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Yokogawa Centum CS3000 Overview
Yokogawa Centum CS3000 Overview
DCS Introduction
CS 3000 Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions Extended Applications
Unique Advantages leading to Lower TCO
DCS Background
C
DD
System Cost
DDC
a
ctu
log
a
An
cted
e
p
Ex
No. of Loops
Early1960s
Computer
Compatible
Controller
62H
Nest Type
Controller
(SPEC-200)
DCS
(TDC-2000)
1975
Base:
* Computer Compatible System
* Process I/O with PID back up
DCS
(CENTUM)
1975
Base:
* Enhancement of DDC from cost, failure problem, engineering
point of view
1970
1975
1980
1985
1990
1995
2000
YODIC100 YODIC1000
Production Line Control System
Concentrated Control System
YEWMAC
ASTMAC
YODIC500 YODIC600
CS1000
DCS
CENTUM
YEWPACK
YS 80
Analog Control
ECS
EBS
I SERIES
XL
YS 100
79 82
82 88
84
88
98
92
NEW MODEL
1.
High Speed
Comunication
THE FIRST DCS
Bus
1.
Unified Operator
SYSTEM IN THE
2.
WORLD Stations
Adoption of
2. Redundant
HDD
1. Distribution of Control
Control Stations
3. CMOS Memory
2. FIF
4. One-Touch
-
Operation
2.
Voice Output
3.
Japanese
Language
Support
4.
SequenceCE NTU M- V
oriented Control
Station
(Function Key
Development)
ENTU M
CENT UM- XL
XLAIS
Computer
EOPS ENGS
Station
ICS
10Mbps
BCV
COPSV
V net
FCS
COPS2
7DF
COPS
7DF
1. WINDOWS-NT OS
1. UNIX OS
2. Client / Server
1. Function Assignment 2. Advanced Control
3. Migration
3. Open Net Work
2. Separation of Engneering
USER ORIENTED
4. High Reliability
3. High Peroformance 4. High Reliability
OPERATION 4. Touch Operation
5. Utilisation of Users Assets
6. Easy Engineering
5. Window
1.
Enhanced
6. Integration (Super Window)
CENTUM
Functions of OPS7. Expanded Control Capacity
7VP
EFCS
1Mbps
HF-BUS
CFFS
256Kbps
CFCS
CFSS
CFCS2
HF/F Converter
Station
F-BUS
7FS
Control Loops
Sequence
Tables
32
20
32
20
40
40
40
200
80
200
4096 Blocks
HIS
Windows 2000
Internet
IT
NT
and
Microsoft
UNIX
Micro processor
1st CENTUM
XL
CS
CS 3000
CS 3000 R3
June 1975
82
88
93
98
01
time
Business
Domain
MES Domain
(PIMS)
Maintenance Management (MM)
Control Domain
Control Domain
Advanced Application
Advanced Process Control (APC)
Advance Operation Assistance (AOA)
Plant Control Room/Factory Floor
DCS/PLC/PC/ESD/F&G
Field Domain
Field Domain
Fieldbus and conventional
Field Instrumentation.
DCS Introduction
CS 3000 Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions Extended Applications
Unique Advantages leading to Lower TCO
OPC Compliance
Exaopc:
Domain wide
OPENInterface
PIMS / Maint.Mgt.
M
E
S
OPC Client
OPC Interface
APC/AOA
Process Data
OPC Client
C
O
N
T
R
O
L
Eng. Data
HIS/
ENG
HIS
OPC Server
V-net
ABC-H
FCS
CENTUM-XL
HF-Bus
Positioning of CS 3000 R3
Well-balanced
open architecture
and reliability
New migration path
supplies open
architecture with
existing systems.
Migration
Business Systems
ERP/SCM
PIMS
HMI
CENTUM
CS 3000 R3
APC
AOA
MM
FCS
Rich interface by
new I/O.
