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HYDRA-MATIC

4T65-E
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HOW TO USE THIS BOOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UNDERSTANDING THE GRAPHICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TRANSMISSION CUTAWAY VIEW (FOLDOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PRINCIPLES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A
MAJOR MECHANICAL COMPONENTS (FOLDOUT) . . . . . . . . . . . . . . . . . . . 10
RANGE REFERENCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
APPLY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PLANETARY GEAR SETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HYDRAULIC CONTROL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
POWER FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
COMPLETE HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
THRUST WASHER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
BUSHING LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
BEARING LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
LIP SEAL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
SQUARE AND O-RING SEAL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
GASKET LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
PRODUCT DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

PREFACE
The Hydra-matic 4T65-E Technicians Guide is intended for automotive
technicians that are familiar with the operation of an automatic transaxle or
transmission. Technicians or other persons not having automatic transaxle
or transmission know-how may find this publication somewhat technically
complex if additional instruction is not provided. Since the intent of this
book is to explain the fundamental mechanical, hydraulic and electrical
operating principles, technical terms used herein are specific to the
transmission industry. However, words commonly associated with the
specific transaxle or transmission function have been defined in a Glossary
rather than within the text of this book.
The Hydra-matic 4T65-E Technicians Guide is also intended to assist
technicians during the service, diagnosis and repair of this transaxle.
However, this book is not intended to be a substitute for other General
Motors service publications that are normally used on the job. Since there
is a wide range of repair procedures and technical specifications specific to
certain vehicles and transaxle models, the proper service publication must
be referred to when servicing the Hydra-matic 4T65-E transaxle.

COPYRIGHT 1997 POWERTRAIN GROUP


General Motors Corporation
ALL RIGHTS RESERVED

All information contained in this book is based on the latest data available
at the time of publication approval. The right is reserved to make product
or publication changes, at any time, without notice.
No part of any GM Powertrain publication may be reproduced, stored
in any retrieval system or transmitted in any form or by any means,
including but not limited to electronic, mechanical, photocopying,
recording or otherwise, without the prior written permission of
Powertrain Group of General Motors Corporation. This includes all
text, illustrations, tables and charts.

INTRODUCTION
The Hydra-matic 4T65-E Technicians Guide is
another Powertrain publication from the Technicians
Guide series of books. The purpose of this
publication, as is the case with other Technicians
Guides, is to provide complete information on the
theoretical operating characteristics of this transaxle.
Operational theories of the mechanical, hydraulic
and electrical components are presented in a
sequential and functional order to better explain their
operation as part of the system.
In the first section of this book entitled Principles
of Operation, exacting explanations of the major
components and their functions are presented. In
every situation possible, text describes component
operation during the apply and release cycle as well
as situations where it has no effect at all. The
descriptive text is then supported by numerous
graphic illustrations to further emphasize the
operational theories presented.
The second major section entitled Power Flow,
blends the information presented in the Principles
of Operation section into the complete transaxle
assembly. The transfer of torque from the engine
through the transaxle is graphically displayed on a
full page while a narrative description is provided on
a facing half page. The opposite side of the half
page contains the narrative description of the

hydraulic fluid as it applies components or shifts


valves in the system. Facing this partial page is a
hydraulic schematic that shows the position of valves,
checkballs, etc., as they function in a specific gear
range.
The third major section of this book displays the
Complete Hydraulic Circuit for specific gear
ranges. Fold-out pages containing fluid flow
schematics and two dimensional illustrations of major
components graphically display hydraulic circuits.
This information is extremely useful when tracing
fluid circuits for learning or diagnosis purposes.
The Appendix section of this book provides
additional transaxle information regarding lubrication
circuits, seal locations, illustrated parts lists and more.
Although this information is available in current
model year Service Manuals, its inclusion provides
for a quick reference guide that is useful to the
technician.
Production of the Hydra-matic 4T65-E Technicians
Guide was made possible through the combined
efforts of many staff areas within the General Motors
Powertrain Division. As a result, the Hydra-matic
4T65-E Technicians Guide was written to provide
the user with the most current, concise and usable
information available regarding this product.

HOW TO USE THIS BOOK


First time users of this book may find the page layout
a little unusual or perhaps confusing. However, with
a minimal amount of exposure to this format its
usefulness becomes more obvious. If you are
unfamiliar with this publication, the following
guidelines are helpful in understanding the functional
intent for the various page layouts:

Read the following section, Understanding the


Graphics to know how the graphic illustrations
are used, particularly as they relate to the
mechanical power flow and hydraulic controls
(see Understanding the Graphics page 6).

Unfold the cutaway illustration of the Hydramatic 4T65-E (page 8) and refer to it as you
progress through each major section. This
cutaway provides a quick reference of component
location inside the transaxle assembly and their
relationship to other components.

The Principles of Operation section (beginning on


page 9A) presents information regarding the major
apply components and hydraulic control
components used in this transaxle. This section
describes how specific components work and
interfaces with the sections that follow.

The Power Flow section (beginning on page 53)


presents the mechanical and hydraulic functions
corresponding to specific gear ranges. This
section builds on the information presented in the
Principles of Operation section by showing

specific fluid circuits that enable the mechanical


components to operate. The mechanical power
flow is graphically displayed on a full size page
and is followed by a half page of descriptive text.
The opposite side of the half page contains the
narrative description of the hydraulic fluid as it
applies components or moves valves in the system.
Facing this partial page is a hydraulic schematic
which shows the position of valves, checkballs,
etc., as they function in a specific gear range.
Also, located at the bottom of each half page is a
reference to the Complete Hydraulic Circuit
section that follows.

The Complete Hydraulic Circuits section


(beginning on page 81) details the entire hydraulic
system. This is accomplished by using a fold-out
circuit schematic with a facing page two
dimensional fold-out drawing of each component.
The circuit schematics and component drawings
display only the fluid passages for that specific
operating range.

Finally, the Appendix section contains a schematic


of the lubrication flow through the transaxle,
disassembled view parts lists and transaxle
specifications. This information has been included
to provide the user with convenient reference
information published in the appropriate vehicle
Service Manuals. Since component parts lists
and specifications may change over time, this
information should be verified with Service
Manual information.

HOW TO USE THIS BOOK


LARGE CUTAWAY VIEW
OF TRANSAXLE
(FOLDOUT)

HALF PAGE TEXT FOR EASY


REFERENCE TO BOTH PAGES

RANGE REFERENCE CHART

RK g
PA nnin
u
eR
gin
En

(P)
Park l
the e oi
r in th
leve fromwing:
ctor sure follo
sele pres the Regthe line to
8): )
Withsition, rected Valve(21essure
po p is di lator (line prion
pum Regu tput miss

EX

EX

LINE

PRN

PRN
REV

D4

PRN

#3

EX

INPUT CL

ORIFICED EX

EX
4TH CL
IN CL FD

2-3 SIGNAL

LINE

3-4 SHIFT VALVE

21

4-3 MDS

3RD

LINE

D3

3-2 MAN DS
EX

2-3 SHIFT VALVE

13

D2

33

#10

3RD

EX

2ND
LO/1ST GEAR

EX

2-3 OFF SIG

EX

LINE

LO/1ST GEAR

ACT FEED

LINE

EX

EX

TORQUE SIG REG

TORQUE SIGNAL

1-2 ACCUM VALVE

EX

EX

LINE

FINAL DRIVE
SUN GEAR SHAFT
(689)
HELD

LINE

EX

TORQUE SIGNAL

EX

VBS

D4

Pressure
Control
Solenoid
N.O.

7
D3

AUX INPUT CL FD
2-1 MAN SERVO

3RD

1-2, 3-4 SIG

D2

LINE

2-3 OFF SIGNAL


2-3 SIGNAL

LINE

LINE

LUBE

CONV FD

N.O.ON

PRN

LINE

EX
EX

EX

ORIFICED
CUP PLUG
(412)

1-2, 3-4 SIGNAL


LO
D4

LO-1ST

TORQUE SIG

INPUT CLUTCH

LINE

EX

2-3 Shift
Solenoid

LINE(from Pump)

1-2 SHIFT VALVE

1-2 ACCUMULATOR

INPUT CLUTCH
ASSEMBLY
(654-659)

1-2 ACCUMULATOR

Figure 48

Figure 47

50

1-2
ACCUMULATOR

*APPLIED BUT NOT EFFECTIVE

Figure 6

EX

CO
MP
LE
TE
HY
DR
50
PA AULI
B
GE
C
76 CIR
CU
IT

1/2 ROLLER CLUTCH


SUPPORT
FREEWHEELING

MANUAL 2/1
SERVO
ASSEMBLY
(103-115)

3RD CLUTCH
ASSEMBLY
(639-649)

2ND CLUTCH
ASSEMBLY
(620-627)

30

REVERSE
BAND
ASSEMBLY
(615)

DRIVEN
SPROCKET
SUPPORT
(609)

FILTER
ASSEMBLY
(100)

DRIVEN
SPROCKET
(506)

FINAL DRIVE
SUN GEAR
(697)
HELD

35

4TH CLUTCH
ASSEMBLY
(500-502)

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING

REACTION
CARRIER
ASSEMBLY
(675)
HELD

LINE

4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)

OUTPUT
SHAFT
(510)

DRIVE LINK
ASSEMBLY
(507)

INPUT
CARRIER
ASSEMBLY
(672)

FINAL DRIVE
INTERNAL GEAR
(693)

2-3 SIGNAL

EX

PARKING
GEAR
(696)
HELD

PARKING
LOCK PAWL
(694)
ENGAGED

LINE
PRESSURE
TAP
LINE

12

ACT FD LIM VALVE

ACTUATOR FD

1-2, 3-4
Shift
Solenoid
N.O.ON

FORWARD
BAND
ASSEMBLY
(688)

CASE
COVER
ASSEMBLY
(400)

1 2 D D NR

D2
D3

DECREASE

31

CASE
EXTENSION
ASSEMBLY
(6)

1
LO

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

INPUT
SUN
GEAR
(668)

15

16

3RD SPRAG
CLUTCH
ASSEMBLY

PRESS REG VALVE

INPUT
SPRAG
(664)
*HOLDING

DRIVEN
SPROCKET
(506)

2/1 BAND
ASSEMBLY
(680)

LINE REV BST

SPEED
SENSOR
(10)

3-4 ACCUMULATOR
ASSEMBLY
(421-428)

14

17

FORWARD
SERVO
ASSEMBLY
(15-22)

MANUAL VALVE

LO-1ST

INPUT
CLUTCH
*APPLIED

DRIVE
SPROCKET
(516)

LUBE

CONTROL
VALVE
ASSEMBLY
(300)

3RD CL/LO-1ST

DIFFERENTIAL/
FINAL DRIVE
CARRIER
ASSEMBLY
(700)

OIL
PUMP
ASSEMBLY
(200)

1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY
(683)

PARK
Engine Running

INPUT HOUSING
ASSEMBLY (632)

p
sure mp ou transpum
Preses pu to the hen mand
ulat rdingents. Wthe defrom
accoirem ceeds, fluidr
requut ex sure lato
outp e presre regu
of linpressu
the

VEHICLE SPEED
SENSOR RELUCTOR
WHEEL ASSEMBLY
(527)

1/2 SUPPORT
AND DRUM
(687)

2
2a
POSSIBLE
TORQUE
POWER
TO
FINAL TRANSMITTED
FROM
DRIVE
VEHICLE
PINIONS

2b
PARKING
GEAR
(696)
LOCKED

INPUT CL

REACTION
CARRIER
ASSEMBLY
(675)

3a
REACTION
PLANETARY
PINION
ROTATE

INPUT SPRAG
INPUT
CLUTCH
CARRIER
ASSEMBLY ASSEMBLY
(722)
(672)

1e
INPUT
INTERNAL
GEAR HELD
(POWER
TERMINATES)

1d
INPUT
CARRIER
PINIONS
ROTATE

2ND CLUTCH

3RD SPRAG
CLUTCH
ASSEMBLY
(670)

1c
INPUT SUN
GEAR
(668)
DRIVING

1b
INPUT
SPRAG
(664)
*HOLDING

PARKING
LOCK
ACTUATOR
(800)

1a
INPUT
CLUTCH
*APPLIED

MANUAL REVERSE
SERVO
SHAFT
ASSEMBLY
(807)
(39-49)

1
POWER FROM
TORQUE
CONVERTER
(1)

Engine Running

TORQUE
CONVERTER
(1)

PARK

HYDRA-MATIC 4T65-E

51

PAGE NUMBER
FOR REFERENCE TO
FLUID FLOW SCHEMATIC

FLUID FLOW SCHEMATIC


(FOLDOUT)
C

REV SERVO

LUBE

EX
EX

PRN

PRN
REVERSE

LUBE
COOLER

LUBE

LUBE
COOLER

1-2 ACCUM

14 43

43

15

2
3

42

27

14

42

43

29

18

43

31

372(#4)

24

33

43

42

37

25

22

42

11

24

16

27

12

43

12

25

42

11

13

26

19

23

13

14

42

13

31

19

43

15

15

43

25

31

37

23

27

22

23

13/14

14

19

GASKET
IDENTIFICATION

39

43

20

31

12 42

37

43 43

37

42

29

11

43

11

13

25

31

33

35

10

11

25

39

35

43

24

24

42

23

22

14

GASKET(369)
(Spacer Plate/Case Cover)

372(#2)

372(#1)

CASE COVER (400)


(Control Valve Body Side)

DRIVEN SPROCKET
SUPPORT
(609)

(38)
2

10

412

41

35

16

42

42

32

43

16

42

24

16

22 23

27

45

42

42

42
31

16
LUBE

15

19 37

13

43

19

(128)

31 27

23

16

19

- EXHAUST FLUID NOT SHOWN

31

37

27

23

23

27

16

31

37

37

19

16

ACCUMULATOR
HOUSING (140)

22

19
37
16

37

11

16

45

16

CASE COVER (400)


(Case Side)

CASE (3)
(Case Cover Face)

Figure 74

(29)

CASE (3)
(Bottom)

37

22

16

ACCUMULATOR
COVER (132)

23 23

22

22

37

16

16

15

27

31

27

15

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

22

(28)

19

16

23

22

22

23

13

15

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

(130)

37

22

42

15

42

37

(126)

45

38

42

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

10

35

42

CASE (3)

ACCUMULATOR
COVER
(132)

11

36

42

29

14

42

18

25

20

2 8

40

38

39

29

43

11

11

30

19

36

25

39

10

38

33

(29)

MANUAL SERVO
APPLY PIPE
(125)

29 20

31

42

19

41

18

20

11

41

33

FORWARD
SERVO
(15-22)

22
2

16

23

10

19

FE
ED

27

LINE

2ND CL

43

14

19

38 36 35

42

6 18

42 35
29

31

MAN 2-1 SERVO FD

29

24

ACTUATOR FD

ACT FD

43

NOTE:

2ND CL

2-3 ACCUM

2ND CL
MAN 2-1 SERVO FD

43

31

22

(37)

44

CL

31

37

SPACER PLATE (370)

15

D-4

LINE

LO

D-2
D-3

FILT LINE

3RD CLUTCH

FWD SERVO

3-4 ACCUM
D4

LINE

EX

2-3 AC
23c

22a

23b

42c

EX

43

19

10

34

18

10a

8c

D2

D4
D3
2v

22b

23a

8e

8f

2t

2q

LINE

EX

14

14

33

SCREEN/SEAL
ASM. (382)

10

11

39 39

35

EX

LUBE
COOLER

LO

PRN

REVERSE

LO-1ST

3RD CLU/ LO 1ST

4TH CL

LO-1ST

2ND CLUTCH

FWD SERVO

41c

19d

19e

7a

40c
40b

D-4

18f

2-3 SIGNAL

3RD CLU

19c

41b

18g

19b

41a

40a

18k

D-4
EX

D SRV AP

REV SERV

REV BST

INPUT CL

D3
EX

EX

EX

D4
EX

EX

EX

INPUT CL FD

EX
EX

TORQUE SIG

3RD

LINE

TORQUE SIG
6a

6b

2h
2l

8g

29g

3RD CLUTCH

2y

2c

20b

2x

2d

20a

LOW /1ST GEAR


LINE
LINE

3RD
ORIF EX

LINE
LINE
LINE

TORQUE SIG
3RD
INPUT CL FD
EX

LINE
2m

42b

2k

VBS
EX

LINE
2n

42a

15a

12a

8d

2r

EX

TCC REG APP

TCC SIG (PWM)

3RD

EX

8b

EX

EX

LINE

9b

12b

29h

ACT FD

EX

3RD

D3
2ND

43

372(#9) 372(#10)

39

20

36

8c

9a

29f

10a

29e

SI

EX

D2

3-

14a

CE

40

13b

2z

LINE
LINE

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
D4
D2

3RD

EX

FWD BST

2a

8a

2b

3a

11b

39a

11a

LO-1ST
PRN

TORQ SIG

11g

11e

11d

20c

11c

5a 10c

10b

ACT FD

1-2,3-4 SIG

CONV FD

LO-1ST
3RD

REV
LO
D4

LINE

TORQUE SIG

3RD CL

LO

16a

38c

2c

11f

39b

31b

39c

31a

39d

38b

38a

29d

29c

29a

29b

14b

TCC APPLY

LINE

EX

43

FI

13a

TCC RELEASE

TCC RELEASE

27

39

2 29
25

39

18

37

42d 42f

GASKET(371)
(Control Valve Body/Spacer Plate)

2ND

CL
U
TC
H

RI

27c

25e

39

25d

D2

25f 27a

RU

38

ER

25g 27b

25a

37

ER

25c

25b

RR

36

SUCTION

14b

35

34

42

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

3-

12

19

2w

38

18

38

2k

42

FWD SERVO

76

25

15

12

43

19
19
19

41

36

37

2m

11c

33

CC

13

26

31e

22c

19

40 41

SCREEN/SEAL
ASM. (382)

2h

31

4T

ORIFICED
CUP PLUG

FORWARD SERVO
APPLY PIPE
(124)

25

25

GASKET
IDENTIFICATION

32

MANUAL
2/1 SERVO
(108)

CASE COVER (400)


CASE (3)

FWD SERVO
COOLER

2ND CL

COOLER

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

LINE

2ND CL
BOTTOM
PAN
(24)

ACCUMULATOR
SPACER PLATE
(134)

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

ACTUATOR FD

TORQUE SIG

1-2 ACCUM
2-3 ACCUM

INTAKE & DECREASE


CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

PRESSURES

FILTER
ASSEMBLY
(100)

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

THERMOSTATIC
ELEMENT
(121)

XE

1-2
ACCUMULATOR
(136)

11

XE

10

22

12

13

13

CONTROL VALVE BODY (300)


(Case Cover Side)

2/11

18

8a

11d
28
29c
25b
31b/29b 31a/29a 20c
42b 11g 14c
8g
24
8e
9a
4
31c
19
11e
2p 10
22b 3
9b
13a
12a
42g
16/2s 2t 2r
11f
24b
18
8f
6
12
42a
24c 9
11
2v
2q
13b
23c
8
42c
26
23a 5
31d 25c
12b
22a
26a
32
2n
25e
19f
27c
25
25d
1a
14a
15a
23b
14b
19g
37d

12 42

11

24

24

31

31f

11

13

42

25

8b

14

39e

13

14

11

19

CASE COVER (400)

2-3
ACCUMULATOR
(136)

EX

20
42

SCREEN/SEAL
ASM. (382)

17

39a 39b

39c 27 5a/10c
1
11b
10b

21

6b 22
42e
33
33a 29h 6a 18b
2y
29g
7
37b/36c
42b
35b
8d
37a
18c
23
43a/2g
29f 29d 20b/2z
24a
36b 35a

2 10

11

2
29

42

29

27

23

3-4 ACCUMULATOR (428)

37c

24b

31

372(#8)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

41

25a 39d/38c

2d

37c

29
8

31

42

23

ACT FD LIM VALVE

42g

37d
8
24c

22

LINE

EX

24a

24

18e 18d

36a

10

18

29

31

22
22
2

23

ACT FD
ACT FD

2p
18e
42d
42f

3-4 ACC

11

29

18 42
29

31

4TH CL

LINE

20

25

34

33

37

37

3-4 ACCUM

38

35

36

2w

2g
3

2-3 ACCUM

EX

21
18d

3-4 ACCUM

42e

2e

39

29

39

39

36

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
2b/11a
40a
SCREEN/SEAL
41a
38b
16
19b
41c/40c
18a
ASM. (382)
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f 2x
ASM. (382)
38a
2f/4b 2e

38

18

38

7
18

37

4TH CL

2/11

19
18 19

41

40 40

REVERSE

2-3 SIG
MAN 2-1 SERVO

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

LINE

32

18

37b

18c

26

#8

19

19

19

36

PRN

D3

D3

2-3 OFF SIG

SCREEN/SEAL
ASM. (382)

33a

1-2 ACCUM VALVE

1 2 D D NR

MANUAL VALVE

EX

D3

37a
13
18b

42

25

372(#3)

36b
36c

3-2 MAN DS

ORIFICED EXH

D3

3RD CL

35b

D4
TCC REG APPLY

LO-1ST
3RD CL

OIL PUMP BODY (202)


(Control Valve Body Side)

8 42 1111

19

28

43

OIL PUMP BODY (202)


(Pump Cover Side)

14

24

24

23

PUMP COVER (201)


(Oil Pump Body Side)

10

25

29

31

42

23

43

11

29

42

22

2 10

43

2 8 43

24

31

22

23

372(#7)

5 43

10

42

20

43

42

42

13

42

39

42

13

13

40

36a

LINE

TORQ SIG

29

43

43

39

11

18 29 42 29

13

43

43

38

2518 20

6 18 2

36 3742

28

42

37

LINE

23

D2
AUX INP CL FD

TCC REL

39e

31c

35a

TCC CONTROL VALVE

#4

39f

31d

39g

D2

2-3 SHIFT VALVE

42

29

11

39

7 6 29 33 42

21

19

EX

31e

25

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY

2f
30

31f

4-3 MDS

3RD

35

37

27

LO
BLOW OFF
VALVE

D4

18a

ON

N.O.

D2

LINE

43

36

17

28

18

28 36

18

35

28

22

19f

4a

2-3 Shift
Solenoid

3-4 SHIFT VALVE

18

39

38

17

43

19g

D4
2-3 SIG

AUX INPUT CL FD

4TH CL
2-3 OFF SIG

#2

3RD

TORQUE SIG REG

IN CL FD

ACT FD

TCC
CONTROL
(PWM) EX
Solenoid

1-2 SHIFT VALVE

Pressure
Control
Solenoid

D4

LINE
REV SERVO
#3
#6

20

2ND

TCC APPLY

EX

D-4

1-2,3-4 SIG
2ND
3RD

TCC RELEASE

#5

REVERSE

1-2, 3-4
Shift
Solenoid
N.O. ON

29

PRESS REG VALVE

LINE

LO
LO-1ST

#10

33

COOLER
CONNECTOR
(29)

17

11 2

19

40

19

36

18

19

41

40

17

17

42

16

LINE REV BST

OIL
PUMP

18

42

42

42

40

38

18

42

(219)

15

REVERSE

DECREASE

TFP
SWITCH

D3

373(#6)

373(#5)

42

42

LO

D2

17

DECREASE

REV
LINE

31

D4

LINE

3RD

19

12

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

14

27

Engine Running

su mp tra pu
Preses pu to the hen mand
ulat rdingents. Wthe defrom
accoirem ceeds, fluidr
requut ex sure lato
outp e presre regu
of linpressu
the

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
LOW /1ST GEAR
CONVERTER FEED
LO-1ST

#7

DECREASE

PUMP
BODY
(202)

COOLER

REVERSE
SERVO
(39-49)

LUBE

LUBE

24

#9

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

28

GASKET (371)
CONTROL VALVE BODY (300)

GASKET (369)

LUBE

2ND CL

TCC APPLY

CASE (3)
CASE COVER (400)

INPUT CL

COOLER

INPUT HOUSING
ASSEMBLY (632)

INPUT CL
3RD CL/LO-1ST

3RD CL/LO-1ST
2ND CL
4TH CL

RELEASE

SPACER PLATE (370)

2ND CLUTCH HOUSING(617)

TCC

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

;;
;
;;
;;
;
;;
;;
;
;
;
;
;
;
;;
;;
;;;;
(P)
Park l
thethe oi
r inPARK
leve fromwing:
ctor sure follo
sele pres the Regthe line ed to
8): re)
21
ith
W sition, rect Valve( essu
po p is di lator (line prion
pum re Reguoutputnsmissmp

(Engine Running)

TORQUE
CONVERTER
(1)

;
; ;;
;
;;
; ; ;;;
; ;;
;;
;; ;;;
;;
; ;; ;;;
;
;
;
;;
;;
;;
;;
;;
; ;;;
;;;
;;

RK g
PA nnin
u
eR
gin
En

PARK

;
;;
;;

FLUID FLOW THROUGH


COMPONENTS (FOLDOUT)

37

(28)

ACCUMULATOR
SPACER PLATE (134)

2/1 MANUAL SERVO


BODY COVER (104)

FOLDOUT 77

HALF PAGE TEXT AND LEGEND

COMPLETE ILLUSTRATED
PARTS LIST

Figure 1

UNDERSTANDING THE GRAPHICS


CASE
ASSEMBLY
(3)

OIL
PUMP
ASSEMBLY
(200)

GASKET
VALVE BODY/
SPACER PLATE
(371)

CONTROL
VALVE BODY
ASSEMBLY
(300)

REVERSE
SERVO
ASSEMBLY
(39-49)

TORQUE
CONVERTER
(1)

GASKET
SPACER PLATE/
CHANNEL PLATE
(369)

SPACER
PLATE
(370)

CASE
COVER
ASSEMBLY
(400)

1-2 & 2-3


ACCUMULATOR
ASSEMBLY
(124-140)

DRIVEN
SPROCKET
SUPPORT
(609)

FORWARD
SERVO
ASSEMBLY
(15-22)
MANUAL
2/1 SERVO
ASSEMBLY
(106-115)
FILTER
ASSEMBLY
(100)

BOTTOM
PAN
(24)

Figure 2

The flow of transaxle fluid starts in the bottom pan


and is drawn through the filter, case assembly, channel
plate assembly, spacer plate and gaskets, control valve
assembly and into oil pump assembly. This is a basic
concept of fluid flow that can be understood by
reviewing the illustrations provided in Figure 2.
However, fluid may pass between the valve body,
spacer plate, channel plate and other components
many times before reaching a valve or applying a
clutch. For this reason, the graphics are designed to
show the exact location where fluid passes through a
component and into other passages for specific gear
range operation.
To provide a better understanding of fluid flow in the
Hydra-matic 4T65-E transaxle, the components involved
with hydraulic control and fluid flow are illustrated in
three major formats. Figure 3 (page 7-7A) provides an
example of these formats which are:

A three dimensional line drawing of the component


for easier part identification.

A two dimensional line drawing of the component


to indicate fluid passages and orifices.

A graphic schematic representation that displays


valves, checkballs, orifices and so forth, required
for the proper function of transaxle in a specific
gear range. In the schematic drawings, fluid circuits
are represented by straight line and orifices are
represented by indentations in a circuit. All circuits
are labeled and color coded to provide reference
points between the schematic drawing and the two
dimensional line drawing of the components.

Figure 4 (page 7B) provides an illustration of a


typical valve, bushing and valve train components.
A brief description of valve operation is also
provided to support the illustration.

Figure 5 (page 7B) provides a color coded chart


that references different fluid pressures used to
operate the hydraulic control systems. A brief
description of how fluid pressures affect valve
operation is also provided.

REV SERVO

LUBE

EX

LINE

PRN

PRN
REVERSE

EX

ACTUATOR FD

LUBE
COOLER

LUBE

1-2 ACCUM

2-3 ACCUM

2ND CL

ACT FD
ORIFICED
CUP PLUG

FORWARD SERVO
APPLY PIPE
(124)

ACCUMULATOR
COVER
(132)

CASE (3)

3RD CLUTCH

3-4 ACCUM

FWD SERVO

D4

23a

23b

LUBE
COOLER

2-3 SIGNAL

D4
D3
2-3 AC
24c

24b

24a

D-4

LO

LO-1ST

2ND CLUTCH

FWD SERVO

2-3 SIGNAL

D2
EX

EX
EX

8f

2t

2v

2s

8g
2r

8e

LO

2ND CL
MAN 2-1 SERVO FD

FWD SERVO
COOLER

MANUAL
2/1 SERVO
(108)

CHANNEL PLATE (400)


CASE (3)
COOLER

LUBE
COOLER

PRN

REVERSE

4TH CL

LO-1ST

3RD CLU/ LO 1ST

7a

48c

48b

D3

D4

EX
EX

TORQUE SIG

3RD
42d

EX

29h

2l

6a
8h

6b

29g

8d

D-2
D-3

INPUT CL

3RD CLU

REV BST

EX

EX

INPUT CL FD
LINE

TORQUE SIG

LINE
2m

20c

2-3 ACCUM

2ND CL

EX

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

COOLER
BALL
CHECK
VALVE

1-2 ACCUM

MAN 2-1 SERVO FD

3RD
ORIF EX

LINE
LINE

TORQUE SIG
3RD
INPUT CL FD

LOW/1ST GEAR
EX

TCC REG APP

LOW/1ST GEAR

12a
42b

20d

EX

12b

EX

EX

EX

2p

42a

9b

19e

18f

40b

REV SERV

EX

D SRV AP

D-4

D-4
EX
FWD BST

19d

40c

18h

18g

40a

48a

19b

2h

18k

19a

19c

20b

2g

2k

LINE

LOW /1ST GEAR


LINE

VBS
EX

LINE

3RD

15a

9a

29f

29e

3RD CLUTCH

20a

2f

2e

LINE

11a

EX

EX

ACT FD
8a

10a

14a

13b

13a

25e

27b
26g

26h

27c

27a

25d

25a

25b

14b

42c

5a

3RD
3RD
2ND

D3
2ND

TCC RELEASE

2d

8b

LO-1ST
PRN

TORQ SIG

TORQUE SIG

CONV FD
TORQUE SIG
D4
D2
3RD

EX

EX

11b

3a

39a

8a

5b

11c
2b

ACT FD

CONV FD

LO-1ST
3RD

REV

1-2,3-4 SIG

11g

11e

11d

39b

16a
2c

11f

39c

38c

29a

LO
D4

LINE
LINE

SUCTION

EX

EX

LO

3RD CL
31b

39d

38b

29c

31a

2b

38a

2a

29d

29b

14b

26f

ACTUATOR FD

25c

ACCUMULATOR
SPACER PLATE
(134)

11

24b

TCC APPLY

10

TORQUE SIG

24a

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

1-2
ACCUMULATOR
(136)

37d
8
24c

3-4 ACCUM

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
LINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

2ND CL

TCC RELEASE

2-3 ACCUM

FILTER
ASSEMBLY
(100)

CHANNEL PLATE (400)

2-3
ACCUMULATOR
(136)

37c

22

2n

ACT FD
ACT FD

2x

18e

2w

ACCUMULATOR HOUSING SIDE

ACT FD LIM VALVE

XE

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

LINE

3-4 ACCUMULATOR (428)

EX

3-4 ACCUM

EX

LINE

XE

4a

21
18d

3-4 ACCUM
4TH CL

TWO DIMENSIONAL

2z
42e

THERMOSTATIC
ELEMENT
(122)

4TH CL

ORIFICED EXH

2-3 OFF SIG

2-3 SIG
MAN 2-1 SERVO

1-2 ACCUM VALVE

37b
37a
13
18b

#8
36c

3-2 MAN DS

LINE

TORQ SIG

36b

D3

REVERSE

33a

18c

THREE DIMENSIONAL

PRN

D3

23

D2
AUX INP CL FD

3RD

D3

35a

35b

2-3 SHIFT VALVE

D3

32

3RD CL
3RD CL

1 2 D D NR

MANUAL VALVE

EX

36a

4-3 MDS

18

31c
31d

D2

TCC REG APPLY

39e

LO-1ST

31e

D4

#4

39f
39g

TCC CONTROL VALVE

TCC REL

30

31f

AUX INPUT CL FD

3RD

TORQUE SIG
CONVERTER FEED
3RD

D4

4b

ON

N.O.

ACCUMULATOR
ACCUMULATOR
HOUSING
ASSEMBLY
ASSEMBL
(140)

19g
18a

2-3 Shift
Solenoid

3-4 SHIFT VALVE

LINE

CONVERTER FEED
D2
2ND
TCC APPLY

26

25

LINE

EX

19f

D4
2-3 SIG
2-3 SIG

D2

TORQUE SIG REG

TCC RELEASE

#2

#6

20

4TH CL
2-3 OFF SIG

D4

3RD

COOLER
CONNECTOR
(29)

ACT FD
Pressure
Control
Solenoid
N.O.

TCC SIG

TCC APPLY

COOLER

1-2 SHIFT VALVE

3RD

IN CL FD

D-4

1-2,3-4 SIG
2ND
3RD

TCC
CONTROL
(PWM) EX
Solenoid

2ND

#5

LO
BLOW OFF
VALVE

LO

TFP
SWITCH

EX

LO-1ST

34

THERMO
ELEMENT

DECREASE

1-2, 3-4
Shift
Solenoid
N.O. ON

29

REVERSE

LO

D2

#10

PRESS REG VALVE

LINE

33

LINE REV BST

REVERSE

DECREASE

OIL
PUMP

16

#3

15

REV
LINE

17

D4

31

19

12

LINE

D3

14

27

LINE
REV SERVO

#7

LINE

CONVERTER FEED
LO-1ST

24

#9

CHAIN OILER

3RD

DECREASE

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

28

ACCUMULATOR COVER SIDE

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST

REVERSE
SERVO
(39-49)

LUBE

LUBE

GASKET (369)

PUMP
BODY
(202)

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

CASE (3)
CHANNEL PLATE (400)

SPACER PLATE (370)

2ND CL

TCC APPLY

GASKET (371)
CONTROL VALVE BODY (300)

LUBE

COOLER

INPUT HOUSING
ASSEMBLY (632)
INPUT CL

3RD CL/LO-1ST
2ND CL
4TH CL

RELEASE

2ND CLUTCH HOUSING(617)

INPUT CL
3RD CL/LO-1ST

TCC

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

TORQUE
CONVERTER
(1)

;;
;;
;;
;;
;;;
;;
;;
;;
;;
;;

UNDERSTANDING THE GRAPHICS

ACCUMULA
ACCUMULATOR
TOR
SPACER
SP
ACER
PLATE
TE
(134)

SPACER
PLATE
(134)

FORWARD
SERVO
(15-22)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

THREE DIMENSIONAL
GRAPHIC
SCHEMATIC
REPRESENTATION

OIL
PUMP BODY
(202)

CONTROL
VAL
ALVE
VE BODY
ASSEMBLY
ASSEMBL
Y (300)

TWO DIMENSIONAL
ACCUMULATOR HOUSING SIDE

CASE COVER
ASSEMBLY (400)
ASSEMBLY

ACCUMULATOR
TOR
ACCUMULA
COVER
(132)

THREE DIMENSIONAL

THREE DIMENSIONAL

THREE DIMENSIONAL

THREE DIMENSIONAL

PUMP COVER SIDE

CASE COVER SIDE

VALVE BODY SIDE

GASKET
(371)

SPACER
PLATE
(370)

TWO DIMENSIONAL
CONTROL VALVE BODY SIDE

GASKET
(369)

ALVE
VE BODY
VAL
SPACER
SP
ACER
PLATE
TE
(370)

TWO DIMENSIONAL

TWO DIMENSIONAL

Figure 3

TWO DIMENSIONAL

FOLDOUT 7

THREE DIMENSIONAL

TWO DIMENSIONAL

FOLDOUT 7A

UNDERSTANDING THE GRAPHICS


TYPICAL BUSHING & VALVE

BUSHING
SPRING
VALVE
BORE
PLUG

VALVE
BODY

VALVE
BODY

SPACER
PLATE

CHECK
BALL

RESTRICTING
ORIFICE

SPRING
ASSIST
FLUID

SIGNAL
FLUID

APPLY
FLUID

APPLY FLUID SEATS THE


CHECKBALL FORCING FLUID
THROUGH AN ORIFICE IN
THE SPACER PLATE, WHICH
CREATES A SLOWER APPLY.

SPACER
PLATE

APPLY
FLUID

SPRING
ASSIST
FLUID

SIGNAL
FLUID

BUSHING
TO APPLY
COMPONENT

BUSHING

BORE
PLUG

SPACER
PLATE

SPRING
VALVE

EXHAUST FROM THE


APPLY COMPONENT
UNSEATS THE CHECKBALL,
THEREFORE CREATING
A QUICK RELEASE.

RETAINING
PIN

EX
WITH SIGNAL FLUID PRESSURE
EQUAL TO OR LESS THAN
SPRING AND SPRING ASSIST
FLUID PRESSURE THE VALVE
REMAINS IN CLOSED POSITION.

EX
WITH SIGNAL FLUID PRESSURE
GREATER THAN SPRING AND
SPRING ASSIST FLUID PRESSURE
THE VALVE MOVES OVER.

Figure 4

FLUID PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
LINE
ACTUATOR FEED
ACCUMULATOR

TORQUE SIGNAL

SOLENOID SIGNAL

EXHAUST
DIRECTION OF FLOW

WITH EQUAL SURFACE AREAS


ON EACH END OF THE VALVE,
BUT FLUID PRESSURE "A"
BEING GREATER THAN FLUID
PRESSURE "B", THE VALVE
WILL MOVE TO THE RIGHT.

Figure 5

WITH THE SAME FLUID PRESSURE


ACTING ON BOTH SURFACE "A"
AND SURFACE "B" THE VALVE
WILL MOVE TO THE LEFT. THIS
IS DUE TO THE LARGER SURFACE
AREA OF "A" THAN "B".

7B

HYDRA-MATIC 4T65-E
TORQUE
CONVERTER
(1)
MANUAL REVERSE
SERVO
SHAFT
ASSEMBLY
(807)
(39-49)

PARKING
LOCK
ACTUATOR
(800)

3RD SPRAG
CLUTCH
ASSEMBLY
(670)

INPUT SPRAG
INPUT
CLUTCH
CARRIER
ASSEMBLY ASSEMBLY
(722)
(672)

REACTION
CARRIER
ASSEMBLY
(675)

VEHICLE SPEED
SENSOR RELUCTOR
WHEEL ASSEMBLY
(527)

1/2 SUPPORT
AND DRUM
(687)

1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY
(683)

DIFFERENTIAL/
FINAL DRIVE
CARRIER
ASSEMBLY
(700)

SPEED
SENSOR
(10)

CASE
EXTENSION
ASSEMBLY
(6)

OIL
PUMP
ASSEMBLY
(200)

FORWARD
BAND
ASSEMBLY
(688)

CONTROL
VALVE
ASSEMBLY
(300)

DRIVE
SPROCKET
(516)

FORWARD
SERVO
ASSEMBLY
(15-22)

3-4 ACCUMULATOR
ASSEMBLY
(421-428)

2/1 BAND
ASSEMBLY
(680)

CASE
COVER
ASSEMBLY
(400)

DRIVE LINK
ASSEMBLY
(507)

OUTPUT
SHAFT
(510)

4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)

4TH CLUTCH
ASSEMBLY
(500-502)

DRIVEN
SPROCKET
(506)

FILTER
ASSEMBLY
(100)
Figure 6

DRIVEN
SPROCKET
SUPPORT
(609)

REVERSE
BAND
ASSEMBLY
(615)

2ND CLUTCH
ASSEMBLY
(620-627)

3RD CLUTCH
ASSEMBLY
(639-649)

MANUAL 2/1
SERVO
ASSEMBLY
(103-115)

INPUT CLUTCH
ASSEMBLY
(654-659)

Figure 7

HYDRA-MATIC 4T65-E
CROSS SECTIONAL VIEW
This illustration is a typical engineering cross
sectional drawing of the Hydra-matic 4T65-E
transaxle that has been used sparingly in this
publication. Unless an individual is familiar with
this type of drawing, it may be difficult to use when
locating or identifying a component in the transaxle.
For this reason, the three dimensional graphic
illustration on page 8 has been the primary drawing
used throughout this publication. It also may be used
to assist in the interpretation of the engineering
drawing when locating a component in the transaxle.
8A

These illustrations, and others used throughout the


book, use a consistent coloring of the components in
order to provide an easy reference to a specific
component. Colors then remain the same from section
to section, thereby supporting the information
contained in this book.

GENERAL DESCRIPTION
The Hydra-matic 4T65-E is a fully automatic four
speed front wheel drive electronically controlled
transaxle. It consists primarily of a four-element
torque converter, two planetary gear sets, a hydraulic
pressurization and control system, friction and
mechanical clutches and, a final drive planetary gear
set with a differential assembly.
The four-element torque converter contains a pump,
a turbine, a pressure plate splined to the turbine, and
a stator assembly. The torque converter acts as a
fluid coupling to smoothly transmit power from the
engine to the transaxle. It also hydraulically provides
additional torque multiplication when required. The
pressure plate, when applied, provides a mechanical
direct drive coupling of the engine to the transaxle.
The two planetary gear sets provide the four forward
gear ratios and reverse. Changing gear ratios is fully
automatic and is accomplished through the use of a
Powertrain Control Module (PCM). The PCM receives
and monitors various electronic sensor inputs and
uses this information to shift the transaxle at the
optimum time.

The PCM commands shift solenoids, within the


transaxle, on and off to control shift timing. The PCM
also controls the apply and release of the torque
converter clutch which allows the engine to deliver the
maximum fuel efficiency without sacrificing vehicle
performance.
The hydraulic system primarily consists of a vane type
pump, control valve body and channel plate. The pump
maintains the working pressures needed to stroke the
servos and clutch pistons that apply or release the
friction components. These friction components (when
applied or released) support the automatic shifting
qualities of the transaxle.
The friction components used in this transaxle consist
of five multiple disc clutches and two bands. The
multiple disc clutches combine with three mechanical
components, two roller clutches and a sprag clutch, to
deliver five different gear ratios through gear sets. The
gear sets then transfer torque through the final drive
differential and out to the drive axles.

PRINCIPLES OF OPERATION
An automatic transaxle is the mechanical
component of a vehicle that transfers power
(torque) from the engine to the wheels. It
accomplishes this task by providing a number
of forward gear ratios that automatically
change as the speed of the vehicle increases.
The reason for changing forward gear ratios
is to provide the performance and economy
expected from vehicles manufactured today.
On the performance end, a gear ratio that
develops a lot of torque (through torque
multiplication) is required in order to initially
start a vehicle moving. Once the vehicle is in
motion, less torque is required in order to
maintain the vehicle at a certain speed. Once
the vehicle has reached a desired speed,
economy becomes the important factor and
the transaxle will shift into overdrive. At this
point output speed is greater than input speed,
and, input torque is greater than output torque.

EXPLANATION OF GEAR RANGES


for safe passing by depressing the accelerator or by
manually selecting a lower gear with the shift selector.

Figure 8

The transaxle can be operated in any one of the seven


different positions shown on the shift quadrant
(Figure 8).
P Park position enables the engine to be started while
preventing the vehicle from rolling either forward or
backward. For safety reasons, the vehicles parking
brake should be used in addition to the transaxle Park
positions. Since the final drive differential and output
shaft are mechanically locked to the case through the
parking pawl and final drive internal gear, Park position should not be selected until the vehicle has come
to a complete stop.
R Reverse enables the vehicle to be operated in a
rearward direction.
N Neutral position enables the engine to start and
operate without driving the vehicle. If necessary, this
position should be selected to restart the engine while
the vehicle is moving.
D Overdrive range should be used for all normal
driving conditions for maximum efficiency and fuel
economy. Overdrive range allows the transaxle to operate in each of the four forward gear ratios. Downshifts to a lower gear, or higher gear ratio, are available

The transaxle should not be operated in Overdrive when


towing a trailer or driving on hilly terrain. Under such
conditions that put an extra load on the engine, the
transaxle should be driven in a lower manual gear selection for maximum efficiency.
D Manual Third can be used for conditions where it
may be desirable to use only three gear ratios. These
conditions include towing a trailer and driving on hilly
terrain as described above. This range is also helpful
for engine braking when descending slight grades. Upshifts and downshifts are the same as in Overdrive
range for first, second and third gears except that the
transaxle will not shift into fourth gear.

Another important function of the automatic


transaxle is to allow the engine to be started

and run without transferring torque to the


wheels. This situation occurs whenever Park
(P) or Neutral (N) range has been selected.
Also, operating the vehicle in a rearward
direction is possible whenever Reverse (R)
range has been selected (accomplished by the
gear sets).
The variety of ranges in an automatic transaxle
are made possible through the interaction of
numerous mechanically, hydraulically and
electronically controlled components inside the
transaxle. At the appropriate time and sequence,
these components are either applied or released
and operate the gear sets at a gear ratio consistent
with the drivers needs. The following pages
describe the theoretical operation of the
mechanical, hydraulic and electrical components
found in the Hydra-matic 4T65-E transaxle.
When an understanding of these operating
principles has been attained, diagnosis of these
transaxle systems is made easier.

2 Manual Second adds more performance for congested traffic and hilly terrain. It has the same starting
ratio (first gear) as Manual Third but prevents the transaxle from shifting above second gear. Thus, Manual
Second can be used to retain second gear for acceleration and engine braking as desired. Manual Second can
be selected at any vehicle speed but will not downshift
into second gear until the vehicle speed drops below
approximately 100 km/h (62 mph).
1 Manual First can be selected at any vehicle speed.
If the transaxle is in third or fourth gear it will immediately shift into second gear. When the vehicle speed
slows to below approximately 60 km/h (37 mph) the
transaxle will then shift into first gear. This is particularly beneficial for maintaining maximum engine braking when descending steep grades.
FOLDOUT

9A

MAJOR MECHANICAL COMPONENTS


VEHICLE SPEED
SENSOR RELUCTOR
WHEEL ASSEMBLY
(527)

DRIVE
SPROCKET
(516)

SPLINED TO
TORQUE CONVERTER
TURBINE ASSEMBLY
(D)

REVERSE
SERVO
ASSEMBLY
(39-49)

TURBINE
SHAFT
(518)

SPLINED
TOGETHER

DRIVE LINK
ASSEMBLY
(507)

SPLINED
TOGETHER

OIL PUMP
DRIVE SHAFT
(227)

DRIVEN
SPROCKET
SUPPORT
(609)

SPLINED
TOGETHER

SPLINED
TOGETHER

3RD SPRAG
CLUTCH
ASSEMBLY
(653, 717-721)

SPLINED
TO
(632)

4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)

REVERSE BAND
ASSEMBLY
(615)
2ND CLUTCH
HOUSING
(617)
SPLINED
TO
(668)

4TH CLUTCH
PLATE ASSEMBLY
(500-502)

DRIVEN
SPROCKET
(506)

FORWARD BAND
ASSEMBLY
(688)

SPLINED
TO
(672)

INPUT
SUN
GEAR
(668)

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
FINAL DRIVE
INTERNAL GEAR
(693)

INPUT SPRAG
CLUTCH
ASSEMBLY
(661, 665, 719,
721, 722)

PAWL & PIN


LOCKOUT
ASSEMBLY
(694)

PARKING
GEAR
(696)

REVERSE
REACTION DRUM
(669)

FINAL DRIVE
SUN GEAR
(697)

SPLINED
TO
(675)

1/2 SUPPORT
ROLLER
ASSEMBLY
(681-687)

2/1 BAND
ASSEMBLY
(680)

INPUT
CARRIER
ASSEMBLY
(672)

FINAL DRIVE
SUN GEAR
SHAFT
(689)

REACTION
CARRIER
ASSEMBLY
(675)

SPLINED
TO CASE

FORWARD
SERVO
ASSEMBLY
(15-22)

REACTION
SUN GEAR
DRUM
(678)

SPLINED
TO
(689)

MANUAL 2/1
SERVO
ASSEMBLY
(103-115)

SPLINED
TO
(669)

10

Figure 9

OUTPUT SHAFT
(510)

SPLINED
TOGETHER

DIFFERENTIAL/
FINAL DRIVE
CARRIER
ASSEMBLY
(700)

COLOR LEGEND
MAJOR MECHANICAL COMPONENTS

The fold-out graphic on page 10 contains a disassembled drawing


of the major components used in the Hydra-matic 4T65-E
transaxle. This drawing, along with the cross sectional
illustrations on pages 8 and 8A, shows the major mechanical
components and their relationship to each other as a complete
assembly. Therefore, color has been used throughout this book
to help identify parts that are splined together, rotating at engine
speed, held stationary, and so forth. Color differentiation is
particularly helpful when using the Power Flow section for
understanding the transaxle operation.
The color legend below provides the general guidelines
that were followed in assigning specific colors to the major
components. However, due to the complexity of this
transaxle, some colors (such as grey) were used for artistic
purposes rather than being restricted to the specific function
or location of that component.
Components held stationary in the case or splined
to the case. Examples: Driven Sprocket Support
(609), Final Drive Internal Gear (693) and Valve
Body (300).
Components that rotate at engine speed.
Examples: Torque Converter Assembly (1) and
Oil Pump Drive Shaft (227).
Components that rotate at turbine speed.
Examples: Converter Turbine, Drive Sprocket
(516), Driven Sprocket (506) and Input Shaft and
Housing Assembly (632).
Components that rotate at transaxle output speed.
Examples: Differential/Final Drive Carrier (700),
Output Shaft (510).
Components such as the Stator in the Torque
Converter (1), 2nd Clutch Housing (217), Reverse
Reaction Drum (669) and Input Carrier Assembly
(672).
Components such as the Reaction Sun Gear Drum
(678) and 1/2 Support Inner Race (681).
Components such as the 1/2 Support Outer Race
(687).
Components such as the Reaction Carrier
Assembly (675), Parking Gear (696) and Final
Drive Sun Gear (697).
Accumulators, Servos and Bands.

All bearings and bushings.

All seals

10A

COLOR LEGEND
APPLY COMPONENTS

The Range Reference Chart on page 11, provides another


valuable source of information for explaining the overall function
of the Hydra-matic 4T65-E transaxle. This chart highlights the
major apply components that function in a selected gear range,
and the specific gear operation within that gear range.
Included as part of this chart is the same color reference to each
major component that was previously discussed. If a component
is active in a specific gear range, a word describing its activity
will be listed in the column below that component. The row
where the activity occurs corresponds to the appropriate transaxle
range and gear operation.
An abbreviated version of this chart can also be found at the top
of the half page of text located in the Power Flow section. This
provides for a quick reference when reviewing the mechanical
power flow information contained in that section.

10B

RANGE REFERENCE CHART

COLOR LEGEND
APPLY COMPONENTS

The Range Reference Chart on page 11, provides another


valuable source of information for explaining the overall function
of the Hydra-matic 4T65-E transaxle. This chart highlights the
major apply components that function in a selected gear range,
and the specific gear operation within that gear range.
Included as part of this chart is the same color reference to each
major component that was previously discussed. If a component
is active in a specific gear range, a word describing its activity
will be listed in the column below that component. The row
where the activity occurs corresponds to the appropriate transaxle
range and gear operation.
An abbreviated version of this chart can also be found at the top
of the half page of text located in the Power Flow section. This
provides for a quick reference when reviewing the mechanical
power flow information contained in that section.

1-2, 3-4
SHIFT
SOLENOID
VALVE

2-3
SHIFT
SOLENOID
VALVE

ON
1st

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING

HOLDING

APPLIED

OVERRUN

HOLDING

APPLIED

HOLDING

OVERRUN

OVERRUN

OVERRUN

APPLIED

HOLDING

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

ON

ON

ON

APPLIED

2nd

OFF

ON

APPLIED

3rd

OFF

OFF

APPLIED

APPLIED

4th

ON

OFF

APPLIED

3rd

@ OFF

@ OFF

APPLIED

2nd

@ OFF

@ ON

APPLIED

1st

@ ON

@ ON

2nd

@ OFF

@ ON

1st

@ ON

@ ON

1st

@ ON

@ ON

REVERSE

ON

ON

RANGE

GEAR

P-N

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
SPRAG
CLUTCH

3RD
CLUTCH

2/1
BAND

APPLIED

APPLIED

APPLIED

HOLDING

OVERRUN

OVERRUN

HOLDING

APPLIED

APPLIED

HOLDING

HOLDING

APPLIED

OVERRUN

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

2
APPLIED
APPLIED

HOLDING

*APPLIED OR HOLDING WITH NO LOAD (NOT TRANSMITTING TORQUE)


ON = SOLENOID ENERGIZED
OFF = SOLENOID DE-ENERGIZED
@ THE SOLENOIDS STATE FOLLOWS A SHIFT PATTERN WHICH DEPENDS UPON VEHICLE
SPEED, THROTTLE POSITION AND SELECTED GEAR RANGE.

10B

Figure 10

11

TORQUE CONVERTER
THRUST
BEARING
ASSEMBLY
(B)

CONVERTER PUMP
ASSEMBLY
(A)

THRUST
BEARING
ASSEMBLY
(B)

DAMPER
ASSEMBLY
(F)
TURBINE
PRESSURE PLATE
ASSEMBLY
ASSEMBLY
(D)
(G)

STATOR
ASSEMBLY
(C)

TORQUE
CONVERTER
ASSEMBLY
(1)

TORQUE CONVERTER:

The torque converter (1) is the primary component for transmittal


of power between the engine and the transaxle. It is bolted to
the engine flywheel (known as the flexplate) so that it will rotate
at engine speed. Some of the major functions of the torque
converter are:

CONVERTER HOUSING
COVER ASSEMBLY
(J)

to provide for a smooth conversion of torque from the engine


C
to the mechanical components of the transaxle
to multiply torque from the engine that enables the vehicle
to achieve additional performance when required
DRIVE
to mechanically operate the transaxle oil
SPROCKET
SUPPORT
pump (200) through the pump shaft (227)
(522)
to provide a mechanical link, or direct
drive from the engine to the transaxle through the use of a
PUMP
Torque Converter
SHAFT
Clutch (TCC)
(227)

The torque converter


assembly is made
up of the following
five main sub-assemblies:
a converter pump assembly (A) which
is the driving member
a turbine assembly (D) which is the driven
TURBINE
or output member
SHAFT
(518)
a stator assembly (C) which is the reaction member
located between the pump and turbine assemblies
a pressure plate assembly (G) splined to the turbine assembly
B
to enable direct mechanical drive
a converter housing cover assembly (J) which is welded to
the converter pump assembly
CONVERTER PUMP ASSEMBLY AND TURBINE ASSEMBLY

When the engine is running the converter pump assembly acts as


a centrifugal pump by picking up fluid at its center and discharging
it at its rim between the blades. The force of this fluid then hits
the turbine blades and causes the turbine to rotate. As the engine
and converter pump increase in RPM, so does the turbine.
PRESSURE PLATE, DAMPER AND
CONVERTER HOUSING COVER ASSEMBLIES

The pressure plate is splined to the turbine hub and applies


(engages) with the converter cover to provide a mechanical
coupling of the engine to the transaxle. When the pressure plate
assembly is applied, the amount of slippage that occurs through a
fluid coupling is reduced (but not elimanted), thereby providing
a more efficient transfer of engine torque to the drive wheels.

12

Torque converter
failure could cause
loss of drive and

or loss of power.
To reduce torsional shock during the apply of the pressure plate
to the converter cover, a spring loaded damper assembly (F) is
used. The pressure plate is attached to the pivoting mechanism
of the damper assembly which allows the pressure plate to rotate
independently of the damper assembly up to approximately 45
degrees. During engagement, the springs in the damper assembly
cushion the pressure plate engagement and also reduce irregular
torque pulses from the engine or road surface.

Figure 11

TORQUE CONVERTER
FLUID FLOW

STATOR
ASSEMBLY
(C)
CONVERTER PUMP
ASSEMBLY
(A)

TURBINE
ASSEMBLY
(D)

Figure 12

Stator roller clutch failure

roller clutch freewheels in both directions can


cause poor acceleration at low speed.

roller clutch locks up in both directions can


cause poor acceleration at high speed.

Overheated fluid.

STATOR ASSEMBLY

The stator assembly is located between the


pump assembly and turbine assembly, and is
mounted on a one-way roller clutch. This
one-way roller clutch allows the stator to
rotate in one direction and prevents (holds)
the stator from rotating in the other direction.
The function of the stator is to redirect fluid
returning from the turbine in order to assist
the engine in turning the converter pump
assembly.

STATOR

STATOR ROTATES
FREELY
CONVERTER AT
COUPLING SPEED

FLUID FLOW
FROM TURBINE

CONVERTER
MULTIPLYING

STATOR HELD
FLUID FLOW REDIRECTED

At low vehicle speeds when greater torque


is needed, fluid from the turbine hits the
front side of the stator blades (the converter
is multiplying torque). At this time, the oneway roller clutch prevents the stator from
rotating in the same direction as the fluid
flow, thereby redirecting fluid to assist the
engine in turning the converter pump. In
this mode, fluid leaving the converter pump
has more force to turn the turbine assembly
and multiply engine torque.
As vehicle speed increases and less torque is
required, centrifugal force acting on the fluid
changes the direction of the fluid leaving the
turbine such that it hits the back side of the
stator blades (converter at coupling speed).
When this occurs, the roller clutch overruns
and allows the stator to rotate freely. Fluid
is no longer being redirected to the converter
pump and engine torque is not being
multiplied.

Figure 13

13

TORQUE CONVERTER
RELEASE

APPLY

When the torque converter clutch is released, fluid is


fed into the torque converter by the pump into the
release fluid passage. The release fluid passage is
located between the oil pump drive shaft (227) and the
turbine shaft (518). Fluid travels between the shafts
and enters the release side of the pressure plate at the
end of the turbine shaft. The pressure plate is forced
away from the converter cover and allows the torque
converter turbine to rotate at speeds other than engine
speed.

When the PCM determines that the vehicle is at the


proper speed for the torque converter clutch to apply it
sends a signal to the TCC PWM solenoid. The TCC
PWM solenoid then routes line fluid from the pump to
the apply passage of the torque converter. The apply
passage is a hole between two seals on the turbine
shaft. The fluid flows inside the turbine shaft within an
oil sleeve, then out of the sleeve and into the converter
hub/drive sprocket support. Fluid passes through a hole
in the support and into the torque converter on the
apply side of the pressure plate assembly. Release fluid
is then routed out of the torque converter between
the turbine shaft and the pump shaft.

The release fluid then flows between the friction


element on the pressure plate and the converter cover
to enter the apply side of the torque converter. The
fluid then exits the torque converter through the apply
passage which goes into the drive sprocket support
(522) and on through an oil sleeve within the turbine
shaft. This fluid now travels to the valve body and on
to the oil cooler.

Apply fluid pressure forces the pressure plate against


the torque converter cover to provide a mechanical
link between the engine and the turbine. In vehicles
equipped with the the Electronically Controlled
Clutch Capacity (ECCC) system, the pressure plate
does not fully lock to the torque converter cover. It is
instead precisely controlled to maintain a small
amount of slippage between the engine and the
turbine, reducing driveline torsional disturbances.

No TCC apply can be caused by:

TCC PWM solenoid valve assembly (334) malfunction.


TCC control valve (335) stuck or binding
TCC regulator apply valve (327) stuck or binding
# 10 ball check valve (372) missing or mislocated
Spacer plate and gaskets misaligned or incorrect
TCC blowoff ball valve (420B) or spring (418) damaged or not
seating
Turbine shaft and or seals damaged or missing
Turbine shaft bushing (523) worn or damaged
Pressure plate assembly friction material worn or damaged

The TCC apply should occur in fourth gear (also


third gear in some applications), and should not apply
until the transaxle fluid has reached a minimum
operating temperature of 8C (46F) and the engine
coolant temperature reaches 50C (122F).
For more information on TCC apply and release, see
Overdrive Range Fourth Gear TCC Released and
Applied, pages 70-71.
TORQUE
CONVERTER
ASSEMBLY
(1)

TORQUE
CONVERTER
ASSEMBLY
(1)

PRESSURE
PLATE

APPLY
FLUID

DRIVE
SPROCKET
SUPPORT
(522)

DRIVE
SPROCKET
SUPPORT
(522)
OIL PUMP
DRIVE SHAFT
(227)

APPLY
FLUID

OIL PUMP
DRIVE SHAFT
(227)

APPLY
FLUID

RELEASE
FLUID
RELEASE
FLUID

TURBINE
SHAFT
(518)

TURBINE
SHAFT
(518)

RELEASE
FLUID

TCC RELEASE
14

TCC APPLY
Figure 14

PRESSURE
PLATE

APPLY COMPONENTS
The Apply Components section is designed to
explain the function of the hydraulic and mechanical
holding devices used in the Hydra-matic 4T65-E
transaxle. Some of these apply components, such
as clutches and bands, are hydraulically applied
and released in order to provide automatic gear
range shifting. Other components, such as a roller
clutch or sprag clutch, often react to a hydraulically
applied component by mechanically holding
or releasing another member of the transaxle.
This interaction between the hydraulically and
mechanically applied components is then explained
in detail and supported with a graphic illustration.
In addition, this section shows the routing of fluid
pressure to the individual components and their
internal functions when it applies or releases.

BRIEF
DESCRIPTION

The sequence in which the components in this


section have been discussed coincides with their
physical arrangement inside the transaxle. This
order closely parallels the disassembly sequence
used in the Hydra-matic 4T65-E Unit Repair Section
located in Section 7 of the appropriate Service
Manual. It also correlates with the components
shown on the Range Reference Charts that are used
throughout the Power Flow section of this book.
The correlation of information between the sections
of this book helps the user more clearly understand
the hydraulic and mechanical operating principles
for this transaxle.

MATING
OR
RELATED
COMPONENTS

FUNCTIONAL
DESCRIPTION

APPLY COMPONENTS

APPLY COMPONENTS

3RD CLUTCH RELEASE:

3RD CLUTCH:

3RD CLUTCH APPLY:

EX

3RD SPRAG CLUTCH RELEASE:

3RD SPRAG CLUTCH HOLDING:

When the 3rd clutch assembly (639-649) is applied, the inter


teeth on the 3rd clutch plate assemblies (647), splined to the 3
sprag clutch outer race (653), holds the race and rotates it in
same direction and speed as the input shaft & housing assemb
The inner race and retainer assembly (661), which is splined
the input sun gear (668), is trying to rotate at a faster speed th
the 3rd sprag clutch outer race. When this occurs, the spr
elements wedge between the inner and outer races to force

INPUT SHAFT
& HOUSING ASSEMBLY
(632)

3rd sprag clutch damaged can cause no third gear and no


engine braking in manual first.

