E1 Guia de Instalacion AMATROL

INSTALLATION GUIDE
FOR
T5552
PROCESS CONTROL
LEARNING SYSTEM
DB270-XD00XEN
INTRODUCTION
This installation guide will take you through the process of setting up and testing the T5552
Process Control Learning System.
1. Parts Inventory/Identification
2. Hardware Setup
3. T5552 Trainer Operation/Testing Procedures
FIRST EDITION, REV. A

Amatrol, AMNET, CIMSOFT, MCL, MINI-CIM, IST, ITC, VEST, and Technovate are trademarks or registered trademarks of
Amatrol, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.
Copyright 2011 by AMATROL, INC.
All rights Reserved. No part of this publication may be reproduced, translated, or transmitted in any form or by any means, electronic, optical, mechanical, or magnetic, including but not limited to photographing, photocopying, recording or any information
storage and retrieval system, without written permission of the copyright owner.
Amatrol,Inc., 2400 Centennial Blvd, Jeffersonville, IN 47130 USA, Ph 812-288-8285, FAX 812-283-1584 www.amatrol.com
DB270-XD00XEN T5552 Process Control Learning System Installation Guide

Copyright 2011 Amatrol, Inc.
2
TABLE OF CONTENTS
SECTION 1
PARTS INVENTORY/IDENTIFICATION ............................................................ 4

1.1
1.2
Inventory Procedure ............................................................................................................ 4

Description of Module Components..................................................................................... 6
SECTION 2
HARDWARE SETUP ....................................................................................... 21
SECTION 3
T5552 SYSTEM OPERATION/TESTING PROCEDURES .............................. 29

3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
APPENDIX
Power Supply, Selector Switch, and Indicator Light Test ................................................... 29

Control Relays CR1, CR2, and CR3 Test .......................................................................... 31
Circulation Pump and Solenoid Valve Test......................................................................... 34
Level (Float) Switch and Alarm Horn Test.......................................................................... 40
Level Test ........................................................................................................................... 44
3.5.1 Honeywell UDI 1700 Process Meter Setup ............................................................ 44
3.5.2 Level Test ............................................................................................................... 51
Flow Test ............................................................................................................................ 52
PID Controller Test ............................................................................................................. 54
Optional Ultrasonic Level Sensor Test ............................................................................... 60
Optional Smart Flow Differential Pressure Transmitter Test ............................................... 63
INSTALLER CHECKLISTS ............................................................................. 70

3
SECTION 1
Parts Inventory / Identification
The first step to setting up your system is to inventory each component. The T5552 Process
Control Learning System can include several optional components in addition to the base system.
This section covers the base system and the optional components.
PART 1.1
INVENTORY PROCEDURE
OVERVIEW
Perform the following steps to take an inventory of the T5552 Process
Control Learning System.
1. Use your schools purchase order to determine what (if any) optional components you
have in addition to the T5552 base system.
These optional components are identified on page 3 and shown throughout Section 1.2.
2. Locate in the appendix of this manual the Installer Checklist for the base system and any
optional packages you have in the appendix of this manual.
The Installer Checklist identifies the details of the components of the system and support
materials in your package.
3. Check off each item on the Installer Checklist as you identify it. The pages in Section 1.2
give you a picture of each item to assist you.
Each of the optional components has a separate detailed checklist in the appendix. Use
the detailed checklists to identify and inventory all of the components included.
NOTE
Please report any missing items or damaged components within 10 days.
Save damaged cartons if components are damaged. Amatrol will not be
responsible after this period.

4
SECTION 1 Parts Inventory / Identification
4. Your local Amatrol representative should sign each checklist and send a copy to Amatrol
for verification.
5. In addition to the package provided by Amatrol, the T5552 Process Control Learning System requires these school-supplied items:
ITEM
DESCRIPTION
Single-Phase Power Supply
220 VAC 60 Hz
Safety
Safety Glasses
Tools
Phillips Screwdriver
Small Slotted Screwdriver
Set of Allen Wrenches
Adjustable Wrench
Digital Multimeter
Loop Calibrator (Optional)
Air
Compressed Air Supply
Water
Municipal Water Supply

5
PART 1.2
DESCRIPTION OF UNIT COMPONENTS
The T5552 is designed to teach basic process control concepts, safety, and applications. The
T5552 base system includes several panels and components attached to the system chassis.
The following charts list the components included with the T5552 Process Control Learning
System and the optional add-on components. You may have one or more of the optional components.
MAJOR COMPONENTS LISTING OF T5552

Part Number
A010618-1
Description
Process Control System Chassis
Lead Set
Lockout/Tagout Equipment
86240200
AC Power Cord
33242
Precision Resistor Assembly
180211
Drain Cap
Instrument Manual Set
Spare Parts Set
BB270-XD00XEN
Student Learning Activity Packets
CB270-XD00XEN
Portfolio/Assessment Package
DB270-XD00XEN
Installation Guide for T5552
OPTIONAL COMPONENTS OF T5552

Part Number
Description
T5552-C1-A
PID Controller Module w/Lead Set
T5552-L1
Ultrasonic Liquid Level Module
T5552-F1
Smart Flow Transmitter
T5552-F1A
Pitot Tube Flow Transducer
T5552-F1B
Venturi Flow Transducer
T5552-F1C
Orifice Plate Flow Transducer

6
A010618-1 PROCESS CONTROL SYSTEM CHASSIS

The T5552 Process Control System is shown in figure 1.
The T5552 includes the components and controls necessary to control the level and flow of
fluid through the system. The T5552 can be connected to a PLC or an optional PID controller can
be added to provide automatic control.
NOTE
The T5552 in figure 1 shows the optional T5552-C1-A PID controller unit. If
the T5552-C1-A is not used, there will be a blank panel in that location.
OPTIONAL T5552-C1-A
PID CONTROLLER
PROCESS CONTROL SYSTEM

PID CONTROLLER
AMATROL
T5552
FLOW SENSORS
FLOW TRANSMITTER
FT1
FLOWPVALVE
FV1
FT2
PROCESS METER
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
UDI1700
1 9 9.0
ALM1
4-20mA
4-20mA
ALM2
4-20mA
TEST
ALM3
ALM4
ALM 1234
MAN
FC
DI 1234
OUT 1234
-sp
Func.
Loop 1/2
Setup
Lower
Display
0.0
Man
Auto
LEVEL SENSORS
PV
LT1
ANALOG INPUTP0-10 VDC
SP
Select
4-20mA
4-20mA
LS1
LS2
ANALOG
AL1
DL1
ALM5
OUTPUT RELAY 1
COM
NC
ANALOG OUTPUTP4-20mA
NO
OUTPUT RELAY 2
COM
NC
Run
Hold
OUTPUTS
OUTPUTS
AUX. POWER
ALARMPHORN
CIRC.PPUMP
AH1
P1
PLC DISCRETE I/O

24VDC
CR1
ANALOG
ANALOG
AO1
24 VDC
DISCRETE
MIN
NO
24VDC
CONTROL RELAYS
INPUTS
MAX
SETUP
SET
LT2
SP
10
11
10
11
12
13
13
14
15
16
14
15
16
CR2
4-20mA
AL2
ALARM
AL1
12
CR3
DISCRETE
DC POWER SUPPLY
PLC ANALOG I/O

4-20mA
DL2
24VDC
AL2
24VDC
24VDC
OPEN COLLECTOR
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 1.
T5552 Process Control System with Optional PID Controller

7
LEAD SET
The lead set provides the leads necessary to connect the various circuits. The leads use
banana-type plugs.
The leads are listed below and shown in figure 2.
REF.
PART NUMBER
DESCRIPTION
A.
B-12-2
12 Red Dual Banana Leads
10
B.
B-12-0
12 Black Dual Banana Leads
10
C.
B-24-2
D.
B-24-0
C.
A.
D.
B.
Figure 2.
QTY.
Lead Set for the T5552

8
LOCKOUT/TAGOUT EQUIPMENT
Safety equipment is provided to prevent unsafe power up of the T5552 system. This includes
equipment to lockout the circuit breaker. This equipment meets OSHA standards.
The lockout/tagout equipment is listed in the table below and is identified in figure 3.
REF.
PART NUMBER
DESCRIPTION
QTY.
A.
1U177
Safety Lockout
B.
5T155
Safety Lockout Tag
C.
5T807
Padlocks
C.
A.
B.
Figure 3.
Lockout/Tagout Equipment

9
86240200 AC POWER CORD, TYPE G

The AC power cord, shown in figure 4, allows you to connect the T5552 to an AC outlet.
Figure 4.
AC Power Cord

10
33242 PRECISION RESISTOR ASSEMBLY

The precision resistor assembly, as shown in figure 5, includes a dual-banana plug and a
250 resistor. The precision resistor assembly is plugged into the voltage input jacks on the Process Meter panel to convert a current signal to a voltage signal.
Figure 5.
Precision Resistor Assembly
180211 DRAIN CAP

