane un fislenng he oaslc cing 3. Replacement of digital programmer circuit board {Ai Remene grading screws or merbwape swich and 0.P.C. grand {Bs Rorove 9 serene RotGing contre panel arcemby to ach Sar. rma uni en femove comectrs, Fi 12} (©) Revoxe 2 sews nscing the OC. board and whie pushing back en pric hating cls, rena the Baar 9. 13} NOTE: Prose wo cao ia handling he power suppy PCB, and DPC. boar © aoe! damage, HOW TO >! SCONNEST POSITIVE LOC CONNECTOR Fg. 10 vow] sue WHITE BLA aNE-145Y, NE-1057 4, Replacement of upper amenna CAUTION The upper and lower rotating antennas are ditterent ‘ype ard are not interchangeable each other. Care shoud be takon not to revarse the top and bot- ‘om antennas. TA. Remove evitng piste by gory moving the lt ana right tabs mar ‘wfate puting Oe pine down and ozward m Pag 14 (2j Using a smal fat screwarvar or me tke, remove a plasic clp sa'e0 on he antenna nna, Next tm the arena rig approx. 1/8 Wmh ‘Sockaiae f uchook fre tab act pull of Fig. 15 cenna 5, Replacement of floor shelf end lower antenna, PLATE! 1) To romove the Hone erat, naar a screwdriver theeugh tho small pring on te lft ade of toe oven coral arc cally TA re Mee ‘shelP. 1, {8} For removal o! lower antenna, use ins same procedure as upper srsoona Fg 1 Fig. 14 Loser SNTENNA ‘ScReW DRIVER Fg 7 Fo. 16 14Replacement of tampormure sensor (Thermal protector) (OWt? load wites at ma tp of sensor tarrieals. $79.18) ey Rernove 2 servi hcking long dontor andl teploce wth new ore. {) S0100r me [eon wes securely w He sensor tomas 7. Replacement of antenna motors (upper andl tower) (7 Tre upper antenna moxot ray be rernovad Uy dscomerdiog the toad ‘we comenors and renoung ts 2 moaning screws (6) To renee tha wer antanna cic, veh placa the unt on Je side (HV-Cepector side) (6) Remove te rowr cover by romeving 2 screws ard klow sama p> edute 85 for upper ator. CAUTION ‘There are three types of antenna motors, Therefora Dlease replace wit correct one as showing below, EXHAUST SLIOE, _— NEST NES? Upper PART NO: PART NO. Fig. 38 povonra anesiaevore | ABaMoonAG or fate: 220/200, | (RATED 12M Lower ART NO. PART NO. Ponca dnewa anesiaaiuoae | ANEBIAdELNAP Moser eaTED: 120m, rateD 12M 8, Desassembly of door assembly 10) Reerons door €: ram der E hy carefully puting outward rating rere ‘Ne upper nett hare corer. 8) Remove 2 serows and separate door A tom door E by carefully ‘reoing catch Fook. Fi 1), {6} Reerane door kaya, dor Key lever, door Key spring and honde pint yenox E 8, Voltage selection (NE-1457} (208 — Z90V) (2) Rervove 1 screw noidng wluige setecton connacir cove, 1B) Pul oul tha wie connector and plug the Back cannect into te socket. And #6r9 thy irusad connector in the tecanclar paring Fy 13)NE-1457,NE-1057 COMPONENT TEST PROCEDURE CAUTION 1. High voltage is cresent at the hign voltage terminal ‘of the high votage transformer during any cook eyele. 2.1 ls nether necessary nor advisable to attempt measurement of the high voltage. 3. Before: touching any oven components, oF wring, alk ways unplug the oven trom its power source and dis- charge the high vohage capacitor. (Ses page 11.) 1 High vollage wanslormer (See Fig. 20) 1A) Remove conmestons fram the baasbense lemmings and creck cone tury 1B) Norra (ok resistance readings stovtc De as bows: Fig. 20 ‘Saoondary winding’ renin ws Apprae. 