Professional Documents
Culture Documents
Guia para Tecnicos de La 4t65e
Guia para Tecnicos de La 4t65e
4T65-E
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HOW TO USE THIS BOOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UNDERSTANDING THE GRAPHICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TRANSMISSION CUTAWAY VIEW (FOLDOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PRINCIPLES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A
MAJOR MECHANICAL COMPONENTS (FOLDOUT) . . . . . . . . . . . . . . . . . . . 10
RANGE REFERENCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
APPLY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PLANETARY GEAR SETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HYDRAULIC CONTROL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
POWER FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
COMPLETE HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
THRUST WASHER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
BUSHING LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
BEARING LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
LIP SEAL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
SQUARE AND O-RING SEAL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
GASKET LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
PRODUCT DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
PREFACE
The Hydra-matic 4T65-E Technicians Guide is intended for automotive
technicians that are familiar with the operation of an automatic transaxle or
transmission. Technicians or other persons not having automatic transaxle
or transmission know-how may find this publication somewhat technically
complex if additional instruction is not provided. Since the intent of this
book is to explain the fundamental mechanical, hydraulic and electrical
operating principles, technical terms used herein are specific to the
transmission industry. However, words commonly associated with the
specific transaxle or transmission function have been defined in a Glossary
rather than within the text of this book.
The Hydra-matic 4T65-E Technicians Guide is also intended to assist
technicians during the service, diagnosis and repair of this transaxle.
However, this book is not intended to be a substitute for other General
Motors service publications that are normally used on the job. Since there
is a wide range of repair procedures and technical specifications specific to
certain vehicles and transaxle models, the proper service publication must
be referred to when servicing the Hydra-matic 4T65-E transaxle.
All information contained in this book is based on the latest data available
at the time of publication approval. The right is reserved to make product
or publication changes, at any time, without notice.
No part of any GM Powertrain publication may be reproduced, stored
in any retrieval system or transmitted in any form or by any means,
including but not limited to electronic, mechanical, photocopying,
recording or otherwise, without the prior written permission of
Powertrain Group of General Motors Corporation. This includes all
text, illustrations, tables and charts.
INTRODUCTION
The Hydra-matic 4T65-E Technicians Guide is
another Powertrain publication from the Technicians
Guide series of books. The purpose of this
publication, as is the case with other Technicians
Guides, is to provide complete information on the
theoretical operating characteristics of this transaxle.
Operational theories of the mechanical, hydraulic
and electrical components are presented in a
sequential and functional order to better explain their
operation as part of the system.
In the first section of this book entitled Principles
of Operation, exacting explanations of the major
components and their functions are presented. In
every situation possible, text describes component
operation during the apply and release cycle as well
as situations where it has no effect at all. The
descriptive text is then supported by numerous
graphic illustrations to further emphasize the
operational theories presented.
The second major section entitled Power Flow,
blends the information presented in the Principles
of Operation section into the complete transaxle
assembly. The transfer of torque from the engine
through the transaxle is graphically displayed on a
full page while a narrative description is provided on
a facing half page. The opposite side of the half
page contains the narrative description of the
Unfold the cutaway illustration of the Hydramatic 4T65-E (page 8) and refer to it as you
progress through each major section. This
cutaway provides a quick reference of component
location inside the transaxle assembly and their
relationship to other components.
RK g
PA nnin
u
eR
gin
En
(P)
Park l
the e oi
r in th
leve fromwing:
ctor sure follo
sele pres the Regthe line to
8): )
Withsition, rected Valve(21essure
po p is di lator (line prion
pum Regu tput miss
EX
EX
LINE
PRN
PRN
REV
D4
PRN
#3
EX
INPUT CL
ORIFICED EX
EX
4TH CL
IN CL FD
2-3 SIGNAL
LINE
21
4-3 MDS
3RD
LINE
D3
3-2 MAN DS
EX
13
D2
33
#10
3RD
EX
2ND
LO/1ST GEAR
EX
EX
LINE
LO/1ST GEAR
ACT FEED
LINE
EX
EX
TORQUE SIGNAL
EX
EX
LINE
FINAL DRIVE
SUN GEAR SHAFT
(689)
HELD
LINE
EX
TORQUE SIGNAL
EX
VBS
D4
Pressure
Control
Solenoid
N.O.
7
D3
AUX INPUT CL FD
2-1 MAN SERVO
3RD
D2
LINE
LINE
LINE
LUBE
CONV FD
N.O.ON
PRN
LINE
EX
EX
EX
ORIFICED
CUP PLUG
(412)
LO-1ST
TORQUE SIG
INPUT CLUTCH
LINE
EX
2-3 Shift
Solenoid
LINE(from Pump)
1-2 ACCUMULATOR
INPUT CLUTCH
ASSEMBLY
(654-659)
1-2 ACCUMULATOR
Figure 48
Figure 47
50
1-2
ACCUMULATOR
Figure 6
EX
CO
MP
LE
TE
HY
DR
50
PA AULI
B
GE
C
76 CIR
CU
IT
MANUAL 2/1
SERVO
ASSEMBLY
(103-115)
3RD CLUTCH
ASSEMBLY
(639-649)
2ND CLUTCH
ASSEMBLY
(620-627)
30
REVERSE
BAND
ASSEMBLY
(615)
DRIVEN
SPROCKET
SUPPORT
(609)
FILTER
ASSEMBLY
(100)
DRIVEN
SPROCKET
(506)
FINAL DRIVE
SUN GEAR
(697)
HELD
35
4TH CLUTCH
ASSEMBLY
(500-502)
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING
REACTION
CARRIER
ASSEMBLY
(675)
HELD
LINE
4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)
OUTPUT
SHAFT
(510)
DRIVE LINK
ASSEMBLY
(507)
INPUT
CARRIER
ASSEMBLY
(672)
FINAL DRIVE
INTERNAL GEAR
(693)
2-3 SIGNAL
EX
PARKING
GEAR
(696)
HELD
PARKING
LOCK PAWL
(694)
ENGAGED
LINE
PRESSURE
TAP
LINE
12
ACTUATOR FD
1-2, 3-4
Shift
Solenoid
N.O.ON
FORWARD
BAND
ASSEMBLY
(688)
CASE
COVER
ASSEMBLY
(400)
1 2 D D NR
D2
D3
DECREASE
31
CASE
EXTENSION
ASSEMBLY
(6)
1
LO
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
INPUT
SUN
GEAR
(668)
15
16
3RD SPRAG
CLUTCH
ASSEMBLY
INPUT
SPRAG
(664)
*HOLDING
DRIVEN
SPROCKET
(506)
2/1 BAND
ASSEMBLY
(680)
SPEED
SENSOR
(10)
3-4 ACCUMULATOR
ASSEMBLY
(421-428)
14
17
FORWARD
SERVO
ASSEMBLY
(15-22)
MANUAL VALVE
LO-1ST
INPUT
CLUTCH
*APPLIED
DRIVE
SPROCKET
(516)
LUBE
CONTROL
VALVE
ASSEMBLY
(300)
3RD CL/LO-1ST
DIFFERENTIAL/
FINAL DRIVE
CARRIER
ASSEMBLY
(700)
OIL
PUMP
ASSEMBLY
(200)
1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY
(683)
PARK
Engine Running
INPUT HOUSING
ASSEMBLY (632)
p
sure mp ou transpum
Preses pu to the hen mand
ulat rdingents. Wthe defrom
accoirem ceeds, fluidr
requut ex sure lato
outp e presre regu
of linpressu
the
VEHICLE SPEED
SENSOR RELUCTOR
WHEEL ASSEMBLY
(527)
1/2 SUPPORT
AND DRUM
(687)
2
2a
POSSIBLE
TORQUE
POWER
TO
FINAL TRANSMITTED
FROM
DRIVE
VEHICLE
PINIONS
2b
PARKING
GEAR
(696)
LOCKED
INPUT CL
REACTION
CARRIER
ASSEMBLY
(675)
3a
REACTION
PLANETARY
PINION
ROTATE
INPUT SPRAG
INPUT
CLUTCH
CARRIER
ASSEMBLY ASSEMBLY
(722)
(672)
1e
INPUT
INTERNAL
GEAR HELD
(POWER
TERMINATES)
1d
INPUT
CARRIER
PINIONS
ROTATE
2ND CLUTCH
3RD SPRAG
CLUTCH
ASSEMBLY
(670)
1c
INPUT SUN
GEAR
(668)
DRIVING
1b
INPUT
SPRAG
(664)
*HOLDING
PARKING
LOCK
ACTUATOR
(800)
1a
INPUT
CLUTCH
*APPLIED
MANUAL REVERSE
SERVO
SHAFT
ASSEMBLY
(807)
(39-49)
1
POWER FROM
TORQUE
CONVERTER
(1)
Engine Running
TORQUE
CONVERTER
(1)
PARK
HYDRA-MATIC 4T65-E
51
PAGE NUMBER
FOR REFERENCE TO
FLUID FLOW SCHEMATIC
REV SERVO
LUBE
EX
EX
PRN
PRN
REVERSE
LUBE
COOLER
LUBE
LUBE
COOLER
1-2 ACCUM
14 43
43
15
2
3
42
27
14
42
43
29
18
43
31
372(#4)
24
33
43
42
37
25
22
42
11
24
16
27
12
43
12
25
42
11
13
26
19
23
13
14
42
13
31
19
43
15
15
43
25
31
37
23
27
22
23
13/14
14
19
GASKET
IDENTIFICATION
39
43
20
31
12 42
37
43 43
37
42
29
11
43
11
13
25
31
33
35
10
11
25
39
35
43
24
24
42
23
22
14
GASKET(369)
(Spacer Plate/Case Cover)
372(#2)
372(#1)
DRIVEN SPROCKET
SUPPORT
(609)
(38)
2
10
412
41
35
16
42
42
32
43
16
42
24
16
22 23
27
45
42
42
42
31
16
LUBE
15
19 37
13
43
19
(128)
31 27
23
16
19
31
37
27
23
23
27
16
31
37
37
19
16
ACCUMULATOR
HOUSING (140)
22
19
37
16
37
11
16
45
16
CASE (3)
(Case Cover Face)
Figure 74
(29)
CASE (3)
(Bottom)
37
22
16
ACCUMULATOR
COVER (132)
23 23
22
22
37
16
16
15
27
31
27
15
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
22
(28)
19
16
23
22
22
23
13
15
(130)
37
22
42
15
42
37
(126)
45
38
42
43
10
35
42
CASE (3)
ACCUMULATOR
COVER
(132)
11
36
42
29
14
42
18
25
20
2 8
40
38
39
29
43
11
11
30
19
36
25
39
10
38
33
(29)
MANUAL SERVO
APPLY PIPE
(125)
29 20
31
42
19
41
18
20
11
41
33
FORWARD
SERVO
(15-22)
22
2
16
23
10
19
FE
ED
27
LINE
2ND CL
43
14
19
38 36 35
42
6 18
42 35
29
31
29
24
ACTUATOR FD
ACT FD
43
NOTE:
2ND CL
2-3 ACCUM
2ND CL
MAN 2-1 SERVO FD
43
31
22
(37)
44
CL
31
37
15
D-4
LINE
LO
D-2
D-3
FILT LINE
3RD CLUTCH
FWD SERVO
3-4 ACCUM
D4
LINE
EX
2-3 AC
23c
22a
23b
42c
EX
43
19
10
34
18
10a
8c
D2
D4
D3
2v
22b
23a
8e
8f
2t
2q
LINE
EX
14
14
33
SCREEN/SEAL
ASM. (382)
10
11
39 39
35
EX
LUBE
COOLER
LO
PRN
REVERSE
LO-1ST
4TH CL
LO-1ST
2ND CLUTCH
FWD SERVO
41c
19d
19e
7a
40c
40b
D-4
18f
2-3 SIGNAL
3RD CLU
19c
41b
18g
19b
41a
40a
18k
D-4
EX
D SRV AP
REV SERV
REV BST
INPUT CL
D3
EX
EX
EX
D4
EX
EX
EX
INPUT CL FD
EX
EX
TORQUE SIG
3RD
LINE
TORQUE SIG
6a
6b
2h
2l
8g
29g
3RD CLUTCH
2y
2c
20b
2x
2d
20a
3RD
ORIF EX
LINE
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
EX
LINE
2m
42b
2k
VBS
EX
LINE
2n
42a
15a
12a
8d
2r
EX
3RD
EX
8b
EX
EX
LINE
9b
12b
29h
ACT FD
EX
3RD
D3
2ND
43
372(#9) 372(#10)
39
20
36
8c
9a
29f
10a
29e
SI
EX
D2
3-
14a
CE
40
13b
2z
LINE
LINE
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
D4
D2
3RD
EX
FWD BST
2a
8a
2b
3a
11b
39a
11a
LO-1ST
PRN
TORQ SIG
11g
11e
11d
20c
11c
5a 10c
10b
ACT FD
1-2,3-4 SIG
CONV FD
LO-1ST
3RD
REV
LO
D4
LINE
TORQUE SIG
3RD CL
LO
16a
38c
2c
11f
39b
31b
39c
31a
39d
38b
38a
29d
29c
29a
29b
14b
TCC APPLY
LINE
EX
43
FI
13a
TCC RELEASE
TCC RELEASE
27
39
2 29
25
39
18
37
42d 42f
GASKET(371)
(Control Valve Body/Spacer Plate)
2ND
CL
U
TC
H
RI
27c
25e
39
25d
D2
25f 27a
RU
38
ER
25g 27b
25a
37
ER
25c
25b
RR
36
SUCTION
14b
35
34
42
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
3-
12
19
2w
38
18
38
2k
42
FWD SERVO
76
25
15
12
43
19
19
19
41
36
37
2m
11c
33
CC
13
26
31e
22c
19
40 41
SCREEN/SEAL
ASM. (382)
2h
31
4T
ORIFICED
CUP PLUG
FORWARD SERVO
APPLY PIPE
(124)
25
25
GASKET
IDENTIFICATION
32
MANUAL
2/1 SERVO
(108)
FWD SERVO
COOLER
2ND CL
COOLER
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
LINE
2ND CL
BOTTOM
PAN
(24)
ACCUMULATOR
SPACER PLATE
(134)
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
ACTUATOR FD
TORQUE SIG
1-2 ACCUM
2-3 ACCUM
PRESSURES
FILTER
ASSEMBLY
(100)
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
THERMOSTATIC
ELEMENT
(121)
XE
1-2
ACCUMULATOR
(136)
11
XE
10
22
12
13
13
2/11
18
8a
11d
28
29c
25b
31b/29b 31a/29a 20c
42b 11g 14c
8g
24
8e
9a
4
31c
19
11e
2p 10
22b 3
9b
13a
12a
42g
16/2s 2t 2r
11f
24b
18
8f
6
12
42a
24c 9
11
2v
2q
13b
23c
8
42c
26
23a 5
31d 25c
12b
22a
26a
32
2n
25e
19f
27c
25
25d
1a
14a
15a
23b
14b
19g
37d
12 42
11
24
24
31
31f
11
13
42
25
8b
14
39e
13
14
11
19
2-3
ACCUMULATOR
(136)
EX
20
42
SCREEN/SEAL
ASM. (382)
17
39a 39b
39c 27 5a/10c
1
11b
10b
21
6b 22
42e
33
33a 29h 6a 18b
2y
29g
7
37b/36c
42b
35b
8d
37a
18c
23
43a/2g
29f 29d 20b/2z
24a
36b 35a
2 10
11
2
29
42
29
27
23
37c
24b
31
372(#8)
41
25a 39d/38c
2d
37c
29
8
31
42
23
42g
37d
8
24c
22
LINE
EX
24a
24
18e 18d
36a
10
18
29
31
22
22
2
23
ACT FD
ACT FD
2p
18e
42d
42f
3-4 ACC
11
29
18 42
29
31
4TH CL
LINE
20
25
34
33
37
37
3-4 ACCUM
38
35
36
2w
2g
3
2-3 ACCUM
EX
21
18d
3-4 ACCUM
42e
2e
39
29
39
39
36
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
2b/11a
40a
SCREEN/SEAL
41a
38b
16
19b
41c/40c
18a
ASM. (382)
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f 2x
ASM. (382)
38a
2f/4b 2e
38
18
38
7
18
37
4TH CL
2/11
19
18 19
41
40 40
REVERSE
2-3 SIG
MAN 2-1 SERVO
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
LINE
32
18
37b
18c
26
#8
19
19
19
36
PRN
D3
D3
SCREEN/SEAL
ASM. (382)
33a
1 2 D D NR
MANUAL VALVE
EX
D3
37a
13
18b
42
25
372(#3)
36b
36c
3-2 MAN DS
ORIFICED EXH
D3
3RD CL
35b
D4
TCC REG APPLY
LO-1ST
3RD CL
8 42 1111
19
28
43
14
24
24
23
10
25
29
31
42
23
43
11
29
42
22
2 10
43
2 8 43
24
31
22
23
372(#7)
5 43
10
42
20
43
42
42
13
42
39
42
13
13
40
36a
LINE
TORQ SIG
29
43
43
39
11
18 29 42 29
13
43
43
38
2518 20
6 18 2
36 3742
28
42
37
LINE
23
D2
AUX INP CL FD
TCC REL
39e
31c
35a
#4
39f
31d
39g
D2
42
29
11
39
7 6 29 33 42
21
19
EX
31e
25
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
2f
30
31f
4-3 MDS
3RD
35
37
27
LO
BLOW OFF
VALVE
D4
18a
ON
N.O.
D2
LINE
43
36
17
28
18
28 36
18
35
28
22
19f
4a
2-3 Shift
Solenoid
18
39
38
17
43
19g
D4
2-3 SIG
AUX INPUT CL FD
4TH CL
2-3 OFF SIG
#2
3RD
IN CL FD
ACT FD
TCC
CONTROL
(PWM) EX
Solenoid
Pressure
Control
Solenoid
D4
LINE
REV SERVO
#3
#6
20
2ND
TCC APPLY
EX
D-4
1-2,3-4 SIG
2ND
3RD
TCC RELEASE
#5
REVERSE
1-2, 3-4
Shift
Solenoid
N.O. ON
29
LINE
LO
LO-1ST
#10
33
COOLER
CONNECTOR
(29)
17
11 2
19
40
19
36
18
19
41
40
17
17
42
16
OIL
PUMP
18
42
42
42
40
38
18
42
(219)
15
REVERSE
DECREASE
TFP
SWITCH
D3
373(#6)
373(#5)
42
42
LO
D2
17
DECREASE
REV
LINE
31
D4
LINE
3RD
19
12
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
14
27
Engine Running
su mp tra pu
Preses pu to the hen mand
ulat rdingents. Wthe defrom
accoirem ceeds, fluidr
requut ex sure lato
outp e presre regu
of linpressu
the
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
LOW /1ST GEAR
CONVERTER FEED
LO-1ST
#7
DECREASE
PUMP
BODY
(202)
COOLER
REVERSE
SERVO
(39-49)
LUBE
LUBE
24
#9
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
28
GASKET (371)
CONTROL VALVE BODY (300)
GASKET (369)
LUBE
2ND CL
TCC APPLY
CASE (3)
CASE COVER (400)
INPUT CL
COOLER
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
3RD CL/LO-1ST
3RD CL/LO-1ST
2ND CL
4TH CL
RELEASE
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
;;
;
;;
;;
;
;;
;;
;
;
;
;
;
;
;;
;;
;;;;
(P)
Park l
thethe oi
r inPARK
leve fromwing:
ctor sure follo
sele pres the Regthe line ed to
8): re)
21
ith
W sition, rect Valve( essu
po p is di lator (line prion
pum re Reguoutputnsmissmp
(Engine Running)
TORQUE
CONVERTER
(1)
;
; ;;
;
;;
; ; ;;;
; ;;
;;
;; ;;;
;;
; ;; ;;;
;
;
;
;;
;;
;;
;;
;;
; ;;;
;;;
;;
RK g
PA nnin
u
eR
gin
En
PARK
;
;;
;;
37
(28)
ACCUMULATOR
SPACER PLATE (134)
FOLDOUT 77
COMPLETE ILLUSTRATED
PARTS LIST
Figure 1
OIL
PUMP
ASSEMBLY
(200)
GASKET
VALVE BODY/
SPACER PLATE
(371)
CONTROL
VALVE BODY
ASSEMBLY
(300)
REVERSE
SERVO
ASSEMBLY
(39-49)
TORQUE
CONVERTER
(1)
GASKET
SPACER PLATE/
CHANNEL PLATE
(369)
SPACER
PLATE
(370)
CASE
COVER
ASSEMBLY
(400)
DRIVEN
SPROCKET
SUPPORT
(609)
FORWARD
SERVO
ASSEMBLY
(15-22)
MANUAL
2/1 SERVO
ASSEMBLY
(106-115)
FILTER
ASSEMBLY
(100)
BOTTOM
PAN
(24)
Figure 2
REV SERVO
LUBE
EX
LINE
PRN
PRN
REVERSE
EX
ACTUATOR FD
LUBE
COOLER
LUBE
1-2 ACCUM
2-3 ACCUM
2ND CL
ACT FD
ORIFICED
CUP PLUG
FORWARD SERVO
APPLY PIPE
(124)
ACCUMULATOR
COVER
(132)
CASE (3)
3RD CLUTCH
3-4 ACCUM
FWD SERVO
D4
23a
23b
LUBE
COOLER
2-3 SIGNAL
D4
D3
2-3 AC
24c
24b
24a
D-4
LO
LO-1ST
2ND CLUTCH
FWD SERVO
2-3 SIGNAL
D2
EX
EX
EX
8f
2t
2v
2s
8g
2r
8e
LO
2ND CL
MAN 2-1 SERVO FD
FWD SERVO
COOLER
MANUAL
2/1 SERVO
(108)
LUBE
COOLER
PRN
REVERSE
4TH CL
LO-1ST
7a
48c
48b
D3
D4
EX
EX
TORQUE SIG
3RD
42d
EX
29h
2l
6a
8h
6b
29g
8d
D-2
D-3
INPUT CL
3RD CLU
REV BST
EX
EX
INPUT CL FD
LINE
TORQUE SIG
LINE
2m
20c
2-3 ACCUM
2ND CL
EX
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
COOLER
BALL
CHECK
VALVE
1-2 ACCUM
3RD
ORIF EX
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
LOW/1ST GEAR
EX
LOW/1ST GEAR
12a
42b
20d
EX
12b
EX
EX
EX
2p
42a
9b
19e
18f
40b
REV SERV
EX
D SRV AP
D-4
D-4
EX
FWD BST
19d
40c
18h
18g
40a
48a
19b
2h
18k
19a
19c
20b
2g
2k
LINE
VBS
EX
LINE
3RD
15a
9a
29f
29e
3RD CLUTCH
20a
2f
2e
LINE
11a
EX
EX
ACT FD
8a
10a
14a
13b
13a
25e
27b
26g
26h
27c
27a
25d
25a
25b
14b
42c
5a
3RD
3RD
2ND
D3
2ND
TCC RELEASE
2d
8b
LO-1ST
PRN
TORQ SIG
TORQUE SIG
CONV FD
TORQUE SIG
D4
D2
3RD
EX
EX
11b
3a
39a
8a
5b
11c
2b
ACT FD
CONV FD
LO-1ST
3RD
REV
1-2,3-4 SIG
11g
11e
11d
39b
16a
2c
11f
39c
38c
29a
LO
D4
LINE
LINE
SUCTION
EX
EX
LO
3RD CL
31b
39d
38b
29c
31a
2b
38a
2a
29d
29b
14b
26f
ACTUATOR FD
25c
ACCUMULATOR
SPACER PLATE
(134)
11
24b
TCC APPLY
10
TORQUE SIG
24a
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
1-2
ACCUMULATOR
(136)
37d
8
24c
3-4 ACCUM
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
LINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
2ND CL
TCC RELEASE
2-3 ACCUM
FILTER
ASSEMBLY
(100)
2-3
ACCUMULATOR
(136)
37c
22
2n
ACT FD
ACT FD
2x
18e
2w
XE
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
LINE
EX
3-4 ACCUM
EX
LINE
XE
4a
21
18d
3-4 ACCUM
4TH CL
TWO DIMENSIONAL
2z
42e
THERMOSTATIC
ELEMENT
(122)
4TH CL
ORIFICED EXH
2-3 SIG
MAN 2-1 SERVO
37b
37a
13
18b
#8
36c
3-2 MAN DS
LINE
TORQ SIG
36b
D3
REVERSE
33a
18c
THREE DIMENSIONAL
PRN
D3
23
D2
AUX INP CL FD
3RD
D3
35a
35b
D3
32
3RD CL
3RD CL
1 2 D D NR
MANUAL VALVE
EX
36a
4-3 MDS
18
31c
31d
D2
39e
LO-1ST
31e
D4
#4
39f
39g
TCC REL
30
31f
AUX INPUT CL FD
3RD
TORQUE SIG
CONVERTER FEED
3RD
D4
4b
ON
N.O.
ACCUMULATOR
ACCUMULATOR
HOUSING
ASSEMBLY
ASSEMBL
(140)
19g
18a
2-3 Shift
Solenoid
LINE
CONVERTER FEED
D2
2ND
TCC APPLY
26
25
LINE
EX
19f
D4
2-3 SIG
2-3 SIG
D2
TCC RELEASE
#2
#6
20
4TH CL
2-3 OFF SIG
D4
3RD
COOLER
CONNECTOR
(29)
ACT FD
Pressure
Control
Solenoid
N.O.
TCC SIG
TCC APPLY
COOLER
3RD
IN CL FD
D-4
1-2,3-4 SIG
2ND
3RD
TCC
CONTROL
(PWM) EX
Solenoid
2ND
#5
LO
BLOW OFF
VALVE
LO
TFP
SWITCH
EX
LO-1ST
34
THERMO
ELEMENT
DECREASE
1-2, 3-4
Shift
Solenoid
N.O. ON
29
REVERSE
LO
D2
#10
LINE
33
REVERSE
DECREASE
OIL
PUMP
16
#3
15
REV
LINE
17
D4
31
19
12
LINE
D3
14
27
LINE
REV SERVO
#7
LINE
CONVERTER FEED
LO-1ST
24
#9
CHAIN OILER
3RD
DECREASE
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
28
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
REVERSE
SERVO
(39-49)
LUBE
LUBE
GASKET (369)
PUMP
BODY
(202)
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
CASE (3)
CHANNEL PLATE (400)
2ND CL
TCC APPLY
GASKET (371)
CONTROL VALVE BODY (300)
LUBE
COOLER
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
3RD CL/LO-1ST
2ND CL
4TH CL
RELEASE
INPUT CL
3RD CL/LO-1ST
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
TORQUE
CONVERTER
(1)
;;
;;
;;
;;
;;;
;;
;;
;;
;;
;;
ACCUMULA
ACCUMULATOR
TOR
SPACER
SP
ACER
PLATE
TE
(134)
SPACER
PLATE
(134)
FORWARD
SERVO
(15-22)
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
THREE DIMENSIONAL
GRAPHIC
SCHEMATIC
REPRESENTATION
OIL
PUMP BODY
(202)
CONTROL
VAL
ALVE
VE BODY
ASSEMBLY
ASSEMBL
Y (300)
TWO DIMENSIONAL
ACCUMULATOR HOUSING SIDE
CASE COVER
ASSEMBLY (400)
ASSEMBLY
ACCUMULATOR
TOR
ACCUMULA
COVER
(132)
THREE DIMENSIONAL
THREE DIMENSIONAL
THREE DIMENSIONAL
THREE DIMENSIONAL
GASKET
(371)
SPACER
PLATE
(370)
TWO DIMENSIONAL
CONTROL VALVE BODY SIDE
GASKET
(369)
ALVE
VE BODY
VAL
SPACER
SP
ACER
PLATE
TE
(370)
TWO DIMENSIONAL
TWO DIMENSIONAL
Figure 3
TWO DIMENSIONAL
FOLDOUT 7
THREE DIMENSIONAL
TWO DIMENSIONAL
FOLDOUT 7A
BUSHING
SPRING
VALVE
BORE
PLUG
VALVE
BODY
VALVE
BODY
SPACER
PLATE
CHECK
BALL
RESTRICTING
ORIFICE
SPRING
ASSIST
FLUID
SIGNAL
FLUID
APPLY
FLUID
SPACER
PLATE
APPLY
FLUID
SPRING
ASSIST
FLUID
SIGNAL
FLUID
BUSHING
TO APPLY
COMPONENT
BUSHING
BORE
PLUG
SPACER
PLATE
SPRING
VALVE
RETAINING
PIN
EX
WITH SIGNAL FLUID PRESSURE
EQUAL TO OR LESS THAN
SPRING AND SPRING ASSIST
FLUID PRESSURE THE VALVE
REMAINS IN CLOSED POSITION.
EX
WITH SIGNAL FLUID PRESSURE
GREATER THAN SPRING AND
SPRING ASSIST FLUID PRESSURE
THE VALVE MOVES OVER.
Figure 4
FLUID PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
LINE
ACTUATOR FEED
ACCUMULATOR
TORQUE SIGNAL
SOLENOID SIGNAL
EXHAUST
DIRECTION OF FLOW
Figure 5
7B
HYDRA-MATIC 4T65-E
TORQUE
CONVERTER
(1)
MANUAL REVERSE
SERVO
SHAFT
ASSEMBLY
(807)
(39-49)
PARKING
LOCK
ACTUATOR
(800)
3RD SPRAG
CLUTCH
ASSEMBLY
(670)
INPUT SPRAG
INPUT
CLUTCH
CARRIER
ASSEMBLY ASSEMBLY
(722)
(672)
REACTION
CARRIER
ASSEMBLY
(675)
VEHICLE SPEED
SENSOR RELUCTOR
WHEEL ASSEMBLY
(527)
1/2 SUPPORT
AND DRUM
(687)
1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY
(683)
DIFFERENTIAL/
FINAL DRIVE
CARRIER
ASSEMBLY
(700)
SPEED
SENSOR
(10)
CASE
EXTENSION
ASSEMBLY
(6)
OIL
PUMP
ASSEMBLY
(200)
FORWARD
BAND
ASSEMBLY
(688)
CONTROL
VALVE
ASSEMBLY
(300)
DRIVE
SPROCKET
(516)
FORWARD
SERVO
ASSEMBLY
(15-22)
3-4 ACCUMULATOR
ASSEMBLY
(421-428)
2/1 BAND
ASSEMBLY
(680)
CASE
COVER
ASSEMBLY
(400)
DRIVE LINK
ASSEMBLY
(507)
OUTPUT
SHAFT
(510)
4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)
4TH CLUTCH
ASSEMBLY
(500-502)
DRIVEN
SPROCKET
(506)
FILTER
ASSEMBLY
(100)
Figure 6
DRIVEN
SPROCKET
SUPPORT
(609)
REVERSE
BAND
ASSEMBLY
(615)
2ND CLUTCH
ASSEMBLY
(620-627)
3RD CLUTCH
ASSEMBLY
(639-649)
MANUAL 2/1
SERVO
ASSEMBLY
(103-115)
INPUT CLUTCH
ASSEMBLY
(654-659)
Figure 7
HYDRA-MATIC 4T65-E
CROSS SECTIONAL VIEW
This illustration is a typical engineering cross
sectional drawing of the Hydra-matic 4T65-E
transaxle that has been used sparingly in this
publication. Unless an individual is familiar with
this type of drawing, it may be difficult to use when
locating or identifying a component in the transaxle.
For this reason, the three dimensional graphic
illustration on page 8 has been the primary drawing
used throughout this publication. It also may be used
to assist in the interpretation of the engineering
drawing when locating a component in the transaxle.
8A
GENERAL DESCRIPTION
The Hydra-matic 4T65-E is a fully automatic four
speed front wheel drive electronically controlled
transaxle. It consists primarily of a four-element
torque converter, two planetary gear sets, a hydraulic
pressurization and control system, friction and
mechanical clutches and, a final drive planetary gear
set with a differential assembly.
The four-element torque converter contains a pump,
a turbine, a pressure plate splined to the turbine, and
a stator assembly. The torque converter acts as a
fluid coupling to smoothly transmit power from the
engine to the transaxle. It also hydraulically provides
additional torque multiplication when required. The
pressure plate, when applied, provides a mechanical
direct drive coupling of the engine to the transaxle.
The two planetary gear sets provide the four forward
gear ratios and reverse. Changing gear ratios is fully
automatic and is accomplished through the use of a
Powertrain Control Module (PCM). The PCM receives
and monitors various electronic sensor inputs and
uses this information to shift the transaxle at the
optimum time.
PRINCIPLES OF OPERATION
An automatic transaxle is the mechanical
component of a vehicle that transfers power
(torque) from the engine to the wheels. It
accomplishes this task by providing a number
of forward gear ratios that automatically
change as the speed of the vehicle increases.
The reason for changing forward gear ratios
is to provide the performance and economy
expected from vehicles manufactured today.
On the performance end, a gear ratio that
develops a lot of torque (through torque
multiplication) is required in order to initially
start a vehicle moving. Once the vehicle is in
motion, less torque is required in order to
maintain the vehicle at a certain speed. Once
the vehicle has reached a desired speed,
economy becomes the important factor and
the transaxle will shift into overdrive. At this
point output speed is greater than input speed,
and, input torque is greater than output torque.
Figure 8
2 Manual Second adds more performance for congested traffic and hilly terrain. It has the same starting
ratio (first gear) as Manual Third but prevents the transaxle from shifting above second gear. Thus, Manual
Second can be used to retain second gear for acceleration and engine braking as desired. Manual Second can
be selected at any vehicle speed but will not downshift
into second gear until the vehicle speed drops below
approximately 100 km/h (62 mph).
1 Manual First can be selected at any vehicle speed.
If the transaxle is in third or fourth gear it will immediately shift into second gear. When the vehicle speed
slows to below approximately 60 km/h (37 mph) the
transaxle will then shift into first gear. This is particularly beneficial for maintaining maximum engine braking when descending steep grades.
FOLDOUT
9A
DRIVE
SPROCKET
(516)
SPLINED TO
TORQUE CONVERTER
TURBINE ASSEMBLY
(D)
REVERSE
SERVO
ASSEMBLY
(39-49)
TURBINE
SHAFT
(518)
SPLINED
TOGETHER
DRIVE LINK
ASSEMBLY
(507)
SPLINED
TOGETHER
OIL PUMP
DRIVE SHAFT
(227)
DRIVEN
SPROCKET
SUPPORT
(609)
SPLINED
TOGETHER
SPLINED
TOGETHER
3RD SPRAG
CLUTCH
ASSEMBLY
(653, 717-721)
SPLINED
TO
(632)
4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)
REVERSE BAND
ASSEMBLY
(615)
2ND CLUTCH
HOUSING
(617)
SPLINED
TO
(668)
4TH CLUTCH
PLATE ASSEMBLY
(500-502)
DRIVEN
SPROCKET
(506)
FORWARD BAND
ASSEMBLY
(688)
SPLINED
TO
(672)
INPUT
SUN
GEAR
(668)
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
FINAL DRIVE
INTERNAL GEAR
(693)
INPUT SPRAG
CLUTCH
ASSEMBLY
(661, 665, 719,
721, 722)
PARKING
GEAR
(696)
REVERSE
REACTION DRUM
(669)
FINAL DRIVE
SUN GEAR
(697)
SPLINED
TO
(675)
1/2 SUPPORT
ROLLER
ASSEMBLY
(681-687)
2/1 BAND
ASSEMBLY
(680)
INPUT
CARRIER
ASSEMBLY
(672)
FINAL DRIVE
SUN GEAR
SHAFT
(689)
REACTION
CARRIER
ASSEMBLY
(675)
SPLINED
TO CASE
FORWARD
SERVO
ASSEMBLY
(15-22)
REACTION
SUN GEAR
DRUM
(678)
SPLINED
TO
(689)
MANUAL 2/1
SERVO
ASSEMBLY
(103-115)
SPLINED
TO
(669)
10
Figure 9
OUTPUT SHAFT
(510)
SPLINED
TOGETHER
DIFFERENTIAL/
FINAL DRIVE
CARRIER
ASSEMBLY
(700)
COLOR LEGEND
MAJOR MECHANICAL COMPONENTS
All seals
10A
COLOR LEGEND
APPLY COMPONENTS
10B
COLOR LEGEND
APPLY COMPONENTS
1-2, 3-4
SHIFT
SOLENOID
VALVE
2-3
SHIFT
SOLENOID
VALVE
ON
1st
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING
HOLDING
APPLIED
OVERRUN
HOLDING
APPLIED
HOLDING
OVERRUN
OVERRUN
OVERRUN
APPLIED
HOLDING
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
ON
ON
ON
APPLIED
2nd
OFF
ON
APPLIED
3rd
OFF
OFF
APPLIED
APPLIED
4th
ON
OFF
APPLIED
3rd
@ OFF
@ OFF
APPLIED
2nd
@ OFF
@ ON
APPLIED
1st
@ ON
@ ON
2nd
@ OFF
@ ON
1st
@ ON
@ ON
1st
@ ON
@ ON
REVERSE
ON
ON
RANGE
GEAR
P-N
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
SPRAG
CLUTCH
3RD
CLUTCH
2/1
BAND
APPLIED
APPLIED
APPLIED
HOLDING
OVERRUN
OVERRUN
HOLDING
APPLIED
APPLIED
HOLDING
HOLDING
APPLIED
OVERRUN
APPLIED
HOLDING
APPLIED
APPLIED
HOLDING
APPLIED
HOLDING
APPLIED
APPLIED
HOLDING
APPLIED
HOLDING
APPLIED
APPLIED
HOLDING
2
APPLIED
APPLIED
HOLDING
10B
Figure 10
11
TORQUE CONVERTER
THRUST
BEARING
ASSEMBLY
(B)
CONVERTER PUMP
ASSEMBLY
(A)
THRUST
BEARING
ASSEMBLY
(B)
DAMPER
ASSEMBLY
(F)
TURBINE
PRESSURE PLATE
ASSEMBLY
ASSEMBLY
(D)
(G)
STATOR
ASSEMBLY
(C)
TORQUE
CONVERTER
ASSEMBLY
(1)
TORQUE CONVERTER:
CONVERTER HOUSING
COVER ASSEMBLY
(J)
12
Torque converter
failure could cause
loss of drive and
or loss of power.