3RD CLUTCH
SPRING GUIDE
& RETAINER
(643)

RETAINER & BALL


ASSEMBLY

642

643

OUTER RACE (653) HELD - FORCED TO


ROTATE AT INPUT HOUSING SPEED

SNAP
RING
(640)

"O" RING
SEAL
(638)

SEAL
(INNER)
(641)

OUTER
RACE
(653)

3RD CLUTCH
PLATE
ASSEMBLY
(647)

WAVED
PLATE
(645)

640

20

HELD

645

3RD SPRAG CLUTCH


OVERRUNNING
3RD
SPRAG
(720)

INNER
RACE
(661)

3RD CLUTCH
SPRAG RETAINER
(718)

SPIRAL LOCK
RING
(717)

END
BEARING
(719)

CENTER
BEARING
(721)

INNER RACE (661) (SPLINED TO INPUT SUN GEAR)


IS HELD STATIONARY THROUGH 4TH CLUTCH SHAFT

646

648

717

649

718

719

720

721

653

661

647

Figure 20

DISASSEMBLED
VIEW

INNER
RACE
(661)

BACKING
PLATE
(648)

640

3RD SPRAG
ASSEMBLY
(720)

3RD SPRAG CLUTCH


HOLDING/DRIVING

3RD
SPRAG
(720)

3RD CLUTCH
PLATE
ASSEMBLY
(646)

639

3RD SPRAG
OUTER RACE
(653)

INNER RACE (661) (SPLINED TO INPUT SUN GEAR)


PREVENTED FROM ROTATING AT A FASTER SPEED

3RD CLUTCH/
LO-1ST
APPLY
FLUID

OIL
RING
SEAL
(628)

INPUT SPRAG
INNER RACE
(661)

OUTER
RACE
(653)

3RD CLUTCH
PISTON & SEAL
ASSEMBLY
(642)

3RD CLUTCH
PISTON HOUSING
(639)

Clutch not releasing can cause


third gear only.
Clutch not applying can cause
no third gear.

The 3rd sprag clutch assembly releases whenever the 3rd


releases, or when its elements overrun (freewheel). An
running condition occurs in Overdrive Range Fourth Gear
the input sun gear is held by the fourth clutch hub &
assembly (504). Since the 3rd clutch assembly is applied
ing the 3rd sprag outer race) while the inner race is held
fourth clutch shaft, the sprag elements pivot and disengage
the races. In this situation the 3rd sprag clutch outer
overruns the stationary inner race.

OUTER RACE (653) HELD - FORCED TO


ROTATE AT INPUT HOUSING SPEED

SNAP
RING
(649)

LUBE
PASSAGE

inner race to rotate at the same speed as the outer race


result is a direct drive (1:1) gear ratio through the gea
during 3rd gear operation.

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

The 3rd sprag clutch assembly (653, 661, 717-721), locat


inside the input shaft & housing assembly (632), mechanica
holds the input sun gear (668) during Overdrive Range Th
Gear as well as Manual Third and Manual First Gear ranges.

To apply the 3rd clutch, 3rd clutch/lo


fluid is fed through the driven sprocket s
port (609) and into the input shaft & ho
ing assembly (632). A feed hole in
input shaft allows 3rd clutch/lo-1st fluid
enter between the 3rd clutch piston hou
(639) and 3rd clutch piston & seal ass
bly (642). Fluid pressure seats the reta
& ball assembly and moves the pisto
compress the 3rd clutch spring guide &
tainer (643). The piston continues to m
until it contacts and holds the 3rd cl
(waved) plate (645) and 3rd clutch p
assemblies (646-647) against the back
plate (648). The 3rd clutch (waved) p
(645) is used to cushion the apply of
3rd clutch.
When fully applied, the 3rd clutch prov
the power to the gear sets (672 & 6
through: the 3rd clutch (waved) plate (
and external teeth on the 3rd clutch p
assemblies (646) splined into the input s
& housing assembly (632); and, the in
nal teeth on the 3rd clutch plate assem
(647) splined to the 3rd sprag clutch (ou
race (653).

3RD SPRAG CLUTCH:

To release the 3rd clutch assembly (6


649), 3rd clutch/lo-1st fluid pressure
hausts through the apply passages in
input shaft & housing assembly (632)
driven sprocket support (609). In the
sence of fluid pressure, the 3rd clutch sp
guide & retainer (643) moves the 3rd cl
piston & seal assembly (642) and rele
the 3rd clutch (waved) plate (645) and
clutch plate assemblies (646-647) from
tact with the backing plate (648).
During the release of the 3rd clutch/lo
fluid, the retainer & ball assembly, loc
in the 3rd clutch piston & seal assem
(642), unseats. Centrifugal force, resul
from the rotation of the 3rd clutch pisto
seal assembly (642), unseats the chec
and forces residual 3rd clutch/lo-1st fl
through the unseated retainer & ball ass
bly. If this fluid did not completely
haust from behind the piston, there co
be a partial apply, or drag, of the 3rd cl
plates.
APPLIED
RELEASED

The 3rd clutch assembly (639-649), loc


inside the input shaft & housing assem
(632), is applied or ON during Third
Fourth Gear Ranges as well as Manual T
and Manual First Gear Ranges.

Figure 21

21

CUTAWAY
VIEW

Figure 15

15

APPLY COMPONENTS
DRIVEN SPROCKET SUPPORT:

2ND CLUTCH FEED:

The driven sprocket support (609), located behind the case cover
(400) and nested inside the barrel of the case (3), is the
primary component for fluid distribution to the clutch packs. A
cup bearing assembly (606) is pressed into the housing and
provides support for the driven sprocket (506). The driven
sprocket support also serves as the housing for the 4th clutch
piston assembly (603-604) and the 4th clutch piston return spring
assembly (602).

2nd clutch fluid from the control valve assembly is routed


through the case cover and into the driven sprocket support.
2nd clutch fluid then passes between the driven sprocket support housing and sleeve, and exits the housing at a groove
located between two seals. The seals ride on the inner diameter
of the 2nd clutch housing (617) which allows 2nd clutch fluid
to enter the housing and apply the clutch. See 2ND CLUTCH
APPLY, page 19.

HYDRAULIC FEED CIRCUITS:

3RD CLUTCH FEED:

LUBE (front):

Whenever the engine is running, line pressure from the pump


assembly (200) is fed through an orifice in the valve body
spacer plate (370), through the case cover assembly (400) and
to the driven sprocket support. Lube enters the driven sprocket
support housing and is routed between the housing and a sleeve
where it feeds the lubrication circuit. See LUBRICATION
CIRCUITS, page 104.

3rd clutch/lo-1st fluid from the control valve assembly is routed


through the case cover and into the driven sprocket support.
3rd clutch/lo-1st fluid then passes through the driven sprocket
support sleeve and into a drilled hole located between two seals
in the input shaft & housing assembly (632). 3rd clutch/lo-1st
fluid travels between the input shaft and sleeve, then enters the
3rd clutch piston housing (639) to apply the clutch. See 3RD
CLUTCH APPLY, page 20.
4TH CLUTCH FEED:

INPUT CLUTCH FEED:

Input clutch fluid from the control valve assembly (300) is


routed through the case cover and into the driven sprocket support. Input clutch fluid then passes through the driven sprocket
support sleeve and into a drilled hole located between two seals
in the input shaft & housing assembly (632). Input clutch fluid
pressure then forces the input clutch piston to move and apply
the clutch. See INPUT CLUTCH APPLY, page 22.

4th clutch fluid from the control valve assembly is routed through
the case cover and into the driven sprocket support. 4th clutch
fluid then passes through a hole in the support that is located
behind the 4th clutch piston to apply the clutch. See 4TH
CLUTCH APPLY, page 17.
Damaged or leaking seals (628) can cause sliping/delay/no
engagement of reverse, first, or third, and possible harsh or
soft 2-3/3-2 shift feel.
Damaged or leaking seals (612 & 613) can cause sliping/delay/
no engagement of second and possible harsh or soft 1-2 shift
feel.

CONTROL VALVE
BODY ASSEMBLY
(300)

INPUT CLUTCH FLUID

3RD CL/LO-1ST FLUID

2ND CLUTCH FLUID


4TH CLUTCH FLUID

LINE PRESSURE

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
STATIONARY

CASE
COVER
(400)

16

LUBE
FLUID

2ND CLUTCH
HOUSING (617)

SEALS
(612 & 613)

Figure 16

OIL SEAL
RINGS
(628)

INPUT HOUSING
ASSEMBLY (632)

APPLY COMPONENTS
3RD CL/LO-1ST
APPLY FLUID

INPUT
CLUTCH
APPLY
FLUID

Plugged fourth
apply passage,
damaged
clutch plates,
return spring
assembly or
piston seals
can cause no
fourth/slips in
fourth.

4TH
CLUTCH
APPLY
FLUID

4TH CLUTCH:

The 4th clutch assembly, located


between the case cover (400) and the
driven sprocket support (609), is
applied ON in Fourth Gear Range
(Overdrive) only.
4TH CLUTCH APPLY:

To apply the 4th clutch, 4th clutch


apply fluid is fed through the driven
sprocket support (609) behind the 4th
clutch piston assembly (603-604).
Pressure from the 4th clutch apply fluid
DRIVEN
2ND
forces the piston to move towards the
SPROCKET
CLUTCH
LUBE
case cover (400) compressing the 4th
SUPPORT
APPLY
FLUID
clutch piston return spring assembly
(609)
FLUID
(FRONT)
(602) to cushion the apply. Travel of
the 4th clutch piston assembly (6034TH CLUTCH
4TH CLUTCH
INPUT CLUTCH
604) continues until the 4th clutch
APPLY PLATE APPLY PASSAGE 4TH CLUTCH
REACTION PLATE
PISTON
(502)
(500)
(steel) reaction plate (500), 4th
PISTON
SEAL
(603)
clutch plate assemblies (501) and
(OUTER)
(604)
4th clutch apply plates (502)
contact and are held against the
PISTON SEAL
case cover (400).
(INNER)
(605)

When fully applied, the


external teeth on the 4th
clutch (steel) plates (500),
splined to the case cover
(400) and the internal teeth
on the 4th clutch (fiber) plate
3RD CL/LO 1ST
APPLY PASSAGE
assemblies (501), splined to
the 4th clutch hub & shaft
assembly (504), prevent
the 4th clutch hub & shaft
assembly (504) from
rotating.

DRIVEN
SPROCKET
SUPPORT
(609)

RETAINING
RING
(601)

CASE
COVER
(400)

4TH CLUTCH
RELEASE:

To release the 4th


clutch, 4th clutch apply
fluid pressure exhausts,
allowing pressure the
4th clutch piston
assembly (603-604) to be
released. In the absence
of fluid pressure, spring
force from the 4th clutch
2ND CLUTCH
piston return spring assembly
APPLY PASSAGE
(602) moves the 4th clutch piston
assembly (603-604) away from the
case cover (400). This action allows
the 4th clutch (steel), reaction plate
(500) and the 4th clutch (fiber) plate
assemblies (501) to disengage with the
case cover (400), and release the 4th
clutch hub & shaft assembly (504)
allowing it to rotate.

4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)

4TH CLUTCH
PLATE ASSEMBLY
(501)

4TH CLUTCH PISTON


RETURN SPRING
ASSEMBLY
(602)

500 501

502

501

502

LUBE
PASSAGE
(FRONT)

504

Figure 17

601

602

603

604

17

APPLY COMPONENTS
REVERSE SERVO ASSEMBLY:

REVERSE SERVO RELEASE:

39

The reverse servo assembly (39-49), located near


the top of the transaxle case (3), applies the reverse
band assembly (615) when Reverse Gear Range is
selected.

40

REVERSE SERVO APPLY:

To release the reverse servo assembly (39-49), reverse servo fluid pressure exhausts through the same
apply passage in the case, allowing pressure at the
reverse servo piston (44) to be released. Spring
force from: the return spring (49); reverse servo
cushion spring (45); and, the reverse servo cushion
spring (47), move the reverse servo piston (44) and
apply pin (48) away from the reverse band assembly
(615) to release the band. When released, the 2nd
clutch housing (617) can rotate as required for other
gear ranges.

41
42
43

44

47

45

To apply the reverse servo assembly (39-49), reverse servo apply fluid is fed through the case (3)
between the servo cover (40) and the reverse servo
piston (44). Pressure from the reverse servo apply
fluid forces the piston and selective apply pin (48)
to move towards the reverse band assembly (615).
This movement compresses the reverse servo cushion spring (45) return spring (49) and reverse servo
cushion spring (47) allowing the apply pin (48) to
compress the reverse band assembly (615). When
the band is compressed, the 2nd clutch housing (617)
is held stationary. Reverse Gear engagement feel is
controlled by: the reverse servo cushion spring (45)
and return spring (49); the reverse servo cushion
spring (47); the apply pin (48); the reverse band
assembly (615) and second clutch housing (617).
SPRING RETAINER
1ST & 2ND
(17)

CASE
(3)

REVERSE
SERVO
APPLY
FLUID

48

The reverse band assembly (615), located under the


reverse servo assembly (39-49), is applied or ON
during Reverse Gear Range only. The band wraps
around the second clutch housing (617) and is held
in position by the band anchor pin (117). When
compressed by the reverse servo assembly (39-49),
it holds the 2nd clutch housing (617), reverse reaction drum (669) and input carrier assembly (672)
allowing the transaxle to operate in Reverse.
INTERNAL
RETAINING RING
(42)

SERVO
COVER
(40)
RETAINING
RING
(39)

CUSHION
SPRING
(45)

46

REVERSE BAND:

"O" RING
SEAL
(41)

CUSHION
SPRING
(47)

REVERSE
SERVO
PISTON
(44)

CUSHION
SPRING
RETAINER
(46)

PISTON
SEAL RING
(43)

RETURN
SPRING
(49)
APPLY PIN
(48)

49

ANCHOR
PIN
(117)

18

No servo apply can


cause no reverse/slips
in reverse, and can be
caused by servo
piston oil seal (43)
damaged or rolled.
Harsh servo apply can
be caused by servo
cushion spring (45)
broken or missing.

REVERSE BAND
ASSEMBLY
(615)

2ND CLUTCH
HOUSING
(617)

Figure 18

REVERSE BAND
ASSEMBLY
(615)

APPLY COMPONENTS
2ND CLUTCH
HOUSING
(617)

618

During the release of the 2nd clutch fluid, the retainer


& ball assembly (618), located in the 2nd clutch
housing (617), unseats. Centrifugal force, resulting
from the rotation of the 2nd clutch housing (617),
unseats the checkball and forces residual 2nd clutch
fluid to the outside of the piston housing and through
the unseated retainer & ball assembly (618). If this
fluid did not completely exhaust from behind the
piston, there could be a partial apply, or drag, of the
2nd clutch plates.
APPLIED

RELEASED

2ND CLUTCH:

SNAP
RING
(622)

2ND CLUTCH APPLY:

To apply the 2nd clutch, 2nd clutch apply fluid is


fed through the driven sprocket support (609) to the
inner hub of the 2nd clutch housing (617). Feed
holes in the hub allows 2nd clutch apply fluid to
enter the 2nd clutch housing (617) behind the 2nd
clutch piston (620); seats the retainer and ball
assembly (618) and moves the piston to compress
the apply ring & release spring assembly (621). The
piston continues to move, compressing the 2nd clutch
wave plate (623), until the 2nd clutch apply plate
(716), 2nd clutch reaction plates (625) and 2nd clutch
plate assemblies (624) are held against the backing
support ring plate (626).
When fully applied, the 2nd clutch provides the
power to the gear sets (672 & 675) through the:
waved plate (623); (steel) tapered apply reaction
plate (716); (steel) reaction plates (625) external teeth
splined to the 2nd clutch housing (617); and, the
2nd clutch plate assemblies (624) internal teeth
splined to the hub on the input housing assembly
(631-659).

620

621

622

623

WAVED
PLATE
(623)

SNAP
RING
(627)

RETAINER & BALL


ASSEMBLY
(618)

BACKING
PLATE
(626)

RELEASE SPRING
& APPLY RING
(621)

REACTION
PLATE
(625)

2ND CLUTCH
APPLY
FLUID

2ND CLUTCH
APPLY REACTION
PLATE (TAPERED)
(716)
PLATE
ASSEMBLY
(624)

2ND CLUTCH RELEASE:

To release the 2nd clutch assembly (621-627), 2nd


clutch apply fluid pressure exhausts through the apply
passages in the inner hub of the 2nd clutch housing
(617) and driven sprocket support (609). In the
absence of fluid pressure, the apply ring & release
spring assembly (621) move the 2nd clutch piston
(620) and releases the 2nd clutch reaction plates
(625 & 716) and 2nd clutch plate assemblies (624)
from contact with the backing support ring plate
(626).

EX

The 2nd clutch assembly (617-627), located between


the driven sprocket support (609) and the input clutch
assembly (631-659), is applied or ON during
Second, Third and Fourth Gear Ranges as well as
Manual Third and Manual Second Gear Ranges.

Clutch not
releasing can
cause second gear
start or no 2-1
downshift and can
be caused by:
1-2 shift valve
(318) stuck or
binding.
Debris in control
valve body (301).
Clutch not applying
can cause first
gear only and can
be caused by
damaged or
malfunctioning
second clutch
assembly.

PISTON
WITH
MOLDED SEAL
(620)

716

625

626

627

624

Figure 19

19

APPLY COMPONENTS
3RD CLUTCH:

3RD CLUTCH RELEASE:

The 3rd clutch assembly (639-649), located


inside the input shaft & housing assembly
(632), is applied or ON during Third and
Fourth Gear Ranges as well as Manual Third
and Manual First Gear Ranges.

To release the 3rd clutch assembly (639-649),


3rd clutch/lo-1st fluid pressure exhausts
through the apply passages in the input shaft
& housing assembly (632) and driven sprocket
support (609). In the absence of fluid pressure, the 3rd clutch spring guide & retainer
(643) moves the 3rd clutch piston & seal
assembly (642) and releases the 3rd clutch
(waved) plate (645) and 3rd clutch plate
assemblies (646-647) from contact with the
backing plate (648).
During the release of the 3rd clutch/lo-1st
fluid, the retainer & ball assembly, located in
the 3rd clutch piston & seal assembly (642),
unseats. Centrifugal force, resulting from the
rotation of the 3rd clutch piston & seal assembly (642), unseats the checkball and forces
residual 3rd clutch/lo-1st fluid through the
unseated retainer & ball assembly. If this
fluid did not completely exhaust from behind
the piston, there could be a partial apply, or
drag, of the 3rd clutch plates.

3RD CLUTCH APPLY:

To apply the 3rd clutch, 3rd clutch/lo-1st fluid


is fed through the driven sprocket support
(609) and into the input shaft & housing assembly (632). A feed hole in the input shaft
allows 3rd clutch/lo-1st fluid to enter between
the 3rd clutch piston housing (639) and 3rd
clutch piston & seal assembly (642). Fluid
pressure seats the retainer & ball assembly
and moves the piston to compress the 3rd
clutch spring guide & retainer (643). The
piston continues to move until it contacts and
holds the 3rd clutch (waved) plate (645) and
3rd clutch plate assemblies (646-647) against
the backing plate (648). The 3rd clutch
(waved) plate (645) is used to cushion the
apply of the 3rd clutch.
When fully applied, the 3rd clutch provides
the power to the gear sets (672 & 675)
through: the 3rd clutch (waved) plate (645)
and external teeth on the 3rd clutch plate
assemblies (646) splined into the input shaft
& housing assembly (632); and, the internal
teeth on the 3rd clutch plate assemblies (647)
splined to the 3rd sprag clutch (outer) race
(653).
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

APPLIED

INPUT SHAFT
& HOUSING ASSEMBLY
(632)

3RD CLUTCH
PISTON & SEAL
ASSEMBLY
(642)

RELEASED

EX

3RD CLUTCH
SPRING GUIDE
& RETAINER
(643)
SNAP
RING
(649)

RETAINER & BALL


ASSEMBLY

3RD CLUTCH/
LO-1ST
APPLY
FLUID

LUBE
PASSAGE

BACKING
PLATE
(648)
SNAP
RING
(640)

"O" RING
SEAL
(638)

SEAL
(INNER)
(641)

3RD CLUTCH
PLATE
ASSEMBLY
(647)

3RD CLUTCH
PISTON HOUSING
(639)

3RD CLUTCH
PLATE
ASSEMBLY
(646)

Clutch not releasing can cause


third gear only.
Clutch not applying can cause
no third gear.

639

640

642

OIL
RING
SEAL
(628)

643

WAVED
PLATE
(645)

640

645

646

647

20

Figure 20

648

649

APPLY COMPONENTS
3RD SPRAG CLUTCH:

3RD SPRAG CLUTCH RELEASE:

The 3rd sprag clutch assembly (653, 661, 717-721), located


inside the input shaft & housing assembly (632), mechanically
holds the input sun gear (668) during Overdrive Range Third
Gear as well as Manual Third and Manual First Gear ranges.

The 3rd sprag clutch assembly releases whenever the 3rd clutch
releases, or when its elements overrun (freewheel). An overrunning condition occurs in Overdrive Range Fourth Gear when
the input sun gear is held by the fourth clutch hub & shaft
assembly (504). Since the 3rd clutch assembly is applied (driving the 3rd sprag outer race) while the inner race is held by the
fourth clutch shaft, the sprag elements pivot (energizing spring
deflects) and disengage from the races. In this situation the 3rd
sprag clutch outer race overruns the stationary inner race.

3RD SPRAG CLUTCH HOLDING:

When the 3rd clutch assembly (639-649) is applied, the internal


teeth on the 3rd clutch plate assemblies (647), splined to the 3rd
sprag clutch outer race (653), holds the race and rotates it in the
same direction and speed as the input shaft & housing assembly.
The inner race and retainer assembly (661), which is splined to
the input sun gear (668), is trying to rotate at a faster speed than
the 3rd sprag clutch outer race. When this occurs, the sprag
elements which are suspended between the inner and outer race
with energizing springs, wedge between the inner and outer
races to force the inner race to rotate at the same speed as the
outer race. The result is a direct drive (1:1) gear ratio through
the gear sets during 3rd gear operation.

3rd sprag clutch damaged can cause no third gear and no


engine braking in manual first.

OUTER RACE (653) HELD - FORCED TO


ROTATE AT INPUT HOUSING SPEED

INPUT SPRAG
INNER RACE
(661)

ENERGIZING
SPRING
COMPRESSED

OUTER
RACE
(653)

3RD SPRAG
OUTER RACE
(653)

3RD SPRAG
ASSEMBLY
(720)

3RD SPRAG CLUTCH


HOLDING/DRIVING

3RD
SPRAG
(720)

INNER
RACE
(661)

INNER RACE (661) (SPLINED TO INPUT SUN GEAR)


PREVENTED FROM ROTATING AT A FASTER SPEED

OUTER RACE (653) HELD - FORCED TO


ROTATE AT INPUT HOUSING SPEED
OUTER
RACE
(653)

ENERGIZING
SPRING
DEFLECTED

HELD
3RD SPRAG CLUTCH
OVERRUNNING
3RD
SPRAG
(720)

INNER
RACE
(661)

3RD CLUTCH
SPRAG RETAINER
(718)

SPIRAL LOCK
RING
(717)

END
BEARING
(719)

CENTER
BEARING
(721)

INNER RACE (661) (SPLINED TO INPUT SUN GEAR)


IS HELD STATIONARY THROUGH 4TH CLUTCH SHAFT

717

718

719

720

721

Figure 21

653

661

21

APPLY COMPONENTS
INPUT CLUTCH:

INPUT CLUTCH APPLY:

INPUT CLUTCH RELEASE:

The input clutch assembly (637-640 & 654659), located inside the input shaft & housing assembly (632), is applied or ON in
First and Second Gear Ranges, as well as
Manual Third, Manual Second, Manual First
and Reverse Gear Ranges.

To apply the input clutch, input clutch fluid


is fed through the driven sprocket support
(609) and into the input shaft & housing assembly (632). A feed hole in the input shaft
allows input clutch fluid to enter between the
input clutch piston assembly (635-636) and
input shaft & housing assembly (632). Fluid
pressure seats the retainer & ball assembly
(633) and moves the piston to compress the
633 input spring & retainer assembly (637). The
piston continues to move until it contacts the
input clutch apply plate (654), compresses
the input clutch (waved) plate (655) to cushion the apply, and, holds the input clutch
plates (656 & 657) against the backing clutch
plate (658) and snap ring (659).

INPUT SHAFT
& HOUSING ASSEMBLY
(632)

RELEASED

SEAL
INPUT CLUTCH
(OUTER) APPLY PLATE
(635)
(654)

During the release of the input clutch fluid,


the retainer & ball assembly (633), located in
the input clutch housing (632), unseats. Centrifugal force, resulting from the rotation of
the input shaft & housing assembly (632),
forces residual input clutch fluid to the outer
perimeter of the piston housing and through
the unseated retainer & ball assembly (633).
If this fluid did not completely exhaust, there
could be a partial apply, or drag, of the input
clutch plates.
WAVED
PLATE
(655)

INPUT CLUTCH
PLATE
ASSEMBLY
(656)

INPUT CLUTCH
PLATE (FLAT)
ASSEMBLY
(657)

EX

APPLIED

When fully applied, the input clutch provides


the power to the gear sets (672 & 675)
through: the external teeth on the input clutch
(waved) plate (655) and input clutch (steel)
plates (657) splined to the input shaft & housing assembly (632); and, the internal teeth on
the input clutch (fiber) plate assemblies (656)
splined to the sprag outer race (665).

To release the input clutch assembly (637640 & 654-659), input clutch fluid pressure
exhausts through the apply passage in the
input shaft & housing assembly (632) and
driven sprocket support (609). In the absence of fluid pressure, the input spring &
retainer assembly (637) moves the input
clutch piston assembly (635-636) and releases
the input clutch apply plate (654), input clutch
(waved) plate (655), and the input clutch
plates (656 & 657) from the backing clutch
plate (658) and snap ring (659).

SNAP
RING
(659)

RETAINER & BALL


ASSEMBLY
(633)

BACKING
PLATE
(658)

LUBE
PASSAGE

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

"O" RING
SEAL
(638)

INPUT
CLUTCH
APPLY
FLUID

INPUT SPRING
& RETAINER
ASSEMBLY
(637)

If inoperative the input clutch


can cause no forward or no
reverse.
636

637

639

SNAP
RING
(640)
SEAL
(INNER)
(634)

640

654

655

INPUT CLUTCH
PISTON
(636)

3RD CLUTCH
PISTON HOUSING
(639)
656

657

22

Figure 22

658

659

APPLY COMPONENTS
INPUT SPRAG CLUTCH:

The input clutch sprag assembly (661, 665, 719, 721 & 722),
located inside the input shaft & housing assembly ((632), mechanically holds the input sun gear (668) during Overdrive Range
First Gear as well as Manual Third, Manual First and Reverse
Gear Ranges.
INPUT SPRAG CLUTCH HOLDING:

The input clutch assembly (637-640 & 654-659) is applied when


the internal teeth on the input clutch (fiber) plate assemblies
(656) - splined to the input sprag clutch outer race (665) - drive
the outer race in the same direction and speed as the input shaft
& housing assembly (632). The inner race and retainer assembly (661) is splined to the input sun gear (668) which is held
stationary by the weight of the vehicle. Since the outer race of
the sprag is forced to rotate while the inner race is stationary,
OUTER RACE (665) HELD - SPRAG (722)
FORCES INNER RACE (661) TO ROTATE AT
INPUT HOUSING SPEED

the sprag elements which are suspended between the inner and
outer race with energizing springs, wedge between the inner and
outer races. This results in a mechanical lock-up of the sprag
elements which forces the input sun gear to rotate at the same
speed as the input shaft & housing assembly. Power is now
provided to the planetary gear sets (672 & 675) during Overdrive Range First Gear, Manual First and Reverse Gear ranges.
INPUT SPRAG CLUTCH RELEASE:

The input sprag clutch assembly releases whenever the input


clutch releases or when its elements overrun (freewheel). An
overrunning condition occurs in Overdrive Second Gear Range
or Manual Second Gear Range when the inner race and retainer
assembly rotates faster than the input sprag clutch outer race.
When this occurs, the sprag elements pivot (energizing spring
deflects) and disengage the power flow from the outer race to
the inner race.
INPUT SPRAG
INNER RACE
(661)

ENERGIZING
SPRING
COMPRESSED

OUTER
RACE
(665)

INPUT SPRAG
OUTER RACE
(665)

INPUT SPRAG
ASSEMBLY
(722)

INPUT SPRAG CLUTCH


HOLDING/DRIVING

INPUT
SPRAG
(722)

INNER
RACE
(661)

SPRAG (722) RELEASES (OVERRUNS) WHEN


INNER RACE (661) (SPLINED TO INPUT SUN GEAR)
ROTATES FASTER THAN THE OUTER RACE (665)
OUTER
RACE
(665)

ENERGIZING
SPRING
DEFLECTED

INPUT SPRAG CLUTCH


OVERRUNNING
INPUT
SPRAG
(722)

INNER
RACE
(661)

CENTER
BEARING
(721)

END
BEARING
(719)

INNER RACE (661) (SPLINED TO INPUT SUN GEAR)


ROTATES FASTER THAN OUTER RACE (665)

721

722

665

719

661

If inoperative the
input sprag clutch
can cause no
forward and no
reverse.

Figure 23

23

APPLY COMPONENTS
2/1 MANUAL SERVO ASSEMBLY:

2/1 MANUAL
The 2/1 manual servo assembly (104-116), located in the bottom of the case
BAND
ANCHOR PIN assembly (3), applies the 2/1 manual band assembly (680) when Manual
Second and Manual First Gear Ranges are selected.
(102)

2/1 MANUAL BAND


ASSEMBLY
(680)

2/1 MANUAL SERVO APPLY:

REACTION
SUN GEAR DRUM
(678)

115

114

113

An inoperative 2/1
manual servo
assembly can
cause no engine
braking in manual
second (second
gear) and manual
first (first gear).

To apply the 2/1 manual servo assembly (104-116), fluid in the manual 2/1
servo feed passage passes through the case (3) and manual servo apply pipe
(125) to the 2/1 manual servo piston (108). Fluid pressure between the 2/1
manual servo body cover (104) and 2/1 manual servo piston (108) forces the
piston and 2/1 manual apply pin (111) to move towards the 2/1 band assembly
(680). This movement compresses the 2/1 manual servo cushion spring (109)
and 2/1 manual servo return spring (112) allowing the apply pin (111) to
compress the 2/1 band assembly (680). When the band is compressed, the
reaction sun gear & drum assembly (678) is held stationary. 2/1 manual servo
apply feel is primarily controlled by the 2/1 manual cushion spring (109) and
the 2/1 manual return spring (112).
2/1 MANUAL SERVO RELEASE:

To release the 2/1 manual servo assembly (104-116), the gear selector lever
must be positioned in a gear range other than Manual Second or Manual First
Gear Range. This allows manual 2/1 servo feed fluid to exhaust through the
apply passages and release pressure between the 2/1 manual servo piston
(108) and the 2/1 manual servo body cover (104). Spring force from the 2/1
manual servo return spring (112) and 2/1 manual servo cushion spring (109)
moves the 2/1 manual servo piston (108) and apply pin (111) away from the
2/1 band assembly (680) to release the band. When released, the reaction sun
gear & drum assembly (678) can rotate if Park or Neutral Gear has been
selected.
REACTION
SUN GEAR
DRUM
(678)

2/1 BAND ASSEMBLY:

The 2/1 band assembly


(680), located above the 2/1
manual servo assembly
(103-115), is applied during
Manual Second and Manual
First Gear Ranges only. The
band wraps around the reaction sun gear drum assembly (678) and is held in position by the 2/1 band anchor pin (102). When compressed, the 2/1 band assembly (680) holds the reaction
sun gear drum assembly
(678) to provide engine
braking for Manual First &
Second Gear Range Operation only.

112

111

110

109

108

2/1 BAND
ASSEMBLY
(680)

2-1 MANUAL
BAND SERVO
BODY
(114)
CUSHION
SPRING
RETAINER
(110)

107
2-1 MANUAL
BAND SERVO
APPLY PIPE
(125)

106

124

125
104

103

24

105

2-1 MANUAL
BAND SERVO
APPLY PIN
(111)

FORWARD BAND
SERVO
APPLY PIPE
(124)
MANUAL 2-1
SERVO
APPLY
FLUID

RETURN
SPRING
(112)

RETAINING
CLIP (TOP)
(116)

LIP
SEAL
(107)
O-RING
SEAL
(113)

EXHAUST
SCREEN
(115)
(Air Bleed w/Debris Screen)
2-1 MANUAL BAND
SERVO BODY COVER
(104)

Figure 24

RETAINING
CLIP (BOTTOM)
(106)

CUSHION
SPRING
(109)

2-1 MANUAL BAND


SERVO PISTON
(108)

APPLY COMPONENTS
The forward band assembly (688), located behind the forward servo assembly (12-22), is applied or ON during
all forward gear ranges. The band
wraps around the 1/2 support roller
clutch assembly (681-687) and is held
in position by the band anchor pin
(117). When compressed by the forward servo assembly (12-22), it holds
the 1/2 support roller clutch assembly
(681-687) allowing the transaxle to
operate in all forward drive ranges.

1/2 SUPPORT AND DRUM


(687)

FORWARD BAND
ASSEMBLY
(688)

FORWARD BAND ASSEMBLY:

If inoperative, the forward servo


assembly can cause no forward in
overdrive range and manual third.
Forward will be available in
manual second and manual first.

FORWARD SERVO APPLY:


FORWARD BAND
ANCHOR PIN
(117)

To apply the forward servo assembly


(12-22), drive servo apply fluid is fed
through the case (3), into the forward
band apply pin (21) and between the
forward servo cover (13) and forward
servo piston (16). Pressure from the
drive servo apply fluid forces the piston and forward band apply pin (21) to
move towards the forward band assembly (688). The forward servo piston
(16) compresses the forward servo
cushion spring (19) and servo return
spring (22) allowing the forward band
apply pin (21) to compress the forward band assembly (688). When the
band is compressed, the 1/2 support
roller clutch assembly (681-687) is held
stationary. Forward gear engagement
feel is controlled by: the forward servo
cushion spring (19); the servo return
spring (22); and, the forward band apply pin (21).

FORWARD BAND
ASSEMBLY
(688)
1/2 SUPPORT
AND DRUM
(687)

CUSHION
SPRING
RETAINER
(20)
PISTON
LIP SEAL
(18)
CUSHION
SPRING
(19)
FORWARD
BAND SERVO
PISTON
(16)

FORWARD SERVO RELEASE:

To release the forward servo assembly


(12-22), drive servo apply fluid pressure between the forward servo piston
(16) and forward servo cover (13) exhausts through the forward band apply
pin (21) and through the apply passage in the case (3). Spring force from
the servo return spring (22) and forward servo cushion spring (19) move
the forward servo piston (16) and forward band apply pin (21) away from
the forward band assembly (688), releasing the band. When released, the
1/2 support roller clutch assembly
(681-687) will rotate.

INTERNAL
RETAINING
RING
(15)

FORWARD BAND
SERVO PISTON
APPLY PIN
(21)

FORWARD
SERVO
APPLY
FLUID

21

20

2-1 MANUAL BAND


SERVO COVER
(104)

FORWARD BAND
SERVO APPLY PIPE
(124)
22

19

SQUARE CUT
SEAL
(105)
18

Figure 25

16

RETURN
SPRING
(22)
15

SEAL
(14)

14

FORWARD BAND
SERVO COVER
(13)

13

12

25

APPLY COMPONENTS
1/2 SUPPORT ROLLER CLUTCH ASSEMBLY

The 1/2 support roller clutch assembly (683), located between the reaction sun gear drum (678)
and 1/2 support and drum (687), holds the reaction
sun gear drum (678) during Overdrive Range First
and Second Gear Ranges.

1/2 SUPPORT ROLLER


CLUTCH ASSEMBLY
(683,686,687)

1/2 SUPPORT ROLLER CLUTCH HOLDING:

In Park, Neutral and Reverse Gear Ranges, the 1/2


support roller clutch assembly (683) and the reaction sun gear drum (678) rotate freely in the opposite direction of the driven sprocket (506). When
the forward band assembly (688) is applied it stops
the rotation of the 1/2 support and drum assembly.
Since the reaction sun gear drum (678) is attached
to the outer race, the roller assembly (683) is forced
to the narrow end of the ramp and wedges between
the inner race and outer race. When this occurs,

1/2 SUPPORT AND


OUTER RACE (687) HELD STATIONARY
DRUM (687)
(OUTER RACE)
SPRING
HO

N
LD I

the reaction sun gear drum (678) is held to provide


power flow through the reaction carrier (675).
1/2 SUPPORT ROLLER CLUTCH RELEASE:

The 1/2 support roller clutch assembly (683 &


687) releases when it overruns or when the forward band assembly (688) is not Applied. An
overrunning condition occurs when the transaxle
is in Overdrive Third or Fourth Gear Range and
also in Manual Third Gear Range. Power flow
through the reaction carrier assembly (675) causes
the reaction sun gear drum and outer race (678) to
rotate, moving the 1/2 support roller clutch rollers
to the wide end of the ramp. When this occurs,
the 1/2 support roller clutch (683) releases and the
1/2 support outer race overruns the stationary 1/2
support roller clutch inner race (687).

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)

1/2 SUPPORT
AND DRUM
(687)

1/2 SUPPORT
ROLLER CLUTCH
HOLDING

HELD

ROLLER
ASSEMBLY
(683)

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
INNER RACE (687) HOLDING - PREVENTS
THE REACTION SUN GEAR DRUM (678)
FROM ROTATING OPPOSITE TO INPUT
HOUSING ROTATION

OUTER RACE (687) HELD STATIONARY


1/2 SUPPORT AND
DRUM (687)
SPRING
(OUTER RACE)

1/2 SUPPORT
ROLLER CLUTCH
OVERRUNNING

HELD

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)

ROLLER
ASSEMBLY
(683)

OUTER RACE (678) ROTATES AS THE


INNER RACE (687) REMAINS STATIONARY
678

685

683

687

THRUST
BEARING
(685)

BUSHING
(686)
1/2 SUPPORT
ROLLER
ASSEMBLY
(683)

Inoperative 1/2 support roller


clutch assembly can cause
no forward in overdrive
range and manual third.
Forward will be available in
manual second and manual
first.

26

Figure 26

PLANETARY GEAR SETS


PLANETARY GEAR SETS:

Planetary gear sets are commonly used in an automatic transaxle


and they are the main mechanical devices responsible for automatically changing gear ratios. The physical arrangement of its
component parts and their rotation around an axis (center line
to the axles) is the primary reason why a planetary gear set was
given this name. This arrangement not only provides for a
strong and compact transaxle component, but it also evenly
distributes the energy forces flowing through the gear set. Another benefit gained by this arrangement is that gear clash (a
common occurrence with manual transmissions) is eliminated
because the gear teeth are always in mesh.
General Component Arrangement and Function:

All planetary gear sets contain at least three main components:


a sun gear
a carrier assembly with planet pinion gears, and
an internal gear.

One of the main components, the sun gear, is located at the


center of the planetary gear set and has planet pinion gears
revolving around it. These planet pinion gears have gear teeth
that are in constant mesh with the sun gear and an internal ring
gear that encompasses the entire gear set. Torque from the
engine (input torque) is transferred to the gear set and forces at
least one of these components to rotate. Since all three main
components are in constant mesh with each other, the remaining components are often forced to rotate as a reaction to the
input torque. After input torque passes through a gear set, it
changes to a lower or higher torque value known as output
torque. Output torque then becomes the force that is transmitted to the vehicles drive axles.
As stated above, when engine torque is transferred through a
gear set, the output torque from the gear set either increases or
decreases. If output torque is higher than input torque, then the
gear set is operating in reduction (1st and 2nd gear ranges). On
the other hand, if output torque is lower than input torque, then
the gear set is operating in overdrive (4th gear). A third pos-

INPUT
CARRIER
ASSEMBLY
(672)

sible condition also exits and that is when input torque equals
output torque. This condition is called direct drive because
neither reduction nor overdrive occurs through the gear set. To
achieve these various operating conditions, specific components of the gear set must provide the input torque while other
components must be held stationary. Detailed explanations of
these gear set functions are provided on pages 28 and 29.
Torque vs Speed:

Another transaxle operating condition directly affected by input and output torque through a gear set is the relationship of
torque with output speed. As an automatic transaxle shifts
from 1st to 2nd to 3rd to 4th gear, the overall output torque to
the wheels decreases as the speed of the vehicle increases
(when input speed and input torque are held constant). Higher
output torque and lower output speed is used in 1st gear to
provide the necessary power for moving heavy loads. However, once the vehicle is moving and the speed of the vehicle
increases, less torque is required to maintain that speed. This
arrangement provides for a more efficient operation of the
powertrain.
Hydra-matic 4T65-E Gear Sets:

The Hydra-matic 4T65-E transaxle combines two gear sets that


provide five gear ratios (four forward and one reverse) for
transferring torque to the drive axles. The four main components used in these gear sets are:
the input sun gear (668)
the input carrier assembly (672) with an internal
gear for the reaction carrier
the reaction carrier assembly (675) with an internal
gear for the input carrier, and
the reaction sun gear and drum assembly (678).

Another gear set used in the Hydra-matic 4T65-E transaxle is


the differential/final drive carrier assembly (700). Information
regarding its purpose and function is discussed on page 30.
Gearset failure can cause noise and loss of drive.

REACTION
CARRIER
ASSEMBLY
(675)

INPUT
SUN
GEAR
(668)

REACTION
CARRIER
ASSEMBLY
(675)

INPUT
CARRIER
ASSEMBLY
(672)

Figure 27

REACTION
SUN
GEAR
(678)

27

PLANETARY GEAR SETS


REDUCTION:

Increasing the torque is generally known as operating in


reduction because there is always a decrease in the speed of the
output member proportional to the increase in the output torque.
Stated in another way, with a constant input speed, the output
torque increases as the output speed decreases.
Reduction occurs in First Gear and Second Gear Ranges, when
the reaction sun gear drum assembly (678) is held stationary
through the 1/2 support roller clutch assembly (683-687). The
planetary pinions on the reaction carrier assembly (675) are
forced to rotate in a counterclockwise direction and walk
around the stationary reaction sun gear drum assembly (678).
This rotation of the reaction carrier assembly (675) allows the
transaxle to operate in gear reduction.

Direct drive occurs in Overdrive Range Third Gear when the


second clutch assembly (617-627) drives the input carrier
assembly (672) while the third sprag clutch assembly (653,
661, 717,-721) prevents the input sun gear (668) from turning
faster than turbine speed. With these two members of the
planetary gear set rotating in the same direction and at the same
speed the transaxle is operating in direct drive.
OVERDRIVE:

Operating a transaxle in overdrive enables the output speed of


the transaxle to be greater than the input speed. This mode of
operation allows a vehicle to maintain a relatively high road
speed with a reduced engine speed to improve fuel economy.
When the transaxle is operating in overdrive, the output speed
increases while the output torque decreases proportionally.

DIRECT DRIVE:

Direct drive is obtained when any two members of the planetary


gear set rotate in the same direction at the same speed forcing
the third member to also rotate at the same speed. In this mode
of operation the planetary pinion gears do not rotate on their
pins, but act as wedges to drive the entire gear set as one
rotating part. Thus, the output speed of the transaxle is the
same as the input speed from the torque converter turbine.
Output speed will equal engine speed when the torque converter
clutch is applied (see torque converter, page 12).

Overdrive occurs in Overdrive Range Fourth Gear when the


input sun gear (668) is held stationary by the fourth clutch shaft
(504) and power is applied to the input carrier assembly (672).
The input carrier planetary pinions walk around the stationary
input sun gear (668) driving the reaction carrier assembly (675)
faster than the input carrier assembly (672). The transaxle is
now capable of operating in overdrive.
REVERSE:

A planetary gear set reverses its direction of rotation when the


input carrier is held stationary and power is applied to a sun
gear. This causes the planet pinions to act as idler gears thus
driving the output member in the opposite direction.
Reverse direction of rotation occurs in Reverse Gear Range
when the input carrier assembly (672) is held stationary through
the reverse band assembly (615) and reverse reaction drum
(669). The input sun gear (668) provides the power to the input
carrier pinion gears thus driving the reaction carrier assembly
(675) in the opposite direction. The transaxle is now operating
in reverse.

REDUCTION
FIRST GEAR

(672)
DRIVEN

(668)
DRIVING

(675)
DRIVING

DRIVEN
INPUT
CARRIER
ASSEMBLY
(672)

(675)
DRIVEN

DRIVING
REACTION
CARRIER
ASSEMBLY
(675)

DRIVING
INPUT
SUN
GEAR
(668)

(672)
DRIVING

28

INTERNAL
GEARS

(678)
HELD

Figure 28

HELD
REACTION
SUN
GEAR
(678)

PLANETARY GEAR SETS


REDUCTION
SECOND GEAR

DRIVING
INPUT
CARRIER
ASSEMBLY
(672)

(675)
DRIVEN

(672)
DRIVING

(678)
HELD

INTERNAL
GEARS

DIRECT DRIVE
THIRD GEAR

(672)
DRIVING

DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)

DRIVING
INPUT
CARRIER
ASSEMBLY
(672)

(668)
DRIVING

HELD
REACTION
SUN
GEAR
(678)

DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)

DRIVING
INPUT
SUN
GEAR
(668)

(675)
DRIVEN

INTERNAL
GEARS

OVERDRIVE
FOURTH GEAR
(672)
DRIVING

DRIVING
INPUT
CARRIER
ASSEMBLY
(672)

(668)
HELD

DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)

HELD
INPUT
SUN
GEAR
(668)

(675)
DRIVEN

INTERNAL
GEARS

REVERSE

(672)
HELD

HELD
INPUT
CARRIER
ASSEMBLY
(672)

(668)
DRIVING

DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)

DRIVING
INPUT
SUN
GEAR
(668)

(675)
DRIVEN

INTERNAL
GEARS

Figure 29

29

FINAL DRIVE COMPONENTS


510

689

693

694

696

697

700

713

FINAL DRIVE AND DIFFERENTIAL ASSEMBLIES:

All Hydra-matic transaxles (transversely mounted to the body)


are required to transfer the power from the final drive sun gear
shaft (689) to the drive axles of the vehicle. This is accomplished by the final drive and differential components located at
the output end of the gear train. These components perform the
same function as the rear axle assembly found in all rear wheel
drive vehicles.
FINAL DRIVE
INTERNAL GEAR
(693)

OUTPUT SHAFT
(510)

PARKING
GEAR
(696)

DIFFERENTIAL
CARRIER
(700)

SPEED SENSOR
ROTOR
(713)

LUBE
PASSAGES

FINAL DRIVE
SUN GEAR SHAFT
(689)

REAR LUBE
PASSAGE

FINAL DRIVE
PLANETARY PINION
(711)

FINAL DRIVE
SUN GEAR
(697)

FINAL DRIVE ASSEMBLY:

The final drive assembly is a planetary gear set consisting of: a


final drive internal gear (693) splined to the case (3); a final
drive sun gear (697) splined to the final drive sun gear shaft
(689); and, the final drive planetary pinions located in the differential and final drive carrier assembly (700).
The final drive planetary gear set operates in reduction at all
times. Power through the final drive sun gear shaft (689) drives
the final drive sun gear (697) in the same direction as engine
rotation, but forces the final drive planetary pinion gears (711)

30

to rotate in the opposite direction inside the final drive internal


gear (693). Since the final drive internal gear (693) is held
stationary by the case (3), the differential and final drive carrier
assembly (700) rotates in the same direction as engine rotation.
The gear ratio of the final drive and differential assemblies
performs the same functions as the ring and pinion gears in a
conventional rear axle unit. It is a fixed final drive axle ratio
that is required to match the engine power and drive train to the
vehicle requirements for all normal operating conditions.

Figure 30

DIFFERENTIAL COMPONENTS
DIFFERENTIAL CARRIER ASSEMBLY:

The (final drive) differential carrier assembly (700) provides the means for allowing one driving wheel to travel
faster than the other when the vehicle is going around
corners or curves. (The wheel on the outside of the
curve has to turn faster.) The differential carrier assembly (700) consists of: a differential and final drive carrier assembly; four bevelled gears; and, a differential
pinion shaft (701). Two bevelled gears, the differential
side gears (705), are splined to the axle shafts (the left
hand axle shaft is splined to the output shaft (510) which
connects with the side gear). The other two bevelled
gears, the differential pinion gears (704), act as idlers to
transfer the power from the differential carrier (700) to
the differential side gears (705). The differential pinion
gears (704) also balance the power load between the
differential side gears (705) while allowing unequal axle
rotation speeds when the vehicle is in a curve.

701

700

704

A noise condition, usually a hum (under light throttle


or turns), will be associated with a final drive/differential condition.

705
705

704

Final drive/differential failure can cause loss of drive.

TURNING

OUTER WHEEL
110% DIFFERENTIAL
CARRIER SPEED

OUTPUT
SHAFT
(510)

IN

L TURNS
FAS
WHEE
ER
TE
T
R
OU
U
EEL T RNS S
LO
WH
W
ER
E
N

DIFFERENTIAL
CARRIER
(700)

RIGHT AXLE
SHAFT

DIFFERENCE OF WHEEL TRAVEL AS A


VEHICLE MAKES A 180 DEGREE TURN.

When the vehicle is driven in a straight line, the differential pinion gears (704), differential side gears (705) and
differential carrier (700) rotate as a fixed unit. The end
result is both axle shafts rotate in the same direction as
engine rotation for all forward gear ranges.

INNER WHEEL
90% DIFFERENTIAL
CARRIER SPEED

STRAIGHT AHEAD

100% DIFFERENTIAL
CARRIER SPEED

DIFFERENTIAL
CARRIER
(700)

OUTPUT
SHAFT
(510)
RIGHT AXLE
SHAFT

BOTH WHEELS TURNING AT SAME SPEED

ALL PARTS ROTATING AT


DIFFERENTIAL CARRIER SPEED

Figure 31

31

NOTES

32

HYDRAULIC CONTROL COMPONENTS


The previous sections of this book were used
to describe some of the mechanical component
operation of the Hydra-matic 4T65-E. In the
Hydraulic Control Components section a detailed
description of individual components used in the

CASE COVER
ASSEMBLY
(400)

BALL CHECK
VALVES
(372-373)

OIL PUMP
ASSEMBLY
(200)

hydraulic system will be presented. These hydraulic


control components apply and release the clutch
packs and bands to provide automatic shifting of
the transaxle.

CONTROL
VALVE BODY
ASSEMBLY
(300)

1-2 & 2-3


ACCUMULATOR
ASSEMBLY
(124-140)

Figure 32

THERMOSTATIC
ELEMENT
(121)

33

HYDRAULIC CONTROL COMPONENTS


OIL PUMP ASSEMBLY
OIL PUMP
DRIVE
SHAFT
(227)

TORQUE
CONVERTER
ASSEMBLY
(1)

Pump Related Diagnostic Tips


Loss of drive
High or low line pressure
High pitched whine - RPM sensitive
202
222
223

215

214

219
212
209

OIL PUMP
ASSEMBLY
(200)

210

221
208

213
220

201

209
211

The oil pump assembly (200) contains a variable displacement


vane type pump located in the oil pump body (202). When the
engine is cranking, the oil pump drive shaft assembly (227),
which is splined to the converter cover, turns the oil pump rotor
(210) at cranking speed. As the oil pump rotor (210) and pump
vanes (211) begin to rotate, the volume of fluid between the
vanes is at its maximum, creating a vacuum at the pump intake
port. This vacuum allows atmospheric pressure (acting on the
fluid in the sump) to prime the pump quickly and pressurize the
hydraulic system when the engine is running.
Fluid from the transaxle oil pan (24) is drawn through the filter
assembly (100) and into the pump intake circuit. Fluid is then
forced to rotate around the oil pump slide (214) to the pump
outlet where the clearance between the oil pump slide and oil
pump rotor decreases. Transaxle fluid is then forced out of the

pump into the line fluid passage and called line pressure thereby
providing the main supply of fluid to the various components
and hydraulic curcuits in the transaxle. Since the pump assembly is bolted to the control valve assembly (300), it also functions as a device that transfers fluids to other components within
the transaxle.
The events described above occur when the pump is operating
with maximum output. Since most normal driving conditions do
not require maximum output, a calibrated decrease pressure from
the pressure regulator valve (313) is applied to the backside of
the oil pump slide. Decrease pressure moves the slide against
pump priming spring pressure to lower the output of the pump.
When the pump priming springs (222-223) are compressed and
the oil pump slide contacts the oil pump body, minimum pump
output occurs.

202

202

16

16

LINE

LINE

EX

LINE

DECREASE

210

BOTTOM
PAN
(24)

208

EX

222

324

FILTER
ASSEMBLY
(100)

BOTTOM
PAN
(24)

208

MAXIMUM PUMP OUTPUT

34

8b

323
207

223

SUCTION

EX

EX

LINE

SUCTION

FILTER
ASSEMBLY
(100)

17

TORQ SIG

324

323
207

222

223

8b

EX

17

TORQ SIG

PRN
LO-1ST

LINE

211

LINE REV BST

PRN
LO-1ST

211

MINIMUM PUMP OUTPUT

Figure 33

LINE REV BST

CONV FD

PRESS REG VALVE

LINE

DECREASE

210

215

LINE

CONV FD

215

PRESS REG VALVE

LINE

DECREASE
EX

HYDRAULIC CONTROL COMPONENTS


PRESSURE REGULATION
The main component that is used to control line pressure is the
pressure regulator valve (313), located in the valve body (300).
When the pump is operating at maximum output, line pressure
from the pump moves the pressure regulator valve against spring
force. This allows line pressure to quickly fill the converter
feed passage and also enter the decrease passage. Decrease fluid
pressure acts on the pump slide to overcome the spring force of
the pump priming springs (222, 223) and moves the slide. As
the slide moves towards the center of the pump body (202),
clearance on the intake side of the oil pump slide (214) and oil
pump rotor (210) decreases. This movement of the oil pump
slide lowers the pump output capacity to maintain proper line
pressures.

The position of the oil pump slide and pressure regulator valve
constantly change depending on vehicle operation and the amount
of fluid pressure and volume needed to operate the transaxle.
The fluid pressure required to apply clutches and bands also
varies in relation to throttle opening and engine torque. The
pressure control solenoid (322) and the torque signal regulator
valve provide the means to regulate line pressure in response to
PCM command.

Pressure Regulator Related


Diagnostic Tips
A stuck or damaged pressure regulator valve could cause:
High or low line pressure
Slipping clutches or bands or harsh apply

1 2 D D NR

EX

PRN
REVERSE

PRN

D4

LINE

TORQUE SIGNAL
NORMAL PRESSURE

LINE

CONV FD

LINE

EX

EX

TORQUE SIG REG


7

EX

LINE

VBS

EX

LINE
EX

CONV FD

Pressure
Control
Solenoid

EX

EX

TORQUE SIG REG

ACT FEED

LINE

TORQUE SIG

VBS

TORQUE SIG

17
31

16

PRESS REG VALVE

DECREASE

LINE

Pressure
Control
Solenoid

DECREASE

ACT FEED

LINE

LINE REV BST

31

LO-1ST

17

16

PRESS REG VALVE

EX

LINE REV BST

14

LINE

14

LO-1ST

EX

LINE

PRN

PRN
REVERSE

D4

D2
D3

EX

MANUAL
VALVE

MANUAL
VALVE

D2
D3

EX

1 2 D D NR

LO

LO

Low or no cooler/lube flow

TORQUE SIGNAL

BOOSTED PRESSURE

Figure 34

35

HYDRAULIC CONTROL COMPONENTS


1 2 D D NR

PRN

REVERSE

LO
BLOW OFF
VALVE

2ND CLUTCH

LINE

D-4

LO

MANUAL VALVE

EX

PRN

PRN

EX

LO-1ST
3RD CL
3RD CL

Manual Valve Related


Diagnostic Tips

EX

D-2
D-3

The manual valve is fed by line pressure from the


pressure regulator valve and is mechanically linked
to the gear selector lever. When a gear range is
selected, the manual valve directs line pressure into
the various circuits by opening and closing feed
passages. The circuits that are fed by the manual
valve are: Reverse, PRN, D4, D3, D2 and Lo.

4TH CL

FWD SERVO

MANUAL VALVE (404):

3RD CLUTCH

VALVES LOCATED IN CASE COVER

D2
D3
PRN

3RD CL
D3

Stuck, misaligned or damaged valve and linkage


could cause:

REVERSE

4TH CL
4TH CL
3-4 ACCUM

4TH CL

3-4 ACCUMULATOR
(428)

EX

ACT FD LIM VALVE

2ND CLUTCH

ACTUATOR FD

ACTUATOR FD
LINE

3RD CLUTCH

3-4 ACCUM

FWD SERVO

XE

XE

No reverse or slips in reverse


No first gear or slips in first gear
No fourth gear or slips in fourth gear
No Park
No engine compression braking in all manual
ranges
Drives in neutral
No gear selections
Shift indicator indicates wrong gear selection

401
404

402
403

36

Figure 35

HYDRAULIC CONTROL COMPONENTS

LINE

D-4

LO

MANUAL VALVE

EX
D-2
D-3

3RD CL

PRN

EX

LO-1ST
3RD CL

TCC BLOW OFF BALL CHECK VALVE LINEUP


(417, 418 & 420B):

EX

PRN

Damaged/missing valve, spring or spring retainer can cause incorrect line pressure.

1 2 D D NR

PRN

(420A)

REVERSE

LO
BLOW OFF
VALVE

2ND CLUTCH

The lo blow off valve (420A) is a pressure relief


valve that exhausts excess lo-1st fluid pressures
above 448 kPa (65 psi) in the 3rd clutch apply
circuit.

4TH CL

FWD SERVO

LO BLOW OFF VALVE LINEUP (405, 406 & 420A):

3RD CLUTCH

VALVES LOCATED IN CASE COVER

D2
D3

The TCC blow off ball check valve (420B) is held


closed by spring force from the TCC blow off spring
(418). If converter clutch release or apply fluid
pressure exceeds 690 kPa (100 psi), the ball check
valve moves against spring force to exhaust the
excess pressure.

PRN

3RD CL
D3

REVERSE

4TH CL
4TH CL
3-4 ACCUM
4TH CL

Damaged/not seating valve or spring can cause


converter clutch slips, shudders, rough TCC
apply or no TCC apply. Also could cause delayed Park to Reverse/Drive engagement.

3-4 ACCUMULATOR
(428)

EX

ACT FD LIM VALVE

2ND CLUTCH

ACTUATOR FD

ACTUATOR FD
LINE

3RD CLUTCH

3-4 ACCUM

ACTUATOR FEED LIMIT VALVE TRAIN (414-416):

FWD SERVO

The cooler blow off ball check valve (420C) is held


closed by spring force from the cooler blow off
spring (407). If cooler fluid pressure exceeds 690
kPa (100 psi), the ball check valve moves against
spring force to exhaust the excess pressure.

RELEASE

The actuator feed limit valve is a spool type


regulating valve that regulates line fluid pressure
into actuator feed fluid pressure. Actuator feed fluid
then feeds the pressure control solenoid and the
shift solenoids after passing through a filter (screen
assembly 382).

XE

XE

COOLER BLOW OFF BALL CHECK VALVE


LINEUP (407, 417 & 420C):

#1

TORQUE
CONVERTER
BLOW OFF
(420B)

EX

APPLY
RELEASE
COOLER

COOLER
COOLER
BALL
CHECK
VALVE

(420C)

401
405
406
420A

414
415

416

420B

420C

418

417

407
417

Figure 36

37

HYDRAULIC CONTROL COMPONENTS


ACCUMULATORS
In the Hydra-matic 4T65-E, accumulators are used in the 2nd,
3rd and 4th clutch apply circuits to control shift feel. An
accumulator is a spring-loaded device that absorbs a certain
amount of fluid pressure in a circuit to cushion clutch engagement
according to engine torque. The clutch apply fluid pressure acts
against spring force and torque signal fluid biased accumulator
pressure to act like a shock absorber.
During the apply of the 2nd, 3rd and 4th clutch packs apply
fluid overcomes the clutch piston return springs and begins to
compress the clutch plates. When the clearance between the
clutch plates is taken up by piston travel and the clutch begins to
apply, pressure in the circuit builds up rapidly. Without an
accumulator in the circuit, this rapid buildup of fluid pressure
would cause the clutch to grab very quickly and create a harsh
3-4 ACCUMULATOR ASSEMBLY (421-428):

Shift feel for a 3-4 shift and durability of the 4th clutch is
largely dependent upon 4th clutch fluid pressure used to apply
the clutch. To control 4th clutch apply pressure and shift feel, a
3-4 accumulator assembly (421-428) and 3-4 accumulator
pressure is used.
Fluid pressure in the 3-4 accumulator passage occurs when
Line fluid pressure is regulated at the 3-4 accumulator valve
(350) by torque signal fluid pressure and spring force. Regulated
Line fluid pressure is then directed into the 3-4 accumulator

shift. However, accumulator spring force and accumulator fluid


pressure is designed to absorb some of the clutch apply fluid
pressure allowing for a more gradual apply of the clutch.
The force of the accumulator spring and accumulator fluid
pressure together control the rate at which a clutch applies. In
the Hydra-matic 4T65-E, accumulator pressure varies in
proportion to the torque signal pressure acting on the accumulator
valves. Therefore, when torque signal pressure is high,
accumulator pressure will be high. Likewise, when torque signal
pressure is low, accumulator pressure will be low. Since torque
signal pressure is regulated by the pressure control solenoid,
(which is controlled by throttle position through the PCM), the
accumulator valves regulate accumulator fluid pressure in
proportion to throttle position to control shift feel.
circuit, through the hollow 3-4 accumulator pin (426) to the
spring side of the 3-4 accumulator piston (428).
When the 4th clutch applies during a 3-4 shift, 4th clutch pressure
is fed to the 3-4 accumulator piston (428) and compresses the
3-4 accumulator springs (423-424). When this occurs, 3-4
accumulator fluid is forced out of the 3-4 accumulator cannister
(421) back to the 3-4 accumulator valve (341) where it exhausts.
Again, torque signal fluid pressure and spring force at the 3-4
accumulator valve (341) regulates exhausting 3-4 accumulator
fluid to control the 4th clutch apply.

Accumulator Related Diagnostic Tips


A leak at the accumulator piston seal or porosity in the
case, case cover or accumulator housing could cause no
fourth gear/slips in fourth gear

401

A stuck accumulator piston would cause harsh shifts

424
423
422
421
428
427
426

LINE

EX

4TH CLUTCH

10

4TH CLUTCH

4TH CLUTCH APPLIED


Figure 37

3-4 ACCUM
4TH CLUTCH

4TH CLUTCH RELEASED

38

3-4 ACCUMULATOR
(428)

3-4 ACCUM

TORQUE SIG

4TH CLUTCH

3-4 ACCUM
EX

EX
EX

10

3-4 ACCUM

3-4 ACCUMULATOR
(428)

TORQUE SIG

LINE

HYDRAULIC CONTROL COMPONENTS


ACCUMULATORS
torque signal fluid pressure and spring force to regulate 1-2
accumulator fluid pressure. 1-2 accumulator pressure is also
routed to the spring side of the 1-2 accumulator piston (136).

1-2 ACCUMULATOR ASSEMBLY (135A-137A, 139 & 142):

Shift feel for a 1-2 shift and durability of the 2nd clutch is
largely dependent upon 2nd clutch fluid pressure used to apply
the clutch. To control 2nd clutch apply pressure and shift feel, a
1-2 accumulator assembly and 1-2 accumulator fluid pressure is
used in addition to the 2nd clutch wave plate (623).