700-1000 arent wring Approx 09. Primary wealng sven Bppwt OD 26 aNTENNA 2. High vattage capacitor Nye eroosse0 sine (8) Check canny of capactr wom mater on Ng: OFM soa £8) Aomal cnacte wi how contnuy tr or tee and hen he contr {Eale 30 aren Se capone errged ae 01h Seras capevtor ol show cots cory {Bian oper capscter yo show Coan fu (Eve meal M12 fener ey Revdance between eth teria on cassis Baud be ete 3. Diode {5 baste diode om he cul ty cscomecing ie na. [Shinn ina swatr ston te ight ealtee ale, nears the resvarce tours Te dade terri. exe's he Meter O50 390 San cele me tesclaoa foating. ler wih GV #Y or igher ‘Sage bavonon shud to ved te thode the Won och tec Fie {Rosas et, rnin an nite oveace may teveed | ieypem | Awa | memo | AWN ‘roma dod esiuana wf be ints fone retin nd seve ES hundod co nt oer arocton sropmeser | 4-8 3 4. Magnetron (See Fig. 21) START 8 ‘ 1-8 ‘Corteuty chooks can ony indie an open filament cr a shored rraghetton. To aagrase er an open Mamertox Spried magreren, Pro 7 5 8 (2) Kotte magneton trom the cveut by dsconnectng he leads. {BA contauty creck across magraten filament termina stout ines [ POWER LEVEL | __o~? s a8 Este ano ohm ot lee, (O)A coninaty check Between each flamert eine an€ megnoKn = o Case shou 126d open, ° = 7 “ 5. Membrane key board (Membrana switch aesembty) 1 5 a 1-7 (Check coninuy Leswoen Swick terminals by pressing an aDcrapt= 2 us > = ate padon he bey board z ‘Tho cortarts assignment of no respective pads or he koy board a ie ts shown in Fig. 22, is Ncne Tet EASE 48DIGITAL PROGRAMMER CIRCUIT TEST PROGRAMS ‘Tis gta programmer creut noorpoates various internal test rogram wich 26 oroglammed inthe micmicamputx and by sting ina eecui in tat ‘ase, ne mierzoompuor deremeee whether 1 Oparate pepe at program 1 Functions: (ai Frequency and ovtpul power modes choot, {8 Dispay cneck [ Peaset xoarern memonce Proceawe hepiay T Desenat0n 1 epee are owe x pants waco | { i od, lig cable wa reece 7 Cose ne soo ana open the deo. wp pad Si 10 sscenae rear mec: Ft wo cts Pear mde car sets 60 14—30rz aw 56 10—S0r2 1K 3 te! ner complete coply segments ore sok apene'ed 90a) 788 gg | Sewese nf ‘Top STSPRESET poo ‘When Be STOP"ESET pos, Ese cones wre memenzee " recap. NOTE # NOTE 1: Preset contants ave as owe No.1 ond 10 se. No.2 pad 20 260, No. 9 oad 3030 [No.4 pas 40 coo, Ne. E pad 80 sec, Ho. & pad 1 rn No.7 pe Tin 15 506, No.6 pad 1 min 90-806, No. & pad min AS doe ‘No.0 pad 2 ri 23 Above prose is erogranmed at it stage cf High rower. ‘Boap soured tava 5 Maximurn tov) rogram lock: Unlock pesto 2. Test program 2 men eeplace the mncraonpitr and/or bach vp Retery, nee 20. TF is frocedore sol ceded, tauty indication of supoiy yokane wil rol peared i the cispey even whan power poly volage is abnormal Procedure: 1 Giose me door 2 Whle shortac keween IC1 PIN N03 and lest poirtTP1 by jumper wire, plug Bower cor into wat receplacie al spechied pewer soppy vote, 5. Tap STOP RESET pad. Inet proper power supply walla is merited i microcompvor by folowing pro =vNE-$457,NE-1057 MEASUREMENTS AND ADJUSTMENTS: WARNING For continued protection against radiation hazard, re- place enly win tcentical replacement parts (Pert No. ANES1424L0AG, Typo No. V-16G-3026 for latch ‘switch 8 and 8, Part No, ANEBTZ64L0AG, Type No Y-16G-2025 for short ewiteh and Part No. AEAWEWIERI8B, Type No. GSW-1T12TP tor power relay. When the 20 Amp, (NE-1457) or 25 Amp. (NE-1057) fuse Is bfown due to the operation of ehort switch, you must replace latch switon 6 power relay and short switch. Then follow the adustnont procedures below. Intedock swith replacement ~ In replacing faulty switches, be