To reduce torsional shock during the apply of the pressure plate
to the converter cover, a spring loaded damper assembly (F) is
used. The pressure plate is attached to the pivoting mechanism
of the damper assembly which allows the pressure plate to rotate
independently of the damper assembly up to approximately 45
degrees. During engagement, the springs in the damper assembly
cushion the pressure plate engagement and also reduce irregular
torque pulses from the engine or road surface.
Figure 11
TORQUE CONVERTER
FLUID FLOW
STATOR
ASSEMBLY
(C)
CONVERTER PUMP
ASSEMBLY
(A)
TURBINE
ASSEMBLY
(D)
Figure 12
Overheated fluid.
STATOR ASSEMBLY
STATOR
STATOR ROTATES
FREELY
CONVERTER AT
COUPLING SPEED
FLUID FLOW
FROM TURBINE
CONVERTER
MULTIPLYING
STATOR HELD
FLUID FLOW REDIRECTED
Figure 13
13
TORQUE CONVERTER
RELEASE
APPLY
TORQUE
CONVERTER
ASSEMBLY
(1)
PRESSURE
PLATE
APPLY
FLUID
DRIVE
SPROCKET
SUPPORT
(522)
DRIVE
SPROCKET
SUPPORT
(522)
OIL PUMP
DRIVE SHAFT
(227)
APPLY
FLUID
OIL PUMP
DRIVE SHAFT
(227)
APPLY
FLUID
RELEASE
FLUID
RELEASE
FLUID
TURBINE
SHAFT
(518)
TURBINE
SHAFT
(518)
RELEASE
FLUID
TCC RELEASE
14
TCC APPLY
Figure 14
PRESSURE
PLATE
APPLY COMPONENTS
The Apply Components section is designed to
explain the function of the hydraulic and mechanical
holding devices used in the Hydra-matic 4T65-E
transaxle. Some of these apply components, such
as clutches and bands, are hydraulically applied
and released in order to provide automatic gear
range shifting. Other components, such as a roller
clutch or sprag clutch, often react to a hydraulically
applied component by mechanically holding
or releasing another member of the transaxle.
This interaction between the hydraulically and
mechanically applied components is then explained
in detail and supported with a graphic illustration.
In addition, this section shows the routing of fluid
pressure to the individual components and their
internal functions when it applies or releases.
BRIEF
DESCRIPTION
MATING
OR
RELATED
COMPONENTS
FUNCTIONAL
DESCRIPTION
APPLY COMPONENTS
APPLY COMPONENTS
3RD CLUTCH:
EX
INPUT SHAFT
& HOUSING ASSEMBLY
(632)
3RD CLUTCH
SPRING GUIDE
& RETAINER
(643)
642
643
SNAP
RING
(640)
"O" RING
SEAL
(638)
SEAL
(INNER)
(641)
OUTER
RACE
(653)
3RD CLUTCH
PLATE
ASSEMBLY
(647)
WAVED
PLATE
(645)
640
20
HELD
645
INNER
RACE
(661)
3RD CLUTCH
SPRAG RETAINER
(718)
SPIRAL LOCK
RING
(717)
END
BEARING
(719)
CENTER
BEARING
(721)
646
648
717
649
718
719
720
721
653
661
647
Figure 20
DISASSEMBLED
VIEW
INNER
RACE
(661)
BACKING
PLATE
(648)
640
3RD SPRAG
ASSEMBLY
(720)
3RD
SPRAG
(720)
3RD CLUTCH
PLATE
ASSEMBLY
(646)
639
3RD SPRAG
OUTER RACE
(653)
3RD CLUTCH/
LO-1ST
APPLY
FLUID
OIL
RING
SEAL
(628)
INPUT SPRAG
INNER RACE
(661)
OUTER
RACE
(653)
3RD CLUTCH
PISTON & SEAL
ASSEMBLY
(642)
3RD CLUTCH
PISTON HOUSING
(639)
SNAP
RING
(649)
LUBE
PASSAGE
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
Figure 21
21
CUTAWAY
VIEW
Figure 15
15
APPLY COMPONENTS
DRIVEN SPROCKET SUPPORT:
The driven sprocket support (609), located behind the case cover
(400) and nested inside the barrel of the case (3), is the
primary component for fluid distribution to the clutch packs. A
cup bearing assembly (606) is pressed into the housing and
provides support for the driven sprocket (506). The driven
sprocket support also serves as the housing for the 4th clutch
piston assembly (603-604) and the 4th clutch piston return spring
assembly (602).
LUBE (front):
4th clutch fluid from the control valve assembly is routed through
the case cover and into the driven sprocket support. 4th clutch
fluid then passes through a hole in the support that is located
behind the 4th clutch piston to apply the clutch. See 4TH
CLUTCH APPLY, page 17.
Damaged or leaking seals (628) can cause sliping/delay/no
engagement of reverse, first, or third, and possible harsh or
soft 2-3/3-2 shift feel.
Damaged or leaking seals (612 & 613) can cause sliping/delay/
no engagement of second and possible harsh or soft 1-2 shift
feel.
CONTROL VALVE
BODY ASSEMBLY
(300)
LINE PRESSURE
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
STATIONARY
CASE
COVER
(400)
16
LUBE
FLUID
2ND CLUTCH
HOUSING (617)
SEALS
(612 & 613)
Figure 16
OIL SEAL
RINGS
(628)
INPUT HOUSING
ASSEMBLY (632)
APPLY COMPONENTS
3RD CL/LO-1ST
APPLY FLUID
INPUT
CLUTCH
APPLY
FLUID
Plugged fourth
apply passage,
damaged
clutch plates,
return spring
assembly or
piston seals
can cause no
fourth/slips in
fourth.
4TH
CLUTCH
APPLY
FLUID
4TH CLUTCH:
DRIVEN
SPROCKET
SUPPORT
(609)
RETAINING
RING
(601)
CASE
COVER
(400)
4TH CLUTCH
RELEASE:
4TH CLUTCH
HUB & SHAFT
ASSEMBLY
(504)
4TH CLUTCH
PLATE ASSEMBLY
(501)
500 501
502
501
502
LUBE
PASSAGE
(FRONT)
504
Figure 17
601
602
603
604
17
APPLY COMPONENTS
REVERSE SERVO ASSEMBLY:
39
40
To release the reverse servo assembly (39-49), reverse servo fluid pressure exhausts through the same
apply passage in the case, allowing pressure at the
reverse servo piston (44) to be released. Spring
force from: the return spring (49); reverse servo
cushion spring (45); and, the reverse servo cushion
spring (47), move the reverse servo piston (44) and
apply pin (48) away from the reverse band assembly
(615) to release the band. When released, the 2nd
clutch housing (617) can rotate as required for other
gear ranges.
41
42
43
44
47
45
To apply the reverse servo assembly (39-49), reverse servo apply fluid is fed through the case (3)
between the servo cover (40) and the reverse servo
piston (44). Pressure from the reverse servo apply
fluid forces the piston and selective apply pin (48)
to move towards the reverse band assembly (615).
This movement compresses the reverse servo cushion spring (45) return spring (49) and reverse servo
cushion spring (47) allowing the apply pin (48) to
compress the reverse band assembly (615). When
the band is compressed, the 2nd clutch housing (617)
is held stationary. Reverse Gear engagement feel is
controlled by: the reverse servo cushion spring (45)
and return spring (49); the reverse servo cushion
spring (47); the apply pin (48); the reverse band
assembly (615) and second clutch housing (617).
SPRING RETAINER
1ST & 2ND
(17)
CASE
(3)
REVERSE
SERVO
APPLY
FLUID
48
SERVO
COVER
(40)
RETAINING
RING
(39)
CUSHION
SPRING
(45)
46
REVERSE BAND:
"O" RING
SEAL
(41)
CUSHION
SPRING
(47)
REVERSE
SERVO
PISTON
(44)
CUSHION
SPRING
RETAINER
(46)
PISTON
SEAL RING
(43)
RETURN
SPRING
(49)
APPLY PIN
(48)
49
ANCHOR
PIN
(117)
18
REVERSE BAND
ASSEMBLY
(615)
2ND CLUTCH
HOUSING
(617)
Figure 18
REVERSE BAND
ASSEMBLY
(615)
APPLY COMPONENTS
2ND CLUTCH
HOUSING
(617)
618
RELEASED
2ND CLUTCH:
SNAP
RING
(622)
620
621
622
623
WAVED
PLATE
(623)
SNAP
RING
(627)
BACKING
PLATE
(626)
RELEASE SPRING
& APPLY RING
(621)
REACTION
PLATE
(625)
2ND CLUTCH
APPLY
FLUID
2ND CLUTCH
APPLY REACTION
PLATE (TAPERED)
(716)
PLATE
ASSEMBLY
(624)
EX
Clutch not
releasing can
cause second gear
start or no 2-1
downshift and can
be caused by:
1-2 shift valve
(318) stuck or
binding.
Debris in control
valve body (301).
Clutch not applying
can cause first
gear only and can
be caused by
damaged or
malfunctioning
second clutch
assembly.
PISTON
WITH
MOLDED SEAL
(620)
716
625
626
627
624
Figure 19
19
APPLY COMPONENTS
3RD CLUTCH:
APPLIED
INPUT SHAFT
& HOUSING ASSEMBLY
(632)
3RD CLUTCH
PISTON & SEAL
ASSEMBLY
(642)
RELEASED
EX
3RD CLUTCH
SPRING GUIDE
& RETAINER
(643)
SNAP
RING
(649)
3RD CLUTCH/
LO-1ST
APPLY
FLUID
LUBE
PASSAGE
BACKING
PLATE
(648)
SNAP
RING
(640)
"O" RING
SEAL
(638)
SEAL
(INNER)
(641)
3RD CLUTCH
PLATE
ASSEMBLY
(647)
3RD CLUTCH
PISTON HOUSING
(639)
3RD CLUTCH
PLATE
ASSEMBLY
(646)
639
640
642
OIL
RING
SEAL
(628)
643
WAVED
PLATE
(645)
640
645
646
647
20
Figure 20
648
649
APPLY COMPONENTS
3RD SPRAG CLUTCH:
The 3rd sprag clutch assembly releases whenever the 3rd clutch
releases, or when its elements overrun (freewheel). An overrunning condition occurs in Overdrive Range Fourth Gear when
the input sun gear is held by the fourth clutch hub & shaft
assembly (504). Since the 3rd clutch assembly is applied (driving the 3rd sprag outer race) while the inner race is held by the
fourth clutch shaft, the sprag elements pivot (energizing spring
deflects) and disengage from the races. In this situation the 3rd
sprag clutch outer race overruns the stationary inner race.
INPUT SPRAG
INNER RACE
(661)
ENERGIZING
SPRING
COMPRESSED
OUTER
RACE
(653)
3RD SPRAG
OUTER RACE
(653)
3RD SPRAG
ASSEMBLY
(720)
3RD
SPRAG
(720)
INNER
RACE
(661)
ENERGIZING
SPRING
DEFLECTED
HELD
3RD SPRAG CLUTCH
OVERRUNNING
3RD
SPRAG
(720)
INNER
RACE
(661)
3RD CLUTCH
SPRAG RETAINER
(718)
SPIRAL LOCK
RING
(717)
END
BEARING
(719)
CENTER
BEARING
(721)
717
718
719
720
721
Figure 21
653
661
21
APPLY COMPONENTS
INPUT CLUTCH:
The input clutch assembly (637-640 & 654659), located inside the input shaft & housing assembly (632), is applied or ON in
First and Second Gear Ranges, as well as
Manual Third, Manual Second, Manual First
and Reverse Gear Ranges.
INPUT SHAFT
& HOUSING ASSEMBLY
(632)
RELEASED
SEAL
INPUT CLUTCH
(OUTER) APPLY PLATE
(635)
(654)
INPUT CLUTCH
PLATE
ASSEMBLY
(656)
INPUT CLUTCH
PLATE (FLAT)
ASSEMBLY
(657)
EX
APPLIED
To release the input clutch assembly (637640 & 654-659), input clutch fluid pressure
exhausts through the apply passage in the
input shaft & housing assembly (632) and
driven sprocket support (609). In the absence of fluid pressure, the input spring &
retainer assembly (637) moves the input
clutch piston assembly (635-636) and releases
the input clutch apply plate (654), input clutch
(waved) plate (655), and the input clutch
plates (656 & 657) from the backing clutch
plate (658) and snap ring (659).
SNAP
RING
(659)
BACKING
PLATE
(658)
LUBE
PASSAGE
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
"O" RING
SEAL
(638)
INPUT
CLUTCH
APPLY
FLUID
INPUT SPRING
& RETAINER
ASSEMBLY
(637)
637
639
SNAP
RING
(640)
SEAL
(INNER)
(634)
640
654
655
INPUT CLUTCH
PISTON
(636)
3RD CLUTCH
PISTON HOUSING
(639)
656
657
22
Figure 22
658
659
APPLY COMPONENTS
INPUT SPRAG CLUTCH:
The input clutch sprag assembly (661, 665, 719, 721 & 722),
located inside the input shaft & housing assembly ((632), mechanically holds the input sun gear (668) during Overdrive Range
First Gear as well as Manual Third, Manual First and Reverse
Gear Ranges.
INPUT SPRAG CLUTCH HOLDING:
the sprag elements which are suspended between the inner and
outer race with energizing springs, wedge between the inner and
outer races. This results in a mechanical lock-up of the sprag
elements which forces the input sun gear to rotate at the same
speed as the input shaft & housing assembly. Power is now
provided to the planetary gear sets (672 & 675) during Overdrive Range First Gear, Manual First and Reverse Gear ranges.
INPUT SPRAG CLUTCH RELEASE:
ENERGIZING
SPRING
COMPRESSED
OUTER
RACE
(665)
INPUT SPRAG
OUTER RACE
(665)
INPUT SPRAG
ASSEMBLY
(722)
INPUT
SPRAG
(722)
INNER
RACE
(661)
ENERGIZING
SPRING
DEFLECTED
INNER
RACE
(661)
CENTER
BEARING
(721)
END
BEARING
(719)
721
722
665
719
661
If inoperative the
input sprag clutch
can cause no
forward and no
reverse.
Figure 23
23
APPLY COMPONENTS
2/1 MANUAL SERVO ASSEMBLY:
2/1 MANUAL
The 2/1 manual servo assembly (104-116), located in the bottom of the case
BAND
ANCHOR PIN assembly (3), applies the 2/1 manual band assembly (680) when Manual
Second and Manual First Gear Ranges are selected.
(102)
REACTION
SUN GEAR DRUM
(678)
115
114
113
An inoperative 2/1
manual servo
assembly can
cause no engine
braking in manual
second (second
gear) and manual
first (first gear).
To apply the 2/1 manual servo assembly (104-116), fluid in the manual 2/1
servo feed passage passes through the case (3) and manual servo apply pipe
(125) to the 2/1 manual servo piston (108). Fluid pressure between the 2/1
manual servo body cover (104) and 2/1 manual servo piston (108) forces the
piston and 2/1 manual apply pin (111) to move towards the 2/1 band assembly
(680). This movement compresses the 2/1 manual servo cushion spring (109)
and 2/1 manual servo return spring (112) allowing the apply pin (111) to
compress the 2/1 band assembly (680). When the band is compressed, the
reaction sun gear & drum assembly (678) is held stationary. 2/1 manual servo
apply feel is primarily controlled by the 2/1 manual cushion spring (109) and
the 2/1 manual return spring (112).
2/1 MANUAL SERVO RELEASE:
To release the 2/1 manual servo assembly (104-116), the gear selector lever
must be positioned in a gear range other than Manual Second or Manual First
Gear Range. This allows manual 2/1 servo feed fluid to exhaust through the
apply passages and release pressure between the 2/1 manual servo piston
(108) and the 2/1 manual servo body cover (104). Spring force from the 2/1
manual servo return spring (112) and 2/1 manual servo cushion spring (109)
moves the 2/1 manual servo piston (108) and apply pin (111) away from the
2/1 band assembly (680) to release the band. When released, the reaction sun
gear & drum assembly (678) can rotate if Park or Neutral Gear has been
selected.
REACTION
SUN GEAR
DRUM
(678)
112
111
110
109
108
2/1 BAND
ASSEMBLY
(680)
2-1 MANUAL
BAND SERVO
BODY
(114)
CUSHION
SPRING
RETAINER
(110)
107
2-1 MANUAL
BAND SERVO
APPLY PIPE
(125)
106
124
125
104
103
24
105
2-1 MANUAL
BAND SERVO
APPLY PIN
(111)
FORWARD BAND
SERVO
APPLY PIPE
(124)
MANUAL 2-1
SERVO
APPLY
FLUID
RETURN
SPRING
(112)
RETAINING
CLIP (TOP)
(116)
LIP
SEAL
(107)
O-RING
SEAL
(113)
EXHAUST
SCREEN
(115)
(Air Bleed w/Debris Screen)
2-1 MANUAL BAND
SERVO BODY COVER
(104)
Figure 24
RETAINING
CLIP (BOTTOM)
(106)
CUSHION
SPRING
(109)
APPLY COMPONENTS
The forward band assembly (688), located behind the forward servo assembly (12-22), is applied or ON during
all forward gear ranges. The band
wraps around the 1/2 support roller
clutch assembly (681-687) and is held
in position by the band anchor pin
(117). When compressed by the forward servo assembly (12-22), it holds
the 1/2 support roller clutch assembly
(681-687) allowing the transaxle to
operate in all forward drive ranges.
FORWARD BAND
ASSEMBLY
(688)
FORWARD BAND
ASSEMBLY
(688)
1/2 SUPPORT
AND DRUM
(687)
CUSHION
SPRING
RETAINER
(20)
PISTON
LIP SEAL
(18)
CUSHION
SPRING
(19)
FORWARD
BAND SERVO
PISTON
(16)
INTERNAL
RETAINING
RING
(15)
FORWARD BAND
SERVO PISTON
APPLY PIN
(21)
FORWARD
SERVO
APPLY
FLUID
21
20
FORWARD BAND
SERVO APPLY PIPE
(124)
22
19
SQUARE CUT
SEAL
(105)
18
Figure 25
16
RETURN
SPRING
(22)
15
SEAL
(14)
14
FORWARD BAND
SERVO COVER
(13)
13
12
25
APPLY COMPONENTS
1/2 SUPPORT ROLLER CLUTCH ASSEMBLY
The 1/2 support roller clutch assembly (683), located between the reaction sun gear drum (678)
and 1/2 support and drum (687), holds the reaction
sun gear drum (678) during Overdrive Range First
and Second Gear Ranges.
N
LD I
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
1/2 SUPPORT
AND DRUM
(687)
1/2 SUPPORT
ROLLER CLUTCH
HOLDING
HELD
ROLLER
ASSEMBLY
(683)
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
INNER RACE (687) HOLDING - PREVENTS
THE REACTION SUN GEAR DRUM (678)
FROM ROTATING OPPOSITE TO INPUT
HOUSING ROTATION
1/2 SUPPORT
ROLLER CLUTCH
OVERRUNNING
HELD
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
ROLLER
ASSEMBLY
(683)
685
683
687
THRUST
BEARING
(685)
BUSHING
(686)
1/2 SUPPORT
ROLLER
ASSEMBLY
(683)
26
Figure 26
INPUT
CARRIER
ASSEMBLY
(672)
sible condition also exits and that is when input torque equals
output torque. This condition is called direct drive because
neither reduction nor overdrive occurs through the gear set. To
achieve these various operating conditions, specific components of the gear set must provide the input torque while other
components must be held stationary. Detailed explanations of
these gear set functions are provided on pages 28 and 29.
Torque vs Speed:
Another transaxle operating condition directly affected by input and output torque through a gear set is the relationship of
torque with output speed. As an automatic transaxle shifts
from 1st to 2nd to 3rd to 4th gear, the overall output torque to
the wheels decreases as the speed of the vehicle increases
(when input speed and input torque are held constant). Higher
output torque and lower output speed is used in 1st gear to
provide the necessary power for moving heavy loads. However, once the vehicle is moving and the speed of the vehicle
increases, less torque is required to maintain that speed. This
arrangement provides for a more efficient operation of the
powertrain.
Hydra-matic 4T65-E Gear Sets:
REACTION
CARRIER
ASSEMBLY
(675)
INPUT
SUN
GEAR
(668)
REACTION
CARRIER
ASSEMBLY
(675)
INPUT
CARRIER
ASSEMBLY
(672)
Figure 27
REACTION
SUN
GEAR
(678)
27
DIRECT DRIVE:
REDUCTION
FIRST GEAR
(672)
DRIVEN
(668)
DRIVING
(675)
DRIVING
DRIVEN
INPUT
CARRIER
ASSEMBLY
(672)
(675)
DRIVEN
DRIVING
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING
INPUT
SUN
GEAR
(668)
(672)
DRIVING
28
INTERNAL
GEARS
(678)
HELD
Figure 28
HELD
REACTION
SUN
GEAR
(678)
DRIVING
INPUT
CARRIER
ASSEMBLY
(672)
(675)
DRIVEN
(672)
DRIVING
(678)
HELD
INTERNAL
GEARS
DIRECT DRIVE
THIRD GEAR
(672)
DRIVING
DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING
INPUT
CARRIER
ASSEMBLY
(672)
(668)
DRIVING
HELD
REACTION
SUN
GEAR
(678)
DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING
INPUT
SUN
GEAR
(668)
(675)
DRIVEN
INTERNAL
GEARS
OVERDRIVE
FOURTH GEAR
(672)
DRIVING
DRIVING
INPUT
CARRIER
ASSEMBLY
(672)
(668)
HELD
DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)
HELD
INPUT
SUN
GEAR
(668)
(675)
DRIVEN
INTERNAL
GEARS
REVERSE
(672)
HELD
HELD
INPUT
CARRIER
ASSEMBLY
(672)
(668)
DRIVING
DRIVEN
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING
INPUT
SUN
GEAR
(668)
(675)
DRIVEN
INTERNAL
GEARS
Figure 29
29
689
693
694
696
697
700
713
OUTPUT SHAFT
(510)
PARKING
GEAR
(696)
DIFFERENTIAL
CARRIER
(700)
SPEED SENSOR
ROTOR
(713)
LUBE
PASSAGES
FINAL DRIVE
SUN GEAR SHAFT
(689)
REAR LUBE
PASSAGE
FINAL DRIVE
PLANETARY PINION
(711)
FINAL DRIVE
SUN GEAR
(697)
30
Figure 30
DIFFERENTIAL COMPONENTS
DIFFERENTIAL CARRIER ASSEMBLY:
The (final drive) differential carrier assembly (700) provides the means for allowing one driving wheel to travel
faster than the other when the vehicle is going around
corners or curves. (The wheel on the outside of the
curve has to turn faster.) The differential carrier assembly (700) consists of: a differential and final drive carrier assembly; four bevelled gears; and, a differential
pinion shaft (701). Two bevelled gears, the differential
side gears (705), are splined to the axle shafts (the left
hand axle shaft is splined to the output shaft (510) which
connects with the side gear). The other two bevelled
gears, the differential pinion gears (704), act as idlers to
transfer the power from the differential carrier (700) to
the differential side gears (705). The differential pinion
gears (704) also balance the power load between the
differential side gears (705) while allowing unequal axle
rotation speeds when the vehicle is in a curve.
701
700
704
705
705
704
TURNING
OUTER WHEEL
110% DIFFERENTIAL
CARRIER SPEED
OUTPUT
SHAFT
(510)
IN
L TURNS
FAS
WHEE
ER
TE
T
R
OU
U
EEL T RNS S
LO
WH
W
ER
E
N
DIFFERENTIAL
CARRIER
(700)
RIGHT AXLE
SHAFT
When the vehicle is driven in a straight line, the differential pinion gears (704), differential side gears (705) and
differential carrier (700) rotate as a fixed unit. The end
result is both axle shafts rotate in the same direction as
engine rotation for all forward gear ranges.
INNER WHEEL
90% DIFFERENTIAL
CARRIER SPEED
STRAIGHT AHEAD
100% DIFFERENTIAL
CARRIER SPEED
DIFFERENTIAL
CARRIER
(700)
OUTPUT
SHAFT
(510)
RIGHT AXLE
SHAFT
Figure 31
31
NOTES
32
CASE COVER
ASSEMBLY
(400)
BALL CHECK
VALVES
(372-373)
OIL PUMP
ASSEMBLY
(200)
CONTROL
VALVE BODY
ASSEMBLY
(300)
Figure 32
THERMOSTATIC
ELEMENT
(121)
33
TORQUE
CONVERTER
ASSEMBLY
(1)
215
214
219
212
209
OIL PUMP
ASSEMBLY
(200)
210
221
208
213
220
201
209
211
pump into the line fluid passage and called line pressure thereby
providing the main supply of fluid to the various components
and hydraulic curcuits in the transaxle. Since the pump assembly is bolted to the control valve assembly (300), it also functions as a device that transfers fluids to other components within
the transaxle.
The events described above occur when the pump is operating
with maximum output. Since most normal driving conditions do
not require maximum output, a calibrated decrease pressure from
the pressure regulator valve (313) is applied to the backside of
the oil pump slide. Decrease pressure moves the slide against
pump priming spring pressure to lower the output of the pump.
When the pump priming springs (222-223) are compressed and
the oil pump slide contacts the oil pump body, minimum pump
output occurs.
202
202
16
16
LINE
LINE
EX
LINE
DECREASE
210
BOTTOM
PAN
(24)
208
EX
222
324
FILTER
ASSEMBLY
(100)
BOTTOM
PAN
(24)
208
34
8b
323
207
223
SUCTION
EX
EX
LINE
SUCTION
FILTER
ASSEMBLY
(100)
17
TORQ SIG
324
323
207
222
223
8b
EX
17
TORQ SIG
PRN
LO-1ST
LINE
211
PRN
LO-1ST
211
Figure 33
CONV FD
LINE
DECREASE
210
215
LINE
CONV FD
215
LINE
DECREASE
EX
The position of the oil pump slide and pressure regulator valve
constantly change depending on vehicle operation and the amount
of fluid pressure and volume needed to operate the transaxle.
The fluid pressure required to apply clutches and bands also
varies in relation to throttle opening and engine torque. The
pressure control solenoid (322) and the torque signal regulator
valve provide the means to regulate line pressure in response to
PCM command.
1 2 D D NR
EX
PRN
REVERSE
PRN
D4
LINE
TORQUE SIGNAL
NORMAL PRESSURE
LINE
CONV FD
LINE
EX
EX
EX
LINE
VBS
EX
LINE
EX
CONV FD
Pressure
Control
Solenoid
EX
EX
ACT FEED
LINE
TORQUE SIG
VBS
TORQUE SIG
17
31
16
DECREASE
LINE
Pressure
Control
Solenoid
DECREASE
ACT FEED
LINE
31
LO-1ST
17
16
EX
14
LINE
14
LO-1ST
EX
LINE
PRN
PRN
REVERSE
D4
D2
D3
EX
MANUAL
VALVE
MANUAL
VALVE
D2
D3
EX
1 2 D D NR
LO
LO
TORQUE SIGNAL
BOOSTED PRESSURE
Figure 34
35
PRN
REVERSE
LO
BLOW OFF
VALVE
2ND CLUTCH
LINE
D-4
LO
MANUAL VALVE
EX
PRN
PRN
EX
LO-1ST
3RD CL
3RD CL
EX
D-2
D-3
4TH CL
FWD SERVO
3RD CLUTCH
D2
D3
PRN
3RD CL
D3
REVERSE
4TH CL
4TH CL
3-4 ACCUM
4TH CL
3-4 ACCUMULATOR
(428)
EX
2ND CLUTCH
ACTUATOR FD
ACTUATOR FD
LINE
3RD CLUTCH
3-4 ACCUM
FWD SERVO
XE
XE
401
404
402
403
36
Figure 35
LINE
D-4
LO
MANUAL VALVE
EX
D-2
D-3
3RD CL
PRN
EX
LO-1ST
3RD CL
EX
PRN
Damaged/missing valve, spring or spring retainer can cause incorrect line pressure.
1 2 D D NR
PRN
(420A)
REVERSE
LO
BLOW OFF
VALVE
2ND CLUTCH
4TH CL
FWD SERVO
3RD CLUTCH
D2
D3
PRN
3RD CL
D3
REVERSE
4TH CL
4TH CL
3-4 ACCUM
4TH CL
3-4 ACCUMULATOR
(428)
EX
2ND CLUTCH
ACTUATOR FD
ACTUATOR FD
LINE
3RD CLUTCH
3-4 ACCUM
FWD SERVO
RELEASE
XE
XE
#1
TORQUE
CONVERTER
BLOW OFF
(420B)
EX
APPLY
RELEASE
COOLER
COOLER
COOLER
BALL
CHECK
VALVE
(420C)
401
405
406
420A
414
415
416
420B
420C
418
417
407
417
Figure 36
37
Shift feel for a 3-4 shift and durability of the 4th clutch is
largely dependent upon 4th clutch fluid pressure used to apply
the clutch. To control 4th clutch apply pressure and shift feel, a
3-4 accumulator assembly (421-428) and 3-4 accumulator
pressure is used.
Fluid pressure in the 3-4 accumulator passage occurs when
Line fluid pressure is regulated at the 3-4 accumulator valve
(350) by torque signal fluid pressure and spring force. Regulated
Line fluid pressure is then directed into the 3-4 accumulator
401
424
423
422
421
428
427
426
LINE
EX
4TH CLUTCH
10
4TH CLUTCH
3-4 ACCUM
4TH CLUTCH
38
3-4 ACCUMULATOR
(428)
3-4 ACCUM
TORQUE SIG
4TH CLUTCH
3-4 ACCUM
EX
EX
EX
10
3-4 ACCUM
3-4 ACCUMULATOR
(428)
TORQUE SIG
LINE
Shift feel for a 1-2 shift and durability of the 2nd clutch is
largely dependent upon 2nd clutch fluid pressure used to apply
the clutch. To control 2nd clutch apply pressure and shift feel, a
1-2 accumulator assembly and 1-2 accumulator fluid pressure is
used in addition to the 2nd clutch wave plate (623).
When the 2nd clutch applies during a 1-2 shift, 2nd clutch
pressure is fed to the 1-2 accumulator piston (136A) and
compresses the 1-2 accumulator spring (139). When this occurs,
1-2 accumulator fluid is forced out of the accumulator housing
(140) back to the 1-2 accumulator valve (350) where it exhausts.
Torque signal fluid pressure and spring force at the 1-2
accumulator valve regulate exhausting 1-2 accumulator fluid to
control 2nd clutch apply.
EX
TORQUE SIG
140
EX
LINE
EX
1-2 ACCUMULATOR
132
1-2
ACCUMULATOR
(136)
When the 3rd clutch applies during a 2-3 shift, 3rd clutch pressure
is fed to the 2-3 accumulator piston (136B) and compresses the
2-3 accumulator spring (143). When this occurs, 2-3 accumulator
fluid is forced out of the accumulator housing (140) back to the
2-3 accumulator valve (344) where it exhausts. Torque signal
fluid pressure and spring force at the 2-3 accumulator valve
(344) regulate exhausting 2-3 accumulator fluid to control 3rd
clutch apply.
EX
EX
EX
2-3 ACCUM
134
11
EX
LINE
135B
2-3 ACCUM
138
TORQUE SIGNAL
137B
136B
A leak at the accumulator piston seal or porosity in the case, case cover
or accumulator housing
could cause no 3rd gear/
slips in 3rd gear
11
143
3RD CLU
2-3 ACCUM
140
3RD CLU
LINE
then directed into the 2-3 accumulator fluid passage to the spring
side of the 2-3 accumulator piston (136B).
2-3 ACCUM
131
2ND CL
TORQUE SIGNAL
132
2ND CL
EX
EX
134
TORQUE SIG
EX
135A
LINE
EX
142
2
EX
A leak at the accumulator
1-2 ACCUMULATOR
piston seal or porosity in
the case, case cover or ac1-2
136A
ACCUMULATOR
cumulator housing could 2ND CLUTCH RELEASED
137A
(136)
cause no 2nd gear/slips in
2nd gear
139
131
39
40
An electronically controlled pressure regulator that regulates the torque signal regulator valve against torque signal fluid and
spring force.
The TCC regulator apply valve (327) is biased by TCC signal and TCC regulated apply fluid pressures in order to regulate line
pressure passing through the valve. TCC
regulated apply fluid pressure acting on the
end of the valve combines with the spring
force from the TCC regulator apply valve
The 4-3 manual downshift valve is controlled by 2-3 signal fluid pressure acting
on one side of the valve and spring force
from the 4-3 manual downshift valve spring
EX
EX
2-3 SIG
2-3 SIG
REV BST
REV SERVO
REVERSE
D-4
EX
D SRV AP
LINE
LINE
LINE
CONVERTER FEED
CONVERTER FEED
LO-1ST
PRN
TORQUE SIG
2-3 Shift
Solenoid
N.O.
REVERSE
LO
3RD
EX
AUX INPUT CL FD
D3
2-3 SIGNAL
D2
D-4
LINE
1-2, 3-4
Shift
Solenoid
N.O.
1-2,3-4 SIG
2ND
3RD
ACT FEED
REVERSE
LINE
1-2, 3-4 SIGNAL
DECREASE
LO
LO-1ST
INPUT CL
(361) on the other side. When the 2-3 solenoid is ON, 2-3 signal fluid pressure moves
the valve against spring force to hold the 3-4
shift valve (362) in the downshift position.
4-3 MDS
4TH CLU
D2
LINE
LINE
EX
TORQUE SIG
CONVERTER FEED
3RD
3-2 MAN DS
EX
EX
D2
AUX INPUT CLU FD
3RD
EX
VBS
Pressure
Control
Solenoid
N.O.
3RD
D3
EX
EX
2ND
TCC APPLY
TCC
Control
EX
(PWM)
Solenoid
N.O.
