SIMATIC PCS 7 System Overview

SIMATIC PCS 7
System Overview
SIMATIC PCS 7
Siemens AG 2001. All rights reserved.
Date:
11.02.16
File:ST-PCS7SY1_1V52_SYS_B.1
SITRAIN Training for

Automation and Drives
Overview of Functions of an Entire Plant
?
C
B
A
SIMATIC PCS 7
Date:
11.02.16
C
B
C
B
B
A

Totally Integrated Automation

Tele
Service
Office
Local control room
Central control room
Engineering
Local control room
SIMATIC PCS 7
SIMATIC HMI
PROFIBUS DP
SIMATIC
S7/M7-300
SIMATIC
Controller
OP 032 S
SIPART DR
SIWAREX M
P R O C E S S F IE L D B U S
SIEMENS
MI CRO M AS TER
PROFIBUS PA
MICROMASTER
SIMOVERT
MASTERDRIVES
SITRANS P
Batch
SIMATIC PCS 7
Warm area
Date:
11.02.16
SINUMERIK
SIMODRIVE
SIMODRIVE
SENSOR
E /R
M o du l
SIMODRIVE
POSMO
1FT6/1FK6
Cold end
Vertical Integration
SIMATIC
Communicatio
Database
Communication
Software
SPS
Data Management
HMI
n
SCADA
Controller
I/O
Distributed I/O
Field
SIMATIC PCS 7
Date:
11.02.16

Horizontal Integration
SF
C
TIC
TIC
TIC
TI
C
TI
C
TIC
COROS OP45
WinCC
B
A
SIMATIC PCS 7
Date:
11.02.16
C
B
C
B
B
A

The Classic Solution
PC
?
C
PLC
PCS
B
A
SIMATIC PCS 7
Date:
11.02.16
PLC
B
A
C
B

The New SIMATIC Control System
?
PC
SIMATIC Process Control System 7

C
PLC
SIMATIC PCS 7
Date:
11.02.16
PLC
PCS
B
A

What Is Process Control?
AS
Automation
technology
Measurement
Closed-Loop Con.
Open-Loop Con.
etc.
HMI
Displaying
Operating
Logging
etc.
Communication
technology
SIMATIC PCS 7
OS
Bus
Date:
11.02.16

Seamless Integration of Today's Systems

TELEPERM M
SIMATIC PCS
SIMATIC S5/COROS
SIMATIC PCS 7
Date:
11.02.16

A New PLC Generation with Integrated Process Control Functionality
SIMATIC Controllers
S7 200
+
S7 400
SIMATIC PCS 7
S7 300
SIMATIC M7
SIMATIC C7
Date:
11.02.16

SIMATIC PCS 7 Automation Systems:

S7 Controller/CPU 414-3 to 417-4H
Configuration: modular, no fan

24 VDC power supply or 115/230 VAC
CPU with a memory card and
integrated interfaces for PROFIBUS-DP and MPI
Communications processor for the PROFIBUS
system bus or Industrial Ethernet
Additional communications processors for
distributed I/Os to the PROFIBUS DP or
SM 421 digital input for cabinet messages
SIMATIC PCS 7
Date:
11.02.16

Complete I/O Module Spectrum
SIMATIC Distributed I/Os

S
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
S
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
Standard I/O modules (A class)
I/O modules with diagnostics (B class)
Ex(i) modules
Functional modules (e.g. closed-loop

controllers and counters)
SIMATIC PCS 7
Date:
11.02.16


Distributed I/Os
Ind. Ethernet
SIMATIC Distributed I/O - ET 200M

Standard I/O modules
Intrinsically safe modules [EEx ib]
AS 414, AS 416, AS 417
Function modules
ET 200 M
Properties ET 200M
Up to 8 modules per station
PROFIBUS DP
Up to 61 analog values per station
High channel density and functionality

Removing and connecting modules
ET 200 M
[EEx ib]
possible during operation

Degree of protection IP 20
SIMATIC PCS 7
Date:
11.02.16
Field
devices


Standard Signal Modules in ET 200M
Ind. Ethernet
Non-diagnostics-capable modules (Class A)