sure mounting tabs are at Dent, broken or otherwise eficiant in their ability to Nold te switches, 1. Adjustment of latch ewitch A, latch awttch @ and shart switch IA Wen mounting me latch cA, eh seth Bane bert eich ‘he door hook essere, MOU the ffch ewe Atha ato Swish la the short such tthe door Meek ascamby as show Fg, 22, NOTE No spect eoiusment dung inaleten of atch even A. a tmrart sven ni atch awn B 19 Wve door hook hk neceseery. (6) When mounting the coer nook asvermby B We oven assem, of the door hook aemby 2y modng iin the drecton ot arow in 228 eo feck fe oven door wil not ava ey ping fs. Chack er ayn the door by pullng he door essembly, Make sure tht he atc Keys move sooty ater acitment is completed. Completyugmon Te ‘orem het the doer hook assembly to the oven assemby. 2. Meesurement of microwave output “The poms epur cf te magnoten can be deterrined by oerforming simp water oat taal ae doscrbod below Necessary Equipment. Two Tie beakers “Glass thermometer “yi wateh ar opal NOTE: Check the fo valage under load. Low voknge wil tower the Imagnetton aapat Take he lerperaure readings and heating ‘ho 03 soratap as possbie. (2) Baga beacer wit axacly one ier of ap water. SW he water using ‘he hheromelar and record eaph beokore somporanre (ecordad a Tin sea 118) (8) Place bet nakers on the center of glass cook pt, ‘Set he aver fr High Gower arc hes for exaely two minutes. (0) Ste me water agan and r06d bo lamperctire cf acch Deaker (ro. carded a8 T2A ane 728) {0} Odean the temperate nse by usrg ne tokowng tonne “Average temperature se. = CAD TRIAL IB. ‘The norma temperature age tor tis models should be 225" BGPP 25 Wo 1650) lor NETOS7IBIS aD SP (17S to BSC] To [NE-1457 al fhe "High" power salecien wth he oven operating spouted le vehage (ey Te obtan Me power oupiR munph Ge everage tempers ise by 29 fee 7 ttenvomele sin celsius) Bamps 1 yee tne average tempore A20 of BSF/SE'F, ho ovens outpul I BOX 39 = To1a war/9e % 10 — 1404 wats, LNCITE: Ts tet may be condecked by nesting one Ur of water or cn rmnte W only one bawke ts avalane in hi ance yOu wl tnd the iompornirers0 boing omaler han tho above spodtonions ‘ko to be Mictonave alsompten charscersic. You mer ge tha maghatror to be conmal wren fe tarpon de greater (an NF (911 FCVOESF tor 1S7O j nce ney 18PROCEDURE FOR MEASURING RADIATION LEAKAGE WARNING Check for radiation teakage atter every servicing. Should the leakage be mors than 2 mwfan? inform the Penasonic Co. (MSC, PHI of PSC) immediately. Atter repairing of replacing any radiation safety device, keep a writen record for future reterance, as required by OLH.H.S requiation, Ins requirement must De attiety observed. In addition, the keokage reading must be recorded on the service repair ticket while in the customers hore. NOTE: The UB. government stance fp Gomad wine no aexorers somne. 2mrw/el mad hore v Panasonic's own vownlary sander, 1. Equipment *Etectomagneticraciaton moriter ‘Gia mammometer 227 or 100 -eo0ve ass becker 2, Procedure for measuring radiation leakage. Hote tore massering {17 Go nol ercoed motor uli scale detisction Leakage motor Pould wiialy bo oeto tho highon aca {21 Ta prevont false roacings te tat robe stout 08 ed ty te Gib voter offre Yande oly ard moved sng te Shaad e Sow 1 Pig 29 0 laser than | neusee [25 nsec) & Eotege wt her pare eres an ekege fr oh assembled Oren homely coved Iess fin nw, (9) Leakage fo a tuly assombied avon [Batore Me interiok switch, {Epa} mintate wt pel cts Pan tw 