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
LINE
EX
3-4 ACCUM
Figure 39
2-3 ACC
2-3 ACC
LINE
EX
LINE
3-4 ACCUM
TORQUE SIG
3-4 ACCUM
EX
TORQUE SIG
3RD
TORQUE SIG
3RD
INPUT CL FD
LINE
INPUT CL FD
TORQUE SIG
D3
LINE
EX
2-3 ACCUM
EX
D4
TCC SIG
COOLER
TCC REL
2-3 SIG
MAN 2-1 SERVO
D4
D3
LINE
ORIFICED EXH
EX
EX
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
LOW/1ST GEAR
CONVERTER FEED
D2
TCC REL
D4
4TH CLU
CONTROL
VALVE BODY
(300)
41
#7 LO / LO-1ST:
#2 2ND CLUTCH:
Located in the valve body (300), it is fed by D-2 fluid from the
manual valve and seated against orificed manual 2-1 servo feed
fluid at the spacer plate. D-2 fluid is then directed to the 2-3
shift valve (357) where it enters the 2-1 manual servo feed
passage and is forced through orifice 13. When the 2-1 manual
band servo releases the ball check valve unseats and fluid
exhausts without going through orifice 13.
Located in the valve body (300), it blocks the reverse servo feed
passage forcing reverse fluid through an orifice before entering
the reverse servo feed passage. When the manual valve is
moved out of Reverse gear range, the ball check valve unseats
allowing reverse servo fluid to exhaust through the reverse fluid
passage.
42
TCC APPLY
14a
#3
13c
#1
TCC RELEASE
2ND
EX
#4
27c
27b
2ND CL
#2
PRN
INPUT CL
2ND
#1
25d
25e
27a
25c
25f
26
25
#2
25b
#5
#6
7a
#3
#7
INPUT CL
#4
31f
LO-1ST
39f
LO-1ST
39g
REVERSE
LO/1ST GEAR
29b
29a
LO-1ST
LO
20a 19e
3RD
37a
13
Figure 40
20b
33
38b
D-2
#10
LINE
SERVO APPLY
D-4
37b
29d
36b
36c
LINE
19d
18g
D SRV AP
18f
19b
19c
18k
#8
D-4
24
#9
29
38c
31b
31a
29d
46c
39d
REV
38b
40b
28
27
#7
#6
3RD CL
#9
20
48c
#5
40c
40a
48b
48a
#10
REV SERVO
REV SERVO
#8
3RD CL/LO-1ST
33a
30e
3RD CL
43
THERMOSTATIC ELEMENT:
THERMOSTATIC
ELEMENT PLATE
(122)
THERMOSTATIC
ELEMENT (121)
LOCATED ON
CASE BOTTOM
FLUID COLD
44
Figure 41
FLUID HOT
ELECTRICAL COMPONENTS
OFF. While the transaxle is operating in the fail-safe mode
example given, the following operating changes occur:
When both shift solenoids are OFF, the transaxle will operate
in third gear regardless of the forward gear selected (i.e.
Overdrive, 3, 2, or 1). However, the transaxle will operate in
Reverse, if selected, as well as Park and Neutral. (The failsafe mode described above is only one of the operating modes
associated with this transaxle. Refer to the appropriate Service
Repair Manual when diagnosing these conditions.)
FAIL-SAFE MODE
Fail-safe mode is an operating condition where the transaxle
will partially function if a portion of the electronic control
system becomes disabled. For example, if the wiring harness
becomes disconnected, the PCM commands the fail-safe mode
causing some transaxle electrical components to default to
11
12
DLC
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
INPUTS
INFORMATION SENSORS
PCM
OUTPUTS
ELECTRONIC CONTROLLERS
ELECTRONICALLY CONTROLLED
TRANSAXLE COMPONENTS
A. PRESSURE CONTROL SOLENOID VALVE
B. 1-2 SHIFT SOLENOID VALVE
C. 2-3 SHIFT SOLENOID VALVE
D. TCC CONTROL (PWM) SOLENOID VALVE
Figure 42
45
ELECTRICAL COMPONENTS
REVERSE
LO
The TFP Val. Position Sw. is attached to the valve body and
contains six fluid pressure switches. Three of the fluid pressure
switches (D4, , LO, and REV) are normally open, while the
other three (D3, D2 and TCC Release) are normally closed.
These six switches are used to indicate the position of the manual
valve. The PCM uses this information to control line pressure,
TCC apply and release and shift solenoid operation.
D2
D4
E
D
C
B
D3
TCC
Fluid
Body
O-Ring
Contact
Diaphragm
Fluid
O-Ring
Contact
Diaphragm
Ground
Contact
Contact
Element
NORMALLY OPEN
Ground
Contact
Contact
Element
NORMALLY CLOSED
D
REV
LO
(N.O.)
(N.O.)
D3
D2
(N.C.)
(N.C.)
(N.O.)
The normally closed switch allows current to flow from the positive contact through the switch to ground when no fluid is present.
Fluid pressure moves the diaphragm to disconnect the positive
and ground contacts, opening the switch and stopping current
flow.
CIRCUIT+
REV
D4
D3
D2
LO
Park/Neutral
Reverse
Overdrive
Manual Third
Manual Second
Manual First
The hydraulic and electrical schematics below illustrate the system operation when the manual valve is positioned in the Reverse
position. As shown, the REV switch has fluid pressure holding it
in the closed position allowing current to flow through Pin E
(transaxle pass-thru connector pin) to ground. When the circuit is
closed, the digital logic signal in the PCM is 1 indicating that
the circuit is grounded. The normally closed RELEASE switch
has fluid pressure holding it open, the digital logic signal in the
PCM is 0. Thus when Pins B, C and D are open and Pin
A is grounded, the PCM interprets the manual valve position as
being in Reverse and that the TCC is released.
EX
PRN
REV
PRN
LO
REV
D2
D3
D4
(N.O.)
(N.O.)
(N.C.)
(N.C.)
(N.O.)
TCC
REL
;;
;;
D3
(N.C.)
Figure 43
TFP
SWITCH
D2
D3
LINE
EX
MANUAL VALVE
E
AS
LE
RE
46
1 2 D D NR
LO
D2
LO
D4
REV
*: 1 = Pressurized
0 = Exhausted
D4
RANGE
INDICATOR
FLUID*
TCC
REL
D4
(N.C.)
ELECTRICAL COMPONENTS
CONNECTOR
PLUNGER
Description:
GEAR RANGE
2-3 SS VALVE
ON
ON
Park/Reverse/Neutral
First
ON
ON
Second
OFF
ON
Third
OFF
OFF
Fourth
ON
OFF
COIL
ASSEMBLY
FRAME
EXHAUST
SIGNAL
FLUID
FILTER
The shift solenoid valves are OFF when the PCM opens the
path to ground for the solenoids electrical circuit. When OFF,
the solenoid valve plunger is forced away from the metering
ball by a spring. This action allows the 1-2, 3-4 or 2-3 signal
fluid to push past the metering ball to exhaust from a port on
the side of the solenoid.
The 2-3 shift solenoid valve is located in a bore in the valve body
and controls the position of the 2-3, 3-4 and 4-3 shift valves. 2-3
signal fluid that feeds to the solenoid is created by filtered line
fluid as it passes through orifice #30. When energized in First and
Second gear, the solenoid blocks 2-3 signal fluid from exhausting
thereby creating pressure in the 2-3 signal fluid circuit. 2-3 signal
fluid pressure then holds the 2-3 shift valve in the upshifted position against line fluid pressure. At the same time, 2-3 signal fluid
is routed to the 4-3 manual downshift valve (360) holding the
valve in the upshifted position.
When the 2-3 shift solenoid is de-energized during Third and
Fourth gear operation, 2-3 signal fluid exhausts through the solenoid. Spring force acting on the 2-3 shift valve keeps the valve in
the downshifted position while the 3-4 shift valve position is
dependent upon the 1-2, 3-4 Shift Solenoid valve state.
Figure 44
EX
LO-1ST
EX
AUX INPUT CL FD
2-1 MAN SERV
13
D2
3RD
4TH CL
IN CL FD
21
D4
EX
3-2 MAN DS
EX
EX
D3
D2
4-3 MDS
2-3 SIGNAL
D3
3RD
EX
EX
D2
D2
THIRD GEAR
LINE
INPUT CL
3-2 MAN DS
EX
EX
2-3 SIGNAL
D3
AUX INPUT CL FD
2-1 MAN SERV
D4
3RD
EX
4TH CL
IN CL FD
ORIFICED EX
EX
LO-1ST
EX
EX
ACT FEED
D2
2-3 SIGNAL
D3
3RD
EX
4TH CL
IN CL FD
AUX INPUT CL FD
2-1 MAN SERV
D2
EX
D3
2ND
LO/1ST GEAR
PARK/REVERSE/NEUTRAL/FIRST GEAR
3RD
LINE
LINE
1-2, 3-4
Shift
Solenoid
N.O.ON
N.O.OFF
3-2 MAN DS
13
2-3 Shift
Solenoid
LO
D4
4-3 MDS
3RD
21
INPUT CL
EX
LINE
D4
3RD
2ND
LO/1ST GEAR
13
D3
EX
LO-1ST
EX
EX
ORIFICED EX
ACT FEED
21
4-3 MDS
N.O.OFF
LINE
INPUT CL
30
2ND
LO/1ST GEAR
1-2, 3-4
Shift
Solenoid
N.O.OFF
LO
D4
LINE
2-3 SIGNAL
ACTUATOR FD
3RD
2-3 Shift
Solenoid
30
LO
D4
N.O.ON
LINE
ACTUATOR FD
1-2, 3-4
Shift
Solenoid
N.O.ON
30
2-3 SIGNAL
2-3 Shift
Solenoid
3RD
EX
LINE
ACTUATOR FD
2-3 SIGNAL
The 1-2, 3-4 shift solenoid valve is located at the end of the 1-2
shift valve (318) and controls the position of the 1-2 and 3-4 shift
valves. 1-2, 3-4 signal fluid that is routed to the solenoid is
created by filtered actuator feed as it passes through orifice #1.
When energized, the solenoid blocks 1-2, 3-4 signal fluid from
exhausting thereby creating pressure in the 1-2, 3-4 signal fluid
circuit. 1-2, 3-4 signal fluid pressure then holds the 1-2 shift valve
ORIFICED EX
ACT FEED
LINE
FOURTH GEAR
47
ELECTRICAL COMPONENTS
SPEED SENSORS
Automatic Transmission Input (Shaft) Speed Sensor (440):
INPUT SPEED
SENSOR
(440)
The A/T ISS mounts on the case cover under the side cover and
next to the drive sprocket. An air gap of 0.08 - 2.12 mm (0.032 0.834 inch) is maintained between the sensor and the teeth on
the reluctor wheel assembly. The sensor consists of a permanent
magnet surrounded by a coil of wire. As the reluctor wheel
assembly is driven by the drive sprocket/turbine shaft, an AC
signal is induced in the input speed sensor. Higher engine speeds
induce a higher frequency and voltage measurement at the sensor.
ELECTRICAL
CONNECTOR
MAGNETIC
PICKUP
ELECTRICAL
CONNECTOR
MAGNETIC PICKUP
ROTOR (713)
The vehicle speed sensor mounts in the case at the speed sensor
rotor which is pressed onto the differential. An air gap of 0.27 1.57 mm (0.011 - 0.062 inch) is maintained between the sensor
and the teeth on the speed sensor rotor. The sensor consists of a
permanent magnet surrounded by a coil of wire. As the differential rotates, an AC signal is induced in the vehicle speed
sensor. Higher vehicle speeds induce a higher frequency and
voltage measurement at the sensor.
Vehicle Speed Sensor (VSS) Circuit Low Input will set DTC
P0502 and the PCM will command the following default actions:
DTC P0502 stores in PCM history.
Maximum line pressure.
Freeze shift adapts.
Calibrate VSS from ISS and commanded gear.
48
Figure 45
ELECTRICAL COMPONENTS
AUTOMATIC TRANSMISSION FLUID TEMPERATURE SENSOR
PROBE
BODY
TEMPERATURE SENSOR:
CONNECTOR
SENSOR RESISTANCE
The PCM stays in hot mode until the temperature drops below
120C (248F).
10
20
30
40
50
60
70
80
TEMPERATURE C
Figure 46
49
ELECTRICAL COMPONENTS
O-RING
CENTER
POLE
METERING O-RING
O-RING
BALL
FLUID
SCREEN
HOUSING
EXHAUST
COIL
ASSEMBLY
PRESSURE
SUPPLY
(2ND)
CONNECTOR
SPRING
PRESSURE
CONTROL
[TCC SIGNAL
(PWM)]
C
B
100%
75
E
50
A
F
TIME
REV
D4
D2
18
EX
32
LINE
LOW/1ST GEAR
COOLER
EX
TFP
SWITCH
D3
RELEASE
APPLY
Figure 47
50
APPLY
2ND
REL
CONV FD
19
EX
;
;;;;
;;;
TCC
CONTROL
(PWM)
Solenoid
;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;
;;;;;;;
;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
TORQUE
CONVERTER
ASSEMBLY
(55)
25
TCC
APPLY
FLUID
PRESSURE
RELEASE
APPLY
ELECTRICAL COMPONENTS
PRESSURE PRESSURE
COIL
CONNECTOR
CONTROL
SUPPLY
ASSEMBLY
(VBS SIGNAL) (ACTUATOR
FEED)
HOUSING
O-RING
FLUID
SCREENS EXHAUST
Line Pressure
+ 5%
0.02 Amps
Maximum
+40%
1.1 Amps
Minimum
205
(Nom)
LINE PRESSURE
Current
CALIBRATION
SCREW
Approximate
Duty Cycle
DIAPHRAGM SPRING
55
(Nom) 0
1.1
CURRENT (AMPS)
The duty cycle and current flow to the PC Sol. Valve are mainly
affected by throttle position (engine torque) and they are inversely
proportional to throttle angle (engine torque). In other words, as
the throttle angle (engine torque increases), the duty cycle is
decreased by the PCM which decreases current flow to the PC
Sol. Valve. Current flow to the PC Sol. Valve creates a magnetic
field that moves the solenoid armature toward the push rod and
against spring force.
Figure 48
51
ELECTRICAL
NOTES
COMPONENTS
52
POWERFLOW
This section of the book describes how torque from
the engine is transferred through the Hydra-matic
4T65-E transaxle allowing the vehicle to move either
in a forward or reverse direction. The information
that follows details the specific mechanical operation,
electrical, hydraulic and apply components that are
required to achieve a gear operating range.
RK g)
PA nnin
Ru
ig ne
(En
)
k (P
P ar
he oil
in t the
ver fromwing:
le
o r re o
lect essu e foll
e se e pr o th ): Regh th lin d t
18 )
Witsition, irecte Valve(2ressure
po p is d lator (line psion
u t
pum re Regoutpuansmismp
EX
EX
PRN
D4
PRN
REV
PRN
D2
D3
4-3 MDS
3RD
D3
3-2 MAN DS
EX
LINE
33
#10
13
D2
3RD
EX
2ND
LO/1ST GEAR
EX
ORIFICED EX
21
EX
4TH CL
IN CL FD
2-3 SIGNAL
LINE
INPUT CL
3RD
AUX INPUT CL FD
2-1 MAN SERVO
LO/1ST GEAR
EX
EX
EX
TORQUE SIGNAL
LINE
EX
TORQUE SIGNAL
LINE
LINE
Pressure
Control
Solenoid
N.O.
VBS
FINAL DRIVE
SUN GEAR
(697)
HELD
EX
56
YD
R
PA AUL
GE IC
82 CIR
CU
IT
EH
1-2 ACCUMULATOR
2ND CLUTCH
FINAL DRIVE
SUN GEAR SHAFT
CO
MP
(689)
LE
HELD
T
1-2 ACCUMULATOR
REACTION
CARRIER
ASSEMBLY
(675)
HELD
PARKING
GEAR
(696)
HELD
INPUT
CARRIER
ASSEMBLY
(672)
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING
FINAL DRIVE
INTERNAL GEAR
(693)
PARKING
LOCK PAWL
(694)
ENGAGED
LINE
D4
ACT FEED
EX
LINE
EX
#3
LO-1ST
EX
EX
1-2, 3-4
Shift
Solenoid
N.O.ON
ORIFICED
CUP PLUG
(412)
TORQUE SIG
35
ACTUATOR FD
INPUT CLUTCH
EX
LINE(from Pump)
EX
N.O.ON
31
2-3 Shift
Solenoid
12
LINE
LINE
30
DECREASE
CONV FD
2-3 SIGNAL
15
16
D2
D3
LINE
LINE
LINE
PRN
LINE
PRESSURE
TAP
EX
DRIVEN
SPROCKET
(506)
1 2 D D NR
INPUT
SUN
GEAR
(668)
1
LO
17
INPUT
SPRAG
(664)
*HOLDING
LINE
LUBE
LO-1ST
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
MANUAL VALVE
14
3RD SPRAG
CLUTCH
ASSEMBLY
3RD CL/LO-1ST
INPUT
CLUTCH
*APPLIED
INPUT HOUSING
ASSEMBLY (632)
ssu mp tr pu
Pretes pu to the hen emand
ulaordingents. Wthe dfrom
accuirem ceeds, fluidr
q
re ut ex ssure ulato
outpne preure reg
of lipress
the
2
2a
POSSIBLE
TORQUE
POWER
TO
FINAL TRANSMITTED
FROM
DRIVE
VEHICLE
PINIONS
2b
PARKING
GEAR
(696)
LOCKED
LUBE
3a
REACTION
PLANETARY
PINION
ROTATE
1e
INPUT
INTERNAL
GEAR HELD
(POWER
TERMINATES)
1d
INPUT
CARRIER
PINIONS
ROTATE
LINE
1c
INPUT SUN
GEAR
(668)
DRIVING
1b
INPUT
SPRAG
(664)
*HOLDING
1a
INPUT
CLUTCH
*APPLIED
1
POWER FROM
TORQUE
CONVERTER
(1)
PARK
(Engine Running)
INPUT CL
PARK
1-2
ACCUMULATOR
56
Figure 53
Figure 52
Figure 49
57
53
3
FLUID COUPLING
DRIVES THE TURBINE
(Engine Running)
1
POWER FROM
THE ENGINE
4
TURBINE
SHAFT DRIVEN
2
POWER TO
DRIVE OIL PUMP
7
INPUT HOUSING
(INPUT & 3RD
CLUTCH)
ASSEMBLY
ROTATES AT DRIVEN
SPROCKET SPEED
2a
PUMP ROTOR
DRIVEN
5
DRIVE SPROCKET
ROTATES AT
TURBINE SPEED
6
DRIVE LINK AND
DRIVEN SPROCKET
ROTATE AT TURBINE
SPEED (depending on
sprocket ratio)
TORQUE CONVERTER
ASSEMBLY
(1)
DRIVE SPROCKET
(516)
DRIVE LINK
ASSEMBLY
(507)
OIL PUMP
ASSEMBLY
(200)
SPLINED TO
TORQUE CONVERTER
TURBINE ASSEMBLY
(D)
SPLINED TO
CONVERTER HOUSING
COVER ASSEMBLY
(J)
OIL PUMP
DRIVE SHAFT
(227)
TURBINE
SHAFT
(518)
SPLINED TO
OIL PUMP
ROTOR
(210)
SPLINED
TO
(506)
The driven sprocket (506) is splined to the input housing and shaft assembly (632) and forces the input
housing to rotate at driven sprocket speed.
SPLINED
TO
(632)
DRIVEN
SPROCKET
(506)
54
Figure 50
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
APPLY
RELEASE
CONV FD
2 SHIFT ACCUMULATION
LINE
PRN
EX
LINE
LINE
DECREASE
LINE
LINE
EX
EX
TORQUE SIG
LINE
Pressure
Control
Solenoid
3-4
ACCUMULATOR
Figure 51
EX
4TH CLUTCH
1d
VBS
1c
ACT FEED
4TH CL
3-4 ACCUM
2-3
ACCUMULATOR
ORIFICED
CUP PLUG
(412)
35
ACTUATOR FD
EX
3RD CLUTCH
2ND CL
1b
2-3 ACCUM
EX
54B
EX
1-2
ACCUMULATOR
3a
31
3d Torque Converter:
15
TORQUE SIGNAL
EX
EX
EX
11
3-4 ACCUM
2b
16
1a
2-3 ACCUM
1-2 ACCUMULATOR
17
3-4 ACCUM
TORQUE SIGNAL
10
LO-1ST
2a
EX
EX
1-2 ACCUMULATOR
CONV FD
14
EX
TORQUE SIG
EX
LINE
THERMO ELEMENT
EXHAUST
SUMP
PRESSURE
RELIEF
VALVE
THERMOSTATIC
ELEMENT
3c
FILTER
EX
EX
CONV
EX
32
2 SHIFT ACCUMULATION
OIL
PUMP
SUCTION
18
EX
LOW/1ST GEAR
3b
LINE
COOLER
LINE
19
REL
EX
DECREASE
APPLY
2ND
TCC
CONTROL
(PWM)
Solenoid
LINE
TORQUE
CONVERTER
BLOW-OFF
RELEASE
RELEASE
EX
LINE
PRESSURE
TAP
#1
REV
D4
12
;;
TFP
SWITCH
D3
D2
E
AS
LE
RE
3d
FD
REGULATION
1 PRESSURE REGULATION
1 PRESSURE
CHAIN OILER
When the gear selector lever is in the Park (P) position and the
engine is running, fluid is drawn into the oil pump and line
pressure is directed to the pressure regulator valve.
Line pressure is routed through the valve and into the actuator
feed fluid circuit. The valve limits actuator feed fluid pressure
to a maximum pressure. Actuator feed fluid is routed to the
pressure control solenoid, and also feeds the 1-2, 3-4 signal
fluid circuit.
;;;
;;;
;;;
;;;
;;;
;;;
;;;;;
;;;
;;;
;;;;;;
;;;;;
;;;;;;
;;;
;;;;;
;;;;
;;;;
;;
;;;
;;;
;;
;;;;;
;;;
;;;;;
;;;
;;;
;;;
;;;
CONVERTER
LUBE
3 TORQUE
(Engine Running)
55
PARK
PARK
(Engine Running)
(Engine Running)
1
POWER FROM
TORQUE
CONVERTER
(1)
1a
INPUT
CLUTCH
*APPLIED
1c
INPUT SUN
GEAR
(668)
DRIVING
1b
INPUT
SPRAG
(722)
*HOLDING
1d
INPUT
CARRIER
PINIONS
ROTATE
1e
INPUT
INTERNAL
GEAR HELD
(POWER
TERMINATES)
3a
REACTION
PLANETARY
PINIONS
ROTATE
2b
PARKING
GEAR
(696)
LOCKED
2a
TORQUE
TO
FINAL
DRIVE
PINIONS
2
POSSIBLE
POWER
TRANSMITTED
FROM
VEHICLE
ON
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
*
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING
*
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to rotate.
1b Input Sprag Holding
The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
1c Input Sun Gear Driving
Power continues from the sprag through the input sun gear
(668), which then drives the input planetary pinions.
1d Input Carrier Pinions Rotate
INPUT
CLUTCH
*APPLIED
3RD SPRAG
CLUTCH
ASSEMBLY
Teeth on the input sun gear (668) are in mesh with the
planet pinion gears in the input carrier assembly (672) forcing
them to rotate.
INPUT
SPRAG
(722)
*HOLDING
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
DRIVEN
SPROCKET
(506)
INPUT
CARRIER
ASSEMBLY
(672)
REACTION
CARRIER
ASSEMBLY
(675)
HELD
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING
FINAL DRIVE
INTERNAL GEAR
(693)
PARKING
GEAR
(696)
PARKING
HELD
LOCK PAWL
(694)
ENGAGED
FINAL DRIVE
SUN GEAR
(697)
HELD
FINAL DRIVE
SUN GEAR SHAFT
(689)
HELD
1/2 SUPPORT
AND DRUM
(687)
FREEWHEELING
56
Figure 52
56A
PARK
PARK
(Engine Running)
Engine Running
FORWARD
BAND
INPUT HOUSING
ASSEMBLY (632)
HOLDING
*
PRN
REV
D4
PRN
D2
21
4-3 MDS
3RD
LINE
33
#10
D3
D2
2ND
LO/1ST GEAR
13
3-2 MAN DS
EX
ORIFICED EX
2-3 SIGNAL
LINE
7
D3
3RD
LINE
EX
LINE
EX
EX
EX
TORQUE SIGNAL
EX
LINE
LINE
EX
TORQUE SIGNAL
LINE
Pressure
Control
Solenoid
VBS
LO/1ST GEAR
LINE
D4
ACT FEED
LO-1ST
#3
EX
EX
1-2, 3-4
Shift
Solenoid
N.O.ON
ORIFICED
CUP PLUG
(412)
TORQUE SIG
35
ACTUATOR FD
INPUT CLUTCH
LINE(from Pump)
N.O.ON
LINE
EX
LINE
LUBE
2-3 Shift
Solenoid
LINE
12
31
LINE
DECREASE
CONV FD
30
EX
2-3 SIGNAL
LINE
PRN
LINE
PRESSURE
TAP
15
Spring force and 2-3 signal fluid pressure force the 3-2
manual downshift valve against the 2-3 shift valve and hold
it in the downshift position. In this position line pressure is
routed into the input clutch feed circuit and directed to the
3-4 shift valve.
16
17
1-2, 3-4 signal fluid pressure moves the 1-2 shift valve
against spring pressure and the fluid is also directed to the
3-4 shift valve.
14
LO-1ST
LINE
D2
D3
EX
MANUAL VALVE
3RD CL/LO-1ST
LUBE
EX
1 2 D D NR
LO
INPUT CL
1/2
SUPPORT
ROLLER
CLUTCH
AUX INPUT CL FD
2-1 MAN SERVO
2/1
BAND
EX
INPUT
SPRAG
CLUTCH
3RD
INPUT
CLUTCH
PRN
3RD
SPRAG
CLUTCH
EX
3RD
CLUTCH
EX
4TH CL
IN CL FD
2ND
CLUTCH
ON
REVERSE
BAND
ON
4TH
CLUTCH
INPUT CL
2-3
SHIFT
SOL
1-2, 3-4
SHIFT
SOL
EX
1-2 ACCUMULATOR
56B
2ND CLUTCH
1-2 ACCUMULATOR
1-2
ACCUMULATOR
Figure 53
57
REVERSE
REVERSE
3
REVERSE
BAND
(615)
APPLIED
1
POWER FROM
TORQUE
CONVERTER
(1)
2
INPUT
CLUTCH
APPLIED
4
INPUT
CARRIER
ASSEMBLY
(672)
HELD
2a
INPUT
SPRAG
(722)
HOLDING
5
INPUT
INTERNAL
GEAR
DRIVEN
2b
6
INPUT
POWER TO
SUN
FINAL DRIVE
GEAR
(700)
(668)
DRIVING
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
ON
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
APPLIED
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
APPLIED HOLDING
The driven sprocket (506) is splined to the input shaft and housing
assembly (632) and forces the housing to rotate at driven sprocket
speed.
2 Input Clutch Applied
REVERSE SERVO
ASSEMBLY
APPLIED
INPUT
SPRAG
(722)
HOLDING
INPUT
CLUTCH
APPLIED
3RD SPRAG
CLUTCH
ASSEMBLY
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
REVERSE
REACTION DRUM
(669)
HELD
INPUT
SUN
GEAR
(668)
The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
2b Input Sun Gear Driving
Power continues from the input sprag through the input sun
gear (668), which then drives the input carrier planetary
pinions.
3 Reverse Band Applied
The reverse band (615) is applied, holding the 2nd clutch housing
(617).
DRIVEN
SPROCKET
(506)
The reverse reaction drum (669), splined on one end to the 2nd
clutch housing (617) and the other end to the input carrier
assembly (672), is held and prevents the input carrier assembly
(672) from rotating.
PARKING
GEAR
(696)
REVERSE
BAND
(615)
APPLIED
2ND CLUTCH
HOUSING
(217)
HELD
INPUT
CARRIER
ASSEMBLY
(672)
HELD
Teeth on the input sun gear (668), in mesh with the planet pinion
gears in the input carrier assembly (672), drive the pinion gears
and input internal gear, which is part of the reaction carrier
assembly (675), in the reverse direction of forward gear rotation.
6 Power to Final Drive Assembly
The final drive sun gear shaft (689), splined to the reaction
carrier assembly (675) at one end and the final drive sun gear
(697) at the other end, drives the differential assembly (700) in
reverse direction.
REACTION
CARRIER
ASSEMBLY
(675)
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING
58
The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to rotate.
Figure 54
FINAL DRIVE
SUN GEAR SHAFT
(689)
FINAL DRIVE
SUN GEAR
(697)
1/2 SUPPORT
AND DRUM
(687)
FREEWHEELING
58A
REVERSE
2ND
CLUTCH
3RD
CLUTCH
APPLIED
INPUT
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
INPUT HOUSING
ASSEMBLY (632)
APPLIED HOLDING
ON
REVERSE
BAND
REVERSE
INPUT
SPRAG
CLUTCH
ON
4TH
CLUTCH
3RD
SPRAG
CLUTCH
INPUT CL
2-3
SHIFT
SOL
1-2, 3-4
SHIFT
SOL
1a
1 2 D D NR
EX
LO
EX
PRN
REV
PRN
D2
D3
LINE
D4
LUBE
MANUAL
VALVE
1a Manual Valve:
3RD CL/LO-1ST
1 PRESSURE REGULATION
PRN fluid at the line reverse boost valve and assists torque
signal fluid pressure against line pressure and spring force.
The addition of PRN fluid pressure increases the operating
range of line pressure in Reverse.
PRN
TORQ SIG
D2
EX
EX
LINE
LINE
EX
2-3 SIGNAL
2-1 MAN SERVO
LINE
D4
3d
LO/1ST GEAR
EX
EX
D3
3-2 MAN DS
EX
33
VBS
EX
LINE
TORQUE SIGNAL
E
AS
LE
RE
TFP
SWITCH
;;
D3
13
D2
EX
D2
3RD
EX
REV
LO
D4
1d
LINE
2ND
LO/1ST GEAR
D3
INPUT CL
3RD
Pressure
Control
Solenoid
58B
AUX INPUT CL FD
#10
4TH CL
IN CL FD
EX
ORIFICED EX
2-3 SIGNAL
LINE
ACT FEED
1-2 Signal fluid pressure keeps the 1-2 shift valve in the
downshift position.
1-2 ACCUMULATOR
2ND CLUTCH
1-2
ACCUMULATOR
REV BST
LINE
XE
REVERSE
BAND
SERVO
4-3 MDS
LO-1ST
21
3b
3RD
EX
EX
EX
LINE
EX
EX
TORQUE SIG
REV SERVO
4d
2b
1c
1-2, 3-4
Shift
Solenoid
N.O.ON
#3
2a
REVERSE
3a
20
ORIFICED
CUP PLUG
(412)
#5
LINE
EX
35
ACTUATOR FD
INPUT CLUTCH
N.O.ON
LINE(from Pump)
LINE
DECREASE
CONV FD
2-3 Shift
Solenoid
3c
LINE
LUBE
PRN
EX
30
EX
Spring force and 2-3 signal fluid pressure keep the 3-2
manual downshift valve against the 2-3 shift valve and hold
it in the downshift position. In this position line pressure is
routed into the input clutch feed circuit and directed to the
3-4 shift valve.
2-3 SIGNAL
12
LINE
31
LINE
15
LINE
PRESSURE
TAP
16
17
LO-1ST
1b
14
Figure 55
59
NEUTRAL
NEUTRAL
(Engine Running)
(Engine Running)
1
POWER FROM
TORQUE
CONVERTER
(1)
1a
INPUT
CLUTCH
*APPLIED
1b
INPUT
SPRAG
(722)
*HOLDING
1c
INPUT SUN
GEAR
(668)
DRIVING
1d
INPUT
CARRIER
PINIONS
ROTATE
1e
INPUT
INTERNAL GEAR
HELD
(POWER
TERMINATES)
2a
REACTION
PLANETARY
PINIONS
ROTATE
2-3
SHIFT
SOL
ON
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
APPLIED HOLDING
*
*
When the gear selector lever is placed in the Neutral (N) position,
the mechanical power flow through the transaxle is similar to
Park gear range. The primary difference is the parking pawl
(694) is not engaged with the parking gear (696), which allows
the final drive sun gear shaft (689) to rotate freely in either
direction. Assuming that the vehicle is on level ground, the
weight of the vehicle (transferred through the drive axles) holds
the final drive sun gear shaft. Under these conditions, power
flow through the transaxle is the same as in Park.
1-2, 3-4
SHIFT
SOL
The manual shaft and detent lever assembly (802 & 807) and
manual valve (404) are moved into Neutral (N) range position.
1 Power from Torque Converter
The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to try to
rotate.
INPUT
CLUTCH
*APPLIED
3RD SPRAG
CLUTCH
ASSEMBLY
INPUT
SPRAG
(722)
*HOLDING
INPUT
SUN
GEAR
(668)
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
1c Input Sun Gear Driving
Power continues from the input sprag through the input sun
gear (668), which then drives the input carrier planetary
pinions.
1d Input Carrier Pinions Rotate
Teeth on the input sun gear (668) are in mesh with the
planet pinion gears in the input carrier assembly (672),
forcing them to rotate.
DRIVEN
SPROCKET
(506)
INPUT
CARRIER
ASSEMBLY
(672)
REACTION
CARRIER
ASSEMBLY
(675)
HELD
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
FREEWHEELING
FINAL DRIVE
INTERNAL GEAR
(693)
PARKING
LOCK PAWL
(694)
DISENGAGED
PARKING
GEAR
(696)
HELD
FINAL DRIVE
SUN GEAR
(697)
HELD
FINAL DRIVE
SUN GEAR SHAFT
(689)
HELD
1/2 SUPPORT
AND DRUM
(687)
FREEWHEELING
60
Figure 56
60A
NEUTRAL
NEUTRAL
(Engine Running)
FORWARD
BAND
PRN
PRN
REV
D4
LINE
D2
D3
PRN
REV SERVO
3RD
21
EX
4TH CL
IN CL FD
33
D2
D3
13
LINE
3-2 MAN DS
EX
#10
3RD
2ND
LO/1ST GEAR
D2
REV
LO
D4
1d
EX
3RD
EX
EX
1b
1-2, 3-4
Shift
Solenoid
N.O.ON
LO
D4
LO-1ST
REVERSE
BAND
SERVO
4-3 MDS
EX
ORIFICED
CUP PLUG
(412)
ORIFICED EX
LINE
D3
EX
EX
D2
ACTUATOR FD
EX
LINE
35
TORQUE SIG
EX
INPUT CL
EX
CONV FD
REVERSE
LINE
#3
1c
20
31
#5
LINE(from Pump)
EX
LINE
N.O.OFF
DECREASE
17
INPUT CLUTCH
12
LINE
LUBE
2-3 Shift
Solenoid
LINE
EX
PRN
30
15
16
2-3 SIGNAL
Reverse fluid forces the #5 ball check valve off its seat
allowing reverse servo fluid to bypass orifice #20 which
allows a quick release of the reverse band.
LINE
LO-1ST
14
LINE
PRESSURE
TAP
AUX INPUT CL FD
2-1 MAN SERVO
1 2 D D NR
EX
LUBE
1a Manual Valve:
LO
MANUAL VALVE
3RD CL/LO-1ST
1a
EX
INPUT HOUSING
ASSEMBLY (632)
HOLDING
*
1/2
SUPPORT
ROLLER
CLUTCH
2-3 SIGNAL
2/1
BAND
Engine Running
INPUT
SPRAG
CLUTCH
REV BST
INPUT
CLUTCH
3RD
SPRAG
CLUTCH
LINE
3RD
CLUTCH
2ND
CLUTCH
ON
REVERSE
BAND
ON
4TH
CLUTCH
INPUT CL
2-3
SHIFT
SOL
1-2, 3-4
SHIFT
SOL
VBS
LINE
EX
TORQUE SIGNAL
LINE
EX
EX
LINE
;;
TFP
SWITCH
D3
E
AS
LE
RE
Pressure
Control
Solenoid
LINE
LO/1ST GEAR
D4
ACT FEED
TORQUE SIGNAL
EX
1-2 ACCUMULATOR
60B
2ND CLUTCH
1-2
ACCUMULATOR
1-2 ACCUMULATOR
EX
Figure 57
61
4
INPUT
SUN
GEAR
(668)
DRIVING
2
INPUT
CLUTCH
APPLIED
8
REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN
7
REACTION
SUN GEAR
(678)
HELD
6
REACTION
INTERNAL
GEAR
DRIVING
7a
7b
FORWARD 1/2 SUPPORT
BAND
ROLLER
(688)
ASSEMBLY
APPLIED
(683)
9
HOLDING POWER TO
FINAL DRIVE
(700)
2-3
SHIFT
SOL
ON
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
APPLIED HOLDING
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING APPLIED
1-2, 3-4
SHIFT
SOL
The manual shaft, detent lever and manual valve are moved into
Overdrive - the D range position on the shift quadrant.