The drain cap is placed on the end of the reservoir tank drain piping, as shown in figure 6.
RESERVOIR
DRAIN
PIPING
DRAIN
CAP
Figure 6.
Drain Cap on End of Reservoir Drain Piping

11
INSTRUMENT MANUAL SET

Included with the T5552 is a set of manufacturers instruction manuals for some of the devices
on the T5552.
The manuals are listed below.
REF.
MANUFACTURERS
MANUAL NUMBER
A.
51-52-25-138
Honeywell UDI 1700 Process Meter Instruction Manual
B.
3-2000.090-1
GF Signet Flow Sensor Instruction Manual
C.
3-3550.090-1
GF Signet 3550-1 Flow Transmitter Instruction Manual
D.
P-5000
Robert Shaw Proportional Valve Instruction Manual
E.
546-622-053
Dwyer IP-42 Current-to-Pressure Transmitter Instruction

Manual
DESCRIPTION
QTY.
SPARE PARTS SET

The following spare parts are included with the T5552 and shown in figure 7.
PART NUMBER
DESCRIPTION
QTY.
2-211N
O-Ring
3121.25
Fuse
FUSE
O-RINGS
Figure 7.
Spare Parts Set

12
B270-XD00XEN PROCESS CONTROL SYSTEMS STUDENT

LEARNING ACTIVITY PACKETS (LAPs)
Included with the T5552 Process Control Learning System is a set of 10 LAPs, as listed below
and shown in figure 8.
LAP
Figure 8.
TITLE
Introduction to Process Control
Instrument Tags
Piping & Instrumentation Diagrams
Loop Controllers
Final Control Elements
Level Measurement
Liquid Level Control
Methods of Automatic Control
Basic Flow Measurement and Control
10
Control Loop Performance
BB270-XD00XEN Process Control LAP Package

13
CB270-XD00XEN PORTFOLIO/ASSESSMENT PACKAGE

The Portfolio/Assessment Package is shown in figure 9. This book provides all of the information necessary to perform the assessment of the students. It also contains all forms the students
will need to complete as they go through LAPs 1-10 of Process Control Systems, as well as the
two optional LAPs (LAP 11 and LAP 12).
Portfolio/
Assessment
Package
PROCESS CONTROL
SYSTEMS
CB270-XD00XEN
Figure 9.
Process Control Systems Portfolio/Assessment Package
DB270-XD00XEN INSTALLATION GUIDE

This is the manual you are now reading.

14
T5552-C1-A PID CONTROLLER MODULE (OPTIONAL)

WITH LEAD SET
The T5552-C1-A PID Controller Module, as shown in figure 10, teaches the concepts and applications of proportional-integral-derivative control using an industrial PID controller.
PID CONTROLLER
ALM 1234
MAN
FC
DI 1234
OUT 1234
-sp
Func.
Loop 1/2
Setup
Lower
Display
0.0
Man
Auto
PV
SP
SP
Select
Run
Hold
INPUTS
OUTPUTS
ANALOG
ANALOG
AL1
AO1
DISCRETE
DL1
AL2
ALARM
AL1
DL2
AL2
Figure 10. PID Controller Panel

15
The components included with the PID Controller Module are listed below and identified in
figures 10 and 11.
REF.
PART NUMBER
DESCRIPTION
QTY.
Figure 10
A010618-12-22
PID Controller Panel
Figure 11-A
B-24-2
Figure 11-B
B-24-0
Figure 11-C
51453375-501
Honeywell UDC Controller Manual CD-ROM
A.
B.
C.
Figure 11. Lead Set and Controller Manual CD-ROM

16
T5552-L1 ULTRASONIC LIQUID LEVEL MODULE (OPTIONAL)

The T5552-L1 Ultrasonic Liquid Level Module teaches concepts and applications of liquid
level measurement using ultrasonic waves. It also teaches fundamentals of calibration and tuning.
The components included with the T5552-L1 are listed below and shown in figure 12.
PART NUMBER
DESCRIPTION
QTY.
T5552-L1
33255-XD
LAP 11 Ultrasonic Level Measurement and Control (not shown)
ULTRASONIC
LEVEL SENSOR
MODULE
Figure 12. Ultrasonic Liquid Level Module

17
T5552-F1 SMART FLOW TRANSMITTER ASSEMBLY (OPTIONAL)

The T5552-F1 Smart Flow Transmitter Assembly teaches the concepts of flow measurement
and control using differential pressure. The T5552-F1 works with the three optional differential
pressure flow sensors available for the T5552 (orifice plate, venturi tube, pitot tube). Each of the
differential pressure flow sensors creates a restriction in the process piping. When fluid flows
through the restriction, a difference in pressure results across the restriction. This differential pressure is read by the T5552-F1, which can be programmed to display the flow rate based on the
differential pressure and supply an analog signal (4-20mA) to the controller that is proportional to
the flow rate.
The components included with the T5552-F1 are listed in the table below and identified in
figure 13.
REF.
PART NUMBER
A.
3051CD1A52A1AM5
B.
MD808SCT
C.
33256-XD
DESCRIPTION
QTY.
Differential Pressure Transmitter Manifold
LAP 12 Differential Pressure Flow Measurement and

Control (not shown)
A.
B.
Figure 13. Smart Flow Transmitter and Differential Pressure Transmitter Manifold

18
T5552-F1A PITOT TUBE FLOW TRANSDUCER (OPTIONAL)

The T5552-F1A Pitot Tube Flow Transducer, as shown in figure 14, is used with the T5552-F1
Smart Flow Transmitter to teach concepts and applications of differential pressure flow measurement using a pitot tube.
Figure 14. Pitot Tube Flow Transducer
T5552-F1B VENTURI FLOW TRANSDUCER (OPTIONAL)

The T5552-F1B Venturi Flow Transducer is shown in figure 15. The T5552-F1B is used with
the T5552-F1 Smart Flow Transmitter to teach concepts and applications of differential pressure
flow measurement using a venturi tube.
Figure 15. Venturi Flow Transducer

19
T5552-F1C ORIFICE PLATE FLOW TRANSDUCER (OPTIONAL)

The T5552-F1C Orifice Plate Flow Transducer, as shown in figure 16, is used with the T5552F1 Smart Flow Transmitter to teach concepts and applications of differential pressure flow measurement using orifice plates.
ORIFICE
PLATE
Figure 16. Orifice Plate Flow Transducer

20
SECTION 2
Hardware Setup
OVERVIEW
In this section, you will ensure proper location of the T5552 system and any
of the optional packages that you might have. You will also connect the T5552
to the appropriate supplies.
1. Identify the components listed in the following table on the P&ID and also on the T5552,
using figures 17 and 18 as references.
MAJOR COMPONENTS LISTING OF T5552

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Dual-Compartment Process Tank
Reservoir Tank
Water Pump
Pressure Gauge 1
Pressure Gauge 2
Manual Valve (HV2)
Manual Valve (HV1)
Solenoid Valve (SV1)
Manual Flow Control Valve (HFV)
Rotameter
Pressure Regulator with Gauge
Current-to-Pneumatic Converter (I/P)
Diaphragm-Actuated Flow Control Valve
Paddle-Wheel Flow Sensor
Float (Level) Switch 1
Float (Level) Switch 2
Head Pressure (Level) Sensor/Transmitter
Manual Valve (HV3)
Manual Valve (HV4)
Manual Valve (HV5)
PID Controller (Optional)
Ultrasonic Level Sensor (Optional)
Flow Meter/Transmitter

21
Instrument Tag
N/A
N/A
N/A
PI 100-A
PI 100-B
HV 100-A
HV 100-B
SV 100-A
FV 100
FI 100
PC 100
PI 100-C
IYT 100
FCV 100
FE 100
LSH 200-A
LSH 200-B
LET 200-A
SV 100-B
SV 100-C
HV 300
HV 100-C
HV 400
FIC 100
LET 200-B
FIT 100
Figure 17. T5552 P&ID

22
DRAIN
H
400
22
20
HV
300
DUAL-COMPARTMENT
PROCESS TANK
18
SV
100-B
24
LSH
200-B
19
SV
100-C
LSH
200-A
RESERVOIR
TANK
21
HV
100-C
LET
200-B
15
17
WATER
PUMP
LET
200-A
16
4
PI
100-A
OVERFLOW
14
25
HV
100-B
HV
100-A
FE
100
FIT
100
6
SV
100-A
13
FCV
100
12
23
FV
100
IYT
100
FIC
100
9
PI
100-B
PI
100-C
11
PC
100
FI
100
PLANT
AIR
10
SECTION 2 Hardware Setup
15
16
25
24
AMATROL
T5552
FLOW SENSORS
FLOW TRANSMITTER
FT1
FLOWPVALVE
FV1
FT2
PROCESS METER
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
UDI1700
1 9 9.0
ALM1
4-20mA
4-20mA
23
1
ALM2
4-20mA
TEST
ALM3
ALM4
PID
(NOT
SHOWN)
LEVEL SENSORS
LT1
MIN
ALM5
OUTPUT RELAY 1
4-20mA
4-20mA
LS1
LS2
COM
NO
NC
24VDC
OUTPUT RELAY 2
CONTROL RELAYS
OUTPUTS
AUX. POWER
MAX
SETUP
SET
LT2
ALARMPHORN
CIRC.PPUMP
AH1
P1
NO
COM
NC
PLC DISCRETE I/O

24VDC
CR1
ANALOG
24 VDC
24 VDC
14
15
16
15
16
10
11
10
11
12
13
14
CR2
4-20mA
12
13
CR3
DISCRETE
DC POWER SUPPLY
PLC ANALOG I/O

4-20mA
24VDC
24VDC
24VDC
OPEN COLLECTOR
SOLENOID VALVES
SV1
SV2
SV3
GND
18
17
13
10
19
20
24
12
11
2
22
14
Figure 18. Major Components on the T5552
Only the major components affecting the process are shown on a flow diagram. For that reason, the connection panels are not drawn on the P&ID.