1) Pour D75 + See Qoss & 1208) e120 = SC (60 + IF water in beaker which gfadueied © O00: ard place te basket Th Ihe enter of tne ree (©) Set me raciaben motor to 2480MH2 and usa t ‘olowing the man iaeurers recorimenied test pocodue fo assure conect ress, (01 When maasirng the laakegs. sways ute the 2 inet Sem) spacor ‘sipped win ta pene (D) Prem the war burten anc wih no magnaen gailating, massute he Ieatago by nldng fe probe parconccur fe surace borg Me (1) Mosturomens wh the cute panel renova. ‘flere ou Yopach ington ram Wr racuonlnaage Dera te autor pane! is nt all necessary conponents ‘8 replaced of adusted. Special cave should ba tanen in easurn ‘rourd the magnoton. Fi. 25) WARNING, ‘Avoid contacting any high vortage parts. (2) Mossuromerea with a tty assernbiet oven. (Fg. 26; ‘fer all coripenanis, chiding the aut panel ae fly atsamblod, rmensite fr radishor Ieoksge atovnd te door periphory, be aro” ewig wird, Se extaust opening and ar init openings 3. Record koeping and notification after measurement {3 Aer any adiesor! a fps & microwame even, a leakage ead Ing munt be taken. Racor tis leakage seecing on tho repar Boke ‘A copy ofthis epar ticket anc ha ricrowave leakage teating shoald fea cep" by ropa faci, (8) Spear tha radiation teakago bo moro har 2 rmw/ed att cotomining ‘Mat al pats are n good senditon, larcicning propery, ana genuine feplacement pans as listed in this ranuah ave been used. tm rredialely natty Me PANASONIC CD. MSC. PHI or PSC 4. At least once a year, have the radiation monitor Checked for calibration by its manufacturer. WARNING AVOID CONTACTING ANY HIGH YOLTAGE PARTS. agneTHON weveuIDE Fig. 2 7 MOVE PROBE ALCNG SHADED AREA (Zp OUND EASY OPENS fs aw AND AROUND ‘aR LET OPENING Fig. 49—NES1457, NE-1057 TROUBLESHOOTING GUIDE CAUTION 1. Check grounding betore checking tor trouble. 2. Be caretul of the igh voltage circuit 3. Discharge high votage capaciter. (See page 11.) 4. When checking the continuity of the switches or the high voltage transformer, disconnect one lead wire from these ans ang inen cheek continurty with the AC plug removed, To do oinerwise may resutt in a false reading or cam- age fo your meter. When disconnecting 3 plastic connector from a terminal, you must hot the plastic connecter instead of the lead wire and then disconnect 4, otherwise lead wire may be open or the connector cannot be removed, 5. Be sura te ground any static electric charga buit up in your body, before handling the DPC. Fistor al cpenite ba meravave oven "alowng te Caner opereung procaGures URscabed on papeS3—~ GXMESENCE MERLE Cera PM DE exBEt cause ary rouble. [TROUBLE 1} ‘he following visual conditions indicate a probable defective digital programmer circuit (D.P:C.) oF membrane key board. ‘Ain cean of flowing condtions, DP. is detective, " trogrolats Semmens. Segments missing Petal egmants rising, C.D ackenog omer an normal tucrascent sot Gickering 2. Redstnet ange m Be beghteess cl oe Or mare RUTDOTS eS ‘aseiay 9 One of more digs n he cploy nt on when thay eheuld be. 4. Speceis umber fer oxampte 2 or 9) ine opi, 5. Display does nox cour. come wie cooka9 5 Ovens ogrammabie snd cooks normaly tat no cisler shows, 7 Deploy obwenaty me ra ine ate cout dou of LP 8 Dsspiay counts down rotceay foo fant wile cooks cane of fohowtng condtions, eter D.P.6.or macnbnane etc a oanectee. 