3
INPUT
SPRAG
(722)
HOLDING
1
POWER FROM
TORQUE
CONVERTER
(1)
The input clutch is applied and holds the outer race of the
input sprag assembly which forces the input sprag to try to
rotate.
3 Input Sprag Holding
The input sprag holds when torque comes from the engine,
and overruns when torque comes from the wheels, allowing
the vehicle to coast.
4 Input Sun Gear Driving
INPUT
SPRAG
(722)
HOLDING
INPUT
CLUTCH
APPLIED
3RD SPRAG
CLUTCH
ASSEMBLY
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
Power continues from the input sprag through the input sun
gear (668), which then drives the input carrier planetary
pinions.
INPUT
SUN
GEAR
(668)
DRIVING
Teeth on the input sun gear (668) are in mesh with the planet
pinion gears in the input carrier assembly (672) forcing the
carrier to rotate.
6 Reaction Internal Gear Driving
DRIVEN
SPROCKET
(506)
INPUT
CARRIER
ASSEMBLY
(672)
HELD
1/2 SUPPORT
AND DRUM
(687)
HELD
REACTION
CARRIER
ASSEMBLY
(675)
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD
62
Figure 58
1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING
FINAL DRIVE
SUN GEAR
(697)
FORWARD SERVO
ASSEMBLY
APPLIED
Torque transfers through the final drive sun gear to the final
drive planet pinion gears (711).
The final drive planet pinion gears (711) rotate inside the
final drive internal gear (693), which is held stationary by the
case, and transfers torque to the final drive differential side
gears (705).
The output shaft (510), splined into the differential side gear
(705), provides the torque to the left hand drive axle while
the right differential side gear (705) transfers torque to the
right hand drive axle.
When the differential and final drive carrier (700) rotates, the
vehicle begins to move and first gear is achieved. As the speed
of the vehicle increases, less torque multiplication is required to
maintain a constant vehicle speed. In order to provide maximum
powertrain efficiency, a lower input to output gear ratio is
desirable. This lower gear ratio is automatically achieved when
the transaxle shifts into second gear.
62A
HOLDING APPLIED
INPUT HOUSING
ASSEMBLY (632)
EX
1-2 ACCUM
PRN
D2
D3
INPUT CL
AUX INPUT CL FD
2-1 MAN SERVO
D2
3RD
EX
EX
EX
EX
EX
LINE
TORQUE SIGNAL
LO/1ST GEAR
1-2 ACCUMULATOR
EX
TORQUE SIGNAL
LO/1ST GEAR
LINE
D4
LINE
EX
;;
EX
EX
3-2 MAN DS
TORQUE SIGNAL
TFP
SWITCH
D3
EX
VBS
E
AS
LE
RE
D2
D4
D3
3c
Pressure
Control
Solenoid
Located in the valve body this ball check valve unseats and
allows lo/1st gear fluid to bypass orifice #33 and increases
the fluid volume feeding the input clutch feed circuit.
LINE
LO/1ST GEAR
13
ACT FEED
LINE
33
#10
REV
1b
LO
D4
2ND
EX
4TH CL
IN CL FD
3RD
FWD SERVO
ORIFICED EX
2-3 SIGNAL
LINE
3b
D4
3RD
EX
21
4-3 MDS
LO-1ST
EX
EX
D4
LINE
FWD SERVO
1-2, 3-4
Shift
Solenoid
N.O. ON
EX
#3
ORIFICED
CUP PLUG
(412)
3a
ACTUATOR FD
35
TORQUE SIG
EX
1a
2b
#6
29
LINE
EX
INPUT CLUTCH
31
FWD BST
D4
LINE(from Pump)
EX
LINE
CONV FD
2a
ON
3d
DECREASE
LINE
2-3 Shift
Solenoid
LUBE
LINE
EX
30
12
LINE
2-3 SIGNAL
PRN
LINE
N.O.
15
16
17
LINE
PRESSURE
TAP
Located in the valve body, this ball check valve seats and
forces D4 fluid to go through feed orifice #29 to control
apply of the forward servo under light or normal throttle
conditions.
14
LO-1ST
D4 fluid is routed to the TFP Val. Position Sw. and the TFP
Val. Position Sw. signals the PCM that the transaxle is in
the Overdrive range.
Applies and holds the forward band during all forward gear
drive ranges.
PRN
REV
D2
D3
MANUAL VALVE
LINE
LUBE
PRN
3RD CL/LO-1ST
1 2 D D NR
1 MANUAL VALVE:
EX
LO
D4
APPLIED HOLDING
FORWARD
BAND
D4
2/1
BAND
INPUT
CLUTCH
TORQ SIG
3RD
CLUTCH
2ND
CLUTCH
1/2
SUPPORT
ROLLER
CLUTCH
ON
REVERSE
BAND
INPUT
SPRAG
CLUTCH
INPUT CL
ON
4TH
CLUTCH
3RD
SPRAG
CLUTCH
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
FORWARD
BAND
SERVO
62B
2ND CLUTCH
2c
FORWARD SERVO
1-2
ACCUMULATOR
Figure 59
63
4
REACTION
SUN GEAR
(678)
HELD
3
REACTION
INTERNAL
GEAR
DRIVING
4a
4b
FORWARD 1/2 SUPPORT
BAND
ROLLER
(688)
CLUTCH
6
APPLIED
ASSEMBLY POWER TO
(683)
FINAL DRIVE
HOLDING
(700)
5
REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN
3b
INPUT
SPRAG
(722)
OVERRUNNING
2
2ND
CLUTCH
APPLIED
1
POWER FROM
TORQUE
CONVERTER
(1)
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
OFF
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
APPLIED
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
OVERRUN
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING APPLIED
The driven sprocket (506), splined to the input shaft and housing
assembly (632), transmits engine torque to the housing and forces
it to rotate.
The second clutch plates (624), splined onto the input housing
hub, redirect the power flow into the 2nd clutch assembly (617627).
3 Reaction Internal Gear Driving
INPUT
CLUTCH
APPLIED
*
SECOND
CLUTCH
APPLIED
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
REVERSE
REACTION DRUM
(669)
INPUT
SPRAG
(722)
OVERRUNNING
3RD SPRAG
CLUTCH
ASSEMBLY
The reverse reaction drum (669) splined to the 2nd clutch housing (617) on one end and the reaction internal gear at the other
end, transfers the power to the gear sets. The reaction internal
gear is part of the input carrier assembly (672).
3a Input Clutch Applied but Not Effective
INPUT
SUN
GEAR
(668)
DRIVEN
SPROCKET
(506)
FINAL DRIVE
SUN GEAR SHAFT
(689)
FORWARD BAND
(688)
APPLIED
INPUT
CARRIER
ASSEMBLY
(672)
REACTION
INTERNAL
GEAR
DRIVING
PARKING
GEAR
(696)
1/2 SUPPORT
AND DRUM
(687)
HELD
REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN
The reaction carrier assembly, splined to the final drive sun gear
shaft (689), provides the power flow to the final drive differential
through the final drive sun gear (697). Final drive is achieved.
FINAL DRIVE
SUN GEAR
(697)
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD
64
Figure 60
1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING
FORWARD SERVO
ASSEMBLY
APPLIED
64A
INPUT HOUSING
ASSEMBLY (632)
HOLDING APPLIED
1 2 D D NR
EX
PRN
REV
PRN
PRN
LINE
EX
FWD BST
D2
D3
INPUT CL
AUX INPUT CL FD
2-1 MAN SERVO
4TH CL
IN CL FD
3RD
D4
EX
2b
EX
EX
EX
D2
EX
EX
LINE
D4
LINE
4
LINE
EX
LO/1ST GEAR
EX
3RD
REV
EX
1-2 ACCUMULATOR
2a
FWD SERVO
ORIFICED EX
LINE
LO
D4
2ND CLUTCH
D4
2ND
EX
EX
APPLY
LINE
2ND CL
EX
VBS
TCC SIG
LINE
LO-1ST
EX
EX
2ND
EX
EX
EX
1-2 ACCUMULATOR
TORQUE SIGNAL
1-2 ACCUM
1-2
ACCUMULATOR
2ND CLUTCH
FORWARD
BAND
SERVO
TORQUE SIG
D3
3-2 MAN DS
TORQUE SIGNAL
32
33
13
LINE
COOLER
D4
;;
REL
TCC CONTROL VALVE
4-3 MDS
21
E
AS
LE
RE
#10
TFP
SWITCH
D3
D2
EX
CONV FD
19
#3
TCC
CONTROL
(PWM)
Solenoid
3a
TORQUE SIGNAL
Pressure
Control
Solenoid
1b
3RD
2ND
LO/1ST GEAR
LINE
ACT FEED
3-4 SIG
26
1-2,
FWD SERVO
25
LO
D4
1-2, 3-4
Shift
Solenoid
N.O. OFF
LINE
1c
#2
ORIFICED
CUP PLUG
(412)
29
35
ACTUATOR FD
D4
EX
LINE
2ND CLUTCH
LO
#6
LINE(from Pump)
LUBE
D4
LINE
CONV FD
3b
EX
1a
INPUT CLUTCH
31
EX
ON
N.O.
2-3 Shift
Solenoid
DECREASE
LINE
30
12
MANUAL VALVE
D2
D3
LINE
2-3 SIGNAL
PRN
LINE
EX
LO
1d Second Clutch:
64B
15
16
17
2nd fluid seats the #2 ball check valve, and is then forced
through the #25 orifice and feeds the 2nd clutch fluid circuit.
The orifice helps control the apply feel of the second clutch.
LINE
PRESSURE
TAP
LO-1ST
LUBE
14
3RD CL/LO-1ST
Note: Filtered actuator feed fluid continues to feed the 1-2, 34 signal fluid circuit through orifice #1. However, the exhaust
port through the solenoid is larger than orifice #1 to prevent a
pressure increase in the 1-2, 3-4 signal fluid circuit.
The normally open shift solenoid is de-energized and 1-2, 34 signal fluid exhausts through the open solenoid.
1d
2a 1-2 Accumulator:
2 SHIFT ACCUMULATION
INPUT CL
D4
OVERRUN
FORWARD
BAND
2/1
BAND
2-3 SIGNAL
APPLIED
INPUT
CLUTCH
3RD
CLUTCH
TORQ SIG
2ND
CLUTCH
1/2
SUPPORT
ROLLER
CLUTCH
ON
REVERSE
BAND
INPUT
SPRAG
CLUTCH
OFF
4TH
CLUTCH
3RD
SPRAG
CLUTCH
2-3
SHIFT
SOL
1-2, 3-4
SHIFT
SOL
FORWARD SERVO
Figure 61
65
2
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING
4
INPUT
INTERNAL
GEAR
DRIVEN
4a
FORWARD
BAND
(688)
APPLIED
4b
1/2 SUPPORT
ROLLER
5
CLUTCH
POWER TO
ASSEMBLY FINAL DRIVE
(683)
(700)
OVERRUNNING
3
INPUT
SUNGEAR
(668)
DRIVING
3b
3RD
SPRAG
CLUTCH
(720)
HOLDING
3a
3RD
CLUTCH
APPLIED
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
OFF
OFF
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
2a
2ND
CLUTCH
APPLIED
1
POWER FROM
TORQUE
CONVERTER
(1)
The driven sprocket (506), splined to the input shaft and housing
assembly (632) transmits engine torque to the housing and forces
it to rotate.
3RD
CLUTCH
APPLIED
SECOND
CLUTCH
APPLIED
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
INPUT
SPRAG
CLUTCH
ASSEMBLY
3RD SPRAG
CLUTCH
(720)
HOLDING
REVERSE
REACTION DRUM
(669)
INPUT
SUN
GEAR
(668)
DRIVING
The 3rd clutch plates (645-648), splined onto the 3rd sprag
clutch outer race (653), force the sprag elements to hold
input and 3rd clutch sprag inner race (661).
The input and 3rd clutch sprag inner race (661), splined to
the input sun gear (668), holds the sun gear and forces it to
rotate at the same speed as the input shaft and housing
assembly (632).
4 Input Internal Gear Driven
DRIVEN
SPROCKET
(506)
With the input carrier assembly (672) being driven by the reverse
reaction drum (669) and the input sun gear (668), the input
internal gear, which is part of the reaction carrier (675), is forced
to rotate at the same speed and direction of rotation. Therefore,
reduction through the gear set does not exist.
4a Forward Band Applied
PARKING
GEAR
(696)
1/2 SUPPORT
DRUM
(687)
HELD
The reaction carrier pinion gears are in mesh with the reaction
sun gear drum assembly (678) and force it to rotate at the
same speed and direction of rotation as the gear sets. The 1/2
support roller clutch outer race overruns because it is part of
the reaction sun gear drum assembly (678).
5 Power to Final Drive Assembly
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING
INPUT
INTERNAL
GEAR
DRIVEN
FINAL DRIVE
SUN GEAR
(697)
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
66
Figure 62
1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
OVERRUNNING
FORWARD SERVO
ASSEMBLY
APPLIED
66A
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
3RD CL/LO-1ST
EX
EX
LINE
2-3 SIGNAL
EX
LINE
TORQ SIG
EX
2-3 ACCUM
TORQ SIG
11
2b
LINE
TORQUE SIGNAL
2-3 ACCUM
TORQUE SIGNAL
2-3 ACCUMULATOR
FORWARD
BAND
SERVO
2a
3RD CLUTCH
SERVO
1-2 ACCUMULATOR
2ND CLUTCH
D2
EX
EX
EX
1-2 ACCUMULATOR
EX
EX
LINE
1b
EX
LO/1ST GEAR
LINE
D4
LINE
D3
INPUT CL
D4
REV
FWD SERVO
ORIFICED EX
D4
LO
D4
3RD CLUTCH
D4
LINE
1-2, 3-4 SIGNAL
3RD
LINE
2ND CLUTCH
EX
3a
1-2 ACCUM
PRN
REV
PRN
D4
EX
D4
2-3 SIGNAL
LO-1ST
EX
LINE
2ND
LINE
3RD CLUTCH
2ND CL
EX
EX
APPLY
2ND CLUTCH
CONV FD
EX
VBS
TCC SIG
LUBE
EX
EX
LO-1ST
EX
3RD CL/LO-1ST
LINE
PRN
EX
TORQUE SIG
EX
D3
3-2 MAN DS
2ND
33
;;
TFP
SWITCH
D3
13
LINE
D2
32
3RD
D2
4-3 MDS
REL
21
#10
TORQUE SIGNAL
2-3
ACCUMULATOR
1-2
ACCUMULATOR
22
3RD
CONV FD
#3
COOLER
FWD SERVO
28
E
AS
LE
RE
19
TCC
CONTROL
(PWM)
Solenoid
1c
TORQUE SIGNAL
24
1f
Pressure
Control
Solenoid
#9
ACT FEED
2ND
LO/1ST GEAR
LINE
29
#4
3RD
26
INPUT CLUTCH
#6
3RD
ORIFICED
CUP PLUG
(412)
1-2, 3-4
Shift
Solenoid
N.O. OFF
66B
MANUAL VALVE
D4
LINE
1d
25
#2
LINE(from Pump)
35
EX
OFF
EX
ACTUATOR FD
N.O.
31
1a
2a 2-3 Accumulator:
LINE
1e Third Clutch:
12
2-3 Shift
Solenoid
30
Located in the case cover, the #4 ball check valve routes 3rd
clutch fluid into the 3rd clutch/lo-1st circuit and blocks it
from entering the lo 1st circuit.
DECREASE
17
SIGNAL
2-3
15
16
LO-1ST
LINE
D2
D3
LINE
14
LINE
PRESSURE
TAP
1 2 D D NR
LO
2 SHIFT ACCUMULATION
1e
LUBE
OVERRUN
EX
FORWARD
BAND
2/1
BAND
PRN
INPUT
CLUTCH
3RD
3RD
CLUTCH
EX
2ND
CLUTCH
1/2
SUPPORT
ROLLER
CLUTCH
EX
4TH CL
IN CL FD
AUX IN FD
2-1 MAN SER
OFF
REVERSE
BAND
INPUT
SPRAG
CLUTCH
OFF
4TH
CLUTCH
3RD
SPRAG
CLUTCH
2-3
SHIFT
SOL
FWD BST
1-2, 3-4
SHIFT
SOL
FORWARD SERVO
Figure 63
67
3
INPUT
SUNGEAR
(668)
HELD
5
INPUT
INTERNAL
GEAR
DRIVEN
4a
FORWARD
BAND
(688)
APPLIED
4b
1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY (683)
OVERRUNNING
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
4TH
CLUTCH
ON
OFF
APPLIED
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
APPLIED
OVERRUN
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
5
POWER TO
FINAL DRIVE
(700)
3RD
SPRAG
CLUTCH
(720)
OVERRUNNING
4
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING
2
2ND
CLUTCH
APPLIED
3a
4TH
CLUTCH
APPLIED
1
POWER FROM
TORQUE
CONVERTER
(1)
The driven sprocket (506), splined to the input shaft and housing
assembly (632) transmits torque to the housing and forces it to
rotate.
2 2nd Clutch Applied
With the 2nd clutch applied, power flow is directed through the
reverse reaction drum (669) to the input carrier assembly (672),
as previous described in Third Gear range.
3 Input Sun Gear Held
3a 4th Clutch Applied
3RD
CLUTCH
APPLIED
DRIVEN
SPROCKET
(506)
DRIVEN
SPROCKET
SUPPORT
(609)
SECOND
CLUTCH
APPLIED
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
3RD SPRAG
CLUTCH
(720)
OVERRUNNING
INPUT
INPUT
SPRAG
SUN
CLUTCH
GEAR
ASSEMBLY
(668)
HELD
The 4th clutch plates (500-502) are splined to the 4th clutch
hub & shaft assembly (504) and to the case cover (400).
When the 4th clutch applies, it holds the 4th clutch hub &
shaft assembly (504) and the input sun gear (668) which is
splined to the 4th clutch shaft.
4 Input Carrier Assembly Driving
The input carrier pinion gears force the input internal gear/
reaction carrier assembly (675) to rotate in the same direction
but, at a faster speed.
4TH
CLUTCH
APPLIED
The reaction carrier pinion gears are in mesh with the reaction
sun gear drum assembly (678) and force it to rotate at the
same speed and direction of rotation as the gear sets. The 1/2
support roller clutch outer race overruns because it is part of
the reaction sun gear drum assembly (678).
4TH CLUTCH
SHAFT ASSEMBLY
(504)
HELD
REVERSE
REACTION DRUM
(669)
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING
FINAL DRIVE
SUN GEAR SHAFT
(689)
INPUT
INTERNAL
GEAR
DRIVEN
FORWARD BAND
(688)
APPLIED
PARKING
GEAR
(696)
1/2 SUPPORT
DRUM
(687)
HELD
FINAL DRIVE
SUN GEAR
(697)
1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
OVERRUNNING
FORWARD SERVO
ASSEMBLY
APPLIED
68
Figure 64
68A
2-3
SHIFT
SOL
4TH
CLUTCH
ON
OFF
APPLIED
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
APPLIED
OVERRUN
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
1d
EX
PRN
REVERSE
PRN
LINE
D4
EX
FWD BST
D3
INPUT CLUTCH
D4
IN CL FD
2-3 SIGNAL
EX
D2
EX
EX
EX
EX
EX
EX
EX
5
EX
EX
4TH CLUTCH
LINE
LO/1ST GEAR
TORQUE SIGNAL
2-3 ACCUMULATOR
FORWARD
BAND
SERVO
EX
3RD CLUTCH
D4
3RD CLUTCH
3RD
FWD SERVO
ORIFICED EX
REV
LO
D4
4TH CLUTCH
LINE
1-2, 3-4 SIGNAL
3RD
D4
LO-1ST
3RD CLUTCH
2ND
CL
4TH
LINE
EX
2ND CLUTCH
EX
11
2ND CLUTCH
D4
EX
2ND CL
EX
APPLY
2ND
EX
EX
LINE
LO-1ST
VBS
EX
EX
EX
EX
TORQUE SIG
TORQUE SIGNAL
3-4 ACCUM
2-3 ACCUM
3-4
ACCUMULATOR
Figure 65
3-4 ACCUM
10
4TH
CLUTCH
LINE
9
2-3
ACCUMULATOR
4TH CL
3-4 ACCUM
1-2 ACCUMULATOR
2a
LINE
D4
LINE
4TH CL
3-2 MAN DS
EX
2-3 ACCUM
TORQUE SIGNAL
TORQ SIG
2b
3-4 ACCUMULATOR
1-2 ACCUM
13
3RD
D3
2-3 ACCUM
4-3 MDS
1-2 ACCUMULATOR
D2
LINE
1-2
ACCUMULATOR
;;
TFP
SWITCH
D3
18
32
4TH CL
33
COOLER
21
AUX INPUT CL FD
E
AS
LE
RE
#10
REL
D2
3RD
EX
CONV FD
19
TCC
CONTROL
(PWM)
Solenoid
28
TORQUE SIGNAL
24
22
1c
2ND
LO/1ST GEAR
LINE
#9
Pressure
Control
Solenoid
ACT FEED
#4
3RD
26
LUBE
EX
CONV FD
LINE
25
1-2, 3-4
Shift
Solenoid
N.O. ON
3RD
FWD SERVO
#2
1b
LINE
1a
29
ACTUATOR FD
68B
ORIFICED
CUP PLUG
(412)
35
#6
EX
OFF
LINE(from Pump)
D4
LINE
PRN
31
2-3 Shift
Solenoid
N.O.
D2
D3
LINE
LINE
1d 4th Clutch:
12
DECREASE
1-2, 3-4 signal fluid pressure moves the valve against spring
force and into the Fourth gear position. 3rd fluid is routed
into the 4th clutch fluid circuit.
30
17
2-3 SIGNAL
15
16
LO-1ST
LINE
14
4TH CL
3RD CL/LO-1ST
2ND CLUTCH
LINE
PRESSURE
TAP
MANUAL VALVE
1-2, 3-4 signal fluid pressure does not affect the 1-2 shift
valve. Spring force and 2-3 off signal fluid pressure keep
the 1-2 shift valve in the upshifted position.
When conditions are appropriate, the PCM energizes the TCC control
(PWM) solenoid to initiate the TCC apply. The solenoid is Pulse
Width Modulated (PWM) to provide a smooth TCC apply. (See
Overdrive Range Fourth Gear TCC Released & Applied pages
70-71.)
EX
1 2 D D NR
LO
LUBE
2 SHIFT ACCUMULATION
2a 3-4 Accumulator:
3RD CL/LO-1ST
FORWARD SERVO
69
32
STAGE 1
(S - A)
TFP
SWITCH
D3
D2
EX
18
RELEASE
APPLY
LO
D4
TFP
SWITCH
D3
32
EX
18
D2
TIME
LINE
25
TCC
APPLY
FLUID
PRESSURE
50
LOW/1ST GEAR
EX
COOLER
75
RELEASE
APPLY
REL
STAGE
2
19
100%
TORQUE
CONVERTER
ASSEMBLY
(55)
REV
APPLY
2ND
CONV FD
EX
;;
;;;
;;
;
TCC
CONTROL
(PWM)
Solenoid
LINE
TIME
RELEASE
APPLY
LO
25
D4
COOLER
TCC
APPLY
FLUID
PRESSURE
50
REV
STAGE
1
75
APPLY
2ND
;;
;;
;
;;
LOW/1ST GEAR
REL
EX
19
100%
CONV FD
EX
TCC
CONTROL
(PWM)
Solenoid
TORQUE
CONVERTER
ASSEMBLY
(55)
RELEASE
APPLY
50
25
0
TIME
D2
18
EX
32
TCC
APPLY
FLUID
PRESSURE
LINE
TORQUE
CONVERTER
ASSEMBLY
(55)
C
B
D4
STAGE
3
75
COOLER
LOW/1ST GEAR
RELEASE
APPLY
REL
100%
EX
APPLY
2ND
19
CONV FD
;
;;
TCC
CONTROL
(PWM)
Solenoid
EX
REV
STAGE 2
(A - B)
TFP
SWITCH
D3
70
RELEASE
STAGE 3
(B - C)
APPLY
Figure 66
70A
TFP
SWITCH
D3
RELEASE
F
TIME
LO
D4
D2
TIME
D4
RELEASE
APPLY
Figure 67
70B
TFP
SWITCH
STAGE 6
(F - G)
D2
D3
RELEASE
APPLY
32
EX
18
STAGE
6
LINE
25
TCC
APPLY
FLUID
PRESSURE
E
50
;
;
TORQUE
CONVERTER
ASSEMBLY
(55)
75
LO
COOLER
C
B
100%
REV
APPLY
APPLY
;;
;;;
;
;;
2ND
REL
LOW/1ST GEAR
EX
19
CONV FD
EX
TCC
CONTROL
(PWM)
Solenoid
RELEASE
STAGE 5
(E - F)
TFP
SWITCH
D3
RELEASE
APPLY
EX
18
32
25
STAGE
5
LINE
E
TCC
APPLY
FLUID
PRESSURE
;
;
LOW/1ST GEAR
EX
75
50
;;;;
;;;;
;;
;;;;
;;
;;;;
;;;
;
;;;;
;;;;
;;;
;
;;;;
;;;;
;;;
;;;;
;;
;;;
;;;;
;;
;;;;
;;;;
;;;;
;;;;
;;;;
;;
;;;;
;;
;;;;
;;;
;;;;;;;
;;;;
;;
;;;;
;;;
;;;;
;;;;
;;;
;;
;;;;
;;;;
;;;;
;;;;
;;;;
TORQUE
CONVERTER
ASSEMBLY
(55)
APPLY
2ND
C
B
100%
REL
COOLER
APPLY
;;
;;
;;;
;
;;
CONV FD
19
OFF
At this time the Torque Converter Clutch is
considered to be disengaged (OFF).
Release fluid pressure also opens the normally closed
TCC release switch located in the Automatic Transmission
Fluid Pressure Manual Valve Position Switch (TFP Val.
Position Sw.). The switch sends a signal to the PCM that the
TCC is released. If the switch does not open, the PCM will
command the TCC ON in 2nd, 3rd and 4th gears with 100%
duty cycle to the TCC control (PWM) solenoid. Also a
Diagnostic Trouble Code (DTC) P0742 will set and the PCM
will illuminate the Malfunction Indicator Lamp (MIL). The
DTC P0742 will then be stored in PCM history and the PCM
will freeze shift adapts from being updated. If the PCM
detects an illegal combination on any range inputs (OFF,
OFF, OFF or OFF, OFF, ON) then DTC P1810 will set. DTC
P1810 is Transmission Fluid Presure Manual Valve Position
Switch circuit malfunction.
TCC
CONTROL
(PWM)
Solenoid
EX
STAGE 4
(D - E)
D2
EX
18
32
LINE
TIME
RELEASE
APPLY
LO
25
TCC
APPLY
FLUID
PRESSURE
D4
COOLER
E
50
REV
APPLY
2ND
REL
Stage 4 During this stage, the apply pressure from the TCC
Regulator valve is decreased by the TCC control (PWM)
solenoid duty cycle dropping from point D to point E, to
approximately 60%. Spring force pushes the valve back and
closes off the flow of line fluid feeding the TCC Regulated
Apply circuit. This reduces the apply force on the TCC
pressure plate to the slip threshold. This gets the TCC pressure
plate ready for a smooth release.
;;
;
;;
;
STAGE
4
LOW/1ST GEAR
EX
CONV FD
19
TORQUE
CONVERTER
ASSEMBLY
(55)
75
EX
TCC
CONTROL
(PWM)
Solenoid
C
B
100%
ON
At this time the Torque Converter Clutch is
considered to be engaged (ON).
71
72
2-3
SHIFT
SOL
OFF
OFF
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
3RD CL/LO-1ST
LUBE
1 2 D D NR
EX
LO
EX
PRN
REVERSE
PRN
LINE
D4
EX
FWD BST
FWD SERVO
ORIFICED EX
D3
INPUT CLUTCH
D4
IN CL FD
D4
EX
LINE
1-2, 3-4 SIGNAL
3RD
EX
EX
EX
EX
2-3 ACCUM
EX
3-4 ACCUM
11
3-4 ACCUM
EX
10
EX
LINE
9
EX
4TH CLUTCH
LINE
LO/1ST GEAR
1-2 ACCUMULATOR
LINE
D4
LINE
EX
2-3 ACCUM
TORQ SIG
3-2 MAN DS
3RD CLUTCH
D2
D3
2d
3-4 ACCUMULATOR
EX
REV
LO
D4
1-2 ACCUM
TORQUE SIGNAL
4TH CLUTCH
33
EX
D4
3RD
LO-1ST
3RD CLUTCH
2ND
LINE
2ND CLUTCH
EX
4TH
LINE
CL
2ND CL
EX
EX
APPLY
D4
EX
CONV FD
EX
VBS
13
3RD
LINE
EX
LUBE
EX
EX
LO-1ST
EX
EX
4-3 MDS
2ND
D2
3RD CL/LO-1ST
LINE
PRN
EX
TORQUE SIGNAL
2-3 ACCUMULATOR
2ND CLUTCH
2-3
ACCUMULATOR
4TH CL
2c
4TH CL
3-4 ACCUM
FORWARD
BAND
SERVO
4TH CLUTCH
3-4
ACCUMULATOR
Figure 68
2-3 ACCUM
3RD CLUTCH
TORQUE SIG
4TH CL
AUX INPUT CL FD
TORQUE SIGNAL
;;
TFP
SWITCH
D3
1-2
ACCUMULATOR
21
D2
2b
#10
18
REG APPLY
LINE
TCC
32
COOLER
1-2 ACCUMULATOR
72
REL
28
E
AS
LE
RE
24
EX
CONV FD
19
22
TCC
CONTROL
(PWM)
Solenoid
3RD
2-3 OFF SIGNAL
#9
1a
FWD SERVO
#4
TORQUE SIGNAL
2ND
LO/1ST GEAR
LINE
3RD
Pressure
Control
Solenoid
29
LINE
3RD
#6
26
OFF
N.O.
ACT FEED
25
MANUAL VALVE
D4
#2
ORIFICED
CUP PLUG
(412)
2-3 Shift
Solenoid
1-2, 3-4
Shift
Solenoid
N.O. OFF
2a
35
ACTUATOR FD
LINE(from Pump)
2c 3-4 Accumulator:
EX
DECREASE
31
2-3 SIGNAL
30
LINE
12
LINE
15
16
1b
1-2, 3-4 signal fluid pressure exhausts from the 3-4 shift
valve and spring force moves the valve into the Third gear
position. This opens the 4th clutch fluid circuit to an orificed
exhaust to help control the clutch release.
4TH CL
LO-1ST
14
17
D2
D3
LINE
LINE
2ND CLUTCH
LINE
PRESSURE
TAP
FORWARD SERVO
73
3RD
CLUTCH
APPLIED
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
INPUT
CLUTCH
APPLIED
INPUT
SPRAG
INPUT
CLUTCH
SUN
(722)
GEAR
HOLDING
(668)
DRIVEN
3RD SPRAG
CLUTCH
(720)
OVERRUNNING
2-3
SHIFT
SOL
@OFF
@OFF
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
1
POWER FROM
FINAL DRIVE
(700)
SECOND
CLUTCH
APPLIED
4b
4a
FORWARD 1/2 SUPPORT
ROLLER
BAND
CLUTCH
(688)
ASSEMBLY
APPLIED
(683)
OVERRUNNING
2
3
6
4
INPUT
INPUT
INPUT
INPUT
CLUTCH CARRIER SUNGEAR INTERNAL
GEAR
APPLIED ASSEMBLY
(668)
DRIVING
(672)
DRIVEN
DRIVING
5
INPUT
SPRAG
CLUTCH
(722)
HOLDING
5a
5b
3RD
3RD
SPRAG
CLUTCH
CLUTCH
APPLIED
(720)
OVERRUNNING
7c
2ND
CLUTCH
APPLIED
8
POWER TO
TORQUE
CONVERTER
(1)
1-2, 3-4
SHIFT
SOL
REVERSE
REACTION DRUM
(669)
Power from the wheels travels through the final drive differential assembly to the final drive sun gear shaft.
2 Input Internal Gear Driving
DRIVEN
SPROCKET
(506)
Power continues to the input internal gear/reaction carrier assembly, which is splined to the final drive sun gear shaft.
3 Input Carrier Assembly Driving
The input internal gear which is in mesh with the input carrier
planetary pinions, force the pinions to rotate. The rotating pinions drive the carrier.
4 Input Sun Gear Driven
FINAL DRIVE
SUN GEAR SHAFT
(689)
FORWARD BAND
(688)
APPLIED
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING
PARKING
GEAR
(696)
1/2 SUPPORT
AND DRUM
(687)
HELD
INPUT
INTERNAL
GEAR
DRIVING
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
74
The rotating input carrier pinions also drive the input sun gear
which is splined to the inner hub of the input sprag.
Figure 69
1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
OVERRUNNING
The input clutch is also applied and transfers torque to the input
housing through the input clutch plates.
7 2nd Clutch Applied
FORWARD SERVO
ASSEMBLY
APPLIED
Power flows from the input carrier assembly (672) through the
reverse reaction drum (669) to the 2nd clutch assembly which is
applied and directs power to the input housing.
8 Power to Torque Converter
With two members of the same gear set driving, we have a 1:1
ratio through the gear sets and input housing to the torque converter for engine braking.
74A
2-3
SHIFT
SOL
@OFF
@OFF
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
4TH CL
MANUAL VALVE
PRN
REV
PRN
LINE
EX
D4
3RD
D4
EX
EX
EX
EX
EX
EX
EX
EX
2-3 ACCUM
EX
EX
3-4 ACCUM
11
3-4 ACCUM
TORQUE SIGNAL
2-3 ACCUMULATOR
FORWARD
BAND
SERVO
EX
TORQ SIG
4TH CLUTCH
LINE
D2
LO/1ST GEAR
3RD CLUTCH
3RD CLUTCH
REV
LO
D4
2-3 SIGNAL
IN CL FD
D4
1-2,
D3
INPUT CLUTCH
FWD SERVO
ORIFICED EX
LINE
3-4 SIGNAL
3RD
LO-1ST
D4
D4
FWD BST
D3
EX
LINE
3RD CLUTCH
2ND
LINE
EX
2ND CLUTCH
APPLY
4TH
LINE
CL
2ND CL
EX
EX
4TH CLUTCH
EX
VBS
2ND
EX
10
LINE
9
1-2 ACCUM
2ND CLUTCH
3RD CL/LO-1ST
2ND CLUTCH
CONV FD
EX
LO-1ST
EX
LUBE
EX
LINE
PRN
EX
TORQUE SIG
EX
4TH CL
EX
2-3 ACCUM
3-4 ACCUMULATOR
LINE
D4
LINE
1-2 ACCUM
3-2 MAN DS
2-3 ACCUM
D3
1b
13
3RD
4-3 MDS
LINE
33
TORQUE SIGNAL
AUX INP CL FD
D2
4TH CL
TORQUE SIGNAL
EX
21
TFP
SWITCH
2-3
ACCUMULATOR
#10
1-2 ACCUMULATOR
1d
1-2
ACCUMULATOR
;;
1c
D2
D3
18
3RD
2-3 OFF SIGNAL
COOLER
22
28
24
L
RE
REL
#9
EX
CONV FD
19
TCC
CONTROL
(PWM)
Solenoid
2b Input Clutch:
2a
Input clutch feed fluid is routed through the 3-4 shift valve
and into the input clutch fluid circuit.
TORQUE SIGNAL
FWD SERVO
D3
ACT FEED
Pressure
Control
Solenoid
2ND
LO/1ST GEAR
LINE
#3
#4
3RD
#6
3RD
1-2, 3-4
Shift
Solenoid
N.O. OFF
29
26
D4
25
LINE
OFF
D2
D3
LINE
N.O.
1e
2-3 Shift
Solenoid
LINE(from Pump)
#2
ORIFICED
CUP PLUG
(412)
ACTUATOR FD
DECREASE
35
30
EX
2-3 SIGNAL
31
74B
LINE
12
LINE
15
16
17
LINE
PRESSURE
TAP
EX
14
LO-1ST
Input clutch fluid pressure applies the input clutch. With the
input clutch applied, the input sprag clutch holds when output
speed is greater than input speed, creating engine compression
braking.