23
2. Identify the connection panels listed in the following table, using figure 19 as a reference.
T5552 CONNECTION PANELS

Item
Description
Flow/Level Sensor Connection Panel
Control Relays/Solenoid Valve Connection Panel
Discrete I/O Connection Panel
Power Supply/Alarm Horn/Circulation Pump Connection Panel
PLC Analog/Discrete I/O Connection Panel
Process Meter Connection Panel
Flow Transmitter Connection Panel
PID Controller Connection Panel (Optional)
8 (OPTIONAL)
1
FLOW SENSORS
FLOW TRANSMITTER
PID CONTROLLER
FT1
DISCRETE I/O
FLOW VALVE
FT2
FV1
PL1
PL2
PROCESS METER
PL3
PL4
UDI1700
1 9 9.0
ALM1
4-20mA
4-20mA
ALM2
4-20mA
TEST
SS1
SS2
SS3
ALM3
SS4
ALM4
ALM 1234
FC
MAN
DI 1234
OUT 1234
-sp
Func.
Loop 1/2
Setup
Lower
Display
0.0
Man
Auto
LEVEL SENSORS
PV
LT1
MIN
ALM5
LT2
OUTPUT RELAY 1

NO
SP
SP
Select
MAX
SETUP
SET
4-20mA
4-20mA
LS1
LS2
COM
NC
24VDC
OUTPUT RELAY 2
NO
COM
NC
Run
Hold
CONTROL RELAYS
INPUTS
OUTPUTS
ANALOG
ANALOG
AL1
AO1
ALARM HORN
OUTPUTS
PLC DISCRETE I/O
CIRC. PUMP
AH1
24VDC
P1
CR1
ANALOG
1
10
11
12
13
14
15
16
CR2
DISCRETE
DL1
4-20mA
AL2
ALARM
AL1
AUX. POWER
CR3
DISCRETE
DC POWER SUPPLY
PLC ANALOG I/O

4-20mA
DL2
24 VDC
AL2
24VDC
24 VDC
24VDC
24VDC
OPEN COLLECTOR
SOLENOID VALVES
SV1
SV2
SV3
10
11
12
13
14
15
16
GND
Figure 19. Connection Panels
3. Position the T5552 so that it is near the following sources:

Water supply
Compressed air supply
220VAC, 60 Hz Single-phase outlet

24
4. Fill the reservoir tank until the water level is 2 inches from the top (approximately 10 gallons), as shown in figure 20.
CAUTION
It is important that the reservoir tank contain enough water to keep the
pump completely submerged at all times. The pump can overheat and crack
if it does not remain submerged during operation.
WATER
LEVEL
Figure 20. Reservoir Tank
5. Perform the following substeps to connect the T5552 to the compressed air supply line.
A. Locate the female connector of the main pneumatic line, as shown in figure 21.
Figure 21. Female Connector of Main Pneumatic Line

25
B. Push the female connector onto the male connector of the T5552, as shown in figure
22, to connect the T5552 to the air supply.
Listen for a click that indicates the main line is locked in place. The T5552 is now connected to the compressed air supply.
NOTE
It is not necessary to pull back the collar on the female connector when
attaching it to the male connector.
AMATROL
T5552
FLOW SENSORS
FLOW TRANSMITTER
FT1
FLOWPVALVE
FT2
FV1
PROCESS METER
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
UDI1700
1 9 9.0
ALM1
4-20mA
ALM2
4-20mA
TEST
4-20mA
ALM3
ALM4
LEVEL SENSORS
LT1
4-20mA
4-20mA
LS1
LS2
MIN
ALM5
NO
OUTPUT RELAY 1
COM
NC
NO
OUTPUT RELAY 2
COM
24VDC
CONTROL RELAYS
AUX. POWER
MAX
SETUP
SET
LT2
OUTPUTS
ALARMPHORN
CIRC.PPUMP
AH1
P1
NC
PLC DISCRETE I/O

24VDC
CR1
ANALOG
24 VDC
10
11
10
11
12
13
14
14
15
16
15
16
CR2
4-20mA
12
13
CR3
DISCRETE
DC POWER SUPPLY
PLC ANALOG I/O

4-20mA
24VDC
24VDC
24VDC
OPEN COLLECTOR
SOLENOID VALVES
SV1
SV2
SV3
GND
CONNECTED
TO MALE
CONNECTOR
MAIN
AIR SUPPLY
LINE
Figure 22. Female Connector Attached to Male Connector

26
6. Perform the following substeps to connect the power cord to the T5552 system.
A. Locate the power supply connection on the right side panel of the T5552, similar to
figure 23.
POWER
SUPPLY
CONNECTION
Figure 23. Power Supply Connection
NOTE
The appearance of the panel will differ based on the electrical power
supplied at your location.

27
B. Attach the female end of the power cord to the male connector on the T5552, as shown
in figure 24.
ANALOG I/O
DISCRETE I/O
OUTLET
CONTROL
POWER
ALARM
GFI
ON
FEMALE
END
RECEPTACLE
120 VAC
SUPPLY
OFF
POWER
CORD
Figure 24. T5552 Connected to Electrical Outlet
C. Plug the opposite end of the power cord into an electrical outlet, similar to figure 24.
NOTE
The appearance of the electrical outlet will differ based on the electrical
power supplied at your location.

28
SECTION 3
T5552 System Operation/Testing Procedures
OVERVIEW
In this section, you will perform the steps to test the components of the
T5552 to make sure they are working properly.
PART 3.1
POWER SUPPLY, SELECTOR SWITCH, AND

INDICATOR LIGHT TEST
In this section, you will connect a circuit to test the operation of the 24 VDC power supply selector switches (SS1, SS2, SS3, SS4) and indicator lights (PL1, PL2, PL3, PL4).
1. Make sure the main circuit breaker is in the OFF (down) position, as shown in figure 25.
Figure 25. Main Circuit Breaker in OFF Position

29
SECTION 3
2. Locate the connection leads and connect the circuit shown in figure 26.
PL1
PL2
PL3
PL4
SS3 SS4
SS1 SS2
DISCRETE I/O
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
ALARM HORN
CIRC. PUMP
AH1
P1
DC POWER SUPPLY
24VDC
24VDC
24VDC
GND
Figure 26. Test Circuit for the Power Supply, Selector Switches, and Indicator
Lights
3. Make sure each of the selector switches (SS1, SS2, SS3, and SS4) is in the OFF (up)
position.
4. Turn on the main circuit breaker.
5. Turn selector switch SS1 to the ON (right) position.
Indicator light PL1 should turn on.
6. Turn SS1 to the OFF (up) position.
PL1 should now be off.
13. Turn off the main circuit breaker.
14. Disconnect all leads.
If the circuit does not operate as described, contact Amatrol for assistance.
30
SECTION 3
PART 3.2
CONTROL RELAYS CR1, CR2, AND CR3

TEST
In this section, you will connect a circuit to test the control relays (CR1, CR2, CR3).
1. Make sure the main circuit breaker is in the OFF (down) position.
This circuit will test the coil of CR1 as well as the normally open and normally closed contacts.
FLOW SENSORS
FT1
FT2
4-20mA
4-20mA
DISCRETE I/O
FLOW VALVE
FV1
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
CR1
CR2
CR3
Figure 27. Test Circuit for Control Relay CR1
position
Indicator light PL1 should be on and indicator light PL2 should be off.
Indicator PL1 should turn off and indicator PL2 should turn on.
6. Turn selector switch SS1 to the OFF (up) position.

31
SECTION 3
8. Move the control relay connections from CR1 to CR2, leaving the other connections in
place, as shown in figure 28.
FLOW SENSORS
FT1
4-20mA
DISCRETE I/O
FLOW VALVE
FT2
FV1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
4-20mA
PL1
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 28. Test Circuit for Control Relay CR2


32
SECTION 3
13. Move the control relay connections from CR2 to CR3, leaving the other connections in
place, as shown in figure 29.
FLOW SENSORS
FT1
FV1
4-20mA
4-20mA
DISCRETE I/O
FLOW VALVE
FT2
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 29. Test Circuit for Control Relays CR3

If any of the circuits do not operate as described, contact Amatrol for assistance.