1 Same inputs carnal be programe 2. Dibay nsictes @ number «igure dierent for one tous 20‘NOTE: Ito unt sows uty symptom es shown belaw, check he par tted in paste cause column Gepending on lute ndkcaion 6.9. F1,F12 Inthe dsl TROUBLE 2] Oven does not operate at all or oven does not start cooking, pigPLAY |“ cONDTONS POSSIBLE CAUSE TIMING OF FAILURE INDIGATION — Fuse ows 1 Shore comact & shan ewich (NOTE 1) = _ Fane rotbews | 1. Defective ich awtch A 2 nen winding of ew votago tnstinser _ 3. Deteoive aigtel programmer crcut oud 44 Detoconn power Supp excuat board Fa Detecive epper | 4 Shonedaide Wi sepaared whan t min ator ater door ie magneton craut | 2 Dofectve magneton secoved (NOTE 3} 3. Qpenwnang or hgh votage vansomrer Open taion stn B 5 Fanny eariets of power ray 3 and Ser open, relay al 8. Datecchve mermat cx 7, Qpen wnding of curtent ansformer A Dateche dighal pogearenet creut board ir Detectve toner | >. Stoned doc This appeared when Ting tar eer oR Is mageroncrea | 2 Datecsve magneton saclosed: NOTE 2) 51 Open vendieg of gh vokage vansioenar 4 Open izeh gaech B. 5: Feulty coves Ct power rey 4 are 6 or ope {ehay cot 8. Detecava mammal cuoit 7. Open winding of corent anstermer 3 Deteciva sighal prograntres decut board Fal Detectve ypper | 1. Stated nnn votlage tanstonner {His aopeared wt 1 rizute latrater co's magnet crt | 2 Shorted nig vtlapa oxzactor reecsed (NOTE 2) 2 Dotoctve wes ||. Stored high vatlaga ranstormer Wis appearad when 1 uruto iar ar doo 1S magneton cieue | 2 Stoned nlgn vonage capaci fecosed, (NCTE 2} Fst elective upper | 1. Shoned contacts ol power ralay anc 5 Ns appeares when cortacs of bth relaye re raiaye ‘shored fr more than 8 aeconda bere and ae Speraton code. NOTES Faz Detective ower | 1. Sholed sonics ol power relay 4 and 6 [Ris appearee whan cortacts cf bath elas ae ralaye shorted fer mere an 6 sanneas belo® 98 ae peteten mode NOTED) 9 Detective upper | 1. Stores comet ot powerreay’s «Sane 6 | Misagpearec wnen cortacts cl Dam relays 0 and lower teaies sere or more than S aetonds balre and aie operation modo (NOTES) Foo Inputotuge ox ||. Increase in power suse volaye This appeatea wen he untIS pugged F. ceed +1256 2 tong cornecacn f veka Selection ‘ede that it reuims ronal operaion made by (NETS?) tapsing tbe RESET sod Foe | Inavetaga iene] 1 Dectonte n power source tage tix appeared when the units paged an 125% 2. Wong connection of vonage setecton ‘Note ati anys noemal operation ode by ivestesn) taoping the RESET ped. | 1. Open tomp sone (tia appeared immaditaly when felaro oouren rot 1. Sroted emp sensor Wis appeared immeniaaly when falure oceures Fas 1 Stoned key beard (Ris appeared when Koy board ¢ werted or ‘ere nan 20 coconds 700 Exhaust teenpor 7. Baring bedi the oven caniy due ta aver Us appeared when exeustterperaire ex (wencordruous | aug excands oom ceeds shove 250°F {129} Deep sounds) | 250 NOTE 1 We fr ao blown dae tthe aportn of shon mvt YourTus MPC WEA Sh B Powe! ry ade a, [NOTE 2 Ftc cecures cng cperason, cet euty ace sired by Dawer rays. The hor Slo Grea cbareaa ranma, Ul alice indo fon sppene NOTE & tinen bemnrvley conc wo shored dng MED and DEF ecotig flue itaton I appre str cocking oeNE-1457, NE-TO57 EXPLODED VIEW AND PARTS LIST NENA Gad01Exa 22PACKING AND ACCESSORIES: DOOR ASSEMBLY I 8 'NE-1457, NE-1087 PARTS UST NOTE 1: When ordemng raplacement parts, plosse Use pan numberte town n this parts tet Bo rot une daxerinton af ne part. 2: mnportant suoty notice: Companerts iGertfiag by Z\ mask have spacial chareciedicsimponant for safety. ‘When replacing ary of tose componeria, uve only manctaoturers spoofed