1 2 D D NR
The manual valve moves into the Manual Third (D) position
and line pressure enters the D3 fluid circuit.
1a
LO
1a Manual Valve:
D3 fluid is routed to the TFP Val. Position Sw. and the TFP
Val. Position Sw. signals the PCM that the manual valve is
in the Manual Third position.
LUBE
1a
3RD CL/LO-1ST
4TH CL
3-4 ACCUM
4TH CLUTCH
FORWARD SERVO
3-4
ACCUMULATOR
Figure 70
75
6
INPUT
CLUTCH
APPLIED
2
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING
3
REACTION
SUN GEAR
(678)
HELD
3a
2/1 BAND
(680)
APPLIED
4
REACTION
INTERNAL
GEAR
DRIVEN
3b
FORWARD
BAND
(688)
APPLIED
1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING
5
POWER FROM
FINAL DRIVE
(700)
INPUT
SPRAG
(722)
OVERRUNNING
REVERSE
REACTION DRUM
(669)
INPUT
SUN
GEAR
(668)
3RD SPRAG
CLUTCH
ASSEMBLY
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
2-3
SHIFT
SOL
@OFF
@ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
APPLIED
INPUT
CLUTCH
*
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
INPUT
CLUTCH
APPLIED
SECOND
CLUTCH
APPLIED
1-2, 3-4
SHIFT
SOL
6a
INPUT
SPRAG
(722)
OVERRUNNING
5
2ND
CLUTCH
APPLIED
1
POWER TO
TORQUE
CONVERTER
(1)
Power from the wheels travels through the final drive differential assembly to the final drive sun gear shaft.
2 Reaction Carrier Assembly Driving
DRIVEN
SPROCKET
(506)
FINAL DRIVE
SUN GEAR SHAFT
(689)
INPUT
CARRIER
ASSEMBLY
(672)
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD
FORWARD BAND
(688)
APPLIED
PARKING
GEAR
(696)
1/2 SUPPORT
AND DRUM
(687)
HELD
Power flows from the input carrier assembly (672) through the
reverse reaction drum (669) to the 2nd clutch assembly which is
applied and directs power to the input housing.
4 Input Sun Gear Driven
FINAL DRIVE
SUN GEAR
(697)
MANUAL 2/1
SERVO ASSEMBLY
APPLIED
76
Figure 71
2/1 BAND
(680)
APPLIED 1/2 SUPPORT
ROLLER
CLUTCH
ASSEMBLY
(683)
HOLDING
FORWARD SERVO
ASSEMBLY
APPLIED
The rotating input carrier pinions also drive the input sun gear
which is splined to the inner hub of the input sprag.
5 Input Sprag Clutch Holding
*APPLIED BUT
NOT EFFECTIVE
76A
INPUT HOUSING
ASSEMBLY (632)
3RD CL/LO-1ST
LUBE
EX
EX
FWD BST
2-3 SIGNAL
D2
AUX
EX
EX
1-2 ACCUM
LINE
3e
EX
EX
11
EX
2-3 ACCUM
2-3 ACCUMULATOR
2/1
MANUAL BAND
SERVO
4c
2-3
ACCUMULATOR
3d
FORWARD
BAND
SERVO
TORQUE SIGNAL
FORWARD SERVO
2-3 ACCUM
2-3 ACCUM
3RD CLUTCH
D2
EX
EX
EX
2a
EX
LINE
INP CL FD
EX
4TH CL
IN CL FD
LO/1ST GEAR
5a
TORQUE SIGNAL
1-2 ACCUMULATOR
2ND CLUTCH
D3
INPUT CLUTCH
3RD
D4
REV
3-2 MAN DS
LINE
D4
LINE
#8
D4
3RD
LINE
FWD SERVO
ORIFICED EX
EX
D4
LO
D4
3RD CLUTCH
PRN
REV
LINE
D4
LO-1ST
D4
PRN
EX
LINE
LINE
EX
2ND CLUTCH
2ND CLUTCH
2ND
LINE
3RD CLUTCH
2ND CL
EX
EX
APPLY
4b
2ND
D3
3RD CL/LO-1ST
LUBE
CONV FD
EX
VBS
LO-1ST
EX
EX
EX
EX
TORQUE SIG
EX
D3
1-2 ACCUM
13
LINE
33
3RD
1-2
ACCUMULATOR
TORQUE SIGNAL
18
32
D2
TFP
SWITCH
21
4-3 MDS
#10
COOLER
;;
REL
FWD SERVO
22
#3
L
RE
D2
D3
3RD
D2
3RD
2-3 SIGNAL
CONV FD
19
D3
TCC
CONTROL
(PWM)
Solenoid
5b
28
TORQUE SIGNAL
24
29
#9
2ND
LO/1ST GEAR
LINE
#4
D4
#6
3b
3RD
LINE
Pressure
Control
Solenoid
EX
26
3c
ACT FEED
LINE(from Pump)
25
1-2, 3-4
Shift
Solenoid
N.O. OFF
D3
LINE
#2
ORIFICED
CUP PLUG
(412)
OFF
35
N.O.
DECREASE
4a
2-3 Shift
Solenoid
EX
ACTUATOR FD
D2
2-3 SIGNAL
30
31
76B
12
LINE
to the TFP Val. Position Sw. and the TFP Val. Position
Sw. signals the PCM that the manual valve is in the
Manual Second position.
5b Pressure Control Solenoid: The PCM decreases the PC
Sol. Valve duty cycle to increase the operating range of
torque signal fluid pressure in Manual Second. This
provides increased line pressure for the additional torque
requirements during engine compression braking and
increased engine load in Manual Second.
Torque Converter Clutch: The PCM will release the TCC
before downshifting into Manual Second. The TCC will not
re-apply in Second gear under normal operating conditions.
17
5 PRESSURE CONTROL
5a Fluid Pressure Manual Valve Position Switch
Assembly (TFP Val. Position Sw.): D2 fluid is routed
15
16
MANUAL VALVE
LINE
LO-1ST
2-3 signal fluid and spring force move the 3-2 manual
downshift and the 2-3 shift valve into the Second gear
position and prevents the 2-3 shift valve from upshifting.
D2 fluid is routed through the valve into the 2-1 manual
servo fluid circuit.
PRN
14
LINE
PRESSURE
TAP
LINE
The PCM energizes the 2-3 shift solenoid. With the solenoid
ON, 2-3 signal fluid is routed to the 2-3 and 4-3 manual
downshift valves.
1 2 D D NR
LO
3a
1 MANUAL VALVE:
3rd clutch/lo 1st fluid seats the #4 ball check valve and is
routed to the #9 ball check valve.
INPUT CL
Figure 72
77
2
REACTION
CARRIER
ASSEMBLY
(675)
DRIVING
3
3a
3b
4
REACTION 2/1 BAND REACTION FORWARD 1/2 SUPPORT
SUN GEAR
(680)
BAND
ROLLER
INTERNAL
(678)
APPLIED
(688)
CLUTCH
GEAR
HELD
APPLIED
ASSEMBLY
DRIVEN
(683)
HOLDING
7
POWER FROM
FINAL DRIVE
(700)
3RD
CLUTCH
APPLIED
INPUT
CLUTCH
APPLIED
INPUT SHAFT
& HOUSING
ASSEMBLY
(632)
INPUT
SPRAG
(722)
OVERRUNNING
3RD
SPRAG
(652)
HOLDING
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
@ON
@ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
5
INPUT
SUN
GEAR
(668)
DRIVING
1
POWER TO
INPUT
TORQUE
SPRAG
CONVERTER
(722)
(1)
OVERRUNNING
Power from the wheels travels through the final drive differential assembly to the final drive sun gear shaft.
INPUT
SUN
GEAR
(668)
DRIVEN
DRIVEN
SPROCKET
(506)
INPUT
CARRIER
ASSEMBLY
(672)
DRIVING
REACTION
CARRIER
ASSEMBLY
(675)
DRIVEN
REACTION
SUN GEAR
DRUM ASSEMBLY
(678)
HELD
FORWARD BAND
(688)
APPLIED
1/2 SUPPORT
AND DRUM
(687)
HELD
PARKING
GEAR
(696)
FINAL DRIVE
SUN GEAR
(697)
MANUAL 2/1
SERVO ASSEMBLY
APPLIED
78
Figure 73
2/1 BAND
(680)
APPLIED
1/2 SUPPORT
ROLLER CLUTCH
ASSEMBLY
(683)
HOLDING
FORWARD SERVO
ASSEMBLY
APPLIED
The 3rd clutch is applied and holds the 3rd sprag clutch outer
race (653). During deceleration, the 3rd sprag clutch holds and
prevents the input sun gear (668) from turning faster than the
input housing, thus creating engine braking.
Note: During acceleration, the 3rd sprag clutch is ineffective in
the transfer of engine torque through the input sun gear (668).
6a Input Clutch Applied
78A
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
3RD CL/LO-1ST
LUBE
1 MANUAL VALVE:
8a
EX
PRN
REV
PRN
LINE
EX
FWD BST
D4
2-3 SIGNAL
D3
INP CL FD
D2
AUX
3RD
D4
EX
4TH CL
IN CL FD
D4
D2
EX
EX
EX
EX
LO/1ST GEAR
EX
EX
1-2 ACCUM
FORWARD SERVO
TORQUE SIGNAL
2/1
MANUAL BAND
SERVO
FORWARD
BAND
SERVO
2ND CLUTCH
INPUT CLUTCH
FWD SERVO
ORIFICED EX
3RD
LINE
8c
LINE
D4
EX
1-2 ACCUM
REV
LO
D4
#8
3-2 MAN DS
LINE
1-2 ACCUMULATOR
D2
2ND CLUTCH
EX
D4
LO-1ST
D4
EX
EX
EX
EX
2ND
3RD CL
LINE
2ND CL
APPLY
D3
3RD CL/LO-1ST
LINE
LUBE
LO-1ST
EX
VBS
2ND CLUTCH
CONV FD
EX
EX
EX
LINE
PRN
EX
LO-1ST
TORQUE SIG
EX
D3
Figure 74
2ND
;
;
8d
13
LINE
33
#10
TFP
SWITCH
D3
3RD
TORQUE SIGNAL
D2
D2
21
4-3 MDS
REL
1-2
ACCUMULATOR
CONV FD
COOLER
3RD
22
5b
LO
BLOW-OFF
EX
19
FWD SERVO
LINE
D3
2ND
LO/1ST GEAR
#3
L
RE
#4
TCC
CONTROL
(PWM)
Solenoid
29
3RD
EX
D4
#6
2-3 SIGNAL
D4
TORQUE SIGNAL
Pressure
Control
Solenoid
26
27
7
ACT FEED
25
#2
LINE
1-2, 3-4
Shift
Solenoid
N.O. ON
LO-1ST
LINE(from Pump)
1-2,3-4 SIG
ON
N.O.
D2
D3
LINE
2-3 Shift
Solenoid
8b
LO
ORIFICED
CUP PLUG
(412)
#7
2-3 SIGNAL
35
30
78B
1 2 D D NR
MANUAL VALVE
LINE
8c 1-2 Accumulator:
12
EX
ACT FD
1-2, 3-4 signal fluid pressure shifts the valve into the
downshifted position, against spring force, and the following
changes occur:
2nd clutch fluid exhausts from the 1-2 accumulator, and 1-2
accumulator fluid fills the 1-2 accumulator as 2nd clutch
fluid exhausts.
LO
DECREASE
31
5a
17
3rd clutch/lo - 1st fluid applies the 3rd clutch and the 3rd
sprag clutch holds and prevents coasting and allows engine
compression braking.
15
16
Lo-1st fluid pressure seats the #4 ball check valve against the
3rd clutch fluid circuit and fluid is routed to the 3rd clutch/lo
-1st circuit.
The 2nd fluid circuit is open to exhaust past the valve into the 3rd
fluid circuit.
D4 fluid is routed into the lo-1st gear circuit.
LO fluid is routed into the lo-1st fluid circuit.
LINE
PRESSURE
TAP
LINE
14
Lo fluid pressure seats the #7 ball check valve against the lo1st fluid circuit and fluid is routed to the 1-2 shift valve.
Lo fluid is routed to the TFP Val. Position Sw. and the TFP
Val. Position Sw. signals the PCM that the manual valve is in
the Manual First position.
Lo fluid from the 1-2 shift valve is sent to the line presure
boost valve to boost line pressure.
79
OPERATING CONDITIONS
RANGE REFERENCE CHART
RANGE
INPUT
CLUTCH
7
INPUT
SPRAG
CLUTCH
APPLIED
HOLDING
ON
ON
ON
APPLIED
HOLDING
HOLDING
APPLIED
2nd
OFF
ON
APPLIED
OVERRUN
HOLDING
APPLIED
3rd
OFF
OFF
APPLIED
APPLIED
HOLDING
OVERRUN
4th
ON
OFF
APPLIED
OVERRUN
OVERRUN
3rd
@ OFF
@ OFF
APPLIED
APPLIED
HOLDING
2nd
@ OFF
@ ON
APPLIED
1st
@ ON
@ ON
2nd
@ OFF
@ ON
1st
@ ON
@ ON
1st
@ ON
@ ON
1-2, 3-4
SHIFT
SOLENOID
VALVE
2-3
SHIFT
SOLENOID
VALVE
ON
ON
ON
ON
ON
1st
GEAR
PARK
REV
REVERSE
NEUT
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
5
3RD
SPRAG
CLUTCH
APPLIED
8
2/1
BAND
9
1/2
SUPPORT
ROLLER
CLUTCH
10
FORWARD
BAND
APPLIED
APPLIED
APPLIED
HOLDING
OVERRUN
OVERRUN
HOLDING
APPLIED
APPLIED
HOLDING
HOLDING
APPLIED
OVERRUN
APPLIED
HOLDING
APPLIED
APPLIED
HOLDING
APPLIED
HOLDING
APPLIED
APPLIED
HOLDING
APPLIED
HOLDING
APPLIED
2
1
APPLIED
HOLDING
CONDITION
NO 4TH GEAR.
NO REVERSE GEAR ALL FORWARD DRIVE RANGES OK.
NO 2ND GEAR GOES TO NEUTRAL WHEN COMMANDED TO 3RD GEAR.
NO 3RD GEAR NO ENGINE BRAKING IN MANUAL 1ST.
NO 3RD GEAR NO ENGINE BRAKING IN MANUAL 1ST.
NO FORWARD NO REVERSE.
NO FORWARD NO REVERSE.
NO ENGINE BRAKING IN MANUAL 2ND (2ND GEAR) OR MANUAL 1ST (1ST GEAR).
NO FORWARD REVERSE OK, FORWARD OK IN MANUAL 2ND OR MANUAL 1ST.
NO FORWARD REVERSE OK, FORWARD OK IN MANUAL 2ND OR MANUAL 1ST.
80
1-2, 3-4
DTC
P0753
2-3
DTC
P0758
Figure 75
REV SERVO
LUBE
LUBE
COOLER
LO
EX
43
EX
PRN
REVERSE
LUBE
COOLER
LUBE
LUBE
COOLER
1-2 ACCUM
15
43
14 43
43
15
14
19
31
29 20
22
24
27
25
31
29
18
372(#4)
33
43
42
37
25
43
31
24
31
42
11
42
43
22
42
11
24
16
27
12
43
12
25
39
43
20
14
12 42
13
26
19
23
13
15
14
42
13
31
19
43
15
43
25
31
37
23
27
22
23
13/14
14
19
GASKET
IDENTIFICATION
(37)
11
37
43 43
37
42
29
11
43
11
42
33
10
11
25
14
42
13
39
35
29
35
20
2 8
36
42
43
24
18
11
11
30
31
42
23
23
14
GASKET(369)
(Spacer Plate/Case Cover)
372(#2)
372(#1)
DRIVEN SPROCKET
SUPPORT
(609)
2
3
(38)
2
35
10
412
41
35
33
16
42
42
43
42
24
16
22 23
27
45
42
42
42
31
15
19 37
13
43
19
(128)
31 27
23
16
19
16
31
37
27
23
23
27
16
37
19
16
ACCUMULATOR
HOUSING (140)
22
19
37
16
37
16
45
15
CASE (3)
(Case Cover Face)
Figure 74
(29)
CASE (3)
(Bottom)
37
16
ACCUMULATOR
COVER (132)
23 23
22
22
37
16
16
16
27
22
31
27
11
15
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
31
37
(28)
19
37
22
23
22
22
23
22
13
15
(130)
42
15
42
37
(126)
45
38
42
42
32
16
16
LUBE
38
43
10
41
(29)
MANUAL SERVO
APPLY PIPE
(125)
42 35
29
31
42
40
38
39
29
43
25
10
19
36
25
39
19
FE
ED
33
CASE (3)
22
2
41
18
20
11
24
22
16
FORWARD
SERVO
(15-22)
43
31
37
38 36 35
42
10
6 18
19
19
NOTE:
27
ACCUMULATOR
COVER
(132)
29
10
34
18
10a
D-4
LINE
PRN
D-2
D-3
2ND CL
ACTUATOR FD
LINE
ACT FD
2ND CL
11c
REVERSE
LO-1ST
PRN
LO
LO-1ST
2ND CLUTCH
FILT LINE
3RD CLUTCH
FWD SERVO
3-4 ACCUM
D4
LINE
EX
2-3 AC
23c
22a
23b
42c
EX
14
14
2ND CL
MAN 2-1 SERVO FD
2v
22b
23a
2-3 ACCUM
EX
LINE
EX
33
SCREEN/SEAL
ASM. (382)
10
11
39 39
35
EX
43
372(#9) 372(#10)
39
20
36
37
8c
D2
D4
D3
EX
3RD
TORQUE SIG
8e
8f
2t
2q
29h
4TH CL
2-3 SIGNAL
FWD SERVO
41c
19d
19e
7a
40c
18f
40b
D-4
REV BST
INPUT CL
D3
EX
EX
EX
D4
EX
EX
EX
INPUT CL FD
LINE
LINE
TORQUE SIG
6a
6b
2h
2l
29g
8g
2m
3RD CLU
19c
41b
18g
19b
41a
40a
18k
D-4
EX
REV SERV
D SRV AP
3RD
ORIF EX
LINE
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
EX
8d
2r
EX
12a
2n
42a
9b
12b
3RD CLUTCH
2y
2c
20b
2x
2d
20a
EX
8b
VBS
EX
LINE
3RD
9a
8c
2z
LINE
LINE
EX
EX
LINE
43
12
27
39
2 29
25
39
18
29f
29e
10a
EX
14a
SI
2k
ACT FD
EX
3RD
3RD
D3
2ND
FWD BST
2a
8a
2b
3a
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
D4
D2
EX
EX
11b
39a
11a
LO-1ST
PRN
TORQ SIG
11g
11e
11d
20c
11c
5a 10c
10b
ACT FD
1-2,3-4 SIG
CONV FD
LO-1ST
3RD
REV
LO
D4
LINE
TORQUE SIG
3RD CL
LO
39b
31b
16a
39c
11f
38c
2c
31a
39d
38a
38b
29d
29c
29a
29b
14b
TCC APPLY
LINE
2ND
TCC RELEASE
TCC RELEASE
19
38
18
38
2k
42g
GASKET(371)
(Control Valve Body/Spacer Plate)
D2
3-
13b
CE
40
FORWARD SERVO
APPLY PIPE
(124)
FWD SERVO
76
42
43
19
19
19
41
36
37
2m
8f
43
FI
ORIFICED
CUP PLUG
25
15
2/11
18
19
40 41
SCREEN/SEAL
ASM. (382)
2h
31
42d 42f
44
CL
CL
U
TC
H
RI
13a
27c
39
25a
D2
25d
RU
38
ER
25f 27a
25g 27b
25e
37
ER
14b
25c
36
25b
SUCTION
35
34
3-
33
2w
22b 3
2t 2r
16/2s
12
4T
8b
14
8a
32
2ND CL
COOLER
MANUAL
2/1 SERVO
(108)
COOLER
BALL
CHECK
VALVE
FWD SERVO
COOLER
2ND CL
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
RR
31e
22c
13
26
39c 27 5a/10c
1
11b
10b
39e
42
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
LINE
12
13
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
1-2 ACCUM
2-3 ACCUM
ACTUATOR FD
ACCUMULATOR
SPACER PLATE
(134)
TORQUE SIG
PRESSURES
FILTER
ASSEMBLY
(100)
THERMOSTATIC
ELEMENT
(121)
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
25
39a 39b
20a
11d
28
29c
25b
31b/29b 31a/29a 20c
42b 11g 14c
8g
24
8e
9a
4
31c
19
11e
2p 10
9b
13a
12a
11f
24b
18
42a
24c 9
11
2v
2q
13b
23c
8
42c
26
23a 5
31d 25c
12b
22a
26a
32
2n
25e
19f
27c
25d 25
1a
14a
15a
23b
14b
19g
37d
25
GASKET
IDENTIFICATION
CC
31f
11
12 42
11
12
24
31
25
11
13
41
SCREEN/SEAL
ASM. (382)
17
38b
25a 39d/38c
13
14
19
1-2
ACCUMULATOR
(136)
2-3
ACCUMULATOR
(136)
EX
20
42
27
23
11
24b
42
23
22
2
29
24
23
4TH CL
37c
8 42 1111
13
25
31
372(#8)
21
6b 22
42e
33
33a 29h 6a 18b
2y
29g
7
37b/36c
42b
35b
8d
37a
18c
23
43a/2g
29f 29d 20b/2z
24a
36b 35a
2 10
11
29
42
18e 18d
2d
29
8
31
42
2f/4b 2e
37c
29
41b/40b 19d/18f
15
18g
19e 2c
29
2b/11a
41a
16
19b
18a
19c/18k
7a
29e
39f 2x
38a
20
41c/40c
30
36a
10
18
18 42
29
24
SCREEN/SEAL
ASM. (382)
11
29
31
22
22
2
24a
20
25
38
31
42g
37d
8
24c
3-4 ACC
LINE
EX
LINE
34
33
40a
SCREEN/SEAL
ASM. (382)
39
29
39
39
35
37
37
3-4 ACCUM
38
18
38
7
18
36
36
ACT FD
ACT FD
2p
18e
42d
42f
XE
2w
42
24
28
42
23
14
24
19
3a
2a
2/11
19
18 19
41
2g
3
EX
21
18d
2-3 ACCUM
10
22
42e
40 40
37
4TH CL
2e
36
REVERSE
13
18b
2-3 SIG
MAN 2-1 SERVO
37b
32
36c
37a
3-4 ACCUM
SCREEN/SEAL
ASM. (382)
PRN
D3
#8
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
1 2 D D NR
MANUAL VALVE
EX
19
19
19
40
EX
D3
18c
LINE
20
31
43
25
29
42
22
23
43
10
29
24
31
22
43
43
33a
D3
43
42
372(#7)
2 10
11
13
13
42
13
23
36a
42
29
43
5 43
10
42
43
2 8 43
18 29 42 29
13
43
43
42
42
6 18 2
36 3742
28
39
39
372(#3)
23
LINE
TORQ SIG
42
38
2518 20
11
21
37
LINE
36b
3-2 MAN DS
18
3RD CL
35b
26
LO-1ST
3RD CL
35a
D2
AUX INP CL FD
ORIFICED EXH
D3
31c
D2
4-3 MDS
25
D4
TCC REG APPLY
39e
39f
31d
39g
TCC REL
#4
31f
31e
2f
30
ON
N.O.
3RD
29
11
39
18
7 6 29 33 42
27
LO
BLOW OFF
VALVE
D4
18a
4a
2-3 Shift
Solenoid
35
43
17
28
28
35
37
19
19g
D4
2-3 SIG
AUX INPUT CL FD
4TH CL
2-3 OFF SIG
#2
3RD
18
28 36
36
22
19f
LINE
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
IN CL FD
D2
TCC
CONTROL
(PWM) EX
Solenoid
Pressure
Control
Solenoid
D4
LINE
REV SERVO
#3
#6
20
1-2,3-4 SIG
2ND
3RD
2ND
TCC APPLY
#5
38
36
18
11 2
19
40
19
39
18
19
41
40
17
17
42
1-2, 3-4
Shift
Solenoid
N.O. ON
TCC RELEASE
EX
D-4
LO-1ST
29
REVERSE
ACT FD
#10
33
18
42
42
42
40
38
18
42
(219)
17
16
LINE
LO
OIL
PUMP
COOLER
CONNECTOR
(29)
373(#6)
373(#5)
42
42
17
D2
D3
15
REVERSE
DECREASE
TFP
SWITCH
LO
DECREASE
17
PUMP
BODY
(202)
31
REV
LINE
D4
DECREASE
LINE
3RD
19
12
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
14
27
#7
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
Engine Running
su mp tra pu
Preses pu to the hen mand
ulat rdingents. Wthe defrom
accoirem ceeds, fluidr
requut ex sure lato
outp e presre regu
of linpressu
the
24
#9
COOLER
REVERSE
SERVO
(39-49)
LUBE
LUBE
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
28
GASKET (371)
CONTROL VALVE BODY (300)
GASKET (369)
LUBE
2ND CL
TCC APPLY
CASE (3)
CASE COVER (400)
INPUT CL
COOLER
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
3RD CL/LO-1ST
3RD CL/LO-1ST
2ND CL
4TH CL
RELEASE
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
;;
;
;;
;;
;
;;
;;
;
;
;
;
;
;
;;
;;
;;;;
(P)
Park l
thethe oi
r inPARK
leve fromwing:
ctor sure follo
sele pres the Regthe line to
8): )
Withsition, rected Valve(21essure
po p is di lator (line prion
pum re Reguoutputnsmissmp
(Engine Running)
TORQUE
CONVERTER
(1)
;
; ;;
;
;;
; ; ;;;
; ;;
;;
;; ;;;
;;
; ;; ;;;
;
;
;
;;
;;
;;
;;
;;
; ;;;
;;;
;;
RK g
PA nnin
u
eR
gin
En
PARK
;
;;
;;
PASSAGE
PASSAGE
PASSAGE
PASSAGE
PASSAGE
PASSAGE
37
(28)
ACCUMULATOR
SPACER PLATE (134)
FOLDOUT 77
COMPLETE ILLUSTRATED
PARTS LIST
Figure 76
FOLDOUT 81
PARK
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
(Engine Running)
REV SERVO
LUBE
D2
LUBE
COOLER
LO
EX
LINE
D-4
LO
LO-1ST
PRN
PRN
REVERSE
EX
2ND CL
3RD CLUTCH
ACTUATOR FD
LUBE
COOLER
LUBE
1-2 ACCUM
2-3 ACCUM
LINE
2ND CL
LINE
42c
EX
CASE (3)
ACCUMULATOR
COVER
(132)
FORWARD
SERVO
(15-22)
MANUAL SERVO
APPLY PIPE
(125)
3-4 ACCUM
D4
FWD SERVO
ACT FD
2-3 AC
22a
23c
23b
22b
2v
23a
ORIFICED
CUP PLUG
LUBE
COOLER
FILT LINE
D4
D3
EX
EX
EX
2r
2t
LINE
COOLER
FORWARD SERVO
APPLY PIPE
(124)
D3
EX
D4
EX
EX
MANUAL
2/1 SERVO
(108)
FWD SERVO
Figure 77
PRN
REVERSE
4TH CL
LO-1ST
D-2
D-3
3RD CLU
2ND CLUTCH
2-3 SIGNAL
REV SERV
INPUT CL
8f
2q
EX
FWD SERVO
D-4
EX
REV BST
EX
EX
TORQUE SIG
19e
40c
18f
40b
7a
41c
19d
41b
40a
41a
18g
19c
18k
D-4
D SRV AP
EX
FWD BST
3RD
ORIF EX
8e
6a
8g
2l
2h
6b
29g
8d
2m
42b
12b
12a
2n
42a
9b
9a
15a
29f
29e
8c
10a
14a
13b
13c
27c
13a
25e 27b
25c
25d
29h
25f 27a
2k
25b
3RD
LINE
LINE
TORQUE SIG
25a
19b
2y
EX
LINE
14b
20b
LINE
LINE
LINE
INPUT CL FD
VBS
EX
3RD
2z
2x
2d
20a
EX
EX
EX
LINE
3RD CLUTCH
2c
LINE
LINE
LO-1ST
PRN
TORQ SIG
EX
TORQUE SIG
3RD
INPUT CL FD
ACT FD
2a
2b
11a
3a
11b
39b
8b
8a
5a 10c
EX
3RD
3RD
D3
2ND
EX
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
D4
D2
EX
TCC RELEASE
3RD
LINE
EX
1-2,3-4 SIG
ACT FD
CONV FD
LO-1ST
11c
10b
20c
11d
11g
2s
38c
11e
16a
39a
11f
39c
39d
31b
38b
29b
29c
29a
REV
LO
D4
LINE
TCC APPLY
TORQUE SIG
3RD CL
LO
EX
14c
31a
38a
SUCTION
29d
TCC RELEASE
2ND CL
MAN 2-1 SERVO FD
FWD SERVO
COOLER
LINE
2ND CL
TORQUE
CONVERTER
BLOW-OFF
COOLER
BALL
CHECK
VALVE
ACCUMULATOR
SPACER PLATE
(134)
ACTUATOR FD
ACCUMULATOR
HOUSING
(140)
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
LUBE PIPE
(126)
1-2 ACCUM
2-3 ACCUM
1-2
ACCUMULATOR
(136)
2ND CL
BOTTOM
PAN
(24)
2-3
ACCUMULATOR
(136)
24b
XE
EX
24a
LINE
37d
8
24c
3-4 ACC
11
ACT FD
ACT FD
2p
18e
42d
42f
42g
2g 43a
3
2w
LINE
EX
37c
EX
21
18d
10
3-4 ACCUM
4TH CL
2e
42e
4TH CL
18b
2-3 SIG
MAN 2-1 SERVO
2-3 ACCUM
REVERSE
13
3-4 ACCUM
37a
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
22
37b
LINE
#8
36c
3-2 MAN DS
PRN
D3
33a
D3
36b
LINE
TORQ SIG
MANUAL VALVE
EX
23
D2
AUX INP CL FD
3RD CL
35b
4TH CL
2-3 OFF SIG
82
PRESSURES
THERMOSTATIC
ELEMENT
(121)
31d
35a
4-3 MDS
3RD
LO-1ST
3RD CL
1 2 D D NR
36a
ORIFICED EXH
32
31c
D2
TORQUE SIG
39f
39e
18c
18
32
D3
D3
ON
#4
31f
AUX INPUT CL FD
2f
30
31e
D4
EX
D4
18a
4a
N.O.
TCC REL
#1
D4
2-3 SIG
2-3 Shift
Solenoid
LINE
19g
LINE
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
LO
BLOW OFF
VALVE
19f
D2
FILTER
ASSEMBLY
(100)
IN CL FD
26
#3
20
25
EX
TCC
CONTROL
(PWM) EX
Solenoid
#5
#6
D-4
1-2,3-4 SIG
2ND
3RD
Pressure
Control
Solenoid
#2
COOLER
CONNECTOR
(29)
29
ACT FD
D4
1-2, 3-4
Shift
Solenoid
N.O. ON
33
3RD
2ND
LINE
LO
16
LO-1ST
TCC APPLY
DECREASE
#10
REVERSE
LO
OIL
PUMP
TCC RELEASE
15
REVERSE
TFP
SWITCH
D3
DECREASE
17
D2
LINE
REV SERVO
REV
LINE
31
D4
LINE
19
12
3RD
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
14
27
#9
#7
COOLER
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
24
LUBE
28
LINE
PRESSURE
TAP
(38)
EX
REVERSE
SERVO
(39-49)
GASKET (371)
CONTROL VALVE BODY (300)
PUMP
BODY
(202)
LUBE
GASKET (369)
DECREASE
3RD CL/LO-1ST
CASE (3)
CASE COVER (400)
LUBE
2ND CL
TCC APPLY
INPUT CL
COOLER
INPUT HOUSING
ASSEMBLY (632)
3RD CL/LO-1ST
2ND CL
4TH CL
RELEASE
INPUT CL
3RD CL/LO-1ST
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
TORQUE
CONVERTER
(1)
PARK
(Engine Running)
The following conditions and component problems could happen in any gear range, and are only some of the possibilities
recommended to diagnose hydraulic problems. Always refer to
the appropriate vehicle platform service manual when diagnosing specific concerns.
HIGH OR LOW LINE PRESSURE
Cooler Lines
Clogged or restricted.