When the 2nd clutch applies during a 1-2 shift, 2nd clutch
pressure is fed to the 1-2 accumulator piston (136A) and
compresses the 1-2 accumulator spring (139). When this occurs,
1-2 accumulator fluid is forced out of the accumulator housing
(140) back to the 1-2 accumulator valve (350) where it exhausts.
Torque signal fluid pressure and spring force at the 1-2
accumulator valve regulate exhausting 1-2 accumulator fluid to
control 2nd clutch apply.

EX

1-2 ACCUM VALVE

TORQUE SIG

140

EX

LINE

EX

Fluid pressure in the 1-2 accumulator passage occurs when Line


fluid pressure is regulated at the (primary) 1-2 accumulator
valve (350) by torque signal fluid pressure and spring force.
Regulated Line fluid pressure is then directed into the 1-2
accumulator fluid passage where it is routed through orifice #2
to the other end of the accumulator valve where it will oppose

1-2 ACCUMULATOR

132

1-2
ACCUMULATOR
(136)

2ND CLUTCH APPLIED

When the 3rd clutch applies during a 2-3 shift, 3rd clutch pressure
is fed to the 2-3 accumulator piston (136B) and compresses the
2-3 accumulator spring (143). When this occurs, 2-3 accumulator
fluid is forced out of the accumulator housing (140) back to the
2-3 accumulator valve (344) where it exhausts. Torque signal
fluid pressure and spring force at the 2-3 accumulator valve
(344) regulate exhausting 2-3 accumulator fluid to control 3rd
clutch apply.

EX

EX

EX

2-3 ACCUM

134

11

EX

LINE

A stuck accumulator piston would cause harsh


shifts

135B

2-3 ACCUMULATOR (136)

3RD CLUTCH RELEASED

2-3 ACCUM

138

TORQUE SIGNAL

137B

136B

A leak at the accumulator piston seal or porosity in the case, case cover
or accumulator housing
could cause no 3rd gear/
slips in 3rd gear

11

143

3RD CLU

2-3 ACCUM

140

3RD CLU

LINE

Fluid pressure in the 2-3 accumulator passage occurs when Line


fluid pressure is regulated at the 2-3 accumulator valve (344) by
torque signal fluid pressure. Regulated Line fluid pressure is

then directed into the 2-3 accumulator fluid passage to the spring
side of the 2-3 accumulator piston (136B).

The 2-3 accumulator assembly functions basically the same as


the 1-2 accumulator assembly. To control 3rd clutch apply
pressure and shift feel, a 2-3 accumulator assembly and 2-3
accumulator pressure is used in addition to the 3rd clutch waved
plate (645).

2-3 ACCUM

2-3 ACCUMULATOR ASSEMBLY (135B-138 & 143):

131

2ND CL

TORQUE SIGNAL

132

2ND CL

EX

EX

134

1-2 ACCUM VALVE

TORQUE SIG

EX

135A

LINE

A stuck accumulator piston


would cause harsh shifts

EX

142

2
EX
A leak at the accumulator
1-2 ACCUMULATOR
piston seal or porosity in
the case, case cover or ac1-2
136A
ACCUMULATOR
cumulator housing could 2ND CLUTCH RELEASED
137A
(136)
cause no 2nd gear/slips in
2nd gear

139

131

3RD CLUTCH APPLIED


Figure 38

2-3 ACCUMULATOR (136)

39

HYDRAULIC CONTROL COMPONENTS


VALVES LOCATED IN THE VALVE BODY
PRESSURE REGULATOR VALVE TRAIN
(302-313)

TORQUE SIGNAL REGULATOR VALVE


TRAIN (320-322)

Pressure Regulator Valve (313):

Pressure Control Solenoid Valve Assembly (322):

The pressure regulator valve (313) directs


line pressure to: the manual valve; the converter feed circuit to control hydraulic apply and release of the converter clutch; the
decrease passage to regulate pump output.
If stuck, missing or binding pressure
regulator valve or spring could cause
incorrect line pressure

A leaking/damaged o-ring or bad


electrical connection can cause high
or low line pressure.

Torque Signal Regulator Valve (321):

Acted on by PRN fluid from the manual


valve (404) and lo-1st fluid, it moves against
pressure regulator valve spring (311 & 312)
pressure. This increases line pressure in
Park, Reverse and Neutral in response to a
high percentage of throttle travel. In Manual
First gear range, lo-1st fluid moves the valve
to boost line pressures.

Regulates torque signal fluid, fed by line


fluid pressure. The pressure control solenoid,
a variable bleed solenoid, acts on one end
of the valve (relative to throttle position)
against torque signal fluid and spring
pressure on the other end.

Line Boost Valve (304):

TCC CONTROL (PWM) SOLENOID VALVE


(334):

1-2 SHIFT VALVE TRAIN (314-318)


1-2, 3-4 Shift Solenoid Valve Assembly
(315A):

The 1-2 Shift Solenoid Valve assembly


(315) is an ON/OFF type solenoid that receives its voltage supply through the ignition switch. The PCM controls the solenoid by providing a ground to energize it
in: Park, Reverse, Neutral, Overdrive Range
First and Fourth Gear, and also Manual First
Gear. When energized (ON), its exhaust port
closes, moves the 1-2 shift valve and allows filtered line pressure to enter the 1-2,
3-4 signal fluid passage. When the PCM
removes the ground, the solenoid is OFF
allowing line pressure to exhaust through
the solenoid.
A faulty (stuck on) 1-2, 3-4 Shift
Solenoid Valve assembly can cause
1st and 4th gear only.
A faulty (stuck off) 1-2, 3-4 Shift
Solenoid Valve assembly can cause
2nd and 3rd gear only.
1-2 Shift Valve (318):

The 1-2 shift valve responds to 1-2, 3-4


signal fluid pressure, force from the 1-2
shift valve spring (317) and 2-3 off signal
fluid pressure. Depending on the position
of the valve, it will route D-4 fluid into
the 2nd fluid passage or lo fluid into the lo1st fluid passage.
A stuck or binding 1-2 shift valve can
cause 1st or 2nd gear only, or slipping/
no 1st or 2nd gear.
LINE PRESSURE RELIEF VALVE (324):

Prevents line pressure from exceeding


1,690-2,480 kPa (245-360 psi). Excess line
pressure unseats the ball check valve allowing it to exhaust.

40

An electronically controlled pressure regulator that regulates the torque signal regulator valve against torque signal fluid and
spring force.

Reverse Boost Valve (310):

Acted on by torque siganl fluid pressure, it


moves against the reverse boost valve (310)
and pressure regulator spring force (311,
312) to increase line pressure. Its function
is in response to changes in throttle position (through pressure control solenoid valve
response to PCM signals).

spring (326). In this manner, line pressure


is regulated before it is routed to the converter TCC valve (335).

A stuck torque signal regulator valve


can cause high or low line pressure.

An electronically controlled pressure


regulator that regulates 2nd clutch fluid
pressure into the TCC signal fluid circuit
to shuttle the TCC control valve to the
apply position. Regulated TCC signal fluid
pressure also shuttles the TCC regulator
apply valve to allow line pressure into the
TCC regulated apply circuit for a controlled
apply and release of the torque converter
clutch.
Stuck on, exhaust plugged, would
cause no TCC release.
Stuck off, leaking o-ring, no voltage,
would cause no TCC/slip or soft apply.
TCC Control Valve (335):

When the TCC PWM solenoid is OFF, the


TCC control valve (335) is held in the released position by the TCC spring (336).
In this position, converter feed pressure
enters the torque converter clutch release
circuit and apply fluid flows around the
valve into the cooler circuit. When the TCC
PWM solenoid (334) is ON, TCC signal
fluid moves the valve against spring force.
When shifted, it directs regulated line fluid
(TCC regulated apply) into the apply passage; converter feed fluid into the cooler
passage, and, allows converter release fluid
to exhaust.

If stuck, missing or binding the TCC


regulator apply valve or spring could
cause:
TCC stuck on in all gears
TCC stuck on in 2nd, 3rd and 4th
gears
harsh TCC apply or release
no TCC apply

TCC REGULATOR APPLY VALVE TRAIN


(326-328):

The TCC regulator apply valve (327) is biased by TCC signal and TCC regulated apply fluid pressures in order to regulate line
pressure passing through the valve. TCC
regulated apply fluid pressure acting on the
end of the valve combines with the spring
force from the TCC regulator apply valve

If stuck, missing or binding the TCC


regulator apply valve or spring could
cause:
TCC stuck on in all gears
TCC stuck on in 2nd, 3rd and 4th
gears
harsh TCC apply or release
slip, shudder, rough apply or no apply

FORWARD SERVO BOOST VALVE


(367B):

Held by spring force, it opens during hard


acceleration to allow D-4 fluid to enter the
drive servo apply passage, by-passing the
feed orifice. This provides for a quick fill
of the forward servo apply passage and
quick apply of the forward band assembly
to prevent slippage during abusive shifts
from Park or Neutral to Drive.
REVERSE SERVO BOOST VALVE (367A):

Held by spring force, it opens during hard


acceleration to allow reverse fluid to enter
the reverse servo passage, by-passing the
feed orifice. This provides for a quick fill
of the reverse servo passage and quick apply of the reverse band to prevent band slippage during abusive shifts from Park or Neutral to Reverse.
2-3 SHIFT SOLENOID VALVE (315B):

The 2-3 Shift Solenoid Valve is an ON/


OFF type solenoid that receives its voltage
supply through the ignition switch. The
PCM controls the solenoid by providing a
ground to energize it in: Park, Reverse.
Neutral, Overdrive Range First and Second
Gear; and also Manual Second and Manual
First Gear Ranges. When energized (ON),
its exhaust port closes, allowing filtered line
pressure into the 2-3 signal fluid passage.
When the PCM removes the ground, the
solenoid is OFF allowing line pressure to
exhaust through the solenoid.
A faulty (stuck on) 2-3 Shift Solenoid
Valve assembly can cause 1st and 2nd
gear only.
A faulty (stuck off) 2-3 Shift Solenoid
Valve assembly can cause 3rd and 4th
gear only.
3-4 / 4-3 SHIFT VALVE TRAIN (359-362)
3-4 Shift Valve (362):

The 3-4 shift valve is controlled by 1-2, 3-4


signal fluid pressure on one end of the valve
and the 4-3 manual downshift valve (360)
at the other. When downshifted, input clutch
feed pressure can apply or release the input
clutch depending on the gear range. When
upshifted by 2-3 signal fluid pressure, 3rd
fluid is allowed to enter the 4th clutch circuit to apply the 4th clutch.
A stuck or binding 34 Shift Valve
can cause slipping or no 4th gear.
4-3 Manual Downshift Valve (360):

The 4-3 manual downshift valve is controlled by 2-3 signal fluid pressure acting
on one side of the valve and spring force
from the 4-3 manual downshift valve spring

HYDRAULIC CONTROL COMPONENTS


VALVES LOCATED IN THE VALVE BODY
shift valve (357) directs: line pressure into
the input clutch feed passage, D4 pressure
into the auxiliary unput clutch feed passage, D3 into the input clutch feed passage,
D2 into the into the manual 2-1 servo passage, and 3rd fluid to exhaust at the valve.

2-3 / 3-2 SHIFT VALVE TRAIN (353-357)


3-2 Manual Downshift Valve (356):

1-2 Accumulator Valve (350):

EX

EX

2-3 SIG
2-3 SIG

REV BST

PRESS REG VALVE


FWD BST

LINE REV BST

The 2-3 accumulator valve regulates 2-3


accumulator pressure in proportion to torque
signal fluid pressure and spring force from
the 2-3 accumulator spring (346). It
regulates the amount of line pressure
entering into the 2-3 accumulator circuit.

REV SERVO
REVERSE

D-4
EX

D SRV AP

LINE

LOW /1ST GEAR


LINE

LINE

LINE

CONVERTER FEED

CONVERTER FEED

LO-1ST
PRN

2-3 Accumulator Valve (344):

The 1-2 accumulator valve is biased by


torque signal fluid pressure and spring force
acting on one end of the valve and 1-2
accumulator accumulator fluid pressure at
the other end. It regulates the amount of
line fluid passing through the valve and
entering the 1-2 accumulator circuit.

The 2-3 shift valve (357) is controlled by line


pressure acting on one end of the valve and
the 3-2 downshift valve (356) at the other
end. Depending on the position of the manual
valve, 1-2, 3-4 solenoid (315A) and the 2-3
solenoid (315B) state (ON or OFF), the 2-3

TORQUE SIG

The 3-4 accumulator valve is biased by


torque signal fluid pressure and spring force
from the 3-4 accumulator spring (351)on
one end of the valve and 3-4 accumulator
fluid on the other end. It regulates the
amount of line pressure passing through the
valve and entering the 3-4 accumulator
circuit.

1-2 ACCUMULATOR VALVE TRAIN


(350-351)

2-3 Shift Valve (357):

2-3 Shift
Solenoid
N.O.

REVERSE
LO

3RD

EX

1-2 SHIFT VALVE


EX

AUX INPUT CL FD
D3
2-3 SIGNAL
D2

D-4
LINE

1-2, 3-4
Shift
Solenoid
N.O.

1-2,3-4 SIG
2ND
3RD
ACT FEED

3-4 Accumulator Valve (341):

A stuck or binding 2-3 Shift Valve


can cause slipping or no 3rd gear.

The 3-2 manual downshift valve is controlled


by 2-3 signal fluid pressures and spring force
from the 3-2 downshift valve spring (355).
When the 2-3 solenoid is ON, 2-3 signal fluid
pressure moves the valve against the 2-3 shift
valve (357) to prevent a 2-3 upshift.

REVERSE
LINE
1-2, 3-4 SIGNAL
DECREASE
LO
LO-1ST

3-4 ACCUMULATOR AND 2-3 ACCUMULATOR VALVE TRAIN (340-346)

INPUT CL

(361) on the other side. When the 2-3 solenoid is ON, 2-3 signal fluid pressure moves
the valve against spring force to hold the 3-4
shift valve (362) in the downshift position.

3-4 SHIFT VALVE

4-3 MDS

4TH CLU
D2
LINE
LINE

EX

TORQUE SIG
CONVERTER FEED
3RD

3-2 MAN DS
EX

2-3 SHIFT VALVE

EX

TORQUE SIG REG


EX

D2
AUX INPUT CLU FD

3RD

EX

VBS

Pressure
Control
Solenoid
N.O.

3RD
D3
EX
EX

2ND
TCC APPLY
TCC
Control
EX
(PWM)
Solenoid
N.O.

1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
LINE

2-3 OFF SIG

EX

TCC CONTROL VALVE

3-4 ACCUM

Figure 39

2-3 ACC
2-3 ACC
LINE
EX

LINE

3-4 ACCUM
TORQUE SIG

3-4 ACCUM

EX
TORQUE SIG

3RD

TORQUE SIG
3RD
INPUT CL FD
LINE
INPUT CL FD
TORQUE SIG
D3

TCC REG APPLY


TCC REG APP
EX
LOW/1ST GEAR
LOW/1ST GEAR
LINE

LINE

EX

2-3 ACCUM

EX

D4

TCC REG APPLY

TCC SIG (PWM)

TCC SIG
COOLER

TCC REL

2-3 SIG
MAN 2-1 SERVO
D4
D3
LINE
ORIFICED EXH

1-2 ACCUM VALVE


EX

EX

EX

LINE

LINE

TORQUE SIG
3RD
INPUT CL FD

LOW/1ST GEAR

CONVERTER FEED
D2

TCC REL
D4

4TH CLU

2-3 OFF SIG

CONTROL
VALVE BODY
(300)

41

HYDRAULIC CONTROL COMPONENTS


BALL CHECK VALVES LOCATION AND FUNCTION
#1 CONVERTER CLUTCH RELEASE/APPLY:

#7 LO / LO-1ST:

Located in the case cover (400), it directs either release or apply


fluid pressures to the TCC blow off ball check valve in the case
cover.

Located in the valve body (300), it blocks the lo-1st passage


when Drive Range Manual First gear is selected and sends lo
fluid pressure to the 1-2 shift valve where it passes through the
valve and is forced through orifice 27 into the lo-1st fluid circuit
.

#2 2ND CLUTCH:

Located in the case cover (400), it directs 2nd (apply) fluid


through orifice 25 on the spacer plate into the 2nd clutch passage.
When the 2nd clutch releases, it seats in the case cover (400)
forcing 2nd clutch fluid through orifice 26 and into the 2nd fluid
passage.

#8 D2 / MANUAL 2-1 SERVO FEED:

Located in the valve body (300), it is fed by D-2 fluid from the
manual valve and seated against orificed manual 2-1 servo feed
fluid at the spacer plate. D-2 fluid is then directed to the 2-3
shift valve (357) where it enters the 2-1 manual servo feed
passage and is forced through orifice 13. When the 2-1 manual
band servo releases the ball check valve unseats and fluid
exhausts without going through orifice 13.

#3 INPUT CLUTCH / PRN:

Located in the case cover (400), it blocks the PRN passage to


direct input clutch fluid to the input clutch during the appropriate
gear range. In Park, Reverse or Neutral gear ranges, PRN fluid
unseats the ball check valve and also feeds the input clutch.

#4 3RD CLUTCH / LO-1ST:

Located in the case cover (400), during Overdrive Range Third


Gear, it seats against the lo-1st passage allowing 3rd clutch fluid
into the 3rd clutch/lo-1st passage to apply the 3rd clutch. During
a 3-2 shift, it allows 3rd clutch/lo-1st fluid to exhaust into the
3rd clutch fluid passage. In Drive Range - Manual First, it seats
against 3rd clutch fluid allowing lo-1st fluid to enter the 3rd
clutch/lo-1st fluid passage to apply the 3rd clutch.

#9 3RD / 3RD CLUTCH:

Located in the valve body, it forces 3rd fluid through feed


orifice 24 into the 3rd clutch passage during apply of the 3rd
clutch. When the 3rd clutch releases, 3rd clutch fluid seats the
ball check valve against the 3rd passage, forcing fluid through
orifice 28 and into the 3rd fluid passage to the 2-3 shift valve
(357) where it exhausts.

#10 LINE / 4TH CLUTCH:

Located in the valve body, it is seated against the lo/1st gear


passage during all forward ranges except first and directs line
fluid through orifice 33. In drive range first gear or manual first
lo/1st gear fluid pressure unseats the ball check valve and
bypasses orifice 33 to send fluid to the input clutch apply passage.

#5 REVERSE / REVERSE SERVO FEED:

Located in the valve body (300), it blocks the reverse servo feed
passage forcing reverse fluid through an orifice before entering
the reverse servo feed passage. When the manual valve is
moved out of Reverse gear range, the ball check valve unseats
allowing reverse servo fluid to exhaust through the reverse fluid
passage.

#6 D-4 / SERVO APPLY:

Located in the valve body (300), it blocks the forward servo


apply passage and forces D-4 fluid pressure to the forward servo
feed orifice on the spacer plate (370). When the manual valve is
moved from Drive Range to Park or Neutral or Reverse, the ball
check valve unseats to allow for a quick exhaust of the servo
apply fluid and release of the forward band assembly.

42

Ball Check Valves Related Diagnostic Tips

Understanding the design principle of each


ball check valve will help in the diagnosis of
hydraulic related problems. For example:
a harsh shift complaint could be a stuck or missing
ball check valve
no reverse or slips in reverse could be the #1 ball check
valve stuck or missing.
no engine compression braking in manual first could
also be a missing or stuck #1 ball check valve.

HYDRAULIC CONTROL COMPONENTS


BALL CHECK VALVES LOCATION AND FUNCTION

TCC APPLY

14a

#3

13c

#1

TCC RELEASE

2ND

EX

#4

27c

27b

2ND CL

#2

CASE COVER (400)

PRN

INPUT CL

2ND

#1

25d

25e

27a

25c

25f

26

25

#2

25b

#5

#6

7a

#3
#7

INPUT CL

#4

31f

LO-1ST

39f

LO-1ST

39g

REVERSE

CONTROL VALVE BODY (300)


LO

LO/1ST GEAR

29b

29a

LO-1ST

LO
20a 19e

3RD

37a
13

Figure 40

20b

33

38b

MAN 2-1 SERVO FD

D-2

#10

LINE

SERVO APPLY
D-4

37b

29d

36b
36c

LINE

19d

18g

D SRV AP

18f

19b

19c
18k

#8

D-4

24

#9

29

38c

31b

31a

29d

46c

39d

REV

38b

40b

28

27

#7

#6

3RD CL

#9
20

48c

#5

40c

40a

48b

48a

#10

REV SERVO

REV SERVO

#8

3RD CL/LO-1ST

33a

30e

3RD CL

43

HYDRAULIC CONTROL COMPONENTS


THERMOSTATIC ELEMENT

THERMOSTATIC ELEMENT:

The thermostatic element (121) is located on the case and is designed to


control the fluid level in the case side cover pan (53). This thermostatic
element contains a temperature sensitive strip of metal that reacts to fluid
temperature changes and open or close a fluid passage. At low temperatures,
the thermostatic element exerts little pressure on the thermostatic element
plate (122) allowing fluid to drain into the sump. As the temperature of the
fluid increases, the thermostatic element begins to apply pressure to the
thermostatic element plate, thereby trapping fluid in the case side cover pan.
This level of transaxle fluid is required in order to maintain the operation of
the hydraulic system in the transaxle.
It should be noted that when checking the fluid level in a Hydramatic 4T65-E transaxle, it will be higher on the fluid level indicator when
the transaxle is cold. Conversely, the fluid level will drop when checked at
operating temperatures. This event is a result of the case thermostatic element
functioning as explained.

THERMOSTATIC
ELEMENT PLATE
(122)

THERMOSTATIC
ELEMENT (121)
LOCATED ON
CASE BOTTOM

A damaged or loose thermostatic


element could cause fluid foaming
or incorrect fluid level.

FLUID COLD

44

Figure 41

FLUID HOT

ELECTRICAL COMPONENTS
OFF. While the transaxle is operating in the fail-safe mode
example given, the following operating changes occur:

The Hydra-matic 4T65-E transaxle incorporates electronic


controls that utilize a Powertrain Control Module (PCM). The
PCM gathers vehicle operating information from a variety of
sensors and control components located throughout the
powertrain (engine and transaxle). The PCM then processes
this information for proper control of the following:

transaxle shift points - through the use of shift solenoids


transaxle shift feel - by adjusting line pressure through the
use of a pressure control solenoid
Torque converter clutch (TCC) apply and release feel through the use of a TCC control solenoid

When both shift solenoids are OFF, the transaxle will operate
in third gear regardless of the forward gear selected (i.e.
Overdrive, 3, 2, or 1). However, the transaxle will operate in
Reverse, if selected, as well as Park and Neutral. (The failsafe mode described above is only one of the operating modes
associated with this transaxle. Refer to the appropriate Service
Repair Manual when diagnosing these conditions.)

Electronic control of these transaxle operating characteristics


provides for consistent and precise shift points based on the
operating conditions of both the engine and transaxle.

FAIL-SAFE MODE
Fail-safe mode is an operating condition where the transaxle
will partially function if a portion of the electronic control
system becomes disabled. For example, if the wiring harness
becomes disconnected, the PCM commands the fail-safe mode
causing some transaxle electrical components to default to

11

NOTE: This section of the book contains general


information about electrical components that provide input
information to the PCM. Since this input information may
vary from carline to carline, it is important that the appropriate
General Motors Service Manual is used during repair or
diagnosis of this transaxle.
8

12

the pressure control solenoid is OFF, allowing line pressure


to increase to its maximum pressure in order to prevent
clutch or band slippage
the TCC control solenoid is OFF, preventing TCC apply
the shift solenoids are OFF, allowing the vehicle to be
driven in third gear.

DLC

10

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

TFP VALVE POSITION SWITCH


INPUT (SHAFT) SPEED SENSOR
VEHICLE SPEED SENSOR ASSEMBLY (VSS)
TRANMISSION FLUID TEMPERATURE (TFT) SENSOR
TRANSAXLE RANGE SWITCH
THROTTLE POSITION SENSOR (TPS)
ENGINE COOLANT TEMPERATURE SENSOR (ECT)
ENGINE SPEED (IGNITION MODULE)
TCC BRAKE SWITCH
AIR CONDITIONING (A/C) SWITCH
CRUISE CONTROL INFORMATION
MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP)

INPUTS
INFORMATION SENSORS

PCM

OUTPUTS
ELECTRONIC CONTROLLERS


POWERTRAIN CONTROL MODULE


(PCM)
DIAGNOSTIC LINK CONNECTOR
(DLC)

ELECTRONICALLY CONTROLLED
TRANSAXLE COMPONENTS
A. PRESSURE CONTROL SOLENOID VALVE
B. 1-2 SHIFT SOLENOID VALVE
C. 2-3 SHIFT SOLENOID VALVE
D. TCC CONTROL (PWM) SOLENOID VALVE

Figure 42

45

ELECTRICAL COMPONENTS
REVERSE

Automatic Transmission Fluid Pressure Manual Valve


Position Switch (TFP Val. Position Sw.) (395)

LO

The TFP Val. Position Sw. is attached to the valve body and
contains six fluid pressure switches. Three of the fluid pressure
switches (D4, , LO, and REV) are normally open, while the
other three (D3, D2 and TCC Release) are normally closed.
These six switches are used to indicate the position of the manual
valve. The PCM uses this information to control line pressure,
TCC apply and release and shift solenoid operation.

D2

D4
E
D
C
B

The RELEASE pressure switch is a normally closed pressure


switch. This switch is used as a diagnostic tool to confirm that
the TCC is actually OFF when it has been commanded OFF by
the PCM.

D3

TCC

A Transaxle Fluid Pressure Switch Assembly malfunction will


set a DTC P1810 and the PCM will command the following
default actions:
DTC P1810 will be stored in PCM history.
Freeze shift adapts.
Assume D4 shift pattern.
Maximum line pressure.
Body

Fluid

Body

O-Ring

Contact

Diaphragm

Fluid

O-Ring

Contact

Diaphragm

Ground

Contact

Contact
Element

NORMALLY OPEN

Ground

Contact

Contact
Element

NORMALLY CLOSED

SWITCH LOGIC ENGINE OFF


E

D
REV

LO

(N.O.)

(N.O.)

D3

D2

(N.C.)

(N.C.)

(N.O.)

When the engine is started and fluid is routed to a switch, fluid


pressure moves a diaphragm and contact element until the contact
touches both the positive (+) and ground ( ) contacts. The switch
is now in a closed position and it allows current to flow from the
positive contact through the switch to ground. The completed
circuit changes the switch state thereby electronically signalling
the PCM the position of the manual valve.

The normally closed switch allows current to flow from the positive contact through the switch to ground when no fluid is present.
Fluid pressure moves the diaphragm to disconnect the positive
and ground contacts, opening the switch and stopping current
flow.

CIRCUIT+

Example: (Reverse Range)

REV

D4

D3

D2

LO

Park/Neutral

Reverse

Overdrive

Manual Third

Manual Second

Manual First

The hydraulic and electrical schematics below illustrate the system operation when the manual valve is positioned in the Reverse
position. As shown, the REV switch has fluid pressure holding it
in the closed position allowing current to flow through Pin E
(transaxle pass-thru connector pin) to ground. When the circuit is
closed, the digital logic signal in the PCM is 1 indicating that
the circuit is grounded. The normally closed RELEASE switch
has fluid pressure holding it open, the digital logic signal in the
PCM is 0. Thus when Pins B, C and D are open and Pin
A is grounded, the PCM interprets the manual valve position as
being in Reverse and that the TCC is released.

EX

PRN
REV

PRN

LO

REV

D2

D3

D4

(N.O.)

(N.O.)

(N.C.)

(N.C.)

(N.O.)

TCC
REL

;;
;;
D3

(N.C.)

Figure 43

TFP
SWITCH

D2
D3

LINE

EX

MANUAL VALVE

E
AS
LE
RE

46

1 2 D D NR

LO

D2

SWITCH LOGIC REVERSE


(Engine Running)
D

LO
D4

+: 1 = Grounded (Resistance <50 ohms, 0 volts)


0 = Open (Resistance >50k ohms, 12 volts)

REV

*: 1 = Pressurized
0 = Exhausted

D4

RANGE
INDICATOR

FLUID*

Normally Open Pressure Switch Operation: (D4, LO, and


REV)

Normally Closed Pressure Switch Operation: (D3, D2 and


TCC RELEASE)

TCC
REL

D4

(N.C.)

Each fluid pressure switch produces either an open or a ground


to the PCM depending on the presence of fluid pressure at the
switches. The sequence of open and closed switches produces a
combination of voltage readings that are monitored by the PCM
(see table and switch logic diagram). The PCM measures TFP
Val. Position Sw. signal voltage from each pin to ground and
compares the voltage to a TFP Val. Position Sw. combination
table stored in the PCM memory. If the PCM does not recognize the switch sequence a diagnostic code will be set as a
result. A diagnostic code may also be set if the TFP Val. Position Sw. switch sequence indicates a gear range selection that
conflicts with other sensory inputs to the PCM.

ELECTRICAL COMPONENTS
CONNECTOR

SHIFT SOLENOID VALVES

PLUNGER

SPRING METERING O-RING


BALL

Description:

The Hydra-matic 4T65-E transaxle uses two identical, normally


open electronic exhaust valves (referred to as 1-2, 3-4 SS Valve
and 2-3 SS Valve) for controlling upshifts and downshifts in all
forward ranges. These shift solenoid valves work together in a
combination of ON and OFF sequences to control fluid that is
routed to the 1-2, 3-4 shift valve, 2-3 shift valve and 3-4 shift
valve. The PCM monitors numerous inputs and determines the
appropriate gear ratio for the vehicle by commanding the solenoids
either ON or OFF. Fluid pressure is then routed to the shift valves
(or exhausted through the solenoids) in order to change the position of a valve and hydraulically enable a gear change. The following table shows the solenoid state combination that is required
to obtain each gear:

GEAR RANGE

1-2, 3-4 SS VALVE

2-3 SS VALVE

ON

ON

Park/Reverse/Neutral
First

ON

ON

Second

OFF

ON

Third

OFF

OFF

Fourth

ON

OFF

COIL
ASSEMBLY

FRAME

EXHAUST

SIGNAL
FLUID

FILTER

The shift solenoid valves are OFF when the PCM opens the
path to ground for the solenoids electrical circuit. When OFF,
the solenoid valve plunger is forced away from the metering
ball by a spring. This action allows the 1-2, 3-4 or 2-3 signal
fluid to push past the metering ball to exhaust from a port on
the side of the solenoid.

against spring force in the downshifted position. At the same


time, 1-2, 3-4 signal fluid is routed to the 3-4 shift valve (362)
where it holds the valve against spring force in the upshifted
position. During Fourth gear operation, 2-3 signal fluid pressure
combines with spring force and holds the 1-2 shift valve in the
upshifted position.
When the 1-2, 3-4 Shift Solenoid valve is de-energized during Second and Third gear operation, 1-2, 3-4 signal fluid exhausts through
the solenoid. Spring force acting on the 1-2 shift valve keeps the
valve in the upshifted position, and spring force at the 3-4 shift valve
keeps the valve in the downshifted position.

Shift Solenoids Energized (ON):

2-3 Shift Solenoid Valve (315B):

To energize the shift solenoid valves, the PCM provides a path


to ground and completes the solenoids electrical circuit.
Electrical current passing through the coil assembly in the
solenoid creates a magnetic field that magnetizes the solenoid
core. The magnetized core repels the plunger which seats the
metering ball against the fluid inlet port. Solenoid signal fluid
is then blocked by the metering ball thereby creating a fluid
pressure in the 1-2, 3-4 or 2-3 signal fluid circuits.

The 2-3 shift solenoid valve is located in a bore in the valve body
and controls the position of the 2-3, 3-4 and 4-3 shift valves. 2-3
signal fluid that feeds to the solenoid is created by filtered line
fluid as it passes through orifice #30. When energized in First and
Second gear, the solenoid blocks 2-3 signal fluid from exhausting
thereby creating pressure in the 2-3 signal fluid circuit. 2-3 signal
fluid pressure then holds the 2-3 shift valve in the upshifted position against line fluid pressure. At the same time, 2-3 signal fluid
is routed to the 4-3 manual downshift valve (360) holding the
valve in the upshifted position.
When the 2-3 shift solenoid is de-energized during Third and
Fourth gear operation, 2-3 signal fluid exhausts through the solenoid. Spring force acting on the 2-3 shift valve keeps the valve in
the downshifted position while the 3-4 shift valve position is
dependent upon the 1-2, 3-4 Shift Solenoid valve state.

Figure 44

EX

LO-1ST

EX

AUX INPUT CL FD
2-1 MAN SERV

13

D2

3RD

4TH CL
IN CL FD

21

D4

EX

3-2 MAN DS

EX

EX

2-3 SHIFT VALVE

D3

D2

4-3 MDS

2-3 SIGNAL

D3

3RD

EX

EX

D2

2-3 OFF SIGNAL


2-3 SIGNAL

D2

THIRD GEAR

LINE

INPUT CL

3-4 SHIFT VALVE

3-2 MAN DS
EX

EX

2-3 SIGNAL

D3
AUX INPUT CL FD
2-1 MAN SERV

D4

2-3 OFF SIG

2-3 OFF SIGNAL


2-3 SIGNAL

3RD

EX
4TH CL
IN CL FD

ORIFICED EX

2-3 OFF SIGNAL


2-3 SIGNAL
EX

EX

LO-1ST
EX

EX

ACT FEED

D2

2-3 SIGNAL

D3

3RD

EX
4TH CL
IN CL FD

AUX INPUT CL FD
2-1 MAN SERV

D2
EX

D3

2ND
LO/1ST GEAR

PARK/REVERSE/NEUTRAL/FIRST GEAR

2-3 SHIFT VALVE

3RD

1-2 SHIFT VALVE

LINE

LINE

1-2, 3-4
Shift
Solenoid
N.O.ON

N.O.OFF

3-2 MAN DS

13

2-3 Shift
Solenoid

LO
D4

4-3 MDS

3RD

21

2-3 OFF SIG

INPUT CL

3-4 SHIFT VALVE

EX

LINE

D4

3RD

2ND
LO/1ST GEAR

13

2-3 SHIFT VALVE

D3

EX

LO-1ST

EX

EX

ORIFICED EX

ACT FEED

21

4-3 MDS

1-2 SHIFT VALVE

N.O.OFF

3-4 SHIFT VALVE

LINE

INPUT CL

30

2ND
LO/1ST GEAR

1-2, 3-4
Shift
Solenoid
N.O.OFF

LO
D4

LINE

2-3 OFF SIG

2-3 SIGNAL

ACTUATOR FD

3RD

1-2, 3-4 SIGNAL

2-3 Shift
Solenoid

1-2 SHIFT VALVE

30

LO
D4

N.O.ON

LINE

ACTUATOR FD

1-2, 3-4
Shift
Solenoid
N.O.ON

30

2-3 SIGNAL

1-2, 3-4 SIGNAL

2-3 Shift
Solenoid

3RD

EX

LINE

ACTUATOR FD

2-3 SIGNAL

1-2, 3-4 SIGNAL

The 1-2, 3-4 shift solenoid valve is located at the end of the 1-2
shift valve (318) and controls the position of the 1-2 and 3-4 shift
valves. 1-2, 3-4 signal fluid that is routed to the solenoid is
created by filtered actuator feed as it passes through orifice #1.
When energized, the solenoid blocks 1-2, 3-4 signal fluid from
exhausting thereby creating pressure in the 1-2, 3-4 signal fluid
circuit. 1-2, 3-4 signal fluid pressure then holds the 1-2 shift valve

ORIFICED EX

1-2, 3-4 Shift Solenoid Valve (315A):

ACT FEED

Shift Solenoids De-energized (OFF):

LINE

FOURTH GEAR

47

ELECTRICAL COMPONENTS
SPEED SENSORS
Automatic Transmission Input (Shaft) Speed Sensor (440):

INPUT SPEED
SENSOR
(440)

The Automatic Transmission Input (Shaft) Speed Sensor (A/T


ISS) is a magnetic inductive pickup that relays information
relative to transaxle input speed to the PCM. The PCM uses
A/T ISS information in order to control line pressure, TCC
apply and release, and transmission shift patterns. This
information is also used to calculate the appropriate operating
gear ratios and TCC slippage.

INPUT SPEED SENSOR


RELUCTOR WHEEL
ASSEMBLY (527)
DRIVE SPROCKET
(516)

The A/T ISS mounts on the case cover under the side cover and
next to the drive sprocket. An air gap of 0.08 - 2.12 mm (0.032 0.834 inch) is maintained between the sensor and the teeth on
the reluctor wheel assembly. The sensor consists of a permanent
magnet surrounded by a coil of wire. As the reluctor wheel
assembly is driven by the drive sprocket/turbine shaft, an AC
signal is induced in the input speed sensor. Higher engine speeds
induce a higher frequency and voltage measurement at the sensor.

ELECTRICAL
CONNECTOR

MAGNETIC
PICKUP

Input/Turbine Speed Sensor Circuit Range/Performance will set


DTC P0716 and the PCM will command the following default
actions:
DTC P0716 stores in PCM history.
Freeze shift adapts.
Input/Turbine Speed Sensor Circuit No Signal will set DTC
P0717 and the PCM will command the following default actions:

Sensor resistance should measure between 893 - 1127


ohms at 20C (68F). Output voltage will vary with
vehicle speed from a minimum of 0.5 Volts AC at 300
RPM, to 200 Volts at 6000 RPM.

DTC P0717 will be stored in PCM history.


Freeze shift adapts.

Vehicle Speed Sensor (10):

The Vehicle Speed Sensor (VSS) is a magnetic inductive pickup


that relays information relative to vehicle speed to the PCM.
Vehicle speed information is used by the PCM to control shift
pattern, line pressure, and TCC apply and release.

SPEED SENSOR (10)

ELECTRICAL
CONNECTOR
MAGNETIC PICKUP

ROTOR (713)

The vehicle speed sensor mounts in the case at the speed sensor
rotor which is pressed onto the differential. An air gap of 0.27 1.57 mm (0.011 - 0.062 inch) is maintained between the sensor
and the teeth on the speed sensor rotor. The sensor consists of a
permanent magnet surrounded by a coil of wire. As the differential rotates, an AC signal is induced in the vehicle speed
sensor. Higher vehicle speeds induce a higher frequency and
voltage measurement at the sensor.
Vehicle Speed Sensor (VSS) Circuit Low Input will set DTC
P0502 and the PCM will command the following default actions:
DTC P0502 stores in PCM history.
Maximum line pressure.
Freeze shift adapts.
Calibrate VSS from ISS and commanded gear.

SPEED SENSOR ASSEMBLY (10)

Sensor resistance should measure between 981 - 1471


ohms at 20C (68F). Output voltage will vary with vehicle
speed from a minimum of 0.5 Volts AC at 25 RPM, to
200 Volts at 1728 RPM.

48

Figure 45

ELECTRICAL COMPONENTS
AUTOMATIC TRANSMISSION FLUID TEMPERATURE SENSOR
PROBE

BODY

TEMPERATURE SENSOR:

CONNECTOR

The Automatic Transmission Fluid Temperature (TFT) sensor


(391) is incorporated into the wiring harness and clips to the
valve body spacer plate (370). This type sensor monitors transmission fluid temperatures in the side cover.
SENSOR FUNCTION AND TCC/VCC OPERATION:

The TFT sensor is a negative temperature coefficient thermistor


(temperature sensitive resistor) that provides transmission fluid
temperature information to the PCM. The PCM sends a 5 volt
reference signal to the sensor and measures the voltage drop in
the circuit. The internal resistance of the sensor changes as the
operating temperature of the transmission fluid changes. A lower
fluid temperature creates a higher resistance in the temperature
sensor, thereby measuring a higher voltage signal. The PCM
measures this voltage as another input in order to help control
line pressure, shift schedules, and TCC apply. When the transmission fluid temperature reaches 130C (266F), the PCM enters hot mode. Above this temperature the PCM modifies the
transmission shift schedules and the TCC apply in an attempt to
reduce the fluid temperature by reducing the transmission heat
generation. During hot mode the PCM applies the TCC at all
times in Third and Fourth gears. Also, the PCM performs the 2-3
and the 3-4 shifts earlier in order to help reduce heat generation.

SUMP TEMPERATURE SENSOR (391)

SENSOR RESISTANCE

SUMP TEMPERATURE SENSOR


RESISTANCE VS. TEMPERATURE
100707
52684
28677
16176
9423
5671
3515
2237
1459
973
667
467
332
241
177
132
99.90
76.80
59.80
47.20

The PCM stays in hot mode until the temperature drops below
120C (248F).

-40 -30 -20 -10

10

20

30

40

50

60

70

80

90 100 110 120 130 140 150

TEMPERATURE C

Transmission Fluid Overtemperature will set a DTC P0218 and


the PCM will command the following default actions:
DTC P0218 stores in PCM history.
Freeze shift adapts.

Transmission Fluid Temperature Sensor Circuit Performance


will set a DTC P0711 and the PCM will command the following
default actions:
DTC P0711 stores in PCM history.
Freeze shift adapts.
The PCM calculates a default TFT from the ECT
and IAT.

Transmission Fluid Temperature Sensor Circuit Low Input will


set a DTC P0712 and the PCM will command the following
default actions:
DTC P0712 stores in PCM history.
Freeze shift adapts.
The PCM calculates a default TFT from the ECT
and IAT.

Transmission Fluid Temperature Sensor Circuit High Input will


set a DTC P0713 and the PCM will command the following
default actions:
DTC P0713 stores in PCM history.
Freeze shift adapts.
The PCM calculates a default TFT from the ECT
and IAT.

Figure 46

49

ELECTRICAL COMPONENTS
O-RING

Torque Converter Clutch Control PWM Solenoid Valve (334):

CENTER
POLE

METERING O-RING
O-RING
BALL
FLUID
SCREEN

The TCC Control PWM solenoid valve is a normally closed,


pulse width modulated (PWM) solenoid used to control the
apply and release of the converter clutch. The PCM operates the
solenoid with a negative duty cycle at a fixed frequency of 32
Hz to control the rate of TCC apply/release. The solenoids
ability to ramp the TCC apply and release pressures results in
a smoother TCC operation.

HOUSING

EXHAUST
COIL
ASSEMBLY

PRESSURE
SUPPLY
(2ND)

CONNECTOR

SPRING

When vehicle operating conditions are appropriate to apply the


TCC, the PCM immediately increases the duty cycle to
approximately 22% (see point A on graph). The PCM then
ramps the duty cycle up to approximately 98% to achieve full
TCC apply pressure (in vehicles equipped with the Electronically
Controlled Clutch Capacity (ECCC) system, the pressure plate
does not fully lock to the torque converter cover). The rate at
which the PCM increases the duty cycle controls the TCC apply.
Similarly, the PCM also ramps down the TCC solenoid duty
cycle to control TCC release.
There are some operating conditions that prevent or enable TCC
apply under various conditions (refer to the Automatic
Transmission Fluid Temperature sensor description). Also, if
the PCM receives a high voltage signal from the brake switch,
signalling that the brake pedal is depressed, the PCM immediately
releases the TCC.
Note: Duty cycles given are for example only. Actual duty cycles
will vary depending on vehicle application and vehicle operating
conditions.

PRESSURE
CONTROL
[TCC SIGNAL
(PWM)]

C
B

100%

75
E
50
A

F
TIME

TCC Control PWM solenoid valve resistance should


measure between 10.4 and 10.8 ohms when measured at
20 C (68 F). The resistance should measure
approximately 16 ohms at 150C (300F).

TCC APPLY & RELEASE


Torque Converter Clutch System Stuck Off will set a DTC
P0741 and the PCM will command the following default actions:
DTC P0741 stores in PCM history.
Freeze shift adapts.
Inhibit TCC engagement.
Inhibit 4th gear in Hot Mode.

Torque Converter Clutch Control PWM Solenoid Operation:

The TCC Control PWM Solenoid valve is the electronic control


component of the TCC apply and release system (the TCC
release switch is a failsafe device). The other components are
all hydraulic control or regulating valves. The illustration below
shows all the valves and the TCC Control PWM solenoid that
make up the TCC control system. (For more information on
system operation see pages 70 and 71 in the Powerflow section).

Torque Converter Clutch System Stuck On will set a DTC P0742


and the PCM will command the following default actions:
DTC P0742 stores in PCM history.
Freeze shift adapts.
TCC commanded On at maximum capacity.

TCC CONTROL VALVE

REV
D4

D2

18

EX

32

LINE

TCC REG APPLY

TCC REG APPLY

LOW/1ST GEAR

COOLER

EX

TFP
SWITCH

D3

RELEASE
APPLY

Figure 47

50

APPLY

2ND

REL

TCC SIGNAL (PWM)

CONV FD

19

EX

;
;;;;
;;;

TCC
CONTROL
(PWM)
Solenoid

;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;
;;;;;;;
;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
TORQUE
CONVERTER
ASSEMBLY
(55)

25

TCC
APPLY
FLUID
PRESSURE

RELEASE
APPLY

PERCENT DUTY CYCLE

TCC CONTROL PWM SOLENOID

ELECTRICAL COMPONENTS
PRESSURE PRESSURE
COIL
CONNECTOR
CONTROL
SUPPLY
ASSEMBLY
(VBS SIGNAL) (ACTUATOR
FEED)
HOUSING
O-RING

The Pressure Control Solenoid Valve (PC Sol. Valve) is a


precision electronic pressure regulator that controls transmission
line pressure based on current flow through its coil windings.
As current flow is increased, the magnetic field produced by the
coil moves the solenoids plunger further away from the exhaust
port. Opening the exhaust port decreases the output fluid pressure
regulated by the PC Sol. Valve, which ultimately decreases line
pressure. The PCM controls the PC Sol. Valve based on various
inputs including throttle position, fluid temperature, MAP sensor
and gear state.

Pressure Control Solenoid Valve (322):

Duty Cycle, Frequency and Current Flow:

A duty cycle may be defined as the percent of time current is


flowing through a solenoid coil during each cycle. The number of
cycles that occur within a specified amount of time, usually
measured in seconds, is called frequency. Typically, the operation
of an electronically controlled pulse width modulated solenoid is
explained in terms of duty cycle and frequency.

FLUID
SCREENS EXHAUST

Line Pressure

+ 5%

0.02 Amps

Maximum

+40%

1.1 Amps

Minimum

205
(Nom)

LINE PRESSURE

Current

CALIBRATION
SCREW

PRESSURE CONTROL SOLENOID

The PCM controls the PC Sol. Valve on a positive duty cycle at


a fixed frequency of 292.5 Hz (cycles per second). A higher
duty cycle provides a greater current flow through the solenoid.
The high (positive) side of the PC Sol. Valve electrical circuit at
the PCM controls the PC Sol. Valve operation. The PCM
provides a ground path for the circuit, monitors average current
and continuously varies the PC Sol. Valve duty cycle to maintain
the correct average current flowing through the PC Sol. Valve.

Approximate
Duty Cycle

DIAPHRAGM SPRING

55
(Nom) 0

1.1
CURRENT (AMPS)

Pressure control solenoid valve resistance should measure


between 3.5 and 4.6 ohms when measured at 20C (68F).

The duty cycle and current flow to the PC Sol. Valve are mainly
affected by throttle position (engine torque) and they are inversely
proportional to throttle angle (engine torque). In other words, as
the throttle angle (engine torque increases), the duty cycle is
decreased by the PCM which decreases current flow to the PC
Sol. Valve. Current flow to the PC Sol. Valve creates a magnetic
field that moves the solenoid armature toward the push rod and
against spring force.

A Pressure Control Solenoid electrical problem will set a DTC


P0748 and the PCM will command the following default actions:
DTC P0748 stores in PCM history.
Freeze shift adapts.
Maximum line pressure.

Transaxle Adapt Function:

Programming within the PCM also allows for automatic


adjustments in shift pressure that are based on the changing
characteristics of the transaxle components. As the apply
components within the transaxle wear, shift time (time required to
apply a clutch or band) increases. In order to compensate for this
wear, the PCM adjusts trim pressure by controlling the PCS in
order to maintain the originally calibrated shift timing. The
automatic adjusting process is referred to as adaptive learning
and it is used to assure consistent shift feel plus increase transaxle
durability. The PCM monitors the A/T ISS sensor and VSS
during commanded shifts to determine if a shift is occurring too
fast (harsh) or too slow (soft) and adjusts the PC Sol. Valve signal
to maintain a set shift feel.
Transmission adapts must be reset whenever the transmission is
overhauled or replaced (see appropriate service manual).

Figure 48

51

ELECTRICAL
NOTES
COMPONENTS

52

POWERFLOW
This section of the book describes how torque from
the engine is transferred through the Hydra-matic
4T65-E transaxle allowing the vehicle to move either
in a forward or reverse direction. The information
that follows details the specific mechanical operation,
electrical, hydraulic and apply components that are
required to achieve a gear operating range.

The full size, right hand pages contain a simplified


version of the Complete Hydraulic Circuit that is
involved for that range and gear. Facing this full
page is a half page insert containing text and a
detailed explanation of what is occurring
hydraulically in that range and gear. A page number
located at the bottom of the half page of text provides
a ready reference to the complete Hydraulic Circuits
section of this book if more detailed information is
desired.

The full size, left hand pages throughout this section


contain drawings of the mechanical components used
in a specific range and gear. Facing this full page is a
half page insert containing a color coded range
reference chart at the top. This chart is one of the
key items used to understand the mechanical
operation of the transaxle in each range and gear.
The text below this chart provides a detailed
explanation of what is occurring mechanically in
that range and gear.

It is the intent of this section to provide an overall


simplified explanation of the mechanical, hydraulic
and electrical operation of the Hydra-matic 4T65-E
transaxle. If the operating principle of a clutch, band
or valve is unclear, refer to the previous sections of
this book for individual components descriptions.

RK g)
PA nnin
Ru
ig ne
(En

)
k (P
P ar
he oil
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ver fromwing:
le
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lect essu e foll
e se e pr o th ): Regh th lin d t
18 )
Witsition, irecte Valve(2ressure
po p is d lator (line psion
u t
pum re Regoutpuansmismp

EX

EX

PRN

D4

PRN
REV

PRN

D2

D3
4-3 MDS

3RD

D3

3-2 MAN DS
EX

2-3 SHIFT VALVE

LINE

33

#10

13

D2

3RD

EX

2ND
LO/1ST GEAR

EX

2-3 OFF SIG

2-3 OFF SIGNAL


2-3 SIGNAL

ORIFICED EX

21

3-4 SHIFT VALVE

EX
4TH CL
IN CL FD

2-3 SIGNAL

LINE

INPUT CL

3RD

AUX INPUT CL FD
2-1 MAN SERVO

1-2, 3-4 SIG

LO/1ST GEAR

EX

EX

EX

TORQUE SIGNAL

1-2 ACCUM VALVE


EX

LINE

EX

TORQUE SIGNAL

LINE

LINE

TORQUE SIG REG


EX

Pressure
Control
Solenoid
N.O.

VBS

FINAL DRIVE
SUN GEAR
(697)
HELD

EX

1/2 ROLLER CLUTCH


SUPPORT
FREEWHEELING

56

YD
R
PA AUL
GE IC
82 CIR
CU

IT

EH

1-2 ACCUMULATOR

2ND CLUTCH

FINAL DRIVE
SUN GEAR SHAFT
CO
MP
(689)
LE
HELD
T

1-2 ACCUMULATOR

REACTION
CARRIER
ASSEMBLY
(675)
HELD

PARKING
GEAR
(696)
HELD

INPUT
CARRIER
ASSEMBLY
(672)

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING

FINAL DRIVE
INTERNAL GEAR
(693)

PARKING
LOCK PAWL
(694)
ENGAGED

LINE

D4
ACT FEED

EX

LINE

EX

#3

LO-1ST

EX

EX

1-2, 3-4 SIGNAL


LO
D4

1-2 SHIFT VALVE

1-2, 3-4
Shift
Solenoid
N.O.ON

ORIFICED
CUP PLUG
(412)

TORQUE SIG

35

ACTUATOR FD

INPUT CLUTCH

EX

LINE(from Pump)

ACT FD LIM VALVE

EX

N.O.ON

31

2-3 Shift
Solenoid

12

LINE

LINE

30

DECREASE

CONV FD

2-3 SIGNAL

15

16

D2
D3

LINE

LINE

LINE

PRN

LINE
PRESSURE
TAP

PRESS REG VALVE

EX

DRIVEN
SPROCKET
(506)

1 2 D D NR

LINE REV BST

INPUT
SUN
GEAR
(668)

1
LO

17

INPUT
SPRAG
(664)
*HOLDING

LINE

LUBE

LO-1ST

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

MANUAL VALVE

14

3RD SPRAG
CLUTCH
ASSEMBLY

3RD CL/LO-1ST

INPUT
CLUTCH
*APPLIED

INPUT HOUSING
ASSEMBLY (632)

ssu mp tr pu
Pretes pu to the hen emand
ulaordingents. Wthe dfrom
accuirem ceeds, fluidr
q
re ut ex ssure ulato
outpne preure reg
of lipress
the

2
2a
POSSIBLE
TORQUE
POWER
TO
FINAL TRANSMITTED
FROM
DRIVE
VEHICLE
PINIONS

2b
PARKING
GEAR
(696)
LOCKED

LUBE

3a
REACTION
PLANETARY
PINION
ROTATE

1e
INPUT
INTERNAL
GEAR HELD
(POWER
TERMINATES)

1d
INPUT
CARRIER
PINIONS
ROTATE

LINE

1c
INPUT SUN
GEAR
(668)
DRIVING

1b
INPUT
SPRAG
(664)
*HOLDING

1a
INPUT
CLUTCH
*APPLIED

1
POWER FROM
TORQUE
CONVERTER
(1)

PARK
(Engine Running)

INPUT CL

PARK

1-2
ACCUMULATOR

*APPLIED BUT NOT EFFECTIVE

56

Figure 53

Figure 52

Figure 49

57

53

MECHANICAL POWERFLOW FROM THE TORQUE CONVERTER


TO THE DRIVEN SPROCKET
(Engine Running)

3
FLUID COUPLING
DRIVES THE TURBINE

(Engine Running)

1
POWER FROM
THE ENGINE
4
TURBINE
SHAFT DRIVEN
2
POWER TO
DRIVE OIL PUMP

MECHANICAL POWERFLOW FROM


THE TORQUE CONVERTER TO
THE DRIVEN SPROCKET

7
INPUT HOUSING
(INPUT & 3RD
CLUTCH)
ASSEMBLY
ROTATES AT DRIVEN
SPROCKET SPEED

The mechanical power flow in the Hydra-matic 4T65-E


transaxle begins at the point of connection between the
torque converter and the engine flywheel. When the
engine is running, the torque converter cover (pump) is
forced to rotate at engine speed. As the torque converter rotates it multiplies engine torque and transmits
it to the turbine shaft (518). The turbine shaft, which is
connected to the drive sprocket (516), thus provides the
primary link to the mechanical operation of the transaxle.
1 Power from the Engine

Torque from the engine is transferred to the transaxle


through the engine flywheel which is bolted to the
engine crankshaft.
2 Power to Drive the Oil Pump

The oil pump drive shaft (227) is splined to the


torque converter cover at one end and to the pump
rotor (210) at the other end.
2a Pump Rotor Driven

When the engine is running, the oil pump drive


shaft (227) and the pump rotor (210) are forced
to rotate at engine speed.

2a
PUMP ROTOR
DRIVEN

3 Fluid Coupling Drives the Turbine

Transaxle fluid inside the torque converter (1) creates


a fluid coupling which in turn drives the torque
converter turbine.

5
DRIVE SPROCKET
ROTATES AT
TURBINE SPEED

4 Turbine Shaft Driven

As the torque converter turbine rotates, the turbine


shaft (518), which is splined to the torque converter
turbine, is also forced to rotate at turbine speed.

6
DRIVE LINK AND
DRIVEN SPROCKET
ROTATE AT TURBINE
SPEED (depending on
sprocket ratio)

5 Drive Sprocket Rotates at Turbine Speed

The opposite end of the turbine shaft (518) is splined


to the drive sprocket (516), which forces the drive
sprocket to rotate in the same direction and speed as
the torque converter turbine.

TORQUE CONVERTER
ASSEMBLY
(1)
DRIVE SPROCKET
(516)
DRIVE LINK
ASSEMBLY
(507)

OIL PUMP
ASSEMBLY
(200)

SPLINED TO
TORQUE CONVERTER
TURBINE ASSEMBLY
(D)

6 Drive Link and Driven Sprocket Rotate at Turbine Speed

Teeth on the drive sprocket (516) are in mesh with


the dual drive link assembly (507) and the drive link
is also in mesh with the teeth on the driven sprocket
(506). When the engine is running, all three
components will rotate in the same direction and
possibly at the same speed depending on drive and
driven sprocket ratio (see basic specifications page
122).

SPLINED TO
CONVERTER HOUSING
COVER ASSEMBLY
(J)

OIL PUMP
DRIVE SHAFT
(227)

TURBINE
SHAFT
(518)

SPLINED TO
OIL PUMP
ROTOR
(210)

7 Input Housing Assembly Rotates at Driven Sprocket Speed

SPLINED
TO
(506)

The driven sprocket (506) is splined to the input housing and shaft assembly (632) and forces the input
housing to rotate at driven sprocket speed.

SPLINED
TO
(632)

DRIVEN
SPROCKET
(506)

54

Figure 50

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

NOTE: To minimize the amount of repetitive text, the


remaining mechanical power flow descriptions will begin
with the driven sprocket (506). The transfer of torque
from the engine through the torque converter and to the
driven sprocket is identical in all gear ranges.
54A

APPLY
RELEASE

CONV FD

2 SHIFT ACCUMULATION

LINE

PRN

EX

LINE

LINE

DECREASE

LINE

LINE

EX

EX

TORQUE SIG

LINE

Pressure
Control
Solenoid

3-4
ACCUMULATOR

Figure 51

EX

TORQUE SIG REG


EX

4TH CLUTCH

1d

VBS

1c

ACT FEED

4TH CL
3-4 ACCUM

2-3
ACCUMULATOR

ORIFICED
CUP PLUG
(412)

35

ACTUATOR FD

EX

ACT FD LIM VALVE

3RD CLUTCH

2ND CL

1b

2-3 ACCUM

EX

54B

EX

1-2
ACCUMULATOR

3a

31

3d Torque Converter:

Release fluid pressure is routed to the torque converter to


keep the TCC released. Fluid leaves the converter in the
apply fluid circuit and returns to the cooler through the TCC
control valve.

15

TORQUE SIGNAL

EX

EX
EX

11

3-4 ACCUM

2b

16

PRESS REG VALVE

1a

LINE REV BST

2-3 ACCUM

1-2 ACCUMULATOR

17

3-4 ACCUM

TORQUE SIGNAL

3c TCC Regulator Apply Valve:

Spring force holds the valve in the release position, thereby


blocking line pressure.

10

LO-1ST

2a

Spring force holds the valve in the release position and


converter feed fluid is routed into the release fluid circuit.
Also, fluid returning from the converter in the apply fluid
circuit is routed through the valve and into the cooler fluid
circuit.

EX

1-2 ACCUM VALVE

EX
1-2 ACCUMULATOR

3 TORQUE CONVERTER (RELEASED POSITION ONLY)

3b TCC Control Valve:

CONV FD

14

EX

TORQUE SIG

EX

Accumulator fluid is routed to each of the accumulator


assemblies in preparation for upshifts and downshifts.

Line pressure is routed through the PR valve and into the


converter feed fluid circuit. Converter feed fluid is routed to
the TCC control valve.

2b 1-2, 2-3 and 3-4 Accumulator Assemblies:

3a Pressure Regulator Valve:

LINE

THERMO ELEMENT
EXHAUST

SUMP

2a 1-2, 2-3 and 3-4 Accumulator Valves:

Line pressure is regulated into accumulator fluid pressure.


This regulation is basically controlled by torque signal fluid
pressure acting on the end of the valve and accumulator
fluid which is orificed into the other end of the valve.

PRESSURE
RELIEF
VALVE

THERMOSTATIC
ELEMENT

3c

FILTER

EX

EX
CONV

EX

32

2 SHIFT ACCUMULATION

OIL
PUMP

SUCTION

TCC REG APPLY

18

EX

LOW/1ST GEAR

TCC REG APPLY


LINE

3b

LINE

TCC CONTROL VALVE

COOLER

LINE

19

REL

EX

DECREASE

APPLY

2ND

TCC
CONTROL
(PWM)
Solenoid

LINE

Regulates line pressure into the torque signal fluid circuit.


This regulation is controlled by regulated VBS signal fluid
pressure from the PC Sol. valve. Torque signal fluid pressure
is routed to the accumulator valves and the boost valve to
control shift feel.

TCC SIGNAL (PWM)

1d Torque Signal Regulor Valve:

TORQUE
CONVERTER
BLOW-OFF

LINE(to manual valve)

RELEASE

RELEASE

EX

LINE
PRESSURE
TAP

#1

REV
D4

12

;;

TFP
SWITCH

D3

1b Actuator Feed Limit (AFL) Valve:

Controlled by the PCM, the PC Sol. valve regulates actuator


feed fluid pressure acting on the end of the torque signal
regulator valve.

D2

E
AS
LE
RE

Regulates pump output (line pressure) in response to torque


signal fluid pressure acting on the line reverse boost valve,
spring force, and line pressure acting on the end of the
valve. Line pressure is directed to the manual valve, the
accumulator valves, the 3-2 manual downshift valve, torque
signal regulator valve, the TCC regulated apply valve, and
the actuator feed limit valve. Also, line pressure feeds the
converter feed, lube circuit, and the 2-3 signal fluid circuit
through the pressure regulator valve.

3d

FD

1a Pressure Regulator Valve:

REGULATION

1 PRESSURE REGULATION

1c Pressure Control Solenoid Valve (PC Sol. Valve):

1 PRESSURE

CHAIN OILER

When the gear selector lever is in the Park (P) position and the
engine is running, fluid is drawn into the oil pump and line
pressure is directed to the pressure regulator valve.

Line pressure is routed through the valve and into the actuator
feed fluid circuit. The valve limits actuator feed fluid pressure
to a maximum pressure. Actuator feed fluid is routed to the
pressure control solenoid, and also feeds the 1-2, 3-4 signal
fluid circuit.

;;;
;;;
;;;
;;;
;;;
;;;
;;;;;
;;;
;;;
;;;;;;
;;;;;
;;;;;;
;;;
;;;;;
;;;;
;;;;
;;
;;;
;;;
;;
;;;;;
;;;
;;;;;
;;;
;;;
;;;
;;;

CONVERTER

LUBE

3 TORQUE

(Engine Running)

COMMON HYDRAULIC FUNCTIONS FOR ALL RANGES

HYDRAULIC POWERFLOW - COMMON


FUNCTIONS FOR ALL RANGES

55

PARK

PARK
(Engine Running)

(Engine Running)
1
POWER FROM
TORQUE
CONVERTER
(1)

1a
INPUT
CLUTCH
*APPLIED

1c
INPUT SUN
GEAR
(668)
DRIVING

1b
INPUT
SPRAG
(722)
*HOLDING

1d
INPUT
CARRIER
PINIONS
ROTATE

1e
INPUT
INTERNAL
GEAR HELD
(POWER
TERMINATES)

3a
REACTION
PLANETARY
PINIONS
ROTATE

2b
PARKING
GEAR
(696)
LOCKED

2a
TORQUE
TO
FINAL
DRIVE
PINIONS

2
POSSIBLE
POWER
TRANSMITTED
FROM
VEHICLE

ON

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH
*

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING
*

* APPLIED BUT NOT EFFECTIVE

In Park range, there are three levels of powerflow coexisting.