pars. 24 FS] tenn Re Ps] ners ett, [rot tent nemaen et eI ratte. [rare Cetn F Paveacaanro [Gen ntee | + es aneasioertar | Garmiave pee : socio | warepianet | 4 is fateowomuaue | Smt 4 ses sim he Arezcaeuna | tema 2 1 | somata se + [rear is $e avercoosvenr | saccearet 1 [ANEERHELOAE | Ribot 2 lesa + |g JA fauctont fF sgranee 2 ler ; ss Jaueznsarose | coing panna | 1 ist : je | afavezorauoaP | conngoaie ist § | wses is favexiwsccaP | feos once pres 3 freer 1 1 free ps avesrssnscee rox emcee’ — | + 2 3 fens i ateszisx20e | Srocer : ise " a Jauesaizau0ae | toovenan wacker | 2 le . to |p Jausseroaunte | Deore ‘ be ‘ at, | fawesonssvo | Fan mo 2 | esr le : ft le 1 freer fe Jancionaveer Jena giiie | 1 ia aneacessunae | Ss gue 3 be anerr7ouear | seven : s anesoresunn? | Ar gute 8 4 in EEGAMBICAP | Sac & ‘ le Janeesewunar | Asset caiman | 1 loo sneeezreucnr | buena : ls Janevrnune |anguee sano | t Jas | fastaaomea amen moor | | aoa Isr | [anezonaanar | ovanasey 3 foors loa | laveneanae |atemanonr — | + | reason lar fanescosaucar | rimerrame | in asresaooae thera camn 1 | Forman laws | | aneconcien | vena 4 ses : Jase | [aceseancar | ovenmamy 1 | mee at ov. | Fameaammauoee | retemsomer 2 | arpa on aeczssevone | Fase el 3 fe [ot ls faneoara.2e? | Oventunpime | 52, | fanescuanaae | ictrncarmer | 2 | usar et locas | Jamesremsoat | soon 8 : oss | [ancsowoeusne | Ororvonrmeet | 2 les roonieegoar | empsensn 1 | etn anteis2006 | Ovemimpceses ft las. fa fanesomnusar | uvcorscae | 2 acmoe xaEm Is jor anciuanore | sopra : [sez | a aconioione |onvcamnm | 2 |asucansacem | fers | s[ansarsonenr | toc 1 rewren ips | stereo | Fe 2 |eeseren fe, | fanecrcaes | sumer 2 |ummanarnescar | le joe anespezzine | cop “ actors | cmtioenme 8 | + ne a:90U0N? | Anema me cove | + las anerveaunns | ace mata 1 ler aneszaeeuae® | Someg ' I sneesaavone | vomematx | 1 | gtonn Jatao | Janectesouan> | towne omar | 2 | frupeae NOTES: Planse order neme plats cotter isis | ancermaacag | sun 2 | sate 28 ‘4: Passa order sohomate clogeam togotnor a sewn | Sar : vee onder . ‘se Janeantsas0ar | Door pened + | re ‘& Posse onder DANS label tegen, ‘see | [aneavasovene | compart + [reaDOOR ASSEMBLY PACKING AND ACCESSORIES: r Pet ta | ime coer Rie Fee ra tho. [Fartane eon FS mars im [x faneneas oor 7 fe | fanenaaaae fieesconemm | + | |anezoavese [oor x | fons | [ansoteensne [verse 2 freee for | a.fanesrcutar | porta 8 : fer” | [aneaesnee | Upper : lke |B fanemcravser |oge 2 | pent Jos | faneoresucnr | ons ine : fe | fanceranacse |treang || lor | x msaratunan |e § ony 1 1 los | ioeecumuace | or er : Jee | farcoreamvear | wt sons 1 o> | Posecostavnae | or corey || | Jaxsorareaoe | po srt : Jers] fareatoecune Joe saypm | t le | |imcoenoscae |Seenp gece |! J | aneriouocae | eae : lor | fosemsseone |e war sore | 1 los | famesranuar [fac cemeen | + fos | fasesremue |rocae nece | 4 Dis fasfrvesnoaae |owrsceces | lows | anesomavear 1 | ESCUTCHEON BASE ASSEMBLY WIRING MATERIAL me Pn. |PetNe SOc a] ate ea Part, ED Jes | Janeswngvew | erento soe a] + fees | | duaonvonr time Jes | |amensuoae | escaceoe ce”| + fee | | aecaomuoae : les | Jenenuenne |cumonnccare, | 4 fee | | aesrau : js | Jansetesune |emrsares | fee | | icone : Nene fet | | demesne Trea fear | Janemoceune |Orcvestany 1 | se women sez | |aNteowor |Beceetany | + |Nitermcaceen ' i ! i 1 i ' \ ' ' NOTE STH i asvamblod fang wire hamass QWNE-1457, NE-1057 STANDARD PARTS Flet.No. 67 LV.Transtormar assy ey rete peta | Yom aoe me] owen | mettaen sere SE] mere ! 