33
SECTION 3
PART 3.3
CIRCULATION PUMP AND SOLENOID

VALVE TEST
In this section, you will connect a circuit to test the circulation pump and the solenoid valves.
This connects the circulation pump to SS1 and solenoid valve SV1 to SS2.
FLOW SENSORS
FT1
FT2
4-20mA
4-20mA
DISCRETE I/O
FLOW VALVE
FV1
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
SV1
SV2
SV3
Figure 30. Pump Test Circuit
3. Make sure each of the selector switches (SS1, SS2, SS3, SS4) is in the OFF (up) position.

34
SECTION 3
5. Locate the drain hand valves HV3 and HV4 beneath the process tank, as shown in figure
31.
HV3
HV4
Figure 31. Two Drain Hand Valves for the Process Tank
6. Turn HV3 and HV4 to the fully closed (clockwise) position.

7. Locate the manual flow control valve HFV2, as shown in figure 32.
Figure 32. Manual Flow Control Valve

35
SECTION 3
8. Open HFV2 (fully counterclockwise).

9. Locate hand valves HV1 and HV2, as shown in figure 33.
10. Close hand valve HV1 and open hand valve HV2, as shown in figure 33.
HV2
HV1
Figure 33. Hand Valves HV1 and HV2
11. Turn on selector switch SS1 to start the pump.

There should be no water flow.

36
SECTION 3
12. Turn on selector switch SS2 to energize the solenoid.

The water should now start flowing at a rate between 1.2 and 1.4 GPM on the rotameter,
as figure 34 shows.
NOTE
If you hear the pump running but no water is flowing, reach into the reservoir tank and turn the pump onto its side. This allows any trapped air in the
pump to escape. When water begins to flow, return the pump to its upright
position.
FLOW RATE = 1.3 GPM
Figure 34. Rotameter Indicates Flow Rate of 1.3 GPM

37
SECTION 3
13. Turn off selector switch SS2 to de-energize the solenoid.

The flow should stop.
14. Close hand valve HV2.
15. Open hand valve HV1.
16. Turn off SS1 to stop the pump
18. Move the connections from solenoid valve SV1 to solenoid valve SV2, leaving the remainder of the circuit in place, as shown in figure 35.
FLOW SENSORS
FT1
FT2
4-20mA
4-20mA
DISCRETE I/O
FLOW VALVE
FV1
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 35. Test Circuit for Solenoid Valve SV2

21. Allow the water level to reach approximately 4 inches.
You can determine the level of water in the process tank by viewing the scale on the front
of the tank.
22. Turn off selector switch SS1 to stop the pump.
23. Turn on selector switch SS2 to energize the solenoid of SV2.
The tank should start to drain.
24. Turn off selector switch SS2 to close SV2 once the level reaches 3 inches.

38
SECTION 3
25. Move the connections from solenoid valve SV2 to solenoid valve SV3, leaving the remainder of the circuit in place, as shown in figure 36.
FLOW SENSORS
FT1
FT2
4-20mA
4-20mA
DISCRETE I/O
FLOW VALVE
FV1
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 36. Test Circuit for Solenoid Valve SV3

27. Allow the water level to reach approximately 4 inches.
29. Turn on selector switch SS2 to energize the solenoid of SV3.
The tank should start to drain.
30. Turn off selector switch SS2 to close SV3 once the level reaches 3 inches.
31. Open hand valves HV3 and HV4 to drain the process tank.
32. Close hand valves HV3 and HV4 when the process tank is empty.
If any of the circuits do not operate as described, contact Amatrol for assistance.

39
SECTION 3
PART 3.4
LEVEL (FLOAT) SWITCH AND ALARM HORN

TEST
In this section, you will connect a circuit to test the level switches and the alarm horn.
LS2
LS1
FLOW SENSORS
FT1
FT2
4-20mA
4-20mA
DISCRETE I/O
FLOW VALVE
FV1
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 37. Level (Float) Switch and Alarm Horn Test Circuit for LS1
position.
5. Open hand valves HV3 and HV4 to drain the process tank if necessary.
6. Close hand valves HV3 and HV4 when the process tank is completely drained.

40
SECTION 3
7. Locate the two level (float) switches in the process tank, as shown in figure 38.
LS1
LS2
Figure 38. Level (Float) Switches LS1 and LS2
The level switches are height adjustable by loosening the locking screws, as shown in
figure 39.
LS1
LS2
LOCKING
SCREW
Figure 39. Locking Screw on the Level Switches

41
LOCKING
SCREW
SECTION 3
8. Loosen the locking screw and adjust the height of level switch LS1 to approximately the
3-inch mark on the tank.
You can pull up or down on the shaft, as figure 40 shows, to adjust the height of LS1.
Figure 40. Height Adjustment of Level Switch
9. Turn on selector switch SS2 to enable the alarm.

The alarm should not sound because the water level is too low. The alarm should not
sound until the water actuates LS1.
When the level of the water reaches the trip level of the float switch LS1, the alarm should
sound.
11. Turn off selector switch SS2 to silence the alarm.
13. Open hand valves HV3 and HV4 to drain the process tank.
14. Close hand valves HV3 and HV4 when the process tank is completely drained.

42
SECTION 3
16. Move the connection leads from LS1 to LS2, as shown in figure 41 to test the second level
switch.
FLOW SENSORS
FT1
FT2
4-20mA
4-20mA
DISCRETE I/O
FLOW VALVE
FV1
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
LEVEL SENSORS
LT1
LT2
4-20mA
4-20mA
LS1
LS2
24VDC
CONTROL RELAYS
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
CR3
DC POWER SUPPLY
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 41. Level (Float) Switch and Alarm Horn Test Circuit for LS2
17. Repeat steps 8-15. However, use LS2 instead of LS1.

If either of the circuits does not operate as described, contact Amatrol for assistance.

43
SECTION 3
PART 3.5
LEVEL TEST
In this section, you will connect a circuit to test the level in the process tank using the level
transmitter LT1 and the Honeywell UDI 1700 Process Meter. To complete this test, you will need
to program the Honeywell Process meter.
3.5.1 Honeywell UDI 1700 Process Meter Setup

FLOW SENSORS
FT1
FLOW VALVE
FT2
FV1
DISCRETE I/O
PL1
PL2
PROCESS METER
PL3
UDI1700
PL4
1 9 9.0
ALM1
ALM2
4-20mA
4-20mA
4-20mA
TEST
ALM3
SS1
SS2
SS3
SS4
ALM4
MIN
ALM5
SETUP
SET
LEVEL SENSORS
LT1
MAX
LT2
4-20mA
4-20mA
LS1
LS2
OUTPUT RELAY 1
CURRENT INPUT
mA
NO
VOLTAGE INPUT
mV/V
NO
COM
NC
24VDC
CONTROL RELAYS
ALARM HORN
NC
PLC DISCRETE I/O
CIRC. PUMP
AH1
OUTPUT RELAY 2
COM
24VDC
P1
CR1
1
10
11
12
13
14
15
16
10
11
12
13
14
15
16
CR2
CR3
DC POWER SUPPLY
PLC ANALOG I/O

4-20mA
24VDC
24VDC
24VDC
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 42. Level Test Circuit
position.

44
SECTION 3
5. Press and hold the SETUP key and then press the up arrow key.
This places the meter in the Select Mode. The letters SLCt should appear on the display
briefly, indicating that the meter is now in the Select Mode. Then, the last selected menu
will appear on the display.
From the Select Mode, you can select from the four available menus, as listed in the table
in figure 43. Two of the menus, Set Up and Configuration, require codes to unlock them.
The unlock codes are also listed in the table.
SELECTION MODE MENUS

MENU
UNLOCK
CODE
DISPLAY
DESCRIPTION
Operator
Optr
Normal operation - Allows user to view process variable or

other data
None
Set Up
SetP
Allows user to customize settings for specific application.

Includes adding an offset for the PV, adding a filter for the
input, and setting scaling breakpoints.
10
Configuration
ConF
Allows user to configure the meter settings including inputs, alarms, and outputs.
20
Product Information
InFo
Displays product information for meter including options,

firmware information, manufacture date, and serial number.
None
Figure 43. Selection Mode Menus
6. Use the up and down arrow keys to scroll through the menus until the Configuration
Menu (ConF) appears on the display.
ConF should now appear on the display.
7. Press the SETUP key to open the Configuration Menu.
Since the Configuration Menu is locked, ULoc appears on the display briefly, followed by
0. The unlock code must be entered before you can continue.
8. Use the up and down arrow keys to change the displayed value to 20, which is the
unlock code for the Configuration Menu.