The graphics will follow each flow separately by numerical
designation, which relates to the following text.
1 Power from Torque Converter

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

Power from the torque converter turbine transfers to the driven


sprocket (506) which is splined to the input shaft and housing
assembly.
1a Input Clutch Applied

The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to rotate.
1b Input Sprag Holding

The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
1c Input Sun Gear Driving

Power continues from the sprag through the input sun gear
(668), which then drives the input planetary pinions.
1d Input Carrier Pinions Rotate

INPUT
CLUTCH
*APPLIED

3RD SPRAG
CLUTCH
ASSEMBLY

Teeth on the input sun gear (668) are in mesh with the
planet pinion gears in the input carrier assembly (672) forcing
them to rotate.

INPUT
SPRAG
(722)
*HOLDING

1e Input Internal Gear Held/Powerflow Terminates


INPUT
SUN
GEAR
(668)

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

The input internal gear/reaction carrier is splined to the final


drive sun gear shaft, which is held stationary by the parking
gear which is also splined to the final drive sun gear shaft.
The input carrier pinions are rotating but the input internal
gear/reaction carrier is held, powerflow terminates.
2 Torque from the vehicle. Possibly parked on an incline
(force of gravity).
2a Torque from Wheels to Planetary Pinions

DRIVEN
SPROCKET
(506)

Torque from the vehicle travels through the wheels to the


differential, into the final drive planetary pinions.
2b Parking Gear Locked/Torque Terminated at Final
Drive Gear Set

INPUT
CARRIER
ASSEMBLY
(672)

REACTION
CARRIER
ASSEMBLY
(675)
HELD

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING

FINAL DRIVE
INTERNAL GEAR
(693)

PARKING
GEAR
(696)
PARKING
HELD
LOCK PAWL
(694)
ENGAGED

FINAL DRIVE
SUN GEAR
(697)
HELD

NOTE: If Park is selected while the vehicle is moving, the


parking pawl will ratchet in and out of the lugs on the
parking gear until the vehicle slows to approximately 5
km/h (3 mph). At that speed the parking gear will engage
and stop the vehicle from moving. The vehicle should be
completely stopped before selecting Park range or internal
damage to the transaxle could occur.
3 Preparation for a shift into Overdrive First
3a Reaction Planetary Pinions Rotate

FINAL DRIVE
SUN GEAR SHAFT
(689)
HELD

1/2 SUPPORT
AND DRUM
(687)
FREEWHEELING

56

The final drive internal gear is held stationary in the case


and the final drive sun gear is held by the parking lock gear
which is held by the parking lock pawl. Two members of
the planetary gear set are held stationary, powerflow is
terminated.

Figure 52

*APPLIED BUT NOT EFFECTIVE

The reaction planetary pinions rotate and drive the reaction


sun gear and drum assembly. The 1/2 support roller clutch
outer race is attached to the reaction sun gear and drum
assembly and locks up the roller clutch which forces the 1/2
support and drum to rotate. When the vehicle is shifted into
the overdrive range the forward band is the only element
that needs to apply to achieve forward motion.

The manual linkage must be adjusted properly so the indicator


quadrants in the vehicle correspond with the manual shift detent
lever (802) in the transaxle. If not properly adjusted, an internal
leak between fluid passages at the manual valve can cause a
clutch or band to slip, or it may cause the transaxle not to hold
in Park. Refer to the appropriate General Motors Service Manual
for the proper manual linkage adjustment procedures.

56A

PARK

PARK

(Engine Running)

Engine Running
FORWARD
BAND

INPUT HOUSING
ASSEMBLY (632)

HOLDING
*

* APPLIED BUT NOT EFFECTIVE

INPUT CLUTCH APPLIES


1 Manual Valve:

PRN
REV

D4

PRN

D2

3-4 SHIFT VALVE

21

4-3 MDS

3RD

2-3 SHIFT VALVE

LINE

33

#10

D3

D2

2ND
LO/1ST GEAR

13

3-2 MAN DS
EX

2-3 OFF SIG

2-3 OFF SIGNAL


2-3 SIGNAL

ORIFICED EX

2-3 SIGNAL

LINE

7
D3

3RD

LINE

1-2, 3-4 SIG

1-2 SHIFT VALVE


EX

EX

LINE

EX

EX

EX

TORQUE SIGNAL

1-2 ACCUM VALVE


EX

EX

LINE

LINE

EX

TORQUE SIGNAL

LINE

TORQUE SIG REG


EX

Pressure
Control
Solenoid

VBS

LO/1ST GEAR

LINE

D4
ACT FEED

LO-1ST

#3

1-2, 3-4 SIGNAL


LO
D4

EX

EX

1-2, 3-4
Shift
Solenoid
N.O.ON

ORIFICED
CUP PLUG
(412)

TORQUE SIG

35

ACTUATOR FD

INPUT CLUTCH

LINE(from Pump)

ACT FD LIM VALVE

N.O.ON

LINE

EX

LINE

LUBE

2-3 Shift
Solenoid

LINE

12

31

LINE

DECREASE

CONV FD

30

EX

2-3 SIGNAL

LINE

PRN

LINE
PRESSURE
TAP

15

3-4 Shift Valve:

2-3 signal fluid pressure moves the 4-3 manual downshift


valve against spring pressure and holds the 3-4 shift valve
in the downshift position. In this position input clutch feed
fluid enters the input clutch fluid circuit and is directed to
the #3 ball check valve where it joins with PRN fluid of
equal pressure and applies the input clutch.

PRESS REG VALVE

2-3 Shift Solenoid Valve:

Spring force and 2-3 signal fluid pressure force the 3-2
manual downshift valve against the 2-3 shift valve and hold
it in the downshift position. In this position line pressure is
routed into the input clutch feed circuit and directed to the
3-4 shift valve.

16

17

Energized by the PCM, the normally open 2-3 shift solenoid


is ON and blocks 2-3 signal fluid from exhausting. The 2-3
signal fluid circuit leads to the 4-3 manual downshift valve
and the 3-2 manual downshift valve.

LINE REV BST

1-2, 3-4 signal fluid pressure moves the 1-2 shift valve
against spring pressure and the fluid is also directed to the
3-4 shift valve.

14

1-2 Shift Valve:

2-3 Shift Valve:

1-2, 3-4 Shift Solenoid Valve:

LO-1ST

LINE

# 3 Ball Check Valve

Energized by the PCM, the normally open 1-2, 3-4 shift


solenoid is ON and blocks 1-2, 3-4 signal fluid from
exhausting.

D2
D3

PRN fluid is then routed to the pressure regulator valve and


to the #3 ball check valve where it enters the input clutch
fluid circuit.

EX

MANUAL VALVE

3RD CL/LO-1ST
LUBE

EX

Mechanically controlled by the gear selector lever, the


manual valve is in the Park (P) position and directs line
pressure into the PRN fluid circuits.
2

1 2 D D NR

LO

INPUT CL

1/2
SUPPORT
ROLLER
CLUTCH

AUX INPUT CL FD
2-1 MAN SERVO

2/1
BAND

EX

INPUT
SPRAG
CLUTCH

3RD

INPUT
CLUTCH

PRN

3RD
SPRAG
CLUTCH

EX

3RD
CLUTCH

EX
4TH CL
IN CL FD

2ND
CLUTCH

ON

REVERSE
BAND

ON

4TH
CLUTCH

INPUT CL

2-3
SHIFT
SOL

1-2, 3-4
SHIFT
SOL

EX

1-2 ACCUMULATOR

COMPLETE HYDRAULIC CIRCUIT


Page 82

56B

2ND CLUTCH

1-2 ACCUMULATOR

1-2
ACCUMULATOR

Figure 53

57

REVERSE

REVERSE
3
REVERSE
BAND
(615)
APPLIED

1
POWER FROM
TORQUE
CONVERTER
(1)

2
INPUT
CLUTCH
APPLIED

4
INPUT
CARRIER
ASSEMBLY
(672)
HELD

2a
INPUT
SPRAG
(722)
HOLDING

5
INPUT
INTERNAL
GEAR
DRIVEN

2b
6
INPUT
POWER TO
SUN
FINAL DRIVE
GEAR
(700)
(668)
DRIVING

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

ON

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

APPLIED HOLDING

* APPLIED BUT NOT EFFECTIVE

In Reverse (R), torque from the engine is multiplied through the


torque converter (1), the transaxle gear train, the final drive
assembly and the output shaft (510), thereby sending power to
the vehicles drive axles. The planetary gear sets operate in
reduction and in a reverse direction of the input torque. The gear
ratio for Reverse gear range is 2.385:1.
When the gear selector lever is moved into the Reverse (R) gear
range, the parking pawl disengages from the parking gear (696)
allowing the final drive sun gear shaft (689) to rotate.
The manual shaft and detent lever assembly (802 & 807) and
manual valve (404) are also moved into the Reverse gear position in order to channel the transmission fluid.

1 Power from Torque Converter

The driven sprocket (506) is splined to the input shaft and housing
assembly (632) and forces the housing to rotate at driven sprocket
speed.
2 Input Clutch Applied

REVERSE SERVO
ASSEMBLY
APPLIED

INPUT
SPRAG
(722)
HOLDING

INPUT
CLUTCH
APPLIED

3RD SPRAG
CLUTCH
ASSEMBLY

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

REVERSE
REACTION DRUM
(669)
HELD

INPUT
SUN
GEAR
(668)

2a Input Sprag Holding

The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
2b Input Sun Gear Driving

Power continues from the input sprag through the input sun
gear (668), which then drives the input carrier planetary
pinions.
3 Reverse Band Applied

The reverse band (615) is applied, holding the 2nd clutch housing
(617).

DRIVEN
SPROCKET
(506)

4 Input Carrier Assembly Held

The reverse reaction drum (669), splined on one end to the 2nd
clutch housing (617) and the other end to the input carrier
assembly (672), is held and prevents the input carrier assembly
(672) from rotating.
PARKING
GEAR
(696)

REVERSE
BAND
(615)
APPLIED
2ND CLUTCH
HOUSING
(217)
HELD

INPUT
CARRIER
ASSEMBLY
(672)
HELD

5 Input Internal Gear Driven

Teeth on the input sun gear (668), in mesh with the planet pinion
gears in the input carrier assembly (672), drive the pinion gears
and input internal gear, which is part of the reaction carrier
assembly (675), in the reverse direction of forward gear rotation.
6 Power to Final Drive Assembly

The final drive sun gear shaft (689), splined to the reaction
carrier assembly (675) at one end and the final drive sun gear
(697) at the other end, drives the differential assembly (700) in
reverse direction.

REACTION
CARRIER
ASSEMBLY
(675)

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING

58

The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to rotate.

Figure 54

FINAL DRIVE
SUN GEAR SHAFT
(689)
FINAL DRIVE
SUN GEAR
(697)
1/2 SUPPORT
AND DRUM
(687)
FREEWHEELING

58A

REVERSE
2ND
CLUTCH

3RD
CLUTCH

APPLIED

INPUT
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

INPUT HOUSING
ASSEMBLY (632)

APPLIED HOLDING

* APPLIED BUT NOT EFFECTIVE

ON

REVERSE
BAND

REVERSE
INPUT
SPRAG
CLUTCH

ON

4TH
CLUTCH

3RD
SPRAG
CLUTCH

INPUT CL

2-3
SHIFT
SOL

1-2, 3-4
SHIFT
SOL

When the gear selector lever is moved to the Reverse (R)


position (from the Park position) the following changes occur
in the transaxles hydraulic and electrical systems.

1a

1 2 D D NR

EX

LO

EX

PRN
REV

PRN

D2
D3

LINE

D4

LUBE

With the manual valve in the reverse position, line pressure


is directed into the reverse fluid circuit in addition to the
PRN fluid circuit already pressurized in Park.

MANUAL
VALVE

1a Manual Valve:

3RD CL/LO-1ST

1 PRESSURE REGULATION

1b Pressure Regulator and Boost Valves:

PRN fluid at the line reverse boost valve and assists torque
signal fluid pressure against line pressure and spring force.
The addition of PRN fluid pressure increases the operating
range of line pressure in Reverse.

PRN

TORQ SIG

D2

EX
EX

1-2 ACCUM VALVE


EX

LINE

LINE

4d 3-4 Shift Valve:

EX

2-3 SIGNAL
2-1 MAN SERVO

LINE

D4

3d

LO/1ST GEAR

EX

EX

D3

3-2 MAN DS

EX

2-3 SHIFT VALVE

33

VBS
EX

LINE

TORQUE SIGNAL

E
AS
LE
RE

TFP
SWITCH

;;
D3

TORQUE SIG REG

13

D2

EX

D2

3RD

EX

REV
LO
D4

2-3 OFF SIGNAL

1d

LINE

2ND
LO/1ST GEAR

D3

INPUT CL

3RD

Pressure
Control
Solenoid

3d 2-3 Shift Valve:

58B

AUX INPUT CL FD

#10

3c 2-3 Shift Solenoid Valve:

COMPLETE HYDRAULIC CIRCUIT


Page 84

4TH CL
IN CL FD

EX

ORIFICED EX

2-3 SIGNAL

LINE

ACT FEED

1-2 Signal fluid pressure keeps the 1-2 shift valve in the
downshift position.

1-2 ACCUMULATOR

2ND CLUTCH

1-2
ACCUMULATOR

2-3 signal fluid pressure holds the 4-3 manual downshift


valve against spring pressure and holds the 3-4 shift valve in
the downshift position. Input clutch feed fluid enters the
input clutch fluid circuit and is directed to the #3 ball check
valve where it joins with PRN fluid of equal pressure and
keeps the input clutch applied.

REV BST

LINE

2-3 OFF SIG

XE

REVERSE
BAND
SERVO

4-3 MDS

LO-1ST

21

3b

3RD

1-2 SHIFT VALVE


EX

3-4 SHIFT VALVE

EX

EX

EX

LINE

EX

EX

TORQUE SIG

REV SERVO

4d

2b

1c

1-2, 3-4
Shift
Solenoid
N.O.ON

#3

2a

1-2, 3-4 SIGNAL


LO
D4

REVERSE

3a

1-2, 3-4 SIG

20

ORIFICED
CUP PLUG
(412)

#5

LINE

EX

35

ACTUATOR FD

INPUT CLUTCH

N.O.ON

LINE(from Pump)

LINE

DECREASE

CONV FD

2-3 Shift
Solenoid

3c

LINE

LUBE

PRN

EX

30

EX

The PCM keeps the solenoid energized in Reverse and 1-2,


3-4 signal fluid pressure acts on the 1-2 shift valve.

Spring force and 2-3 signal fluid pressure keep the 3-2
manual downshift valve against the 2-3 shift valve and hold
it in the downshift position. In this position line pressure is
routed into the input clutch feed circuit and directed to the
3-4 shift valve.

2-3 SIGNAL

12

LINE

31

3a 1-2, 3-4 Shift Solenoid Valve:

Still energized by the PCM, the normally open 2-3 shift


solenoid is ON and blocks 2-3 signal fluid from exhausting
and directs 2-3 signal fluid to the 4-3 Manual Downshift
Valve and the 3-2 Manual Downshift Valve.

ACT FD LIM VALVE

3 INPUT CLUTCH REMAINS APPLIED

3b 1-2 Shift Valve:

LINE

2b Reverse Band Servo:

Reverse servo clutch fluid pressure from the Reverse Boost


Valve and orifice #20 applies the reverse servo piston which
applies the reverse band to hold the second clutch housing.

15

PRESS REG VALVE

Opens under hard acceleration (high line pressure/high


throttle position) to allow reverse fluid to by-pass the feed
orifice #20 and enter the reverse servo passage. This provides
for a quick apply of the reverse band to prevent band slippage
during abusive shifts from Park or Neutral to Reverse.

LINE
PRESSURE
TAP

16

17

2 REVERSE BAND APPLIES


2a Reverse Boost Valve:

LINE REV BST

Reverse fluid is routed to the Fluid Pressure Manual Valve


Position Switch Assembly (TFP Val. Position Sw.). The
TFP Val. Position Sw. signals the PCM that the transaxle is
in Reverse.

LO-1ST

1d Fluid Pressure Manual Valve Position Switch


Assembly (TFP Val. Position Sw.):

1b

14

Located in the valve body, it blocks the reverse servo feed


passage forcing reverse fluid through orifice #20 in the spacer
plate into the reverse servo passage.

1c # 5 Ball Check Valve:

Figure 55

59

NEUTRAL

NEUTRAL
(Engine Running)

(Engine Running)
1
POWER FROM
TORQUE
CONVERTER
(1)

1a
INPUT
CLUTCH
*APPLIED

1b
INPUT
SPRAG
(722)
*HOLDING

1c
INPUT SUN
GEAR
(668)
DRIVING

1d
INPUT
CARRIER
PINIONS
ROTATE

1e
INPUT
INTERNAL GEAR
HELD
(POWER
TERMINATES)

2a
REACTION
PLANETARY
PINIONS
ROTATE

2-3
SHIFT
SOL

ON

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

APPLIED HOLDING
*
*

* APPLIED BUT NOT EFFECTIVE

When the gear selector lever is placed in the Neutral (N) position,
the mechanical power flow through the transaxle is similar to
Park gear range. The primary difference is the parking pawl
(694) is not engaged with the parking gear (696), which allows
the final drive sun gear shaft (689) to rotate freely in either
direction. Assuming that the vehicle is on level ground, the
weight of the vehicle (transferred through the drive axles) holds
the final drive sun gear shaft. Under these conditions, power
flow through the transaxle is the same as in Park.

1-2, 3-4
SHIFT
SOL

The manual shaft and detent lever assembly (802 & 807) and

manual valve (404) are moved into Neutral (N) range position.
1 Power from Torque Converter

Power from the torque converter turbine transfers to the driven


sprocket (506) which is splined to the input shaft and housing
assembly.
1a Input Clutch Applied

The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to try to
rotate.
INPUT
CLUTCH
*APPLIED

3RD SPRAG
CLUTCH
ASSEMBLY

INPUT
SPRAG
(722)
*HOLDING

1b Input Sprag Holding

INPUT
SUN
GEAR
(668)

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
1c Input Sun Gear Driving

Power continues from the input sprag through the input sun
gear (668), which then drives the input carrier planetary
pinions.
1d Input Carrier Pinions Rotate

Teeth on the input sun gear (668) are in mesh with the
planet pinion gears in the input carrier assembly (672),
forcing them to rotate.

DRIVEN
SPROCKET
(506)

1e Input Internal Gear Held/Powerflow Terminates

The input internal gear/reaction carrier is splined to the final


drive sun gear shaft, which is held stationary by the weight
of the vehicle. The input carrier pinions are rotating but the
input internal gear/reaction carrier is held, powerflow
terminates.

INPUT
CARRIER
ASSEMBLY
(672)

REACTION
CARRIER
ASSEMBLY
(675)
HELD

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING

FINAL DRIVE
INTERNAL GEAR
(693)

PARKING
LOCK PAWL
(694)
DISENGAGED

PARKING
GEAR
(696)
HELD

FINAL DRIVE
SUN GEAR
(697)
HELD

FINAL DRIVE
SUN GEAR SHAFT
(689)
HELD

1/2 SUPPORT
AND DRUM
(687)
FREEWHEELING

60

Figure 56

2 Preparation for a shift into Overdrive First


2a Reaction Planetary Pinions Rotate

The reaction planetary pinions rotate and drive the reaction


sun gear and drum assembly. The 1/2 support roller clutch
outer race is attached to the reaction sun gear and drum
assembly and locks up the roller clutch which forces the 1/2
support and drum to rotate. When the vehicle is shifted into
the overdrive range, the forward band is the only element
that needs to apply to achieve forward motion.

NOTE: Whenever adjustments or repairs are being performed


and the gear selector lever is in Neutral, it is important that the
vehicles parking brake is applied and the wheels are blocked.
A slight incline will cause the vehicle to roll either forward or
backwards potentially causing injury or damage.

*APPLIED BUT NOT EFFECTIVE

60A

NEUTRAL

NEUTRAL

(Engine Running)
FORWARD
BAND

* APPLIED BUT NOT EFFECTIVE

PRN

PRN
REV

D4

LINE

D2
D3

PRN

REV SERVO

3RD
21

EX
4TH CL
IN CL FD

33

2-3 SHIFT VALVE

D2

D3

13

LINE

3-2 MAN DS

EX

#10

3RD

2ND
LO/1ST GEAR

D2

REV
LO
D4

2-3 OFF SIG

1d

EX

3RD

EX

EX

1-2 SHIFT VALVE

1b

1-2, 3-4
Shift
Solenoid
N.O.ON

LO
D4

LO-1ST

REVERSE
BAND
SERVO

1-2, 3-4 SIGNAL

4-3 MDS

EX

3-4 SHIFT VALVE

ORIFICED
CUP PLUG
(412)

ORIFICED EX

LINE

D3

EX

EX

1-2, 3-4 SIG

D2

ACTUATOR FD

2-3 OFF SIGNAL


2-3 SIGNAL

EX

LINE

35

TORQUE SIG

EX

ACT FD LIM VALVE

INPUT CL

EX

CONV FD

REVERSE

LINE

#3

1c

20

31

#5

LINE(from Pump)

EX

LINE

N.O.OFF

DECREASE

1d Fluid Pressure Manual Valve Position Switch


Assembly (TFP Val. Position Sw.):

Reverse fluid pressure exhausts from the TFP Val. Position


Sw., thereby signalling the PCM that the transaxle is in
Neutral (N) or Park (P).

17

INPUT CLUTCH

12

LINE

LUBE

2-3 Shift
Solenoid

LINE

EX

PRN

30

PRESS REG VALVE

15

16

2-3 SIGNAL

Reverse fluid forces the #5 ball check valve off its seat
allowing reverse servo fluid to bypass orifice #20 which
allows a quick release of the reverse band.

LINE

LINE REV BST

LO-1ST

1c # 5 Ball Check Valve:

14

LINE
PRESSURE
TAP

1b Reverse Band Servo:

Reverse fluid exhausts from the reverse band servo and


force from the reverse servo return spring releases the reverse
band shifting the transaxle into Neutral.

AUX INPUT CL FD
2-1 MAN SERVO

The manual valve is moved to the Neutral position and


blocks line pressure from entering the Reverse fluid circuit.
The reverse fluid circuit is opened to an exhaust at the
manual valve.

Note: In Park, Reverse and Neutral the shift solenoids are


shown in the First gear state. This is the normal operating
state when the vehicle is stationary or at low vehicle speeds.
However, the PCM will change the shift solenoid states
depending on vehicle speed. For example, if Neutral range is
selected when the vehicle is operating in Second gear, the shift
solenoids will remain in a Second gear state. But with the
manual valve in Neutral, line pressure is blocked, drive fluid
exhausts and the transmission will shift into Neutral.

1 2 D D NR
EX

LUBE

1a Manual Valve:

The input clutch remains applied but becomes ineffective as the


reverse band releases.

LO

MANUAL VALVE

3RD CL/LO-1ST

1 REVERSE BAND RELEASES

2 INPUT CLUTCH REMAINS APPLIED

1a

When the gear selector lever is moved to Neutral (N), the


hydraulic system operates in the same manner as Park (P)
range. If the gear selector lever is moved from the Reverse
position to the Neutral position the following changes occur to
the hydraulic and electrical systems.

EX

INPUT HOUSING
ASSEMBLY (632)

HOLDING
*

1/2
SUPPORT
ROLLER
CLUTCH

2-3 SIGNAL

2/1
BAND

Engine Running
INPUT
SPRAG
CLUTCH

REV BST

INPUT
CLUTCH

3RD
SPRAG
CLUTCH

LINE

3RD
CLUTCH

2ND
CLUTCH

ON

REVERSE
BAND

ON

4TH
CLUTCH

INPUT CL

2-3
SHIFT
SOL

1-2, 3-4
SHIFT
SOL

VBS

LINE

EX

TORQUE SIGNAL

LINE

EX

EX

LINE

;;

TORQUE SIG REG


EX

TFP
SWITCH

D3

E
AS
LE
RE

Pressure
Control
Solenoid

LINE

LO/1ST GEAR

D4
ACT FEED

TORQUE SIGNAL

1-2 ACCUM VALVE


EX

EX

1-2 ACCUMULATOR

COMPLETE HYDRAULIC CIRCUIT


Page 86

60B

2ND CLUTCH

1-2
ACCUMULATOR

1-2 ACCUMULATOR

EX

Figure 57

61

OVERDRIVE RANGE - FIRST GEAR

OVERDRIVE RANGE FIRST GEAR


5
INPUT
CARRIER
ASSEMBLY
(672)
DRIVEN

4
INPUT
SUN
GEAR
(668)
DRIVING

2
INPUT
CLUTCH
APPLIED

8
REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN

7
REACTION
SUN GEAR
(678)
HELD

6
REACTION
INTERNAL
GEAR
DRIVING

7a
7b
FORWARD 1/2 SUPPORT
BAND
ROLLER
(688)
ASSEMBLY
APPLIED
(683)
9
HOLDING POWER TO
FINAL DRIVE
(700)

2-3
SHIFT
SOL

ON

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

APPLIED HOLDING

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING APPLIED

* APPLIED BUT NOT EFFECTIVE

In Overdrive Range - First Gear D , torque from the engine is


multiplied through the torque converter (1) and transaxle gear
sets to the drive axles. The planetary gear sets operate in
reduction to achieve a first gear starting ratio of 2.921:1.

1 Power from Torque Converter

1-2, 3-4
SHIFT
SOL

The manual shaft, detent lever and manual valve are moved into
Overdrive - the D range position on the shift quadrant.

3
INPUT
SPRAG
(722)
HOLDING

1
POWER FROM
TORQUE
CONVERTER
(1)

Power from the torque converter turbine transfers to the driven


sprocket (506) which is splined to the input shaft and housing
assembly.
2 Input Clutch Applied

The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to try to
rotate.
3 Input Sprag Holding

The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
4 Input Sun Gear Driving
INPUT
SPRAG
(722)
HOLDING

INPUT
CLUTCH
APPLIED
3RD SPRAG
CLUTCH
ASSEMBLY

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

Power continues from the input sprag through the input sun
gear (668), which then drives the input carrier planetary
pinions.

INPUT
SUN
GEAR
(668)
DRIVING

5 Input Carrier Assembly Driven

Teeth on the input sun gear (668) are in mesh with the planet
pinion gears in the input carrier assembly (672) forcing the
carrier to rotate.
6 Reaction Internal Gear Driving

The reaction internal gear, part of the input carrier assembly


(672), is in mesh with the planet pinion gears in the reaction
carrier assembly (675), forcing the carrier to rotate around
the reaction sun gear drum assembly (678).

DRIVEN
SPROCKET
(506)

7 Reaction Sun Gear Held


7a Forward Band Applied

The forward band (688) is applied, holding the 1-2 support


roller clutch assembly (683).
7b 1/2 Support Roller Clutch Assembly Holding
PARKING
GEAR
FINAL DRIVE
SUN GEAR SHAFT (696)
(689)
FORWARD BAND
(688)
APPLIED

INPUT
CARRIER
ASSEMBLY
(672)
HELD

1/2 SUPPORT
AND DRUM
(687)
HELD

8 Reaction Carrier Assembly Driven

The reaction carrier assembly (675), splined to the final drive


sun gear shaft (689), provides the power flow to the final
drive differential through the final drive sun gear (697).

REACTION
CARRIER
ASSEMBLY
(675)

9 Power to Final Drive Assembly

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD

62

In Overdrive Range - First Gear, the direction of rotation of


the reaction carrier assembly (675) forces the reaction sun
gear drum assembly (678) to try to rotate in the opposite
direction. The 1/2 support roller clutch assembly (683) holds
the 1/2 support outer race [part of the reaction sun gear
drum assembly (678)], against this rotation thereby holding
the reaction sun gear drum assembly (678).

Figure 58

1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING

FINAL DRIVE
SUN GEAR
(697)

FORWARD SERVO
ASSEMBLY
APPLIED

Torque transfers through the final drive sun gear to the final
drive planet pinion gears (711).
The final drive planet pinion gears (711) rotate inside the
final drive internal gear (693), which is held stationary by the
case, and transfers torque to the final drive differential side
gears (705).
The output shaft (510), splined into the differential side gear
(705), provides the torque to the left hand drive axle while
the right differential side gear (705) transfers torque to the
right hand drive axle.
When the differential and final drive carrier (700) rotates, the
vehicle begins to move and first gear is achieved. As the speed
of the vehicle increases, less torque multiplication is required to
maintain a constant vehicle speed. In order to provide maximum
powertrain efficiency, a lower input to output gear ratio is
desirable. This lower gear ratio is automatically achieved when
the transaxle shifts into second gear.
62A

OVERDRIVE RANGE - FIRST GEAR

HOLDING APPLIED

* APPLIED BUT NOT EFFECTIVE

When the gear selector lever is moved to the Overdrive D )


position from the Neutral (N) position the following changes
occur to shift the transaxle into Overdrive Range - First Gear.

INPUT HOUSING
ASSEMBLY (632)

EX

1-2 ACCUM

PRN

D2

D3

INPUT CL

2-3 OFF SIGNAL


2-3 SIGNAL

AUX INPUT CL FD
2-1 MAN SERVO

D2

3RD

EX

EX

EX

EX

EX

LINE

TORQUE SIGNAL

LO/1ST GEAR

1-2 ACCUMULATOR

1-2 ACCUM VALVE

EX

TORQUE SIGNAL

LO/1ST GEAR

LINE

D4
LINE

EX

;;

EX

EX

3-2 MAN DS

TORQUE SIGNAL

TFP
SWITCH

D3

EX

TORQUE SIG REG

VBS

E
AS
LE
RE

D2

D4

D3

3c

Pressure
Control
Solenoid

Located in the valve body this ball check valve unseats and
allows lo/1st gear fluid to bypass orifice #33 and increases
the fluid volume feeding the input clutch feed circuit.

LINE

3c # 10 Ball Check Valve:

LO/1ST GEAR

13

2-3 SHIFT VALVE

ACT FEED

LINE

33

#10

REV

1b

LO
D4

2ND

In the downshift position D4 fluid passes through the 1-2


shift valve into the lo/1st gear fluid circuit and unseats the
#10 ball check valve.

EX
4TH CL
IN CL FD

2-3 OFF SIG

3RD

FWD SERVO
ORIFICED EX

2-3 SIGNAL

LINE

3b

1-2 SHIFT VALVE

D4

3RD

EX

21

4-3 MDS

LO-1ST

3-4 SHIFT VALVE

EX

EX

D4

1-2, 3-4 SIGNAL


LO
D4

LINE

FWD SERVO

1-2, 3-4
Shift
Solenoid
N.O. ON

EX

1-2, 3-4 SIG

#3

ORIFICED
CUP PLUG
(412)

3a

ACTUATOR FD

In first gear the 1-2, 3-4 Shift Solenoid Valve remains


energized by the PCM and 1-2, 3-4 signal fluid pressure
holds the 1-2 shift valve in the downshifted position.

35

TORQUE SIG

EX

ACT FD LIM VALVE

1a

2b

#6
29

LINE

EX

INPUT CLUTCH

31

FWD BST

D4

LINE(from Pump)

EX

LINE

CONV FD

2a

ON

3d

DECREASE

LINE

2-3 Shift
Solenoid

LUBE

LINE

EX

30

12

LINE

2-3 SIGNAL

PRN

LINE

N.O.

3a 1-2, 3-4 Shift Solenoid Valve:

Energized (ON) by the PCM, high pressure in the 2-3 signal


fluid circuit holds the 2-3 and 3-4 shift valves in the downshift
position.

15

16

17

The input clutch remains applied from Neutral to Drive and


becomes effective as the forward band applies.

3d 2-3 Shift Solenoid Valve:

LINE
PRESSURE
TAP

PRESS REG VALVE

2b Forward Servo Boost Valve:

LINE REV BST

Located in the valve body, this ball check valve seats and
forces D4 fluid to go through feed orifice #29 to control
apply of the forward servo under light or normal throttle
conditions.

14

LO-1ST

2 FORWARD BAND APPLIES


2a # 6 Ball Check Valve:

D4 fluid is routed to the TFP Val. Position Sw. and the TFP
Val. Position Sw. signals the PCM that the transaxle is in
the Overdrive range.

3b 1-2 Shift Valve:

1b Fluid Pressure Manual Valve Position Switch


Assembly (TFP Val. Position Sw.):

3 INPUT CLUTCH REMAINS APPLIED

When PRN fluid exhausts, input clutch fluid moves the #3


ball check valve and seats it against the PRN fluid passage.

Applies and holds the forward band during all forward gear
drive ranges.

PRN
REV

D2
D3

1a # 3 Ball Check Valve:

2c Forward Band Servo Applies:

MANUAL VALVE

LINE

LUBE

PRN

3RD CL/LO-1ST

In the Overdrive position the manual valve routes line pressure


into the D4 fluid circuit. The manual valve also blocks line
pressure from entering the PRN fluid circuit and opens the PRN
fluid circuit to exhaust.

Opens under high line pressure (high throttle position)


allowing D4 fluid to by-pass the feed orifice #29 to enter the
forward servo passage. This provides for a quick fill of the
servo passage and quick apply of the forward band assembly
(688) to prevent slippage during abusive shifts from Park or
Neutral to Drive.

1 2 D D NR

1 MANUAL VALVE:

EX

LO

D4

APPLIED HOLDING

FORWARD
BAND

D4

2/1
BAND

INPUT
CLUTCH

TORQ SIG

3RD
CLUTCH

OVERDRIVE RANGE FIRST GEAR

2ND
CLUTCH

1/2
SUPPORT
ROLLER
CLUTCH

ON

REVERSE
BAND

INPUT
SPRAG
CLUTCH

INPUT CL

ON

4TH
CLUTCH

3RD
SPRAG
CLUTCH

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

FORWARD
BAND
SERVO

COMPLETE HYDRAULIC CIRCUIT


Page 88

62B

2ND CLUTCH

2c
FORWARD SERVO

1-2
ACCUMULATOR

Figure 59

63

OVERDRIVE RANGE - SECOND GEAR

OVERDRIVE RANGE SECOND GEAR


3a
INPUT
CLUTCH
APPLIED

4
REACTION
SUN GEAR
(678)
HELD

3
REACTION
INTERNAL
GEAR
DRIVING

4a
4b
FORWARD 1/2 SUPPORT
BAND
ROLLER
(688)
CLUTCH
6
APPLIED
ASSEMBLY POWER TO
(683)
FINAL DRIVE
HOLDING
(700)

5
REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN

3b
INPUT
SPRAG
(722)
OVERRUNNING

2
2ND
CLUTCH
APPLIED

1
POWER FROM
TORQUE
CONVERTER
(1)

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

OFF

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

OVERRUN

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING APPLIED

* APPLIED BUT NOT EFFECTIVE

As the speed of the vehicle increases, input signals from the


vehicle speed sensor (VSS), throttle position sensor (TPS) and
other sensors are sent to the powertrain control module (PCM).
The PCM uses this information to manage engine torque as the
transaxle shifts from first to second gear. In Overdrive Range Second Gear, the planetary gear sets continue to operate in
reduction but at a gear ratio of 1.57:1.
1 Power from Torque Converter

The driven sprocket (506), splined to the input shaft and housing
assembly (632), transmits engine torque to the housing and forces
it to rotate.

2 Second Clutch Applied

The second clutch plates (624), splined onto the input housing
hub, redirect the power flow into the 2nd clutch assembly (617627).
3 Reaction Internal Gear Driving

INPUT
CLUTCH
APPLIED

*
SECOND
CLUTCH
APPLIED

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

REVERSE
REACTION DRUM
(669)

INPUT
SPRAG
(722)
OVERRUNNING
3RD SPRAG
CLUTCH
ASSEMBLY

The reverse reaction drum (669) splined to the 2nd clutch housing (617) on one end and the reaction internal gear at the other
end, transfers the power to the gear sets. The reaction internal
gear is part of the input carrier assembly (672).
3a Input Clutch Applied but Not Effective

Although the input clutch is applied, power through the


input clutch plates (646-647) is terminated at the input sprag
outer race (665) because it is overrunning.

INPUT
SUN
GEAR
(668)

3b Input Sprag Overrunning

Overrunning occurs as the input carrier pinion gears drive


(rotate) the input sun gear (668) faster than the rotation of
the input carrier assembly (672).
4 Reaction Sun Gear Held

DRIVEN
SPROCKET
(506)

4a Forward Band Applied

The forward band (688) is applied, holding the 1/2 support


roller clutch assembly (683).
4b 1/2 Support Roller Clutch Assembly Holding

FINAL DRIVE
SUN GEAR SHAFT
(689)
FORWARD BAND
(688)
APPLIED

INPUT
CARRIER
ASSEMBLY
(672)

REACTION
INTERNAL
GEAR
DRIVING

PARKING
GEAR
(696)

5 Reaction Carrier Assembly Driven

1/2 SUPPORT
AND DRUM
(687)
HELD

The reaction internal gear, in mesh with the planet pinion


gears in the reaction carrier assembly (675), forces the reaction
carrier to rotate around the reaction sun gear drum assembly
(678).

REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN

6 Power to Final Drive Assembly

The reaction carrier assembly, splined to the final drive sun gear
shaft (689), provides the power flow to the final drive differential
through the final drive sun gear (697). Final drive is achieved.
FINAL DRIVE
SUN GEAR
(697)

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD

64

In Overdrive Range - First Gear, the direction of rotation of


the reaction carrier assembly (675) forces the reaction sun
gear drum assembly (678) to try to rotate in the opposite
direction. The 1/2 support roller clutch assembly (683) holds
the 1/2 support outer race [part of the reaction sun gear
drum assembly (678)], against this rotation thereby holding
the reaction sun gear drum assembly (678).

Figure 60

1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING

NOTE: To minimize the amount of repetitive text, the remaining


description of mechanical power flow from the final drive sun
gear (697) to the drive axles is omitted as it is identical to first
gear.
As the speed of the vehicle increases, less torque multiplication
is required to move the vehicle efficiently thus making it desirable
to shift the transaxle to a lower gear ratio, or third gear.

FORWARD SERVO
ASSEMBLY
APPLIED

*APPLIED BUT NOT EFFECTIVE

64A

OVERDRIVE RANGE - SECOND GEAR

2ND CLUTCH HOUSING (617)

INPUT HOUSING
ASSEMBLY (632)

HOLDING APPLIED

1 2 D D NR

EX

PRN
REV
PRN

PRN

LINE

EX

FWD BST

D2

D3

INPUT CL

AUX INPUT CL FD
2-1 MAN SERVO

4TH CL
IN CL FD

2-3 OFF SIGNAL


2-3 SIGNAL

3RD

D4
EX

2b

EX

EX

1-2 ACCUM VALVE

EX

D2
EX

EX

LINE

D4

LINE
4

LINE

EX

LO/1ST GEAR

EX

3RD

REV

EX

1-2 ACCUMULATOR

2a

FWD SERVO
ORIFICED EX

LINE

LO
D4

2ND CLUTCH

D4

2ND

EX

EX

APPLY

LINE

2ND CL

EX

VBS
TCC SIG

LINE

LO-1ST

EX

EX

2ND

EX

EX

EX

1-2 ACCUMULATOR

TORQUE SIGNAL

1-2 ACCUM

1-2
ACCUMULATOR

2ND CLUTCH

FORWARD
BAND
SERVO

TORQUE SIG

D3

3-2 MAN DS

TORQUE SIGNAL

2-3 SHIFT VALVE

TCC SIG (PWM)

32

33

TCC REG APPLY

13

LINE

TCC REG APPLY


LINE

COOLER

D4

;;

REL
TCC CONTROL VALVE

4-3 MDS

21

E
AS
LE
RE

#10

TFP
SWITCH

D3

D2

EX

3 Torque Converter Clutch Released

CONV FD
19

#3

3-4 SHIFT VALVE

TCC
CONTROL
(PWM)
Solenoid

2-3 OFF SIG

3a

TORQUE SIGNAL

TORQUE SIG REG

Pressure
Control
Solenoid

1b

2b 1-2 Accumulator Valve:

3RD

2ND
LO/1ST GEAR
LINE

ACT FEED

3-4 SIG

26

1-2 SHIFT VALVE

1-2,

FWD SERVO

25

1-2, 3-4 SIGNAL

LO
D4

1-2, 3-4
Shift
Solenoid
N.O. OFF

LINE

1c

#2

ORIFICED
CUP PLUG
(412)

29

35

ACTUATOR FD

D4

EX

LINE

2ND CLUTCH

LO

#6

LINE(from Pump)

LUBE

D4

LINE

CONV FD

3b

EX

ACT FD LIM VALVE

1a

INPUT CLUTCH

31

EX

ON

N.O.

2-3 Shift
Solenoid

DECREASE

LINE

30

12

MANUAL VALVE

D2
D3
LINE

2-3 SIGNAL

PRN

LINE

EX

LO

1d Second Clutch:

64B

15

16

17

2nd fluid seats the #2 ball check valve, and is then forced
through the #25 orifice and feeds the 2nd clutch fluid circuit.
The orifice helps control the apply feel of the second clutch.

COMPLETE HYDRAULIC CIRCUIT


Page 90

PRESS REG VALVE

1c #2 Ball Check Valve (Second Clutch Apply):

2-3 Shift Solenoid Valve remains ON in Second gear. 2-3


signal fluid pressure keeps the 2-3 shift valve in the
downshifted position.

LINE
PRESSURE
TAP

LINE REV BST

With 1-2, 3-4 signal fluid pressure exhausted, spring force


moves the valve into the upshifted position and D4 fluid is
routed into the 2nd fluid circuit. D4 fluid also continues to
the TFP Val. Position Sw..

3b 2-3 Shift Solenoid Valve:

LO-1ST

1b 1-2 Shift Valve:

2nd clutch fluid is routed to the TCC control PWM solenoid.


Under normal operating conditions, the TCC control PWM
solenoid is OFF in Second gear and blocks 2nd clutch fluid
from entering the TCC signal (PWM) fluid circuit. However,
TCC apply could vary depending on vehicle application and
may be calibrated to apply in Overdrive Range - Second
Gear.

LUBE

14

3a TCC Control - Pulse Width Modulated (PWM)


Solenoid:

3RD CL/LO-1ST

Note: Filtered actuator feed fluid continues to feed the 1-2, 34 signal fluid circuit through orifice #1. However, the exhaust
port through the solenoid is larger than orifice #1 to prevent a
pressure increase in the 1-2, 3-4 signal fluid circuit.

1-2 accumulator fluid forced from the 1-2 accumulator is


routed back to the 1-2 accumulator valve. This pressure
forces the 1-2 accumulator valve against spring force and
torque signal fluid pressure to regulate the exhaust of excess
accumulator fluid. This regulation provides additional control
for the second clutch apply. Figure 38 shows the exhaust of
accumulator fluid during the shift by the arrow directions in
the accumulator fluid circuit.

The normally open shift solenoid is de-energized and 1-2, 34 signal fluid exhausts through the open solenoid.

2nd clutch fluid is also routed to the 1-2 accumulator piston.


2nd clutch fluid pressure, in addition to 1-2 assist spring
force, moves the piston against spring force and 1-2
accumulator fluid pressure. This action absorbs initial 2nd
clutch fluid pressure to cushion the second clutch apply.
The movement of the 1-2 accumulator piston forces some
accumulator fluid out of the accumulator.

1d

1a 1-2 Shift Solenoid:

2a 1-2 Accumulator:

1 SECOND CLUTCH APPLIES

2 SHIFT ACCUMULATION

INPUT CL

As vehicle speed increases and operating conditions become


appropriate, the PCM de-energizes the 1-2, 3-4 Shift Solenoid
to shift the transaxle into Second gear. The manual valve
remains in the Overdrive D position and line pressure is
routed into the D4 fluid circuit.

2nd clutch fluid pressure applies the Second clutch to shift


the transaxle into Second gear.

* APPLIED BUT NOT EFFECTIVE

D4

OVERRUN

FORWARD
BAND

2/1
BAND

2-3 SIGNAL

APPLIED

INPUT
CLUTCH

3RD
CLUTCH

OVERDRIVE RANGE SECOND GEAR

TORQ SIG

2ND
CLUTCH

1/2
SUPPORT
ROLLER
CLUTCH

ON

REVERSE
BAND

INPUT
SPRAG
CLUTCH

OFF

4TH
CLUTCH

3RD
SPRAG
CLUTCH

2-3
SHIFT
SOL

1-2, 3-4
SHIFT
SOL

FORWARD SERVO

Figure 61

65

OVERDRIVE RANGE - THIRD GEAR

OVERDRIVE RANGE THIRD GEAR

2
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING

4
INPUT
INTERNAL
GEAR
DRIVEN

4a
FORWARD
BAND
(688)
APPLIED

4b
1/2 SUPPORT
ROLLER
5
CLUTCH
POWER TO
ASSEMBLY FINAL DRIVE
(683)
(700)
OVERRUNNING

3
INPUT
SUNGEAR
(668)
DRIVING

3b
3RD
SPRAG
CLUTCH
(720)
HOLDING

3a
3RD
CLUTCH
APPLIED

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

OFF

OFF

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED APPLIED HOLDING

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

* APPLIED BUT NOT EFFECTIVE

As the speed of the vehicle increases, input signals from the


vehicle speed sensor (VSS), throttle position sensor (TPS) and
other sensors are sent to the Powertrain Control Module (PCM).
The PCM uses this information to manage engine torque as the
transaxle shifts from second to third gear. In Third Gear, both
planetary gear sets rotate at the same speed providing for a 1:1
gear ratio to the final drive differential (700).
1 Power from Torque Converter

2a
2ND
CLUTCH
APPLIED

1
POWER FROM
TORQUE
CONVERTER
(1)

The driven sprocket (506), splined to the input shaft and housing
assembly (632) transmits engine torque to the housing and forces
it to rotate.

2 Input Carrier Assembly Driving


2a 2nd Clutch Applied

The 2nd clutch is applied and directs power flow through


the reverse reaction drum (669) to the input carrier assembly
(672).
3 Input Sun Gear Driving
3a 3rd Clutch Applied

3RD
CLUTCH
APPLIED

SECOND
CLUTCH
APPLIED

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

INPUT
SPRAG
CLUTCH
ASSEMBLY
3RD SPRAG
CLUTCH
(720)
HOLDING

REVERSE
REACTION DRUM
(669)

INPUT
SUN
GEAR
(668)
DRIVING

The 3rd clutch is also applied directing power flow to the


3rd clutch plates (645-648).
3b 3rd Sprag Clutch Holding

The 3rd clutch plates (645-648), splined onto the 3rd sprag
clutch outer race (653), force the sprag elements to hold
input and 3rd clutch sprag inner race (661).
The input and 3rd clutch sprag inner race (661), splined to
the input sun gear (668), holds the sun gear and forces it to
rotate at the same speed as the input shaft and housing
assembly (632).
4 Input Internal Gear Driven

DRIVEN
SPROCKET
(506)

With the input carrier assembly (672) being driven by the reverse
reaction drum (669) and the input sun gear (668), the input
internal gear, which is part of the reaction carrier (675), is forced
to rotate at the same speed and direction of rotation. Therefore,
reduction through the gear set does not exist.
4a Forward Band Applied

The forward band (688) is applied, holding the 1/2 support


roller clutch inner race (687).
FINAL DRIVE
SUN GEAR SHAFT
(689)
FORWARD BAND
(688)
APPLIED

PARKING
GEAR
(696)

1/2 SUPPORT
DRUM
(687)
HELD

4b 1/2 Support Roller Clutch Assembly Overruns

The reaction carrier pinion gears are in mesh with the reaction
sun gear drum assembly (678) and force it to rotate at the
same speed and direction of rotation as the gear sets. The 1/2
support roller clutch outer race overruns because it is part of
the reaction sun gear drum assembly (678).
5 Power to Final Drive Assembly

INPUT
CARRIER
ASSEMBLY
(672)
DRIVING

INPUT
INTERNAL
GEAR
DRIVEN

The input internal gear/reaction carrier assembly (675), splined


to the final drive sun gear shaft (689), provides the power flow
to the final drive sun gear (697) which is splined to the other end
of the sun gear shaft.

FINAL DRIVE
SUN GEAR
(697)

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)

66

Figure 62

1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
OVERRUNNING

FORWARD SERVO
ASSEMBLY
APPLIED

In Overdrive Range - Third Gear, letting up on the throttle will


allow engine rpm to drop as the vehicle continues to move at
approximately the same speed. This results in loss of torque to
the 3rd sprag clutch inner race (661) and allows the input
carrier assembly (672) and roller clutch to freewheel. In this
situation, engine compression braking is not obtainable.
In Overdrive Range - Third Gear, the transaxle is operating in a
direct 1:1 gear ratio between converter turbine speed and the
final drive sun gear (697) speed.

As vehicle speed increases, less torque multiplication is required


to operate the engine efficiently therefore making it desirable to
shift to an overdrive ratio.

66A

OVERDRIVE RANGE - THIRD GEAR

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING (617)

* APPLIED BUT NOT EFFECTIVE

INPUT CL

3RD CL/LO-1ST

The normally open shift solenoid valve is de-energized by


the PCM and allows 2-3 signal fluid to exhaust.

EX

EX

LINE

2-3 SIGNAL

EX

LINE

TORQ SIG

EX

2-3 ACCUM

TORQ SIG

11

2b

LINE

TORQUE SIGNAL

2-3 ACCUM

TORQUE SIGNAL

2-3 ACCUMULATOR

FORWARD
BAND
SERVO

2a

3RD CLUTCH

SERVO

1-2 ACCUMULATOR

2ND CLUTCH

D2

EX

Under normal operating conditions the TCC is released in


Third gear. However, TCC apply could vary depending on
vehicle application and may be calibrated to apply in
Overdrive Range - Third Gear.

EX

Torque Converter Clutch:

EX

1-2 ACCUMULATOR

EX

EX

LINE

1-2 ACCUM VALVE

1b

EX

LO/1ST GEAR

LINE

D4
LINE

TCC SIG (PWM)

D3

INPUT CL

D4

REV

FWD SERVO
ORIFICED EX

D4

LO
D4

3RD CLUTCH

D4

LINE
1-2, 3-4 SIGNAL
3RD

LINE

2ND CLUTCH

EX

3a

1-2 ACCUM

PRN
REV
PRN

D4

EX

D4

2-3 SIGNAL

LO-1ST

EX

LINE

2ND

LINE

3RD CLUTCH

2ND CL

EX

EX

APPLY

2ND CLUTCH

CONV FD

EX

VBS
TCC SIG

LUBE

EX

EX

LO-1ST

EX

3RD CL/LO-1ST

LINE

PRN
EX

TORQUE SIG

EX

D3

3-2 MAN DS

2ND

2-3 SHIFT VALVE

33

;;

TFP
SWITCH

D3

13

LINE

D2

32

3RD

D2
4-3 MDS

REL

21

#10

3-4 SHIFT VALVE

TORQUE SIGNAL

2-3 OFF SIGNAL

TCC REG APPLY


LINE

2-3
ACCUMULATOR

1-2
ACCUMULATOR

22

3RD

CONV FD

TCC REG APPLY

#3

TCC CONTROL VALVE

COOLER

FWD SERVO

28

E
AS
LE
RE

19

TORQUE SIG REG

TCC
CONTROL
(PWM)
Solenoid

1c

TORQUE SIGNAL

24

1f

Pressure
Control
Solenoid

#9

ACT FEED

2ND
LO/1ST GEAR
LINE

29

#4

3RD

1-2 SHIFT VALVE

1-2, 3-4 SIGNAL


LO
D4

26

INPUT CLUTCH

#6

3RD

ORIFICED
CUP PLUG
(412)

1-2, 3-4
Shift
Solenoid
N.O. OFF

66B

MANUAL VALVE

D4

LINE

1d

25

3a TFP Valve Position Switch:

COMPLETE HYDRAULIC CIRCUIT


Page 92

#2

Release fluid pressure routed to the TFP Valve Position


Switch signals the PCM that the TCC is released.

LINE(from Pump)

35

EX

OFF

EX

ACTUATOR FD

N.O.

ACT FD LIM VALVE

2b 2-3 Accumulator Valve:

31

1a

2a 2-3 Accumulator:

In third gear the input clutch is released allowing input clutch


apply fluid to exhaust through the 3-4 shift valve, into the input
clutch feed passage. At the 2-3 shift valve, exhausting input
clutch apply fluid is directed into the D3 passage and out the
manual valve.

LINE

1e Third Clutch:

3 INPUT CLUTCH RELEASES

12

2-3 Shift
Solenoid

30

Located in the case cover, the #4 ball check valve routes 3rd
clutch fluid into the 3rd clutch/lo-1st circuit and blocks it
from entering the lo 1st circuit.

DECREASE

1d #4 Ball Check Valve (Lo 1st/3rd Clutch Lo-1st):

Excess 2-3 accumulator fluid is routed back to the 2-3


accumulator valve. This fluid pressure moves the accumulator
valve against spring force and torque signal fluid pressure to
regulate the exhaust of excess accumulator fluid. This
regulation provides additional control for the third clutch
apply. Figure 38 shows the exhaust of accumulator fluid
during the shift by the arrow directions in the accumulator
fluid circuit.

17

SIGNAL

PRESS REG VALVE

2-3

LINE REV BST

Located in the valve body, 3rd fluid pressure seats the #9


ball check valve and 3rd fluid is forced through the #24
orifice into the 3rd clutch fluid circuit. The orifice helps
control the third clutch apply.

15

16

LO-1ST

1c #9 Ball Check Valve (Third Clutch Apply/Release):

LINE

D2

D3
LINE

14

LINE
PRESSURE
TAP

With 2-3 signal fluid exhausting, Line fluid pressure move


the 2-3 shift valve against spring force to initiate the 2-3
upshift. D4 fluid is routed through the valve and into the 3rd
fluid circuit.

3rd clutch fluid is also routed to the 2-3 accumulator piston.


This fluid pressure moves the piston against spring force
and 2-3 accumulator fluid pressure. This action absorbs initial
3rd clutch fluid pressure to cushion the third clutch apply.
The movement of the 2-3 accumulator piston forces some
accumulator fluid out of the accumulator.

1 2 D D NR

LO

1b 2-3 Shift Valve:

2 SHIFT ACCUMULATION

1e

1a 2-3 Shift Solenoid Valve:

3rd fluid is also routed to the 3-4 shift valve in preparation


for a 3-4 upshift.

1 THIRD CLUTCH APPLIES

1f 3-4 Shift Valve:

LUBE

3rd clutch/lo-1st fluid pressure applies the third clutch and


the transaxle shifts into Third gear.

As vehicle speed increases and operating conditions become


appropriate, the PCM de-energizes the 2-3 shift solenoid valve
to shift the transaxle into Third gear. The manual valve remains
in the Overdrive D position and line pressure continues to
feed the D4 fluid circuit.

OVERRUN

EX

APPLIED APPLIED HOLDING

FORWARD
BAND

2/1
BAND

PRN

INPUT
CLUTCH

3RD

3RD
CLUTCH

OVERDRIVE RANGE THIRD GEAR

EX

2ND
CLUTCH

1/2
SUPPORT
ROLLER
CLUTCH

EX
4TH CL
IN CL FD
AUX IN FD
2-1 MAN SER

OFF

REVERSE
BAND

INPUT
SPRAG
CLUTCH

OFF

4TH
CLUTCH

3RD
SPRAG
CLUTCH

2-3
SHIFT
SOL

FWD BST

1-2, 3-4
SHIFT
SOL

FORWARD SERVO

Figure 63

67

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE FOURTH GEAR


3RD
CLUTCH
APPLIED

3
INPUT
SUNGEAR
(668)
HELD

5
INPUT
INTERNAL
GEAR
DRIVEN

4a
FORWARD
BAND
(688)
APPLIED

4b
1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY (683)
OVERRUNNING

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

4TH
CLUTCH

ON

OFF

APPLIED

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED

OVERRUN

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

* APPLIED BUT NOT EFFECTIVE

5
POWER TO
FINAL DRIVE
(700)

As the speed of the vehicle increases, input signals from the


VSS, TPS and other sensors are sent to the PCM. The PCM
uses this information to determine the precise moment to shift
the transaxle into Fourth Gear. In Fourth Gear, the input carrier
assembly (672) provides an overdrive ratio of .71:1 through the
gear set to the final drive differential (700).
1 Power from Torque Converter

3RD
SPRAG
CLUTCH
(720)
OVERRUNNING

4
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING

2
2ND
CLUTCH
APPLIED

3a
4TH
CLUTCH
APPLIED

1
POWER FROM
TORQUE
CONVERTER
(1)

The driven sprocket (506), splined to the input shaft and housing
assembly (632) transmits torque to the housing and forces it to
rotate.
2 2nd Clutch Applied

With the 2nd clutch applied, power flow is directed through the
reverse reaction drum (669) to the input carrier assembly (672),
as previous described in Third Gear range.
3 Input Sun Gear Held
3a 4th Clutch Applied

3RD
CLUTCH
APPLIED

DRIVEN
SPROCKET
(506)

DRIVEN
SPROCKET
SUPPORT
(609)

SECOND
CLUTCH
APPLIED

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

3RD SPRAG
CLUTCH
(720)
OVERRUNNING

INPUT
INPUT
SPRAG
SUN
CLUTCH
GEAR
ASSEMBLY
(668)
HELD

The 4th clutch plates (500-502) are splined to the 4th clutch
hub & shaft assembly (504) and to the case cover (400).
When the 4th clutch applies, it holds the 4th clutch hub &
shaft assembly (504) and the input sun gear (668) which is
splined to the 4th clutch shaft.
4 Input Carrier Assembly Driving

The input carrier assembly (672) rotates around the stationary


input sun gear (668).
4 Input Internal Gear Driven

The input carrier pinion gears force the input internal gear/
reaction carrier assembly (675) to rotate in the same direction
but, at a faster speed.

4TH
CLUTCH
APPLIED

4a Forward Band Applied

The forward band (688) is applied, holding the 1/2 support


roller clutch inner race (687).
4b 1/2 Support Roller Clutch Assembly Overruns

The reaction carrier pinion gears are in mesh with the reaction
sun gear drum assembly (678) and force it to rotate at the
same speed and direction of rotation as the gear sets. The 1/2
support roller clutch outer race overruns because it is part of
the reaction sun gear drum assembly (678).
4TH CLUTCH
SHAFT ASSEMBLY
(504)
HELD

REVERSE
REACTION DRUM
(669)

INPUT
CARRIER
ASSEMBLY
(672)
DRIVING

FINAL DRIVE
SUN GEAR SHAFT
(689)

INPUT
INTERNAL
GEAR
DRIVEN

FORWARD BAND
(688)
APPLIED

PARKING
GEAR
(696)

1/2 SUPPORT
DRUM
(687)
HELD

5 Power to Final Drive Assembly

The reaction carrier assembly (675), splined to the final drive


sun gear shaft (689), provides the power flow to the final drive
sun gear (697) which is splined to the other end of the final drive
sun gear shaft (689).
In fourth and third gear overdrive ranges, the forward band is
applied only for preparation for a downshift into second gear,
which will make the shift timing easier having this component
already applied.

FINAL DRIVE
SUN GEAR
(697)

1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
OVERRUNNING

FORWARD SERVO
ASSEMBLY
APPLIED

*APPLIED BUT NOT EFFECTIVE

68

Figure 64

68A

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE FOURTH GEAR

(Torque Converter Clutch Released)


1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

4TH
CLUTCH

ON

OFF

APPLIED

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED

OVERRUN

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING (617)

4TH CLUTCH HOUSING


DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

* APPLIED BUT NOT EFFECTIVE

1d

EX

PRN
REVERSE

PRN

LINE

D4

EX
FWD BST

D3

INPUT CLUTCH

D4

IN CL FD

2-3 SIGNAL

2-1 MAN SERVO

EX

D2

EX

EX

EX

EX

EX

EX

EX
5

EX
EX

4TH CLUTCH

LINE

LO/1ST GEAR

TORQUE SIGNAL

2-3 ACCUMULATOR

FORWARD
BAND
SERVO

EX

3RD CLUTCH

D4

3RD CLUTCH

3RD

FWD SERVO
ORIFICED EX

REV

LO
D4

1-2, 3-4 SIGNAL

4TH CLUTCH

LINE
1-2, 3-4 SIGNAL
3RD

D4

LO-1ST

3RD CLUTCH

2ND

CL
4TH

LINE

EX

2ND CLUTCH

EX

11

2ND CLUTCH

D4

EX

2ND CL

EX

APPLY

2ND

EX

EX

LINE

LO-1ST

VBS

EX

EX

EX

EX

TORQUE SIG

TCC SIGNAL (PWM)

TORQUE SIGNAL

3-4 ACCUM

2-3 ACCUM

3-4
ACCUMULATOR

Figure 65

3-4 ACCUM

10

4TH

CLUTCH

LINE
9

2-3
ACCUMULATOR

4TH CL

3-4 ACCUM

1-2 ACCUMULATOR

2a

1-2 ACCUM VALVE

LINE

D4
LINE

4TH CL

3-2 MAN DS

EX

2-3 ACCUM

TORQUE SIGNAL

TORQ SIG

2b

3-4 ACCUMULATOR

1-2 ACCUM

13

3RD

D3

2-3 ACCUM

1-2, 3-4 SIGNAL

4-3 MDS

2-3 SHIFT VALVE

1-2 ACCUMULATOR

D2

LINE

1-2
ACCUMULATOR

;;

TFP
SWITCH

D3

18

32

TCC REG APPLY

TCC REG APPLY


LINE

4TH CL

33

COOLER

21

TCC CONTROL VALVE

AUX INPUT CL FD

3-4 SHIFT VALVE

E
AS
LE
RE

#10

REL

D2

2-3 OFF SIGNAL

3RD

EX

CONV FD
19

TCC
CONTROL
(PWM)
Solenoid

TORQUE CONVERTER CLUTCH APPLIED


TCC Control (PWM) Solenoid:

28

TORQUE SIGNAL

24

TORQUE SIG REG

22

1c

2ND
LO/1ST GEAR
LINE

#9

Pressure
Control
Solenoid

ACT FEED

#4

3RD

1-2 SHIFT VALVE

26

LUBE

EX

CONV FD

LINE
25

1-2, 3-4
Shift
Solenoid
N.O. ON

3RD

1-2, 3-4 SIGNAL


LO
D4

FWD SERVO

#2

1b

LINE

1a

29

ACTUATOR FD

2b 3-4 Accumulator Valve:

68B

ORIFICED
CUP PLUG
(412)

35

#6

EX

ACT FD LIM VALVE

OFF

LINE(from Pump)

D4

LINE

PRN

31

2-3 Shift
Solenoid
N.O.

D2
D3
LINE

4th clutch fluid pressure is routed to the 3-4 accumualtor and


then to the 4th clutch apply piston.

LINE

1d 4th Clutch:

12

DECREASE

1-2, 3-4 signal fluid pressure moves the valve against spring
force and into the Fourth gear position. 3rd fluid is routed
into the 4th clutch fluid circuit.