Digital input 16 channels, 24 VDC
Digital output 16 channels, 24 VDC / 0.5 A
AS 414, AS 416, AS 417
Diagnostics-capable modules (Class B)

ET 200 M
Digital input 16 channels, 24 VDC

Digital output 8 channels, 24 VDC / 0.5 A,
PROFIBUS-DP
Can be made redundant (redundant output on a

simple actuator)
Analog input 8 channels, 14 bit
Analog output 4 channels, 12 bit
SIMATIC PCS 7
Date:
11.02.16

Advanced support for redundant I/O modules

I/O-redundancy for selected modules
of the ET 200M line
Configuration via Browser
PROFIBUS-DP
AS 414 H
AS 417 H
I/O module
sensor
redundant
I/O module
Redundancy configurable separately for every module

mixture of red. & non-red. modules in one CPU possible
no specific logic in CFCs necessary - channel switch-over done
automatically by the system
SIMATIC PCS 7
Date:
11.02.16

I/O modules that support new redundancy concept

fail safe:
DI 14 x DC24 V
DI 8 x NAMUR [EEx ib]
F-DI
F-DO
F-DO
(6ES7326-1BK00-0AB0)
(6ES7 326-1RF00-0AB0)
DO 10 x DC24V/2A
(6ES7 326-2BF00-0AB0)
AI 6 x 13Bit
(6ES7 336-1HE00-0AB0)
standard ET200M line:

DI 16 x DC24V, Diagnosis
F-DI
F-AI
F-AI
DI
DI
(6ES7 321-7BH00-0AB0)
DO
DO 32 x DC24V/0.5A
DO
(6ES7 322-1BL00-0AA0)
AI-U
AI 8 x 12Bit
AO support in progress
AI-U
(6ES7 331-7KF02-0AB0)
R
project specific solutions, e.g.:

AO 4 x 12 Bit
(6ES7 332-5HD01-0AB0)
DO 8 x DC24V/0.5A (6ES7 322-8BF00-0AB0)
DO 16 x DC24V/0.5A (6ES7 322-8BH00-0AB0)
Date:
11.02.16
SIMATIC PCS 7


ET 200M Hot Swapping Mounting Rack
Bus module 1
(for IM 153)
Bus module 2
2 I/O mod. 40 mm
Bus module 3
1 I/O mod. 80 mm
Rail
ET 200 M
SIMATIC PCS 7
Date:
11.02.16

SIMATIC S7-400F/FH with ET 200M
SIMATIC PCS 7
Date:
11.02.16


Cabinet Design - CPUs and I/Os
Standard cabinet (2000 x 800 x 400 mm)
Conforms to CE
Completely pre-wired
AS 414, AS 416
With PROFIBUS DP and system bus
IP 40 degree of protection (IP 54 optional)
5 x ET 200 M with 8 modules each
Power supply:
DC 24 V single / redundant
230 VAC
Capacity (example for mixed operation):
20 x 8 = 160 analog values and
20 x 16 = 320 binary values
SIMATIC PCS 7
Date:
11.02.16

The New Generation of HMI Systems: WinCC
SIMATIC HMI
WinCC
Windows
Control Center
WinCC
PC
base
Easy
to
use
SIMATIC PCS 7
Open for
other
PLC systems
Scalable
interface
with
options
Date:
11.02.16
n
Ope itecture
h
arc
Price
Standard
Operator
System

Communication via Fieldbus/System Bus:

PROFIBUS, Industrial Ethernet and MPI
SIMATIC NET
OS
ES
OS
MPI / PROFIBUS / Industrial Ethernet

PROFIBUS DP
P R O C E S S F IE L D B U S
AS-Interface
SIMATIC PCS 7
Date:
11.02.16

SIMATIC NET - Which Bus for Which Task?
MPI (only for test purposes)

Communication for small to medium-sized systems
Integrated programming interface for the controller
PROFIBUS (small configurations only)
Fast, standardized fieldbus (EN 50170)
Fast system bus for medium- to large-scale configurations
Industrial Ethernet (recommended)
System bus with high performance for large-scale configurations
Communication with the corporate management level (TCP/IP)
SIMATIC PCS 7
Date:
11.02.16