45
SECTION 3
9. When 20 is displayed, press the SETUP key to enter the unlock code.
The Configuration Menu should now be unlocked and the first parameter in the menu
should be displayed. The first parameter is the input (inPt) parameter. The display should
briefly show inPt, followed by the current setting for the input parameter, similar to figure
44.
You should also notice that the SET indicator, shown in figure 44, is flashing to indicate
that the meter is in the Configuration Menu. It continues to flash until the Configuration
Menu is closed. When the Set Up Menu is opened, the SET indicator remains on constantly until the menu is closed.
UDI1700
ALM1
MAX
ALM2
MIN
ALM3
ALM4
ALM5
SET
SETUP
Figure 44. Example of Current Input Parameter Value
The output from the level sensor (LT1) is a current with a 4-20mA range.
10. If 4-20mA is not currently displayed, as shown in figure 44, use the up and down arrow keys to scroll through the input selections until it appears on the display.
NOTE
The longer you hold a key, either up or down, the faster the value scrolls.

46
SECTION 3
11. When the correct input is displayed, press the SETUP key.
This causes the Yes prompt to appear on the display, as shown in figure 45. This prompt
appears any time you change a value in the Configuration Menu.
UDI1700
ALM1
MAX
ALM2
MIN
ALM3
ALM4
ALM5
SET
SETUP
Figure 45. Yes Prompt
12. Press the up arrow key to accept the new value for the input parameter.
NOTE
If you do not press the up arrow key in response to a Yes prompt, the
value of the selected parameter reverts to the previous setting.
With the correct input selected, the next step is to set the scale range limits for the process
variable.
NOTE
In order to scroll through the parameters using the SETUP key, the name of
a parameter (i.e. inPt) must appear on the display. If a value is displayed (i.e.
4_20), pressing the SETUP key displays the parameter name. The parameter
name will appear for about one second before returning to the value. You can
only scroll with the SETUP key when a parameter name is displayed.
The scale range limit parameters are also located in the Configuration Menu.

47
SECTION 3
13. Using the SETUP key, scroll to the Scale Range Upper Limit (ruL) parameter. When ruL
appears on the display, stop scrolling.
After a second, the current value of the parameter should appear.
14. Use the up and down arrow keys to change the value to 27.7.
The measurement range for the level sensor is 0 to 27.7 inches.
15. When the correct value is displayed, press the SETUP key.
The Yes prompt again appears on the display.
16. Press the up arrow key to accept the new value for the parameter.
17. Using the SETUP key, scroll to the Scale Range Lower Limit (rLL) parameter. When rLL
appears on the display, stop scrolling.
18. Use the up and down arrow keys to change the value to 0.0.
21 Using the SETUP key, scroll to the to the Decimal Point Position (dPoS) parameter. When
dPoS appears on the display, stop scrolling.
22. Use the up and down arrow keys to change the value to 1, if necessary.
A setting of 1 for this parameter indicates that there is one position after the decimal point
(XXX.X). Other settings for this parameter are 0 (XXXX), 2 (XX.XX), and 3 (X.XXX).
Next, you need to set the Alarm Parameters.
The alarm parameters are also located in the Configuration Menu.
25. Using the SETUP key, scroll to the Alarm 1 Type parameter (ALA1).
26. Use the up and down arrow keys to set the parameter to P_Lo.
This sets Alarm 1 as a Process Low Alarm.
27. Press the SETUP key to bring up the Yes prompt.
28. Press the up arrow key to accept the setting.
29. Using the SETUP key, scroll to the next parameter (PLA1).
This is the Process Low Alarm 1 parameter.
30. Use the up and down arrow keys to set the value to 2.0.
This sets the low alarm value as 2.0 inches.
31. Press the SETUP key to bring up the Yes prompt and then press the up arrow key to
accept the setting.
32. Using the SETUP key, scroll to the next parameter (AHY1).
This is the Hysteresis setting for alarm 1.
This sets the hysteresis to 0.1 inch.
48
SECTION 3
accept the setting.
35. Using the SETUP key, scroll to the Alarm 2 Type parameter (ALA2).
36. Use the up and down arrow keys to set the parameter to P_H1.
This sets Alarm 2 as a Process High Alarm.
37. Press the SETUP key to bring up the Yes prompt.
38. Press the up arrow key to accept the setting.
Using the SETUP key, scroll to the next parameter (PhA2).
This is the Process High Alarm 2 parameter.
accept the setting.
41. Using the SETUP key, scroll to the next parameter (AHY2).
This is the Hysteresis setting for Alarm 2.
This set the hysteresis to 0.1 inch.
43. Press the SETUP key to bring up the Yes prompt and then press the arrow key to accept
the setting.
The Output Usage parameters must be set for the alarms to turn on the indicator lights
(PL3 and PL4).
These parameters are also located in the Configuration Menu.
44. Using the SETUP key, scroll to the Output 1 Usage parameter (USE 1).
This parameter sets the relay action for alarm 1.
45. Use the up and down arrow keys to set the parameter to A1nd.
This sets Alarm Relay 1 as direct acting, non-latching. That means that when the process
variable value is below the low alarm value (2.0), the NO contact of Alarm Relay 1 is
closed and the NC contact is open. Since non-latching is also selected, the contacts will
return to their normal states when the process variable exceeds 2.0.
accept the setting.
47. Repeat steps 44-46 to set the Output Usage 2 parameter (USE 2) to A2nd.
That completes the parameter settings in the Configuration Menu. You can now exit the
Configuration Menu and Select Mode.
48. Press and hold the SETUP key and then press the up arrow key.
This exits the Configuration Menu and returns to the Select Mode.
49. Use the up and down arrow keys to scroll until OPtr appears on the display.

49
SECTION 3
50. Press the SETUP key to exit the Select Mode and return the meter to the normal operating
mode.
Proc should appear briefly on the display followed by the process variable value. You
should notice that the value shows a level of approximately 1.6 inches, even though the
actual level is zero. This offset is caused by the location of the level sensor (below the
process tank). In order to compensate for the offset, the Process Variable Offset (OFFS)
parameter in the Setup Menu must be changed.
The offset value is used to make the process variable value read 0.0 when the level is at
the zero inch mark on the tank.
51. Press and hold the SETUP key and then press the up arrow key to enter the Select
Mode.
52. Use the up and down arrow keys to scroll to the Set Up Menu (SEtP).
The Set Up Menu is locked and requires the unlock code.
53. Use the up and down arrow keys to set the value to 10 and press the SETUP key to
enter the unlock code.
The first parameter in the Set Up Menu is the Input Filter Time Constant (FILt) parameter.
54. Using the SETUP key, scroll to the Process Variable Offset (OFFS) parameter.
55. Use the up and down keys to change the value to -1.6.
The sensing element for the level sensor is located approximately 1.6 inches below the
zero inch mark in the tank. A setting of -1.6 offsets the zero reading so that the meter displays 0.0 when the water is at the zero inch mark on the tank.
56. Press the Setup key to accept the value.
57. Press and hold the Setup key and press the up arrow key to exit the Set Up Menu.
58. Scroll until OPtr appears on the display and press the Setup key to exit the Select Mode
and return the meter to normal operation.
The process meter is now programmed and should return to the normal operating mode.
When the process meter returns to the operating mode, the display should indicate 0.0,
as shown in figure 46. If it does not indicate 0.0, you may need to go back and adjust the
Process Variable Offset parameter (OFFS) value.
UDI1700
ALM1
MAX
ALM2
MIN
ALM3
ALM4
ALM5
SET
SETUP
Figure 46. Process Meter Display PV Value of 0.0
59. After you have programmed the meter, proceed with Section 3.5.2 to perform the level test.

50
SECTION 3
3.5.2 Level Test

1. Open hand valves HV3 and HV4 to drain the process tank if there is water in it.
2. Close HV3 and HV4 when the process tank empties.
Indicator light PL3 should turn on, indicating a low level alarm.
The process meter should display the water level in inches.
4. Observe the level reading on the process meter as the tank fills and compare it to the level
scale on the tank.
When the level reaches 2.0 inches, indicator light PL3 should go out indicating a sufficiently high level in the tank. There should be no alarms between 2 and 8 inches (the low
and high-level parameters you set on the process meter). At 8 inches, indicator light PL4
should turn on indicating a high level alarm.
5. At 10 inches, turn off selector switch SS1 to stop the pump.
6. Open hand valves HV3 and HV4 to lower the level in the tank until indicator light PL4 turns
off. Then, close the hand valves.
You should notice that PL4 does not turn off until the level reaches 7.9 inches. This is due
to the hysteresis value of 0.1.
7. Open hand valves HV3 and HV4 to lower the level in the tank until indicator light PL3 turns
on. Then, close the valves.
You should notice that PL3 turns on when the level reaches 2.1 inches. Again, this is due
to the hysteresis value of 0.1.
8. Open hand valves HV3 and HV4 and allow the tank to empty.
9. Close the hand valves when the tank is empty.
If either the circuit or the Honeywell Process Meter does not operate as described, contact
Amatrol for assistance.