30

17

PRESS REG VALVE

2-3 SIGNAL

LINE REV BST

15

16

LO-1ST

LINE

14

4TH CL

3RD CL/LO-1ST

2ND CLUTCH

LINE
PRESSURE
TAP

1c 3-4 Shift Valve:

COMPLETE HYDRAULIC CIRCUIT


Page 94

MANUAL VALVE

1-2, 3-4 signal fluid pressure does not affect the 1-2 shift
valve. Spring force and 2-3 off signal fluid pressure keep
the 1-2 shift valve in the upshifted position.

When conditions are appropriate, the PCM energizes the TCC control
(PWM) solenoid to initiate the TCC apply. The solenoid is Pulse
Width Modulated (PWM) to provide a smooth TCC apply. (See
Overdrive Range Fourth Gear TCC Released & Applied pages
70-71.)

EX

1b 1-2 Shift Valve:

3-4 accumulator fluid forced from the 3-4 accumulator is


routed back to the 3-4 accumulator valve. This pressure
forces the 3-4 accumulator valve against spring force and
torque signal fluid pressure to regulate the exhaust of excess
accumulator fluid. This regulation provides additional control
for the 4th clutch apply. Figure 37 shows the exhaust of
accumulator fluid during the shift by the arrow directions in
the accumulator fluid circuit.

1 2 D D NR

LO

The normally open shift solenoid is energized by the PCM


and blocks 1-2, 3-4 signal fluid from exhausting. 1-2, 3-4
signal fluid pressure is routed to both the 1-2 and 3-4 shift
valves.

4th clutch fluid, routed to the 3-4 accumulator moves the


piston against spring force and 3-4 accumulator fluid pressure.
This action absorbs initial 4th clutch fluid pressure to cushion
the 4th clutch apply. The movement of the 3-4 accumulator
piston forces some accumulator fluid out of the accumulator.

LUBE

1 4TH CLUTCH APPLIED


1a 1-2, 3-4 Shift Solenoid Valve:

2 SHIFT ACCUMULATION
2a 3-4 Accumulator:

3RD CL/LO-1ST

When operating conditions are appropriate, the PCM energizes


the 1-2, 3-4 shift solenoid valve to shift the transaxle into
Fourth gear. In addition, the TCC is applied in Fourth gear (see
the following pages for details of TCC apply). The manual
valve remains in the Overdrive position and line pressure
continues to feed the D4 fluid circuit.

FORWARD SERVO

69

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE - FOURTH GEAR

(Torque Converter Clutch from Released to Applied)

32

STAGE 1
(S - A)

TFP
SWITCH

D3

D2

EX

18

RELEASE
APPLY

LO

D4
TFP
SWITCH

D3

32

EX

18

D2

TCC REG APPLY

TIME

LINE

25

TCC
APPLY
FLUID
PRESSURE

TCC APPLY & RELEASE

TCC REG APPLY

50

LOW/1ST GEAR

EX

COOLER

TCC CONTROL VALVE

75

RELEASE
APPLY

REL

STAGE
2

19

100%

TORQUE
CONVERTER
ASSEMBLY
(55)

REV

APPLY

2ND

CONV FD

TCC SIGNAL (PWM)

EX

;;
;;;
;;
;

TCC
CONTROL
(PWM)
Solenoid

PERCENT DUTY CYCLE

TCC REG APPLY

TCC APPLY & RELEASE

LINE

When the Powertrain Control Module (PCM) determines that


the engine and transaxle are operating properly to engage the
Torque Converter Clutch (TCC), the PCM energizes the TCC
control (PWM) solenoid. The following events occur in order
to apply the torque converter clutch:
OFF
At this time the Torque Converter Clutch is
considered to be disengaged (OFF).

TIME

RELEASE
APPLY

TCC REG APPLY

LO

25

D4

COOLER

TCC
APPLY
FLUID
PRESSURE

50

REV

TCC CONTROL VALVE

STAGE
1

75

APPLY

2ND

;;
;;
;
;;

LOW/1ST GEAR

REL

EX

19

100%

TCC SIGNAL (PWM)

CONV FD

EX

TCC
CONTROL
(PWM)
Solenoid

TORQUE
CONVERTER
ASSEMBLY
(55)

PERCENT DUTY CYCLE

(Torque Converter Clutch from Release to Applied)

PCM decision to apply TCC (see page 47, in the Electrical


Components section, for more information).
Stage 1 The PCM pulses the TCC control (PWM) solenoid
to approximately 22% duty cycle from point S to point A.
2nd fluid at the TCC control (PWM) solenoid is pulsed
into the TCC Signal (PWM) fluid circuit. The TCC Signal
(PWM) fluid pressure at point A is strong enough to move
the TCC control valve against the spring. With the TCC
Control valve in the apply position, Release fluid can exhaust.
This stage is designed to move the TCC Control valve from
the released to the applied position; there is not enough
pressure to apply the TCC.
Stage 2 The TCC control (PWM) solenoid duty cycle is
ramped up from point A to point B to approximately 98%.
TCC signal (PWM) fluid pressure passes through orifice #18
and is now strong enough to move the TCC regulator apply
valve against spring force. Line pressure from the pump
enters the TCC Regulated Apply circuit at the TCC Regulator
Valve. TCC Regulated Apply fluid is routed through the
TCC Regulator Valve and through the TCC Control Valve
into the Apply circuit. The pressure value in the Regulated
Apply circuit should now be high enough to fully apply the
TCC pressure plate. Slip speed should be at the correct value
(near 0).
In vehicles equipped with the Electronically Controlled Clutch
Capacity (ECCC) system, the pressure plate does not fully
lock to the torque converter cover. It is instead precisely
controlled to maintain a small amount of slippage between
the engine and the turbine, reducing driveline torsional
disturbances.

RELEASE

APPLY

PERCENT DUTY CYCLE

TCC CONTROL VALVE

TCC REG APPLY

50
25
0

TIME

TCC APPLY & RELEASE


LO

D2

18

EX

32

TCC
APPLY
FLUID
PRESSURE

LINE

TCC REG APPLY

TORQUE
CONVERTER
ASSEMBLY
(55)

C
B

Stage 3 Now the Regulated Apply pressure is increased.


This is caused by the TCC control (PWM) solenoid duty
cycle being increased from point B to point C, to
approximately 98%. This extra pressure ensures that the apply
force on the TCC pressure plate is not at the slip threshold,
but a little above it. TCC plate material is therefore protected
from damage due to slippage.

D4

STAGE
3

75

COOLER

LOW/1ST GEAR

RELEASE
APPLY

REL

100%

EX

APPLY

2ND

19

TCC SIGNAL (PWM)

CONV FD

;
;;

TCC
CONTROL
(PWM)
Solenoid

EX

REV

STAGE 2
(A - B)

TFP
SWITCH

D3

TCC Release Switch


The Torque Converter Clutch (TCC) release switch is
part of the Automatic Transmission Fluid Pressure Manual
Valve Position Switch (TFP Val. Position SW.) that is
mounted to the valve body. The switch is a normally closed
switch. The purpose of the switch is to provide a signal to the
Powertrain Control Module (PCM) that the TCC is released.
This is accomplished by the Release fluid pressure acting on
the switch contact and opening the circuit. When the voltage
is high, the PCM recognizes that the TCC is not engaged.
When the release fluid pressure is low, the switch is in the
normally closed state, signaling that the TCC is in the engaged
position.

70

RELEASE

STAGE 3
(B - C)

APPLY

Figure 66

70A

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE - FOURTH GEAR

(Torque Converter Clutch from Applied to Released)

TFP
SWITCH

D3

RELEASE

F
TIME

TCC APPLY & RELEASE


REV

LO

D4

D2

TIME

D4

RELEASE

APPLY

Figure 67

70B

TFP
SWITCH

STAGE 6
(F - G)

D2

D3

TCC APPLY & RELEASE

RELEASE
APPLY

32

EX

18

STAGE
6

LINE

25

TCC
APPLY
FLUID
PRESSURE

E
50

;
;

TCC REG APPLY

TORQUE
CONVERTER
ASSEMBLY
(55)

75

LO

COOLER

C
B

100%

REV

TCC CONTROL VALVE

APPLY

PERCENT DUTY CYCLE

APPLY

;;
;;;
;
;;

2ND

REL

LOW/1ST GEAR

EX

19

TCC SIGNAL (PWM)

CONV FD

EX

TCC
CONTROL
(PWM)
Solenoid

RELEASE

STAGE 5
(E - F)

TFP
SWITCH

D3

RELEASE
APPLY

EX

18

32

25

STAGE
5

LINE

E
TCC
APPLY
FLUID
PRESSURE

;
;

LOW/1ST GEAR

EX

TCC REG APPLY

75
50

;;;;
;;;;
;;
;;;;
;;
;;;;
;;;
;
;;;;
;;;;
;;;
;
;;;;
;;;;
;;;
;;;;
;;
;;;
;;;;
;;
;;;;
;;;;
;;;;
;;;;
;;;;
;;
;;;;
;;
;;;;
;;;
;;;;;;;
;;;;
;;
;;;;
;;;
;;;;
;;;;
;;;
;;
;;;;
;;;;
;;;;
;;;;
;;;;
TORQUE
CONVERTER
ASSEMBLY
(55)

APPLY

2ND

C
B

100%

TCC REG APPLY

(Some PCM calibrations may allow stages 4 - 6 to happen


very rapidly in almost a straight line down from point D to
point G.)

REL

TCC SIGNAL (PWM)

COOLER

PERCENT DUTY CYCLE

APPLY

;;
;;
;;;
;
;;

TCC CONTROL VALVE

CONV FD

19

TCC REG APPLY

OFF
At this time the Torque Converter Clutch is
considered to be disengaged (OFF).
Release fluid pressure also opens the normally closed
TCC release switch located in the Automatic Transmission
Fluid Pressure Manual Valve Position Switch (TFP Val.
Position Sw.). The switch sends a signal to the PCM that the
TCC is released. If the switch does not open, the PCM will
command the TCC ON in 2nd, 3rd and 4th gears with 100%
duty cycle to the TCC control (PWM) solenoid. Also a
Diagnostic Trouble Code (DTC) P0742 will set and the PCM
will illuminate the Malfunction Indicator Lamp (MIL). The
DTC P0742 will then be stored in PCM history and the PCM
will freeze shift adapts from being updated. If the PCM
detects an illegal combination on any range inputs (OFF,
OFF, OFF or OFF, OFF, ON) then DTC P1810 will set. DTC
P1810 is Transmission Fluid Presure Manual Valve Position
Switch circuit malfunction.

TCC
CONTROL
(PWM)
Solenoid
EX

Stage 6 The PCM pulses the TCC control (PWM) solenoid


to a value of 0. Now the TCC Control valve returns to the
released position (away from the spring). Release fluid is
now directed back to the torque converter. This stage is
designed to move the TCC Control valve to the released
position.

STAGE 4
(D - E)

Stage 5 The TCC control (PWM) solenoid duty cycle is


ramped down from point E to point F through this stage.
This action allows the TCC Regulated Apply pressure to
start at the slip threshold, and decrease to near 0 pressure
over a very short time to point F. The Regulated Apply
pressure value from the TCC Regulator valve at this duty
cycle (point F) should fully release the TCC pressure plate.
Slip speed should be at the maximum value.

D2

EX

18

32

TCC APPLY & RELEASE

LINE

TIME

RELEASE
APPLY

TCC REG APPLY

LO

25

TCC
APPLY
FLUID
PRESSURE

D4

COOLER

E
50

REV

APPLY

2ND

REL

TCC REG APPLY

Stage 4 During this stage, the apply pressure from the TCC
Regulator valve is decreased by the TCC control (PWM)
solenoid duty cycle dropping from point D to point E, to
approximately 60%. Spring force pushes the valve back and
closes off the flow of line fluid feeding the TCC Regulated
Apply circuit. This reduces the apply force on the TCC
pressure plate to the slip threshold. This gets the TCC pressure
plate ready for a smooth release.

PERCENT DUTY CYCLE

;;
;
;;
;

TCC CONTROL VALVE

STAGE
4

LOW/1ST GEAR

EX

CONV FD

19

TORQUE
CONVERTER
ASSEMBLY
(55)

75

EX

TCC SIGNAL (PWM)

TCC
CONTROL
(PWM)
Solenoid

C
B

100%

PCM decision to release TCC (see page 47, in the Electrical


Components section, for more information).

ON
At this time the Torque Converter Clutch is
considered to be engaged (ON).

(Torque Converter Clutch from Applied to Release)

When the TCC pressure plate is applied, it is held against the


torque converter cover. Since it is splined to the converter
turbine hub, it provides a mechanical coupling (direct drive) of
the engine to the transaxle gear sets. This mechanical coupling
eliminates the small amount of slippage that occurs in the fluid
coupling of a torque converter, resulting in a more efficient
transfer of engine torque through the transaxle and to the drive
wheels.

71

72

OVERDRIVE RANGE - 4-3 DOWNSHIFT

OVERDRIVE RANGE 4-3 DOWNSHIFT

(Torque Converter Clutch Released)


1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

OFF

OFF

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

APPLIED APPLIED HOLDING

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING (617)

4TH CLUTCH HOUSING


DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

* APPLIED BUT NOT EFFECTIVE

3RD CL/LO-1ST

When the transaxle is operating in Overdrive Range - Fourth


Gear, a forced 4-3 downshift will occur if there is a significant
increase in throttle position. At minimum throttle, vehicle speed
will decrease gradually (coastdown) and the PCM will
command a 4-3 downshift. The PCM will also initiate a 4-3
downshift if engine load is increased with throttle position
remaining the same (for example, driving up a steep hill).

LUBE

1 2 D D NR

EX

LO

EX

PRN
REVERSE

PRN

LINE

D4

EX
FWD BST

FWD SERVO
ORIFICED EX

D3

INPUT CLUTCH

D4

2-1 MAN SERVO

IN CL FD

D4

EX

LINE
1-2, 3-4 SIGNAL
3RD

EX

EX

EX
EX

2-3 ACCUM
EX

3-4 ACCUM

11

3-4 ACCUM

EX

10

EX

LINE
9

EX

4TH CLUTCH

LINE

LO/1ST GEAR

1-2 ACCUM VALVE

1-2 ACCUMULATOR

LINE

D4
LINE

EX

2-3 ACCUM

TORQ SIG

3-2 MAN DS

3RD CLUTCH

D2

D3

2d

3-4 ACCUMULATOR

EX

REV

LO
D4

1-2, 3-4 SIGNAL

2-3 SHIFT VALVE

1-2 ACCUM

TORQUE SIGNAL

4TH CLUTCH

33

EX

D4

3RD

LO-1ST

3RD CLUTCH

2ND

LINE

2ND CLUTCH

EX

4TH

LINE

CL

2ND CL

EX

EX

APPLY

D4

EX

CONV FD

EX

VBS

1-2, 3-4 SIGNAL

13

3RD

LINE

EX

LUBE

EX

EX

LO-1ST

EX

EX

4-3 MDS

2ND

D2

3RD CL/LO-1ST

LINE

PRN
EX

TORQUE SIGNAL

2-3 ACCUMULATOR

2ND CLUTCH

2-3
ACCUMULATOR

4TH CL

2c

4TH CL

3-4 ACCUM

FORWARD
BAND
SERVO

4TH CLUTCH

3-4
ACCUMULATOR

Figure 68

2-3 ACCUM

3RD CLUTCH

TORQUE SIG

4TH CL

AUX INPUT CL FD

TCC SIGNAL (PWM)

TORQUE SIGNAL

;;

TFP
SWITCH

D3

1-2
ACCUMULATOR

21

D2

2b

3-4 SHIFT VALVE

#10

18

REG APPLY
LINE

TCC

32

TCC REG APPLY

COOLER

1-2 ACCUMULATOR

72

REL

TCC CONTROL VALVE

28

E
AS
LE
RE

24

EX

CONV FD
19

22

TCC
CONTROL
(PWM)
Solenoid

3RD
2-3 OFF SIGNAL

#9

1a

FWD SERVO

#4

TORQUE SIG REG

TORQUE SIGNAL

2ND
LO/1ST GEAR
LINE

3RD

Pressure
Control
Solenoid

1-2 SHIFT VALVE

29

LINE

3RD

#6

26

OFF

N.O.

ACT FEED

TORQUE CONVERTER CLUTCH

COMPLETE HYDRAULIC CIRCUIT


Page 96

25

1-2, 3-4 SIGNAL


LO
D4

MANUAL VALVE

D4

#2
ORIFICED
CUP PLUG
(412)

2-3 Shift
Solenoid

1-2, 3-4
Shift
Solenoid
N.O. OFF

2d 3-4 Accumulator Valve:

Refer to the Manual range explanations for a description of the


3-2 and 2-1 downshifts with respect to the clutches releasing.

2a

4th clutch fluid exhausts through and from the accumulator.


Spring force and 3-4 accumulator fluid pressure move the
accumulator piston to the Third gear position.

35

ACTUATOR FD

LINE(from Pump)

ACT FD LIM VALVE

2c 3-4 Accumulator:

3-2 and 2-1 DOWNSHIFTS

EX

DECREASE

31

2-3 SIGNAL

30

LINE

12

LINE

2a 1-2, 3-4 Shift Solenoid Valve:

The PCM commands TCC release prior to initiating a 4-3


downshift. When the TCC is in the release position release
fluid pressure is routed to the TFP Valve Position Switch. This
fluid pressure signals the PCM that the TCC is in the release
position. The TCC is not applied under normal operating
conditions in Third gear (except for some applications).

2 4TH CLUTCH RELEASES

The accumulator valve regulates line pressure into the 3-4


accumulator fluid circuit to fill the 3-4 accumulator. This
regulation is basically controlled by torque signal fluid
pressure. Increased torque signal fluid pressure regulates
accumulator fluid to a higher pressure.

15

16

PRESS REG VALVE

1b

LINE REV BST

Increased torque signal fluid pressure acting on the line


reverse boost valve increases line pressure at the pressure
regulator valve.

1-2, 3-4 signal fluid pressure exhausts from the 3-4 shift
valve and spring force moves the valve into the Third gear
position. This opens the 4th clutch fluid circuit to an orificed
exhaust to help control the clutch release.

4TH CL

LO-1ST

1b Pressure Regulator Valve:

2b 3-4 Shift Valve:

14

17

The PCM de-energizes the normally open solenoid and 1-2,


3-4 signal fluid exhausts.

D2
D3
LINE

LINE

2ND CLUTCH

During the downshift, except for a coastdown, the PCM


senses the increase in throttle position or engine load and
decreases the PC Sol. Valve duty cycle. The decrease in
duty cycle increases output fluid pressure from the PC Sol.
Valve, thereby increasing torque signal fluid pressure at the
torque signal regulator valve.

LINE
PRESSURE
TAP

1a Pressure Control Solenoid Valve (PC Sol. Valve):

1 LINE PRESSURE INCREASES

FORWARD SERVO

73

MANUAL THIRD - THIRD GEAR

MANUAL THIRD THIRD GEAR

(From Overdrive Range - Fourth Gear)

(From Overdrive Range Fourth Gear)

3RD
CLUTCH
APPLIED
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

INPUT
CLUTCH
APPLIED

INPUT
SPRAG
INPUT
CLUTCH
SUN
(722)
GEAR
HOLDING
(668)
DRIVEN
3RD SPRAG
CLUTCH
(720)
OVERRUNNING

2-3
SHIFT
SOL

@OFF

@OFF

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

APPLIED APPLIED HOLDING APPLIED HOLDING

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

* APPLIED BUT NOT EFFECTIVE


@The
* solenoid state follows a shift pattern which depends upon vehicle speed, throttle position and selected gear range

1
POWER FROM
FINAL DRIVE
(700)

SECOND
CLUTCH
APPLIED

4b
4a
FORWARD 1/2 SUPPORT
ROLLER
BAND
CLUTCH
(688)
ASSEMBLY
APPLIED
(683)
OVERRUNNING

2
3
6
4
INPUT
INPUT
INPUT
INPUT
CLUTCH CARRIER SUNGEAR INTERNAL
GEAR
APPLIED ASSEMBLY
(668)
DRIVING
(672)
DRIVEN
DRIVING

5
INPUT
SPRAG
CLUTCH
(722)
HOLDING

5a
5b
3RD
3RD
SPRAG
CLUTCH
CLUTCH
APPLIED
(720)
OVERRUNNING

7c
2ND
CLUTCH
APPLIED

8
POWER TO
TORQUE
CONVERTER
(1)

1-2, 3-4
SHIFT
SOL

REVERSE
REACTION DRUM
(669)

Manual Third - Third gear (D) is available to the driver when


vehicle operating conditions make it desirable to use only three
gear ratios. Some of these conditions include city driving, where
speeds are generally below 72 kmh (45 mph), towing a trailer, or
driving in hilly terrain. Manual Third gear also provides for
engine compression braking when descending slight grades and
provides a direct drive ratio of 1:1 through the gear sets.
When Manual Third range is selected, the transaxle can automatically upshift or downshift between first, second and third
gears. However, the transaxle is prevented from shifting into
fourth gear while operating in this mode. If the transaxle is in
Overdrive Range - Fourth gear when Manual Third is selected
for engine braking, the transaxle will shift immediately into
third gear.
The acceleration powerflow for Manual Third is the same as
Overdrive Range Third gear except the input clutch is applied,
therefore we will discuss and illustrate deceleration (engine braking). You will note that the powerflow is backwards from the
powerflow in Overdrive Range Third gear, with power coming
from the wheels and going to the torque converter.
The manual shaft (807) and manual valve (404) are in the Manual
Third (D) position.
The 4th clutch plates (500-502) release allowing the 4th clutch
hub & shaft assembly (504) to rotate at the same speed and
direction as the input sun gear (668).
1 Power from the Wheels

Power from the wheels travels through the final drive differential assembly to the final drive sun gear shaft.
2 Input Internal Gear Driving

DRIVEN
SPROCKET
(506)

Power continues to the input internal gear/reaction carrier assembly, which is splined to the final drive sun gear shaft.
3 Input Carrier Assembly Driving

The input internal gear which is in mesh with the input carrier
planetary pinions, force the pinions to rotate. The rotating pinions drive the carrier.
4 Input Sun Gear Driven
FINAL DRIVE
SUN GEAR SHAFT
(689)
FORWARD BAND
(688)
APPLIED

INPUT
CARRIER
ASSEMBLY
(672)
DRIVING

PARKING
GEAR
(696)

1/2 SUPPORT
AND DRUM
(687)
HELD

INPUT
INTERNAL
GEAR
DRIVING

5 Input Sprag Clutch Holding

During deceleration, the input torque, from the wheels to the


gear set, tries to force the input sun gear (668) to rotate in a
direction opposite to the input shaft and housing assembly (632).
The input sprag clutch assembly prevents this from occurring by
holding the input sun gear (668) and forcing it to rotate in the
same direction and speed as the input housing. When this occurs, engine compression provides braking for the vehicle.
5a 3rd Sprag Clutch Overrunning

During deceleration, the 3rd sprag clutch overruns allowing


the input sprag assembly to slow down the input sun gear
(668).
5b 3rd Clutch Applied
FINAL DRIVE
SUN GEAR
(697)

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)

74

The rotating input carrier pinions also drive the input sun gear
which is splined to the inner hub of the input sprag.

Figure 69

1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
OVERRUNNING

The 3rd clutch is applied but, during decceleration the 3rd


sprag clutch is overrunning, thus no power is transfered
through the 3rd clutch plates.
6 Input Clutch Applied

The input clutch is also applied and transfers torque to the input
housing through the input clutch plates.
7 2nd Clutch Applied

FORWARD SERVO
ASSEMBLY
APPLIED

Power flows from the input carrier assembly (672) through the
reverse reaction drum (669) to the 2nd clutch assembly which is
applied and directs power to the input housing.
8 Power to Torque Converter

With two members of the same gear set driving, we have a 1:1
ratio through the gear sets and input housing to the torque converter for engine braking.

74A

MANUAL THIRD - THIRD GEAR

MANUAL THIRD - THIRD GEAR

(From Overdrive Range - Fourth Gear)


1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

@OFF

@OFF

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

APPLIED APPLIED OVERRUN APPLIED HOLDING

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING (617)

4TH CLUTCH HOUSING


DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

* APPLIED BUT NOT EFFECTIVE


@The solenoid state follows a shift pattern which depends upon vehicle speed, throttle position and selected gear range

4TH CL

MANUAL VALVE

PRN
REV

PRN

LINE
EX

D4

3RD

D4

EX

EX

EX

EX

EX

EX
EX

EX

2-3 ACCUM
EX

EX

3-4 ACCUM

11

3-4 ACCUM

TORQUE SIGNAL

2-3 ACCUMULATOR

FORWARD
BAND
SERVO

EX

TORQ SIG

4TH CLUTCH

LINE

D2

LO/1ST GEAR

3RD CLUTCH

3RD CLUTCH

REV

LO
D4

1-2, 3-4 SIGNAL

2-3 SIGNAL

IN CL FD

D4

1-2,

D3

INPUT CLUTCH

FWD SERVO
ORIFICED EX

LINE
3-4 SIGNAL
3RD

LO-1ST

D4

2-1 MAN SERVO

D4

FWD BST

D3

EX

LINE
3RD CLUTCH

2ND

LINE

EX

2ND CLUTCH

APPLY

4TH

LINE

CL

2ND CL

EX

EX

4TH CLUTCH

EX

VBS

2ND
EX

10

LINE
9

1-2 ACCUM

2ND CLUTCH

3RD CL/LO-1ST

2ND CLUTCH

CONV FD

EX

LO-1ST

EX

LUBE

EX

LINE

PRN
EX

TORQUE SIG

EX

1-2 ACCUM VALVE

4TH CL

EX

2-3 ACCUM

3-4 ACCUMULATOR

LINE

D4
LINE

1-2 ACCUM

3-2 MAN DS

2-3 ACCUM

D3

1b

13

2-3 SHIFT VALVE

1-2, 3-4 SIGNAL

3RD

4-3 MDS

LINE

33

TORQUE SIGNAL

AUX INP CL FD
D2

TCC SIGNAL (PWM)

4TH CL

TORQUE SIGNAL

EX

21

TFP
SWITCH

2-3
ACCUMULATOR

#10

1-2 ACCUMULATOR

1d

1-2
ACCUMULATOR

;;

1c

3-4 SHIFT VALVE

D2

D3

18

TCC REG APPLY


LINE
32

TCC REG APPLY

3RD
2-3 OFF SIGNAL

COOLER

TCC CONTROL VALVE

22

28

24

L
RE

REL

#9

EX

CONV FD
19

TCC
CONTROL
(PWM)
Solenoid

2b Input Clutch:

2a

Input clutch feed fluid is routed through the 3-4 shift valve
and into the input clutch fluid circuit.

TORQUE SIGNAL

TORQUE SIG REG

FWD SERVO

D3

ACT FEED
Pressure
Control
Solenoid

2ND
LO/1ST GEAR
LINE

#3

#4

1-2 SHIFT VALVE

3RD

#6

3RD

1-2, 3-4
Shift
Solenoid
N.O. OFF

29

26

D4

25

LINE

1-2, 3-4 SIGNAL


LO
D4

OFF

D2
D3
LINE

N.O.

1e

2-3 Shift
Solenoid

LINE(from Pump)

#2
ORIFICED
CUP PLUG
(412)

ACTUATOR FD

DECREASE
35

ACT FD LIM VALVE

30

EX

2-3 SIGNAL

31

2a 3-4 Shift Valve:

74B

LINE

12

LINE

2 INPUT CLUTCH APPLIES

COMPLETE HYDRAULIC CIRCUIT


Page 98

The PCM de-energizes the normally open solenoid and 1-2,


3-4 signal fluid exhausts through the solenoid. However,
this does not have to occur to acheive a manual 4-3 downshift.

The transmission operates the same in Manual Third as in


Overdrive Range with the exception of Fourth gear being
prevented. The transaxle will upshift and downshift between
First, Second and Third gears as in Overdrive range. However,
engine compression braking is not available in Overdrive Range
Third, First and Second gears and the vehicle will coast when
the throttle is released.

15

16

17

1e 1-2, 3-4 Shift Solenoid Valve:

MANUAL THIRD SECOND and FIRST GEARS

PRESS REG VALVE

1c 3-4 Shift Valve:

LINE
PRESSURE
TAP

LINE REV BST

D3 fluid pressure enters the input clutch feed passage through


the 2-3 shift valve and is directed to the 3-4 shift valve.

Accumulation is the same as 4-3 downshift.

EX

14

LO-1ST

1b 2-3 Shift Valve:

Input clutch fluid pressure applies the input clutch. With the
input clutch applied, the input sprag clutch holds when output
speed is greater than input speed, creating engine compression
braking.

1 2 D D NR

The manual valve moves into the Manual Third (D) position
and line pressure enters the D3 fluid circuit.

Note: The operating states for the shift solenoids follow


normal operation, depending on vehicle driving conditions.
Figure 44 shows the solenoids in the Third gear position.

1a

LO

1a Manual Valve:

D3 fluid is routed to the TFP Val. Position Sw. and the TFP
Val. Position Sw. signals the PCM that the manual valve is
in the Manual Third position.

1 FOURTH GEAR HYDRAULICALLY PREVENTED

1d Fluid Pressure Manual Valve Position Switch


Assembly (TFP Val. Position Sw.):

LUBE

1a

D3 fluid pressure assists spring force to move the valve to


the Third gear position. This opens the 4th clutch fluid
circuit to an orificed exhaust and the 4th clutch releases,
thereby preventing Fourth gear.

3RD CL/LO-1ST

A manual 4-3 downshift is accomplished by moving the gear


selector lever to the Manual Third (D) position. In Manual
Third the transaxle is hydraulically prevented from upshifting
into Fourth gear under any conditions. Also, the input clutch
is applied and the input sprag clutch holds to provide engine
compression braking instead of coasting. The following
information explains the additional changes during a Manual
4-3 downshift as compared to a forced 4-3 downshift. Refer
to Overdrive Range 4-3 Downshift for a complete description
of a 4-3 downshift.

4TH CL

3-4 ACCUM

4TH CLUTCH

FORWARD SERVO

3-4
ACCUMULATOR

Figure 70

75

MANUAL SECOND - SECOND GEAR

MANUAL SECOND SECOND GEAR

(From Manual Third - Third Gear)

(From Manual Third Third Gear)

6
INPUT
CLUTCH
APPLIED

2
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING

3
REACTION
SUN GEAR
(678)
HELD

3a
2/1 BAND
(680)
APPLIED

4
REACTION
INTERNAL
GEAR
DRIVEN

3b
FORWARD
BAND
(688)
APPLIED

1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING

5
POWER FROM
FINAL DRIVE
(700)

INPUT
SPRAG
(722)
OVERRUNNING

REVERSE
REACTION DRUM
(669)

INPUT
SUN
GEAR
(668)

3RD SPRAG
CLUTCH
ASSEMBLY

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

2-3
SHIFT
SOL

@OFF

@ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED

INPUT
CLUTCH
*

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN APPLIED HOLDING APPLIED

Manual Second Second Gear (2) is available when vehicle


operating conditions or road conditions make it desirable to use
only two gear ratios. Some of these vehicle operating conditions include descending a steep grade (to provide engine compression braking) or, ascending a steep grade (for additional
engine performance).
When manual second gear range is selected, the transaxle will
upshift and downshift between first, second and third gear but,
it is prevented from shifting into fourth gear. If the transaxle is
operating in Manual Third or Overdrive Range Fourth gear
when Manual Second is selected, the transaxle will shift immediately into second gear [below 113 kmh (70 mph)]. Power
flow through the transaxle is the same as described in Overdrive
Range - Second gear with the exception that the 2/1 band is
applied, which allows the transmission to achieve engine braking during deceleration instead of coasting.

INPUT
CLUTCH
APPLIED

SECOND
CLUTCH
APPLIED

1-2, 3-4
SHIFT
SOL

* APPLIED BUT NOT EFFECTIVE


@The solenoid state follows a shift pattern which depends upon vehicle speed, throttle position and selected gear range
*

6a
INPUT
SPRAG
(722)
OVERRUNNING

5
2ND
CLUTCH
APPLIED

1
POWER TO
TORQUE
CONVERTER
(1)

The mechanical power flow graphics show the transfer of power


through the components during deceleration. When selecting
Manual Second to slow the vehicle, vehicle speed provides the
input from the wheels through the transaxle and attempts to
overrun engine speed (rpm). However, engine compression
braking slows the vehicle when the 2/1 band is applied, resulting in a 1.57:1 gear ratio through the gear sets.
1 Power from the Wheels

Power from the wheels travels through the final drive differential assembly to the final drive sun gear shaft.
2 Reaction Carrier Assembly Driving

Power continues to the reaction carrier assembly, which is splined


to the final drive sun gear shaft.

DRIVEN
SPROCKET
(506)

3 Reaction Sun Gear Held


3a 2/1 Band Applied

FINAL DRIVE
SUN GEAR SHAFT
(689)

INPUT
CARRIER
ASSEMBLY
(672)

REACTION
CARRIER
ASSEMBLY
(675)
DRIVING

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD

FORWARD BAND
(688)
APPLIED

PARKING
GEAR
(696)

3b Forward Band Applied

The forward band (688) is applied, holding the 1-2 support


roller clutch (683) but, is not effective.
4 Reaction Internal Gear Driven

1/2 SUPPORT
AND DRUM
(687)
HELD

The reaction internal gear, which is part of the input carrier


assembly (672), is forced to rotate by the reaction carrier pinions (675), which are rotating around the stationary reaction sun
gear drum assembly (678).
5 2nd Clutch Applied

Power flows from the input carrier assembly (672) through the
reverse reaction drum (669) to the 2nd clutch assembly which is
applied and directs power to the input housing.
4 Input Sun Gear Driven
FINAL DRIVE
SUN GEAR
(697)

MANUAL 2/1
SERVO ASSEMBLY
APPLIED

76

The 2/1 manual band (680) is applied to hold the reaction


sun gear drum assembly (678), to achieve engine braking.
The 1/2 support roller clutch would allow coasting if the 2/1
band didnt apply and hold the sun gear.

Figure 71

2/1 BAND
(680)
APPLIED 1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING

FORWARD SERVO
ASSEMBLY
APPLIED

The rotating input carrier pinions also drive the input sun gear
which is splined to the inner hub of the input sprag.
5 Input Sprag Clutch Holding

During deceleration, the input torque from the wheels to the


gear set force the input sun gear (668) to rotate faster than the
input shaft and housing assembly (632). The input clutch is
applied and holding the outer sprag race but, the sprag is overrunning, thus the input clutch is ineffective.
8 Power to Torque Converter

*APPLIED BUT

NOT EFFECTIVE

From the input housing, power continues to the torque converter


for engine compression braking.

76A

MANUAL SECOND - SECOND GEAR

MANUAL SECOND - SECOND GEAR

(From Manual Third - Third Gear)


A manual 3-2 downshift is initiated by moving the gear selector
lever to the Manual Second (2) position. However, the transaxle
will not downshift into Second gear until vehicle speed is below
approximately 113 km/h (70 mph). At higher vehicle speeds,
the PCM will keep the 2-3 shift solenoid valve energized (ON)
and the transaxle will operate in Manual Second - Third Gear as
a safety precaution. In Manual Second, the transaxle is hydraulically prevented from upshifting into Fourth gear under any conditions. Also, the 2/1 band applies and the 1/2 support roller
clutch holds providing engine compression braking in Second
gear. The transaxle upshifts and downshifts between First and
Second gears as in Overdrive range.

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING (617)

3RD CL/LO-1ST
LUBE

EX

EX
FWD BST

2-3 SIGNAL
D2

AUX

EX

1-2 ACCUM VALVE


EX

EX
1-2 ACCUM
LINE

3e

EX

EX

11

EX

2-3 ACCUM

2-3 ACCUMULATOR

2/1
MANUAL BAND
SERVO

4c

2-3
ACCUMULATOR

3d

FORWARD
BAND
SERVO

TORQUE SIGNAL

2-1 MAN SERVO

FORWARD SERVO

2-3 ACCUM

2-3 ACCUM

3RD CLUTCH

D2
EX

EX

EX

2a

EX

LINE

INP CL FD

EX
4TH CL
IN CL FD

LO/1ST GEAR

5a

TORQUE SIGNAL

1-2 ACCUMULATOR

2ND CLUTCH

D3

INPUT CLUTCH

3RD

D4

REV

3-2 MAN DS

LINE

D4
LINE

#8

2-1 MAN SERVO

D4

3RD

LINE

FWD SERVO
ORIFICED EX

EX

D4

LO
D4

3RD CLUTCH

PRN
REV

LINE

D4

LO-1ST
D4

PRN

EX

LINE

LINE

EX

2ND CLUTCH

2ND CLUTCH

2ND

LINE

3RD CLUTCH

2ND CL

EX

EX

APPLY

4b

2ND

D3
3RD CL/LO-1ST

LUBE
CONV FD

EX

VBS

LO-1ST

EX

EX

EX

EX

TORQUE SIG

EX

D3

1-2 ACCUM

2-3 SHIFT VALVE

13

LINE

33

3RD

1-2
ACCUMULATOR

TCC SIGNAL (PWM)

TORQUE SIGNAL

18

32

D2

TCC REG APPLY

TFP
SWITCH

TCC REG APPLY


LINE

21

4-3 MDS

3-4 SHIFT VALVE

#10

COOLER

;;

TCC CONTROL VALVE

REL

FWD SERVO

22

#3

L
RE

D2

D3

3RD

D2

3RD

2-3 SIGNAL

CONV FD
19

D3

TCC
CONTROL
(PWM)
Solenoid

5b

28

2-3 OFF SIGNAL

TORQUE SIG REG

TORQUE SIGNAL

24

29

#9

2ND
LO/1ST GEAR
LINE

#4

D4
#6

3b

3RD

LINE

Pressure
Control
Solenoid

EX

26

3c

1-2 SHIFT VALVE

ACT FEED

4c 2/1 Manual Band Servo: 2-1 manual servo fluid pressure

LINE(from Pump)

25

1-2, 3-4
Shift
Solenoid
N.O. OFF

1-2, 3-4 SIGNAL


LO
D4

D3
LINE

#2
ORIFICED
CUP PLUG
(412)

OFF

35

N.O.

DECREASE

4a

Located in the valve body, it is seated by D2 fluid and


forces D2 to pass through the 2-3 shift valve and through
orifice #13 into the 2-1 manual servo circuit.

2-3 Shift
Solenoid

EX

ACTUATOR FD

4b #8 Ball Check Valve (D2/2/1 Manual Servo)

ACT FD LIM VALVE

D2

2-3 SIGNAL

30

31

4 2/1 MANUAL BAND APPLIES


4a 1-2 Shift Valve: The 1-2, 3-4 Shift Solenoid Valve is

76B

12

LINE

valve and the direct clutch releases.

to the TFP Val. Position Sw. and the TFP Val. Position
Sw. signals the PCM that the manual valve is in the
Manual Second position.
5b Pressure Control Solenoid: The PCM decreases the PC
Sol. Valve duty cycle to increase the operating range of
torque signal fluid pressure in Manual Second. This
provides increased line pressure for the additional torque
requirements during engine compression braking and
increased engine load in Manual Second.
Torque Converter Clutch: The PCM will release the TCC
before downshifting into Manual Second. The TCC will not
re-apply in Second gear under normal operating conditions.

17

3b #4 Ball Check Valve (Third Clutch/Lo 1st): Exhausting

5 PRESSURE CONTROL
5a Fluid Pressure Manual Valve Position Switch
Assembly (TFP Val. Position Sw.): D2 fluid is routed

15

16

PRESS REG VALVE

3 THIRD CLUTCH RELEASES


3a Third Clutch: 3rd clutch fluid exhausts at the 2-3 shift

is routed to the 2/1 manual band servo piston. This fluid


pressure moves the servo piston and apply pin to apply
the band. The band provides engine compression braking
in Manual Second Second Gear.

MANUAL VALVE

LINE REV BST

LINE

LO-1ST

2-3 signal fluid and spring force move the 3-2 manual
downshift and the 2-3 shift valve into the Second gear
position and prevents the 2-3 shift valve from upshifting.
D2 fluid is routed through the valve into the 2-1 manual
servo fluid circuit.

2a 3-2 MANUAL DOWNSHIFT VALVE:

PRN

14

LINE
PRESSURE
TAP
LINE

The PCM energizes the 2-3 shift solenoid. With the solenoid
ON, 2-3 signal fluid is routed to the 2-3 and 4-3 manual
downshift valves.

OFF when the PCM commands Second gear, and spring


force holds the 1-2 shift valve in the upshifted position.

1 2 D D NR

LO

2 2-3 SHIFT SOLENOID VALVE:

Exhausting 3rd clutch fluid seats the #9 ball check valve


and forces the fluid through orifice #28 for a controlled
release of the third clutch.
3d 2-3 Accumulator: Third clutch fluid exhausts from the
2-3 accumulator, and is routed through the #28 orifce.
3e 2-3 Accumulator Valve: The accumulator valve regulates
line pressure into the 2-3 accumulator fluid circuit to fill
the 2-3 accumulator.

3a

Line pressure is routed into the D2 fluid circuit when the


selector lever is moved into the Manual Second (2) position.

3c #9 Ball Check Valve (Third/Third Clutch)

1 MANUAL VALVE:

3rd clutch/lo 1st fluid seats the #4 ball check valve and is
routed to the #9 ball check valve.

INPUT CL

COMPLETE HYDRAULIC CIRCUIT


Page 100

Figure 72

77

MANUAL FIRST - FIRST GEAR

MANUAL FIRST - FIRST GEAR

(From Manual Second - Second Gear)

(From Manual Second Second Gear)


6a
3
INPUT
INPUT
CARRIER CLUTCH
ASSEMBLY APPLIED
(672)
DRIVING

2
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING

3
3a
3b
4
REACTION 2/1 BAND REACTION FORWARD 1/2 SUPPORT
SUN GEAR
(680)
BAND
ROLLER
INTERNAL
(678)
APPLIED
(688)
CLUTCH
GEAR
HELD
APPLIED
ASSEMBLY
DRIVEN
(683)
HOLDING

7
POWER FROM
FINAL DRIVE
(700)

3RD
CLUTCH
APPLIED

INPUT
CLUTCH
APPLIED

INPUT SHAFT
& HOUSING
ASSEMBLY
(632)

INPUT
SPRAG
(722)
OVERRUNNING
3RD
SPRAG
(652)
HOLDING

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

@ON

@ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

APPLIED HOLDING APPLIED HOLDING APPLIED HOLDING APPLIED\

* APPLIED BUT NOT EFFECTIVEE


@The solenoid state follows a shift pattern which
depends upon vehicle speed, throttle position and selected gear range
*

5
INPUT
SUN
GEAR
(668)
DRIVING

1
POWER TO
INPUT
TORQUE
SPRAG
CONVERTER
(722)
(1)
OVERRUNNING

Manual First First Gear (1) is available when vehicle operating


conditions require maximum engine compression braking for
slowing the vehicle or maximum engine torque transfer to the
wheels in a forward gear range. Some of these vehicle operating
conditions include descending a steep grade (to provide
maximum engine compression braking) or, for ascending a steep
grade (for maximum engine power). Manual First range should
also be used to start the vehicle in motion when pulling a heavy
load.
While operating in manual first range the transaxle can upshift into
second gear at 61 km/h (38 mph), and third gear at 113 km/h (70
mph) and each range has engine braking. If the transaxle is
operating in any other forward gear range when manual first is
selected, the transaxle will not shift into first gear until vehicle
speed slows to approximately 56 km/h (35 mph). Power flow
through the transaxle is the same as overdrive range first gear with
the exception that the third clutch and the 2/1 band are applied.
Therefore we will look at powerflow from deceleration (engine
compression braking).
1 Power from the Wheels

Power from the wheels travels through the final drive differential assembly to the final drive sun gear shaft.

INPUT
SUN
GEAR
(668)
DRIVEN

2 Reaction Carrier Assembly Driven

Power continues to the reaction carrier assembly, which is splined


to the final drive sun gear shaft.
3 Reaction Sun Gear Held
3a 2/1 Manual Band Applied

DRIVEN
SPROCKET
(506)

The 2/1 manual band (680) is applied to hold the reaction


sun gear drum assembly (678), to achieve engine braking.
The 1/2 support roller clutch would allow coasting if the 2/1
band didnt apply and hold the sun gear.
3b Forward Band Applied

The forward band (688) is applied, holding the 1-2 support


roller clutch (683) but, is not effective.
4 Reaction Internal Gear Driven
FINAL DRIVE
SUN GEAR SHAFT
(689)

INPUT
CARRIER
ASSEMBLY
(672)
DRIVING

REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN

REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD

FORWARD BAND
(688)
APPLIED

1/2 SUPPORT
AND DRUM
(687)
HELD

PARKING
GEAR
(696)

5 Input Sun Gear Driven

Planet pinion gears in the input carrier assembly (672) are in


mesh with the teeth on the input sun gear (668), forcing the sun
gear to rotate.
6 3rd Clutch Applied

FINAL DRIVE
SUN GEAR
(697)

MANUAL 2/1
SERVO ASSEMBLY
APPLIED

78

Figure 73

The reaction internal gear, which is part of the input carrier


assembly (672), is forced to rotate by the reaction carrier pinions (675), which are rotating around the stationary reaction sun
gear drum assembly (678).

2/1 BAND
(680)
APPLIED
1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY
(683)
HOLDING

FORWARD SERVO
ASSEMBLY
APPLIED

The 3rd clutch is applied and holds the 3rd sprag clutch outer
race (653). During deceleration, the 3rd sprag clutch holds and
prevents the input sun gear (668) from turning faster than the
input housing, thus creating engine braking.
Note: During acceleration, the 3rd sprag clutch is ineffective in
the transfer of engine torque through the input sun gear (668).
6a Input Clutch Applied

The input clutch is also applied but, during deceleration, the


input sprag clutch is not effective for engine compression
braking. During acceleration, the input sprag elements are
holding to transfer engine torque to the input sun gear (668),
forcing it to rotate.
7 Power to Torque Converter

From the input housing, power continues to the torque converter


for engine compression braking.

78A

MANUAL FIRST - FIRST GEAR

MANUAL FIRST - FIRST GEAR

(From Manual Second - Second Gear)


A manual 2-1 downshift is initiated by moving the gear selector
lever to the Manual First (1) position. However, the transaxle
will not downshift into First gear until vehicle speed is below
approximately 61 km/h (38 mph). At higher vehicle speeds the
PCM will keep the 1-2, 3-4 shift solenoid valve de-energized
(OFF) and the transaxle will operate in Manual First - Second
or Third Gear. In Manual First the transaxle is hydraulically
prevented from upshifting into Fourth gear under any conditions.
Also, the 2/1 manual band servo remains applied, as in Manual
Second, and provides engine compression braking.

2ND CLUTCH HOUSING (617)

INPUT HOUSING
ASSEMBLY (632)

INPUT CL

3RD CL/LO-1ST
LUBE

1 MANUAL VALVE:

8a

EX

PRN
REV

PRN

LINE

EX
FWD BST

D4

2-3 SIGNAL

D3

INP CL FD

D2

AUX

3RD

D4

EX
4TH CL
IN CL FD

D4

D2

2-1 MAN SERVO

EX

EX

EX

EX

LO/1ST GEAR

EX

EX

1-2 ACCUM

FORWARD SERVO

TORQUE SIGNAL

2/1
MANUAL BAND
SERVO

FORWARD
BAND
SERVO

1-2 ACCUM VALVE

2ND CLUTCH

INPUT CLUTCH

FWD SERVO
ORIFICED EX

3RD

LINE

8c

LINE

D4

EX

1-2 ACCUM

REV

LO
D4

#8

3-2 MAN DS

LINE

1-2 ACCUMULATOR

D2

2ND CLUTCH

EX

D4

LO-1ST
D4

EX

EX

EX

EX

2ND

3RD CL

LINE

2ND CL

APPLY

D3
3RD CL/LO-1ST

LINE

LUBE

LO-1ST

EX

VBS

2ND CLUTCH

CONV FD

EX

EX
EX

LINE

PRN

EX

LO-1ST
TORQUE SIG

EX

D3

Figure 74

2-1 MAN SERVO

2ND

;
;

2-3 SHIFT VALVE

TCC REG APPLY

8d

13

LINE

33

#10

TFP
SWITCH

D3

3RD

TCC SIGNAL (PWM)

TORQUE SIGNAL

D2

TCC CONTROL VALVE

D2

21

4-3 MDS

REL

1-2
ACCUMULATOR

3-4 SHIFT VALVE

CONV FD

COOLER

3RD

22

5b

LO
BLOW-OFF

EX

19

FWD SERVO

LINE

D3

2ND
LO/1ST GEAR

#3

1-2 SHIFT VALVE

L
RE

#4

TORQUE SIG REG

TCC
CONTROL
(PWM)
Solenoid

29

3RD

EX

D4
#6

2-3 SIGNAL

D4

TORQUE SIGNAL

Pressure
Control
Solenoid

26

27

7
ACT FEED

25

#2

LINE

1-2, 3-4
Shift
Solenoid
N.O. ON

LO-1ST

LINE(from Pump)

1-2,3-4 SIG

ON

N.O.

D2
D3
LINE

2-3 Shift
Solenoid

8b

LO

ORIFICED
CUP PLUG
(412)

2nd clutch fluid exhausts from the solenoid.

COMPLETE HYDRAULIC CIRCUIT


Page 102

#7

2-3 SIGNAL

35

30

8d TCC Control (PWM) Solenoid:

78B

1 2 D D NR

MANUAL VALVE

LINE

ACT FD LIM VALVE

8c 1-2 Accumulator:

Note: Manual First - Third Gear is also possible at high


speeds as a safety feature.

12

EX

ACT FD

1-2, 3-4 signal fluid pressure shifts the valve into the
downshifted position, against spring force, and the following
changes occur:

2nd clutch fluid exhausts from the 1-2 accumulator, and 1-2
accumulator fluid fills the 1-2 accumulator as 2nd clutch
fluid exhausts.

LO

DECREASE

31

The 1-2, 3-4 Shift Solenoid Valve is energized by the PCM


when vehicle speed is below approximately 61 km/h (38
m
p
h
)
.
1-2, 3-4 Signal fluid is blocked from exhausting through the
solenoid.

Located in the case cover, exhausting 2nd clutch fluid seats


the #2 ball check valve against the 2nd fluid circuit and
forces the exhausting fluid through orifice #26 for a controlled
release.

5a

6 1-2, 3-4 SHIFT SOLENOID VALVE:

8b #2 Ball Check Valve (2nd/2nd clutch):

17

3rd clutch/lo - 1st fluid applies the 3rd clutch and the 3rd
sprag clutch holds and prevents coasting and allows engine
compression braking.

2nd clutch fluid exhausts from behind the clutch piston


through the 2nd clutch fluid circuit. This releases the 2nd
clutch and the transaxle operates in First gear.

15

16

PRESS REG VALVE

5 3RD CLUTCH APPLIES

8 SECOND CLUTCH RELEASES


8a Second Clutch:

Lo-1st fluid pressure seats the #4 ball check valve against the
3rd clutch fluid circuit and fluid is routed to the 3rd clutch/lo
-1st circuit.

The 2nd fluid circuit is open to exhaust past the valve into the 3rd
fluid circuit.
D4 fluid is routed into the lo-1st gear circuit.
LO fluid is routed into the lo-1st fluid circuit.

LINE
PRESSURE
TAP
LINE

LINE REV BST

4 #4 BALL CHECK VALVE (3RD CLUTCH/LO 1ST):

7 1-2 SHIFT VALVE:

14

Lo fluid pressure seats the #7 ball check valve against the lo1st fluid circuit and fluid is routed to the 1-2 shift valve.

A relief valve that will exhaust excess Lo fluid pressure


above 448 kPa (65 psi) in the 3rd clutch apply circuit.

3 #7 BALL CHECK VALVE (LO/LO 1ST):

5b Lo Blow Off Valve:

Lo fluid is routed to the TFP Val. Position Sw. and the TFP
Val. Position Sw. signals the PCM that the manual valve is in
the Manual First position.

Lo fluid from the 1-2 shift valve is sent to the line presure
boost valve to boost line pressure.

2 Fluid Pressure Manual Valve Position Switch Assembly


(TFP Val. Position Sw.):

5a Pressure Regulator Valve:

Line pressure is routed into the Lo fluid circuit when the


selector lever is moved into the Manual First (1) position.
Line pressure continues to feed the D4, D3 and D2 fluid
circuits as in Manual Second.

79

OPERATING CONDITIONS
RANGE REFERENCE CHART

RANGE

INPUT
CLUTCH

7
INPUT
SPRAG
CLUTCH

APPLIED

HOLDING

ON

ON

ON

APPLIED

HOLDING

HOLDING

APPLIED

2nd

OFF

ON

APPLIED

OVERRUN

HOLDING

APPLIED

3rd

OFF

OFF

APPLIED

APPLIED

HOLDING

OVERRUN

4th

ON

OFF

APPLIED

OVERRUN

OVERRUN

3rd

@ OFF

@ OFF

APPLIED

APPLIED

HOLDING

2nd

@ OFF

@ ON

APPLIED

1st

@ ON

@ ON

2nd

@ OFF

@ ON

1st

@ ON

@ ON

1st

@ ON

@ ON

1-2, 3-4
SHIFT
SOLENOID
VALVE

2-3
SHIFT
SOLENOID
VALVE

ON

ON

ON

ON

ON
1st

GEAR

PARK
REV

REVERSE

NEUT

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

5
3RD
SPRAG
CLUTCH

APPLIED

8
2/1
BAND

9
1/2
SUPPORT
ROLLER
CLUTCH

10
FORWARD
BAND

APPLIED

APPLIED

APPLIED

HOLDING

OVERRUN

OVERRUN

HOLDING

APPLIED

APPLIED

HOLDING

HOLDING

APPLIED

OVERRUN

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

HOLDING

APPLIED

2
1

APPLIED

HOLDING

*APPLIED BUT NOT EFFECTIVE


ON = SOLENOID ENERGIZED
OFF = SOLENOID DE-ENERGIZED
@ THE SOLENOID'S STATE FOLLOWS A SHIFT PATTERN WHICH DEPENDS UPON VEHICLE
SPEED, THROTTLE POSITION AND SELECTED GEAR RANGE.
EXPECTED OPERATING CONDITION IF COMPONENT IN COLUMN NUMBER IS INOPERATIVE:
COLUMN #
1
2
3
4
5
6
7
8
9
10

CONDITION
NO 4TH GEAR.
NO REVERSE GEAR ALL FORWARD DRIVE RANGES OK.
NO 2ND GEAR GOES TO NEUTRAL WHEN COMMANDED TO 3RD GEAR.
NO 3RD GEAR NO ENGINE BRAKING IN MANUAL 1ST.
NO 3RD GEAR NO ENGINE BRAKING IN MANUAL 1ST.
NO FORWARD NO REVERSE.
NO FORWARD NO REVERSE.
NO ENGINE BRAKING IN MANUAL 2ND (2ND GEAR) OR MANUAL 1ST (1ST GEAR).
NO FORWARD REVERSE OK, FORWARD OK IN MANUAL 2ND OR MANUAL 1ST.
NO FORWARD REVERSE OK, FORWARD OK IN MANUAL 2ND OR MANUAL 1ST.

SHIFT SOLENOID VALVE ELECTRICAL CONDITIONS:


If the PCM detects a continuous open or short to ground in the shift solenoids or shift solenoid circuits the following actions occur:

80

1-2, 3-4
DTC
P0753

The PCM commands maximum line pressure.


The PCM disables shift adapts.
The PCM inhibits downshifts to 2nd gear if the vehicle speed is greater than 48 km/h (30 mph).
The PCM illuminates the Malfunction Indicator Lamp (MIL).

2-3
DTC
P0758

The PCM commands maximum line pressure.


The PCM disables shift adapts.
The PCM commands 3rd gear.
The PCM illuminates the Malfunction Indicator Lamp (MIL).
The PCM inhibits Torque Converter Clutch.

Figure 75

COMPLETE HYDRAULIC CIRCUITS


The hydraulic circuitry of the Hydra-matic
4T65-E transaxle is better understood when fluid
flow can be related to the specific components in
which the fluid travels. In the Power Flow section,
a simplified hydraulic schematic was given to show
what hydraulically occurs in a specific gear range.
The purpose was to isolate the hydraulics used in
each gear range in order to provide the user with a
basic understanding of the hydraulic system.

cover and case to assist the user when following


the hydraulic circuits as they pass between them.
The half page of information facing this foldout
lists possible conditions and component
diagnostic tips. Always refer to the appropriate
vehicle platform service manual when
diagnosising specific concerns.
The right side foldout shows a two-dimensional
line drawing of the fluid passages within each
component. The active fluid passages for each
gear range are appropriately colored to correspond
with the hydraulic schematic used for that range.
The half page of information facing this foldout
identifies the various fluid circuits with numbers
that correspond to the circuit numbers used on
the foldout page.

In contrast, this section shows a complete


hydraulic schematic with fluid passages active in
the appropriate component for each gear range.
This is accomplished using two opposing foldout
pages that are separated by a half page of
supporting information.
The left side foldout contains the complete color
coded hydraulic circuit used in that gear range
along with the relative location of valves,
checkballs and orifices within specific
components. A broken line is also used to separate
components such as the pump, valve body, case

A IS LOCATED IN THE OIL PUMP BODY (GREY AREA)


B IS LOCATED IN THE CONTROL VALVE BODY (LIGHT BLUE AREA)
C IS LOCATED ON THE SPACER PLATE (DASHED LINE)
D IS LOCATED IN THE CASE COVER (LIGHT RED AREA)
E IS LOCATED IN THE DRIVEN SPROCKET SUPPORT (LIGHT YELLOW AREA)
F IS LOCATED IN THE CASE (WHITE AREA)

FLUID FLOW SCHEMATIC


(FOLDOUT)
C

REV SERVO

LUBE

LUBE
COOLER

LO

EX

43

EX

PRN
REVERSE

LUBE
COOLER

LUBE

LUBE
COOLER

1-2 ACCUM

15

43

14 43

43

15

14

19

31

29 20

22

24

27

25

31

29

18

372(#4)

33

43

42

37

25

43

31

24

31

42

11

42

43

22

42

11

24

16

27

12

43

12

25

39

43

20

14

12 42

13

26

19

23

13

15

14

42

13

31

19

43

15

43

25

31

37

23

27

22

23

13/14

14

19

GASKET
IDENTIFICATION

(37)

11

37

43 43

37

42

29

11

43

11

42

33

10

11

25

14

42

13

39

35

29

35

20

2 8

36

42

43

24

18

11

11

30

31

42

23

23

SPACER PLATE (370)

14

GASKET(369)
(Spacer Plate/Case Cover)

372(#2)

372(#1)

CASE COVER (400)


(Control Valve Body Side)

DRIVEN SPROCKET
SUPPORT
(609)

2
3

(38)
2

35

10

412

41

35

33

16

42

42

43

42

24

16

22 23

27

45

42

42

42
31

15

19 37

13

43

19

(128)

31 27

23

16

19

- EXHAUST FLUID NOT SHOWN

16

31

37

27

23

23

27

16

37

19

16

ACCUMULATOR
HOUSING (140)

22

19
37
16

37

16

45

15

CASE COVER (400)


(Case Side)

CASE (3)
(Case Cover Face)

Figure 74

(29)

CASE (3)
(Bottom)

37

16

ACCUMULATOR
COVER (132)

23 23

22

22

37

16

16

16

27

22

31

27

11

15

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

31

37

(28)

19

37

22

23

22

22

23

22

13

15

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

(130)

42

15

42

37

(126)

45

38

42

42

32

16

16
LUBE

38

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

10

41

(29)

MANUAL SERVO
APPLY PIPE
(125)

42 35
29

31

42

40

38

39

29

43

25

10

19

36

25

39

19

FE
ED

33

CASE (3)

22
2

41

18

20

11

24

22

16

FORWARD
SERVO
(15-22)

43

31

37

38 36 35

42

10

6 18

19

19

NOTE:

27

ACCUMULATOR
COVER
(132)

29

10

34

18

10a

D-4

LINE

PRN

D-2
D-3

2ND CL

ACTUATOR FD
LINE

ACT FD

2ND CL

11c

REVERSE

LO-1ST

PRN

LO

LO-1ST

2ND CLUTCH

FILT LINE

3RD CLUTCH

FWD SERVO

3-4 ACCUM
D4

LINE

EX

2-3 AC
23c

22a

23b

42c

EX

14

14

2ND CL
MAN 2-1 SERVO FD

MAN 2-1 SERVO FD

2v

22b

23a

2-3 ACCUM

EX

LINE

EX

33

SCREEN/SEAL
ASM. (382)

10

11

39 39

35

EX

43

372(#9) 372(#10)

39

20

36

37

8c

D2

D4
D3
EX

3RD

TORQUE SIG
8e

8f

2t

2q

29h

4TH CL

3RD CLU/ LO 1ST

2-3 SIGNAL

FWD SERVO

41c

19d

19e

7a

40c
18f

40b

D-4

REV BST

INPUT CL

D3
EX

EX

EX

D4
EX

EX

EX

INPUT CL FD
LINE

LINE

TORQUE SIG
6a

6b

2h
2l

29g

8g

2m

3RD CLU

19c

41b

18g

19b

41a

40a

18k

D-4
EX

REV SERV

D SRV AP

3RD
ORIF EX

LINE
LINE
LINE

TORQUE SIG
3RD
INPUT CL FD
EX
8d

2r

EX

TCC REG APP


42b

12a

2n

42a

9b

12b

3RD CLUTCH

2y

2c

20b

2x

2d

20a

LOW /1ST GEAR


LINE
LINE

EX

8b

VBS
EX

LINE

3RD

TCC SIG (PWM)


15a

9a

8c

2z

LINE
LINE

EX

EX

LINE

43

12

27

39

2 29
25

39

18

29f

29e

10a

EX

14a

SI

2k

ACT FD

EX

3RD
3RD

D3
2ND

FWD BST

2a

8a

2b

3a

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
D4
D2

EX

EX

11b

39a

11a

LO-1ST
PRN

TORQ SIG

11g

11e

11d

20c

11c

5a 10c

10b

ACT FD

1-2,3-4 SIG

CONV FD

LO-1ST
3RD

REV
LO
D4

LINE

TORQUE SIG

3RD CL

LO

39b

31b

16a

39c

11f

38c

2c

31a

39d

38a

38b

29d

29c

29a

29b

14b

TCC APPLY

LINE

2ND

TCC RELEASE

TCC RELEASE

19

38

18

38

2k

42g

GASKET(371)
(Control Valve Body/Spacer Plate)

D2

3-

13b

CE

40

FORWARD SERVO
APPLY PIPE
(124)

FWD SERVO

76

42

43

19
19
19

41

36

37

2m

8f

43

FI

ORIFICED
CUP PLUG

25

15

CONTROL VALVE BODY (300)


(Case Cover Side)

2/11

18

19

40 41

SCREEN/SEAL
ASM. (382)

2h

31

42d 42f

44

CL

CL
U
TC
H

RI

13a

27c

39

25a

D2

25d

RU

38

ER

25f 27a

25g 27b

25e

37

ER

14b

25c

36

25b

SUCTION

35

34

3-

33

2w

22b 3
2t 2r

16/2s

12

4T

CASE COVER (400)


CASE (3)

8b

14

8a

32

2ND CL

COOLER

MANUAL
2/1 SERVO
(108)

COOLER
BALL
CHECK
VALVE

FWD SERVO
COOLER

2ND CL
TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

RR

31e

22c

13

26

39c 27 5a/10c
1
11b
10b

39e

42

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

LINE

12

13

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

1-2 ACCUM
2-3 ACCUM

ACTUATOR FD

ACCUMULATOR
SPACER PLATE
(134)

TORQUE SIG

INTAKE & DECREASE


CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

PRESSURES

FILTER
ASSEMBLY
(100)

THERMOSTATIC
ELEMENT
(121)

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

25

39a 39b

20a

11d
28
29c
25b
31b/29b 31a/29a 20c
42b 11g 14c
8g
24
8e
9a
4
31c
19
11e
2p 10
9b
13a
12a
11f
24b
18
42a
24c 9
11
2v
2q
13b
23c
8
42c
26
23a 5
31d 25c
12b
22a
26a
32
2n
25e
19f
27c
25d 25
1a
14a
15a
23b
14b
19g
37d

25

GASKET
IDENTIFICATION

CC

31f

11

12 42

11

12

24

31

25

11

13

41

SCREEN/SEAL
ASM. (382)

17

38b

25a 39d/38c

13

14

19

CASE COVER (400)

1-2
ACCUMULATOR
(136)

2-3
ACCUMULATOR
(136)

EX

20
42

27

23

3-4 ACCUMULATOR (428)


XE

11

24b

42

23

22

2
29

24

23

4TH CL

37c

8 42 1111

13

25

31

372(#8)

21

6b 22
42e
33
33a 29h 6a 18b
2y
29g
7
37b/36c
42b
35b
8d
37a
18c
23
43a/2g
29f 29d 20b/2z
24a
36b 35a

2 10

11

29

42

18e 18d

2d

29
8

31

42

2f/4b 2e

37c

29

41b/40b 19d/18f
15
18g
19e 2c
29
2b/11a
41a
16
19b
18a
19c/18k
7a
29e
39f 2x
38a

20

41c/40c

30

36a

10

18

18 42
29

24

SCREEN/SEAL
ASM. (382)

11

29

31

22
22
2

24a

20

25

38

31

ACT FD LIM VALVE

42g

37d
8
24c

3-4 ACC

LINE

EX

LINE

34

33

40a

SCREEN/SEAL
ASM. (382)

39

29

39

39

35

37

37

3-4 ACCUM

38

18

38

7
18

36

36

ACT FD
ACT FD

2p
18e
42d
42f

XE

2w

42

24

28

42

23

14

24

19

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

3a

2a

2/11

19
18 19

41

2g
3

EX

21
18d

2-3 ACCUM

10

22

42e

40 40

37

4TH CL

2e

OIL PUMP BODY (202)


(Control Valve Body Side)

36

REVERSE

13
18b

2-3 SIG
MAN 2-1 SERVO

37b

32

36c

37a

3-4 ACCUM

SCREEN/SEAL
ASM. (382)

PRN

D3

#8

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

1 2 D D NR

MANUAL VALVE

EX

19

19

19

40

EX

D3

18c

LINE

20

31

43

OIL PUMP BODY (202)


(Pump Cover Side)

25

29

42

22

23

43

10

29

24

31

22

43

43

PUMP COVER (201)


(Oil Pump Body Side)

33a

D3

43

42

372(#7)

2 10

11

13

13

42

13

23

36a

1-2 ACCUM VALVE

2-3 OFF SIG

42

29

43

5 43

10

42

43

2 8 43

18 29 42 29

13

43

43

42

42

6 18 2

36 3742

28

39

39

372(#3)

23

LINE

TORQ SIG

42

38

2518 20

11

21

37

LINE

36b

3-2 MAN DS

18

3RD CL

35b

2-3 SHIFT VALVE

26

LO-1ST
3RD CL

35a

D2
AUX INP CL FD

ORIFICED EXH

D3

31c

D2
4-3 MDS

25

D4
TCC REG APPLY

39e
39f

31d

39g

TCC REL

#4

31f

31e

TCC CONTROL VALVE

2f
30

ON

N.O.