PROFIBUS PA
Master
Master
(Class 1)
(Class 2)
PROFIBUS DP
PROFIBUS PA
Slaves
(Field devices, distributed I/Os, lower-level PLCs,

network transition to PROFIBUS PA)
SIMATIC PCS 7
Date:
11.02.16

SIMATIC PCS 7 - Engineering Toolset
SIMATIC PCS 7
Date:
11.02.16

Special Process Industry Requirements:

Integral OS-AS-ES System Architecture
Operator Interface
IN
CC
CC
OS
Engineering Station
ES
er
n
et
SI
M
AT
IC
S7
Et
h
Communication
SIMATIC PCS 7
Controller
Date:
11.02.16


Availability
High availability
High quality
Standard SIMATIC components
Short MTTR
Diagnostics functions
Removing/inserting under power
Process control message concept
Redundancy
CPU
Module
Communication
SIMATIC PCS 7
Date:
11.02.16

Special Process Industry Requirements: Integrated AS and OS

Configuration
GF-LI
Grundzustand P-AUSGL.
0000
Y1 000.0 % V1
GF
AB
SCHRI
GFE-LI
FR
P1 0000.0 MBAR
0000
INERTGAS
V2
Y2 000.0 % V4
P4 0000.0 MBAR
V5
P5 0000.0 MBAR
V6
P6 0000.0 MBAR
ABLUFT1
F1
R1
PC
ABLUFT2
0000.0
0000.0 MBAR
V3
A1 0000.0 %
ABLUFT3
Reaktor 01
M1
M
ES
HT
FO
AU
AS
HD
FR
produkt
FW VORBEREITEN/STARTEN
Engineering
System
SIMATIC PCS 7
Date:
11.02.16

SIMATIC PCS 7 - Automation Systems:

Configuring with Function Blocks
OS
Central Engineering System (ES)

Configuring
CFC library: Substitute modules,

for field devices and distributed peripherals,
Picture Blocks for WinCC,
network configuring: DP Master
Industrial Ethernet
Reporting
Configuring
Operating &
Monitoring
AS 414, AS 416, AS 417
PROFIBUS DP
SIMOCODE
SIMATIC PCS 7
SIMOVERT
Reading measured values and

Writing manipulated variables
SIPOS 3 MC
SIPART
ET 200 M
Date:
11.02.16
ET 200 iS
ET 200 X


Top-Down Design Methodology
SIMATIC PCS 7
Date:
11.02.16


Standards
Library package for the process industry
Standard batch package
SIMATIC PCS 7
Date:
11.02.16

Special Process Industry Requirements: Interface to the Plant Control

Level
OLE
ODBC / DDE
File transfer
Cornerstone
OS
HC
ES
C
B
A
SIMATIC PCS 7
Date:
11.02.16
C
B
C
B
B
A


System-Wide Engineering
Engineering
WIN CC
Ind. Ethernet
SIMATIC S7
Instrum.
PROFIBUS
Drives
M
SIMATIC PCS 7
Date:
11.02.16

Summary (1)
System-wide
engineering
OS
Batch
AS and SPSen
Remote I/O ET200
Networks
FB library incl.
- PROFIBUS devices
- SIMOVERT
- SIMOCODE
- MicroMaster
- ...
- SIPART
- SIPOS
- SITRANS
- SIWAREX
- S5-95F failsafe
- AS-interface & link
-
ES
ES
IT
IT
OS
OS
System bus
industrial Ethernet and
high-speed Fast Ethernet ring
fully redundant
field-proven (since 1996)
100 Mbit/s
10/100 Mbit/s
AS
AS
H2 fieldbus
PROFIBUS DP
high-speed
fully redundant
bus and ring
field-proven
For more information about
(since 1992)
drivers, go to e.g.:
IEC
61158
http://intra1.khe.siemens.de/~infopage/
12 Mbit/s
PLC
PLC
Ident. components
& software tools!
HART
Remote
Remote
I/O
I/O
DP/PA
DP/PA
...
...
PA
PA
PA
PA
PA
PA
12 Mbit/s
PID
PID
DP
AS
A
A
H1 fieldbus
PROFIBUS PA
31,25 kbit/s
95F
95F
SIMATIC PCS 7
Intranet / Internet
OS client , OPC, at@Glance,
SPC, MES, ERP etc.
Date:
11.02.16
intrins. safe/ Exi

bus-supplied devices
field-proven (since 1997)
IEC 61158
...
S
S
...