Existing Systems
CENTUM-XL
CENTUM V
Featuring
cutting-edge
open
technologies
Field Network
FOUNDATION
Fieldbus
Business Domain
Ethernet
Closed-type HIS LCD-type HIS
AOA
APC
PIMS
HIS/ENG
MM
ACG
Vnet
APCS
FCS
With I/O
Mulcom
Incl. Fieldbus
Engg.
Prosafe-ESD
RS-232/485/Ethernet
(ExaCoast)
BCV
Migration
bus converter
CS/CS 1000/3000
CENTUM-XL/V/ XL
H1 Fieldbus
Field Devices
PLC / Remote I/O / Subsystems
System Scalable
Min. Configuration
Single Domain
Configuration
Expanded. System
Configuration
Controller
One Process
Unit
Whole Complex
: 16
: 256
Security
User
Group
Check user
name
User in
User
Permission
Check operation
and monitoring
scope
Check operation
and monitoring
authority
Operation
History
Tag Basis
Important
Tag
(Major Alarm)
Operation Mark
Key Access
Ordinary Tag
(Medium Alarm)
Auxiliary
Tag1
(Minor Alarm)
Auxiliary
Tag2
(Logging Alarm)
Windows user
security
PV
CONTROL 0007
PVPVPVPVPVPVPVPVPV
SVSVSVSVSVSVSVSVSV
FIC001
DCS Introduction
CS 3000 Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions Extended Applications
Unique Advantages leading to Lower TCO
Management
Information
Easy integration with higher
level systems
Historical database packages
etc...
Engineering
Maintenance
Extensive self diagnostics
Maintenance & report
functions
On-line maintenance
Remote maintenance
etc....
100.000 tagnames
2,500 Display Panels
Enhanced trending
Intelligent alarm functions
Reliable security functions
Windowing operation
etc....
Process
Information
(HIS)
HIS graphic/trend
windows are
converted into HTML
files and Java Applets
Web
Server
Ethernet
Plant LAN/WAN
HIS
General-purpose PC
Dial-up
Internet
Connection
Graphic windows,
trend windows,
and ITV windows
V net
FCS
Browser
FIELDEYE System
HIS
Internet
Explorer (free)
Ethernet or dial-up connection
Web camera
server
ITV image
signal
ITV camera
Multiple Monitor
Efficient monitoring/control of Advanced Process
Control/Operation by a single operator with dual monitor
Single Monitor
Windows overlap each
other. Hard to see!
Dual Monitors
Much easier
to see!
Trend Functions
Real time, Historical trends Long term data
archive, External recorder, Expert trend
viewer &Tuning trend
Lets have a
look at some
samples
Overview Window
Trend Window
Tuning Window
DCS Introduction
CS 3000 Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions Extended Applications
Unique Advantages leading to Lower TCO
Control
Field Control Station
Processor
RISC processor
Fixed scan times
4000 free configurable function blocks
Powerful math. capacity
etc...
Redundancy
Redundant CPU, Power Supply
and Communication Interface
INPUT
BUFFER
CPU
BUFFER
CPU
CPU
CPU
COMP
COMP
BUFFER
BUFFER
OUTPUT
Easy integration
subsystems e.g. PLC, SER..
Data exchange between FCS
Support Fieldbus
etc...