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
ON
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
*
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING
*
82A
PARK
Engine Running
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
82B
PARK
;;
;;
;;
;;
;;
;;;;
(Engine Running)
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
37
42
37
43
42
18 29 42 29
;;
42
12
13
25
15
42
43
19
43
12
43
43
372(#8)
14
8 42 1111
13
27
27
23
;;
2
25
31
22
10
25
19
28
43
11
24
24
2 10
43
29
31
42
42
23
10
2 8 43
23
5 43
42
29
20
22
2
42
42
42
39
6 18 2
42
372(#7)
11
24
31
22
2518 20
7 6 29 33 42
13
13
19
18
35
36 3742
28
42
29
11
39
21
13
13
28
39
28
18
29
28 36
43
43
36
35
19
38
19
38
43
43
17
11 2
40
40
39
18
19
41
17
42
43
18
17
38
18
17
17
40
42
42
42
42
;;;;
;;;;
;;;;
;;;;
;;
;;;;;;;;
;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;;;;
373(#6)
373(#5)
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
38
37
31
31
42
42
23
2
29
20
29
8 2 8 42
24
11
23
25
32/31f 43a/2g
11
22
42b
18c
39e
33
40 41
2
15
35b
31
8d
37
35
2k
33
;;
;;
18
32
18
42
22
16
42
23
24
42
23
22
23
24
27
25
13
25
33
14
42
43
11
43
39
43
18
372(#4)
24
33
43
42
37
22
42
24
16
27
42
31
25
19
31
37
23
22
27
23
13/14
15
14
31
43
29
13
43
13/14
43 43
37
13
15
25
12
42
11
43
37
42
;;
20
11
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
39
35
31
35
43
12 42
42
43
36
43
12
26
18
29
13
19
GASKET
IDENTIFICATION
11
25
11
10
(411)
39
25
10
11
19
31
14
42
36
20
29
20
2 8
38
11
11
25
40
11
19
29
41
18
39
10
11
;;
;;
8
2
22
2
30
31
31
31
10
29 20
29
;;
;;
;;
;;
;;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;; ;
;;;;;
;;;;;
;;;;;
38 36 35
39
10
18
19
42
42 35
24
37
;
;;;;
;
;;
;;;
;;
;
29
43
11d
20
34
37
10a
29
39 39
2m
8c
25
6
SCREEN/SEAL
ASM. (382)
39
39
36
11c
23
18
18
2h
GASKET(371)
(Control Valve Body/Spacer Plate)
19
43
38
38
36
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
19
19
41
4
8a
2y
24a
14
19
37a
SCREEN/SEAL
ASM. (382)
21
42e
33a 29h 6a 18b
29g
37d
14
;;
;
;;;;
;;
; ;
;;
;;
8b
14
2/11
18
19
28
19
27
GASKET
IDENTIFICATION
25
12 42
17
39a 39b
13
12
26
25
6b
2 10
11
13
31
37b/36c
14
24
22
29
13
42
36b 35a
37c
11
;;
;;
31
29
29
2d
41
SCREEN/SEAL
ASM. (382)
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
18
42
18
24
23
11
29
34
33
36
20
38
36 35
22
2
22
2
2
29
39
37
;
;;
;
;;;;
;;;
;;;
;;;
;
39
25
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
39
18
2/11
18
18
372(#1)
372(#2)
44
(38)
2
2
3
10
3
3
10
41
35
43
412
22 23
27
24
42
42
31
42
15
37
42
19
43
13
15
45
;;;;
;;;;
15
(28)
31
33
42
19 37
13
27
31 27
23
15
31
16
16
22
23
22
16
22
37
19
16
45
CASE (3)
(Case Cover Face)
FOLDOUT 83
(29)
16
15
(28)
;;
;;
;;
16
19
19
37
37
23
37
(130)
16
23
31
16
Figure 78
;;;
;;;
;;;
;;;
;;
;;
16
LUBE
(128)
27
22
16
(29)
33
11
;;
;;;;;
42
16
42
16
;;
;;;;
43
42
;;;;
;;;;
;;
;;
33
27
42
32
38
42
42
33
(126)
45
35
38
41
19
;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
37
31
27
43
31
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
19
37
16
27
;
37
16
23 23
22
22
22
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
NOTE:
DRIVEN SPROCKET
SUPPORT
(609)
37
LUBE
D2
LO
EX
LINE
D-4
LO
EX
PRN
REVERSE
PRN
D-2
D-3
LUBE
COOLER
2ND CL
3RD CLUTCH
ACTUATOR FD
LUBE
COOLER
LUBE
2-3 ACCUM
LINE
2ND CL
ACT FD
1-2 ACCUM
42c
EX
FORWARD SERVO
APPLY PIPE
(124)
CASE (3)
ACCUMULATOR
COVER
(132)
LINE
MANUAL
2/1 SERVO
(108)
2ND CL
MAN 2-1 SERVO FD
FORWARD
SERVO
(15-22)
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
3-4 ACCUM
D4
LINE
2-3 AC
22a
23c
23b
22b
2v
23a
PRN
REVERSE
LO-1ST
FILT LINE
D4
D3
EX
EX
EX
2r
2t
LUBE
COOLER
4TH CL
3RD CLUTCH
LO-1ST
19e
D3
EX
D4
EX
EX
EX
ORIFICED
CUP PLUG
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
FWD SERVO
Figure 79
3RD CLU
INPUT CL
8f
2q
6a
2ND CLUTCH
2-3 SIGNAL
REV SERV
EX
REV BST
EX
EX
TORQUE SIG
EX
FWD SERVO
D-4
7a
41c
19d
40c
40b
18f
41b
40a
41a
18g
19c
18k
D-4
D SRV AP
EX
3RD
ORIF EX
3RD
29h
8e
2h
8g
6b
29g
8d
2m
42b
12b
12a
2n
42a
9b
15a
9a
29f
29e
8c
10a
13c
14a
13b
27c
13a
25e 27b
25d
19b
2y
FWD BST
LINE
LINE
LINE
LINE
LINE
TORQUE SIG
25c
2k
25f 27a
EX
EX
EX
LINE
25b
20b
TORQUE SIG
3RD
INPUT CL FD
INPUT CL FD
VBS
EX
3RD
25a
2z
2x
2d
20a
LINE
LINE
EX
EX
LINE
14b
2c
11a
EX
ACT FD
D3
2ND
2a
2b
3a
39b
LO-1ST
PRN
TORQ SIG
EX
3RD
3RD
11b
8a
5a 10c
8b
TORQUE SIG
ACT FD
D4
D2
EX
TCC RELEASE
1-2,3-4 SIG
LINE
LO
D4
CONV FD
TORQUE SIG
LOW/1ST GEAR
REV
3RD
EX
20c
10b
2s
CONV FD
LO-1ST
LINE
11c
11d
11g
11e
16a
39a
11f
39d
31b
29b
38b
31a
29c
14c
39c
LINE
29d
29a
38c
SUCTION
38a
LO
TCC APPLY
3RD CL
LINE
COOLER
ACCUMULATOR
SPACER PLATE
(134)
FWD SERVO
COOLER
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
TCC RELEASE
2ND CL
1-2
ACCUMULATOR
(136)
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
2ND CL
BOTTOM
PAN
(24)
2-3
ACCUMULATOR
(136)
24b
XE
XE
ACTUATOR FD
1-2 ACCUM
2-3 ACCUM
EX
24a
11
ACT FD
ACT FD
LINE
37d
8
24c
3-4 ACC
2p
18e
42d
42f
42g
LINE
EX
37c
10
22
2g 43a
3
2w
2-3 ACCUM
EX
21
18d
42e
2e
3-4 ACCUM
4TH CL
TORQUE SIG
4TH CL
13
18b
2-3 SIG
MAN 2-1 SERVO
LINE
37b
37a
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
36c
3-4 ACCUM
#8
PRN
REVERSE
33a
36b
3-2 MAN DS
D3
23
LINE
TORQ SIG
MANUAL VALVE
EX
3RD
D3
35b
3RD CL
35a
4-3 MDS
D2
AUX INP CL FD
31d
1 2 D D NR
36a
ORIFICED EXH
LO-1ST
3RD CL
31c
D2
4TH CL
2-3 OFF SIG
39f
39e
32
32
#4
31f
AUX INPUT CL FD
EX
2f
30
ON
LINE
D4
18a
4a
D3
D3
LO
BLOW OFF
VALVE
31e
D4
84
D4
2-3 SIG
N.O.
19f
2-3 Shift
Solenoid
PRESSURES
COOLER
CONNECTOR
(29)
19g
18c
THERMOSTATIC
ELEMENT
(121)
3RD
LINE
TCC REL
18
#3
#6
20
D2
FILTER
ASSEMBLY
(100)
IN CL FD
#1
#5
REVERSE
26
25
#2
EX
LINE
REV SERVO
D-4
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
TCC RELEASE
ACT FD
TCC
CONTROL
(PWM) EX
Solenoid
29
1-2,3-4 SIG
2ND
3RD
D4
#10
33
Pressure
Control
Solenoid
1-2, 3-4
Shift
Solenoid
N.O. ON
2ND
16
LINE
LO
OIL
PUMP
TCC APPLY
DECREASE
LO-1ST
D3
REVERSE
LO
TFP
SWITCH
15
DECREASE
17
D2
PUMP
BODY
(202)
REV
LINE
D4
31
3RD
DECREASE
19
12
#9
14
27
LINE
GASKET (371)
CONTROL VALVE BODY (300)
#7
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
24
COOLER
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
28
LUBE
LINE
PRESSURE
TAP
(38)
REVERSE
SERVO
(39-49)
LUBE
GASKET (369)
SPACER PLATE (370)
REV SERVO
3RD CL/LO-1ST
EX
2ND CL
CASE (3)
CASE COVER (400)
LUBE
INPUT CL
COOLER
3RD CL/LO-1ST
2ND CL
4TH CL
TCC APPLY
INPUT HOUSING
ASSEMBLY (632)
RELEASE
INPUT CL
3RD CL/LO-1ST
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
TORQUE
CONVERTER
(1)
;;;;;
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
REVERSE
REVERSE
NO REVERSE OR SLIPS IN REVERSE
Manual Linkage
Misadjusted
Fluid Level
Low.
Fluid Pressure
Low (See PARK page 82A).
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
ON
ON
4TH
CLUTCH
REVERSE
BAND
APPLIED
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
APPLIED HOLDING
84A
REVERSE
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
84B
;;
;;
;;
;;
;;
;;;;
REVERSE
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
35
37
43
42
;;
10
31
28
;;
2
42
27
27
12
13
25
15
42
43
23
19
43
43
12
43
372(#8)
14
8 42 1111
13
25
31
22
10
25
19
42
43
11
24
24
2 10
43
29
23
42
23
5 43
42
29
20
22
42
42
39
2 8 43
18 29 42 29
42
372(#7)
11
24
31
22
2518 20
6 18 2
36 3742
28
39
11
7 6 29 33 42
13
42
29
39
18
13
19
18
42
13
13
28
21
42
38
28
37
29
28 36
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;
373(#5)
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
42
42
22
29
2
29
20
29
8 2 8 42
11
13
31
25
23
25
GASKET
IDENTIFICATION
SCREEN/SEAL
ASM. (382)
39e
33
42b
18c
35b
31
8d
37
15
2k
33
;;
;;
18
32
42
22
23
24
24
42
23
27
25
13
25
10
13/14
42
43
11
18
372(#4)
24
33
43
42
37
22
42
24
16
13
42
13
31
19
25
15
31
39
43
29
25
14
42
11
43
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
14
43
43
43 43
37
42
;;
20
11
12
15
35
33
25
43
37
31
12
26
39
35
11
43
12 42
11
42
43
36
43
13
19
GASKET
IDENTIFICATION
18
29
11
19
31
10
14
42
25
39
29
20
2 8
36
20
11
38
(411)
11
25
11
2
23
;;
;;
31
42
22
16
30
31
31
22
2
29 20
29
24
37
40
19
29
41
18
39
10
11
18
42 35
43
11d
10
10
29
37
10a
8c
23
20
34
2m
GASKET(371)
(Control Valve Body/Spacer Plate)
35
11c
24a
36
2h
29
39 39
8a
2y
;
;
;;;;
;;
;
;;;;;
;
2
38 36 35
39
39
18
19
42
25
18
36
SCREEN/SEAL
ASM. (382)
18
39
43
38
19
38
19
19
41
4
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
14
19
22
42e
33a 29h 6a 18b
29g
14
6b
37d
19
37a
8b
14
2/11
18
19
40 41
28
12
26
27
32/31f 43a/2g
11
12 42
;;
;
;;;;
;;
; ;;;
;;
39a 39b
13
SCREEN/SEAL
ASM. (382)
17
21
10
25
11
24
24
36b 35a
37b/36c
14
13
42
8
23
;;
;;
31
11
18e 18d
37c
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
2d
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
41a
2b/11a
38b
16
19b
41c/40c
18a
19c/18k
30
7a
29e 20a
39f
2x
38a
2f/4a 2e
36a
10
29
29
31
23
SCREEN/SEAL
ASM. (382)
11
18
42
18
24
20
29
29
34
33
36
22
2
22
2
2
39
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
18
38
36
37
SCREEN/SEAL
ASM. (382)
38
25
18
2/11
39
38
372(#1)
372(#2)
44
(38)
2
2
3
10
3
3
10
41
35
43
412
22 23
42
31
42
37
19
43
13
15
;;;;
;;;;
15
(28)
33
42
19 37
13
33
27
31 27
23
31
16
16
16
22
37
45
FOLDOUT 85
(29)
16
15
(28)
(130)
;;
;;
;;
16
19
19
37
37
23
16
CASE (3)
(Case Cover Face)
Figure 80
23
19
16
22
16
16
23
37
(29)
22
31
11
15
;;;
;;;
;;;
;;;
;;
;;
16
LUBE
(128)
27
22
27
15
;;
;;;;
45
42
42
16
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
(126)
45
35
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
37
16
22
27
;
37
16
31
27
23 23
22
31
19
37
43
22
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
NOTE:
DRIVEN SPROCKET
SUPPORT
(609)
37
NEUTRAL
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
(Engine Running)
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
REV SERVO
D2
LUBE
LUBE
COOLER
LO
EX
LINE
D-4
LO
LO-1ST
2ND CLUTCH
EX
PRN
REVERSE
PRN
LUBE
COOLER
2ND CL
3RD CLUTCH
ACTUATOR FD
LUBE
COOLER
LUBE
2-3 ACCUM
LINE
2ND CL
ACT FD
1-2 ACCUM
42c
EX
CASE (3)
ACCUMULATOR
COVER
(132)
FORWARD
SERVO
(15-22)
MANUAL SERVO
APPLY PIPE
(125)
3-4 ACCUM
FWD SERVO
LINE
2-3 AC
22a
23c
23b
22b
2v
23a
D4
EX
2r
2t
ORIFICED
CUP PLUG
FWD SERVO
Figure 81
PRN
REVERSE
4TH CL
3RD CLUTCH
FILT LINE
D4
D3
EX
EX
COOLER
FORWARD SERVO
APPLY PIPE
(124)
D3
EX
D4
EX
EX
LINE
MANUAL
2/1 SERVO
(108)
2ND CL
MAN 2-1 SERVO FD
FWD SERVO
COOLER
D-2
D-3
3RD CLU
INPUT CL
FWD SERVO
2-3 SIGNAL
REV SERV
EX
REV BST
EX
EX
8f
EX
LO-1ST
7a
19e
19d
18f
40b
D-4
41c
40c
41b
40a
41a
18g
19c
18k
D-4
D SRV AP
EX
3RD
ORIF EX
3RD
TORQUE SIG
2q
6a
8e
2h
8g
6b
29g
8d
2m
42b
12b
12a
2n
42a
9b
15a
9a
29f
29e
8c
10a
13c
14a
13b
27c
13a
27b
25e
25d
29h
25c
2k
25f 27a
19b
2y
TORQUE SIG
25b
20b
FWD BST
LINE
LINE
LINE
LINE
25a
EX
EX
EX
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
INPUT CL FD
VBS
EX
3RD
14b
2z
2x
2d
EX
EX
EX
LINE
20a
2c
LINE
LINE
LO-1ST
PRN
TORQ SIG
EX
ACT FD
2a
2b
11a
3a
39b
11b
8a
5a 10c
8b
TORQUE SIG
ACT FD
1-2,3-4 SIG
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
3RD
3RD
D3
2ND
TCC RELEASE
2ND
20c
10b
2s
CONV FD
LO-1ST
11c
11d
11g
11e
16a
39a
11f
39c
38c
D4
D2
EX
LO
39d
31b
29b
38b
31a
29c
29a
3RD
REV
LO
D4
LINE
EX
EX
14c
29d
LINE
38a
SUCTION
TCC APPLY
3RD CL
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
LINE
2ND CL
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
ACCUMULATOR
SPACER PLATE
(134)
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
TCC RELEASE
24b
1-2
ACCUMULATOR
(136)
24a
2ND CL
BOTTOM
PAN
(24)
2-3
ACCUMULATOR
(136)
EX
37d
8
24c
1-2 ACCUM
2-3 ACCUM
ACTUATOR FD
CASE COVER(400)
LINE
ACT FD
ACT FD
37c
3-4 ACC
2p
18e
42d
42f
42g
2g 43a
3
2w
LINE
EX
XE
21
18d
2-3 ACCUM
11
4TH CL
EX
42e
10
22
3-4 ACCUM
XE
2e
4TH CL
REVERSE
13
18b
2-3 SIG
MAN 2-1 SERVO
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
37b
37a
3-4 ACCUM
LINE
TORQUE SIG
#8
LINE
PRN
D3
36b
36c
3-2 MAN DS
D3
33a
D2
AUX INP CL FD
TORQ SIG
3RD CL
MANUAL VALVE
EX
31d
23
32
3RD CL
35a
ORIFICED EXH
LO-1ST
31c
35b
39f
39e
1 2 D D NR
36a
86
32
D3
D3
PRESSURES
THERMOSTATIC
ELEMENT
(121)
ON
#4
31f
4-3 MDS
D4
TCC REG APPLY
2f
30
D2
3RD
TCC REL
18
D4
18a
4a
AUX INPUT CL FD
4TH CL
2-3 OFF SIG
#1
D4
2-3 SIG
N.O.
LINE
EX
19f
18c
FILTER
ASSEMBLY
(100)
D2
LINE
LO
BLOW OFF
VALVE
31e
26
3RD
19g
#3
#6
20
2-3 Shift
Solenoid
#5
REVERSE
IN CL FD
25
EX
LINE
REV SERVO
ACT FD
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
#2
COOLER
CONNECTOR
(29)
D-4
1-2,3-4 SIG
2ND
3RD
TCC
CONTROL
(PWM) EX
Solenoid
29
D4
TCC APPLY
TCC RELEASE
1-2, 3-4
Shift
Solenoid
N.O. ON
Pressure
Control
Solenoid
DECREASE
#10
33
LO
OIL
PUMP
LO-1ST
2ND
LINE
LO
TFP
SWITCH
D3
16
REVERSE
D2
15
DECREASE
PUMP
BODY
(202)
REV
LINE
17
D4
31
3RD
DECREASE
19
12
#9
14
27
GASKET (371)
CONTROL VALVE BODY (300)
#7
LINE
24
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
28
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
GASKET (369)
COOLER
LUBE
REVERSE
SERVO
(39-49)
LUBE
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
LUBE
2ND CL
CASE (3)
CASE COVER (400)
3RD CL/LO-1ST
TCC APPLY
INPUT CL
RELEASE
COOLER
3RD CL/LO-1ST
2ND CL
4TH CL
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
TCC
INPUT CL
TORQUE
CONVERTER
(1)
NEUTRAL
(Engine Running)
DRIVES IN NEUTRAL
Forward Band
Not releasing.
Reverse Band
Not releasing.
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
ON
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
*
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING
*
86A
NEUTRAL
Engine Running
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
86B
NEUTRAL
;;
;;
;;
;;
;;
;;;;
(Engine Running)
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
37
42
37
43
42
18 29 42 29
;;
42
12
13
25
15
42
43
19
43
12
43
43
372(#8)
14
8 42 1111
13
27
27
23
;;
2
25
31
22
10
25
19
28
43
11
24
24
2 10
43
29
31
42
42
23
10
2 8 43
23
5 43
42
29
20
22
2
42
42
42
39
6 18 2
42
372(#7)
11
24
31
22
2518 20
7 6 29 33 42
13
13
19
18
35
36 3742
28
42
29
11
39
21
13
13
28
39
28
18
29
28 36
43
43
36
35
19
38
19
38
43
43
17
11 2
40
40
39
18
19
41
17
42
43
18
17
38
18
17
17
40
42
42
42
42
;;;;
;;;;
;;;;
;;;;
;;
;;;;;;;;
;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;;;;
373(#6)
373(#5)
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
36 35
37
29
42
18
2
31
31
42
23
42
23
22
29
2
29
20
29
8 2 8 42
11
13
31
25
GASKET
IDENTIFICATION
22
42e
33a 29h 6a 18b
29g
42b
18c
39e
33
35b
37
2h
31
8d
2k
15
10a
;;
;;
32
34
18
16
23
22
23
;;
;;
42
24
24
42
27
25
25
13
10
11
13/14
33
25
14
42
43
11
43 43
37
18
372(#4)
24
33
43
42
37
22
42
24
16
42
13
31
19
25
15
31
39
43
29
13
43
14
25
12
43
42
11
43
15
37
42
;;
20
11
43
35
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Channel Plate)
(37)
39
35
31
42
11
43
36
43
12
26
18
43
12 42
11
25
29
13
19
GASKET
IDENTIFICATION
10
14
42
19
31
(411)
39
29
20
2 8
36
20
11
38
11
25
11
2
23
31
42
22
22
2
30
31
31
40
19
29
29 20
29
41
18
39
10
42 35
43
37
11
;;
;;
;;
;;
;;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;; ;
;;;;;
;;;;;
;;;;;
10
10
18
38 36 35
42
19
39
;
;;;;
;
;;
;;;
;;
;
29
24
GASKET(371)
(Control Valve Body/Spacer Plate)
33
18
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
37
11d
20
39 39
2m
8c
29
25
35
11c
23
39
36
SCREEN/SEAL
ASM. (382)
39
18
36
18
38
43
38
19
8a
2y
24a
14
19
6b
37d
14
SCREEN/SEAL
ASM. (382)
19
19
41
2/11
18
19
40 41
28
12
25
32/31f 43a/2g
37a
8b
14
13
12 42
;;
;
;;;;
;;
; ;
;;
;;
39a 39b
21
10
11
19
23
37b/36c
25
11
36b 35a
37c
14
26
27
11
24
29
13
24
2d
18
41
SCREEN/SEAL
ASM. (382)
17
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
;;
;;
31
42
11
29
24
34
33
36
22
2
22
2
2
20
39
37
;
;;
;
;;;;
;;;
;;;
;;;
;
2
29
38
36
37
39
25
18
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
39
38
2/11
18
18
372(#1)
372(#2)
CASE COVER (400)
(Control Valve Body Side)
44
(38)
2
2
3
10
3
3
10
41
35
43
412
22 23
27
24
42
42
31
42
15
37
42
19
43
13
15
45
;;;;
;;;;
15
(28)
31
33
42
19 37
13
27
31 27
23
15
31
16
16
22
23
22
16
22
37
19
16
45
CASE (3)
(Case Cover Face)
FOLDOUT 87
(29)
16
15
(28)
;;
;;
;;
16
19
19
37
37
23
37
(130)
16
23
31
16
Figure 82
;;;
;;;
;;;
;;;
;;
;;
16
LUBE
(128)
27
22
16
(29)
33
11
;;
;;;;;
42
16
42
16
;;
;;;;
43
42
;;;;
;;;;
;;
;;
33
27
42
32
38
42
42
33
(126)
45
35
38
41
19
;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
31
27
31
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
19
37
16
37
43
27
;
37
16
23 23
22
22
22
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
NOTE:
DRIVEN SPROCKET
SUPPORT
(609)
37
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
LUBE
EX
ORIFICED
CUP PLUG
PRN
REVERSE
PRN
COOLER
EX
LINE
LUBE
COOLER
LUBE
COOLER
LUBE
CASE (3)
FORWARD SERVO
APPLY PIPE
(124)
ACCUMULATOR
COVER
(132)
MANUAL
2/1 SERVO
(108)
2ND CL
MAN 2-1 SERVO FD
D-4
2-3 ACCUM
FWD SERVO
COOLER
FORWARD
SERVO
(15-22)
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
Figure 83
LO
LO
D-2
D-3
2ND CL
LINE
2ND CL
LINE
42c
EX
2ND CL
LUBE
COOLER
PRN
REVERSE
LO-1ST
2ND CLUTCH
ACTUATOR FD
3-4 ACCUM
FWD SERVO
D4
ACT FD
2-3 AC
22a
23c
23b
22b
2v
23a
LINE
EX
1-2 ACCUM
D4
D3
EX
2r
2t
EX
EX
LINE
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
2ND CL
BOTTOM
PAN
(24)
D2
EX
EX
D4
EX
EX
8f
2q
4TH CL
3RD CLUTCH
LO-1ST
3RD CLU
2-3 SIGNAL
FWD SERVO
19e
7a
41c
19d
40c
18f
40b
D3
INPUT CL
EX
EX
TORQUE SIG
3RD
29h
8e
6a
8g
2h
6b
29g
8d
2m
42b
12b
12a
2n
42a
9b
15a
9a
29f
8c
29e
10a
14a
2k
13c
41b
40a
REV SERV
REV BST
EX
EX
INPUT CL FD
LINE
LINE
TORQUE SIG
3RD CLUTCH
3RD
ORIF EX
LINE
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
EX
41a
18g
D-4
EX
D SRV AP
EX
FWD BST
EX
EX
LINE
13b
19c
19b
18k
D-4
2y
2z 20b
VBS
EX
3RD
13a
FILT LINE
LINE
LINE
2x
2d
20a
2c
2a
2b
11a
EX
EX
D3
2ND
3a
39b
LO-1ST
PRN
TORQ SIG
EX
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
3RD
3RD
D2
11b
8a
8b
5a 10c
ACT FD
TORQUE SIG
20c
10b
2s
CONV FD
LO-1ST
3RD
11c
11d
11g
11e
16a
39a
39c
39d
38c
29a
11f
29b
29c
REV
LO
D4
EX
EX
1-2,3-4 SIG
3RD CL
38b
31b
31a
29d
38a
14c
ACT FD
ACTUATOR FD
D4
LINE
LINE
27c
25d
LO
27b
25e
1-2 ACCUM
2-3 ACCUM
ACCUMULATOR
SPACER PLATE
(134)
25c
24b
25f 27a
25b
LINE
TCC RELEASE
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
24a
1-2
ACCUMULATOR
(136)
2ND
2-3
ACCUMULATOR
(136)
EX
37d
8
24c
3-4 ACC
25a
37c
14b
SUCTION
LINE
2p
18e
42d
42f
42g
ACT FD
ACT FD
2g 43a
3
2w
21
18d
EX
42e
LINE
EX
XE
2e
TCC APPLY
18c
3-4 ACCUM
4TH CL
18b
TCC RELEASE
13
2-3 SIG
MAN 2-1 SERVO
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
PRN
4TH CL
37b
37a
36c
2-3 ACCUM
11
#8
REVERSE
10
22
33a
36b
3-2 MAN DS
D3
31e
D3
MANUAL VALVE
EX
23
D2
AUX INP CL FD
3-4 ACCUM
3RD CL
1 2 D D NR
31d
D4
LO-1ST
3RD CL
35b
EX
31c
35a
LINE
LINE
LO
BLOW OFF
VALVE
36a
4-3 MDS
TORQ SIG
LINE
39f
D2
88
32
39e
#4
31f
ORIFICED EXH
PRESSURES
TORQUE SIG
THERMOSTATIC
ELEMENT
(121)
2f
30
18a
4a
ON
AUX INPUT CL FD
D4
2-3 SIG
19f
19g
4TH CL
2-3 OFF SIG
3RD
32
D3
18
FILTER
ASSEMBLY
(100)
COOLER
CONNECTOR
(29)
#1
D3
N.O.
LINE
REV SERVO
#3
2-3 Shift
Solenoid
D4
3RD
TCC REL
#6
20
LINE
#5
REVERSE
IN CL FD
D2
26
EX
25
29
TCC
CONTROL
(PWM) EX
Solenoid
#2
#10
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
Pressure
Control
Solenoid
ACT FD
TCC RELEASE
D-4
1-2,3-4 SIG
2ND
3RD
33
1-2, 3-4
Shift
Solenoid
N.O. ON
D4
LINE
LO-1ST
TCC APPLY
OIL
PUMP
DECREASE
2ND
16
LINE
LO
D3
REVERSE
LO
TFP
SWITCH
15
DECREASE
D2
17
REV
LINE
31
D4
19
12
3RD
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
14
27
#9
#7
24
COOLER
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
28
LUBE
REVERSE
SERVO
(39-49)
LUBE
GASKET (371)
CONTROL VALVE BODY (300)
PUMP
BODY
(202)
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
GASKET (369)
DECREASE
LUBE
2ND CL
CASE (3)
CASE COVER (400)
REV SERVO
3RD CL/LO-1ST
TCC APPLY
INPUT CL
RELEASE
COOLER
3RD CL/LO-1ST
2ND CL
4TH CL
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
TORQUE
CONVERTER
(1)
Line Pressure
Low (See PARK page 82A).
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
ON
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
APPLIED HOLDING
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING APPLIED
88A
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
88B
;;
;;
;;
;;
;;
;;;;
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
35
37
43
42
23
31
10
25
;;
2
28
27
27
12
13
25
15
42
43
13
25
31
22
42
14
8 42 1111
19
42
43
11
24
24
2 10
43
29
23
42
;;
10
29
20
22
42
5 43
42
2 8 43
18 29 42 29
42
372(#7)
11
24
31
22
42
39
6 18 2
36 3742
28
2518 20
7 6 29 33 42
13
42
29
39
11
39
18
13
19
18
42
13
13
28
21
42
38
28
37
29
28 36
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;
373(#5)
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
42
8
42
23
22
29
2
29
20
29
8 2 8 42
11
13
31
25
25
GASKET
IDENTIFICATION
22
42e
33a 29h 6a 18b
29g
42b
18c
39e
33
SCREEN/SEAL
ASM. (382)
41
4
37
35b
31
8d
2k
15
;;
;;
18
32
43
24
31
31
37
42
22
22
2
16
42
23
22
23
;;
;;
29 20
24
42
27
30
31
24
23
25
13
25
13/14
14
43
11
12
43
18
43
14
372(#4)
24
33
43
42
37
22
42
24
16
42
13
31
19
25
15
31
39
43
29
13
43
15
25
42
43
43 43
37
42
;;
42
11
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
33
37
31
39
35
20
11
43
35
12
26
42
43
43
13
19
GASKET
IDENTIFICATION
10
36
29
12 42
11
18
11
11
25
25
10
14
42
19
31
(411)
39
29
20
2 8
36
20
11
38
11
25
40
42 35
19
29
18
41
18
39
10
11
11
10
10
29
29
11d
GASKET(371)
(Control Valve Body/Spacer Plate)
33
37
10a
8c
23
20
34
2m
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c14a
15a
25f/27a
23b
14b
19g
35
11c
29
39 39
36
2h
;
;
;;;;
;;
;
;;;;;
;
2
38 36 35
39
39
18
19
42
25
18
36
SCREEN/SEAL
ASM. (382)
18
39
43
38
19
38
19
19
8a
2y
24a
14
19
6b
37d
14
37a
8b
14
2/11
18
19
40 41
28
19
23
32/31f 43a/2g
11
12 42
;;
;
;;;;
;;
; ;;;
;;
39a 39b
13
SCREEN/SEAL
ASM. (382)
17
21
10
12
26
27
37b/36c
25
11
36b 35a
37c
14
24
24
11
13
42
;;
;;
31
2d
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
29
29
31
23
11
18
42
18
24
20
29
29
34
33
36
22
2
22
2
2
39
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
18
38
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
25
18
2/11
39
38
372(#1)
372(#2)
44
(38)
2
2
3
10
3
3
10
41
35
43
412
27
42
31
42
37
19
43
13
15
;;;;
;;;;
15
(28)
33
42
19 37
13
27
31 27
23
31
15
16
16
22
23
22
16
22
37
37
19
16
45
CASE (3)
(Case Cover Face)
FOLDOUT 89
(29)
16
15
(28)
;;
;;
;;
16
19
19
37
37
23
(130)
16
23
31
22
16
16
Figure 84
;;;
;;;
;;;
;;;
;;
;;
16
LUBE
(128)
27
11
(29)
33
22 23
15
;;
;;;;
45
42
42
16
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
(126)
45
35
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
37
16
22
27
37
16
31
27
23 23
22
31
19
37
43
22
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
NOTE:
DRIVEN SPROCKET
SUPPORT
(609)
37
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
REV SERVO
LUBE
D2
LUBE
COOLER
LO
PRN
REVERSE
4TH CL
3RD CLUTCH
LO-1ST
EX
LINE
D-4
LO
LO-1ST
2ND CLUTCH
EX
PRN
REVERSE
PRN
D-2
D-3
LUBE
COOLER
2ND CL
3RD CLUTCH
LUBE
COOLER
LUBE
1-2 ACCUM
2-3 ACCUM
CASE (3)
ACCUMULATOR
COVER
(132)
LINE
ACTUATOR FD
3-4 ACCUM
D4
42c
22a
2ND CL
23c
ACT FD
2-3 AC
23b
22b
2v
23a
FWD SERVO
EX
EX
EX
2r
2t
FILT LINE
D4
D3
EX
EX
D4
EX
EX
8f
EX
FWD SERVO
19e
41c
19d
40c
D3
INPUT CL
2-3 SIGNAL
REV BST
EX
EX
29h
2q
6a
8e
2h
8g
6b
29g
8d
2m
42b
12b
12a
2n
42a
9b
9a
15a
29f
29e
8c
10a
14a
2k
13c
18f
40b
REV SERV
EX
D SRV AP
TORQUE SIG
3RD
13b
41b
40a
D-4
D-4
41a
18g
19b
18k
EX
TORQUE SIG
13a
3RD CLU
19c
2y
20b
FWD BST
LINE
LINE
LINE
INPUT CL FD
LINE
LINE
27c
2z
2x
2d
20a
EX
27b
3RD
ORIF EX
EX
EX
LINE
25d
2c
2a
LINE
LINE
VBS
EX
3RD
25e
TORQUE SIG
3RD
INPUT CL FD
27a
EX
EX
EX
ACT FD
D3
2ND
2b
11a
3a
11b
LO-1ST
PRN
TORQ SIG
1-2,3-4 SIG
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
3RD
3RD
D2
39b
8b
8a
5a 10c
11c
10b
ACT FD
CONV FD
LO-1ST
20c
11d
11g
2s
38c
11e
16a
39c
39d
39a
11f
29b
29c
29a
3RD
TORQUE SIG
3RD CL
31b
38b
31a
29d
38a
REV
EX
D4
EX
LO
D4
LINE
LO
25c
14c
7a
25f
LINE
25b
EX
TCC RELEASE
2ND
25a
EX
LINE
LINE
14b
EX
ORIFICED
CUP PLUG
FORWARD
SERVO
(15-22)
LINE
COOLER
FORWARD SERVO
APPLY PIPE
(124)
SUCTION
MANUAL
2/1 SERVO
(108)
2ND CL
FWD SERVO
COOLER
2ND CL
MAN 2-1 SERVO FD
LINE
ACCUMULATOR
SPACER PLATE
(134)
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
24b
TCC APPLY
1-2
ACCUMULATOR
(136)
TCC RELEASE
2-3
ACCUMULATOR
(136)
EX
CASE COVER(400)
24a
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
Figure 85
LINE
37d
8
24c
1-2 ACCUM
2-3 ACCUM
XE
ACT FD
ACT FD
37c
18e
42d
42f
42g
LINE
EX
2g 43a
3
2w
ACTUATOR FD
EX
21
18d
3-4 ACCUM
4TH CL
2p
4TH CL
18c
2e
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
REVERSE
18b
MANUAL VALVE
13
42e
37b
3-4 ACC
PRN
D3
36c
11
EX
1 2 D D NR
D3
#8
2-3 SIG
MAN 2-1 SERVO
D4
36b
2ND CL
3RD CL
37a
2-3 ACCUM
10
22
LO
BLOW OFF
VALVE
33a
90
31d
23
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
LINE
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
TORQUE SIG
THERMOSTATIC
ELEMENT
(121)
COOLER
CONNECTOR
(29)
LINE
31e
FILTER
ASSEMBLY
(100)
3RD CL
35a
LINE
LO-1ST
31c
3-2 MAN DS
3-4 ACCUM
EX
36a
D2
AUX INP CL FD
32
39e
35b
18
39f
#4
32
D2
4-3 MDS
TORQ SIG
2f
31f
ORIFICED EXH
#1
18a
30
D3
D3
26
COOLER
19f
19g
4a
ON
AUX INPUT CL FD
25
D4
2-3 SIG
D4
TCC REL
3RD
#3
4TH CL
2-3 OFF SIG
#6
20
N.O.
2-3 Shift
Solenoid
3RD
#5
REVERSE
IN CL FD
LINE
REV SERVO
LINE
TCC
CONTROL
(PWM) EX
Solenoid
D2
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
#2
EX
29
ACT FD
D-4
#10
33
1-2,3-4 SIG
2ND
3RD
D4
1-2, 3-4
Shift
Solenoid
N.O. OFF
LO
LINE
LO-1ST
TCC RELEASE
2ND
TCC APPLY
REVERSE
Pressure
Control
Solenoid
16
DECREASE
OIL
PUMP
15
17
LO
TFP
SWITCH
LINE
D2
D3
31
DECREASE
19
12
REV
LINE
D4
3RD
#9
14
27
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
#7
LUBE
24
REVERSE
SERVO
(39-49)
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
28
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
GASKET (371)
CONTROL VALVE BODY (300)
DECREASE
GASKET (369)
SPACER PLATE (370)
LUBE
LUBE
COOLER
INPUT CL
2ND CL
CASE (3)
CASE COVER (400)
PUMP
BODY
(202)
TCC APPLY
INPUT HOUSING
ASSEMBLY (632)
3RD CL/LO-1ST
RELEASE
3RD CL/LO-1ST
2ND CL
4TH CL
INPUT CL
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
TORQUE
CONVERTER
(1)
Line Pressure
Low (See PARK page 82A).
HARSH SHIFT
Line Pressure
High (See PARK page 82A).