Office LAN
OS
Single
Station
Engineerin
g
Station ES
SIMATIC
BATCH
Clients
SIMATIC
PDM
(MultiVGA)
Engineering
Toolset
OS
ES
OS-LAN
ET
200
S
SIMATIC PCS 7
DP/PA-Link
Zone 2
Zone 1
Plant
Plant
Informatio Maintenance
n
Batch-Server
(redundant)
O
P
PROFIBUSPA
PROFIBUSDP
Etherne
t
Servic
e
Ethernet
Industrial Ethernet / Fast

Ethernet
OS
ET
200M
Ex-I/O
HART
Office
LAN
Internet/Intrane
Plant @PCS 7 / t
Opti. OPC-Server
APC
AS 414
F/FH
AS 417
F/FH
PROFIBUSDP
DP/EI
B
PROFIBUSDP
DP/ASI
AS 417
AS 416
AS 414
Etherne
t
OS-Server
(redundant)
AS
414
ET
200
X
OS Clients /
Multi-Clients
SAP R/3
ET
200iS
Date:
11.02.16
AS 414 H
AS 417 H
ET 200M
Fail-Safe
ET 200M
DP/PA-Link
PROFIBUS-PA
PROFIBUSDP
Summary (2)
ET
200M
DP/PA-Link
PROFIBUS-PA
Y-Link
COx,
NOx, ..
.


SIMATIC PCS 7 System Overview

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SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

SITRAIN Training for

Overview of Functions of an Entire Plant

Siemens AG 2001. All rights reserved.

SITRAIN Training for

Totally Integrated Automation

Local control room

Central control room

Local control room

Siemens AG 2001. All rights reserved.

Siemens AG 2001. All rights reserved.

SITRAIN Training for

Siemens AG 2001. All rights reserved.

SITRAIN Training for

The Classic Solution

Siemens AG 2001. All rights reserved.

SITRAIN Training for

The New SIMATIC Control System

SIMATIC Process Control System 7

Siemens AG 2001. All rights reserved.

SITRAIN Training for

What Is Process Control?

Siemens AG 2001. All rights reserved.

SITRAIN Training for

Seamless Integration of Today's Systems

SIMATIC Process Control System 7

Siemens AG 2001. All rights reserved.

SITRAIN Training for

A New PLC Generation with Integrated Process Control Functionality

Siemens AG 2001. All rights reserved.

SITRAIN Training for

SIMATIC PCS 7 Automation Systems:

Configuration: modular, no fan

Siemens AG 2001. All rights reserved.

SITRAIN Training for

Complete I/O Module Spectrum

SIMATIC Distributed I/Os

Standard I/O modules (A class)

I/O modules with diagnostics (B class)

Functional modules (e.g. closed-loop

Siemens AG 2001. All rights reserved.

SITRAIN Training for

SIMATIC PCS 7 Automation Systems:

SIMATIC Distributed I/O - ET 200M

AS 414, AS 416, AS 417

Up to 61 analog values per station

High channel density and functionality

possible during operation

Siemens AG 2001. All rights reserved.

SITRAIN Training for

SIMATIC PCS 7 Automation Systems:

Non-diagnostics-capable modules (Class A)

Digital output 16 channels, 24 VDC / 0.5 A

AS 414, AS 416, AS 417

Diagnostics-capable modules (Class B)

Digital input 16 channels, 24 VDC

Can be made redundant (redundant output on a

Siemens AG 2001. All rights reserved.

SITRAIN Training for

Advanced support for redundant I/O modules

Configuration via Browser

Redundancy configurable separately for every module

Siemens AG 2001. All rights reserved.