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Plant Maintenance in SAP A Functional Perspective: by - Gopinath
Plant Maintenance in SAP A Functional Perspective: by - Gopinath
By Gopinath
Getting Started
R/3 Applications
FI
SD
Financial
Accounting
Sales
Sales &
Distribution
CO
MM
Materials
Materials
PP Mgmt
Production
Planning
Planning
Controlling
AM
Asset Mgmt
Mgmt
R/3
PS
Client / Server Project
Quality
System
Mgmt
ABAP
PM
WF
QM
Plant
Plant Maintenance
Workflow
HR
IS
Human
Resources
Industry
Solutions
SAP AG
FI
SD
Logistics
MM
PP
Controlling
Production
Planning
TR
R/3
QM
PM
Plant
Maint.
Maint.
Human Resources
CO
Material
Manag.
Manag.
Quality
Manag.
Manag.
Accounting
Financial
Accounting
Sales &
Distrib.
Distrib.
Treasury
Client / Server
ABAP
PS
Project
System
WF
Workflow
HR
IS
Human
Resources.
Industry
Solutions
Cross Application
Functions
R
SAP AG
What Is Integration?
SD
MM
PP
FI
CO
AM
R/3
QA
PM
HR
PS
WF
IS
SAP AG
SAP AG 1999
Equipment /
functional locations
Cost records
Cost center
Bills of material
Task lists
Maintenance
work centers
Maintenance
strategies
Planning
Maintenance
notification
Order processing
Material
reservation
Material
issues
Maintenance
plans
Maintenance
order
Capacity
load
Time
confirmation
Purchase
requisition
Purchase orders /
release order
Goods receipt /
invoice receipt
SAP AG 1999
Maintenance
planner groups
Maintenance
work centers
SAP AG 1999
Plant 1200
Plant 1300
Maintenance
requirement
Maintenance
requirement
Workshops
Warehouse
Plant 1000
Planning of
maintenance
requirements
Maintenance
requirement
Workshops
Material
SAP AG 1999
SAP AG 1999
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Basic data
General data
Capacity data
Capacity categories
Scheduling
Links
Activity types
Activity types
Activity types
Cost center
Work center
Person
Staffing assignment
Staffing assignment
Qualification
Staffing assignment
Time
SAP AG 1999
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10
11
Default
Default values
values
for
for task
task lists
lists
and
and orders
orders
Costing
Costing
data
data
Scheduling
Scheduling
data
data and
and
available
available capacity
capacity
Task
Task list
list // order
order
Costing
Costing
Lead
Lead time
time
scheduling
scheduling
Capacity
Capacity planning
planning
2,724.00
2,724.00
1,200.00
1,200.00
124.00
124.00
4,048.00
4,048.00
SAP AG 1999
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Spatial
Technical
Functional
Criteria
SAP AG 1999
13
SAP AG 1999
14
Existing
functional
locations
C1
Clarification
plant
C1-M
Mechanical
cleaning
C1-M01
Sand
trap
New
functional
locations
C1-B
Biological
cleaning
C1-M02
Oil/fat
trap
C1-M01-2
C1-M01-2
Ventilator
Ventilator
C1-B01
Pump
plant
C1-M02-2
Ventilator
C1-B01-1
Pump 1
C1-B02
Filtering
station
C1-B02-2
Filter cell
SAP AG 1999
15
C1-M01
Sand
trap
C1-B
Biological
cleaning
C1-M02
Oil/fat
trap
C1-B01
Pump
plant
C1-B02
Filtering
station
C1-B02-2A/1 C1-B02-2A/2
Valve 1
Valve 2
C1-B02-2C/1 C1-B02-2C/2
Valve 1
Valve 2
SAP AG 1999
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SAP AG 1999
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Equipment
Equipment master
master record
record
Equipment usage
Location B
List
Classification
X
X
X
X
X
X
X
General
General
Documents /
technical drawings
Location
Location
Multilingual texts
Organization
Organization
Address / partner
Structure
Measuring points /
counters
0471
0123
Permits
Internal note
SAP AG 1999
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Production
bill of material
Maintenance
bill of material
SAP AG 1999
Engineering/design
bill of material
Costing
bill of material
19
SAP AG 1999
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1
2
Notification
Planning
Scheduling
Execution
Execution
Completion
Technical object
Description
Date
Malfunction
Work to be performed
Material
Internal/external resources Tools
Order release
Printout
Capacity leveling
Availability check
Time confirmation
Order settlement
Technical completion Technical confirmation
History
Material
Material usage,
usage, orders,
orders, notifications,
notifications, PMIS,
PMIS, usage
usage list
list
SAP AG 1999
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Status
'RELEASED'
Order papers
Put in process
SAP AG 1999