3RD

29

11

39

18

7 6 29 33 42

27

LO
BLOW OFF
VALVE

D4

18a

4a

2-3 Shift
Solenoid

3-4 SHIFT VALVE

35

43

17

28

28

35

37

19

19g

D4
2-3 SIG

AUX INPUT CL FD

4TH CL
2-3 OFF SIG

#2

3RD

18

28 36

36

22

19f

LINE

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY

IN CL FD

D2

TORQUE SIG REG

TCC
CONTROL
(PWM) EX
Solenoid

Pressure
Control
Solenoid

D4

LINE
REV SERVO
#3
#6

20

1-2 SHIFT VALVE

1-2,3-4 SIG
2ND
3RD

2ND

TCC APPLY

#5

38

36

18

11 2

19

40

19

39

18

19

41

40

17

17

42

1-2, 3-4
Shift
Solenoid
N.O. ON

TCC RELEASE

EX

D-4

LO-1ST

PRESS REG VALVE

29

REVERSE

ACT FD

#10

33

18

42

42

42

40

38

18

42

(219)

17

16

LINE

LO

OIL
PUMP

COOLER
CONNECTOR
(29)

373(#6)

373(#5)

42

42

17

LINE REV BST

D2

D3

15

REVERSE

DECREASE

TFP
SWITCH

LO

DECREASE

17

PUMP
BODY
(202)

31

REV
LINE

D4

DECREASE

LINE

3RD

19

12

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

14

27

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

#7

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

Engine Running

su mp tra pu
Preses pu to the hen mand
ulat rdingents. Wthe defrom
accoirem ceeds, fluidr
requut ex sure lato
outp e presre regu
of linpressu
the

24

#9

COOLER

REVERSE
SERVO
(39-49)

LUBE

LUBE

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

28

GASKET (371)
CONTROL VALVE BODY (300)

GASKET (369)

LUBE
2ND CL

TCC APPLY

CASE (3)
CASE COVER (400)

INPUT CL

COOLER

INPUT HOUSING
ASSEMBLY (632)

INPUT CL
3RD CL/LO-1ST

3RD CL/LO-1ST
2ND CL
4TH CL

RELEASE

SPACER PLATE (370)

2ND CLUTCH HOUSING(617)

TCC

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

;;
;
;;
;;
;
;;
;;
;
;
;
;
;
;
;;
;;
;;;;
(P)
Park l
thethe oi
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ctor sure follo
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8): )
Withsition, rected Valve(21essure
po p is di lator (line prion
pum re Reguoutputnsmissmp

(Engine Running)

TORQUE
CONVERTER
(1)

;
; ;;
;
;;
; ; ;;;
; ;;
;;
;; ;;;
;;
; ;; ;;;
;
;
;
;;
;;
;;
;;
;;
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;;;
;;

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;
;;
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FLUID FLOW THROUGH


COMPONENTS (FOLDOUT)

PASSAGE
PASSAGE
PASSAGE
PASSAGE
PASSAGE
PASSAGE

For a more complete understanding of the


different hydraulic systems used in a specific gear
range, refer to the Hydraulic Control Components
section and/or Power Flow section.

37

(28)

ACCUMULATOR
SPACER PLATE (134)

2/1 MANUAL SERVO


BODY COVER (104)

FOLDOUT 77

HALF PAGE TEXT AND LEGEND

COMPLETE ILLUSTRATED
PARTS LIST

Figure 76

FOLDOUT 81

PARK

;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

(Engine Running)

REV SERVO

LUBE

D2

LUBE
COOLER

LO

EX

LINE

D-4

LO

LO-1ST

PRN

PRN
REVERSE

EX

2ND CL

3RD CLUTCH

ACTUATOR FD

LUBE
COOLER

LUBE

1-2 ACCUM

2-3 ACCUM

LINE

2ND CL

LINE

42c

EX

CASE (3)

ACCUMULATOR
COVER
(132)

FORWARD
SERVO
(15-22)

MANUAL SERVO
APPLY PIPE
(125)

3-4 ACCUM
D4

FWD SERVO

ACT FD

2-3 AC
22a

23c

23b

22b

2v

23a

ORIFICED
CUP PLUG

LUBE
COOLER

FILT LINE

D4
D3
EX
EX

EX
2r

2t

LINE

COOLER

FORWARD SERVO
APPLY PIPE
(124)

MAN 2-1 SERVO FD

D3
EX

D4
EX

EX

MANUAL
2/1 SERVO
(108)

FWD SERVO

Figure 77

PRN

REVERSE

4TH CL

LO-1ST

D-2
D-3

3RD CLU

2ND CLUTCH

2-3 SIGNAL

REV SERV

INPUT CL

8f

2q

EX

FWD SERVO

D-4
EX
REV BST

EX
EX

TORQUE SIG

3RD CLU/ LO 1ST

19e

40c
18f

40b

7a

41c

19d

41b

40a

41a

18g

19c
18k

D-4
D SRV AP

EX
FWD BST

3RD
ORIF EX
8e

6a
8g

2l
2h

6b

29g

8d

2m

42b

12b

12a

2n

42a

9b

9a

15a

29f

29e

8c

10a

14a

13b

13c

27c

13a

25e 27b

25c

25d

29h

25f 27a

2k

25b

3RD

LINE

LINE

TORQUE SIG

25a

19b

2y

EX

TCC REG APP

LINE

14b

20b

LINE
LINE
LINE
INPUT CL FD

VBS
EX

TCC SIG (PWM)

3RD

2z

2x

2d

20a

LOW /1ST GEAR


LINE
LINE

EX

EX

EX

LINE

3RD CLUTCH

2c

LINE
LINE

LO-1ST
PRN

TORQ SIG

EX

TORQUE SIG
3RD
INPUT CL FD

ACT FD

2a

2b
11a

3a

11b

39b

8b

8a

5a 10c

EX

3RD
3RD

D3
2ND

EX

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
D4
D2

EX

TCC RELEASE

3RD

LINE

EX

1-2,3-4 SIG

ACT FD

CONV FD

LO-1ST

11c
10b

20c

11d

11g

2s

38c

11e

16a

39a
11f

39c

39d

31b

38b

29b

29c

29a

REV
LO
D4

LINE

TCC APPLY

TORQUE SIG

3RD CL

LO

EX

14c

31a

38a

SUCTION

29d

TCC RELEASE

CASE COVER (400)


CASE (3)

2ND CL
MAN 2-1 SERVO FD

FWD SERVO
COOLER

LINE

2ND CL

TORQUE
CONVERTER
BLOW-OFF

COOLER
BALL
CHECK
VALVE

ACCUMULATOR
SPACER PLATE
(134)

ACTUATOR FD

ACCUMULATOR
HOUSING
(140)

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

LUBE PIPE
(126)

1-2 ACCUM
2-3 ACCUM

1-2
ACCUMULATOR
(136)

2ND CL
BOTTOM
PAN
(24)

2-3
ACCUMULATOR
(136)

24b

XE

CASE COVER (400)

EX

24a

LINE

37d
8
24c

3-4 ACC

11

ACT FD
ACT FD

2p
18e
42d
42f
42g

3-4 ACCUMULATOR (428)


ACT FD LIM VALVE
XE

2g 43a
3
2w

LINE

EX

37c

EX

21
18d

10

3-4 ACCUM
4TH CL

2e
42e

4TH CL

18b

2-3 SIG
MAN 2-1 SERVO

2-3 ACCUM

REVERSE

13

3-4 ACCUM

37a

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

22

37b

1-2 ACCUM VALVE

LINE

#8
36c

3-2 MAN DS

2-3 OFF SIG

PRN

D3

33a

D3

36b

LINE

TORQ SIG

MANUAL VALVE

EX

23

D2
AUX INP CL FD

2-3 SHIFT VALVE

3RD CL

35b

4TH CL
2-3 OFF SIG

82

INTAKE & DECREASE


CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

PRESSURES

THERMOSTATIC
ELEMENT
(121)

31d

35a

4-3 MDS

3RD

LO-1ST
3RD CL

1 2 D D NR

36a

ORIFICED EXH

32

31c

D2

TORQUE SIG

39f
39e

18c

18

32

D3

D3

ON

#4

31f

AUX INPUT CL FD

TCC REG APPLY

2f
30

31e

D4

EX
D4

18a

4a

N.O.

3-4 SHIFT VALVE

TCC REL

#1

D4
2-3 SIG
2-3 Shift
Solenoid

LINE

19g

TCC CONTROL VALVE

LINE

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

LO
BLOW OFF
VALVE

19f

D2

FILTER
ASSEMBLY
(100)

IN CL FD

26

#3
20

25

EX

TORQUE SIG REG

TCC
CONTROL
(PWM) EX
Solenoid

#5

#6

D-4

1-2,3-4 SIG
2ND
3RD

Pressure
Control
Solenoid

#2

COOLER
CONNECTOR
(29)

29

1-2 SHIFT VALVE

ACT FD

D4

1-2, 3-4
Shift
Solenoid
N.O. ON

33

3RD

2ND

LINE

LO

16

PRESS REG VALVE

LO-1ST

TCC APPLY

DECREASE

#10

REVERSE

LO

OIL
PUMP

TCC RELEASE

LINE REV BST

15

REVERSE

TFP
SWITCH

D3

DECREASE

17

D2

LINE
REV SERVO

REV
LINE

31

D4

LINE

19

12

3RD

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

14

27

#9

#7

COOLER

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

24

LUBE

28

LINE
PRESSURE
TAP
(38)

EX

REVERSE
SERVO
(39-49)

GASKET (371)
CONTROL VALVE BODY (300)

PUMP
BODY
(202)

LUBE

GASKET (369)

DECREASE

3RD CL/LO-1ST

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

LUBE

2ND CL

TCC APPLY

INPUT CL

COOLER

INPUT HOUSING
ASSEMBLY (632)

3RD CL/LO-1ST
2ND CL
4TH CL

RELEASE

2ND CLUTCH HOUSING(617)

INPUT CL
3RD CL/LO-1ST

TCC

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

TORQUE
CONVERTER
(1)

PARK
(Engine Running)
The following conditions and component problems could happen in any gear range, and are only some of the possibilities
recommended to diagnose hydraulic problems. Always refer to
the appropriate vehicle platform service manual when diagnosing specific concerns.
HIGH OR LOW LINE PRESSURE

Pressure Regulator Valve (313), Springs (311, 312)


and Boost Valve (310)
Stuck, damaged (missing springs).

Pressure Control Solenoid Valve (322)


Leak, o-rings damaged.
Loose connector, pins damaged.
Contaminated.

Torque Signal Regulator Valve (321)


Stuck, or valve retainer (314) missing.

TFP Valve Position Switch (395)


Loose connector.
Damaged or missing o-ring.

Oil Filter (100)


Clogged, broken, loose.

Oil Filter Seal (101)


Leaking.

Cooler Lines
Clogged or restricted.

Cooler Line Seals (49)


Leaking.

Oil Pump (200)


Damaged, sticking, porosity, leaking.

Oil Pump Drive Shaft (227)


Damaged.

Line Pressure Relief Valve (324)


Damaged spring, ball missing.

Transaxle Case (3), Valve Body (301),


Case Cover (401)
Porosity, leaking circuits.
Flatness of machined surfaces.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

ON

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH
*

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING
*

* APPLIED BUT NOT EFFECTIVE

82A

PARK
Engine Running

PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

82B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

PARK

;;
;;
;;
;;
;;
;;;;

(Engine Running)

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

37

42

37
43

42

18 29 42 29

;;

42

12

13

25

15

42

43

19

43

12

43

43

372(#8)

14

8 42 1111

13

27

27

23

;;
2

25

31

22

10

25

19

28

43

11

24

24

2 10

43

29

31

42

42

23

10

2 8 43

23

5 43

42

29
20

22
2

42

42

42

39

6 18 2

42

372(#7)

11

24

31

22

2518 20

7 6 29 33 42

13

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

35

36 3742

28

42

29

11

39

21

13

13

28

39

28

18

29

28 36

43

43

36

35

19

38

19

38

43

43

17

11 2

40

40

39

18

19

41

17

42

43

18

17

38

18

17

17

40

42

42

42

42

;;;;
;;;;
;;;;
;;;;
;;
;;;;;;;;
;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;;;;
373(#6)

373(#5)

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
38

37

31
31
42

42

23

2
29

20
29
8 2 8 42

24

11

23

25

32/31f 43a/2g

11

22

42b
18c

39e

33

40 41
2

15

35b

31

8d

37

35

2k

33

;;
;;

18
32

18

42

22
16

42

23

24

42

23
22
23

24

27

25

13

25

33

14

42

43

11

43

39

43

18

372(#4)

24

33

43

42

37

22

42

24

16

27

42

31

25

19

31

37

23

22

27

23

13/14

15

14

31

43

29

13

43

13/14

43 43

37

13

15

25

12

42

11

43

37

42

;;
20

11

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

39

35

31

35

43

12 42

42

43

36

43

12

26

18

29

13

19

GASKET
IDENTIFICATION

11

25

11

10

(411)

39

25

10

11

19

31

14

42

36

20

29

20

2 8

38

11

11

25

40

11

19

29

41

18

39

10

11

;;
;;
8

2
22
2

30

31

31

31

10

29 20

29

;;
;;
;;
;;
;;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;; ;
;;;;;
;;;;;
;;;;;
38 36 35

39

10

18

19

42

42 35

24
37

;
;;;;
;
;;
;;;
;;
;

29

43

11d

20

34

37
10a

29

39 39

2m

8c

25
6

SCREEN/SEAL
ASM. (382)

39

39

36

11c

23

18

18

2h

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

19

43

38

38

36

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

19
19

41
4

8a

2y

29f 29d 20b/2z

24a

14

19

37a

SCREEN/SEAL
ASM. (382)

21

42e
33a 29h 6a 18b
29g

37d

14

;;
;
;;;;
;;
; ;
;;
;;

8b

14

2/11

18
19

28

19

27

GASKET
IDENTIFICATION

25

12 42

17

39a 39b

13

12

26

25

6b

2 10

11

13

31

37b/36c

14

24

22

29

13

42

36b 35a

37c

11

;;
;;

31

29

29

2d

41
SCREEN/SEAL
ASM. (382)

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

18

42

18

24

23

11

29

34

33

36

20

38

36 35

22
2
22
2
2

29

39

37

;
;;
;
;;;;
;;;
;;;
;;;
;
39

25

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

39

18

2/11
18

18

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)

44

(38)
2

2
3

10

3
3
10

41
35

43

412

22 23

27

24

42

42
31

42

15

37

42

19

43

13

15

45

;;;;
;;;;
15

(28)

31

33

42

19 37

13

27

31 27

23

15

31

16

16

22

23

22

16

22

37

19

16

45

CASE (3)
(Case Cover Face)

FOLDOUT 83

(29)

16

15

(28)

;;
;;
;;
16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

37

23

37

(130)

16

23

31

16

Figure 78

;;;
;;;
;;;
;;;
;;
;;

16
LUBE

(128)

27

22

16

(29)

CASE COVER (400)


(Case Side)

33

11

;;
;;;;;
42

16

42

16

;;
;;;;
43

42

;;;;
;;;;

;;
;;

33

27

42

32

38

42

42

33

(126)

45

35

38

41

19

;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

37

31
27

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

- EXHAUST FLUID NOT SHOWN

31

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

19

37
16

27

;
37

16

23 23
22

22

22

37
16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

NOTE:
DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

LUBE

D2

LO

EX

LINE

D-4

LO

EX

PRN
REVERSE

PRN

D-2
D-3

LUBE
COOLER

2ND CL

3RD CLUTCH

ACTUATOR FD

LUBE
COOLER

LUBE

2-3 ACCUM

LINE

2ND CL

ACT FD

1-2 ACCUM

42c

EX

FORWARD SERVO
APPLY PIPE
(124)

MAN 2-1 SERVO FD

CASE (3)

ACCUMULATOR
COVER
(132)

LINE

MANUAL
2/1 SERVO
(108)

2ND CL
MAN 2-1 SERVO FD

FORWARD
SERVO
(15-22)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

3-4 ACCUM
D4

LINE

2-3 AC
22a

23c

23b

22b

2v

23a

PRN

REVERSE

LO-1ST

FILT LINE

D4
D3
EX
EX

EX
2r

2t

LUBE
COOLER

4TH CL

3RD CLUTCH

LO-1ST

19e

D3
EX

D4
EX

EX

EX

ORIFICED
CUP PLUG

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

FWD SERVO

Figure 79

3RD CLU

INPUT CL

8f

2q

6a

2ND CLUTCH

2-3 SIGNAL

REV SERV

EX
REV BST

EX
EX

TORQUE SIG

EX

FWD SERVO

D-4

7a

41c

19d

40c

40b

18f

41b

40a

41a

18g

19c
18k

D-4
D SRV AP

EX

3RD
ORIF EX
3RD
29h

8e

2h

8g

6b

29g

8d

2m

42b

12b

12a

2n

42a

9b

15a

9a

29f

29e

8c

10a

13c

14a

13b

27c

13a

25e 27b

25d

19b

2y

FWD BST

LINE
LINE
LINE
LINE

LINE

TORQUE SIG

25c

2k

25f 27a

EX

EX

EX

LINE

25b

20b

LOW /1ST GEAR


LINE
LINE

TORQUE SIG
3RD
INPUT CL FD

INPUT CL FD

VBS
EX

TCC SIG (PWM)

3RD

TCC REG APP

25a

2z

2x

2d

20a

LINE
LINE

EX

EX

LINE

14b

3RD CLU/ LO 1ST

2c

11a

EX

ACT FD

D3
2ND

2a

2b

3a

39b

LO-1ST
PRN

TORQ SIG
EX

3RD
3RD

11b

8a

5a 10c

8b

TORQUE SIG

ACT FD

D4
D2

EX

TCC RELEASE

1-2,3-4 SIG

LINE

LO
D4

CONV FD
TORQUE SIG
LOW/1ST GEAR

REV

3RD

EX

20c

10b

2s

CONV FD

LO-1ST

LINE

11c

11d

11g

11e

16a

39a
11f

39d

31b
29b

38b

31a
29c

14c

39c

LINE

29d

29a

38c

SUCTION

38a

LO

TCC APPLY

3RD CL

LINE

COOLER

ACCUMULATOR
SPACER PLATE
(134)

FWD SERVO
COOLER

CASE COVER (400)


CASE (3)

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

TCC RELEASE

2ND CL

1-2
ACCUMULATOR
(136)

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

2ND CL
BOTTOM
PAN
(24)

2-3
ACCUMULATOR
(136)

24b

XE

XE

CASE COVER (400)

ACTUATOR FD

1-2 ACCUM
2-3 ACCUM

EX

24a

11

ACT FD
ACT FD

LINE

37d
8
24c

3-4 ACC

3-4 ACCUMULATOR (428)


ACT FD LIM VALVE

2p
18e
42d
42f
42g

LINE

EX

37c

10

22

2g 43a
3
2w

2-3 ACCUM

EX

21
18d

42e

2e

3-4 ACCUM
4TH CL

TORQUE SIG

4TH CL

13
18b

2-3 SIG
MAN 2-1 SERVO

LINE

37b
37a

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

36c

1-2 ACCUM VALVE

3-4 ACCUM

#8

PRN
REVERSE

33a
36b

3-2 MAN DS

2-3 OFF SIG

D3

23

LINE

TORQ SIG

2-3 SHIFT VALVE

MANUAL VALVE

EX

3RD

D3

35b

3RD CL

35a

4-3 MDS

D2
AUX INP CL FD

31d

1 2 D D NR

36a

ORIFICED EXH

LO-1ST
3RD CL

31c

D2

4TH CL
2-3 OFF SIG

39f
39e

32

32

#4

31f

AUX INPUT CL FD

EX

2f
30

ON

LINE

D4

18a

4a

D3

D3

LO
BLOW OFF
VALVE

31e

D4

84

D4
2-3 SIG

N.O.

19f

2-3 Shift
Solenoid

3-4 SHIFT VALVE

INTAKE & DECREASE


CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

PRESSURES

COOLER
CONNECTOR
(29)

19g

18c

TCC REG APPLY

THERMOSTATIC
ELEMENT
(121)

3RD

LINE

TCC REL

18

#3
#6

20

D2

FILTER
ASSEMBLY
(100)

IN CL FD

#1

#5

REVERSE

26

25

#2

EX

TCC CONTROL VALVE

LINE
REV SERVO

D-4

TORQUE SIG REG

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

TCC RELEASE

ACT FD

TCC
CONTROL
(PWM) EX
Solenoid

29

1-2,3-4 SIG
2ND
3RD

D4

#10

33

1-2 SHIFT VALVE

Pressure
Control
Solenoid

1-2, 3-4
Shift
Solenoid
N.O. ON

2ND

16

LINE

LO

OIL
PUMP

TCC APPLY

DECREASE

PRESS REG VALVE

LO-1ST

D3

REVERSE

LO

TFP
SWITCH

15

LINE REV BST

DECREASE

17

D2

PUMP
BODY
(202)

REV
LINE

D4

31

3RD

DECREASE

19

12

#9

14

27

LINE

GASKET (371)
CONTROL VALVE BODY (300)

#7

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

24

COOLER

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

28

LUBE

LINE
PRESSURE
TAP
(38)

REVERSE
SERVO
(39-49)

LUBE

GASKET (369)
SPACER PLATE (370)

REV SERVO
3RD CL/LO-1ST

EX

2ND CL

CASE (3)
CASE COVER (400)

LUBE

INPUT CL

COOLER

3RD CL/LO-1ST
2ND CL
4TH CL

TCC APPLY

INPUT HOUSING
ASSEMBLY (632)

RELEASE

2ND CLUTCH HOUSING(617)

INPUT CL
3RD CL/LO-1ST

TCC

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

TORQUE
CONVERTER
(1)

;;;;;
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

REVERSE

REVERSE
NO REVERSE OR SLIPS IN REVERSE
Manual Linkage
Misadjusted

Oil Filter Assembly


Oil filter assembly (100) missing, plugged
Damaged oil filter seal assembly (101) missing or damaged

Reverse Band Servo Assembly


Servo piston oil seal ring (43) missing or damaged
Servo piston (44) damaged or stuck in case bore
Servo piston cushion springs (45, 47) or retainer (46) missing
or damaged
Servo piston pin (48) not engaged to reverse band assembly
(615)
Reverse band assembly (615) worn or burned
reverse band assembly (615) disengaged from anchor pin
(117B)
band anchor pin (117B) loose or missing

Torque Converter Assembly


Torque converter assembly (1) stator clutch not holding

Drive Link Assembly


Drive link assembly (507) broken or drive/driven sprockets
(516/506) damaged.

Input Clutch Assembly


Input clutch sprag assembly (722) damaged or misassembled
Input clutch housing oil seal rings (628) missing or damaged
Input clutch housing ball check valve assembly (633) missing
or damaged
Input clutch piston inner/outer seals (634/635) missing or
damaged
Input clutch piston (636) damaged
Input clutch plates (654-658) worn

Fluid Level
Low.

Fluid Pressure
Low (See PARK page 82A).

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

ON

ON

4TH
CLUTCH

REVERSE
BAND
APPLIED

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

APPLIED HOLDING

* APPLIED BUT NOT EFFECTIVE

84A

REVERSE
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

84B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

REVERSE

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

35

37

43

42

;;

10

31

28

;;
2

42

27

27

12

13

25

15

42

43

23

19

43

43

12

43

372(#8)

14

8 42 1111

13

25

31

22

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

10

25

19

42

43

11

24

24

2 10

43

29

23

42

23

5 43

42

29
20

22

42

42

39

2 8 43

18 29 42 29

42

372(#7)

11

24

31

22

2518 20

6 18 2

36 3742

28

39

11

7 6 29 33 42

13

42

29

39

18

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

21

42

38

28

37

29

28 36

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;

373(#5)

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
42

42

22

29

2
29

20
29
8 2 8 42

11

13

31

25

23

25

GASKET
IDENTIFICATION

SCREEN/SEAL
ASM. (382)

39e

33

42b
18c

35b

31

8d

37

15

2k

33

;;
;;

18
32

42

22
23

24

24

42

23
27

25

13

25

10

13/14

42

43

11

18

372(#4)

24

33

43

42

37

22

42

24

16

13

42

13

31

19

25

15

31

39

43

29

25

14

42

11

43

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

14

43

43

43 43

37

42

;;
20

11

12

15

35

33

25

43

37

31

12

26

39

35

11

43

12 42

11

42

43

36

43

13

19

GASKET
IDENTIFICATION

18

29

11

19

31

10

14

42

25

39

29

20

2 8

36

20

11

38

(411)

11

25

11

2
23

;;
;;
31

42

22
16

30

31

31

22
2

29 20

29

24
37

40

19

29

41

18

39

10

11

18

42 35

43

11d

10

10

29

37
10a

8c

23

20

34

2m

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

35

11c

29f 29d 20b/2z

24a

36

2h

29

39 39

8a

2y

;
;
;;;;
;;
;
;;;;;
;
2

38 36 35

39

39

18

19

42

25

18

36

SCREEN/SEAL
ASM. (382)

18

39

43

38

19

38

19
19

41
4

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

14

19

22

42e
33a 29h 6a 18b
29g

14

6b

37d

19

37a

8b

14

2/11

18
19

40 41

28

12

26

27

32/31f 43a/2g

11

12 42

;;
;
;;;;
;;
; ;;;
;;
39a 39b

13

SCREEN/SEAL
ASM. (382)

17

21

10

25

11

24

24

36b 35a
37b/36c

14

13

42
8

23

;;
;;

31

11

18e 18d

37c

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

2d

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
41a
2b/11a
38b
16
19b
41c/40c
18a
19c/18k
30
7a
29e 20a
39f
2x
38a
2f/4a 2e
36a

10

29

29

31

23

SCREEN/SEAL
ASM. (382)

11

18

42

18

24

20

29

29

34

33

36

22
2
22
2
2

39

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
18

38

36
37

SCREEN/SEAL
ASM. (382)

38

25

18

2/11

39

38

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)

44

(38)
2

2
3

10

3
3
10

41
35

43

412

22 23

42
31

42

37

19

43

13

15

;;;;
;;;;
15

(28)

33

42

19 37

13

33

27

31 27

23

31

16

16

16

22

37

45

FOLDOUT 85

(29)

16

15

(28)

(130)

;;
;;
;;
16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

37

23

16

CASE (3)
(Case Cover Face)

Figure 80

23

19

16

22

16

16

23

37

(29)

CASE COVER (400)


(Case Side)

22

31

11

15

;;;
;;;
;;;
;;;
;;
;;

16
LUBE

(128)

27

22

27

15

;;
;;;;
45

42

42

16

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

(126)

45

35

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

37
16

22

27

;
37

16

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

NOTE:
DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

NEUTRAL

;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
(Engine Running)

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

REV SERVO
D2

LUBE

LUBE
COOLER

LO

EX

LINE

D-4

LO

LO-1ST

2ND CLUTCH

EX

PRN
REVERSE

PRN

LUBE
COOLER

2ND CL

3RD CLUTCH

ACTUATOR FD

LUBE
COOLER

LUBE

2-3 ACCUM

LINE

2ND CL

ACT FD

1-2 ACCUM

42c

EX

CASE (3)

ACCUMULATOR
COVER
(132)

FORWARD
SERVO
(15-22)

MANUAL SERVO
APPLY PIPE
(125)

3-4 ACCUM

FWD SERVO

LINE

2-3 AC
22a

23c

23b

22b

2v

23a

D4

EX
2r

2t

ORIFICED
CUP PLUG

FWD SERVO

Figure 81

PRN

REVERSE

4TH CL

3RD CLUTCH

FILT LINE

D4
D3
EX
EX

COOLER

FORWARD SERVO
APPLY PIPE
(124)

MAN 2-1 SERVO FD

D3
EX

D4
EX

EX

LINE

MANUAL
2/1 SERVO
(108)

2ND CL
MAN 2-1 SERVO FD

FWD SERVO
COOLER

CASE COVER (400)


CASE (3)

D-2
D-3

3RD CLU

INPUT CL

FWD SERVO

2-3 SIGNAL

REV SERV

EX
REV BST

EX
EX

8f

EX

LO-1ST

7a

19e

19d
18f

40b

D-4

41c
40c

41b

40a

41a

18g

19c
18k

D-4
D SRV AP

EX

3RD
ORIF EX
3RD

TORQUE SIG

2q

6a

8e

2h

8g

6b

29g

8d

2m

42b

12b

12a

2n

42a

9b

15a

9a

29f

29e

8c

10a

13c

14a

13b

27c

13a

27b
25e

25d

29h

25c

2k

25f 27a

19b

2y

TORQUE SIG

25b

20b

FWD BST

LINE
LINE

LINE

LINE

25a

EX

EX

EX

LINE
LINE

TORQUE SIG
3RD
INPUT CL FD

INPUT CL FD

VBS
EX

TCC SIG (PWM)

3RD

TCC REG APP

14b

2z

2x

2d

LOW /1ST GEAR


LINE
LINE

EX

EX

EX

LINE

20a

2c

LINE
LINE

LO-1ST
PRN

TORQ SIG
EX

ACT FD

2a

2b
11a

3a

39b

11b

8a

5a 10c

8b

TORQUE SIG

ACT FD

1-2,3-4 SIG

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
3RD
3RD

D3
2ND

TCC RELEASE

2ND

20c

10b

2s

CONV FD

LO-1ST

11c

11d

11g

11e

16a

39a

11f

39c

38c

D4
D2

EX

3RD CLU/ LO 1ST

LO
39d

31b
29b

38b

31a
29c

29a

3RD

REV

LO
D4

LINE

EX

EX

14c

29d

LINE

38a

SUCTION

TCC APPLY

3RD CL

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

LINE

2ND CL

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

ACCUMULATOR
SPACER PLATE
(134)

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

TCC RELEASE

24b

1-2
ACCUMULATOR
(136)

24a

2ND CL
BOTTOM
PAN
(24)

2-3
ACCUMULATOR
(136)

EX

37d
8
24c

1-2 ACCUM
2-3 ACCUM

ACTUATOR FD

CASE COVER(400)

LINE

ACT FD
ACT FD

37c

3-4 ACC

3-4 ACCUMULATOR (428)


ACT FD LIM VALVE

2p
18e
42d
42f
42g

2g 43a
3
2w

LINE

EX

XE

21
18d

2-3 ACCUM

11

4TH CL

EX

42e

10

22

3-4 ACCUM

XE

2e

4TH CL

REVERSE

13
18b

2-3 SIG
MAN 2-1 SERVO

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

37b
37a

3-4 ACCUM

LINE

TORQUE SIG

#8

LINE

PRN

D3

36b
36c

3-2 MAN DS

2-3 OFF SIG

D3

33a

D2
AUX INP CL FD

TORQ SIG

3RD CL

MANUAL VALVE

EX

31d

23

1-2 ACCUM VALVE

32

3RD CL

35a

ORIFICED EXH

LO-1ST

31c

35b

2-3 SHIFT VALVE

39f
39e

1 2 D D NR

36a

86

INTAKE & DECREASE


CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

32

D3

D3

PRESSURES

THERMOSTATIC
ELEMENT
(121)

ON

#4

31f

4-3 MDS

D4
TCC REG APPLY

2f
30

D2

3RD

TCC REL

18

D4

18a

4a

AUX INPUT CL FD

4TH CL
2-3 OFF SIG

#1

D4
2-3 SIG

N.O.

LINE

EX

19f

18c

FILTER
ASSEMBLY
(100)

D2

LINE

LO
BLOW OFF
VALVE

31e

26

3RD

19g

#3
#6

20

2-3 Shift
Solenoid

3-4 SHIFT VALVE

TCC CONTROL VALVE

#5

REVERSE

IN CL FD

TORQUE SIG REG

25

EX

LINE
REV SERVO

ACT FD

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

#2

COOLER
CONNECTOR
(29)

D-4

1-2,3-4 SIG
2ND
3RD

TCC
CONTROL
(PWM) EX
Solenoid

29

1-2 SHIFT VALVE

D4

TCC APPLY
TCC RELEASE

1-2, 3-4
Shift
Solenoid
N.O. ON

Pressure
Control
Solenoid

DECREASE

#10

33

LO

OIL
PUMP

LO-1ST

2ND

LINE

LO

TFP
SWITCH

D3

16

PRESS REG VALVE

REVERSE

D2

15

LINE REV BST

DECREASE

PUMP
BODY
(202)

REV
LINE

17

D4

31

3RD

DECREASE

19

12

#9

14

27

GASKET (371)
CONTROL VALVE BODY (300)

#7

LINE

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

24

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

28

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

GASKET (369)

COOLER

LUBE

REVERSE
SERVO
(39-49)

LUBE

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

LUBE
2ND CL

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

3RD CL/LO-1ST

TCC APPLY

INPUT CL

RELEASE

COOLER

3RD CL/LO-1ST
2ND CL
4TH CL

INPUT HOUSING
ASSEMBLY (632)

INPUT CL

TCC

2ND CLUTCH HOUSING(617)

INPUT CL

TORQUE
CONVERTER
(1)

NEUTRAL
(Engine Running)
DRIVES IN NEUTRAL
Forward Band
Not releasing.

Reverse Band
Not releasing.

Manual Valve (404) / Shift Linkage


Misaligned.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

ON

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH
*

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING
*

* APPLIED BUT NOT EFFECTIVE

86A

NEUTRAL
Engine Running

PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

86B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

NEUTRAL

;;
;;
;;
;;
;;
;;;;

(Engine Running)

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

37

42

37
43

42

18 29 42 29

;;

42

12

13

25

15

42

43

19

43

12

43

43

372(#8)

14

8 42 1111

13

27

27

23

;;
2

25

31

22

10

25

19

28

43

11

24

24

2 10

43

29

31

42

42

23

10

2 8 43

23

5 43

42

29
20

22
2

42

42

42

39

6 18 2

42

372(#7)

11

24

31

22

2518 20

7 6 29 33 42

13

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

35

36 3742

28

42

29

11

39

21

13

13

28

39

28

18

29

28 36

43

43

36

35

19

38

19

38

43

43

17

11 2

40

40

39

18

19

41

17

42

43

18

17

38

18

17

17

40

42

42

42

42

;;;;
;;;;
;;;;
;;;;
;;
;;;;;;;;
;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;;;;
373(#6)

373(#5)

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19

36 35

37

29
42

18

2
31
31
42

23

42

23
22

29

2
29

20
29
8 2 8 42

11

13

31

25

GASKET
IDENTIFICATION

22

42e
33a 29h 6a 18b
29g
42b

18c

39e

33

35b

37

2h

31

8d

2k

15

10a

;;
;;

32

34

18

16

23

22
23

;;
;;

42

24

24

42
27

25
25

13

10

11

13/14

33

25

14

42

43

11

43 43

37

18

372(#4)

24

33

43

42

37

22

42

24

16

42

13

31

19

25

15

31

39

43

29

13

43

14

25

12

43

42

11

43

15

37

42

;;
20

11

43

35

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Channel Plate)

(37)

39

35

31

42

11

43

36

43

12

26

18

43

12 42

11

25

29

13

19

GASKET
IDENTIFICATION

10

14

42

19

31

(411)

39

29

20

2 8

36

20

11

38

11

25

11

2
23

31

42

22
22
2

30

31

31

40

19

29

29 20

29

41

18

39

10

42 35

43

37

11

;;
;;
;;
;;
;;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;; ;
;;;;;
;;;;;
;;;;;
10

10

18

38 36 35

42

19

39

;
;;;;
;
;;
;;;
;;
;

29

24

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

33

18

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

37

11d

20

39 39

2m

8c

29
25

35

11c

23

39

36

SCREEN/SEAL
ASM. (382)

39

18

36

18

38

43

38

19

8a

2y

29f 29d 20b/2z

24a

14

19

6b

37d

14

SCREEN/SEAL
ASM. (382)

19
19

41

2/11

18
19

40 41

28

12

25

32/31f 43a/2g

37a

8b

14

13

12 42

;;
;
;;;;
;;
; ;
;;
;;
39a 39b

21

10

11

19

23

37b/36c

25

11

36b 35a

37c

14

26

27

11

24

29

13

24

2d

18

41
SCREEN/SEAL
ASM. (382)

17

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

;;
;;

31
42

11

29

24

34

33

36

22
2
22
2
2

20

39

37

;
;;
;
;;;;
;;;
;;;
;;;
;
2

29

38

36
37

39

25

18

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

39

38

2/11
18

18

372(#1)

372(#2)
CASE COVER (400)
(Control Valve Body Side)

44

(38)
2

2
3

10

3
3
10

41
35

43

412

22 23

27

24

42

42
31

42

15

37

42

19

43

13

15

45

;;;;
;;;;
15

(28)

31

33

42

19 37

13

27

31 27

23

15

31

16

16

22

23

22

16

22

37

19

16

45

CASE (3)
(Case Cover Face)

FOLDOUT 87

(29)

16

15

(28)

;;
;;
;;
16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

37

23

37

(130)

16

23

31

16

Figure 82

;;;
;;;
;;;
;;;
;;
;;

16
LUBE

(128)

27

22

16

(29)

CASE COVER (400)


(Case Side)

33

11

;;
;;;;;
42

16

42

16

;;
;;;;
43

42

;;;;
;;;;

;;
;;

33

27

42

32

38

42

42

33

(126)

45

35

38

41

19

;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

31
27

- EXHAUST FLUID NOT SHOWN

31

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

19

37
16

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

27

;
37

16

23 23
22

22

22

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

NOTE:
DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

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OVERDRIVE RANGE FIRST GEAR

LUBE

EX

ORIFICED
CUP PLUG

PRN
REVERSE

PRN

COOLER

EX

LINE

LUBE
COOLER

LUBE
COOLER

LUBE

CASE (3)

FORWARD SERVO
APPLY PIPE
(124)

ACCUMULATOR
COVER
(132)

MANUAL
2/1 SERVO
(108)

2ND CL
MAN 2-1 SERVO FD

MAN 2-1 SERVO FD

CASE COVER (400)


CASE (3)

D-4

2-3 ACCUM
FWD SERVO
COOLER

FORWARD
SERVO
(15-22)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

Figure 83

LO

LO
D-2
D-3

2ND CL
LINE

2ND CL

LINE

42c

EX

2ND CL

LUBE
COOLER

PRN

REVERSE

LO-1ST

2ND CLUTCH
ACTUATOR FD

3-4 ACCUM

FWD SERVO

D4

ACT FD

2-3 AC
22a

23c

23b

22b

2v

23a

LINE

EX

1-2 ACCUM

D4
D3
EX
2r

2t

EX

EX

LINE

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

2ND CL
BOTTOM
PAN
(24)

D2
EX

EX

D4
EX

EX

8f

2q

4TH CL

3RD CLUTCH

LO-1ST

3RD CLU

2-3 SIGNAL

FWD SERVO

19e

7a

41c

19d

40c
18f

40b

D3

INPUT CL

EX
EX

TORQUE SIG

3RD
29h

8e

6a
8g

2h

6b

29g

8d

2m

42b

12b

12a

2n

42a

9b

15a

9a

29f

8c

29e

10a

14a

2k

13c

41b

40a

REV SERV

REV BST

EX

EX

INPUT CL FD
LINE

LINE

TORQUE SIG

3RD CLUTCH

3RD
ORIF EX

LINE
LINE
LINE

TORQUE SIG
3RD
INPUT CL FD

EX

TCC REG APP

41a

18g

D-4
EX

D SRV AP

EX
FWD BST

EX

EX

LINE

13b

3RD CLU/ LO 1ST

19c

19b

18k

D-4

2y

2z 20b

LOW /1ST GEAR


LINE
LINE

VBS
EX

3RD

TCC SIG (PWM)

13a

FILT LINE

LINE
LINE

2x

2d

20a

2c

2a

2b
11a

EX

EX

D3
2ND

3a

39b

LO-1ST
PRN

TORQ SIG

EX

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
3RD
3RD

D2

11b

8a

8b

5a 10c

ACT FD

TORQUE SIG

20c

10b

2s

CONV FD

LO-1ST
3RD

11c

11d

11g

11e

16a

39a

39c

39d
38c

29a

11f

29b

29c

REV

LO
D4
EX

EX

1-2,3-4 SIG

3RD CL

38b

31b

31a

29d

38a

14c

ACT FD

ACTUATOR FD

D4

LINE

LINE

27c

25d

LO

27b

25e

1-2 ACCUM
2-3 ACCUM

ACCUMULATOR
SPACER PLATE
(134)

25c

24b

25f 27a

25b

LINE

TCC RELEASE

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

24a

1-2
ACCUMULATOR
(136)

2ND

2-3
ACCUMULATOR
(136)

EX

37d
8
24c

3-4 ACC

25a

CASE COVER (400)

37c

14b

SUCTION

LINE

2p
18e
42d
42f
42g

ACT FD
ACT FD

2g 43a
3
2w

21
18d

EX

42e

3-4 ACCUMULATOR (428)


ACT FD LIM VALVE
XE

LINE

EX

XE

2e

TCC APPLY

18c

3-4 ACCUM
4TH CL

18b

TCC RELEASE

13

2-3 SIG
MAN 2-1 SERVO

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

PRN

4TH CL

37b
37a

36c

2-3 ACCUM

11

#8

REVERSE

10

22

33a
36b

3-2 MAN DS

D3

31e

D3

MANUAL VALVE

EX

23

D2
AUX INP CL FD

3-4 ACCUM

3RD CL

1 2 D D NR

31d

D4

LO-1ST
3RD CL

35b

EX

31c

35a

LINE

LINE

LO
BLOW OFF
VALVE

36a

4-3 MDS

TORQ SIG

LINE

39f

D2

2-3 OFF SIG

88

32

39e

INTAKE & DECREASE


CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

#4

31f

ORIFICED EXH

PRESSURES

TORQUE SIG

THERMOSTATIC
ELEMENT
(121)

2f
30

1-2 ACCUM VALVE

18a

4a

ON

AUX INPUT CL FD

2-3 SHIFT VALVE

D4
2-3 SIG

19f
19g

4TH CL
2-3 OFF SIG
3RD

32

D3

18

FILTER
ASSEMBLY
(100)

COOLER
CONNECTOR
(29)

#1

D3

N.O.

LINE
REV SERVO
#3

2-3 Shift
Solenoid

3-4 SHIFT VALVE

TCC REG APPLY

D4

3RD

TCC REL

#6

20

LINE

#5

REVERSE

IN CL FD

D2

26

EX

TCC CONTROL VALVE

25

29

TCC
CONTROL
(PWM) EX
Solenoid

#2

#10

TORQUE SIG REG

TORQUE SIG
CONVERTER FEED
3RD

LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

Pressure
Control
Solenoid

ACT FD

TCC RELEASE

D-4

1-2,3-4 SIG
2ND
3RD

33

1-2 SHIFT VALVE

1-2, 3-4
Shift
Solenoid
N.O. ON

D4

LINE

LO-1ST

TCC APPLY

OIL
PUMP

DECREASE

2ND

16

LINE

LO

D3

REVERSE

LO

TFP
SWITCH

15

PRESS REG VALVE

DECREASE

LINE REV BST

D2

17

REV
LINE

31

D4

19

12

3RD

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

14

27

#9

#7

24

COOLER

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

28

LUBE

REVERSE
SERVO
(39-49)

LUBE

GASKET (371)
CONTROL VALVE BODY (300)

PUMP
BODY
(202)

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

GASKET (369)

DECREASE

LUBE
2ND CL

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

REV SERVO

3RD CL/LO-1ST

TCC APPLY

INPUT CL

RELEASE

COOLER

3RD CL/LO-1ST
2ND CL
4TH CL

INPUT HOUSING
ASSEMBLY (632)

INPUT CL

TCC

2ND CLUTCH HOUSING(617)

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

TORQUE
CONVERTER
(1)

OVERDRIVE RANGE - FIRST GEAR


NO FIRST GEAR/SLIPS IN FIRST
Forward Band Servo Assembly
Servo piston oil seal ring (18), missing or damaged.
Servo piston (16) is stuck in the servo cover (13) or damaged.
The servo piston cushion spring (19) or retainer (20), missing or
damaged.
The sevo piston pin (21) is not engaged to the forward band
assembly.
Forward band assembly (688) is worn or burned.
Forward band assembly (688) is disengaged from the anchor
pin (117A).
The band anchor pin (117A) is loose or missing.

Accumulator and Manual 2-1 Band Servo


Assembly

Forward band servo oil pipe (124), loose or damaged.


Manual 2-1 band servo cover (104) loose, leaking.
Manual 2-1 band servo cover gasket (105) missing or damaged.
Accumulator cover spacer plate assembly (134) damaged.

1-2, 3-4 Solenoid Valve (315)


Failed OFF, leaking.

1-2 Shift Valve (318)


Stuck in upshifted position.

Manual Valve (404) / Shift Linkage


Misaligned.

Torque Converter (1)


Stator roller clutch not holding.

Line Pressure
Low (See PARK page 82A).

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

ON

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

APPLIED HOLDING

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING APPLIED

* APPLIED BUT NOT EFFECTIVE

88A

OVERDRIVE RANGE - FIRST GEAR


PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

88B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

OVERDRIVE RANGE FIRST GEAR

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

35

37

43

42

23

31

10

25

;;
2

28

27

27

12

13

25

15

42

43

13

25

31

22

42

14

8 42 1111

19

42

43

11

24

24

2 10

43

29

23

42

;;

10

29
20

22

42

5 43

42

2 8 43

18 29 42 29

42

372(#7)

11

24

31

22

42

39

6 18 2

36 3742

28

2518 20

7 6 29 33 42

13

42

29

39

11

39

18

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

21

42

38

28

37

29

28 36

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

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;;
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;
;;
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;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;

373(#5)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
42

8
42

23
22

29

2
29

20
29
8 2 8 42

11

13

31

25

25

GASKET
IDENTIFICATION

22

42e
33a 29h 6a 18b
29g
42b

18c

39e

33

SCREEN/SEAL
ASM. (382)

41
4

37

35b

31

8d

2k

15

;;
;;

18
32

43
24
31

31

37

42

22
22
2

16

42

23

22
23

;;
;;
29 20

24

42
27

30

31

24

23

25

13

25

13/14

14

43

11

12

43

18

43

14

372(#4)

24

33

43

42

37

22

42

24

16

42

13

31

19

25

15

31

39

43

29

13

43

15

25

42

43

43 43

37

42

;;
42

11

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

33

37

31

39

35

20

11

43

35

12

26

42

43

43

13

19

GASKET
IDENTIFICATION

10

36

29

12 42

11

18

11

11

25

25

10

14

42

19

31

(411)

39

29

20

2 8

36

20

11

38

11

25

40

42 35

19

29

18

41

18

39

10

11

11

10

10

29

29

11d

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

33

37
10a

8c

23

20

34

2m

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c14a
15a
25f/27a
23b
14b
19g

35

11c

29

39 39

36

2h

;
;
;;;;
;;
;
;;;;;
;
2

38 36 35

39

39

18

19

42

25

18

36

SCREEN/SEAL
ASM. (382)

18

39

43

38

19

38

19
19

8a

2y

29f 29d 20b/2z

24a

14

19

6b

37d

14

37a

8b

14

2/11

18
19

40 41

28

19

23

32/31f 43a/2g

11

12 42

;;
;
;;;;
;;
; ;;;
;;
39a 39b

13

SCREEN/SEAL
ASM. (382)

17

21

10

12

26

27

37b/36c

25

11

36b 35a

37c

14

24

24

11

13

42

;;
;;

31

2d

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

29

29

31

23

11

18

42

18

24

20

29

29

34

33

36

22
2
22
2
2

39

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
18

38

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

25

18

2/11

39

38

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)

44

(38)
2

2
3

10

3
3
10

41
35

43

412

27

42
31

42

37

19

43

13

15

;;;;
;;;;
15

(28)

33

42

19 37

13

27

31 27

23

31

15

16

16

22

23

22

16

22

37

37

19

16

45

CASE (3)
(Case Cover Face)

FOLDOUT 89

(29)

16

15

(28)

;;
;;
;;
16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

37

23

(130)

16

23

31

22

16

16

Figure 84

;;;
;;;
;;;
;;;
;;
;;

16
LUBE

(128)

27

11

(29)

CASE COVER (400)


(Case Side)

33

22 23

15

;;
;;;;
45

42

42

16

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

(126)

45

35

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

37
16

22

27

37

16

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

NOTE:
DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

OVERDRIVE RANGE SECOND GEAR

REV SERVO

LUBE

D2

LUBE
COOLER

LO

PRN

REVERSE

4TH CL

3RD CLUTCH

LO-1ST

EX

LINE

D-4

LO

LO-1ST

2ND CLUTCH

EX

PRN
REVERSE

PRN

D-2
D-3

LUBE
COOLER

2ND CL

3RD CLUTCH

LUBE
COOLER

LUBE

1-2 ACCUM

2-3 ACCUM

CASE (3)

ACCUMULATOR
COVER
(132)

LINE

ACTUATOR FD

3-4 ACCUM
D4

42c

22a

2ND CL

23c

ACT FD

2-3 AC
23b

22b

2v

23a

FWD SERVO

EX

EX

EX
2r

2t

FILT LINE

D4
D3
EX

EX

D4
EX

EX

8f

MAN 2-1 SERVO FD

EX

FWD SERVO

19e

41c

19d

40c

D3

INPUT CL

2-3 SIGNAL

REV BST

EX
EX

29h

2q

6a

8e

2h

8g

6b

29g

8d

2m

42b

12b

12a

2n

42a

9b

9a

15a

29f

29e

8c

10a

14a

2k

13c

18f

40b

REV SERV

EX

D SRV AP

TORQUE SIG

3RD

13b

41b

40a

D-4

D-4

41a

18g

19b

18k

EX

TORQUE SIG

13a

3RD CLU

19c

2y

20b

FWD BST

LINE
LINE
LINE
INPUT CL FD
LINE

LINE

27c

2z

2x

2d

20a

LOW /1ST GEAR


LINE
LINE

EX

TCC REG APP

27b

3RD
ORIF EX

EX

EX

LINE

25d

3RD CLU/ LO 1ST

2c

2a

LINE
LINE

VBS
EX

3RD

TCC SIG (PWM)

25e

TORQUE SIG
3RD
INPUT CL FD

27a

EX

EX

EX

ACT FD

D3
2ND

2b
11a

3a

11b

LO-1ST
PRN

TORQ SIG

1-2,3-4 SIG

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
3RD
3RD

D2

39b

8b

8a

5a 10c

11c
10b

ACT FD

CONV FD

LO-1ST

20c

11d

11g

2s

38c

11e

16a

39c

39d

39a
11f

29b

29c

29a

3RD

TORQUE SIG

3RD CL
31b

38b

31a

29d

38a

REV

EX

D4

EX

LO
D4

LINE

LO

25c

14c

7a

25f

LINE

25b

EX

TCC RELEASE

2ND

25a

EX

LINE

LINE

14b

EX

ORIFICED
CUP PLUG

FORWARD
SERVO
(15-22)

LINE

COOLER

FORWARD SERVO
APPLY PIPE
(124)

SUCTION

MANUAL
2/1 SERVO
(108)

2ND CL

FWD SERVO
COOLER

2ND CL
MAN 2-1 SERVO FD

LINE

ACCUMULATOR
SPACER PLATE
(134)

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

24b

TCC APPLY

1-2
ACCUMULATOR
(136)

TCC RELEASE

2-3
ACCUMULATOR
(136)

EX

CASE COVER(400)

24a

CASE COVER (400)


CASE (3)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

Figure 85

LINE

37d
8
24c

1-2 ACCUM
2-3 ACCUM

XE

ACT FD
ACT FD

37c

3-4 ACCUMULATOR (428)


ACT FD LIM VALVE
XE

18e
42d
42f
42g

LINE

EX

2g 43a
3
2w

ACTUATOR FD

EX

21
18d

3-4 ACCUM
4TH CL

2p

4TH CL

18c

2e

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

REVERSE

18b

MANUAL VALVE

13

42e

37b

3-4 ACC

PRN
D3

36c

11

EX

1 2 D D NR

D3

#8

2-3 SIG
MAN 2-1 SERVO

D4

36b

2ND CL

3RD CL

37a

2-3 ACCUM

10

22

LO
BLOW OFF
VALVE

33a

90

31d

23

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

LINE

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

TORQUE SIG

THERMOSTATIC
ELEMENT
(121)

COOLER
CONNECTOR
(29)

LINE

31e

FILTER
ASSEMBLY
(100)

3RD CL

35a

LINE

LO-1ST

31c

3-2 MAN DS

3-4 ACCUM

EX

36a

D2
AUX INP CL FD

32

39e

35b

2-3 OFF SIG

18

39f

1-2 ACCUM VALVE

#4
32

D2
4-3 MDS

TORQ SIG

2f

31f

ORIFICED EXH

#1

18a
30

D3

D3

26

COOLER

19f
19g

4a

ON

AUX INPUT CL FD

2-3 SHIFT VALVE

25

D4
2-3 SIG

TCC REG APPLY

D4

TCC REL

3RD

TCC CONTROL VALVE

#3

4TH CL
2-3 OFF SIG

#6

20

N.O.

2-3 Shift
Solenoid

3-4 SHIFT VALVE

3RD

#5

REVERSE

IN CL FD

LINE
REV SERVO

LINE

TCC
CONTROL
(PWM) EX
Solenoid

D2

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

#2

EX

TORQUE SIG REG

29

1-2 SHIFT VALVE

ACT FD

D-4

#10

33

1-2,3-4 SIG
2ND
3RD

D4

1-2, 3-4
Shift
Solenoid
N.O. OFF

LO

LINE

LO-1ST

TCC RELEASE

2ND

TCC APPLY

REVERSE

Pressure
Control
Solenoid

16

PRESS REG VALVE

DECREASE

OIL
PUMP

15

LINE REV BST

17

LO

TFP
SWITCH

LINE

D2

D3

31

DECREASE

19

12

REV
LINE

D4

3RD

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

#9

14

27

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL

LO
LO-1ST
PRN
REVERSE

#7

LUBE

24

REVERSE
SERVO
(39-49)

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO

LO-1ST
CHAIN OILER

28

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

GASKET (371)
CONTROL VALVE BODY (300)

DECREASE

GASKET (369)
SPACER PLATE (370)

LUBE

LUBE

COOLER

INPUT CL

2ND CL

CASE (3)
CASE COVER (400)

PUMP
BODY
(202)

TCC APPLY

INPUT HOUSING
ASSEMBLY (632)

3RD CL/LO-1ST

RELEASE

3RD CL/LO-1ST
2ND CL
4TH CL

2ND CLUTCH HOUSING(617)

INPUT CL

TCC

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

TORQUE
CONVERTER
(1)

OVERDRIVE RANGE - SECOND GEAR


NO SECOND GEAR/SLIPS IN SECOND
2nd Clutch Assembly
Second clutch backing plate retaining ring (627) missing or
not seated.
Second clutch backing plate (626) missing or misassembled.
Clutch plates (623-625), worn damaged or misassembled.
Second clutch spring retaining ring (622) missing or not
seated.
Spring assembly (621) damaged.
Second clutch housing ball check valve (618), missing or
damaged.
Second clutch housing assembly (617) damaged.

2nd Clutch Fluid Routing


Fluid leak or restriction.
Valve Body, Gaskets & Spacer Plate; Channel Plate &
Gasket; and Driven Sprocket Support Porosity, misaligned,
loose, restriction, fluid leak across channels.

Driven Sprocket Support Assembly


Second clutch housing oil seal rings (613) damaged.
Four lobe oil seal rings (612) damaged.
Second clutch housing bushings (616, 619) worn or damaged.

1-2, 3-4 Shift Solenoid Valve (315)


Stuck ON, plugged.

Line Pressure
Low (See PARK page 82A).

TFP Valve Position Switch


Malfunction (Electrical or Hydraulic)

HARSH SHIFT
Line Pressure
High (See PARK page 82A).

1-2 Accumulator Assembly

Spring or piston binding; no accumulation


Accumulator valve stuck.
Misassembled (upside down) 1-2 accumulator assembly.
Debris in the accumulator passages.