51
SECTION 3
PART 3.6
FLOW TEST
In this section, you will connect a circuit to test the flow through the T5552 and verify that flow
rate measurements on the flow transmitter are approximately equal to the reading on the rotameter. You will control the flow using the manual flow control valve, HFV2.
DISCRETE I/O
FLOW TRANSMITTER
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
ALARM HORN
CIRC. PUMP
OUTPUTS
ANALOG
4-20mA
AUX. POWER
DISCRETE
DC POWER SUPPLY
24VDC
24 VDC
24VDC
24VDC
OPEN COLLECTOR
GND
Figure 47. Flow Test Circuit
3. Make sure each of the selector switches is in the OFF (up) position.
4. Open the tank drain hand valves, HV3 and HV4, by rotating each counterclockwise as far
as possible.
HV3 and HV4 will remain open throughout this test so that you can observe the flow into
the tank and later compare it to the flow into the tank when the manual flow control valve
(HFV2) is in different positions.

52
SECTION 3
5. Adjust the pneumatic pressure regulator so that the gauge indicates 0 psi.
To adjust the pressure regulator, turn the knob located under the gauge, as figure 48
shows. Turning the knob clockwise increases the pressure, while turning counterclockwise
decreases the pressure.
PRESSURE
GAUGE
REGULATOR
CONTROL
KNOB
Figure 48. The Pressure Regulator Knob
6. Fully open the manual flow control valve (HFV2) by rotating it counterclockwise as far as
possible.
Water should not flow through the system because the pump is not on.
8. Rotate selector switch SS1 to the ON (right) position to activate the pump.
Water should begin flowing into the tank. Because there are no restrictions on the flow, the
flow rate should be approximately 1.5 gpm, which is the maximum rate.
9. Verify that the reading on the rotameter is approximately equal to the reading on the flow
transmitter. Also, observe the flow of water into the tank.
10. Rotate the manual flow control valve clockwise as far as possible to close the valve.
The flow rate on the flow transmitter and the rotameter should read 0 gpm. You should also
visibly notice that water is no longer flowing into the tank. This is because the manual flow
control valve is now fully closed.
11. Rotate the manual flow control valve counterclockwise until the hand valve is approximately halfway between the fully open and fully closed positions. The flow rate on the rotameter
and the flow transmitter should read approximately 1.0 gpm. You should also notice that
although water is flowing into the tank, there is less flowing in than when the valve was fully
open.
12. Move selector switch SS1 to the OFF (up) position to turn off the pump.
13. Rotate the manual flow control valve (HFV2) counterclockwise as far as possible to fully
open the valve.
53
SECTION 3
PART 3.7
PID CONTROLLER TEST
In this section, you will connect a circuit to test the operation of the PID controller. This circuit
will allow you to automatically control the level of water in the process tank using the PID controller.
PID CONTROLLER
ALM 1234
MAN
-sp
Func.
Loop 1/2
Setup
Lower
Display
FT2
4-20mA
4-20mA
FLOW VALVE
FV1
DISCRETE I/O
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
FC
DI 1234
OUT 1234
FLOW SENSORS
FT1
0.0
Man
Auto
LEVEL SENSORS
PV
LT1
LT2
SP
SP
Select
4-20mA
4-20mA
LS1
LS2
24VDC
Run
Hold
CONTROL RELAYS
INPUTS
OUTPUTS
ANALOG
ANALOG
AL1
AO1
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
DISCRETE
DL1
AL2
ALARM
AL1
CR3
DC POWER SUPPLY
DL2
24VDC
24VDC
24VDC
AL2
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 49. PID Controller Test Circuit
3. Make sure each of the selector switches is in the OFF (up position).
4. If necessary, open the tank drain hand valves (HV3 and HV4) to drain the process tank.
When the tank is empty, close the tank drain hand valves HV3 and HV4.

54
SECTION 3
5. Adjust the pneumatic pressure regulator so that the gauge indicates 20 psi, as figure 50
shows.
GAUGE
INDICATES
20 PSI
PRESSURE
REGULATOR
KNOB
Figure 50. Pneumatic Pressure Regulator Set to 20 PSI
6. Make sure the manual flow control valve (HFV2) is fully open (counterclockwise).

55
SECTION 3
7. Turn on the main circuit breaker and observe the display of the PID controller.
The PID controller should go through a boot-up series during which the controller performs
a series of self-diagnostic tests. Once the tests are completed, the display should indicate
that the controller is in the manual mode, as figure 51 shows. The manual mode is indicated by MAN in the upper left portion of the display.
NOTE
The controller will always default to the manual mode when it is powered
up.
CONTROLLER IN
MANUAL MODE
ALM 1234
MAN
FC
DI 1234
PV
OUT 1234
-SP
Func.
Loop 1/2
Lower
Display
Setup
SP
Man
Auto
SP
Select
Run
Hold
Figure 51. PID Controller in the Manual Mode
8. Make sure that the set point (SP) is displayed in the lower portion of the display, as figure
51 also shows.
If the set point value is not displayed, repeatedly press the Lower Display key on the keypad of the PID controller until SP appears.
9. Use the or key on the keypad of the PID controller to change the SP value to 5.00
inches.
NOTE
The longer you press and hold the or key, the faster the value will
change. After a few seconds, the cursor will move to the next significant digit
(next digit to the left) as you continue to hold the or key.

56
SECTION 3
10. Perform the following substeps to set the control parameters for the PID controller.
A. Press the Setup key repeatedly to scroll through the different parameter groups until
TUNING appears.
B. Press the Func Loop1/2 key repeatedly to scroll through the tuning settings until the
GAIN value is displayed.
C. Use the or key on the keypad of the PID controller to change the gain to 30.
D. Press the Func Loop1/2 key again to scroll to the next setting, RATE MIN.
E. Use the or buttons on the keypad of the PID controller to change this setting to 0.
F. Press the Func Loop1/2 key again to scroll to the next setting, RSET MIN.
G. Use the or buttons on the keypad of the PID controller to change this setting to
0.25.
The setting of 0.25 represents a time of 15 seconds (1/4 minute).
H. Press the Lower Display key on the keypad of the PID controller until SP again appears.
11. Program the following input parameters in the Honeywell controller. Recall that pressing
the Setup key allows you to enter the setup menu and scroll through the function groups.
Pressing the Func Loop1/2 key allows you to view the parameters within a group, and
pressing the up and down keys adjusts the parameter settings.
PARAMETER GROUP
PARAMETER
SETTING
INPUT1
IN1 TYPE
1-5 V
XMITTER1
LINEAR
IN1 HI
27.76
IN1 LO
0.0
BIAS
-1.6
12. When you finish entering the parameters for INPUT1, press the Lower Display key until
the setpoint (SP) is displayed in the lower display of the controller.
13. Switch the controller to the automatic mode by pressing the Man/Auto button on the keypad of the controller.
This will allow the controller to automatically sense and control the level of water in the
process tank.

57
SECTION 3
14. Place selector switch SS1 in the ON (right) position to start the pump.
You should notice that water begins to flow into the process tank. You should also notice
that the current water level (process variable or PV) is displayed above the SP value on
the display of the controller, similar to figure 52. The PV value should continue to increase
as the level in the tank increases.
NOTE
The water level (PV) is provided to the controller by a sensor located in the
bottom of the process tank.
ALM 1234
PV VALUE
DI 1234
PV
OUT 1234
SP
SP VALUE
Figure 52. PV and SP Displayed
You should notice that the PV value actually surpasses the SP value. This is referred to as
overshoot. It is not a concern at this point.
At some point, the PID controller will cause the flow into the tank to stop.
15. Place selector switch SS2 in the ON (right) position.
This opens solenoid valve SV3 and causes the water in the process tank to begin to drain
into the reservoir. When the level in the tank falls below the set point (5.00), the PID controller will react by allowing water to resume flowing into the process tank.
The controller will adjust the flow of water into the tank until the level in the tank is maintained at 5.00 inches (the flow in equals the flow out). You may notice that the PV value
oscillates above and below the SP value several times before finally settling at the set
point. This is normal when the controller is not fully tuned (i.e. programmed) for a process.
16. Place selector switch SS2 in the OFF (up) position.
This will close solenoid valve SV3.

58
SECTION 3
17. Place selector switch SS1 in the OFF (up) position.

This will shut off the circulation pump, which will stop the flow of water into the process
tank.
18. Switch the controller to the manual mode by pressing the Man/Auto key on the keypad of
the controller.
19. Open the tank drain hand valves (HV3 and HV4) to drain the process tank.
When the process tank is drained, close the tank drain hand valves (HV3 and HV4).