1 | Gro aoe Jens | |seznanoiger | sanammecte |} iss || areanesene | seme |gcro | 4 | Reomaeer fone | | seeknenmpoen | concarecty | 1 | fe | |Stmeronoa’ Seer [Sim | 3 | mma Jone | | SEeumnotonw | ennsmceee | Jarno je | fewer | scam fore | | Seno rae Jez || sccsnsrran | rows 2 [res 2 | Rema coms fae | | azconsntman | ove 2 [wa fret || axeedeuaxe” | Cortortomer | * Urternourracas ef ce Eearwurse | capamrter, | feun an low | |uateccas | pose «fs eae, | faepeizsin; | zeerance 2 | ie 1 | Buccs xessevse | mat 1 in | |aewmuesta0 | some [exe | 4 [me Nteuaaue | Spore 4 ‘ oe ames’ [Sire face | 3 [ent ct sreovenune | Soeare : ro grena se | [mae fe |e | « fiemanaove pmstens | somaces [2 | etcmtmn Sa | [irserteare | Sime * [ite | 3 fee Be | [rvanectime | Sime lax | 6 | Becta: 1 ‘ po jt |eee i |i Sieet } 2 | Cooma sis | farwaveasvae | som facta | + | Sacer sr [amernge [some [exw | $ | ora Boat sin | [arewmavon fee [axe | 2 | Reems cms Reto. 78 P.C Board 8 assy me] feommeens fame uc |e |tecmeet | [RET [wm [mumaneoe [i] anon 3 | mene fers | [aesnenowrens [Spm neo | fre | |asomersenes | peer 2 few passe| |aatensy | cose ila fem) erste | Setar a i i — 26SQRDER NO. CADOE1201 1051 Service Manual NE-1057 Please use this Supplement Service Manual together with the Servica Manual for Model No. NE-1457 and ‘NE-1857, ORDER NO. CAD8B030045C1 ‘Subject. Disessernbly and replacement 1ur@s ot the door assert Disaosembly {B) Remove each 2 bolts holding upper and lower hinges. (8) Open the door and while pulling the door outward, Work. upper and lower hinges out through the holes of the ‘ont surface of oven. (©) Remove door C{choke caval) from door E by caretuly Pulling outward atarting from the upper right hand ‘omer. {©} Remove 2 ecrewe toting door handle and aopercte or A rom door Eby catty Weeing catch hooks ‘a. (© Remove door key, doot Key lever, coor key sonng and handle pins from door E. (F) Assemble the door by taking the above steps in a reverse order. Replacement (@) When mounting the door wo he oven be sure tb agjust the door parallet to the bottom tine of tho oven face plate by moving the upper hinge and lower hinge inthe iracton necessary for proper alignment (Fig. C} (6) Adjust so that the door hes no pay between the inner door surface and oven tront surface. If the door assembly is not mounted property, microwave mary keak from the clearance betwaan the door and the oven. a NOTE! Pllase ofr to MEASUREMENT AND ADJUSTMENT on page 18, ‘Make sure the gap at both sices are equal. oe ode Panasonic, =~ Copmgh® 1968 by Matsa Clerc Goxportion of America, Al gts reservedCorrection of Parts List CAPH/CPH/APR/CPR) For ciRcuT Fer CRIGTRAL HW APPLICABLE i ODeLS ee | aNeRoo;eunar ANESOTISUOAE NE-1O57 APA/NEWOBFC CPHL ESCUTGREDN 4 1267 APA NE-I737 JPR. E-1AFPCRE-ITTT as ee | aNeROSLgUNAP HE-1057 APA/NE-T0B7C CPH 2.7, CHRDLIT NE-1257 aa ee | ancboatavone ANEEORVBNONP WE-487 APRINE-TAB7C CPR DP CHRCUIT Die, SIRCUET (UD NE-1747 apa es | sapolgesza, A605 90904 $6-1077, NE-1277 APA 2.P, CIRGLIT a CIRCUIT (w) es | aegolseunar. ME-TATT,ME-ATTT APR Rath ce | ANERATeBUDAP WE-1057 APH/NE-1067C. CPH EABRANE SW TOH HE 1257 apie NE-N437 APR ME-T45TC CPR NESTTBT APR ce | Aserascena WE-sOT7. Ne-1277 apt REMERRNE STCH Me-‘@rt, NE-1T7T AP ea | sRERDa ap0aR 46281-ta0 FOR ALL MODELS SUSHIOH RUBBER CUSHION RUBBER Note: When the D.P. Circuit or membrane switch is ordered, the New escutcheon kit will alse be suoplied with them,DOOR ASscusiv ESCUTCHEON BASE