Integration
Analog &
Digital Control
Input Output
Analog single card I/O Unit
Current/Voltage In
mV, Thermocouple, RTD
Input
Pulse Input
Current/Voltage Out
I/OUnit
16 channels
Input/Output
Modules
I/OUnit
128 channels
Voltage Input
mV Input
Thermocouple Input
RTD Input
2-wire transmitter input
4-20 mA Output
I/OUnit
32 channels
I/OUnit
2 ports
Communication unit
RS-232C
RS-422
RS-485
Fieldbus
Profibus
Ethernet
Direct Node
Serial,
Ethernet
FCS
PLC
To Field Device
FF-H1
4-20mA
(Subsystem)
Remote Node
FF-H1
To Field Devices
4-20mA (Conventional)
Fieldbus
FIO Features
Small-sized
(Compact)
Two kinds of
connection
Direct Node
Remote Node
Dual redundant
I/O Module are
possible (for all
type)
Field Network
RS:2 ports
FF-H1 : 4
segments
Profibus-DP
<Site>
KFCS
CP333
SB301
Local node
Generic cabinets
Remote node
ESB bus
128 Mbps
FIO
TB
FIO
TB
FIO
TB
FIO
TB
FIO
TB
Front
Rear
ER bus
( 10
Mbps )
FIO
TB
FIO
TB
Front
ERbus Enhanced Remote
BUS
Rear
5 units (222.3mm)
19 inches
Zone2 Compliant
Node
Direct Node : Max 10
Nodes/FCS
Remote Node :
- Max 9 Nodes/FCS
- Max 4 Nodes/RIO
- Max 4 RIO/FCS
Field Communication
- 2 ports : RS
- 4 segments : FF-H1
Open architecture
FIO is compact:
Saves Space
Ethernet
based ER Bus
RS232/422/485
Rich Flexibility:
Field connections
I/O module
Terminal Board & MIL Connector Cable
(Popular for low cost installations-Wiring of field devices via
Terminal Board/Marshaling)
Corrosive sites
FCU
ooo
Separated sites
4 Segments
FF-H1
Port
ALF111
ALF111
SB40 SB40
1
1
IOM IOM IOM IOM IOM IOM or
or
PSU
EB50 EB50
1
1
PSU
3
4
Redundancy
Synchronous hot standby with fully redundant
hardware and duplex functionality in design
DCS Introduction
CS 3000 Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions Extended Applications
Unique Advantages leading to Lower TCO
En gi neer in g
Off line Engineering without Target Hardware
by using Hardware Simulation Technology
Off line Testing
and Hardware
Simulation
On line Engineering
CAE
Computer Aided
Engineering
ENG
Builder software
HIS
Concurrent
Engineering
Order
Electronic
Media
Input
V net
FCS
Start-up
Concurrent Engineering
Engineering done by multiple PCs
DOWNLOAD the project
Engineering PC
Master Database
HIS
Engineering PC
FCS
backup
Engineering PC
Virtual
Wiring
HIS
HIS
FCS
Simulator
FCS
Simulator
Plant Simulator
Plant Model
DCS Introduction
CS 3000 Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions Extended Applications
Unique Advantages leading to Lower TCO
Exa plo g:
Partners in
Advanced Process Control
The Alliance
The Alliance
Yokogawa
Shell
customers customers Market
a
c e b
Segmentation
f
d
ROW
Ethernet Card
Exasmoc
OPC Client
Exaopc
OS
Server
WIN
NT
VF701 Card
Etherne
t
Operation
/
Monitorin
g/
Control
Standard
Displays
APC
Displays
HIS
HIS/E
NG
SMOC-PC
(Builder)
Optional
Ethernet
Exasmoc
Station
Download
V Net / VL
Net
SFCS
Process Data
LFCS
Exasmoc Data
YOKOGAWA
Sys tem
TAS-MS Client
Delivery data:
TAS-MS Management
- BOLServer
No.
- Delivery Number
- Host System Interface
- Order Management- Order Number
- Truck Number
- Traffic Management
- Product
and Quantity
- Ship Loading/Unloading
Management
- Data Gathering
- Management Data Handling
- Reporting
- Master Data Management
Refinery
Offsite System
Ethernet
TAS-MS
Human Machine
Interface
(HIS)
Control Station
(FCS)
If the terminal is
a part of refinery.
If the terminal is
a part of refinery.