59
SECTION 3
PART 3.8
OPTIONAL ULTRASONIC LEVEL SENSOR

TEST
In this section, you will connect a circuit to test the operation of the ultrasonic level sensor.
This circuit will allow you to measure the level in the process tank using the ultrasonic level sensor
and display the level measurement on the PID controller. If your trainer does not have the optional
ultrasonic level sensor, skip this test.
FLOW SENSORS
PID CONTROLLER
FT1
DI 1234
-sp
Func.
Loop 1/2
Setup
Lower
Display
DISCRETE I/O
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
FC
MAN
OUT 1234
FV1
4-20mA
4-20mA
ALM 1234
FLOW VALVE
FT2
0.0
Man
Auto
LEVEL SENSORS
PV
LT1
LT2
SP
SP
Select
4-20mA
4-20mA
LS1
LS2
24VDC
Run
Hold
CONTROL RELAYS
INPUTS
OUTPUTS
ANALOG
ANALOG
AL1
AO1
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
DISCRETE
DL1
AL2
ALARM
AL1
CR3
DC POWER SUPPLY
DL2
24VDC
24VDC
24VDC
AL2
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 53. Ultrasonic Level Sensor Test Circuit
When the tank is empty, close the tank drain hand valves.

60
SECTION 3

You should notice that the red LED indicator on the top of the ultrasonic sensor and shown
in figure 54 turns on. You may also notice a low hum from the ultrasonic level sensor. This
is normal.
SIGNAL
WIRE
RED LED
INDICATOR
ZERO/SPAN
ADJUSTMENTS
Figure 54. LED Indicator on the Ultrasonic Level Sensor
6. Program the Honeywell PID controller to the values listed in the following table. Leave any
parameters not listed in their default settings.
Recall that pressing the Setup key allows you to enter the setup menu and scroll through
the function groups. Pressing the Func Loop1/2 key allows you to view the parameters
within a group, and pressing the up and down keys adjusts the parameter settings.
PARAMETER GROUP
PARAMETER
SETTING
INPUT1
IN1 TYPE
1-5 V
XMITTER1
LINEAR
IN1 HI
27.76
IN1 LO
0.0
BIAS
-1.6
7. When the parameters are programmed, press the Lower Display key.
8. If necessary, press the Man/Auto key to place the controller in manual mode. You should
notice MAN in the upper left portion of the controller display.

61
SECTION 3

You should notice that water begins to flow into the tank. You should also notice that as the
tank fills, the level indicated on the controller display (PV) begins to increase. The reading
on the controller may not exactly match the sight scale on the front of the process tank
because the sensor may not be calibrated. However, as the level in the tank rises, the (PV)
reading on the controller display increases. This indicates that the sensor output increases
as the level increases.
11. Open the right-side process tank drain valve (HV4) approximately halfway. You should notice that the level in the tank and the reading on the controller display begin to decrease.
This indicates that the ultrasonic sensor output decreases as the level decreases.
12. Fully open (counterclockwise) both process tank drain hand valves to empty the process
tank. When the tank is empty, close the valves.
14. Disconnect all the leads.

62
SECTION 3
PART 3.9
OPTIONAL SMART FLOW DIFFERENTIAL

PRESSURE TRANSMITTER TEST
In this section, you will connect a circuit to test the smart flow differential pressure transmitter.
This circuit will allow you to measure the differential pressure across the restriction in a differential pressure flow sensor using the smart flow differential pressure transmitter. It also allows the
Honeywell controller to display the volumetric flow rate. If your trainer does not have the optional
smart flow differential pressure transmitter, skip this test.
FLOW SENSORS
PID CONTROLLER
ALM 1234
MAN
-sp
Func.
Loop 1/2
Setup
Lower
Display
FT2
4-20mA
4-20mA
FLOW VALVE
FV1
DISCRETE I/O
PL1
PL2
PL3
PL4
SS1
SS2
SS3
SS4
4-20mA
TEST
FC
DI 1234
OUT 1234
FT1
0.0
Man
Auto
LEVEL SENSORS
PV
LT1
LT2
SP
SP
Select
4-20mA
4-20mA
LS1
LS2
24VDC
Run
Hold
CONTROL RELAYS
INPUTS
OUTPUTS
ANALOG
ANALOG
AL1
AO1
ALARM HORN
CIRC. PUMP
AH1
P1
CR1
CR2
DISCRETE
DL1
AL2
ALARM
AL1
CR3
DC POWER SUPPLY
DL2
24VDC
24VDC
24VDC
AL2
SOLENOID VALVES
SV1
SV2
SV3
GND
Figure 55. Smart Flow Differential Pressure Test Circuit

63
SECTION 3
5. Perform the following substeps to install one of the differential pressure flow sensors (orifice plate, venturi tube, or pitot tube).
A. Identify the stand-offs and unions on the T5552, as shown in figure 56.
STAND-OFF 1
STAND-OFF 2
UNION
STAND-OFF 3
UNION
Figure 56. Unions and Stand-Offs
B. If the paddlewheel flow sensor is installed, loosen the unions on both sides of the sensor by rotating the top of the union towards you.

64
SECTION 3
C. Disconnect the paddlewheel flow sensor from the T5552 by rotating the locking collar
on the electrical connector counterclockwise, as figure 57 shows.
TURN CCW
LOCKING
COLLAR
Figure 57. Paddlewheel Electrical Connector

65
SECTION 3
D. Remove the paddlewheel flow sensor from the process line.

To remove the sensor, it may be necessary to pull back the process piping, as shown
in figure 58. If the process piping does not move, loosen the cap assembly screws on
the standoff, as figure 60 also shows, by turning them counterclockwise. This requires
a 5/32 Allen wrench.
PULL
BACK
CAP
ASSEMBLY
SCREWS
Figure 58. Flow Sensor Removal
E. Orient the differential pressure flow sensor in the direction of flow (right to left).
The orifice plate should indicate the flow inlet on the tab between the two flanges. The
venturi tube and pitot tube should both have an arrow indicating the direction of flow.
F. Tighten the unions to install the differential pressure flow sensor. If necessary, tighten
the cap screws to secure the process piping.
G. Connect the tube leading from the high-pressure side of the smart flow transmitter
(indicated by an H on the transmitter) to the pressure tap on the high-pressure (inlet)
side of the differential pressure flow sensor. On the orifice plate and pitot tube, the
high-pressure tap is on the right side. The venturi tube has an H and L marked next
to the high and low-pressure taps.
H. Connect the tube leading from the low-pressure side of the smart flow transmitter
(indicated by an L on the transmitter) to the pressure tap on the low-pressure (outlet)
side of the differential pressure flow sensor. On the orifice plate and pitot tube, the
low-pressure tap is on the left (downstream) side. The venturi tube has an H and L
marked next to the high and low-pressure taps.

66
SECTION 3
7. Perform the following substeps to bleed the manifold on the smart flow differential pressure transmitter.
A. Identify the equalizer valve, the high and low-pressure shut-off valves, and the left and
right bleed valves on the differential pressure manifold, as shown in figure 59.
MANIFOLD
BLEED
VALVE
BLEED
VALVE
LOW
PRESSURE
SHUTOFF
VALVE
HIGH PRESSURE
SHUTOFF VALVE
LOW PRESSURE
TAP
EQUALIZER
VALVE
HIGH PRESSURE
TAP
Figure 59. Equalizer, Shut-off, and Bleed Valves on the Differential Pressure Manifold
B. Fully open (counterclockwise) the equalizer valve.

C. Fully close (clockwise) the high and low-pressure shut-off valves. It does not matter
which one is closed first.
D. Turn on selector switch SS1 to start flow through the system.
E. Fully open the high and low-pressure shut-off valves. It does not matter which one is
opened first.
F. Fully open (counterclockwise) the right bleed valve to release air from the tubing and
manifold. When there are no air bubbles in the tubing, close (clockwise) the valve. Water may drip from the bleed valve during this step. This is normal.
G. Fully open (counterclockwise) the left bleed valve to release air from the tubing and
manifold. When there are no air bubbles in the tubing, close (clockwise) the valve. Water may drip from the bleed valve during this step. This is normal.
H. Fully close (clockwise) the equalizer valve.
I. Turn off selector switch SS1 to stop flow through the system.

67
SECTION 3
8. Perform the following substeps to calibrate the differential pressure flow sensor.
NOTE
The smart flow transmitter on the T5552 is set up to accept a maximum
differential pressure of 25 in H2O. Therefore, the flow rate must be sufficiently
low to prevent exceeding this pressure when calibrating the transmitter zero
and span.
A. Locate the zero and span buttons on top of the smart flow differential pressure transmitter, as shown in figure 60. You may not be able to see them because of the position
of the transmitter, but you can feel for them.
B. If the cover plate is covering the buttons use a small screwdriver to loosen one of the
cover plate screws and rotate the plate to uncover the buttons.
COVER
PLATE
COVER
PLATE
SCREWS
ZERO
ADJUSTMENT
BUTTON
Z
S
SPAN
ADJUSTMENT
BUTTON
REAR
Figure 60. Zero and Span Buttons
C. Using a small right angle Allen wrench, press and hold the zero button, indicated by a
Z on the transmitter. After approximately 3 seconds, the display should read ZERO
PASS. This indicates that the transmitter accepts the low flow rate value (0 gm).
D. Turn on selector switch SS1 to start flow through the system.
E. Adjust the manual flow control valve until the flow rate indicated on the rotameter is 1.1
gpm.
F. Using a small right angle Allen wrench, press and hold the span button, indicated by
an S on the transmitter. After approximately 3 seconds, the display should read SPAN
PASS. This indicates that the transmitter accepts the high flow rate value (1.1 gpm).
G. Turn off selector switch SS1 to stop flow through the system.