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
OFF
ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
APPLIED
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
OVERRUN
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING APPLIED
90A
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
90B
;;
;;
;;
;;
;;
;;;;
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
35
37
43
42
;;
10
31
10
25
;;
2
28
27
27
12
13
25
15
42
43
13
25
31
22
42
14
8 42 1111
19
42
43
11
24
24
2 10
43
29
23
42
23
5 43
42
29
20
22
42
42
39
2 8 43
18 29 42 29
42
372(#7)
11
24
31
22
2518 20
6 18 2
36 3742
28
39
11
7 6 29 33 42
13
42
29
39
18
13
19
18
42
13
13
28
21
42
38
28
37
29
28 36
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;
373(#5)
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
31
42
23
42
23
22
29
2
29
20
29
8 2 8 42
11
24
24
13
31
23
25
37a
SCREEN/SEAL
ASM. (382)
6b
22
42e
33a 29h 6a 18b
29g
39e
33
42b
18c
35b
31
8d
;;
;;
15
14
32
18
42
;;
;;
24
24
42
23
27
22
23
25
25
13
10
11
14
43 43
37
42
43
11
43
18
372(#4)
24
33
43
42
37
22
42
24
16
13
42
13
31
19
25
15
31
39
43
29
25
14
42
11
43
43
37
42
;;
20
12
15
35
11
43
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
33
25
13/14
39
35
31
12 42
42
11
43
36
43
12
26
18
43
11
25
29
13
19
GASKET
IDENTIFICATION
10
14
42
19
31
(411)
39
29
20
2 8
36
20
11
38
11
25
11
2
23
31
42
22
16
30
31
2
22
2
29 20
29
31
40
42 35
19
29
41
18
39
10
11
29
24
37
10
10
34
43
11d
GASKET(371)
(Control Valve Body/Spacer Plate)
33
18
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
37d
37
10a
8c
20
39 39
2m
2k
29
38 36 35
39
25
35
11c
;
;
;;;;
;;
;
;;;;;
;
2
18
19
42
39
39
36
37
SCREEN/SEAL
ASM. (382)
18
18
36
19
43
38
38
2h
24a
19
19
41
4
8a
2y
23
43a/2g
40 41
2/11
18
19
28
14
19
GASKET
IDENTIFICATION
32/31f
19
;;
;
;;;;
;;
; ;;;
;;
8b
14
13
11
12 42
17
39a 39b
21
10
12
26
25
27
37b/36c
25
11
36b 35a
37c
14
13
42
11
;;
;;
31
29
29
2d
41
SCREEN/SEAL
ASM. (382)
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
18
42
18
24
11
29
20
34
33
36
22
2
22
2
2
29
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
39
38
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
18
25
18
2/11
39
38
372(#1)
372(#2)
(38)
2
2
3
10
3
3
10
41
35
43
42
37
19
43
13
15
;;;;
;;;;
15
(28)
19 37
13
27
31 27
23
31
23
15
16
CASE (3)
(Case Cover Face)
Figure 86
37
19
FOLDOUT 91
(29)
16
15
22
(28)
(130)
16
19
19
37
37
27
16
45
16
16
23
37
;;
;;
;;
16
LUBE
(128)
23
16
16
22
31
22
16
11
(29)
33
42
31
33
42
27
22 23
15
;;
;;;;
45
42
42
16
;;;
;;;
;;;
;;;
;;
;;
22
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
412
(126)
45
35
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
37
16
22
27
37
16
31
31
27
23 23
22
31
19
37
43
22
27
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
44
DRIVEN SPROCKET
SUPPORT
(609)
37
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
D2
LUBE
COOLER
EX
LINE
D-4
LO
EX
PRN
D-2
D-3
LUBE
COOLER
2ND CL
LUBE
COOLER
LUBE
1-2 ACCUM
2-3 ACCUM
CASE (3)
ACCUMULATOR
COVER
(132)
LINE
LINE
42c
ACTUATOR FD
3RD CLUTCH
D4
ACT FD
2-3 AC
22a
23c
23b
22b
2v
23a
2t
2r
8f
LINE
2ND CL
EX
3-4 ACCUM
EX
EX
FWD SERVO
EX
FILT LINE
D4
D3
D4
2q
8e
29h
EX
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
Figure 87
PRN
REVERSE
4TH CL
3RD CLUTCH
LO
PRN
REVERSE
D3
LO-1ST
2-3 SIGNAL
2ND CLUTCH
3RD CLU
INPUT CL
EX
TORQUE SIG
3RD
2k
6a
8g
2h
FWD SERVO
REV SERV
REV BST
EX
EX
TORQUE SIG
6b
29g
EX
LO-1ST
19e
7a
41c
40c
18f
D-4
EX
D SRV AP
3RD
ORIF EX
19d
41b
40a
41a
18g
40b
D-4
EX
INPUT CL FD
LINE
LINE
2m
42b
12b
12a
2n
42a
9b
29f
9a
29e
8c
15a
10a
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
EX
LINE
EX
EX
EX
19c
18k
LINE
VBS
19b
2y
20b
EX
FWD BST
EX
2z
2x
2d
20a
LINE
LINE
LO-1ST
PRN
EX
EX
EX
14a
2c
2a
2b
11a
3a
39b
11b
8a
8b
TORQUE SIG
ACT FD
LINE
3RD
D3
2ND
TORQ SIG
10b
ACT FD
1-2,3-4 SIG
LINE
3RD
3RD
D2
5a 10c
20c
3RD
11c
11e
2s
38c
11d
11g
16a
39a
11f
39c
39d
31b
38b
29a
29b
29d
29c
REV
EX
38a
31a
LO-1ST
CONV FD
CONV FD
TORQUE SIG
LOW/1ST GEAR
LO
D4
D4
13b
8d
3RD CL
LO
EX
13c
14c
14b
LUBE
13a
27c
27a
25d
25e 27b
25c
25f
ORIFICED
CUP PLUG
COOLER
FORWARD
SERVO
(15-22)
25b
TCC RELEASE
EX
2ND
25a
EX
LINE
LINE
14b
SUCTION
FORWARD SERVO
APPLY PIPE
(124)
CASE COVER(400)
CASE (3)
MANUAL
2/1 SERVO
(108)
2ND CL
2ND CL
MAN 2-1 SERVO FD
FWD SERVO
COOLER
ACCUMULATOR
SPACER PLATE
(134)
LINE
ACCUMULATOR
HOUSING
(140)
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
LUBE PIPE
(126)
1-2 ACCUM
2-3 ACCUM
ACTUATOR FD
1-2
ACCUMULATOR
(136)
24b
XE
2-3
ACCUMULATOR
(136)
EX
37d
8
24c
CASE COVER(400)
3-4 ACC
ACT FD
ACT FD
LINE
37c
24a
11
2p
18e
42d
42f
42g
EX
XE
2-3 ACCUM
2g 43a
3
2w
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
LINE
EX
21
18d
2e
10
22
18c
42e
18b
3-4 ACCUM
4TH CL
4TH CL
TCC APPLY
37b
2-3 SIG
MAN 2-1 SERVO
LINE
#8
36c
37a
D3
TCC RELEASE
REVERSE
36b
PRN
D3
35b
D3
31e
33a
1 2 D D NR
MANUAL VALVE
23
D2
AUX INP CL FD
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
EX
36a
3RD CL
31d
D4
3-2 MAN DS
3-4 ACCUM
3RD CL
13
LINE
LO-1ST
31c
35a
32
39f
4-3 MDS
TORQ SIG
2ND CL
#4
39e
D2
4TH CL
2-3 OFF SIG
3RD
LO
BLOW OFF
VALVE
EX
TORQUE SIG
OFF
AUX INPUT CL FD
2f
31f
2-3 Shift
Solenoid
N.O.
18a
4a
30
3RD
D4
2-3 SIG
LINE
19f
19g
ORIFICED EXH
32
18
#6
20
#3
#1
#5
IN CL FD
D3
FILTER
ASSEMBLY
(100)
COOLER
CONNECTOR
(29)
D4
LINE
REV SERVO
REVERSE
92
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
TCC REL
THERMOSTATIC
ELEMENT
(121)
26
LINE
25
D2
EX
#2
D-4
29
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
TCC
CONTROL
(PWM) EX
Solenoid
#10
33
ACT FD
Pressure
Control
Solenoid
TCC RELEASE
LO
1-2,3-4 SIG
2ND
3RD
TCC APPLY
LINE
1-2, 3-4
Shift
Solenoid
N.O. OFF
D4
REVERSE
LO-1ST
16
DECREASE
2ND
15
OIL
PUMP
TFP
SWITCH
D2
17
LO
LINE
REV
LINE
31
D4
19
12
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
14
27
#9
#7
COOLER
24
D3
LUBE
28
3RD
DECREASE
REV SERVO
GASKET (371)
CONTROL VALVE BODY (300)
PUMP
BODY
(202)
REVERSE
SERVO
(39-49)
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
GASKET (369)
DECREASE
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
LUBE
LUBE
2ND CL
CASE (3)
CASE COVER (400)
3RD CL/LO-1ST
INPUT CL
INPUT CL
COOLER
INPUT HOUSING
ASSEMBLY (632)
3RD CL/LO-1ST
2ND CL
4TH CL
TCC APPLY
RELEASE
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
TCC
INPUT CL
2-3 Accumulator
Leak at piston seal.
Channel plate / case porosity.
Line Pressure
Low (See PARK page 82A).
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
OFF
OFF
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
92A
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
92B
;;
;;
;;
;;
;;
;;;;
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
37
43
18 29 42 29
42
31
23
;;
2
28
27
27
12
13
25
15
42
43
13
25
31
22
42
14
8 42 1111
19
42
23
10
25
24
24
43
11
2 10
43
29
20
22
42
42
;;
10
29
42
5 43
42
2 8 43
24
31
22
372(#7)
11
6 18 2
36 3742
28
42
39
7 6 29 33 42
13
42
2518 20
29
11
39
18
13
19
18
42
13
13
28
39
28
21
42
38
37
29
28 36 35
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;
373(#5)
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
31
42
23
42
23
22
29
2
29
20
29
8 2 8 42
11
24
24
13
31
25
23
25
GASKET
IDENTIFICATION
42b
18c
39e
33
SCREEN/SEAL
ASM. (382)
40 41
2
15
31
35b
8d
2k
;;
;;
29f 29d 20b/2z
33
18
32
43
24
31
31
37
42
22
22
2
16
42
23
24
42
27
22
23
;;
;;
29 20
30
31
25
25
13
11
33
42
;;
20
11
14
42
43
11
43
18
14
372(#4)
24
33
43
42
37
22
42
24
16
42
13
31
19
25
15
31
39
43
29
13
43
43
25
12
15
42
11
43
37
43 43
37
35
11
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
39
35
31
13/14
42
25
43
12 42
36
43
12
26
18
43
11
25
29
13
19
GASKET
IDENTIFICATION
10
10
14
42
19
31
(411)
39
29
20
2 8
36
20
11
38
11
25
40
42 35
24
23
19
29
18
41
18
39
10
11
11
10
29
29
11d
10
34
37
10a
20
39 39
35
11c
29
38 36 35
39
25
2m
8c
;
;
;;;;
;;
;
;;;;;
;
2
18
19
42
39
39
36
37
SCREEN/SEAL
ASM. (382)
18
18
2h
GASKET(371)
(Control Valve Body/Spacer Plate)
19
43
38
38
36
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
19
19
41
4
8a
2y
23
14
19
22
42e
33a 29h 6a 18b
29g
37d
14
37a
8b
14
2/11
18
19
28
19
6b
11
12 42
;;
;
;;;;
;;
; ;;;
;;
39a 39b
21
10
13
SCREEN/SEAL
ASM. (382)
17
12
26
27
37b/36c
25
11
36b 35a
37c
14
13
42
11
;;
;;
31
29
29
2d
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
18
42
18
24
11
29
20
34
33
36
22
2
22
2
2
29
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
39
38
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
18
25
18
2/11
39
38
372(#1)
372(#2)
(38)
2
2
3
10
3
3
10
41
35
43
22 23
27
42
31
15
42
37
19
43
13
15
;;
;;;;
45
;;;;
;;;;
15
(28)
33
42
19 37
13
31 27
23
31
16
15
31
CASE (3)
(Case Cover Face)
Figure 88
37
19
16
45
FOLDOUT 93
22
(29)
16
15
(28)
(130)
16
19
19
37
16
23
37
16
16
16
37
27
22
16
22
;;
;;
;;
16
LUBE
(128)
23
11
(29)
27
23
33
42
42
16
;;;
;;;
;;;
;;;
;;
;;
22
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
412
(126)
45
35
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
37
16
22
27
37
16
31
31
27
23 23
22
31
19
37
43
22
27
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
44
DRIVEN SPROCKET
SUPPORT
(609)
37
LUBE
COOLER
LO
PRN
REVERSE
EX
LINE
D-4
LO
LO-1ST
2ND CLUTCH
EX
FWD SERVO
PRN
D-2
D-3
2-3 SIGNAL
LUBE
COOLER
LUBE
1-2 ACCUM
2-3 ACCUM
CASE (3)
ACCUMULATOR
COVER
(132)
LINE
FORWARD
SERVO
(15-22)
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
Figure 89
2ND CL
ACTUATOR FD
3RD CLUTCH
3-4 ACCUM
FWD SERVO
LINE
42c
2ND CL
2-3 AC
22a
23c
23b
22b
2v
23a
EX
ORIFICED
CUP PLUG
COOLER
LUBE
COOLER
FILT LINE
D4
D3
EX
2t
2r
8f
2q
8e
LINE
D2
EX
EX
EX
EX
EX
EX
EX
TORQUE SIG
3RD
29h
ACT FD
CASE COVER(400)
CASE (3)
PRN
REVERSE
D3
3RD CLU
INPUT CL
4TH CL
3RD CLUTCH
19e
40c
18f
40b
REV SERV
EX
REV BST
EX
D4
TORQUE SIG
2k
6a
8g
6b
29g
7a
41c
19d
41b
40a
41a
18g
D-4
D-4
FWD BST
D SRV AP
EX
INPUT CL FD
LINE
LINE
2m
42b
EX
D4
TORQUE SIG
3RD
INPUT CL FD
EX
12b
LO-1ST
19c
18k
19b
2y
20b
2z
2x
2d
LINE
LINE
EX
EX
LINE
2n
2h
VBS
EX
42a
9b
15a
9a
29f
29e
3RD
ORIF EX
EX
EX
3RD
8c
LINE
ACT FD
LINE
10a
20a
2c
2a
LINE
LINE
EX
CONV FD
TORQUE SIG
LOW/1ST GEAR
3RD
3RD
2b
11a
3a
39b
LO-1ST
PRN
TORQUE SIG
ACT FD
1-2,3-4 SIG
LO-1ST
CONV FD
D3
2ND
11b
8a
8b
TORQ SIG
10b
2s
5a 10c
20c
11c
11e
11d
11g
16a
39a
39c
39d
11f
29b
3RD
3RD CL
38b
31b
31a
29a
38a
29d
29c
38c
EX
EX
2ND CL
REV
LINE
14a
8d
LO
13c
13b
D2
13a
27c
25d
27b
FORWARD SERVO
APPLY PIPE
(124)
D4
MANUAL
2/1 SERVO
(108)
27a
25e
25c
2ND CL
MAN 2-1 SERVO FD
FWD SERVO
COOLER
LINE
25f
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
ACCUMULATOR
SPACER PLATE
(134)
25b
LO
D4
TCC RELEASE
EX
2ND
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
25a
EX
LINE
LINE
14b
SUCTION
1-2
ACCUMULATOR
(136)
1-2 ACCUM
2-3 ACCUM
XE
2-3
ACCUMULATOR
(136)
EX
ACT FD
ACT FD
CASE COVER(400)
ACTUATOR FD
LINE
24a
24b
LINE
37d
8
24c
4TH CL
EX
37c
3-4 ACC
XE
2p
18e
42d
42f
42g
11
2-3 ACCUM
2g 43a
3
2w
EX
21
18d
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
10
2e
18c
42e
22
18b
3-4 ACCUM
LINE
2-3 SIG
MAN 2-1 SERVO
37a
4TH CL
37b
#8
36c
3-2 MAN DS
33a
D3
14b
14c
TCC APPLY
REVERSE
36b
D3
D2
AUX INP CL FD
PRN
D3
31e
TCC RELEASE
1 2 D D NR
MANUAL VALVE
EX
36a
35b
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
3RD CL
31d
D4
LO-1ST
3RD CL
13
EX
LO
BLOW OFF
VALVE
31c
32
39f
39e
LINE
23
OFF
N.O.
#4
31f
35a
2ND CL
TORQUE SIG
2-3 Shift
Solenoid
18a
4a 2f
30
3-4 ACCUM
LINE
D4
2-3 SIG
19f
4-3 MDS
4TH CL
2-3 OFF SIG
TORQ SIG
D2
3RD
AUX INPUT CL FD
32
18
3RD
D3
#3
19g
#6
20
ORIFICED EXH
D4
#1
26
25
#2
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
TCC REL
#5
REVERSE
THERMOSTATIC
ELEMENT
(121)
FILTER
ASSEMBLY
(100)
LINE
TCC
CONTROL
(PWM) EX
Solenoid
D2
TCC RELEASE
TCC APPLY
EX
IN CL FD
1-2,3-4 SIG
2ND
3RD
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
29
D4
ACT FD
D-4
Pressure
Control
Solenoid
2ND
LO
OIL
PUMP
94
1-2, 3-4
Shift
Solenoid
N.O. ON
#10
33
LO-1ST
LINE
DECREASE
TFP
SWITCH
D3
REVERSE
LO
D2
16
DECREASE
PUMP
BODY
(202)
15
REV
LINE
DECREASE
D4
17
3RD
31
19
12
14
27
#9
#7
GASKET (371)
CONTROL VALVE BODY (300)
24
LINE
REV SERVO
28
GASKET (369)
SPACER PLATE (370)
LINE
COOLER
CONNECTOR
(29)
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
CASE (3)
CASE COVER (400)
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
COOLER
LUBE
TCC APPLY
REVERSE
SERVO
(39-49)
LUBE
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
LUBE
TCC RELEASE
2ND CL
LUBE
REV SERVO
3RD CL/LO-1ST
2ND CL
4TH CL
COOLER
INPUT CL
INPUT CL
3RD CL/LO-1ST
INPUT HOUSING
ASSEMBLY (632)
INPUT CL
TORQUE
CONVERTER
(1)
3-4 Accumulator
Leak at piston seal.
Channel plate / case porosity.
Line Pressure
Low (See PARK page 82A).
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
4TH
CLUTCH
ON
OFF
APPLIED
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
APPLIED
OVERRUN
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
94A
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
94B
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
17
43
18
36
18
42
35
37
43
42
10
31
25
;;
2
28
27
27
12
13
25
15
42
43
13
25
31
22
42
14
8 42 1111
19
42
23
10
24
24
43
11
29
2 10
43
23
42
29
20
22
42
5 43
42
2 8 43
18 29 42 29
42
372(#7)
11
24
31
22
42
39
6 18 2
36 3742
28
2518 20
7 6 29 33 42
13
42
29
39
11
39
18
13
13
28
21
42
38
28
37
35
29
13
28 36
19
43
43
36
43
43
17
19
38
19
39
11 2
40
40
42
18
19
41
38
40
17
42
17
373(#6)
42
18
18
;;;;
;;;;
;;;;
;;;;;;
;;;;;;;;
;;
;;;;;
;;;
;
;;;;;
;;;
;
;;;;;
;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;
;;;
;;;
;
;;;;;;
;
;;;;;
373(#5)
42
42
17
;;
;;
;;
;;
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
2/11
19
29
20
38
36
36 35
34
33
36
37
31
31
37
42
22
2
22
2
2
23
42
23
22
;;
;;
2
29
20
29
8 2 8 42
13
31
19
23
25
37a
42b
18c
35b
;;
;
;;;;
;
;;;
;;
39a 39b
8b
14
39e
33
SCREEN/SEAL
ASM. (382)
31
15
;;
;;
(37)
2k
6
33
34
18
32
43
24
31
31
37
42
22
22
2
16
23
42
24
42
27
30
31
13
25
26
39
35
33
35
11
42
;;
20
11
14
43
11
12
43
18
14
372(#4)
24
33
43
42
37
22
42
24
16
42
13
31
19
25
15
31
39
43
29
13
43
43
25
42
43
15
42
11
37
43 43
37
31
13/14
42
25
43
12 42
36
43
12
19
31
11
18
43
11
25
29
14
42
13
25
10
10
(411)
39
29
11
25
36
20
11
38
20
19
GASKET
IDENTIFICATION
2 8
24
23
22
23
;;
;;
29 20
40
19
29
42 35
41
18
39
10
11
10
10
11
38 36 35
39
18
29
11d
20
18
19
42
29
37
10a
;
;
;;;;
;;
;;;;
;
29
39 39
35
11c
25
2m
8c
SCREEN/SEAL
ASM. (382)
39
39
36
37
GASKET(371)
(Control Valve Body/Spacer Plate)
18
18
36
19
43
38
38
19
19
41
4
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
2
40 41
2h
24a
18
19
2/11
8a
2y
8d
23
37d
14
22
42e
33a 29h 6a 18b
29g
28
14
19
GASKET
IDENTIFICATION
32/31f 43a/2g
11
12 42
6b
21
10
13
SCREEN/SEAL
ASM. (382)
17
12
26
25
37b/36c
25
11
11
24
27
36b 35a
37c
14
13
24
11
29
31
42
29
29
24
18
42
18
2d
29
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
39
6
37
11
25
18
;
;
;;
;;;;
;
;;;;
;
39
39
38
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
18
18
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
372(#1)
(38)
2
2
3
10
3
3
35
10
41
35
43
412
22 23
27
42
31
15
42
37
19
43
13
15
;;
;;;;
45
;;;;
;;;;
15
(28)
33
19 37
13
31 27
23
31
16
15
31
CASE (3)
(Case Cover Face)
Figure 90
37
19
16
45
FOLDOUT 95
22
(29)
16
15
(28)
(130)
16
19
19
37
16
23
37
16
16
16
37
27
22
16
22
;;
;;
;;
16
LUBE
(128)
23
11
(29)
27
23
33
42
42
42
16
;;;
;;;
;;;
;;;
;;
;;
22
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
(126)
45
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
37
16
22
27
37
16
31
31
27
23 23
22
31
19
37
43
22
27
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
44
DRIVEN SPROCKET
SUPPORT
(609)
37
LUBE
LUBE
COOLER
EX
LINE
EX
PRN
REVERSE
PRN
LUBE
COOLER
LUBE
COOLER
LUBE
1-2 ACCUM
CASE (3)
ACCUMULATOR
COVER
(132)
LINE
D-4
LO
D-2
D-3
2-3 ACCUM
LINE
2ND CL
ACT FD
LINE
42c
ORIFICED
CUP PLUG
EX
LO
PRN
REVERSE
LO-1ST
2ND CL
3RD CLUTCH
3-4 ACCUM
FWD SERVO
D4
ACTUATOR FD
D4
D3
2-3 AC
22a
23c
23b
22b
2v
23a
2ND CLUTCH
2-3 SIGNAL
FWD SERVO
FILT LINE
D2
EX
EX
2t
2r
8f
2q
4TH CL
3RD CLUTCH
19e
7a
41c
40c
D3
EX
D4
EX
EX
TORQUE SIG
3RD
29h
8e
2k
6a
2h
8g
6b
29g
3RD CLU
INPUT CL
EX
TORQUE SIG
LINE
LINE
2m
42b
18f
40b
REV SERV
EX
REV BST
EX
INPUT CL FD
EX
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
EX
19d
41b
40a
41a
18g
D-4
D-4
D SRV AP
EX
FWD BST
EX
EX
12b
LO-1ST
19c
18k
19b
2y
20b
2z
2x
2d
LINE
3RD
ORIF EX
EX
EX
2n
42a
15a
9a
29f
29e
8d
8c
LINE
EX
3RD
10a
20a
LINE
LINE
EX
EX
VBS
ACT FD
2c
2a
2b
11a
3a
LO-1ST
PRN
TORQUE SIG
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
3RD
11b
39b
8b
TORQ SIG
10b
8a
5a 10c
20c
ACT FD
1-2,3-4 SIG
CONV FD
LO-1ST
3RD
REV
11c
11e
2s
38c
11d
11g
16a
39c
39a
11f
29b
29a
39d
31b
31a
29d
29c
38a
38b
3RD
13c
9b
EX
EX
LO
D4
D4
LINE
14a
COOLER
FORWARD
SERVO
(15-22)
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
Figure 91
3RD CL
LO
13b
13a
27c
D3
2ND
D2
25d
27a
25e 27b
25c
25f
14c
EX
2ND CL
FORWARD SERVO
APPLY PIPE
(124)
MANUAL
2/1 SERVO
(108)
EX
25b
TCC RELEASE
2ND
25a
EX
LINE
2ND CL
MAN 2-1 SERVO FD
FWD SERVO
COOLER
LINE
LINE
14b
SUCTION
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
1-2 ACCUM
2-3 ACCUM
CASE COVER(400)
CASE (3)
ACCUMULATOR
SPACER PLATE
(134)
TCC APPLY
TCC RELEASE
REV SERVO
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
1-2
ACCUMULATOR
(136)
COOLER
BALL
CHECK
VALVE
2-3
ACCUMULATOR
(136)
CASE COVER(400)
24b
ACTUATOR FD
ACT FD
ACT FD
LINE
EX
37d
8
24c
24a
37c
3-4 ACC
2p
18e
42d
42f
42g
LINE
XE
2g 43a
3
2w
4TH CL
EX
XE
21
18d
EX
42e
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
4TH CL
3-4 ACCUM
2-3 ACCUM
11
18c
18b
2e
2-3 SIG
MAN 2-1 SERVO
37b
37a
#8
10
33a
36b
PRN
REVERSE
23
D3
D3
35b
EXH
31e
36c
D3
35a
D2
AUX INP CL FD
1 2 D D NR
MANUAL VALVE
EX
36a
LINE
ORIFICED
3RD CL
31d
D4
LO-1ST
3RD CL
EX
31c
LINE
32
13
39f
39e
3-2 MAN DS
3-4 ACCUM
22
#4
31f
2f
3RD
18a
4a
30
OFF
N.O.
LO
BLOW OFF
VALVE
19f
D4
2-3 SIG
2-3 Shift
Solenoid
4TH CL
2-3 OFF SIG
TORQ SIG
#3
4-3 MDS
2ND CL
#6
20
D2
#5
AUX INPUT CL FD
LINE
LINE
REV SERVO
32
D3
TORQUE SIG
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
COOLER
CONNECTOR
(29)
18
3RD
COOLER
19g
IN CL FD
D4
96
TCC REL
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
REVERSE
THERMOSTATIC
ELEMENT
(121)
FILTER
ASSEMBLY
(100)
EX
#1
LINE
26
D2
25
D-4
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
TCC
CONTROL
(PWM) EX
Solenoid
29
1-2,3-4 SIG
2ND
3RD
LINE
LO
#10
33
D4
#2
ACT FD
TCC RELEASE
1-2, 3-4
Shift
Solenoid
N.O. OFF
Pressure
Control
Solenoid
REVERSE
DECREASE
2ND
16
TCC APPLY
OIL
PUMP
15
LO-1ST
17
LO
TFP
SWITCH
D3
31
DECREASE
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
LINE
D2
REV
LINE
D4
19
12
3RD
14
27
LUBE
#9
#7
REVERSE
SERVO
(39-49)
24
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
28
4TH
GASKET (371)
CONTROL VALVE BODY (300)
PUMP
BODY
(202)
GASKET (369)
DECREASE
LUBE
LUBE
CASE (3)
CASE COVER (400)
INPUT CL
2ND CL
COOLER
INPUT HOUSING
ASSEMBLY (632)
TCC APPLY
INPUT CL
3RD CL/LO-1ST
RELEASE
3RD CL/LO-1ST
2ND CL
4TH CL
TCC
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
INPUT CL
TORQUE
CONVERTER
(1)
;;;;;
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
PCM
No signal to solenoid.
Brake Switch
Not functioning (open).
Cooler Lines
Plugged.
NO TCC RELEASE
TCC PWM Solenoid Valve (334)
Internal failure.
Fluid exhaust plugged.
External Ground.
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
OFF
OFF
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
96A
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
96B
;;
;;
;;
;;
;;
;;;;
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
35
37
43
42
;;
10
31
10
25
;;
2
28
27
27
12
13
25
15
42
43
13
25
31
22
42
14
8 42 1111
19
42
43
11
24
24
2 10
43
29
23
42
23
5 43
42
29
20
22
42
42
39
2 8 43
18 29 42 29
42
372(#7)
11
24
31
22
2518 20
6 18 2
36 3742
28
39
11
7 6 29 33 42
13
42
29
39
18
13
19
18
42
13
13
28
21
42
38
28
37
29
28 36
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;
373(#5)
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
31
42
23
42
23
22
29
2
29
20
29
8 2 8 42
11
24
24
13
31
25
25
GASKET
IDENTIFICATION
22
42e
33a 29h 6a 18b
29g
42b
18c
39e
33
SCREEN/SEAL
ASM. (382)
15
31
35b
8d
6
33
;;
;;
18
32
42
24
24
42
23
27
25
13
25
14
42
43
11
18
14
372(#4)
24
33
43
42
37
22
42
24
16
42
13
31
19
25
15
31
39
43
29
13
43
43
25
43
15
42
11
12
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
42
;;
20
11
43
37
43 43
37
35
11
13/14
33
31
12 42
39
35
25
43
12
26
42
43
13
19
GASKET
IDENTIFICATION
11
36
43
11
18
29
14
42
19
31
10
10
20
2 8
25
39
29
11
25
11
22
23
31
42
22
23
30
31
2
16
;;
;;
29
31
22
2
29 20
36
20
11
38
(411)
42 35
24
37
40
19
29
18
41
18
39
10
11
29
43
11d
10
10
34
37
10a
20
39 39
35
2k
29
38 36 35
39
25
36
11c
;
;
;;;;
;;
;
;;;;;
;
2
18
19
42
39
39
2m
8c
SCREEN/SEAL
ASM. (382)
18
18
37
GASKET(371)
(Control Valve Body/Spacer Plate)
19
43
38
38
36
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
19
19
41
2h
24a
40 41
8a
2y
23
14
19
6b
37d
14
37a
8b
14
2/11
18
19
28
19
23
32/31f 43a/2g
11
12 42
;;
;
;;;;
;;
; ;;;
;;
39a 39b
21
10
13
SCREEN/SEAL
ASM. (382)
17
12
26
27
37b/36c
25
11
36b 35a
37c
14
13
42
11
;;
;;
31
29
29
2d
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
18
42
18
24
11
29
20
34
33
36
22
2
22
2
2
29
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
39
38
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
18
25
18
2/11
39
38
372(#1)
372(#2)
(38)
2
2
3
10
3
3
10
41
35
43
22 23
27
42
31
15
42
37
19
43
13
15
;;
;;;;
45
;;;;
;;;;
15
(28)
33
42
19 37
13
31 27
23
31
16
15
31
CASE (3)
(Case Cover Face)
Figure 92
37
19
16
45
FOLDOUT 97
22
(29)
16
15
(28)
(130)
16
19
19
37
16
23
37
16
16
16
37
27
22
16
22
;;
;;
;;
16
LUBE
(128)
23
11
(29)
27
23
33
42
42
16
;;;
;;;
;;;
;;;
;;
;;
22
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
412
(126)
45
35
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
37
16
22
27
37
16
31
31
27
23 23
22
31
19
37
43
22
27
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
44
DRIVEN SPROCKET
SUPPORT
(609)
37
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
LUBE
LUBE
COOLER
EX
LINE
D-4
LO
LO-1ST
EX
PRN
REVERSE
PRN
D-2
D-3
LUBE
COOLER
LUBE
COOLER
LUBE
1-2 ACCUM
2-3 ACCUM
2ND CL
LINE
CASE (3)
ACCUMULATOR
COVER
(132)
EX
LINE
2ND CL
ACTUATOR FD
3RD CLUTCH
3-4 ACCUM
FWD SERVO
D4
LINE
42c
22a
2-3 AC
23c
23b
22b
2v
23a
ACT FD
EX
2t
FILT LINE
D4
D3
EX
EX
EX
2r
8f
2q
29h
8e
2k
EX
D2
LO
PRN
4TH CL
2ND CLUTCH
FWD SERVO
3RD CLU
2-3 SIGNAL
REVERSE
3RD CLUTCH
LO-1ST
19e
7a
41c
19d
40c
D3
D4
EX
EX
TORQUE SIG
3RD
TORQUE SIG
LINE
6a
8g
6b
29g
8d
18f
40b
REV SERV
INPUT CL
EX
INPUT CL FD
EX
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
EX
LINE
2m
42b
12a
12b
41b
40a
41a
18g
D-4
EX
D SRV AP
EX
FWD BST
REV BST
EX
EX
EX
LINE
EX
19c
18k
D-4
2z
19b
2y
20b
2x
2d
20a
LINE
3RD
ORIF EX
EX
VBS
42a
9b
15a
9a
29f
2n
29e
2h
EX
EX
8c
ACT FD
2c
2a
LINE
LINE
EX
3RD
3RD
2b
11a
3a
LO-1ST
PRN
TORQ SIG
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
D4
D3
2ND
11b
39b
8b
8a
5a 10c
10b
ACT FD
1-2,3-4 SIG
CONV FD
LO-1ST
3RD
TORQUE SIG
20c
11c
2s
38c
11d
11g
11e
16a
39c
39a
11f
29b
29c
29a
39d
31b
38b
31a
29d
38a
REV
ORIFICED
CUP PLUG
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
Figure 93
3RD
3RD CL
LO
10a
LINE
14a
13c
13b
27c
D2
13a
EX
FORWARD
SERVO
(15-22)
27b
2ND CL
FORWARD SERVO
APPLY PIPE
(124)
MANUAL
2/1 SERVO
(108)
25e
25d
27a
25c
25f
25b
TCC RELEASE
LO
D4
EX
2ND
LINE
2ND CL
MAN 2-1 SERVO FD
FWD SERVO
COOLER
25a
EX
14c
LINE
LINE
14b
COOLER
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
1-2 ACCUM
2-3 ACCUM
ACCUMULATOR
SPACER PLATE
(134)
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
ACTUATOR FD
XE
1-2
ACCUMULATOR
(136)
2-3
ACCUMULATOR
(136)
EX
ACT FD
ACT FD
CASE COVER(400)
24b
LINE
4TH CL
LINE
XE
24a
3-4 ACCUM
37d
8
24c
4TH CL
3-4 ACC
EX
37c
11
2-3 ACCUM
2p
18e
42d
42f
42g
2g 43a
3
2w
10
22
EX
21
18d
42e
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
3-4 ACCUM
18c
2e
SUCTION
18b
13
EXH
37a
ORIFICED
37b
REVERSE
D3
36c
2-3 SIG
MAN 2-1 SERVO
LINE
#8
3-2 MAN DS
33a
36b
TORQ SIG
TCC APPLY
PRN
D2
AUX INP CL FD
REV SERVO
D3
TCC RELEASE
35b
D3
31e
35a
23
3RD
36a
MANUAL VALVE
EX
D2
COOLER
BALL
CHECK
VALVE
1 2 D D NR
3RD CL
31d
3RD CL
LO-1ST
31c
39f
32
39e
D4
#4
EX
2f
30
OFF
N.O.