Tank
Gauging
Safety
System
MOV
System
Electronic
Preset
Card
Reader
Various
Subsystems
Features
Benefits
Modularity of functions
Adoption of Oracle RDBMS
Easy interface to other systems
Easy development of reports
Easy development of user interface
Connectable to various TGS
Reliable TGS
DATA
RECONCILIATION
PERFORMANCE
MONITORING
MASS BALANCING
PROCESS PLANT
PLANT
UNIT
TANK
FACILITY
STREAM
PRODUCTION
ACCOUNTING
ECONOMIC CHARACTERISTICS
MATERIALS
FEED
INTERMEDIATE
FINISHED PRODUCT
CHEMICALS
UTILITIES
PLANT MODEL
TECHNICAL CHARACTERISTICS
isa
PIMS
LIMS
ENVIRONMENTAL
MONITORING
ERP
CMMS
EDMS
OPERATIONS ACTIVITY
MANAGEMENT
DATA MANAGER
HISTORICAL
DATABASE
REAL TIME
DATABASE
REFERENCE
DATABASE
OPC CLIENT
quantum
OPC SERVER
PCS
YOKOGAWA
DCS Introduction
CS 3000 Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions Extended Applications
Unique Advantages leading to Lower TCO
Concurrent engineering
Several engineers can work at the same time.
ooo
HIS No.1
HIS No.2
FCS No.1
ooo
FCS No.2
Back
Back
Advance Debugging.
The delivery time of controller and construction time
of field wiring is much longer than the delivery time
of PC.
If you can advance your configuration work only with PC,
you can shorten your total configuration time.
If you can advance your debugging work without actually
connecting the controllers and field devices,
you can shorten your total configuration time.
Target Test
You can debug R3 configuration without field wiring.
Back
Normal operation is
available.
Memory in PC
FCS
FCS
Simulator
ooo
ooo
ooo
Virtual input is
Check actual FCS CPU
Virtual input is
created from the
created from the
performance
output from FCS
output from FCS
simulator.
Check the actual
relationship among each
Only station.
minimum check is needed
at start up !
HIS
FCS memory
Field
Field devices
devices
Auto
Auto
wiring
wiring
For FCS
For FCS, this
simulator, this
pretends the
pretends the
actual plant.
actual plant.
Start up Virtual
!Target
(Actual
plant)
test
Actual
plant
ooo
Plant A
(project A)
ooo
ooo
Plant B
(project B)
Back
Graphical configuration
FB in FCS and FF devices
are handled in a same tool.
Drag&Drop enables
Copy& paste
FB : Function Block
I/O specification
Installation environment
Redundancy
Available for all types (analog, digital, Fieldbus, Modbus)
Dedicated
eithercable
Field wiring
Terminal board
Field wiring
For single
Dedicated
cable
Terminal board
On-line maintenance.
In your plant operation, sometimes you would like to
modify or to add/remove your control logic or
graphics.
It is quite difficult (nearly impossible) to stop your controller
frequently.
You usually configured several control loops.
While modifying one of loops, you do not want to effect the
control of any other loops.
Back
On-line maintenance.
No effect
No effect
No effect
is Non-stop !
No effect
ooo
Controlling
No effect
Hardware maintenance
System upgrade
Remote Maintenance
Reduce
Customers Total
Cost of Ownership
in Life Cycle
Additional Service
ETS capability
Software support
Sub system support
Tuning & Control Solutions
FIO
Very Cost Effective, High Density & Compact I/O
Simple and low Engineering & Construction cost,
Application and Budget based Flexibility in Selection,
Cost cutting in field wiring on top of Fieldbus
More immune towards Corrosion & Temperature
Redundant modules even for Fieldbus
Migration Friendly
V & XL Migration
A special FCS (RFCS2) is available for V & XL migration,
Field Wiring is not affected,
Phase wise and/or Customers budget wise plan can be offered.
Benefits of FIO, Win2000 HIS, FCS, APC & Fieldbus for Migrated system,
Additional Benefits on MES & Enterprise Integration