68
SECTION 3
9. Program the Honeywell PID controller to the values listed in the following table. Leave any
parameters not listed in their default settings.
Recall that pressing the Setup key allows you to enter the setup menu and scroll through
the function groups. Pressing the Func Loop1/2 key allows you to view the parameters
within a group, and pressing the and keys adjusts the parameter settings.
PARAMETER GROUP
PARAMETER
SETTING
INPUT1
IN1 TYPE
1-5 V
XMITTER1
LINEAR
IN1 HI
27.76
IN1 LO
0.0
BIAS
-1.6
10. Press the Lower Display key.

11. Press the Man/Auto key to place the controller in manual mode. You should notice MAN
in the upper left portion of the controller display.
12. Turn on selector switch SS1 to start flow through the system.
13. Adjust the manual flow control valve to different flow rates between 0 and 1.1 gpm (the
transmitter display will indicate an over range error outside these limits). You should find
that the transmitter display alternates between the differential pressure (in inches of H2O)
and the percentage of the full range that is flowing through the system. You should also
notice that the controller display indicates the flow rate through the system (PV). It should
closely agree with the flow rate indicated on the rotameter.
14. Turn off selector switch SS1 to stop flow through the system.

69
APPENDIX
Installer Checklists
This appendix includes the following Installer Checklists:

T5552-XDE Process Control Learning System
T5552-C1-A PID Controller Module
T5552-F1
T5552-F1A
Pitot Tube Flow Transducer
T5552-F1B
Venturi Flow Transducer
T5552-F1C
Orifice Plate Flow Transducer
T5552-L1

70
APPENDIX Installer Checklists
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71
SHIPPING CHECKLIST
3/16/07
AMATROL
CUSTOMER _________________________
PLEASE REPORT ANY MISSING ITEMS/DAMAGED

COMPONENTS WITHIN 10 DAYS.
CUSTOMER P.O. _____________________

ASO _______________________________
SERIAL NUMBER_____________________
T5552-C1-A
Office Item
Use Number
Check
Off
Part
Qty. Number
SAVE DAMAGED CARTONS IF COMPONENTS ARE

DAMAGED.
AMATROL WILL NOT BE RESPONSIBLE AFTER
THIS PERIOD.
PID CONTROLLER MODULE

Description
1.
_____
A010618-12-22 PID CONTROLLER PANEL ASSEMBLY
2.
_____
PATCH CORDS, 24", RED
3.
_____
PATCH CORDS, 24", BLACK
4.
_____
HONEYWELL UDC CONT. MANUALS (CD-ROM)
PREPARED BY ___________________________

72
DATE __________
SHIPPING CHECKLIST
11/12/07
AMATROL
CUSTOMER _________________________

CUSTOMER P.O. _____________________

ASO _______________________________
SERIAL NUMBER_____________________
T5552-F1
Office Item
Use Number
Check
Off
Part
Qty. Number
1.
_____
2.
3.
_____
_____
_____
_____
_____
2
2
2
1
1
T5552-F1
33256-XD

DAMAGED.
THIS PERIOD.
SMART FLOW TRANSMITTER

Description
DP FLOW TRANSMITTER ASSEMBLY
INCLUDING:
- 3/8-16 MOUNTING BOLTS, 2-1/4" LG.
- 3/8" FLAT WASHERS
- 3/8" LOCK WASHERS
STUDENT LEARNING ACTIVITY PACKET
ROSEMOUNT 3051CD PRESSURE TRANSMITTER
INSTRUCTION GUIDE NO. 00825-0100-4001
PREPARED BY ___________________________

73
DATE __________
SHIPPING CHECKLIST
3/12/02
AMATROL
CUSTOMER _________________________

CUSTOMER P.O. _____________________

DAMAGED.
ASO _______________________________

THIS PERIOD.
SERIAL NUMBER_____________________
T5552-F1A
Office Item
Use Number
1
2
Check
Off
_____
_____
PITOT TUBE FLOW TRANSDUCER
Part
Qty. Number
1
1
T5552-F1A
Description
PITOT TUBE FLOW ASSEMBLY
SPARE O-RING, BUNA, 13/16" ID, 1-1/16" OD
PREPARED BY ___________________________

74
DATE __________
SHIPPING CHECKLIST
3/22/04
AMATROL
CUSTOMER _________________________

CUSTOMER P.O. _____________________

DAMAGED.
ASO _______________________________

THIS PERIOD.
SERIAL NUMBER_____________________
T5552-F1B
Office Item
Use Number
1.
2.
3.
Check
Off
_____
_____
_____
VENTURI FLOW TRANSDUCER
Part
Qty. Number
1
1
1
T5552-F1B
Description
VENTURI FLOW ASSEMBLY
PRESO VENTURI INSTRUCTION MANUAL FORM #4-20-23 REV. 1 w/ FLOW CHART
PREPARED BY ___________________________

75
DATE __________
SHIPPING CHECKLIST
11/17/09
AMATROL
CUSTOMER _________________________

CUSTOMER P.O. _____________________

DAMAGED.
ASO _______________________________

THIS PERIOD.
SERIAL NUMBER_____________________
T5552-F1C
Office Item
Use Number
Check
Off
ORIFICE PLATE FLOW TRANSDUCER
Part
Qty. Number
1.
_____
2.
_____
_____
_____
1
2
1
Description
T5552-F1C ORIFICE PLATE FLOW ASSEMBLY

INCLUDING:
- ORIFICE PLATE w/ 0.250" ORIFICE
- ORIFICE PLATE GASKETS
PREPARED BY ___________________________

76
DATE __________
SHIPPING CHECKLIST
11/27/07
AMATROL
CUSTOMER _________________________

CUSTOMER P.O. _____________________

ASO _______________________________
SERIAL NUMBER_____________________
T5552-L1
Office Item
Use Number
Check
Off

DAMAGED.
THIS PERIOD.
ULTRASONIC LIQUID LEVEL MODULE
Part
Qty. Number
1.
_____
T5552-L1
2.
3.
_____
_____
_____
_____
_____
_____
_____
1
1
2
2
2
1
1
33255-XD
Description
ULTRASONIC LEVEL SENSOR ASSEMBLY
INCLUDING:
- ULTRASONIC SENSOR
- SENSOR MOUNT
- #10-32 x 1/2" LG SOCKET HEAD CAP SCREW
- #10 FLAT WASHER
- #10-32 TEE NUT
Operating Manual ULTRASONIC SENSOR
STUDENT LEARNING ACTIVITY PACKET
PREPARED BY ___________________________

77
DATE __________

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INSTALLATION GUIDE

FIRST EDITION, REV. A

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

PARTS INVENTORY/IDENTIFICATION ............................................................ 4

Inventory Procedure ............................................................................................................ 4

HARDWARE SETUP ....................................................................................... 21

T5552 SYSTEM OPERATION/TESTING PROCEDURES .............................. 29

Power Supply, Selector Switch, and Indicator Light Test ................................................... 29

INSTALLER CHECKLISTS ............................................................................. 70

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

Parts Inventory / Identification

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

Single-Phase Power Supply

Compressed Air Supply

Municipal Water Supply

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

DESCRIPTION OF UNIT COMPONENTS

MAJOR COMPONENTS LISTING OF T5552

Precision Resistor Assembly

Instrument Manual Set

Spare Parts Set

Student Learning Activity Packets

Installation Guide for T5552

OPTIONAL COMPONENTS OF T5552

PID Controller Module w/Lead Set

Ultrasonic Liquid Level Module

Smart Flow Transmitter

Pitot Tube Flow Transducer

Venturi Flow Transducer

Orifice Plate Flow Transducer

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

A010618-1 PROCESS CONTROL SYSTEM CHASSIS

PROCESS CONTROL SYSTEM

ANALOG INPUTP0-10 VDC

PLC DISCRETE I/O

PLC ANALOG I/O

T5552 Process Control System with Optional PID Controller

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

12 Red Dual Banana Leads

12 Black Dual Banana Leads

24 Red Dual Banana Leads

24 Black Dual Banana Leads

Lead Set for the T5552

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

Safety Lockout Tag

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

86240200 AC POWER CORD, TYPE G

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

33242 PRECISION RESISTOR ASSEMBLY

Precision Resistor Assembly

180211 DRAIN CAP

Drain Cap on End of Reservoir Drain Piping

DB270-XD00XEN T5552 Process Control Learning System Installation Guide

SECTION 1 Parts Inventory / Identification

INSTRUMENT MANUAL SET

Honeywell UDI 1700 Process Meter Instruction Manual

GF Signet Flow Sensor Instruction Manual