Control Valve Body Assembly


#2 Check Ball missing or mislocated.
1-2 accumulator valve (341) stuck or binding.
2-3 accumulator valve bushing (345), bore plug (343) or
retainers (342, 385) missing or damaged.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

OFF

ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH
APPLIED

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

OVERRUN

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING APPLIED

* APPLIED BUT NOT EFFECTIVE

90A

OVERDRIVE RANGE - SECOND GEAR


PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

90B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

OVERDRIVE RANGE SECOND GEAR

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

35

37

43

42

;;

10

31

10

25

;;
2

28

27

27

12

13

25

15

42

43

13

25

31

22

42

14

8 42 1111

19

42

43

11

24

24

2 10

43

29

23

42

23

5 43

42

29
20

22

42

42

39

2 8 43

18 29 42 29

42

372(#7)

11

24

31

22

2518 20

6 18 2

36 3742

28

39

11

7 6 29 33 42

13

42

29

39

18

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

21

42

38

28

37

29

28 36

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;

373(#5)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
31
42

23

42

23
22

29

2
29

20
29
8 2 8 42

11

24

24

13

31

23

25

37a

SCREEN/SEAL
ASM. (382)

6b

22

42e
33a 29h 6a 18b
29g

39e

33

42b
18c

35b

31

8d

;;
;;

15

14

32

18

42

;;
;;
24

24

42

23
27

22
23

25
25

13

10

11

14

43 43

37

42

43

11

43

18

372(#4)

24

33

43

42

37

22

42

24

16

13

42

13

31

19

25

15

31

39

43

29

25

14

42

11

43
43

37

42

;;
20

12

15

35

11

43

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

33

25

13/14

39

35

31

12 42

42

11

43

36

43

12

26

18

43

11

25

29

13

19

GASKET
IDENTIFICATION

10

14

42

19

31

(411)

39

29

20

2 8

36

20

11

38

11

25

11

2
23

31

42

22
16

30

31
2

22
2

29 20

29

31

40

42 35

19

29

41

18

39

10

11

29

24
37

10

10

34

43

11d

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

33

18

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
37d

37
10a

8c

20

39 39

2m

2k

29

38 36 35

39

25

35

11c

;
;
;;;;
;;
;
;;;;;
;
2

18

19

42

39

39

36

37

SCREEN/SEAL
ASM. (382)

18

18

36

19

43

38

38

2h

29f 29d 20b/2z

24a

19
19

41
4

8a

2y

23

43a/2g

40 41

2/11

18
19

28

14

19

GASKET
IDENTIFICATION

32/31f

19

;;
;
;;;;
;;
; ;;;
;;

8b

14

13

11

12 42

17

39a 39b

21

10

12

26

25

27

37b/36c

25

11

36b 35a

37c

14

13

42

11

;;
;;

31

29

29

2d

41
SCREEN/SEAL
ASM. (382)

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

18

42

18

24

11

29

20

34

33

36

22
2
22
2
2

29

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
39

38

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

18

25

18

2/11

39

38

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)
NOTE:

(38)
2

2
3

10

3
3
10

41
35

43

42

37

19

43

13

15

;;;;
;;;;
15

(28)

19 37

13

27

31 27

23

31

23

15

16

CASE (3)
(Case Cover Face)

Figure 86

37

19

FOLDOUT 91

(29)

16

15

22

(28)

(130)

16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

37

27

16

45

16

16

23

37

;;
;;
;;

16
LUBE

(128)

23

16

16

22

31

22

16

11

(29)

CASE COVER (400)


(Case Side)

33

42
31

33

42

27

22 23

15

;;
;;;;
45

42

42

16

;;;
;;;
;;;
;;;
;;
;;

22

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

412

(126)

45

35

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

37
16

22

27

37

16

31

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

27

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

44

DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

OVERDRIVE RANGE THIRD GEAR

D2

LUBE
COOLER

EX

LINE

D-4

LO

EX

PRN

D-2
D-3

LUBE
COOLER

2ND CL

LUBE
COOLER

MAN 2-1 SERVO FD

LUBE

1-2 ACCUM

2-3 ACCUM

CASE (3)

ACCUMULATOR
COVER
(132)

LINE

LINE

42c

ACTUATOR FD

3RD CLUTCH

D4

ACT FD

2-3 AC
22a

23c

23b

22b

2v

23a

2t

2r
8f

LINE

2ND CL

EX

3-4 ACCUM

EX
EX

FWD SERVO

EX

FILT LINE

D4
D3

D4
2q

8e

29h

EX

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

Figure 87

PRN

REVERSE

4TH CL

3RD CLUTCH

LO

PRN
REVERSE

D3

LO-1ST

2-3 SIGNAL

2ND CLUTCH

3RD CLU

INPUT CL

EX

TORQUE SIG

3RD
2k

6a
8g

2h

FWD SERVO

REV SERV

REV BST

EX

EX

TORQUE SIG

6b

29g

EX

LO-1ST

19e

7a

41c
40c

18f

D-4
EX

D SRV AP

3RD
ORIF EX

19d

41b

40a

41a

18g

40b

D-4

EX

INPUT CL FD
LINE

LINE
2m

42b

12b

12a

2n

42a

9b

29f

9a

29e

8c

15a

10a

3RD CLU/ LO 1ST

LINE
LINE

TORQUE SIG
3RD
INPUT CL FD

EX

TCC REG APP

LINE

EX

EX

EX

19c
18k

LINE

VBS

19b

2y

20b

EX
FWD BST

LOW /1ST GEAR


LINE
LINE

EX

2z

2x

2d

20a

LINE
LINE

LO-1ST
PRN
EX

EX

EX

14a

2c

2a

2b
11a

3a

39b

11b

8a

8b

TORQUE SIG

ACT FD

LINE

3RD

TCC SIG (PWM)

D3
2ND

TORQ SIG

10b

ACT FD

1-2,3-4 SIG

LINE
3RD
3RD

D2

5a 10c

20c

3RD

11c

11e

2s

38c

11d

11g

16a

39a
11f

39c

39d

31b

38b

29a

29b

29d

29c

REV

EX

38a

31a

LO-1ST

CONV FD

CONV FD
TORQUE SIG
LOW/1ST GEAR

LO
D4

D4

13b

8d

3RD CL

LO

EX

13c

14c
14b

LUBE

13a

27c

27a

25d

25e 27b

25c

25f

ORIFICED
CUP PLUG

COOLER

FORWARD
SERVO
(15-22)

25b

TCC RELEASE

EX

2ND

25a

EX

LINE

LINE

14b

SUCTION

FORWARD SERVO
APPLY PIPE
(124)

CASE COVER(400)
CASE (3)

MANUAL
2/1 SERVO
(108)

2ND CL

2ND CL
MAN 2-1 SERVO FD

FWD SERVO
COOLER

ACCUMULATOR
SPACER PLATE
(134)

LINE

ACCUMULATOR
HOUSING
(140)

3RD CL
MAN 2-1 SERVO FD

1-2 ACCUM

LUBE PIPE
(126)

1-2 ACCUM
2-3 ACCUM

ACTUATOR FD

1-2
ACCUMULATOR
(136)

24b

XE

2-3
ACCUMULATOR
(136)

EX

37d
8
24c

CASE COVER(400)

3-4 ACC

ACT FD
ACT FD

LINE

37c

24a

11

ACT FD LIM VALVE

2p
18e
42d
42f
42g

3-4 ACCUMULATOR (428)

EX

XE

2-3 ACCUM

2g 43a
3
2w

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

LINE

EX

21
18d

2e

10

22

18c

42e

1-2 ACCUM VALVE

18b

3-4 ACCUM
4TH CL

4TH CL

TCC APPLY

37b

2-3 SIG
MAN 2-1 SERVO

LINE

#8
36c

37a

D3

TCC RELEASE

REVERSE

36b

PRN

D3

35b

D3

31e

33a

1 2 D D NR

MANUAL VALVE

23

D2
AUX INP CL FD

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

EX

36a

3RD CL

31d

D4

3-2 MAN DS

3-4 ACCUM

3RD CL

13

2-3 OFF SIG

LINE

2-3 SHIFT VALVE

LO-1ST

31c

35a

32

39f

4-3 MDS

TORQ SIG

2ND CL

#4

39e

D2

4TH CL
2-3 OFF SIG
3RD

LO
BLOW OFF
VALVE

EX

3-4 SHIFT VALVE

TORQUE SIG

OFF

AUX INPUT CL FD

2f

31f

2-3 Shift
Solenoid
N.O.

18a

4a
30

3RD

D4
2-3 SIG

LINE

19f
19g

ORIFICED EXH

32

18

#6

20

#3

#1

#5

IN CL FD

D3

FILTER
ASSEMBLY
(100)

COOLER
CONNECTOR
(29)

TCC REG APPLY

D4

LINE
REV SERVO

REVERSE

TCC CONTROL VALVE

92

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

TCC REL

THERMOSTATIC
ELEMENT
(121)

26

LINE

25

D2

EX

#2

D-4

29

TORQUE SIG REG

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

TCC
CONTROL
(PWM) EX
Solenoid

#10

33

1-2 SHIFT VALVE

ACT FD
Pressure
Control
Solenoid

TCC RELEASE

LO

1-2,3-4 SIG
2ND
3RD

TCC APPLY

LINE

1-2, 3-4
Shift
Solenoid
N.O. OFF

D4

REVERSE

LO-1ST

16

PRESS REG VALVE

DECREASE

2ND

15

LINE REV BST

OIL
PUMP

TFP
SWITCH

D2

17

LO

LINE

REV
LINE

31

D4

19

12

4TH CL

INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

14

27

#9

#7

COOLER

24

D3

LUBE

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

28

3RD

DECREASE

REV SERVO

GASKET (371)
CONTROL VALVE BODY (300)

PUMP
BODY
(202)

REVERSE
SERVO
(39-49)

4TH CL

INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

GASKET (369)

DECREASE

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

LUBE

LUBE
2ND CL

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

3RD CL/LO-1ST

INPUT CL

INPUT CL

COOLER

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING(617)

3RD CL/LO-1ST
2ND CL
4TH CL

TCC APPLY

RELEASE

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

TCC

INPUT CL

OVERDRIVE RANGE - THIRD GEAR


NO THIRD GEAR/SLIPS IN THIRD
Third Clutch Assembly
Input clutch housing oil seal rings (628) missing or damaged.
Third clutch ball check valve assembly (724), missing or
damaged.
Third clutch piston (642) is damaged.
Third clutch piston inner seal (641) missing or damaged.
Third clutch plates (645-648) are worn or misassembled.

Third Clutch Fluid Routing


Valve Body, Gaskets & Spacer Plate; Channel Plate &
Gasket; Driven Sprocket Support Porosity, misaligned,
loose, fluid restriction, fluid leak across channels.
Driven Sprocket Support Seals Leaking.
Input Shaft Seals leaking Sleeve damaged; misaligned.

2-3 Shift Solenoid Valve (315)


Stuck ON, leaking.

2-3 Accumulator
Leak at piston seal.
Channel plate / case porosity.

2-3 Accumulator Valve (344)


Stuck.

Line Pressure
Low (See PARK page 82A).

3-4 Shift Valve (362)


Stuck in upshifted position.

TFP Valve Position Switch (395)


Malfunction (Electrical or Hydraulic).

THIRD GEAR ONLY


Control Valve Body Assembly
Debris in the valve body.
Spacer plate and gaskets misassembled.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

OFF

OFF

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED APPLIED HOLDING

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

* APPLIED BUT NOT EFFECTIVE

92A

OVERDRIVE RANGE - THIRD GEAR


PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

92B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

OVERDRIVE RANGE THIRD GEAR

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

37

43

18 29 42 29

42

31

23

;;
2

28

27

27

12

13

25

15

42

43

13

25

31

22

42

14

8 42 1111

19

42

23

10

25

24

24

43

11

2 10

43

29
20

22

42

42

;;

10

29

42

5 43

42

2 8 43

24

31

22

372(#7)

11

6 18 2

36 3742

28

42

39

7 6 29 33 42

13

42

2518 20

29

11

39

18

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

39

28

21

42

38

37

29

28 36 35

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;

373(#5)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
31
42

23

42

23
22

29

2
29

20
29
8 2 8 42

11

24

24

13

31

25

23

25

GASKET
IDENTIFICATION

42b
18c

39e

33

SCREEN/SEAL
ASM. (382)

40 41
2

15

31

35b

8d

2k

;;
;;
29f 29d 20b/2z

33

18
32

43
24
31

31

37

42

22
22
2

16

42

23

24

42
27

22
23

;;
;;
29 20
30

31

25
25

13

11

33

42

;;
20

11

14

42

43

11

43

18

14

372(#4)

24

33

43

42

37

22

42

24

16

42

13

31

19

25

15

31

39

43

29

13

43
43

25

12

15

42

11

43

37

43 43

37

35

11

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

39

35

31

13/14

42

25

43

12 42

36

43

12

26

18

43

11

25

29

13

19

GASKET
IDENTIFICATION

10

10

14

42

19

31

(411)

39

29

20

2 8

36

20

11

38

11

25

40

42 35

24

23

19

29

18

41

18

39

10

11

11

10

29

29

11d

10

34

37
10a

20

39 39

35

11c

29

38 36 35

39

25

2m

8c

;
;
;;;;
;;
;
;;;;;
;
2

18

19

42

39

39

36

37

SCREEN/SEAL
ASM. (382)

18

18

2h

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

19

43

38

38

36

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

19
19

41
4

8a

2y

23

14

19

22

42e
33a 29h 6a 18b
29g

37d

14

37a

8b

14

2/11

18
19

28

19

6b

32/31f 43a/2g 24a

11

12 42

;;
;
;;;;
;;
; ;;;
;;
39a 39b

21

10
13

SCREEN/SEAL
ASM. (382)

17

12

26

27

37b/36c

25

11

36b 35a

37c

14

13

42

11

;;
;;

31

29

29

2d

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

18

42

18

24

11

29

20

34

33

36

22
2
22
2
2

29

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
39

38

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

18

25

18

2/11

39

38

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)
NOTE:

(38)
2

2
3

10

3
3
10

41
35

43

22 23

27

42
31

15

42

37

19

43

13

15

;;
;;;;
45

;;;;
;;;;
15

(28)

33

42

19 37

13

31 27

23

31

16

15

31

CASE (3)
(Case Cover Face)

Figure 88

37

19

16

45

FOLDOUT 93

22

(29)

16

15

(28)

(130)

16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

16

23

37

16

16

16

37

27

22

16

22

;;
;;
;;

16
LUBE

(128)

23

11

(29)

CASE COVER (400)


(Case Side)

27

23

33

42

42

16

;;;
;;;
;;;
;;;
;;
;;

22

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

412

(126)

45

35

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

37
16

22

27

37

16

31

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

27

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

44

DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

OVERDRIVE RANGE FOURTH GEAR (Torque Converter Clutch Applied)


4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

LUBE
COOLER

LO

PRN

REVERSE

EX

LINE

D-4

LO

LO-1ST

2ND CLUTCH

EX

FWD SERVO

PRN

D-2
D-3

2-3 SIGNAL

LUBE
COOLER

LUBE

1-2 ACCUM

2-3 ACCUM

CASE (3)

ACCUMULATOR
COVER
(132)

LINE

MAN 2-1 SERVO FD

FORWARD
SERVO
(15-22)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

Figure 89

2ND CL
ACTUATOR FD

3RD CLUTCH

3-4 ACCUM

FWD SERVO

LINE

42c

2ND CL

2-3 AC
22a

23c

23b

22b

2v

23a

EX

ORIFICED
CUP PLUG

COOLER

LUBE
COOLER

FILT LINE

D4
D3
EX
2t

2r
8f

2q

8e

LINE

D2
EX

EX
EX

EX

EX

EX
EX

TORQUE SIG

3RD
29h

ACT FD

CASE COVER(400)
CASE (3)

PRN
REVERSE

D3

3RD CLU

INPUT CL

4TH CL

3RD CLUTCH

19e

40c
18f

40b

REV SERV

EX
REV BST

EX

D4

TORQUE SIG
2k

6a
8g

6b

29g

7a

41c

19d

41b

40a

41a

18g

D-4

D-4

FWD BST

D SRV AP

EX

INPUT CL FD
LINE

LINE
2m

42b

EX

D4

TORQUE SIG
3RD
INPUT CL FD
EX

TCC REG APP


12a

12b

LO-1ST

19c
18k

19b

2y

20b

2z

2x

2d

LINE
LINE

EX

EX

LINE
2n

2h

VBS
EX
42a

9b

15a

9a

29f

29e

3RD
ORIF EX

EX

EX

3RD

TCC SIG (PWM)

8c

LOW /1ST GEAR


LINE
LINE

LINE

ACT FD

LINE

10a

20a

2c

2a

LINE
LINE

EX

CONV FD
TORQUE SIG
LOW/1ST GEAR

3RD
3RD

2b
11a

3a

39b

LO-1ST
PRN

TORQUE SIG

ACT FD

1-2,3-4 SIG

LO-1ST

CONV FD

D3
2ND

11b

8a

8b

TORQ SIG

10b

2s

5a 10c

20c

11c

11e

11d

11g

16a

39a

39c

39d

11f

29b

3RD

3RD CLU/ LO 1ST

3RD CL

38b

31b

31a
29a

38a

29d

29c

38c

EX

EX

2ND CL

REV

LINE

14a

8d

LO

13c

13b

D2

13a

27c

25d

27b

FORWARD SERVO
APPLY PIPE
(124)

D4

MANUAL
2/1 SERVO
(108)

27a

25e

25c

2ND CL
MAN 2-1 SERVO FD

FWD SERVO
COOLER

LINE

25f

3RD CL
MAN 2-1 SERVO FD

1-2 ACCUM

ACCUMULATOR
SPACER PLATE
(134)

25b

LO
D4

TCC RELEASE

EX

2ND

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

25a

EX

LINE

LINE

14b

SUCTION

1-2
ACCUMULATOR
(136)

1-2 ACCUM
2-3 ACCUM

XE

2-3
ACCUMULATOR
(136)

EX

ACT FD
ACT FD

CASE COVER(400)

ACTUATOR FD

3-4 ACCUMULATOR (428)

LINE

24a

24b

LINE

ACT FD LIM VALVE

37d
8
24c

4TH CL

EX

37c

3-4 ACC

XE

2p
18e
42d
42f
42g

11

2-3 ACCUM

2g 43a
3
2w

EX

21
18d

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

10

2e

18c

42e

1-2 ACCUM VALVE

22

18b

3-4 ACCUM

LINE

2-3 SIG
MAN 2-1 SERVO

37a

4TH CL

37b

#8
36c

3-2 MAN DS

33a

D3

14b
14c

TCC APPLY

REVERSE

36b

D3

D2
AUX INP CL FD

PRN

D3

31e

TCC RELEASE

1 2 D D NR

MANUAL VALVE

EX

36a

35b

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

3RD CL

31d

D4

LO-1ST
3RD CL

13

EX

LO
BLOW OFF
VALVE

31c

32

39f
39e

LINE

23

2-3 SHIFT VALVE

OFF

N.O.

#4

31f

35a

2ND CL

TORQUE SIG

2-3 Shift
Solenoid

18a

4a 2f
30

3-4 ACCUM

LINE

D4
2-3 SIG

19f

4-3 MDS

4TH CL
2-3 OFF SIG

TORQ SIG

D2

3-4 SHIFT VALVE

3RD

AUX INPUT CL FD

2-3 OFF SIG

32

18

3RD

D3

#3

19g

#6

20

ORIFICED EXH

D4

#1

26

25

#2

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

TCC REL

#5

REVERSE

TCC REG APPLY

THERMOSTATIC
ELEMENT
(121)

TCC CONTROL VALVE

FILTER
ASSEMBLY
(100)

LINE

TCC
CONTROL
(PWM) EX
Solenoid

D2

TCC RELEASE

TCC APPLY

EX

IN CL FD

TORQUE SIG REG

1-2,3-4 SIG
2ND

3RD

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND
TCC APPLY

29

D4

ACT FD

D-4

1-2 SHIFT VALVE

Pressure
Control
Solenoid

2ND

LO

OIL
PUMP

94

1-2, 3-4
Shift
Solenoid
N.O. ON

#10

33

LO-1ST

LINE

DECREASE

TFP
SWITCH

D3

REVERSE

LO

D2

16

PRESS REG VALVE

DECREASE

LINE REV BST

PUMP
BODY
(202)

15

REV
LINE

DECREASE

D4

17

3RD

31

19

12

14

27

#9

#7

GASKET (371)
CONTROL VALVE BODY (300)

24

LINE
REV SERVO

28

GASKET (369)
SPACER PLATE (370)

LINE

COOLER
CONNECTOR
(29)

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

CASE (3)
CASE COVER (400)

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

COOLER

LUBE

TCC APPLY

REVERSE
SERVO
(39-49)

LUBE

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

LUBE

TCC RELEASE

2ND CL

LUBE

REV SERVO

3RD CL/LO-1ST
2ND CL
4TH CL

COOLER

INPUT CL

INPUT CL
3RD CL/LO-1ST

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING(617)

INPUT CL

TORQUE
CONVERTER
(1)

OVERDRIVE RANGE - FOURTH GEAR


(Torque Converter Clutch Applied)

NO FOURTH GEAR/SLIPS IN FOURTH


Fourth Clutch Assembly
Clutch plates (500-502) worn or damaged.
Fourth clutch spring retaining ring (601), missing or not
seated.
Piston (603) damaged.
Piston Seals (604, 605) worn or damaged.
Spring assembly (602) damaged.
Servo Cover (80) Broken, loose, leaking.
Band (100) Broken, worn, out of position.
Case (51) Cracked at band seat.

Fourth Clutch Fluid Routing


Valve Body, Gaskets & Spacer Plate; Channel Plate; Case
Porosity, misaligned, loose, fluid restriction, fluid leak across
channels.

Driven Sprocket Support Assembly


Third clutch oil passage plugged.

1-2, 3-4 Shift Solenoid Valve (315)


Stuck OFF, leaking.

3-4 Shift Valve (362)


Stuck in downshifted position.

Manual Valve (404)


Misaligned (in Manual Third).

3-4 Accumulator
Leak at piston seal.
Channel plate / case porosity.

3-4 Accumulator Valve (323)


Stuck.

Line Pressure
Low (See PARK page 82A).

TFP Valve Position Switch (395)


Malfunction (Hydraulic or Electrical)

FOURTH GEAR ONLY


Control Valve Body Assembly
Debris in the valve body.
Spacer plate and gaskets misassembled.

NO TCC APPLY OR RELEASE


See 4-3 downshift page 96A.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

4TH
CLUTCH

ON

OFF

APPLIED

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED

OVERRUN

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

* APPLIED BUT NOT EFFECTIVE

94A

OVERDRIVE RANGE - FOURTH GEAR


(Torque Converter Clutch Applied)

PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

94B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

OVERDRIVE RANGE FOURTH GEAR

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

17

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

18

42

35

37

43

42

10

31

25

;;
2

28

27

27

12

13

25

15

42

43

13

25

31

22

42

14

8 42 1111

19

42

23

10

24

24

43

11

29

2 10

43

23

42

29
20

22

42

5 43

42

2 8 43

18 29 42 29

42

372(#7)

11

24

31

22

42

39

6 18 2

36 3742

28

2518 20

7 6 29 33 42

13

42

29

39

11

39

18

13

13

OIL PUMP BODY (202)


(Control Valve Body Side)

28

21

42

38

28

37

35

29

13

28 36

19

43

43

36

43

43

17

19

38

19

39

11 2

40

40

42

18

19

41

38

40

17

42

17

373(#6)

42

18

18

;;;;
;;;;
;;;;
;;;;;;
;;;;;;;;
;;
;;;;;
;;;
;
;;;;;
;;;
;
;;;;;
;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;
;;;
;;;
;
;;;;;;
;
;;;;;

373(#5)

42

42

17

;;
;;
;;
;;

(Torque Converter Clutch Applied)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

2/11

19

29

20

38

36
36 35

34
33

36
37

31
31

37

42
22
2
22
2
2

23

42

23
22

;;
;;

2
29

20
29
8 2 8 42

13

31

19

23

25

37a

42b
18c

35b

;;
;
;;;;
;
;;;
;;
39a 39b

8b

14

39e

33

SCREEN/SEAL
ASM. (382)

31

15

;;
;;
(37)

2k

6
33

34

18
32

43
24
31

31

37

42

22
22
2

16

23

42
24

42
27

30

31

13

25

26

39

35

33

35

11

42

;;
20

11

14

43

11

12

43

18

14

372(#4)

24

33

43

42

37

22

42

24

16

42

13

31

19

25

15

31

39

43

29

13

43
43

25

42

43

15

42

11

37

43 43

37

31

13/14

42

25

43

12 42

36

43

12

19

31

11

18

43

11

25

29

14

42

13

25

10

10

(411)

39

29

11

25

36

20

11

38

20

19

GASKET
IDENTIFICATION

2 8

24

23
22
23

;;
;;
29 20

40

19

29

42 35

41

18

39

10

11

10

10

11

38 36 35

39

18

29

11d

20

18

19

42

29

37
10a

;
;
;;;;
;;
;;;;
;

29

39 39

35

11c

25

2m

8c

SCREEN/SEAL
ASM. (382)

39

39

36

37

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

18

18

36

19

43

38

38

19
19

41
4

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
2

40 41

2h

29f 29d 20b/2z

24a

18
19

2/11

8a

2y

8d

23

37d

14

22

42e
33a 29h 6a 18b
29g

28

14

19

GASKET
IDENTIFICATION

32/31f 43a/2g

11

12 42

6b

21

10
13

SCREEN/SEAL
ASM. (382)

17

12

26

25

37b/36c

25

11

11

24

27

36b 35a

37c

14

13

24

11

29

31
42

29

29

24

18

42

18

2d

29

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

39

6
37

11

25

18

;
;
;;
;;;;
;
;;;;
;
39

39

38

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

18

18

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

372(#1)

CASE COVER (400) 372(#2)


(Control Valve Body Side)
NOTE:

(38)
2

2
3

10

3
3
35

10

41
35

43
412

22 23

27

42
31

15

42

37

19

43

13

15

;;
;;;;
45

;;;;
;;;;
15

(28)

33

19 37

13

31 27

23

31

16

15

31

CASE (3)
(Case Cover Face)

Figure 90

37

19

16

45

FOLDOUT 95

22

(29)

16

15

(28)

(130)

16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

16

23

37

16

16

16

37

27

22

16

22

;;
;;
;;

16
LUBE

(128)

23

11

(29)

CASE COVER (400)


(Case Side)

27

23

33

42

42

42

16

;;;
;;;
;;;
;;;
;;
;;

22

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

(126)

45

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

37
16

22

27

37

16

31

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

27

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

44

DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

LUBE

LUBE
COOLER
EX

LINE

EX

PRN
REVERSE

PRN

LUBE
COOLER

LUBE
COOLER

LUBE

1-2 ACCUM

CASE (3)

ACCUMULATOR
COVER
(132)

LINE

D-4

LO
D-2
D-3
2-3 ACCUM

LINE

2ND CL

ACT FD

LINE

42c

ORIFICED
CUP PLUG

MAN 2-1 SERVO FD

EX

LO

PRN

REVERSE

LO-1ST
2ND CL

3RD CLUTCH

3-4 ACCUM

FWD SERVO

D4

ACTUATOR FD

D4
D3
2-3 AC
22a

23c

23b

22b

2v

23a

2ND CLUTCH

2-3 SIGNAL

FWD SERVO
FILT LINE

D2
EX
EX
2t

2r
8f

2q

4TH CL

3RD CLUTCH

19e

7a

41c
40c

D3
EX

D4
EX
EX

TORQUE SIG

3RD
29h

8e

2k

6a

2h

8g

6b

29g

3RD CLU

INPUT CL

EX

TORQUE SIG

LINE

LINE
2m

42b

18f

40b

REV SERV

EX
REV BST

EX

INPUT CL FD

EX

LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
EX

TCC REG APP


12a

19d

41b

40a

41a

18g

D-4

D-4

D SRV AP

EX
FWD BST

EX

EX
12b

LO-1ST

19c
18k

19b

2y

20b
2z

2x

2d

LOW /1ST GEAR


LINE
LINE

LINE

3RD
ORIF EX

EX

EX
2n

42a

15a

9a

29f

29e

8d

8c

LINE

EX

3RD

TCC SIG (PWM)

10a

20a

LINE
LINE

EX

EX

VBS

ACT FD

3RD CLU/ LO 1ST

2c

2a

2b
11a

3a

LO-1ST
PRN

TORQUE SIG

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
3RD

11b

39b

8b

TORQ SIG

10b

8a

5a 10c

20c

ACT FD

1-2,3-4 SIG

CONV FD

LO-1ST
3RD

REV

11c

11e

2s

38c

11d

11g

16a

39c

39a
11f

29b

29a

39d

31b

31a

29d

29c

38a

38b

3RD

13c

9b

EX

EX

LO
D4

D4

LINE

14a

COOLER

FORWARD
SERVO
(15-22)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

Figure 91

3RD CL

LO

13b

13a

27c

D3
2ND

D2

25d

27a

25e 27b

25c

25f

14c

EX

2ND CL

FORWARD SERVO
APPLY PIPE
(124)

MANUAL
2/1 SERVO
(108)

EX

25b

TCC RELEASE

2ND

25a

EX

LINE

2ND CL
MAN 2-1 SERVO FD

FWD SERVO
COOLER

LINE

LINE

14b

SUCTION

3RD CL
MAN 2-1 SERVO FD

1-2 ACCUM

1-2 ACCUM
2-3 ACCUM

CASE COVER(400)
CASE (3)

ACCUMULATOR
SPACER PLATE
(134)

TCC APPLY

TCC RELEASE

REV SERVO

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

1-2
ACCUMULATOR
(136)

COOLER
BALL
CHECK
VALVE

2-3
ACCUMULATOR
(136)

CASE COVER(400)

24b

ACTUATOR FD

ACT FD
ACT FD

LINE

EX

37d
8
24c

24a

37c

3-4 ACC

3-4 ACCUMULATOR (428)


ACT FD LIM VALVE

2p
18e
42d
42f
42g

LINE

XE

2g 43a
3
2w

4TH CL

EX

XE

21
18d

EX

42e

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

4TH CL
3-4 ACCUM

2-3 ACCUM

11

18c

18b

2e

2-3 SIG
MAN 2-1 SERVO

37b
37a

#8

10

33a
36b

1-2 ACCUM VALVE

PRN
REVERSE

23

D3

D3

35b

EXH

31e

36c

D3

35a

D2
AUX INP CL FD

1 2 D D NR

MANUAL VALVE

EX

36a

LINE
ORIFICED

3RD CL

31d

D4

LO-1ST
3RD CL

EX

31c

LINE

32

13

39f
39e

3-2 MAN DS

3-4 ACCUM

22

#4

31f

2-3 SHIFT VALVE

2f

3RD

18a

4a
30

OFF

N.O.

LO
BLOW OFF
VALVE

19f

D4
2-3 SIG

2-3 Shift
Solenoid

4TH CL
2-3 OFF SIG

TORQ SIG

#3

4-3 MDS

2ND CL

#6

20

D2

2-3 OFF SIG

#5

AUX INPUT CL FD

3-4 SHIFT VALVE

LINE

LINE
REV SERVO

32

D3

TORQUE SIG

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

COOLER
CONNECTOR
(29)

18

3RD

COOLER

19g

IN CL FD

D4

TCC REG APPLY

96

TCC REL

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

REVERSE

TCC CONTROL VALVE

THERMOSTATIC
ELEMENT
(121)

FILTER
ASSEMBLY
(100)

EX

#1

LINE

26

D2

25

D-4

TORQUE SIG REG

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

TCC
CONTROL
(PWM) EX
Solenoid

29

1-2,3-4 SIG
2ND

3RD

LINE

LO

#10

33

1-2 SHIFT VALVE

D4

#2

ACT FD

TCC RELEASE

1-2, 3-4
Shift
Solenoid
N.O. OFF

Pressure
Control
Solenoid

REVERSE

DECREASE

2ND

16

PRESS REG VALVE

TCC APPLY

LINE REV BST

OIL
PUMP

15

LO-1ST

17

LO

TFP
SWITCH

D3

31

DECREASE

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

LINE

D2

REV
LINE

D4

19

12

3RD

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

14

27

LUBE

#9

#7

REVERSE
SERVO
(39-49)

24

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

28

4TH

GASKET (371)
CONTROL VALVE BODY (300)

PUMP
BODY
(202)

GASKET (369)

DECREASE

LUBE

LUBE

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

INPUT CL

2ND CL

COOLER

INPUT HOUSING
ASSEMBLY (632)

TCC APPLY

2ND CLUTCH HOUSING(617)

INPUT CL
3RD CL/LO-1ST

RELEASE

3RD CL/LO-1ST
2ND CL
4TH CL

TCC

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

INPUT CL

TORQUE
CONVERTER
(1)

(Torque Converter Clutch Released)

;;;;;
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

OVERDRIVE RANGE 4-3 DOWNSHIFT

OVERDRIVE RANGE - 4-3 DOWNSHIFT


(Torque Converter Clutch Released)

NO THIRD GEAR/SLIPS IN THIRD


See Overdrive Range Third Gear (page 92A) for possible
faults and conditions related to normal third gear operation.

NO TCC APPLY / SLIPPING / SOFT APPLY


TCC PWM Solenoid Valve (334)
Stuck OFF O-ring leaking.
No voltage to solenoid.
Poor electrical connection.

Wiring Harness (224)


Pinched wire (electrical short).
Damaged electrical connector.

PCM
No signal to solenoid.

Brake Switch
Not functioning (open).

Pressure Regulator Valve (313)


Stuck.

Torque Converter (1)


Internal failure.

TCC Fluid Circuits


Leaks.

TCC Regulator Apply Valve (327)


Stuck in TCC release position.

Turbine Shaft Assembly (518)


Turbine shaft O-ring seal (520) is damaged or missing.
Turbine shaft oil seal rings (513, 519) damaged or missing.
Turbine shaft is damaged.

Fluid Level or Pressure


Low.

Cooler Lines
Plugged.

NO TCC RELEASE
TCC PWM Solenoid Valve (334)
Internal failure.
Fluid exhaust plugged.
External Ground.

Torque Converter (1)


Internal Failure.

TCC Regulator Apply Valve (327)


Stuck in TCC apply position.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

OFF

OFF

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

APPLIED APPLIED HOLDING

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

* APPLIED BUT NOT EFFECTIVE

96A

OVERDRIVE RANGE - 4-3 DOWNSHIFT


(Torque Converter Clutch Released)

PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

96B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

OVERDRIVE RANGE 4-3 DOWNSHIFT(Torque Converter Clutch Released)

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

35

37

43

42

;;

10

31

10

25

;;
2

28

27

27

12

13

25

15

42

43

13

25

31

22

42

14

8 42 1111

19

42

43

11

24

24

2 10

43

29

23

42

23

5 43

42

29
20

22

42

42

39

2 8 43

18 29 42 29

42

372(#7)

11

24

31

22

2518 20

6 18 2

36 3742

28

39

11

7 6 29 33 42

13

42

29

39

18

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

21

42

38

28

37

29

28 36

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;

373(#5)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
31
42

23

42

23
22

29

2
29

20
29
8 2 8 42

11

24

24

13

31

25

25

GASKET
IDENTIFICATION

22

42e
33a 29h 6a 18b
29g
42b

18c

39e

33

SCREEN/SEAL
ASM. (382)

15

31

35b

8d

6
33

;;
;;

18
32

42

24

24

42

23
27

25

13

25

14

42

43

11

18

14

372(#4)

24

33

43

42

37

22

42

24

16

42

13

31

19

25

15

31

39

43

29

13

43
43

25

43

15

42

11

12

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

42

;;
20

11

43

37

43 43

37

35

11

13/14

33

31

12 42

39

35

25

43

12

26

42

43

13

19

GASKET
IDENTIFICATION

11

36

43

11

18

29

14

42

19

31

10

10

20

2 8

25

39

29

11

25

11

22
23

31

42

22

23

30

31
2

16

;;
;;
29

31

22
2

29 20

36

20

11

38

(411)

42 35

24
37

40

19

29

18

41

18

39

10

11

29

43

11d

10

10

34

37
10a

20

39 39

35

2k

29

38 36 35

39

25

36

11c

;
;
;;;;
;;
;
;;;;;
;
2

18

19

42

39

39

2m

8c

SCREEN/SEAL
ASM. (382)

18

18

37

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

19

43

38

38

36

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

19
19

41

2h

29f 29d 20b/2z

24a

40 41

8a

2y

23

14

19

6b

37d

14

37a

8b

14

2/11

18
19

28

19

23

32/31f 43a/2g

11

12 42

;;
;
;;;;
;;
; ;;;
;;
39a 39b

21

10
13

SCREEN/SEAL
ASM. (382)

17

12

26

27

37b/36c

25

11

36b 35a

37c

14

13

42

11

;;
;;

31

29

29

2d

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

18

42

18

24

11

29

20

34

33

36

22
2
22
2
2

29

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
39

38

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

18

25

18

2/11

39

38

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)
NOTE:

(38)
2

2
3

10

3
3
10

41
35

43

22 23

27

42
31

15

42

37

19

43

13

15

;;
;;;;
45

;;;;
;;;;
15

(28)

33

42

19 37

13

31 27

23

31

16

15

31

CASE (3)
(Case Cover Face)

Figure 92

37

19

16

45

FOLDOUT 97

22

(29)

16

15

(28)

(130)

16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

16

23

37

16

16

16

37

27

22

16

22

;;
;;
;;

16
LUBE

(128)

23

11

(29)

CASE COVER (400)


(Case Side)

27

23

33

42

42

16

;;;
;;;
;;;
;;;
;;
;;

22

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

412

(126)

45

35

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

37
16

22

27

37

16

31

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

27

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

44

DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

DRIVE RANGE MANUAL THIRD

LUBE

LUBE
COOLER

EX

LINE

D-4

LO

LO-1ST

EX

PRN
REVERSE

PRN

D-2
D-3

LUBE
COOLER

LUBE
COOLER

LUBE

1-2 ACCUM

2-3 ACCUM

2ND CL

LINE

MAN 2-1 SERVO FD

CASE (3)

ACCUMULATOR
COVER
(132)

EX

LINE

2ND CL
ACTUATOR FD

3RD CLUTCH

3-4 ACCUM

FWD SERVO

D4
LINE

42c

22a

2-3 AC
23c

23b

22b

2v

23a

ACT FD

EX
2t

FILT LINE

D4
D3
EX
EX

EX
2r

8f

2q

29h

8e

2k

EX

D2

LO

PRN

4TH CL
2ND CLUTCH

FWD SERVO

3RD CLU

2-3 SIGNAL

REVERSE

3RD CLUTCH

LO-1ST

19e

7a

41c

19d

40c

D3

D4
EX
EX

TORQUE SIG

3RD

TORQUE SIG

LINE
6a

8g

6b

29g

8d

18f

40b

REV SERV

INPUT CL

EX

INPUT CL FD

EX

LINE
LINE

TORQUE SIG
3RD
INPUT CL FD
EX

LINE
2m

42b

12a

12b

41b

40a

41a

18g

D-4
EX

D SRV AP

EX
FWD BST

REV BST

EX

EX

EX

LINE

EX

3RD CLU/ LO 1ST

19c
18k

D-4

2z

19b

2y

20b

2x

2d

20a

LOW /1ST GEAR


LINE
LINE

LINE

3RD
ORIF EX

EX

VBS
42a

9b

15a

9a

29f

2n

29e

2h

EX

EX

TCC SIG (PWM)

8c

TCC REG APP

ACT FD

2c

2a

LINE
LINE

EX

3RD
3RD

2b
11a

3a

LO-1ST
PRN

TORQ SIG

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
D4

D3
2ND

11b

39b

8b

8a

5a 10c

10b

ACT FD

1-2,3-4 SIG

CONV FD

LO-1ST

3RD

TORQUE SIG

20c

11c

2s

38c

11d

11g

11e

16a

39c

39a
11f

29b

29c

29a

39d

31b

38b

31a

29d

38a

REV

ORIFICED
CUP PLUG

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

Figure 93

3RD

3RD CL

LO

10a

LINE

14a

13c

13b

27c

D2

13a

EX

FORWARD
SERVO
(15-22)

27b

2ND CL

FORWARD SERVO
APPLY PIPE
(124)

MANUAL
2/1 SERVO
(108)

25e

25d

27a

25c

25f

25b

TCC RELEASE

LO
D4

EX

2ND

LINE

2ND CL
MAN 2-1 SERVO FD

FWD SERVO
COOLER

25a

EX

14c

LINE

LINE

14b

COOLER

3RD CL
MAN 2-1 SERVO FD

1-2 ACCUM

1-2 ACCUM
2-3 ACCUM

CASE COVER (400)


CASE (3)

ACCUMULATOR
SPACER PLATE
(134)

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

ACTUATOR FD

XE

1-2
ACCUMULATOR
(136)

2-3
ACCUMULATOR
(136)

EX

ACT FD
ACT FD

CASE COVER(400)

24b

3-4 ACCUMULATOR (428)

LINE

4TH CL

LINE

XE

24a

3-4 ACCUM

37d
8
24c

4TH CL

ACT FD LIM VALVE

3-4 ACC

EX

37c

11

2-3 ACCUM

2p
18e
42d
42f
42g

2g 43a
3
2w

10

22

EX

21
18d

42e

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

3-4 ACCUM

18c

2e

SUCTION

18b

1-2 ACCUM VALVE

13

EXH

37a

ORIFICED

37b

REVERSE

D3

36c

2-3 SIG
MAN 2-1 SERVO

LINE

2-3 OFF SIG

#8

3-2 MAN DS

33a
36b

2-3 SHIFT VALVE

TORQ SIG

TCC APPLY

PRN

D2
AUX INP CL FD

REV SERVO

D3

TCC RELEASE

35b

D3

31e

35a

23

3RD

36a

MANUAL VALVE

EX

D2

COOLER
BALL
CHECK
VALVE

1 2 D D NR

3RD CL

31d

3RD CL

LO-1ST

31c

39f

32

39e

D4

#4

EX

2f
30

OFF

N.O.

18a

4a

31f

LO
BLOW OFF
VALVE

19f

D4
2-3 SIG

4-3 MDS

4TH CL
2-3 OFF SIG

LINE

2-3 Shift
Solenoid

#3

AUX INPUT CL FD

3-4 SHIFT VALVE

LINE

LINE
REV SERVO

19g

3RD

COOLER
CONNECTOR
(29)

#6

20

#5

2ND CL

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

REVERSE

IN CL FD

TORQUE SIG

EX

COOLER

32

18

FILTER
ASSEMBLY
(100)

29

D3

98

#1

D4

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

TCC REG APPLY

THERMOSTATIC
ELEMENT
(121)

LINE

TCC CONTROL VALVE

TCC REL

26

25

D2

#2

D-4

TORQUE SIG REG

TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

#10

1-2,3-4 SIG
2ND

3RD

LO

33

1-2 SHIFT VALVE

ACT FD

TCC
CONTROL
(PWM) EX
Solenoid

LINE

DECREASE

D4

16

PRESS REG VALVE

REVERSE

Pressure
Control
Solenoid

TCC RELEASE

LINE REV BST

1-2, 3-4
Shift
Solenoid
N.O. OFF

15

LO-1ST

17

31

2ND

TFP
SWITCH

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

LINE

TCC APPLY

19

12

LUBE

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

LO

OIL
PUMP

D2

REV
LINE

D3

14

27

REVERSE
SERVO
(39-49)

#7

LINE
PRESSURE
TAP
(38)

EX

3RD CL/LO-1ST

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

D4

#9

24

3RD

DECREASE

LUBE

GASKET (371)
CONTROL VALVE BODY (300)

PUMP
BODY
(202)

LUBE

28

2ND CL

COOLER

INPUT CL

GASKET (369)

DECREASE

INPUT CL

3RD CL/LO-1ST

INPUT HOUSING
ASSEMBLY (632)

2ND CLUTCH HOUSING(617)

3RD CL/LO-1ST
2ND CL
4TH CL

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

TCC APPLY

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

RELEASE

INPUT CL

TCC

TORQUE
CONVERTER
(1)

DRIVE RANGE - MANUAL THIRD


(From Overdrive Range - Fourth Gear)

NO THIRD GEAR/SLIPS IN THIRD


See Overdrive Range Third Gear (page 92A) for possible
faults and conditions related to normal third gear operation.

NO ENGINE COMPRESSION BRAKING


Input Clutch

Piston (636) and Seals (634, 635) Binding, cracked, leaking.


Clutch Plates (654-658) Friction material worn, splines broken.
Spring and retainer assembly (637) Binding, broken.
Input Housing Sleeve and Shaft (632) Damaged, cracked,
fluid feed holes restricted, seal rings leaking.
Housing Retainer and Ball Assembly (633) Missing, loose,
plugged.

Input Clutch Fluid Routing


Valve Body Gaskets and Spacer Plate; Channel Plate and
Gasket; Driven Sprocket Support Porosity, misaligned,
loose, fluid restriction, fluid leak across channels.
Driven Sprocket Support Seals Leaking.

Fluid Level or Pressure


Low (See PARK page 82A).

3-4 Shift Valve (362)


Stuck in 4th gear position. (No input clutch apply).

Manual Valve (404) / Shift Linkage


Misaligned.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

@OFF

@OFF

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

APPLIED APPLIED HOLDING APPLIED HOLDING

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

OVERRUN

* APPLIED BUT NOT EFFECTIVE

98A

DRIVE RANGE - MANUAL THIRD


(From Overdrive Range - Fourth Gear)

PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

98B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

DRIVE RANGE MANUAL THIRD

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

37

43

42

23

31

10

25

;;
2

28

27

27

12

13

25

15

42

43

13

25

31

22

42

14

8 42 1111

19

42

43

11

24

24

2 10

43

29

23

42

;;

10

29
20

22

42

5 43

42

2 8 43

18 29 42 29

42

372(#7)

11

24

31

22

42

39

6 18 2

36 3742

28

2518 20

7 6 29 33 42

13

42

29

39

11

39

18

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

21

42

38

28

37

29

28 36 35

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;;;
;;;
;;;
;;;;;
;;;
;
;
;;;;;

373(#5)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
31
42

23

42

23
22

29

2
29

20
29
8 2 8 42

11

24

24

13

31

25

25

GASKET
IDENTIFICATION

22

42e
33a 29h 6a 18b
29g
42b

18c

39e

33

SCREEN/SEAL
ASM. (382)

40 41
2

15

35b

31

8d

6
33

;;
;;

18
32

43
24
31

31

37

42

22
22
2

16

23

42
24

42
27

30

31

24

23
22
23

;;
;;
29 20

25
25

13

10

13/14

14

43 43

37

42

43

11

18

33

43

42

37

22

42

24

16

42

13

31

19

25

15

372(#4)

24

13

31

39

43

29

25

43

14

42

11

43

43

37

42

;;
20

12

15

35

11

43

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

33

25

39

35

31

12

26

42

11

43

36

43

12 42

11

18

43

11

25

29

13

19

GASKET
IDENTIFICATION

10

14

42

19

31

(411)

39

29

20

2 8

36

20

11

38

11

25

11

40

42 35

19

29

18

41

18

39

10

11

29

29

11d

10

10

34

37
10a

8c

23

20

39 39

2m

2k

29

38 36 35

39

25

35

11c

;
;
;;;;
;;
;
;;;;;
;
2

18

19

42

39

39

36

37

SCREEN/SEAL
ASM. (382)

18

18

2h

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

19

43

38

38

36

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

19
19

41
4

8a

2y

29f 29d 20b/2z

24a

14

19

6b

37d

14

37a

8b

14

2/11

18
19

28

19

23

32/31f 43a/2g

11

12 42

;;
;
;;;;
;;
; ;;;
;;
39a 39b

13

SCREEN/SEAL
ASM. (382)

17

21

10

12

26

27

37b/36c

25

11

36b 35a

37c

14

13

42

11

;;
;;

31

29

29

2d

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

18

42

18

24

11

29

20

34

33

36

22
2
22
2
2

29

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
39

38

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

18

25

18

2/11

39

38

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)
NOTE:

(38)
2

2
3

10

3
3
10

41

27

42
31

42

37

19

43

13

15

;;;;
;;;;
15

(28)

33

42

19 37

13

31 27

23

23

31

15

16

16

22

37

37

19

16

CASE (3)
(Case Cover Face)

FOLDOUT 99

22

(29)

16

15

(28)

(130)

16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

37

27

45

16

16

23

;;
;;
;;

16
LUBE

(128)

23

31

22

16

16

Figure 94

11

(29)

CASE COVER (400)


(Case Side)

27

33

22 23

15

;;
;;;;
45

42

42

16

;;;
;;;
;;;
;;;
;;
;;

22

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

412

(126)

45

35

43

35

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

31

27

23

22

37
16

22

27

37

16

31

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

27

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

44

DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

;;;;;
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

DRIVE RANGE MANUAL SECOND

REV SERVO

LUBE

LUBE
COOLER

EX

LINE

D-4

LO

EX

PRN
REVERSE

PRN

D-2
D-3

LUBE
COOLER

2ND CL

LUBE
COOLER

LUBE

1-2 ACCUM

2-3 ACCUM

MAN 2-1 SERVO FD

CASE (3)

ACCUMULATOR
COVER
(132)

LINE

LO

PRN

LO-1ST

2ND CLUTCH

3RD CLUTCH

LINE

REVERSE

4TH CL

3RD CLUTCH
FWD SERVO

3-4 ACCUM

FWD SERVO

D4

LINE

42c

2ND CL

D4
D3

2-3 AC
22a

23c

23b

22b

2v

23a

ACT FD

EX
2r

2t

ACTUATOR FD

D2
EX

EX

D4

EX

EX

FILT LINE

2-3 SIGNAL

3RD CLU

REV SERV

D3

INPUT CL

EX
2q

29h

8e

2k

6a

2h

8g

6b

29g

8d

EX

LO-1ST

19e

40c
18f

40b

7a

41c

19d

41b

40a

D-4
EX
REV BST

EX
EX

TORQUE SIG

3RD

TORQUE SIG

LINE

LINE
2m

42b

12b

12a

2n

42a

15a

9a

29f

29e

8c

41a

18g

18k

D-4

EX
FWD BST

LINE
LINE
LINE

TORQUE SIG
3RD
INPUT CL FD
TCC REG APP

14a

3RD CLU/ LO 1ST

19c

19b

2y

20b
2z

2x

2d

20a

LOW /1ST GEAR


LINE
LINE

D SRV AP

EX

EX

EX

LINE

10a

9b

8f

VBS

3RD
ORIF EX

EX

EX

INPUT CL FD

EX

3RD

TCC SIG (PWM)

2c

2a

LINE
LINE

EX

ACT FD

2b
11a

3a

11b

LO-1ST
PRN

3RD

3RD

D3
2ND

EX

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE

D4
D2

39b

8b

TORQ SIG

TORQUE SIG

3RD

8a

5a 10c

20c

11e

ACT FD

1-2,3-4 SIG

CONV FD

LO-1ST

11c
10b

2s

38c

11d

11g

16a

39a
11f

39c

39d

38b

31b

29a

29b

29c

REV

LO
D4

3RD CL

31a

29d

38a

14c

EX

EX

LINE

13c

13b

13a

LO

LINE

27c

25d

27a

25e 27b

25c

25f

25b

TCC RELEASE

EX

2ND

25a

EX

EX

FORWARD
SERVO
(15-22)

LINE

14b

SUCTION

TCC APPLY

TCC RELEASE

ORIFICED
CUP PLUG

FORWARD SERVO
APPLY PIPE

(124)

COOLER

2ND CL
MAN 2-1 SERVO FD

MANUAL
2/1 SERVO
(108)

ACCUMULATOR
SPACER PLATE
(134)

FWD SERVO
COOLER

2ND CL

LINE

3RD CL
MAN 2-1 SERVO FD

1-2 ACCUM

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

1-2 ACCUM
2-3 ACCUM

24b

1-2
ACCUMULATOR
(136)

2-3
ACCUMULATOR
(136)

24a

CASE COVER (400)


CASE (3)

CASE COVER(400)

EX

ACTUATOR FD

LINE

37c

37d
8
24c

18e
42d
42f
42g

ACT FD
ACT FD

2g 43a
3
2w

XE

3-4 ACCUMULATOR (428)


ACT FD LIM VALVE
XE

EX

21
18d

LINE

EX

2e

4TH CL

18c

3-4 ACCUM

18b

4TH CL

13

Figure 95

37a

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

37b

2p

REVERSE

36c

3-4 ACC

PRN

35b

11

D3

33a

10

22

D3

1 2 D D NR

MANUAL VALVE

EX

36b

D4

23

2-3 ACCUM

EX

35a

3-4 ACCUM

36a

42e

2-3 OFF SIG

LO
BLOW OFF
VALVE

3RD CL

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

LINE

31d

LO-1ST
3RD CL

2-3 SIG
MAN 2-1 SERVO

TORQ SIG

31c

#8

D2
AUX INP CL FD

D3

2ND CL

39f

32

31e

LINE

LINE

D2

#4

39e

31f

3-2 MAN DS

TORQUE SIG

ON

2f
30

ORIFICED EXH

32

2-3 Shift
Solenoid
N.O.

18a

19f

4a

1-2 ACCUM VALVE

18

D3

3RD

2-3 SHIFT VALVE

TCC REG APPLY

D4
2-3 SIG

4-3 MDS

4TH CL
2-3 OFF SIG

D4

19g

AUX INPUT CL FD

3-4 SHIFT VALVE

#1

TCC REL

3RD

#3

TCC CONTROL VALVE

#6

20

26

COOLER
CONNECTOR
(29)

IN CL FD

#5

REVERSE

FILTER
ASSEMBLY
(100)

LINE
REV SERVO

EX

25

COOLER

100

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

#2

LINE

TORQUE SIG REG

D2

TCC
CONTROL
(PWM) EX
Solenoid

29

THERMOSTATIC
ELEMENT
(121)

ACT FD

TORQUE SIG
CONVERTER FEED

3RD

LOW/1ST GEAR

CONVERTER FEED
D2
2ND

TCC APPLY

1-2,3-4 SIG
2ND
3RD

1-2 SHIFT VALVE

#10

33

D-4

D4

Pressure
Control
Solenoid

LO

LO-1ST

2ND

LINE

DECREASE

1-2, 3-4
Shift
Solenoid
N.O. OFF

TFP
SWITCH

REVERSE

16

PRESS REG VALVE

TCC RELEASE

15

LINE REV BST

LO

D2

17

TCC APPLY

31

REV
LINE

LINE

19

12

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE

14

27

OIL
PUMP

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

#9

#7

LUBE

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER

24

LINE
PRESSURE
TAP
(38)

EX

REVERSE
SERVO
(39-49)

D4

D3

3RD CL/LO-1ST

LUBE

3RD

DECREASE

28

GASKET (371)
CONTROL VALVE BODY (300)

PUMP
BODY
(202)

LUBE
2ND CL

GASKET (369)

DECREASE

COOLER

INPUT CL

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

INPUT CL
3RD CL/LO-1ST

INPUT HOUSING
ASSEMBLY (632)

3RD CL/LO-1ST
2ND CL
4TH CL

2ND CLUTCH HOUSING(617)

TCC APPLY

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

RELEASE

INPUT CL

TCC

TORQUE
CONVERTER
(1)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

DRIVE RANGE - MANUAL SECOND


(From Drive Range - Manual Third)

NO MANUAL SECOND GEAR


See Overdrive Range Second Gear (page 90A) for possible
faults and conditions related to normal second gear operation.

NO ENGINE COMPRESSION BRAKING


Input Clutch
No apply / slipping (See MANUAL THIRD page 98A)

2-1 Manual Band Servo

No apply / slipping.
Servo Piston (108) Broken, binding.
Servo Piston Seal (107) Leaking.
Servo Pin (111) and Springs (109, 112) Binding, broken.
Servo Cover (104) Broken, loose, leaking.
Band (680) Broken, worn, out of position.
Case (3) Cracked at band seat.

Band Apply Fluid Routing


Valve Body, Gaskets & Spacer Plate; Channel Plate; Case
Porosity, misaligned, loose, fluid restriction, fluid leak across
channels.

TFP Valve Position Switch (395)


Leaking, inoperative.

2-3 Shift Valve (357)


Stuck in third gear position.

Manual Valve (404) / Shift Linkage


Misaligned.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

@OFF

@ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH
APPLIED

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

OVERRUN

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

HOLDING APPLIED

* APPLIED BUT NOT EFFECTIVE

100A

DRIVE RANGE - MANUAL SECOND


(From Drive Range - Manual Third)

PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

100B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

DRIVE RANGE MANUAL SECOND

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

35

37

43

42

23

31

10

25

;;
2

28

27

27

12

13

25

15

42

43

13

25

31

22

42

14

8 42 1111

19

42

43

11

24

24

2 10

43

29

23

42

;;

10

29
20

22

42

5 43

42

2 8 43

18 29 42 29

42

372(#7)

11

24

31

22

42

39

6 18 2

36 3742

28

2518 20

7 6 29 33 42

13

42

29

39

11

39

18

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

21

42

38

28

37

29

28 36

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;

373(#5)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
31
42

23

42

23
22

29

2
29

20
29
8 2 8 42

11

24

24

13

31

25

25

GASKET
IDENTIFICATION

22

42e
33a 29h 6a 18b
29g
42b

18c

39e

33

SCREEN/SEAL
ASM. (382)

40 41
2

15

35b

31

8d

6
33

;;
;;

18
32

43
24
31

31

37

42

22
22
2

16

23

42
24

42
27

30

31

24

23
22
23

;;
;;
29 20

25
25

13

10

11

14

43 43

37

42

43

11

18

33

43

42

37

22

42

24

16

42

13

31

19

25

15

372(#4)

24

13

31

39

43

29

25

43

14

42

11

43

43

37

42

;;
20

12

15

35

11

43

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

33

25

13/14

39

35

31

12 42

42

11

43

36

43

12

26

18

43

11

25

29

13

19

GASKET
IDENTIFICATION

10

14

42

19

31

(411)

39

29

20

2 8

36

20

11

38

11

25

11

40

42 35

19

29

18

41

18

39

10

11

29

29

11d

10

10

34

37
10a

8c

23

20

39 39

2m

2k

29

38 36 35

39

25

35

11c

;
;
;;;;
;;
;
;;;;;
;
2

18

19

42

39

39

36

37

SCREEN/SEAL
ASM. (382)

18

18

2h

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

19

43

38

38

36

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

19
19

41
4

8a

2y

29f 29d 20b/2z

24a

14

19

6b

37d

14

37a

8b

14

2/11

18
19

28

19

23

32/31f 43a/2g

11

12 42

;;
;
;;;;
;;
; ;;;
;;
39a 39b

13

SCREEN/SEAL
ASM. (382)

17

21

10

12

26

27

37b/36c

25

11

36b 35a

37c

14

13

42

11

;;
;;

31

29

29

2d

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

18

42

18

24

11

29

20

34

33

36

22
2
22
2
2

29

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
39

38

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

18

25

18

2/11

39

38

372(#1)

372(#2)

CASE COVER (400)


(Control Valve Body Side)
NOTE:

(38)
2

2
3

10

3
3
10

41

37

19

43

13

15

;;;;
;;;;
15

(28)

13

27

31 27

23

31

15

16

16

22

23

22

37

19

16

CASE (3)
(Case Cover Face)

FOLDOUT 101

(29)

16

15

22

(28)

(130)

16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

37

27

45

16

23

37

;;
;;
;;

16
LUBE

(128)

16

23

31

22

16

16

Figure 96

;;;
;;;
;;;
;;;
;;
;;

11

(29)

CASE COVER (400)


(Case Side)

33

42

19 37

22 23

42
31

33

42

27

15

;;
;;;;
45

42

42

16

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

412

(126)

45

35

43

35

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

31

27

23

22

37
16

22

27

;
37

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

16

31

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

27

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)

FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

44

DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;

DRIVE RANGE MANUAL FIRST

REV SERVO

LUBE

LUBE
COOLER

LO

PRN

REVERSE

4TH CL

3RD CLUTCH

EX

LINE

LO

D-4

EX

PRN
REVERSE

D-2
D-3

PRN

2ND CLUTCH

LUBE
COOLER

FILT LINE

3RD CLUTCH

ACTUATOR FD

3-4 ACCUM

FWD SERVO

2ND CL

D4

LUBE
COOLER

CASE (3)

ACCUMULATOR
COVER
(132)

LINE

2ND CL

ACT FD

LUBE

MAN 2-1 SERVO FD

42c

EX

1-2 ACCUM

2-3 ACCUM

D4
D3
2-3 AC
22a

23c

23b

22b

2v

23a

2r

2t

D2
EX
EX

2q

29h

8e

2k

6a

2h

8g

6b

29g

8d

FWD SERVO

2-3 SIGNAL

3RD CLU

REV SERV

D3
EX

D4

EX

EX

EX

EX
EX

TORQUE SIG

3RD

TORQUE SIG

LINE

LINE
2m

EX

EX

LO-1ST

19e

40c
18f

40b

7a

41c

19d

41b

40a

41a

18g

D-4
EX
REV BST

INPUT CL

LINE
LINE
LINE
INPUT CL FD

EX

TCC REG APP


42b

12b

12a

2n

42a

9b

29f

8c

29e

15a

10a

9a

14a

3RD CLU/ LO 1ST

19c

19b

18k

D-4

2y

EX
FWD BST

LOW /1ST GEAR


LINE
LINE

D SRV AP

EX

EX

EX

LINE

13c

8f

3RD
ORIF EX

EX

VBS
EX

3RD

2z 20b

LINE
LINE

TORQUE SIG
3RD
INPUT CL FD

ACT FD

LINE

2x

2d

20a

2c

2a

2b
11a

3a

EX

EX

3RD

D3
2ND

11b

LO-1ST
PRN

TORQ SIG

TORQUE SIG

CONV FD
TORQUE SIG
LOW/1ST GEAR

LINE
3RD

39b

8a

8b

5a 10c

20c

ACT FD

1-2,3-4 SIG

CONV FD

LO-1ST
3RD

11c
10b

2s

11d

11g

11e

16a

39a

39c

39d
38c

29a

11f

29b

29c

LO

3RD CL

38b

31b

31a

29d

38a

D4

REV

LO-1ST

TCC SIG (PWM)

13b

13a

27c

D2

25d

27a

25e 27b

LINE

25c

25f

EX

FORWARD
SERVO
(15-22)

LINE

25b

LO
D4

EX

TCC RELEASE

2ND

ORIFICED
CUP PLUG

COOLER

2ND CL
MAN 2-1 SERVO FD

FORWARD SERVO
APPLY PIPE

(124)

CASE COVER (400)


CASE (3)

MANUAL
2/1 SERVO
(108)

2ND CL

FWD SERVO
COOLER

ACCUMULATOR
SPACER PLATE
(134)

25a

EX

LINE

LINE

LINE

3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM

LUBE PIPE
(126)

ACCUMULATOR
HOUSING
(140)

14b

SUCTION

1-2 ACCUM
2-3 ACCUM

1-2
ACCUMULATOR
(136)

24b

24a

2-3
ACCUMULATOR
(136)

EX

CASE COVER(400)

14c

TCC APPLY

37d
8
24c

LINE

37c

3-4 ACC

2p
18e
42d
42f
42g

ACT FD
ACT FD

2g 43a
3
2w

ACT FD LIM VALVE


XE

3-4 ACCUMULATOR (428)

EX

XE

EX

21
18d

LINE

TCC RELEASE

4TH CL

18c

3-4 ACCUM

18b

2e

4TH CL

13

REVERSE

37a

11

37b

2-3 ACCUM

ACTUATOR FD

D3

MANUAL VALVE

D3

EX

1 2 D D NR

PRN

35b

42e

Figure 97

3RD CL

36c

COOLER
BALL
CHECK
VALVE

TORQUE
CONVERTER
BLOW-OFF

BOTTOM
PAN
(24)

31d

D4

33a

3RD CL

36b

3-4 ACCUM

10

LO-1ST

31c

36a

2-3 SIG
MAN 2-1 SERVO

1-2 ACCUM
LINE
1-2 ACCUM

LINE
D4

39f
39e

#8

2-3 OFF SIG

22

D2
AUX INP CL FD

3-2 MAN DS

D3

TORQ SIG

32

35a

ORIFICED EXH

LO
BLOW OFF
VALVE

EX

23

LINE

LINE

31e

1-2 ACCUM VALVE

#4

31f

D2

18a

TORQUE SIG

2ND CL

3RD

19f

4a
2f
30

ON

N.O.

4-3 MDS

2-3 SHIFT VALVE

D4
2-3 SIG

19g

AUX INPUT CL FD

3-4 SHIFT VALVE

LINE

2-3 Shift
Solenoid

32

3RD

18

#6

20

D3

LINE
REV SERVO

#3

#5

COOLER
CONNECTOR
(29)

TCC REG APPLY

4TH CL
2-3 OFF SIG

#1

COOLER

IN CL FD

102

D4

REVERSE

PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL

EX

TCC REL

29

#10

TCC CONTROL VALVE

THERMOSTATIC
ELEMENT
(121)

D2

LINE

TORQUE SIG
CONVERTER FEED

3RD
LOW/1ST GEAR

CONVERTER FEED
D2

2ND

TCC APPLY

TORQUE SIG REG

TCC
CONTROL
(PWM) EX
Solenoid

26

25

#2

D-4

LINE

33

1-2 SHIFT VALVE

1-2,3-4 SIG
2ND
3RD

Pressure
Control
Solenoid

LO

ACT FD

D4

PRESS REG VALVE

16

LINE

LO-1ST
1-2, 3-4
Shift
Solenoid
N.O. ON

15

REVERSE

FILTER
ASSEMBLY
(100)

LINE REV BST

DECREASE

2ND

TCC RELEASE

17

TFP
SWITCH

31

LO

LINE
PRESSURE
TAP
(38)

EX

REVERSE
SERVO
(39-49)

4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO

LO-1ST
PRN
REVERSE

D2

OIL
PUMP

TCC APPLY

3RD CL/LO-1ST

LUBE

19

12

REV
LINE

D4

D3

14

27

LOW /1ST GEAR


CONVERTER FEED
LO-1ST

#7

#9

DECREASE

2ND CL

24

PUMP
BODY
(202)

28

INPUT CL

COOLER

4TH CL
INPUT CL
2ND CL

3RD CL/LO-1ST
3RD CL
LO

LO-1ST
CHAIN OILER

3RD

DECREASE

LUBE

GASKET (369)

GASKET (371)
CONTROL VALVE BODY (300)

INPUT CL

3RD CL/LO-1ST

INPUT HOUSING
ASSEMBLY (632)

LUBE

CASE (3)
CASE COVER (400)

SPACER PLATE (370)

2ND CLUTCH HOUSING(617)

TCC APPLY

4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)

3RD CL/LO-1ST
2ND CL
4TH CL

RELEASE

INPUT CL

TCC

TORQUE
CONVERTER
(1)

MANUAL SERVO
APPLY PIPE
(125)

FWD SERVO

DRIVE RANGE - MANUAL FIRST


(From Drive Range - Manual Second)

NO MANUAL FIRST GEAR


See Overdrive Range First Gear (page 88A) for possible faults
and conditions related to normal first gear operation.