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Individual entry
Collective entry
Collective entry using operation list
Overall completion confirmation
Scope
Partial confirmation
Final confirmation
Reversal option
SAP AG 1999
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Order 901760
Limited ability to change order
Status 'Technically completed'
Define location and account assignment data
Create settlement rule
Set deletion flag for purchase requisitions
Close open reservations
Close open capacities
SAP AG 1999
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1
2
Notification
Technical object
Description
Date
Malfunction
Work to be performed
Material
Internal/external resources Tools
Planning
Scheduling
Execution
Completion
Order release
Printout
Capacity leveling
Availability check
Time confirmation
Order settlement
Technical completion Technical confirmation
History
Material usage, orders, notifications, PMIS, usage list
SAP AG 1999
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Maintenance request
SAP AG 1999
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Notification
Activities
Tasks
Damage location
Damage
Cause of damage
Activity
Execution factors
Dates
Task description
SAP AG 1999
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Orders
Notifications
Maintenance dates
Documents
Processing days
Object information
Links
Structure list
Breakdowns
SAP AG 1999
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29
Maintenance
notification
Notification
overview
Fax transfer
Activity
report
Breakdown
report
SAP AG 1999
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1
2
Notification
Planning
Scheduling
Execution
Completion
Technical object
Description
Date
Malfunction
Work to be performed
Internal/external resources
Order release
Printout
Material
Tools
Capacity leveling
Availability check
Time confirmation
Order settlement
Technical completion Technical confirmation
History
Material usage, orders, notifications, PMIS, usage list
SAP AG 1999
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Creation of order
based on notification
Maintenance
notification
Combination of
maintenance notifications
for maintenance order
Maintenance
order
Maintenance
notification
Maintenance
notification
Maintenance
order
Maintenance
notification
Maintenance
order
Maintenance
notification
Automatic generation of
maintenance order
from maintenance item
Maintenance
item
Maintenance
order
SAP AG 1999
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Object reference
Single object
Object list
Period of validity
Single order
Standing order
Execution
Internal processing
External processing
SAP AG 1999
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Component
assignment
Material
reservation
Availability
May
check
Order
release
Printing
Automatic
availability
check
May
Goods
issue
SAP AG 1999
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1
2
Notification
Technical object
Description
Date
Malfunction
Work to be performed
Material
Internal/external resources Tools
Planning
Scheduling
Execution
Completion
Order release
Printout
Capacity leveling
Availability check
Time confirmation
Order settlement
Technical completion Technical confirmation
History
Material usage, orders, notifications, PMIS, usage list
SAP AG 1999
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Material withdrawal
for cost center
Plant
stock
Stock transfer
to other plant
Inward stock
movement
from purchase
order
Inward stock movement
from internal production
Maximum
ATP quantity
Stock
profile
Safety
stock
Today
Requirement date
SAP AG 1999
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Maintenance
order
Fax transfer
Job ticket
Material
withdrawal
Operation
control ticket
slip
Confirmation
Pick list
slip
Time ticket
Object list
SAP AG 1999
37
Times
Individual entry
Collective entry
Overall completion confirmation
Time sheet (CATS)
Activities
Activity reports
Overall completion confirmation
Confirmation texts
Object changes
Measurement readings
SAP AG 1999
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Questions ??
Contact Details :
mail id : gthangavelu@darylflood.com
Cell : 469-879-4674
Residence : 972-444-8510
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