NO ENGINE COMPRESSION BRAKING


Input Clutch
No apply / slipping (See MANUAL THIRD page 98A)

Third Clutch
No apply / slipping (See Overdrive Range Third Gear page
92A)

2-1 Manual Band Servo

No apply / slipping.
Servo Piston (108) Broken, binding.
Servo Piston Seal (107) Leaking.
Servo Pin (111) and Springs (109, 112) Binding, broken.
Servo Cover (104) Broken, loose, leaking.
Band (680) Broken, worn, out of position.
Case (3) Cracked at band seat.

Band Apply Fluid Routing


Valve Body, Gaskets & Spacer Plate; Channel Plate; Case
Porosity, misaligned, loose, fluid restriction, fluid leak across
channels.

TFP Valve Position Switch (395)


Leaking, inoperative.

2-3 Shift Valve (357)


Stuck in third gear position.

Manual Valve (404) / Shift Linkage


Misaligned.

1-2, 3-4
SHIFT
SOL

2-3
SHIFT
SOL

@ON

@ON

4TH
CLUTCH

REVERSE
BAND

2ND
CLUTCH

3RD
CLUTCH

3RD
SPRAG
CLUTCH

INPUT
CLUTCH

INPUT
SPRAG
CLUTCH

2/1
BAND

1/2
SUPPORT
ROLLER
CLUTCH

FORWARD
BAND

APPLIED HOLDING APPLIED HOLDING APPLIED HOLDING APPLIED

* APPLIED BUT NOT EFFECTIVE

102A

DRIVE RANGE - MANUAL FIRST


(From Drive Range - Manual Second)

PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID

COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)

102B

COOLER LINE CHECKBALL ASSEMBLY


COOLER LINE CONNECTOR
VENT ASSEMBLY
PLUG, PIPE
PIPE, FORWARD SERVO APPLY
PIPE, MANUAL SERVO APPLY
PIPE, LUBE OIL
SCREEN ASSEMBLY, OIL PUMP PRESSURE
CHECKBALLS #1, #2, #3, #4, #7, #8, #9, #10
CHECKBALL #5, #6
SCREEN ASSEMBLY

;;
;;
;;
;;
;;
;;;;

DRIVE RANGE MANUAL FIRST

;;

;;
;;
;;;
;;;

;
;;
;;

42

(219)

43

PUMP COVER (201)


(Oil Pump Body Side)

OIL PUMP BODY (202)


(Pump Cover Side)

18

36

29

39

18

35

2518 20

42

10

11

42

42

18 29 42 29

10

29

25

29

42

;;

42

22

31

;;

23

28

42

27

27

12

13

25

15

42

43

13

25

31

22

14

8 42 1111

19

42

24

23

24

42

42

43

11

24

31

22

2 10

43

2 8 43

20

37

372(#7)

5 43

39

6 18 2

13

43

39

11

7 6 29 33 42

36 3742

28

13

19

OIL PUMP BODY (202)


(Control Valve Body Side)

18

42

13

13

28

21

42

38

28

37

29

28 36

43

43

36

43

43

17

19

38

35

39

11 2

40

40

42

18

19

41

19

38

17

42

43

18

17

40

18

17

17

373(#6)

42

42

42

;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;

373(#5)

23

19

43

372(#8)

12

43

43

43

14 43

43

15

14

372(#9) 372(#10)

CONTROL VALVE BODY (300)


(Oil Pump Body Side)

CONTROL VALVE BODY (300)


(Case Cover Side)
372(#3)

SCREEN/SEAL
ASM. (382)

19

19

19

40

40 40

19

41

19
18

36 35

37

31
31
42

23

42

23
22

29

2
29

20
29
8 2 8 42

11

24

24

13

31

25

25

GASKET
IDENTIFICATION

22

42e
33a 29h 6a 18b
29g
42b

18c

39e

33

SCREEN/SEAL
ASM. (382)

40 41
2

15

35b

31

8d

6
33

;;
;;

18
32

42

22
23

24

24

42

23
27

25
25

13

10

11

14

43 43

37

39

42

43

11

18

33

43

42

37

22

42

24

16

42

13

31

19

25

15

372(#4)

24

13

31

43

29

25

43

14

42

11

43

43

37

42

;;
20

12

15

35

11

43

31

37

27

23

22

27

23

13/14

14

GASKET(369)
(Spacer Plate/Case Cover)

(37)

33

25

13/14

39

35

31

12 42

42

11

43

36

43

12

26

18

43

11

25

29

13

19

GASKET
IDENTIFICATION

10

14

42

19

31

(411)

39

29

20

2 8

36

20

11

38

11

25

11

2
23

;;
;;
31

42

22
16

30

31

31

22
2

29 20

29

24
37

40

42 35

19

29

18

41

18

39

10

11

29

43

11d

10

10

34

37
10a

8c

23

20

39 39

2m

2k

29

38 36 35

39

25

35

11c

;
;
;;;;
;;
;
;;;;;
;
2

18

19

42

39

39

36

37

SCREEN/SEAL
ASM. (382)

18

18

2h

SPACER PLATE (370)

GASKET(371)
(Control Valve Body/Spacer Plate)

19

43

38

38

36

29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g

19
19

41
4

8a

2y

29f 29d 20b/2z

24a

14

19

6b

37d

14

37a

8b

14

2/11

18
19

28

19

23

32/31f 43a/2g

11

12 42

;;
;
;;;;
;;
; ;;;
;;
39a 39b

13

SCREEN/SEAL
ASM. (382)

17

21

10

12

26

27

37b/36c

25

11

36b 35a

37c

14

13

42

11

;;
;;

31

29

29

2d

41

39c 27 5a/10c
1
11b
10b
25a 39d/38c

18e 18d

36a

10

18

42

18

24

11

29

20

34

33

36

22
2
22
2
2

29

39

37

;
;
;;
;;;;
;;;
;;;;;;
;
39

38

36
37

3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e

38

18

25

18

2/11

39

38

372(#1)

CASE COVER (400)


(Control Valve Body Side)

372(#2)

44

(38)
2

2
3

10

3
3
35

10

41

412

22 23

42
31

42

37

19

43

13

15

;;;;
;;;;
15

(28)

33

42

19 37

13

27

31 27

23

31

15

16

22

37

37

19

45

FOLDOUT 103

(29)

16

15

(28)

(130)

16

19

- DUAL PURPOSE PASSAGES


HAVE CHANNEL PLATE SIDE
NUMBERS LISTED FIRST

19

37

16

23

16

CASE (3)
(Case Cover Face)

Figure 98

16

37

23

16

16

22

31

22

16

;;
;;
;;

16
LUBE

(128)

27

11

(29)

CASE COVER (400)


(Case Side)

33

27

15

;;
;;;;
45

23

42

42

16

;;;
;;;
;;;
;;;
;;
;;

22

31

;;;;
;;;;
24

33

16

42

43

;
;;
;;
;;
;;;;;
42

27

42

42

32

38

42

42

33

(126)

45

35

43

38

41

19

;;
16

ACCUMULATOR
HOUSING (140)

CASE (3)
(Bottom)

31

27

23

22

37
16

22

27

;
37

(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

16

31

31

27

23 23
22

- EXHAUST FLUID NOT SHOWN

31

19

37

INDICATES BOLT HOLES

- NON FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
SIMPLIFY TRACING FLUID FLOW.

43

22

27

;
37

16

ACCUMULATOR
SPACER PLATE (134)

ACCUMULATOR
COVER (132)

(126)
LUBE
PIPE
(124)

FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE

19

NOTE:
DRIVEN SPROCKET
SUPPORT
(609)

37

2/1 MANUAL SERVO


BODY COVER (104)

LUBRICATION POINTS

PRESSURE
REGULATOR
VALVE
(313)

CASE
COVER
(400)

CONTROL
VALVE
BODY
(300)

CASE
(3)

LINE

LUBE FROM COOLER

FINAL DRIVE
INTERNAL GEAR
(693)

ACCUMULATOR HOUSING (140)


ACCUMULATOR COVER (132)

104

LUBE

LINE

OIL
PUMP
BODY
(202)

Figure 99

LUBE PIPE (126)

THRUST WASHER LOCATIONS


517

514

630

691
708
703

706

432
505

508

714

611

432 FOURTH CLUTCH SHAFT THRUST WASHER

630 INPUT CLUTCH HOUSING THRUST WASHER (SELECTIVE)

505 FOURTH CLUTCH SHAFT THRUST WASHER

691 1/2 SUPPORT/INTERNAL GEAR THRUST WASHER

508 DRIVEN SPROCKET THRUST WASHER

703 DIFFERENTIAL PINION THRUST WASHER

514 DRIVE SPROCKET THRUST WASHER

706 DIFFERENTIAL SIDE GEAR THRUST WASHER (BRONZE)

517 DRIVE SPROCKET THRUST WASHER

708 PLANETARY PINION GEAR THRUST WASHER (STEEL)

611 SECOND CLUTCH HOUSING THRUST WASHER

714 DIFFERENTIAL CARRIER/CASE THRUST WASHER

WH51129-4T65-E

Figure 100

105

BUSHING LOCATIONS
2

523

616

677

679

686

619

M15/MN3
MODELS
7A
503

631

690

614

2 TORQUE CONVERTER BUSHING


7A FRONT DIFFERENTIAL CARRIER BUSHING

619 SECOND CLUTCH HOUSING REAR BUSHING


631 INPUT SHAFT BUSHING

503 FOURTH CLUTCH SHAFT BEARING BUSHING

677 REACTION SUN GEAR BUSHING (LEFT SIDE)

523 TURBINE SHAFT BUSHING

679 REACTION SUN GEAR BUSHING (RIGHT SIDE)

614 SECOND CLUTCH HOUSING BUSHING

686 FORWARD DRUM BUSHING

616 SECOND CLUTCH HOUSING FRONT BUSHING

690 FRONT DIFFERENTIAL CARRIER INTERNAL GEAR BUSHING

WH51133-4T65-E

106

Figure 101

BEARING LOCATIONS

521

208

685

674

715

695
676
7B
MN 7
MODELS

431

709
723
606

644

629

671

698

676 REACTION SUN GEAR THRUST BEARING ASSEMBLY

7B OUTPUT SHAFT BEARING ASSEMBLY


208 OIL PUMP DRIVE SHAFT BEARING

685 12 DRUM SUPPORT THRUST BEARING

431 FRONT WHEEL DRIVE SHAFT BEARING

695 FRONT DIFFERENTIAL CARRIER INTERNAL GEAR


THRUST BEARING

521 DRIVE SPROCKET BEARING ASSEMBLY


698 FRONT DIFFERENTIAL CARRIER SUN GEAR
THRUST BEARING

606 DRIVEN SPROCKET BEARING ASSEMBLY


629 INPUT CLUTCH HOUSING THRUST BEARING ASSEMBLY
644 INPUT SHAFT THRUST BEARING ASSEMBLY
671 INPUT SUN GEAR THRUST BEARING ASSEMBLY
674 REACTION CARRIER THRUST BEARING ASSEMBLY

709 FRONT DIFFERENTIAL CARRIER PLANETARY


PINION BEARING
715 FRONT DIFFERENTIAL CARRIER THRUST BEARING
723 INPUT CLUTCH HOUSING THRUST BEARING
WH51142-4T65-E

Figure 102

107

LIP SEAL LOCATIONS

620

642

525

620
43

604

642

641

635

605

409

634

107

101

806
18

137A &
138B

4 FRONT WHEEL DRIVE SHAFT OIL SEAL ASSEMBLY


(RIGHT SIDE)

525 TORQUE CONVERTER OIL SEAL ASSEMBLY


604 FOURTH CLUTCH PISTON SEAL (OUTER)

18 FORWARD BAND SERVO PISTON OIL SEAL RING


605 FOURTH CLUTCH PISTON SEAL (INNER)
43 REVERSE BAND SERVO PISTON OIL SEAL RING
620 SECOND CLUTCH PISTON AND SEAL ASSEMBLY
101 AUTOMATIC TRANSAXLE OIL FILTER SEAL
634 INPUT CLUTCH PISTON SEAL (INNER)
107 MANUAL 21 BAND SERVO PISTON SEAL
635 INPUT CLUTCH PISTON SEAL (OUTER)
137A 12 ACCUMULATOR PISTON OIL SEAL RING
641 THIRD CLUTCH PISTON SEAL (INNER)
137B 23 ACCUMULATOR PISTON OIL SEAL RING
642 THIRD CLUTCH PISTON AND SEAL ASSEMBLY
409 FRONT WHEEL DRIVE SHAFT OIL SEAL ASSEMBLY
(LEFT SIDE)

806 MANUAL SHIFT SHAFT SEAL

WH51144-4T65-E

108

Figure 103

SQUARE AND O-RING SEAL LOCATIONS

213
228
519
212

613
520
221

41

612

220
638

810
11

513

422

427

105

137A

14
628
137B

8 AUTOMATIC TRANSAXLE CASE EXTENSION SEAL

113

221 AUTOMATIC TRANSAXLE OIL PUMP SLIDE


SEAL SUPPORT

11 VEHICLE SPEED SENSOR (O-RING) SEAL


228 AUTOMATIC TRANSAXLE OIL PUMP DRIVE SHAFT
14 FORWARD BAND SERVO COVER SEAL
422 34 ACCUMULATOR PISTON CYLINDER (O-RING) SEAL
41 REVERSE BAND SERVO COVER (O-RING) SEAL
427 34 ACCUMULATOR PISTON OIL SEAL
105 MANUAL 21 BAND SERVO COVER GASKET
513 TURBINE SHAFT OIL SEAL RING
113 MANUAL 21 BAND SERVO PISTON CYLINDER
(O-RING) SEAL

519 TURBINE SHAFT OIL SEAL RING

137A 12 ACCUMULATOR PISTON OIL SEAL RING

520 TURBINE SHAFT (O-RING) SEAL

137B 23 ACCUMULATOR PISTON OIL SEAL RING

612 SECOND CLUTCH HOUSING OIL SEAL RING


(FOUR LOBE) SEAL

212 AUTOMATIC TRANSAXLE OIL PUMP SLIDE


OIL SEAL RING
213 AUTOMATIC TRANSAXLE OIL PUMP SLIDE
(O-RING) SEAL

613 SECOND CLUTCH HOUSING OIL SEAL RING


628 INPUT CLUTCH HOUSING OIL SEAL RING
638 THIRD CLUTCH HOUSING (O-RING) SEAL

220 AUTOMATIC TRANSAXLE OIL PUMP SLIDE SEAL


810 PARK PAWL ACTUATOR GUIDE (O-RING) SEAL
WH51146-4T65-E

Figure 104

109

GASKET LOCATIONS
54
369

430

371

429

59

105
25

25 GASKET, AUTOMATIC TRANSAXLE OIL PAN

369 GASKET, CONTROL VALVE BODY SPACER PLATE

54 GASKET, CONTROL VALVE BODY COVER

371 GASKET, CONTROL VALVE BODY SPACER PLATE

59 GASKET, CONTROL VALVE BODY COVER INNER

429 GASKET, AUTOMATIC TRANSAXLE CASE COVER LOWER

105 GASKET, MANUAL 2-1 BAND SERVO COVER

430 GASKET, AUTOMATIC TRANSAXLE CASE COVER UPPER


WH51146-4T65-E

110

Figure 105

CASE AND ASSOCIATED PARTS (1 of 4)


373

379
381

206

368

382
372
395
375

58

373
384

377

207

205
226

224

368

378 374

369

200

371

300 372

370

382

59

380

376

390
391

53
57

54

56

3 TRANSAXLE CASE ASSEMBLY


53 CASE SIDE COVER
54 CASE SIDE COVER GASKET
56 CASE SIDE COVER BOLT M8 X 1.25 X 25 (11)

372 BALL CHECK VALVE

57 SIDE COVER TORX HEAD BOLT M8 X 1.25 X 21 (4)

373 BALL CHECK VALVE

58 SIDE COVER TO CASE STUD M8 X 1.25 X 24 (2)

374 CONTROL VALVE BODY BOLT M6 X 1.0 X 65.0 (3)

59 SIDE COVER TO CHANNEL PLATE SEAL

375 VALVE BODY TO CASE BOLT M6 X 1.0 X 60.0 (3)

200 OIL PUMP ASSEMBLY

376 VALVE BODY TO CASE BOLT M6 X 1.0 X 30.0 (1)

205 PUMP COVER TO PUMP BODY BOLT M6 X 1.0 X 20.0 (1)

377 VALVE BODY TO CHANNEL PLATE BOLT M6 X 1.0 X 45.0 (2)

206 PUMP BODY TO CASE BOLT M6 X 1.0 X 95.0 (2)

378 VALVE BODY TO CHANNEL PLATE BOLT M6 X 1.0 X 55.0 (3)

207 PUMP COVER TO CHANNEL PLATE BOLT


M6 X 1.0 X 85.0 (9)

379 VALVE BODY TO CASE BOLT M6 X 1.0 X 95.0 (1)


380 VALVE BODY TO CASE BOLT M8 X 1.25 X 90.0 (1)

224 WIRING HARNESS ASSEMBLY


381 VALVE BODY TO CASE BOLT M6 X 1.0 X 20.0 (1)
226 WIRING HARNESS CLIP
382 TCC SOLENOID VALVE SCREEN/SEAL ASSEMBLY
300 CONTROL VALVE BODY ASSEMBLY
384 VALVE BODY TO CASE BOLT M6 X 1.0 X 85.0 (1)
368 SPACER PLATE AND GASKETS/VALVE BODY BOLT
390 TEMPERATURE SENSOR CLIP
369 CASE COVER/SPACER PLATE GASKET
391 FLUID TEMPERATURE SENSOR
370 VALVE BODY SPACER PLATE ASSEMBLY
371 VALVE BODY TO SPACER PLATE GASKET

395 FLUID PRESSURE MANUAL VALVE POSITION SWITCH


ASSEMBLY

WH49319-4T65-E

Figure 106

111

CASE AND ASSOCIATED PARTS (2 of 4)


1
39
40
46

41
42
43

48
38

37

44

49

9
47
MN 7
MODELS
7B

45

11
6
10

227

372
228

372

7A
M15/MN3
MODELS
21
20

22

29
400

28

3
12

101
100

26

19
18

27

25

16

15

14

13

24

23
1
2
3
4
5
6
7A
7B
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25

112

TORQUE CONVERTER ASSEMBLY


TORQUE CONVERTER BUSHING
TRANSAXLE CASE
RIGHT AXLE OIL SEAL ASSEMBLY
CASE EXTENSION BOLT M10 X 1.5 X 35.0
CASE EXTENSION ASSEMBLY
FRONT DIFFERENTIAL CARRIER BUSHING
OUTPUT SHAFT BEARING ASSEMBLY
CASE EXTENSION SEAL
VEHICLE SPEED SENSOR BOLT M8 X 1.25 X 12.0
VEHICLE SPEED SENSOR ASSEMBLY
VEHICLE SPEED SENSOR O-RING SEAL
FWD SERVO COVER BOLT M6 X 1.0 X 20.0
FORWARD BAND SERVO COVER
FORWARD BAND SERVO COVER SEAL
FORWARD BAND SERVO PIN RETAINING RING
FORWARD BAND SERVO PISTON
FORWARD BAND SERVO PISTON OIL SEAL RING
FORWARD BAND SERVO PISTON CUSHION SPRING
FORWARD SERVO CUSHION SPRING RETAINER
FORWARD BAND SERVO PISTON APPLY PIN
FORWARD BAND SERVO PISTON RETURN SPRING
TRANSMISSION OIL PAN BOLT M8 X 1.25 X 18.0
TRANSMISSION OIL PAN
TRANSMISSION OIL PAN GASKET

26
27
28
29
37
38
39
40
41
42
43
44
45
46
47
48
49
100
101
227
228
372
400

Figure 107

TRANSMISSION OIL PAN MAGNET


OIL DAM
COOLER PIPE FITTING 1/4 18 NPSF
COOLER PIPE FITTING 1/4 - 18 NPSF
TRANSMISSION VENT ASSEMBLY
OIL PRESSURE TEST HOLE PLUG 1/8 27 NPTF
REVERSE BAND SERVO COVER RETAINING RING
REVERSE BAND SERVO COVER
REVERSE BAND SERVO COVER O-RING SEAL
REVERSE BAND SERVO PIN RETAINING RING
REVERSE BAND SERVO PISTON OIL SEAL RING
REVERSE BAND SERVO PISTON
REVERSE BAND SERVO PISTON CUSHION SPRING
REVERSE BAND SERVO PISTON CUSHION SPRING
RETAINER
REVERSE BAND SERVO PISTON CUSHION SPRING
(INNER)
REVERSE BAND SERVO PISTON APPLY PIN
REVERSE BAND SERVO PISTON RETURN SPRING
TRANSMISSION OIL FILTER ASSEMBLY
TRANSMISSION OIL FILTER SEAL ASSEMBLY
OIL PUMP DRIVE SHAFT ASSEMBLY
OIL PUMP DRIVE SHAFT SEAL
CASE COVER BALL CHECK VALVE
CASE COVER ASSEMBLY
WH49402-4T65-E

CASE AND ASSOCIATED PARTS (3 of 4)


434
527
400

500
514
501

502

502

504

501

503

432

3
435
524
433

436

525

526

519
507

516

517

520

522
521

523

526

518

515
513

510-A/510B

512
509
508
505

506

3 TRANSAXLE CASE ASSEMBLY

509 OUTBOARD DRIVE SHAFT RETAINING RING


510 OUPUT SHAFT
512 INBOARD DRIVE SHAFT RETAINING RING

400 COMPLETE CASE COVER ASSEMBLY

513 TURBINE SHAFT OIL SEAL RING

432 4TH CLUTCH SHAFT THRUST WASHER

514 DRIVE SPROCKET THRUST WASHER

433 CASE COVER BOLT/SCREW (TORX SPECIAL)


M6 X 1.0 X 32.0

515 DRIVE SPROCKET RETAINING RING


516 DRIVE SPROCKET

434 CASE COVER BOLT/SCREW M6 X 1.0 X 40.0


517 DRIVE SPROCKET THRUST WASHER
435 CASE COVER BOLT/SCREW M8 X 1.25 X 50.0
518 TURBINE SHAFT
436 CASE COVER BOLT/SCREW M6 X 1.0 X 30.0
519 TURBINE SHAFT OIL SEAL RING
500 4TH CLUTCH BACKING PLATE
520 TURBINE SHAFT O-RING SEAL
501 4TH CLUTCH FIBER PLATE ASSEMBLY
521 DRIVE SPROCKET BEARING ASSEMBLY
502 4TH CLUTCH STEEL PLATE
522 DRIVE SPROCKET SUPPORT
503 4TH CLUTCH SHAFT BEARING BUSHING
523 DRIVE SPROCKET SUPPORT BUSHING
504 4TH CLUTCH SHAFT ASSEMBLY
505 4TH CLUTCH SHAFT THRUST WASHER

524 DRIVE SPROCKET SUPPORT BOLT/SCREW


M8 X 1.25 X 24.0

506 DRIVEN SPROCKET

525 TORQUE CONVERTER OIL SEAL ASSEMBLY

507 DRIVE LINK ASSEMBLY

526 CASE COVER PIN

508 DRIVEN SPROCKET THRUST WASHER

527 VEHICLE SPEED SENSOR RELUCTOR WHEEL ASSEMBLY


WH49404-4T65-E

Figure 108

113

CASE AND ASSOCIATED PARTS (4 of 4)


3

102
115
140
114

123
139

143
136B

136A

122

113

121

112

137A

137B
138

117B

117A

111

142

135B

110

120

135A

109
134

108

124

107
130

106

125

132

105
128
127

131

104
129

127

126
103
3 TRANSAXLE CASE ASSEMBLY

124 FORWARD BAND SERVO OIL PIPE

102 PIN, BAND ANCHOR (2-1 MANUAL)

125 21 MANUAL BAND SERVO OIL PIPE

103 21 MANUAL BAND SERVO COVER BOLT/SCREW


M8 X 1.25 X 25.0 (3)

126 LUBE OIL PIPE

104 21 MANUAL BAND SERVO COVER

128 LUBE OIL HOSE

105 21 MANUAL BAND SERVO COVER GASKET

129 LUBE OIL PIPE RETAINER

106 21 MANUAL BAND SERVO PISTON PIN RETAINING RING

130 LUBE OIL PIPE AND WASHER ASSEMBLY

107 21 MANUAL BAND SERVO PISTON SEAL


108 21 MANUAL BAND SERVO PISTON

131 ACCUMULATOR COVER BOLT/SCREW


M6 X 1.0 X 28.0 (11)

109 21 MANUAL BAND SERVO PISTON CUSHION SPRING

132 ACCUMULATOR COVER

110 21 MANUAL BAND SERVO PISTON SPRING RETAINER

134 ACCUMULATOR COVER SPACER PLATE ASSEMBLY

111 21 MANUAL BAND SERVO PISTON PIN

127 LUBE OIL HOSE CLAMP

135A 12 ACCUMULATOR PISTON PIN

112 21 MANUAL BAND SERVO PISTON SPRING

135B 23 ACCUMULATOR PISTON PIN

113 21 MANUAL BAND SERVO PISTON CYLINDER


O-RING SEAL

136A 12 ACCUMULATOR PISTON

114 21 MANUAL BAND SERVO PISTON CYLINDER

137A 12 ACCUMULATOR PISTON OIL SEAL RING

115 21 MANUAL BAND SERVO EXHAUST SCREEN


ASSEMBLY

137B 23 ACCUMULATOR PISTON OIL SEAL RING

117A FORWARD BAND ANCHOR PIN


117B REVERSE BAND ANCHOR PIN

136B 23 ACCUMULATOR PISTON

138 23 ACCUMULATOR PISTON OUTER SPRING


139 12 ACCUMULATOR PISTON CUSHION SPRING
ASSEMBLY

120 THERMO ELEMENT PLATE PIN

140 12 AND 23 ACCUMULATOR HOUSING

121 THERMO ELEMENT

142 12 ACCUMULATOR PISTON OUTER SPRING

122 THERMO ELEMENT PLATE

143 23 ACCUMULATOR PISTON SPRING

123 THERMO ELEMENT PLATE CENTER PIN

114

WH49405-4T65-E

Figure 109

OIL PUMP ASSEMBLY

205

209
201

212

222

209
210

213

223
211

214

215
220
221

208

202

219

201 PUMP COVER


202 OIL PUMP BODY
205 OIL PUMP COVER BOLT/SCREW M6 X 1.0 X 20.0 (1)
208 OIL PUMP DRIVE SHAFT BEARING ASSEMBLY
209 OIL PUMP VANE RING
210 OIL PUMP SELECTIVE ROTOR
211 OIL PUMP SELECTIVE VANE
212 OIL PUMP SLIDE OIL SEAL RING
213 OIL PUMP SLIDE O-RING SEAL
214 OIL PUMP SELECTIVE SLIDE
215 OIL PUMP SLIDE PIVOT PIN
219 OIL PUMP OUTLET SCREEN ASSEMBLY
220 OIL PUMP SLIDE SEAL
221 OIL PUMP SLIDE SEAL SUPPORT
222 OIL PUMP PRIME OUTER SPRING
223 OIL PUMP PRIME INNER SPRING

WH51116-4T65-E

Figure 110

115

CONTROL VALVE BODY ASSEMBLY (1 of 2)

301

326
327

328
329

336
314G
305

335
306

334
320
324
325

321

323
307

316

317

314F

318
316

302

314E
322

313

314D

311
315A

312

309
310
304
303

301 CONTROL VALVE BODY (MACHINED)

316A 12, 34 SHIFT SOLENOID VALVE O-RING SEAL

302 LINE BOOST VALVE AND BUSHING RETAINER

316B PRESSURE CONTROL SOLENOID VALVE O-RING SEAL

303 LINE BOOST VALVE BORE PLUG

317 12 SHIFT VALVE SPRING

304 LINE BOOST VALVE

318 12 SHIFT VALVE

305 TCC PWM SOLENOID VALVE O-RING SEAL

320 TORQUE SIGNAL REGULATOR VALVE SPRING

306 TCC PWM SOLENOID VALVE O-RING SEAL

321 TORQUE SIGNAL REGULATOR VALVE

307 PRESSURE CONTROL SOLENOID VALVE O-RING SEAL

322 PRESSURE CONTROL SOLENOID VALVE ASSEMBLY

309 REVERSE BOOST VALVE BUSHING

323 LINE PRESSURE RELIEF VALVE SPRING

310 REVERSE BOOST VALVE

324 LINE PRESSURE RELIEF VALVE

311 PRESSURE REGULATOR VALVE SPRING OUTER

325 LINE PRESSURE RELIEF VALVE SPRING RETAINER

312 PRESSURE REGULATOR VALVE INNER SPRING

326 TCC REGULATOR APPLY VALVE SPRING

313 PRESSURE REGULATOR VALVE

327 TCC REGULATOR APPLY VALVE


328 TCC REGULATOR APPLY VALVE BORE PLUG
O-RING SEAL

314D 12, 34 SHIFT SOLENOID VALVE RETAINER


314E PRESSURE CONTROL SOLENOID VALVE RETAINER

329 TCC REGULATOR APPLY VALVE BORE PLUG


314F TCC PWM SOLENOID VALVE RETAINER
334 TCC PWM SOLENOID VALVE ASSEMBLY
314G TCC REGULATOR APPLY VALVE BORE PLUG RETAINER
335 TCC CONTROL VALVE
315A 12, 34 SHIFT SOLENOID ASSEMBLY
336 TCC CONTROL VALVE SPRING

WH51107-4T65-E

116

Figure 111

CONTROL VALVE BODY ASSEMBLY (2 of 2)

301
340
341
343
346

367B

351
350

366B

366A

363B

342
345

357

339

356

367A

385

344

314A

355
354

362

363A

361

353
360

314B
359

316
315B

314C

301 CONTROL VALVE BODY (MACHINED)

353 32 MANUAL DOWNSHIFT VALVE RETAINER

314A 12, 34 ACCUMULATOR VALVE RETAINER

354 32 MANUAL DOWNSHIFT VALVE BORE PLUG

314B 43 MANUAL DOWNSHIFT VALVE RETAINER

355 32 MANUAL DOWNSHIFT VALVE SPRING

314C 23 SHIFT SOLENOID VALVE RETAINER

356 32 MANUAL DOWNSHIFT VALVE

315B 12, 34 SHIFT SOLENOID VALVE ASSEMBLY

357 23 SHIFT VALVE

316 O-RING SEAL

359 43 MANUAL DOWNSHIFT VALVE BORE PLUG

339 12 ACCUMULATOR VALVE BORE PLUG

360 43 MANUAL DOWNSHIFT VALVE

340 34 ACCUMULATOR VALVE SPRING

361 43 MANUAL DOWNSHIFT VALVE SPRING

341 34 ACCUMULATOR VALVE

362 34 SHIFT VALVE

342 23 ACCUMULATOR VALVE BUSHING

363A REVERSE SERVO BOOST VALVE BORE PIN

343 23 ACCUMULATOR VALVE BORE PLUG

363B FORWARD SERVO BOOST VALVE BORE PIN

344 23 ACCUMULATOR VALVE

366A REVERSE SERVO BOOST VALVE SPRING

345 23 ACCUMULATOR VALVE BUSHING

366B FORWARD SERVO BOOST VALVE SPRING

346 23 ACCUMULATOR VALVE SPRING

367A REVERSE SERVO BOOST VALVE

350 12 ACCUMULATOR VALVE

367B FORWARD SERVO BOOST VALVE

351 12 ACCUMULATOR VALVE SPRING

385 23 ACCUMULATOR VALVE RETAINER

WH51113-4T65-E

Figure 112

117

CASE COVER ASSEMBLY


402
405
403
406
409

404
401
420A
411
526

410
412

414

431

415

432
430
424
423

411
416

421

420B

428
422

426

427

526

514
418 420A
417

429

407
417

401 CASE COVER ASSEMBLY

420B TCC BLOW OFF BALL VALVE

402 MANUAL VALVE LINK

420C COOLER BALL VALVE

441

440

403 MANUAL VALVE LINK RETAINER

421 34 ACCUMULATOR PISTON CYLINDER

404 MANUAL VALVE

422 34 ACCUMULATOR PISTON CYLINDER O-RING SEAL

405 LOW BLOW OFF BALL VALVE BORE PLUG

423 34 ACCUMULATOR PISTON OUTER SPRING

406 LOW BLOW OFF BALL VALVE SPRING

424 34 ACCUMULATOR PISTON INNER SPRING

407 COOLER BALL VALVE SPRING

426 34 ACCUMULATOR PISTON PIN

409 LEFT SIDE AXLE OIL SEAL ASSEMBLY

427 34 ACCUMULATOR PISTON OIL SEAL RING

410 CONTROL BODY ALIGNMENT SLEEVE

428 34 ACCUMULATOR PISTON

411 BORE PLUG

429 CASE COVER LOWER GASKET

412 ORIFICED CUP PLUG

430 CASE COVER UPPER GASKET

414 ACTUATOR FEED LIMIT VALVE

431 FRONT WHEEL DRIVE SHAFT BEARING ASSEMBLY

415 ACTUATOR FEED LIMIT VALVE SPRING

432 FOURTH CLUTCH SHAFT THRUST WASHER

416 ACTUATOR FEED LIMIT VALVE SPRING RETAINER

440 INPUT SPEED SENSOR ASSEMBLY

417 BALL VALVE BORE PLUG

441 INPUT SPEED SENSOR CLIP

418 TCC BLOW OFF BALL VALVE SPRING

514 DRIVE SPROCKET/CASE COVER THRUST WASHER

420A LOW BLOW OFF BALL VALVE

526 CASE COVER DOWEL PIN


WH49406-4T65-E

118

Figure 113

INTERNAL COMPONENTS (1 of 2)
608

605

604

606

607 609

612

611

614

603
613

602

601

610
628

629

630

627
626
625
622

623

716

621
617
615

633

618

619

620
648
624

616

632

723 634

635

636

637

638

640 641
724 639

642

643

649

646

645
640 644

647

631

658 659

626
627
628
629

656
654

601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625

655

657
4TH CLUTCH SPRING RETAINING RING
4TH CLUTCH PISTON RETURN SPRING ASSEMBLY
4TH CLUTCH PISTON ASSEMBLY
4TH CLUTCH PISTON SEAL (OUTER)
4TH CLUTCH PISTON SEAL (INNER)
DRAWN CUP BEARING ASSEMBLY
ORIFICED CUP PLUG
DRIVE LINK LUBE SCOOP
DRIVEN SPROCKET SUPPORT ASSEMBLY
CUP PLUG
THRUST WASHER (DRIVEN SPROCKET SUPPORT 2ND
CLUTCH DRUM)
RING FOUR LOBED SEAL
OIL SEAL RING
DRIVEN SPROCKET SUPPORT BUSHING
REVERSE BAND ASSEMBLY
75.5 O.D. X 8.0 BUSHING
2ND CLUTCH HOUSING
CHECK VALVE RETAINER AND BALL ASSEMBLY
(2ND CLUTCH)
70.0 O.D. X 11.0 BUSHING
2ND CLUTCH W/MOLDED SEAL PISTON
2ND CLUTCH APPLY RING AND RELEASE SPRING
ASSEMBLY
RETAINING RING
2ND CLUTCH PLATE (WAVED)
2ND CLUTCH PLATE ASSEMBLY (FIBER)
2ND CLUTCH REACTION PLATE (STEEL)

630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
654
655
656
657
658
659
716
723
724

BACKING SUPPORT RING PLATE (STEEL)


2ND CLUTCH RETAINING RING (OUTER)
OIL SEAL RING (INPUT SHAFT)
THRUST BEARING (SUPPORT SPROCKET/THRUST
WASHER)
SELECTIVE THRUST WASHER (BEARING/INPUT
CLUTCH HUB)
INPUT SHAFT BUSHING
INPUT HOUSING SLEEVE AND SHAFT ASSEMBLY
CHECK VALVE RETAINER AND BALL ASSEMBLY
INPUT CLUTCH PISTON SEAL (INNER)
INPUT CLUTCH PISTON SEAL (OUTER)
INPUT CLUTCH PISTON
INPUT CLUTCH SPRING AND RETAINER ASSEMBLY
O-RING SEAL
3RD CLUTCH PISTON HOUSING
RETAINING RING (3RD CLUTCH PISTON HOUSING/
INPUT SHAFT)
3RD CLUTCH PISTON SEAL (INNER)
3RD CLUTCH PISTON SEAL AND BALL CAPSULE
ASSEMBLY
3RD CLUTCH SPRING RETAINER AND GUIDE ASSEMBLY
THRUST BEARING ASSEMBLY
3RD CLUTCH PLATE (WAVED)
3RD CLUTCH PLATE ASSEMBLY (O.D. SPLINE)
3RD CLUTCH PLATE ASSEMBLY (I.D. SPLINE)
3RD CLUTCH BACKING PLATE
3RD CLUTCH BACKING PLATE RETAINING RING
INPUT CLUTCH APPLY PLATE
INPUT CLUTCH PLATE (WAVED)
INPUT CLUTCH PLATE ASSEMBLY (FIBER)
INPUT CLUTCH PLATE (STEEL)
INPUT CLUTCH BACKING PLATE (STEEL)
INPUT CLUTCH BACKING PLATE RETAINING RING
2ND CLUTCH APPLY REACTION PLATE (TAPERED)
4TH CLUTCH SHAFT TO INPUT HOUSING BEARING
3RD CLUTCH PISTON BALL CHECK VALVE ASSEMBLY
WH51080-4T65-E

Figure 114

119

INTERNAL COMPONENTS (2 of 2)
669

717

718

720

719

721

722

653

665

719

667

661

668

688
687
683

685

686

680
679
678
676

677

675
673

674

672

702

671

694

690

695

696

697

698

699

700

713
714

701

715

703
704

693
690

691

692
712 710

689

705
711

708
653 THIRD CLUTCH SPRAG OUTER RACE

708

706

705

706

704
703

709

661 INPUT AND THIRD CLUTCH SPRAG INNER RACE

695 THRUST BEARING ASSEMBLY (INTERNAL GEAR/


PARKING GEAR)

665 INPUT CLUTCH SPRAG OUTER RACE

696 PARKING GEAR

667 INPUT SUN GEAR SPACER

697 FINAL DRIVE SUN GEAR

668 INPUT SUN GEAR

698 CARRIER/SUN GEAR THRUST BEARING ASSEMBLY

669 REVERSE REACTION DRUM

699 SPIRAL PINION GEAR PIN RETAINING RING

671 INPUT SUN GEAR THRUST BEARING ASSEMBLY

700 DIFFERENTIAL/FINAL DRIVE CARRIER ASSEMBLY

672 INPUT COMPLETE CARRIER ASSEMBLY

701 DIFFERENTIAL PINION SHAFT

673 INPUT CARRIER/REACTION CARRIER LUBE DAM

702 DIFFERENTIAL PINION SHAFT RETAINING PIN

674 INPUT/REACTION CARRIER THRUST BEARING


ASSEMBLY

703 THRUST WASHER (DIFFERENTIAL PINION)

675 REACTION COMPLETE CARRIER ASSEMBLY

705 DIFFERENTIAL SIDE GEAR (MN7 HAS UNIQUE LEFT/


RIGHT GEARS)

676 REACTION CARRIER/SUN GEAR THRUST BEARING


ASSEMBLY

704 DIFFERENTIAL PINION GEARS

706 BRONZE THRUST WASHER (DIFFERENTIAL SIDE GEAR)

677 LEFT HAND REACTION SUN GEAR BUSHING

708 PINION THRUST WASHER (STEEL)

678 REACTION SUN/DRUM GEAR ASSEMBLY

709 ROLLER NEEDLE BEARING

679 RIGHT HAND REACTION SUN GEAR BUSHING

710 PINION NEEDLE BEARING SPACER

680 2/1 MANUAL BAND ASSEMBLY

711 FINAL DRIVE PLANETARY PINION GEAR

683 1/2 SUPPORT ROLLER CLUTCH ASSEMBLY

712 PLANETARY PINION GEAR PIN

685 THRUST BEARING ASSEMBLY

713 VEHICLE SPEED SENSOR RELUCTOR WHEEL

686 1/2 SUPPORT BUSHING

714 DIFFERENTIAL CARRIER/CASE WASHER (THRUST)

687 1/2 SUPPORT AND DRUM

715 THRUST BEARING ASSEMBLY

688 FORWARD BAND ASSEMBLY

717 SPIRAL LOCK RETAINING RING

689 FINAL DRIVE SUN GEAR SHAFT

718 3RD CLUTCH SPRAG OUTER RACE RETAINER

690 FINAL DRIVE INTERNAL GEAR BUSHING

719 INPUT AND THIRD CLUTCH SPRAG END BEARING

691 THRUST WASHER (1/2 SUPPORT/INTERNAL GEAR)

720 3RD CLUTCH SPRAG ASSEMBLY

692 RETAINING RING (FINAL DRIVE INTERNAL GEAR)

721 INPUT AND THIRD CLUTCH SPRAG CENTER

693 FINAL DRIVE INTERNAL GEAR

722 INPUT CLUTCH SPRAG

694 PARK PAWL ASSEMBLY


WH51086-4T65-E

120

Figure 115

MANUAL SHAFT AND PARKING PAWL ACTUATOR ASSEMBLY


806

807

808

811

810

804
809

802

801

805
803

800

800 PARK PAWL ACTUATOR ASSEMBLY

806 MANUAL SHIFT SHAFT SEAL ASSEMBLY

801 MANUAL SHIFT SHAFT PIN

807 MANUAL SHIFT SHAFT

802 MANUAL SHIFT DETENT LEVER

808 PARK PAWL ACTUATOR GUIDE PIN

803 MANUAL SHIFT DETENT LEVER NUT

809 PARK PAWL ACTUATOR GUIDE

804 MANUAL SHIFT DETENT ASSEMBLY

810 PARK PAWL ACTUATOR GUIDE O-RING SEAL

805 MANUAL SHIFT DETENT BOLT/SCREW

WH51123-4T65-E

Figure 116

121

BASIC SPECIFICATIONS

HYDRA-MATIC 4T65-E TRANSAXLE


RPO MN4
Produced at: Warren, Michigan
U.S.A.
Vehicles used in:

HYDRA-MATIC 4T65-E
(FOUR-SPEED)

Transaxle Type
4T65-E = 4:
T:
65:
E:

Four Speed
Transverse Mount
Product Series
Electronically Controlled

DIVISION

MODEL

C Car

Buick

Park Avenue

G Car

Buick

Riviera

H Car

Oldsmobile

LSS

H Car

Pontiac

Bonneville

W Car

Buick

Regal

W Car

Chevrolet

Lumina/Monte Carlo

W Car

Pontiac

Grand Prix

Maximum Gross Vehicle Weight


2,903 Kg (6,400 LB)

Automatic Overdrive with a Torque Converter Clutch Assembly.

Transaxle Fluid Capacity (Approximate)


Bottom Pan Removal: 7.0L (7.4 qt)
Complete Overhaul: 9.5L (10.0 qt)
Dry: 12.7L (13.4 qt)

Transfer Design
Two-axis design, link chain assembly

Transaxle Fluid Type


Dexron III

Control Systems
Shift Pattern (2) Two-way on/off solenoids
Shift Quality Pressure Control Solenoid
Torque Converter Clutch Pulse Width Modulated
solenoid control

Transaxle Weight
Wet: 93.0 kg (205 lb) M15, MN3
Wet: 97.0 kg (214 lb) MN7

Current GM NAO Vehicle Platforms


C (MN3, MN7), G (MN3, MN7),
H (MN7), W (M15, MN7)
Current Engine Range
3.4L to 3.8L Gasoline
Maximum Engine Torque
280 lb-ft (380 Nm)
Maximum Gearbox Torque
400 lb-ft (544 Nm)
Gear Ratios
1st
2nd
3rd
4th
Rev

2.921
1.568
1.000
0.705
2.385

Maximum Shift Speed


1-2
6500 rpm
2-3
6250 rpm
3-4
4900 rpm

122

Converter Size
245 mm & 258mm (Reference)
(Diameter of Torque Converter Turbine)
Seven Position Quadrant
(P, R, N, D , D, 2, 1)
Pressure Taps Available
Line Pressure
Case Material
Die Cast Aluminum

Chain Ratios*
Final Drive
Ratios
3.05
3.29

35/35

33/37

32/38

Overall Final Drive Ratios


Available
3.05
3.29

3.42
3.69

3.63
3.91

*Designates the number of teeth on the drive/driven sprockets, respectively.

Information may vary with application. All information, illustrations


and specifications contained in this brochure are based on the latest
product information available at the time of publication approval. The
right is reserved to make changes at any time without notice.

HYDRA-MATIC PRODUCT DESIGNATION SYSTEM


The product designation system used for all Hydra-matic
transaxles and transmissions consists of a series of numbers
and letters that correspond with the special features incorporated
in that product line. The first character is a number that
designates the number of forward gear ranges available in that
unit. For example: 4 = four forward gear ranges.
The second character is a letter that designates how the unit is
mounted in the vehicle. When the letter T is used, it
designates that the unit is transversely mounted and is used
primarily for front wheel drive vehicles. The letter L
designates that it is longitudinally mounted in the vehicle and
it is used primarily for rear wheel drive vehicles. The letter
M designates that the unit is a manual transaxle or
transmission but not specific to a front or rear wheel drive
vehicle application.

The third and fourth characters consists of a set of numbers,


(i.e. 65), that designate the transaxle or transmission Series
number. This number signifies the relative torque capacity of
the unit.
The fifth character designates the major features incorporated
into this unit. For example, the letter E designates that the
unit has electronic controls.
By using this method of classification, the HYDRA-MATIC
4T65-E is a 4-speed, transversely mounted, 65 series unit,
with electronic controls.

HYDRA-MATIC 4T65-E
HYDRA-MATIC

65

Number of
Speeds:
3
4
5
V (CVT)

Type:
T - Transverse
L - Longitudinal
M - Manual

Series:
Based on
Relative
Torque
Capacity

Major Features:
E - Electronic Controls
A - All Wheel Drive
HD - Heavy Duty

123

GLOSSARY OF TECHNICAL TERMS


Accumulator: A component of the transaxle that
absorbs hydraulic pressure during the apply of clutch
or band. Accumulators are designed to control the
quality of a shift from one gear range to another.
Adaptive Learning: Programming within the PCM
that automatically adjusts hydraulic pressures in order
to compensate for changes in the transaxle (i.e.
component wear).
Applied: An apply component that is holding another
component to which it is splined or assembled with.
Also referred to as engaged.
Apply Components: Hydraulically operated
clutches, servos, bands, and mechanical one-way
roller or sprag clutches that drive or hold members
of a planetary gear set.

Control Valve Body: A machined metal casting


that contains valve trains and other hydraulically
controlled components that shift the transaxle.
Converter: (See Torque Converter)
Coupling Speed: The speed at which a vehicle is
traveling and no longer requires torque multiplication
through the torque converter. At this point the stator
free wheels to allow fluid leaving the turbine to flow
directly to the pump. (See torque converter)
De-energize(d): To interrupt the electrical current
that flows to an electronically controlled device
making it electrically inoperable.
Direct Drive: A condition in a gear set where the
input speed and torque equals the output speed and
torque. The gear ratio through the gear set is 1:1.

Apply Plate: A steel clutch plate in a clutch pack


located next to the (apply) piston.

Downshift: A change in a gear ratio where input


speed and torque increases.

Ball Check Valve: A spherical hydraulically


controlled component (usually made of steel) that
either seals or opens fluid circuits. It is also referred
to as a check valve or checkball.

Duty Cycle: In reference to an electronically controlled


solenoid, it is the amount of time (expressed as a
percentage) that current flows through the solenoid coil.

Backing Plate: A steel plate in a clutch pack that is


usually the last plate in that clutch assembly (farthest
from the clutch piston).
Band: An apply component that consists of a flexible
strip of steel and friction material that wraps around
a drum. When applied, it tightens around the drum
and prevents the drum from rotating.
Brake Switch: An electrical device that provides
signals to the Powertrain Control Module (PCM)
based on the position of the brake pedal. The PCM
uses this information to apply or release the torque
converter clutch (TCC).
Centrifugal Force: A force that is imparted on an
object (due to rotation) that increases as that object
moves further away from a center/point of rotation.
Clutch Pack: An assembly of components generally
consisting of clutch plates, an apply plate and a
backing plate.
Clutch Plate: A hydraulically activated component
that has two basic designs: (1) all steel, or (2) a steel
core with friction material bonded to one or two
sides of the plate.
Component: Any physical part of the transaxle/
transmission.
124

Energize(d): To supply a current to an electronically


controlled device enabling it to perform its designed
function.
Engine Compression Braking: A condition where
compression from the engine is used with the
transaxle/transmission to decrease vehicle speed.
Braking (slowing of the vehicle) occurs when a lower
gear ratio is manually selected by moving the gear
selector lever.
Exhaust: The release of fluid pressure from a
hydraulic circuit. (The words exhausts and exhausting
are also used and have the same intended meaning.)
Fail-Safe Mode: A condition whereby a component
(i.e. engine or transaxle) will partially function even
if its electrical system is disabled.
Fluid: Generally considered a liquid or gas. In
this publication fluid refers primarily to transaxle/
transmission fluid.
Fluid Pressure: A pressure (in this textbook usually
transaxle/transmission fluid) that is consistent
throughout its circuit.
Force: A measurable effort that is exerted on an
object (component).
Freewheeling: A condition where power is lost through
a driving or holding device (i.e. roller or sprag clutches).

GLOSSARY OF TECHNICAL TERMS


Friction Material: A heat and wear resistant fibrous
material bonded to clutch plates and bands.
Gear: A round, toothed device that is used for
transmitting torque through other components.
Gear Range: A specific speed to torque ratio at
which the transmission is operating (i.e. 1st gear,
2nd gear etc.)
Gear Ratio: Revolutions of an input gear as compared
to the revolutions of an output gear. It can also be
expressed as the number of teeth on a gear as compared
to the number of teeth on a gear that it is in mesh with.
Hydraulic Circuit: A fluid passage which often
includes the mechanical components in that circuit
designed to perform a specific function.
Input: A starting point for torque, revolutions or
energy into another component of the transmission.
Internal Gear: The outermost member of a gear set
that has gear teeth in constant mesh with planetary
pinion gears of the gear set.
Internal Leak: Loss of fluid pressure in a hydraulic
circuit.
Land (Valve Land): The larger diameters of a spool
valve that contact the valve bore or bushing.
Line Pressure: The main fluid pressure in a
hydraulic system created by the pump and pressure
regulator valve.
Manual Valve: A spool valve that distributes fluid
to various hydraulic circuits and is mechanically
linked to the gear selector lever.

Planetary Gear Set: An assembly of gears that


consists of an internal gear, planet pinion gears with
carrier, and a sun gear.
Powertrain Control Module: An electronic device
that manages most of the electrical systems
throughout the vehicle.
Pressure: A measurable force that is exerted on an
area and expressed as kilopascals (kPa) or pounds
per square inch (psi).
Pulse Width Modulated: An electronic signal that
continuously cycles the ON and OFF time of a device
(such as a solenoid) while varying the amount of ON
time.
Race (Inner or Outer): A highly polished steel
surface that contacts bearings or sprag elements.
Reduction (Gear Reduction): An operating
condition in the gear set allowing output speed to be
lower than input speed and output torque to be higher
than input torque.
Residual Fluid Pressure: Excess pressure contained
within an area after the supply pressure has been
terminated.
Roller Clutch: A mechanical clutch (holding device)
consisting of roller bearings assembled between a
race and a cam.
Servo: A spring loaded device consisting of a piston
in a bore that is operated (stroked) by hydraulic
pressure to apply or release a band.
Solenoid Valve: An electronic device used to control
transaxle shift patterns or regulate fluid pressure.

Orifice: A restricting device (usually a hole in the


spacer plate) for controlling pressure build up into
another circuit.

Spool Valve: A cylindrical hydraulic control device,


having a variety of land and valley diameters, used
to control fluid flow.

Overdrive: An operating condition in the gear set


allowing output speed to be higher than input speed
and output torque to be lower than input torque.

Sprag Clutch: A mechanical clutch (holding device)


consisting of figure eight like elements assembled
between inner and outer races.

Overrunning: The function of a one-way mechanical


clutch that allows the clutch to freewheel during certain
operating conditions of the transmission.

Throttle Position: The travel of the throttle plate


that is expressed in percentages.

Pinion Gear: A small toothed gear that meshes


with a larger gear.

Torque: A measurable twisting force expressed in


terms of Newton- meters (N.m), pounds feet (lbs. ft.)
or pounds inches (lbs. in.).

Planet Pinion Gears: Pinion gears (housed in a


carrier) that are in constant mesh with a
circumferential internal gear and centralized sun gear.

Torque Converter: A component of an automatic


transmission, (attached to the engine flywheel) that
transfers torque from the engine to the transmission
through a fluid coupling.
125

ABBREVIATIONS
LIST OF ABBREVIATIONS WHICH MAY BE USED IN THIS BOOK
AC - Alternating Current
A/ - Air Conditioning
ACC or ACCUM - Accumulator
ACT FD - Actuator Feed (circuit)
APP - Apply
ASM - Assembly
A/T - Automatic Transmission
BD - Band

C - Degrees Celsius
CL - Clutch
CONV - Converter
CST CL - Coast Clutch (circuit)
CTS - Coolant Temperature Switch
DCF - Direct Clutch Feed (circuit)
DLC - Diagnostic Link Connector
DR - Drive (circuit)
DTC - Diagnostic Trouble Code
D21 - Drive 21 (circuit)
D321 - Drive 321 (circuit)

ECT - Engine Coolant Temperature Sensor


EX - Exhaust (circuit)

F - Degrees Fahrenheit
FD - Feed (circuit)
FILT ACT FD - Filtered Actuator Feed
FWD CL - Forward Clutch
Hg - Mercury
Hz - Hertz
ISS - Input Speed Sensor
INT BAND - Intermediate Band (circuit)
INT BD FD - Intermediate Band Feed (circuit)
KMH - Kilometers Per Hour
kPa - KiloPascals
LBS. FT. - Pounds Foot
LBS. IN. - Pounds Inch

LIM - Limit (circuit)


MAF - Mass Air Flow Sensor
MAP - Manifold Absolute Pressure Sensor
MM - Millimeter(s)
MPH - Miles Per Hour
N - Neutral
N.C. - Normally Closed
N.m - Newton Meters
N.O. - Normally Open
OSS - Output Shaft Speed Sensor
P - Park
PCM - Powertrain Control Module
PCS - Pressure Control Solenoid
PRESS REG - Pressure Regulator
PRN - Park, Reverse, Neutral (circuit)
PRND4 - Park, Reverse, Neutral, Drive 4 (circuit)
PSA - Pressure Switch Assembly
PSI - Pounds per Square Inch
PWM - Pulse Width Modulated
R - Reverse
REG - Regulated (circuit)
REL - Release (circuit)
REV - Reverse
RPM - Revolutions per Minute
SIG - Signal
SOL - Solenoid
TCC - Torque Converter Clutch
TCC R APP - TCC Regulated Apply (circuit)
TFT - Transaxle Fluid Temperature Sensor
TPS - Throttle Position Sensor
TRANS - Transaxle or Transmission
T SIG - Torque Signal
T SIG (PWM) - Torque Signal (PWM)
V - Volts
VSS - Vehicle Speed Sensor
2ND CL - Second Clutch

126

INDEX
A
Abbreviations ..................................................... 126
Accumulators ................................................... 38-39
1-2 accumulator ........................................... 39
2-3 accumulator ........................................... 39
3-4 accumulator ........................................... 38
Apply Components, 15-26
driven sprocket support, 16
forward band, 25
forward servo, 25
hydraulic feed circuits, 16
input clutch, 22
input sprag clutch, 23
reverse band, 18
reverse servo, 18
1/2 support roller clutch, 26
2/1 band, 24
2/1 manual servo, 24
2nd clutch, 19
3rd clutch, 20
3rd sprag clutch, 21
4th clutch, 17
B
Basic Specifications ............................................ 122
Bushing Locations .............................................. 106
Bearing Locations ............................................... 107
Ball Check Valve Location and Function........ 42-43
C
Case and Associated Parts ........................... 111-114
Color Legend ................................................. 10A-B
Complete Hydraulic Circuits ......................... 81-103
park ......................................................... 82-83
reverse ..................................................... 84-85
neutral ..................................................... 86-87
overdrive range first gear ..................... 88-89
overdrive range second gear ................ 90-91
overdrive range third gear.................... 92-93
overdrive range fourth gear ................. 94-95
overdrive range 4-3 downshift ............. 96-97
manual third third gear ........................ 98-99
manual second second gear ............. 100-101
manual first first gear ....................... 102-103
Contents, Table of................................................... 2
Control Valve Assembly ............................. 116-117
Cross Sectional Views ...................................... 8-8A
D
Differential Components ...................................... 31
Driven Sprocket Support ...................................... 16

E
Electrical Components ..................................... 45-51
component locations .................................... 45
fail safe mode............................................... 45
automatic transmission fluid pressure manual
valve position switch ................................ 46
automatic transmission fluid temperature
sensor ........................................................ 49
automatic transmission input (shaft) speed
sensor ........................................................ 48
shift solenoid valves .................................... 47
torque converter clutch control PWM solenoid .. 50
transaxle pressure control solenoid valve .... 51
vehicle speed sensor .................................... 48
Explanation of Gear Ranges ................................... 9
F
Fail Safe Mode...................................................... 45
Final Drive Components ....................................... 30
First Gear (overdrive) ...........................62-63, 88-89
Forward Band Assembly ...................................... 25
Forward Servo ...................................................... 25
G
General Description ................................................ 9
Glossary Of Technical Terms ............................. 124
H
How To Use This Book ....................................... 4-5
Hydra-matic Product Designation System ......... 123
Hydraulic Control Components ....................... 33-44
location of major components ..................... 33
oil pump assembly ....................................... 34
pressure regulation ....................................... 35
valves located in the case cover .............. 36-37
accumulators ........................................... 38-39
valves located in the valve body ............. 40-41
ball check valves location and function .. 42-43
thermostatic element .................................... 44
Hydraulic Feed Circuits ........................................ 16
I
Illustrated Parts List ..................................... 111-121
case and associated parts .................... 111-114
oil pump assembly ..................................... 115
control valve body assembly .............. 116-117
case cover assembly................................... 118
internal components ............................ 119-120
manual shaft and parking pawl
actuator assembly ................................... 121
Input Clutch .......................................................... 22
Input Sprag Clutch ................................................ 23
Introduction ............................................................ 3

127

INDEX
L
Lip Seal Locations .............................................. 108
Lubrication Points .............................................. 104
M
Major Mechanical Components............................ 10
Manual First First Gear..................78-79, 102-103
Manual Second Second Gear .........76-77, 100-101
Manual Shaft and Parking Pawl
Actuator Assembly .................................... 121
Manual Third Third Gear ..................74-75, 98-99
N
Neutral ..................................................60-61, 86-87
O
Oil Pump Assembly ...................................... 34, 115
Overdrive Range First Gear ...............62-63, 88-89
Overdrive Range Fourth Gear ...........68-69, 94-95
Overdrive Range Second Gear ..........64-65, 90-91
Overdrive Range Third Gear .............66-67, 92-93
Overdrive Range 4-3 Downshift........72-73, 96-97
Operating Conditions - Range Reference Chart ... 80
P
Park .......................................................56-57, 82-83
Planetary Gear Sets .......................................... 27-29
description ................................................... 27
reduction ................................................. 28-29
direct drive .............................................. 28-29
overdrive ................................................. 28-29
reverse direction of rotation .................... 228-9
Power Flow ...................................................... 53-79
mechanical powerflow from TC .......... 54-54A
common hydraulic functions ............... 54B-55
park ......................................................... 56-57
reverse ..................................................... 58-59
neutral ..................................................... 60-61
overdrive first ......................................... 62-63
overdrive second ..................................... 64-65
overdrive third ........................................ 66-67
overdrive fourth ...................................... 68-69
overdrive fourth, TCC apply ............... 70-70A
overdrive fourth, TCC release ............. 70B-71
overdrive 4-3 downshift.......................... 72-73
manual third - third gear ......................... 74-75
manual second - second gear .................. 76-77
manual first - first gear ........................... 78-79
Preface .................................................................... 1
Pressure Control Solenoid Valve .......................... 51
Pressure Regulation .............................................. 35
Principles of Operation ................................... 9A-51
major mechanical components .................... 10
color legend .......................................... 10A-B
128

range reference chart ................................... 11


torque converter ...................................... 12-14
apply components ................................... 15-26
planetary gear sets .................................. 27-29
final drive components ................................ 30
differential components ............................... 31
hydraulic control components ................ 33-44
electrical components ............................. 45-51
R
Range Reference Charts .............................. 11 & 80
Reverse Servo Assembly ...................................... 18
Reverse Band ........................................................ 18
S
Seal Locations.............................................. 108-109
Shift Solenoid Valves ........................................... 47
Stator Assembly .................................................... 13
Square and O-Ring Seal Locations ..................... 109
T
Table of Contents.................................................... 2
TCC Control (PWM) Solenoid ............................. 50
TFP Val. Position Sw. .......................................... 46
Thermostatic Element ........................................... 44
Third Gear (overdrive)..........................66-67, 92-93
Thrust Washer Locations .................................... 105
Torque Converter Clutch ................................. 12-14
converter pump and turbine ......................... 12
pressure plate ............................................... 12
stator assembly ............................................ 13
torque converter apply and release .............. 14
Torque Converter Clutch Applied ..... 70B-71, 94-95
Torque Converter Clutch Released............... 70-70A
TFT sensor ............................................................ 49
Transaxle Adapt Function .................................... 51
U
Understanding The Graphics ............................ 6-8A
V
Valves Located In The Case Cover ................. 36-37
manual valve ................................................ 36
low blow off ................................................ 37
TCC blow off ............................................... 37
cooler blow off............................................. 37
actuator feed limit ........................................ 37
accumulators ........................................... 38-39
Valves Located In The Valve Body .... 40-41, 116-117
Vehicle Speed Sensor ........................................... 48

NOTES

129

NOTES

130

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