18a
4a
31f
LO
BLOW OFF
VALVE
19f
D4
2-3 SIG
4-3 MDS
4TH CL
2-3 OFF SIG
LINE
2-3 Shift
Solenoid
#3
AUX INPUT CL FD
LINE
LINE
REV SERVO
19g
3RD
COOLER
CONNECTOR
(29)
#6
20
#5
2ND CL
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
REVERSE
IN CL FD
TORQUE SIG
EX
COOLER
32
18
FILTER
ASSEMBLY
(100)
29
D3
98
#1
D4
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
THERMOSTATIC
ELEMENT
(121)
LINE
TCC REL
26
25
D2
#2
D-4
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
#10
1-2,3-4 SIG
2ND
3RD
LO
33
ACT FD
TCC
CONTROL
(PWM) EX
Solenoid
LINE
DECREASE
D4
16
REVERSE
Pressure
Control
Solenoid
TCC RELEASE
1-2, 3-4
Shift
Solenoid
N.O. OFF
15
LO-1ST
17
31
2ND
TFP
SWITCH
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
LINE
TCC APPLY
19
12
LUBE
LO
OIL
PUMP
D2
REV
LINE
D3
14
27
REVERSE
SERVO
(39-49)
#7
LINE
PRESSURE
TAP
(38)
EX
3RD CL/LO-1ST
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
D4
#9
24
3RD
DECREASE
LUBE
GASKET (371)
CONTROL VALVE BODY (300)
PUMP
BODY
(202)
LUBE
28
2ND CL
COOLER
INPUT CL
GASKET (369)
DECREASE
INPUT CL
3RD CL/LO-1ST
INPUT HOUSING
ASSEMBLY (632)
3RD CL/LO-1ST
2ND CL
4TH CL
CASE (3)
CASE COVER (400)
TCC APPLY
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
RELEASE
INPUT CL
TCC
TORQUE
CONVERTER
(1)
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
@OFF
@OFF
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
OVERRUN
98A
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
98B
;;
;;
;;
;;
;;
;;;;
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
37
43
42
23
31
10
25
;;
2
28
27
27
12
13
25
15
42
43
13
25
31
22
42
14
8 42 1111
19
42
43
11
24
24
2 10
43
29
23
42
;;
10
29
20
22
42
5 43
42
2 8 43
18 29 42 29
42
372(#7)
11
24
31
22
42
39
6 18 2
36 3742
28
2518 20
7 6 29 33 42
13
42
29
39
11
39
18
13
19
18
42
13
13
28
21
42
38
28
37
29
28 36 35
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;;;
;;;
;;;
;;;;;
;;;
;
;
;;;;;
373(#5)
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
31
42
23
42
23
22
29
2
29
20
29
8 2 8 42
11
24
24
13
31
25
25
GASKET
IDENTIFICATION
22
42e
33a 29h 6a 18b
29g
42b
18c
39e
33
SCREEN/SEAL
ASM. (382)
40 41
2
15
35b
31
8d
6
33
;;
;;
18
32
43
24
31
31
37
42
22
22
2
16
23
42
24
42
27
30
31
24
23
22
23
;;
;;
29 20
25
25
13
10
13/14
14
43 43
37
42
43
11
18
33
43
42
37
22
42
24
16
42
13
31
19
25
15
372(#4)
24
13
31
39
43
29
25
43
14
42
11
43
43
37
42
;;
20
12
15
35
11
43
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
33
25
39
35
31
12
26
42
11
43
36
43
12 42
11
18
43
11
25
29
13
19
GASKET
IDENTIFICATION
10
14
42
19
31
(411)
39
29
20
2 8
36
20
11
38
11
25
11
40
42 35
19
29
18
41
18
39
10
11
29
29
11d
10
10
34
37
10a
8c
23
20
39 39
2m
2k
29
38 36 35
39
25
35
11c
;
;
;;;;
;;
;
;;;;;
;
2
18
19
42
39
39
36
37
SCREEN/SEAL
ASM. (382)
18
18
2h
GASKET(371)
(Control Valve Body/Spacer Plate)
19
43
38
38
36
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
19
19
41
4
8a
2y
24a
14
19
6b
37d
14
37a
8b
14
2/11
18
19
28
19
23
32/31f 43a/2g
11
12 42
;;
;
;;;;
;;
; ;;;
;;
39a 39b
13
SCREEN/SEAL
ASM. (382)
17
21
10
12
26
27
37b/36c
25
11
36b 35a
37c
14
13
42
11
;;
;;
31
29
29
2d
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
18
42
18
24
11
29
20
34
33
36
22
2
22
2
2
29
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
39
38
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
18
25
18
2/11
39
38
372(#1)
372(#2)
(38)
2
2
3
10
3
3
10
41
27
42
31
42
37
19
43
13
15
;;;;
;;;;
15
(28)
33
42
19 37
13
31 27
23
23
31
15
16
16
22
37
37
19
16
CASE (3)
(Case Cover Face)
FOLDOUT 99
22
(29)
16
15
(28)
(130)
16
19
19
37
37
27
45
16
16
23
;;
;;
;;
16
LUBE
(128)
23
31
22
16
16
Figure 94
11
(29)
27
33
22 23
15
;;
;;;;
45
42
42
16
;;;
;;;
;;;
;;;
;;
;;
22
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
412
(126)
45
35
43
35
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
31
27
23
22
37
16
22
27
37
16
31
31
27
23 23
22
31
19
37
43
22
27
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
44
DRIVEN SPROCKET
SUPPORT
(609)
37
;;;;;
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
REV SERVO
LUBE
LUBE
COOLER
EX
LINE
D-4
LO
EX
PRN
REVERSE
PRN
D-2
D-3
LUBE
COOLER
2ND CL
LUBE
COOLER
LUBE
1-2 ACCUM
2-3 ACCUM
CASE (3)
ACCUMULATOR
COVER
(132)
LINE
LO
PRN
LO-1ST
2ND CLUTCH
3RD CLUTCH
LINE
REVERSE
4TH CL
3RD CLUTCH
FWD SERVO
3-4 ACCUM
FWD SERVO
D4
LINE
42c
2ND CL
D4
D3
2-3 AC
22a
23c
23b
22b
2v
23a
ACT FD
EX
2r
2t
ACTUATOR FD
D2
EX
EX
D4
EX
EX
FILT LINE
2-3 SIGNAL
3RD CLU
REV SERV
D3
INPUT CL
EX
2q
29h
8e
2k
6a
2h
8g
6b
29g
8d
EX
LO-1ST
19e
40c
18f
40b
7a
41c
19d
41b
40a
D-4
EX
REV BST
EX
EX
TORQUE SIG
3RD
TORQUE SIG
LINE
LINE
2m
42b
12b
12a
2n
42a
15a
9a
29f
29e
8c
41a
18g
18k
D-4
EX
FWD BST
LINE
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
TCC REG APP
14a
19c
19b
2y
20b
2z
2x
2d
20a
D SRV AP
EX
EX
EX
LINE
10a
9b
8f
VBS
3RD
ORIF EX
EX
EX
INPUT CL FD
EX
3RD
2c
2a
LINE
LINE
EX
ACT FD
2b
11a
3a
11b
LO-1ST
PRN
3RD
3RD
D3
2ND
EX
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
D4
D2
39b
8b
TORQ SIG
TORQUE SIG
3RD
8a
5a 10c
20c
11e
ACT FD
1-2,3-4 SIG
CONV FD
LO-1ST
11c
10b
2s
38c
11d
11g
16a
39a
11f
39c
39d
38b
31b
29a
29b
29c
REV
LO
D4
3RD CL
31a
29d
38a
14c
EX
EX
LINE
13c
13b
13a
LO
LINE
27c
25d
27a
25e 27b
25c
25f
25b
TCC RELEASE
EX
2ND
25a
EX
EX
FORWARD
SERVO
(15-22)
LINE
14b
SUCTION
TCC APPLY
TCC RELEASE
ORIFICED
CUP PLUG
FORWARD SERVO
APPLY PIPE
(124)
COOLER
2ND CL
MAN 2-1 SERVO FD
MANUAL
2/1 SERVO
(108)
ACCUMULATOR
SPACER PLATE
(134)
FWD SERVO
COOLER
2ND CL
LINE
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
1-2 ACCUM
2-3 ACCUM
24b
1-2
ACCUMULATOR
(136)
2-3
ACCUMULATOR
(136)
24a
CASE COVER(400)
EX
ACTUATOR FD
LINE
37c
37d
8
24c
18e
42d
42f
42g
ACT FD
ACT FD
2g 43a
3
2w
XE
EX
21
18d
LINE
EX
2e
4TH CL
18c
3-4 ACCUM
18b
4TH CL
13
Figure 95
37a
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
37b
2p
REVERSE
36c
3-4 ACC
PRN
35b
11
D3
33a
10
22
D3
1 2 D D NR
MANUAL VALVE
EX
36b
D4
23
2-3 ACCUM
EX
35a
3-4 ACCUM
36a
42e
LO
BLOW OFF
VALVE
3RD CL
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
LINE
31d
LO-1ST
3RD CL
2-3 SIG
MAN 2-1 SERVO
TORQ SIG
31c
#8
D2
AUX INP CL FD
D3
2ND CL
39f
32
31e
LINE
LINE
D2
#4
39e
31f
3-2 MAN DS
TORQUE SIG
ON
2f
30
ORIFICED EXH
32
2-3 Shift
Solenoid
N.O.
18a
19f
4a
18
D3
3RD
D4
2-3 SIG
4-3 MDS
4TH CL
2-3 OFF SIG
D4
19g
AUX INPUT CL FD
#1
TCC REL
3RD
#3
#6
20
26
COOLER
CONNECTOR
(29)
IN CL FD
#5
REVERSE
FILTER
ASSEMBLY
(100)
LINE
REV SERVO
EX
25
COOLER
100
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
#2
LINE
D2
TCC
CONTROL
(PWM) EX
Solenoid
29
THERMOSTATIC
ELEMENT
(121)
ACT FD
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
1-2,3-4 SIG
2ND
3RD
#10
33
D-4
D4
Pressure
Control
Solenoid
LO
LO-1ST
2ND
LINE
DECREASE
1-2, 3-4
Shift
Solenoid
N.O. OFF
TFP
SWITCH
REVERSE
16
TCC RELEASE
15
LO
D2
17
TCC APPLY
31
REV
LINE
LINE
19
12
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
14
27
OIL
PUMP
#9
#7
LUBE
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
24
LINE
PRESSURE
TAP
(38)
EX
REVERSE
SERVO
(39-49)
D4
D3
3RD CL/LO-1ST
LUBE
3RD
DECREASE
28
GASKET (371)
CONTROL VALVE BODY (300)
PUMP
BODY
(202)
LUBE
2ND CL
GASKET (369)
DECREASE
COOLER
INPUT CL
CASE (3)
CASE COVER (400)
INPUT CL
3RD CL/LO-1ST
INPUT HOUSING
ASSEMBLY (632)
3RD CL/LO-1ST
2ND CL
4TH CL
TCC APPLY
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
RELEASE
INPUT CL
TCC
TORQUE
CONVERTER
(1)
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
No apply / slipping.
Servo Piston (108) Broken, binding.
Servo Piston Seal (107) Leaking.
Servo Pin (111) and Springs (109, 112) Binding, broken.
Servo Cover (104) Broken, loose, leaking.
Band (680) Broken, worn, out of position.
Case (3) Cracked at band seat.
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
@OFF
@ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
APPLIED
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
OVERRUN
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
HOLDING APPLIED
100A
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
100B
;;
;;
;;
;;
;;
;;;;
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
35
37
43
42
23
31
10
25
;;
2
28
27
27
12
13
25
15
42
43
13
25
31
22
42
14
8 42 1111
19
42
43
11
24
24
2 10
43
29
23
42
;;
10
29
20
22
42
5 43
42
2 8 43
18 29 42 29
42
372(#7)
11
24
31
22
42
39
6 18 2
36 3742
28
2518 20
7 6 29 33 42
13
42
29
39
11
39
18
13
19
18
42
13
13
28
21
42
38
28
37
29
28 36
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;
373(#5)
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
31
42
23
42
23
22
29
2
29
20
29
8 2 8 42
11
24
24
13
31
25
25
GASKET
IDENTIFICATION
22
42e
33a 29h 6a 18b
29g
42b
18c
39e
33
SCREEN/SEAL
ASM. (382)
40 41
2
15
35b
31
8d
6
33
;;
;;
18
32
43
24
31
31
37
42
22
22
2
16
23
42
24
42
27
30
31
24
23
22
23
;;
;;
29 20
25
25
13
10
11
14
43 43
37
42
43
11
18
33
43
42
37
22
42
24
16
42
13
31
19
25
15
372(#4)
24
13
31
39
43
29
25
43
14
42
11
43
43
37
42
;;
20
12
15
35
11
43
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
33
25
13/14
39
35
31
12 42
42
11
43
36
43
12
26
18
43
11
25
29
13
19
GASKET
IDENTIFICATION
10
14
42
19
31
(411)
39
29
20
2 8
36
20
11
38
11
25
11
40
42 35
19
29
18
41
18
39
10
11
29
29
11d
10
10
34
37
10a
8c
23
20
39 39
2m
2k
29
38 36 35
39
25
35
11c
;
;
;;;;
;;
;
;;;;;
;
2
18
19
42
39
39
36
37
SCREEN/SEAL
ASM. (382)
18
18
2h
GASKET(371)
(Control Valve Body/Spacer Plate)
19
43
38
38
36
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
19
19
41
4
8a
2y
24a
14
19
6b
37d
14
37a
8b
14
2/11
18
19
28
19
23
32/31f 43a/2g
11
12 42
;;
;
;;;;
;;
; ;;;
;;
39a 39b
13
SCREEN/SEAL
ASM. (382)
17
21
10
12
26
27
37b/36c
25
11
36b 35a
37c
14
13
42
11
;;
;;
31
29
29
2d
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
18
42
18
24
11
29
20
34
33
36
22
2
22
2
2
29
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
39
38
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
18
25
18
2/11
39
38
372(#1)
372(#2)
(38)
2
2
3
10
3
3
10
41
37
19
43
13
15
;;;;
;;;;
15
(28)
13
27
31 27
23
31
15
16
16
22
23
22
37
19
16
CASE (3)
(Case Cover Face)
FOLDOUT 101
(29)
16
15
22
(28)
(130)
16
19
19
37
37
27
45
16
23
37
;;
;;
;;
16
LUBE
(128)
16
23
31
22
16
16
Figure 96
;;;
;;;
;;;
;;;
;;
;;
11
(29)
33
42
19 37
22 23
42
31
33
42
27
15
;;
;;;;
45
42
42
16
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
412
(126)
45
35
43
35
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
31
27
23
22
37
16
22
27
;
37
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
16
31
31
27
23 23
22
31
19
37
43
22
27
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
44
DRIVEN SPROCKET
SUPPORT
(609)
37
;;;;;
;;;;;
;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
REV SERVO
LUBE
LUBE
COOLER
LO
PRN
REVERSE
4TH CL
3RD CLUTCH
EX
LINE
LO
D-4
EX
PRN
REVERSE
D-2
D-3
PRN
2ND CLUTCH
LUBE
COOLER
FILT LINE
3RD CLUTCH
ACTUATOR FD
3-4 ACCUM
FWD SERVO
2ND CL
D4
LUBE
COOLER
CASE (3)
ACCUMULATOR
COVER
(132)
LINE
2ND CL
ACT FD
LUBE
42c
EX
1-2 ACCUM
2-3 ACCUM
D4
D3
2-3 AC
22a
23c
23b
22b
2v
23a
2r
2t
D2
EX
EX
2q
29h
8e
2k
6a
2h
8g
6b
29g
8d
FWD SERVO
2-3 SIGNAL
3RD CLU
REV SERV
D3
EX
D4
EX
EX
EX
EX
EX
TORQUE SIG
3RD
TORQUE SIG
LINE
LINE
2m
EX
EX
LO-1ST
19e
40c
18f
40b
7a
41c
19d
41b
40a
41a
18g
D-4
EX
REV BST
INPUT CL
LINE
LINE
LINE
INPUT CL FD
EX
12b
12a
2n
42a
9b
29f
8c
29e
15a
10a
9a
14a
19c
19b
18k
D-4
2y
EX
FWD BST
D SRV AP
EX
EX
EX
LINE
13c
8f
3RD
ORIF EX
EX
VBS
EX
3RD
2z 20b
LINE
LINE
TORQUE SIG
3RD
INPUT CL FD
ACT FD
LINE
2x
2d
20a
2c
2a
2b
11a
3a
EX
EX
3RD
D3
2ND
11b
LO-1ST
PRN
TORQ SIG
TORQUE SIG
CONV FD
TORQUE SIG
LOW/1ST GEAR
LINE
3RD
39b
8a
8b
5a 10c
20c
ACT FD
1-2,3-4 SIG
CONV FD
LO-1ST
3RD
11c
10b
2s
11d
11g
11e
16a
39a
39c
39d
38c
29a
11f
29b
29c
LO
3RD CL
38b
31b
31a
29d
38a
D4
REV
LO-1ST
13b
13a
27c
D2
25d
27a
25e 27b
LINE
25c
25f
EX
FORWARD
SERVO
(15-22)
LINE
25b
LO
D4
EX
TCC RELEASE
2ND
ORIFICED
CUP PLUG
COOLER
2ND CL
MAN 2-1 SERVO FD
FORWARD SERVO
APPLY PIPE
(124)
MANUAL
2/1 SERVO
(108)
2ND CL
FWD SERVO
COOLER
ACCUMULATOR
SPACER PLATE
(134)
25a
EX
LINE
LINE
LINE
3RD CL
MAN 2-1 SERVO FD
1-2 ACCUM
LUBE PIPE
(126)
ACCUMULATOR
HOUSING
(140)
14b
SUCTION
1-2 ACCUM
2-3 ACCUM
1-2
ACCUMULATOR
(136)
24b
24a
2-3
ACCUMULATOR
(136)
EX
CASE COVER(400)
14c
TCC APPLY
37d
8
24c
LINE
37c
3-4 ACC
2p
18e
42d
42f
42g
ACT FD
ACT FD
2g 43a
3
2w
EX
XE
EX
21
18d
LINE
TCC RELEASE
4TH CL
18c
3-4 ACCUM
18b
2e
4TH CL
13
REVERSE
37a
11
37b
2-3 ACCUM
ACTUATOR FD
D3
MANUAL VALVE
D3
EX
1 2 D D NR
PRN
35b
42e
Figure 97
3RD CL
36c
COOLER
BALL
CHECK
VALVE
TORQUE
CONVERTER
BLOW-OFF
BOTTOM
PAN
(24)
31d
D4
33a
3RD CL
36b
3-4 ACCUM
10
LO-1ST
31c
36a
2-3 SIG
MAN 2-1 SERVO
1-2 ACCUM
LINE
1-2 ACCUM
LINE
D4
39f
39e
#8
22
D2
AUX INP CL FD
3-2 MAN DS
D3
TORQ SIG
32
35a
ORIFICED EXH
LO
BLOW OFF
VALVE
EX
23
LINE
LINE
31e
#4
31f
D2
18a
TORQUE SIG
2ND CL
3RD
19f
4a
2f
30
ON
N.O.
4-3 MDS
D4
2-3 SIG
19g
AUX INPUT CL FD
LINE
2-3 Shift
Solenoid
32
3RD
18
#6
20
D3
LINE
REV SERVO
#3
#5
COOLER
CONNECTOR
(29)
4TH CL
2-3 OFF SIG
#1
COOLER
IN CL FD
102
D4
REVERSE
PRESSURES
INTAKE & DECREASE
CONVERTER & LUBE
MAINLINE
ACTUATOR FEED
ACCUMULATOR
SOLENOID SIGNAL
TORQUE SIGNAL
EX
TCC REL
29
#10
THERMOSTATIC
ELEMENT
(121)
D2
LINE
TORQUE SIG
CONVERTER FEED
3RD
LOW/1ST GEAR
CONVERTER FEED
D2
2ND
TCC APPLY
TCC
CONTROL
(PWM) EX
Solenoid
26
25
#2
D-4
LINE
33
1-2,3-4 SIG
2ND
3RD
Pressure
Control
Solenoid
LO
ACT FD
D4
16
LINE
LO-1ST
1-2, 3-4
Shift
Solenoid
N.O. ON
15
REVERSE
FILTER
ASSEMBLY
(100)
DECREASE
2ND
TCC RELEASE
17
TFP
SWITCH
31
LO
LINE
PRESSURE
TAP
(38)
EX
REVERSE
SERVO
(39-49)
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
PRN
REVERSE
D2
OIL
PUMP
TCC APPLY
3RD CL/LO-1ST
LUBE
19
12
REV
LINE
D4
D3
14
27
#7
#9
DECREASE
2ND CL
24
PUMP
BODY
(202)
28
INPUT CL
COOLER
4TH CL
INPUT CL
2ND CL
3RD CL/LO-1ST
3RD CL
LO
LO-1ST
CHAIN OILER
3RD
DECREASE
LUBE
GASKET (369)
GASKET (371)
CONTROL VALVE BODY (300)
INPUT CL
3RD CL/LO-1ST
INPUT HOUSING
ASSEMBLY (632)
LUBE
CASE (3)
CASE COVER (400)
TCC APPLY
4TH CLUTCH
HOUSING
DRIVEN SPROCKET
SUPPORT (609)
3RD CL/LO-1ST
2ND CL
4TH CL
RELEASE
INPUT CL
TCC
TORQUE
CONVERTER
(1)
MANUAL SERVO
APPLY PIPE
(125)
FWD SERVO
Third Clutch
No apply / slipping (See Overdrive Range Third Gear page
92A)
No apply / slipping.
Servo Piston (108) Broken, binding.
Servo Piston Seal (107) Leaking.
Servo Pin (111) and Springs (109, 112) Binding, broken.
Servo Cover (104) Broken, loose, leaking.
Band (680) Broken, worn, out of position.
Case (3) Cracked at band seat.
1-2, 3-4
SHIFT
SOL
2-3
SHIFT
SOL
@ON
@ON
4TH
CLUTCH
REVERSE
BAND
2ND
CLUTCH
3RD
CLUTCH
3RD
SPRAG
CLUTCH
INPUT
CLUTCH
INPUT
SPRAG
CLUTCH
2/1
BAND
1/2
SUPPORT
ROLLER
CLUTCH
FORWARD
BAND
102A
PASSAGES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
SUCTION
LINE
PRN
2-3 SIGNAL
1-2, 3-4 SIGNAL
INPUT CLUTCH FEED
INPUT CLUTCH
TORQUE SIGNAL
TCC SIGNAL (PWM)
ACTUATOR FEED
CONVERTER FEED
TCC REGULATED APPLY
TCC RELEASE
TCC APPLY
COOLER
LUBE/LINE
DECREASE
D-4
FORWARD SERVO
LO/1ST GEAR
AUXILIARY INPUT CLUTCH FEED
1-2 ACCUMULATOR
2-3 ACCUMULATOR
3-4 ACCUMULATOR
2ND
2ND EXHAUST
2ND CLUTCH
2-3 OFF SIGNAL
3RD
3RD/EXHAUST
3RD CLUTCH
3RD CLUTCH/LO -1ST
4TH CLUTCH
4TH CLUTCH EXHAUST
D3
D2
MANUAL 2-1 SERVO
LO
LO-1ST
REVERSE
REVERSE SERVO
EXHAUST
CASTING VOID
COMPONENTS (
(28)
(29)
(37)
(38)
(124)
(125)
(126)
(219)
(372)
(373)
(382)
102B
;;
;;
;;
;;
;;
;;;;
;;
;;
;;
;;;
;;;
;
;;
;;
42
(219)
43
18
36
29
39
18
35
2518 20
42
10
11
42
42
18 29 42 29
10
29
25
29
42
;;
42
22
31
;;
23
28
42
27
27
12
13
25
15
42
43
13
25
31
22
14
8 42 1111
19
42
24
23
24
42
42
43
11
24
31
22
2 10
43
2 8 43
20
37
372(#7)
5 43
39
6 18 2
13
43
39
11
7 6 29 33 42
36 3742
28
13
19
18
42
13
13
28
21
42
38
28
37
29
28 36
43
43
36
43
43
17
19
38
35
39
11 2
40
40
42
18
19
41
19
38
17
42
43
18
17
40
18
17
17
373(#6)
42
42
42
;;;;
;;;;
;;;;
;;;;;;
;;
;;;;;;;;
;;
;;;;;
;;;
;
;;
;;;;;
;;;;;
;;;;;
;;;;
;;;;;
;;
;;
;;
;;;
;;
;;;
;;;
;;;
;;;
;
;;;
;;;
;;;
;
;;;;;
;;;
;
;
;;;;;
373(#5)
23
19
43
372(#8)
12
43
43
43
14 43
43
15
14
372(#9) 372(#10)
SCREEN/SEAL
ASM. (382)
19
19
19
40
40 40
19
41
19
18
36 35
37
31
31
42
23
42
23
22
29
2
29
20
29
8 2 8 42
11
24
24
13
31
25
25
GASKET
IDENTIFICATION
22
42e
33a 29h 6a 18b
29g
42b
18c
39e
33
SCREEN/SEAL
ASM. (382)
40 41
2
15
35b
31
8d
6
33
;;
;;
18
32
42
22
23
24
24
42
23
27
25
25
13
10
11
14
43 43
37
39
42
43
11
18
33
43
42
37
22
42
24
16
42
13
31
19
25
15
372(#4)
24
13
31
43
29
25
43
14
42
11
43
43
37
42
;;
20
12
15
35
11
43
31
37
27
23
22
27
23
13/14
14
GASKET(369)
(Spacer Plate/Case Cover)
(37)
33
25
13/14
39
35
31
12 42
42
11
43
36
43
12
26
18
43
11
25
29
13
19
GASKET
IDENTIFICATION
10
14
42
19
31
(411)
39
29
20
2 8
36
20
11
38
11
25
11
2
23
;;
;;
31
42
22
16
30
31
31
22
2
29 20
29
24
37
40
42 35
19
29
18
41
18
39
10
11
29
43
11d
10
10
34
37
10a
8c
23
20
39 39
2m
2k
29
38 36 35
39
25
35
11c
;
;
;;;;
;;
;
;;;;;
;
2
18
19
42
39
39
36
37
SCREEN/SEAL
ASM. (382)
18
18
2h
GASKET(371)
(Control Valve Body/Spacer Plate)
19
43
38
38
36
29c
25b
31b/29b 31a/29a 20c
14c
31e
8g
42b 11g
42d 42f
24
8e
9a
2w
4
31c
19
22c
2p 1013a 11e
22b 3
9b
12a
42g
16/2s
2t
11f
24b
18
8f
2r
6
12
9
42a
24c
11
2v
2q
13b
23c
8
42c
26
23a
5
31d 25c
12b
22a
25d
32
2n
19f
25e/27b
27c
25
1a
13c/14a
15a
25f/27a
23b
14b
19g
19
19
41
4
8a
2y
24a
14
19
6b
37d
14
37a
8b
14
2/11
18
19
28
19
23
32/31f 43a/2g
11
12 42
;;
;
;;;;
;;
; ;;;
;;
39a 39b
13
SCREEN/SEAL
ASM. (382)
17
21
10
12
26
27
37b/36c
25
11
36b 35a
37c
14
13
42
11
;;
;;
31
29
29
2d
41
39c 27 5a/10c
1
11b
10b
25a 39d/38c
18e 18d
36a
10
18
42
18
24
11
29
20
34
33
36
22
2
22
2
2
29
39
37
;
;
;;
;;;;
;;;
;;;;;;
;
39
38
36
37
3a
2a
41b/40b 19d/18f
15
18g
19e 2c
20
29
40a
SCREEN/SEAL
41a
2b/11a
38b
16
19b
41c/40c
ASM. (382)
18a
19c/18k
SCREEN/SEAL
30
7a
29e 20a
39f
ASM. (382)
2x
38a
2f/4a 2e
38
18
25
18
2/11
39
38
372(#1)
372(#2)
44
(38)
2
2
3
10
3
3
35
10
41
412
22 23
42
31
42
37
19
43
13
15
;;;;
;;;;
15
(28)
33
42
19 37
13
27
31 27
23
31
15
16
22
37
37
19
45
FOLDOUT 103
(29)
16
15
(28)
(130)
16
19
19
37
16
23
16
CASE (3)
(Case Cover Face)
Figure 98
16
37
23
16
16
22
31
22
16
;;
;;
;;
16
LUBE
(128)
27
11
(29)
33
27
15
;;
;;;;
45
23
42
42
16
;;;
;;;
;;;
;;;
;;
;;
22
31
;;;;
;;;;
24
33
16
42
43
;
;;
;;
;;
;;;;;
42
27
42
42
32
38
42
42
33
(126)
45
35
43
38
41
19
;;
16
ACCUMULATOR
HOUSING (140)
CASE (3)
(Bottom)
31
27
23
22
37
16
22
27
;
37
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
16
31
31
27
23 23
22
31
19
37
43
22
27
;
37
16
ACCUMULATOR
SPACER PLATE (134)
ACCUMULATOR
COVER (132)
(126)
LUBE
PIPE
(124)
FORWARD SERVO
APPLY PIPE
(125)
MANUAL SERVO
APPLY PIPE
19
NOTE:
DRIVEN SPROCKET
SUPPORT
(609)
37
LUBRICATION POINTS
PRESSURE
REGULATOR
VALVE
(313)
CASE
COVER
(400)
CONTROL
VALVE
BODY
(300)
CASE
(3)
LINE
FINAL DRIVE
INTERNAL GEAR
(693)
104
LUBE
LINE
OIL
PUMP
BODY
(202)
Figure 99
514
630
691
708
703
706
432
505
508
714
611
WH51129-4T65-E
Figure 100
105
BUSHING LOCATIONS
2
523
616
677
679
686
619
M15/MN3
MODELS
7A
503
631
690
614
WH51133-4T65-E
106
Figure 101
BEARING LOCATIONS
521
208
685
674
715
695
676
7B
MN 7
MODELS
431
709
723
606
644
629
671
698
Figure 102
107
620
642
525
620
43
604
642
641
635
605
409
634
107
101
806
18
137A &
138B
WH51144-4T65-E
108
Figure 103
213
228
519
212
613
520
221
41
612
220
638
810
11
513
422
427
105
137A
14
628
137B
113
Figure 104
109
GASKET LOCATIONS
54
369
430
371
429
59
105
25
110
Figure 105
379
381
206
368
382
372
395
375
58
373
384
377
207
205
226
224
368
378 374
369
200
371
300 372
370
382
59
380
376
390
391
53
57
54
56
WH49319-4T65-E
Figure 106
111
41
42
43
48
38
37
44
49
9
47
MN 7
MODELS
7B
45
11
6
10
227
372
228
372
7A
M15/MN3
MODELS
21
20
22
29
400
28
3
12
101
100
26
19
18
27
25
16
15
14
13
24
23
1
2
3
4
5
6
7A
7B
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
112
26
27
28
29
37
38
39
40
41
42
43
44
45
46
47
48
49
100
101
227
228
372
400
Figure 107
500
514
501
502
502
504
501
503
432
3
435
524
433
436
525
526
519
507
516
517
520
522
521
523
526
518
515
513
510-A/510B
512
509
508
505
506
Figure 108
113
102
115
140
114
123
139
143
136B
136A
122
113
121
112
137A
137B
138
117B
117A
111
142
135B
110
120
135A
109
134
108
124
107
130
106
125
132
105
128
127
131
104
129
127
126
103
3 TRANSAXLE CASE ASSEMBLY
114
WH49405-4T65-E
Figure 109
205
209
201
212
222
209
210
213
223
211
214
215
220
221
208
202
219
WH51116-4T65-E
Figure 110
115
301
326
327
328
329
336
314G
305
335
306
334
320
324
325
321
323
307
316
317
314F
318
316
302
314E
322
313
314D
311
315A
312
309
310
304
303
WH51107-4T65-E
116
Figure 111
301
340
341
343
346
367B
351
350
366B
366A
363B
342
345
357
339
356
367A
385
344
314A
355
354
362
363A
361
353
360
314B
359
316
315B
314C
WH51113-4T65-E
Figure 112
117
404
401
420A
411
526
410
412
414
431
415
432
430
424
423
411
416
421
420B
428
422
426
427
526
514
418 420A
417
429
407
417
441
440
118
Figure 113
INTERNAL COMPONENTS (1 of 2)
608
605
604
606
607 609
612
611
614
603
613
602
601
610
628
629
630
627
626
625
622
623
716
621
617
615
633
618
619
620
648
624
616
632
723 634
635
636
637
638
640 641
724 639
642
643
649
646
645
640 644
647
631
658 659
626
627
628
629
656
654
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
655
657
4TH CLUTCH SPRING RETAINING RING
4TH CLUTCH PISTON RETURN SPRING ASSEMBLY
4TH CLUTCH PISTON ASSEMBLY
4TH CLUTCH PISTON SEAL (OUTER)
4TH CLUTCH PISTON SEAL (INNER)
DRAWN CUP BEARING ASSEMBLY
ORIFICED CUP PLUG
DRIVE LINK LUBE SCOOP
DRIVEN SPROCKET SUPPORT ASSEMBLY
CUP PLUG
THRUST WASHER (DRIVEN SPROCKET SUPPORT 2ND
CLUTCH DRUM)
RING FOUR LOBED SEAL
OIL SEAL RING
DRIVEN SPROCKET SUPPORT BUSHING
REVERSE BAND ASSEMBLY
75.5 O.D. X 8.0 BUSHING
2ND CLUTCH HOUSING
CHECK VALVE RETAINER AND BALL ASSEMBLY
(2ND CLUTCH)
70.0 O.D. X 11.0 BUSHING
2ND CLUTCH W/MOLDED SEAL PISTON
2ND CLUTCH APPLY RING AND RELEASE SPRING
ASSEMBLY
RETAINING RING
2ND CLUTCH PLATE (WAVED)
2ND CLUTCH PLATE ASSEMBLY (FIBER)
2ND CLUTCH REACTION PLATE (STEEL)
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
654
655
656
657
658
659
716
723
724
Figure 114
119
INTERNAL COMPONENTS (2 of 2)
669
717
718
720
719
721
722
653
665
719
667
661
668
688
687
683
685
686
680
679
678
676
677
675
673
674
672
702
671
694
690
695
696
697
698
699
700
713
714
701
715
703
704
693
690
691
692
712 710
689
705
711
708
653 THIRD CLUTCH SPRAG OUTER RACE
708
706
705
706
704
703
709
120
Figure 115
807
808
811
810
804
809
802
801
805
803
800
WH51123-4T65-E
Figure 116
121
BASIC SPECIFICATIONS
HYDRA-MATIC 4T65-E
(FOUR-SPEED)
Transaxle Type
4T65-E = 4:
T:
65:
E:
Four Speed
Transverse Mount
Product Series
Electronically Controlled
DIVISION
MODEL
C Car
Buick
Park Avenue
G Car
Buick
Riviera
H Car
Oldsmobile
LSS
H Car
Pontiac
Bonneville
W Car
Buick
Regal
W Car
Chevrolet
Lumina/Monte Carlo
W Car
Pontiac
Grand Prix
Transfer Design
Two-axis design, link chain assembly
Control Systems
Shift Pattern (2) Two-way on/off solenoids
Shift Quality Pressure Control Solenoid
Torque Converter Clutch Pulse Width Modulated
solenoid control
Transaxle Weight
Wet: 93.0 kg (205 lb) M15, MN3
Wet: 97.0 kg (214 lb) MN7
2.921
1.568
1.000
0.705
2.385
122
Converter Size
245 mm & 258mm (Reference)
(Diameter of Torque Converter Turbine)
Seven Position Quadrant
(P, R, N, D , D, 2, 1)
Pressure Taps Available
Line Pressure
Case Material
Die Cast Aluminum
Chain Ratios*
Final Drive
Ratios
3.05
3.29
35/35
33/37
32/38
3.42
3.69
3.63
3.91
HYDRA-MATIC 4T65-E
HYDRA-MATIC
65
Number of
Speeds:
3
4
5
V (CVT)
Type:
T - Transverse
L - Longitudinal
M - Manual
Series:
Based on
Relative
Torque
Capacity
Major Features:
E - Electronic Controls
A - All Wheel Drive
HD - Heavy Duty
123
ABBREVIATIONS
LIST OF ABBREVIATIONS WHICH MAY BE USED IN THIS BOOK
AC - Alternating Current
A/ - Air Conditioning
ACC or ACCUM - Accumulator
ACT FD - Actuator Feed (circuit)
APP - Apply
ASM - Assembly
A/T - Automatic Transmission
BD - Band
C - Degrees Celsius
CL - Clutch
CONV - Converter
CST CL - Coast Clutch (circuit)
CTS - Coolant Temperature Switch
DCF - Direct Clutch Feed (circuit)
DLC - Diagnostic Link Connector
DR - Drive (circuit)
DTC - Diagnostic Trouble Code
D21 - Drive 21 (circuit)
D321 - Drive 321 (circuit)
F - Degrees Fahrenheit
FD - Feed (circuit)
FILT ACT FD - Filtered Actuator Feed
FWD CL - Forward Clutch
Hg - Mercury
Hz - Hertz
ISS - Input Speed Sensor
INT BAND - Intermediate Band (circuit)
INT BD FD - Intermediate Band Feed (circuit)
KMH - Kilometers Per Hour
kPa - KiloPascals
LBS. FT. - Pounds Foot
LBS. IN. - Pounds Inch
126
INDEX
A
Abbreviations ..................................................... 126
Accumulators ................................................... 38-39
1-2 accumulator ........................................... 39
2-3 accumulator ........................................... 39
3-4 accumulator ........................................... 38
Apply Components, 15-26
driven sprocket support, 16
forward band, 25
forward servo, 25
hydraulic feed circuits, 16
input clutch, 22
input sprag clutch, 23
reverse band, 18
reverse servo, 18
1/2 support roller clutch, 26
2/1 band, 24
2/1 manual servo, 24
2nd clutch, 19
3rd clutch, 20
3rd sprag clutch, 21
4th clutch, 17
B
Basic Specifications ............................................ 122
Bushing Locations .............................................. 106
Bearing Locations ............................................... 107
Ball Check Valve Location and Function........ 42-43
C
Case and Associated Parts ........................... 111-114
Color Legend ................................................. 10A-B
Complete Hydraulic Circuits ......................... 81-103
park ......................................................... 82-83
reverse ..................................................... 84-85
neutral ..................................................... 86-87
overdrive range first gear ..................... 88-89
overdrive range second gear ................ 90-91
overdrive range third gear.................... 92-93
overdrive range fourth gear ................. 94-95
overdrive range 4-3 downshift ............. 96-97
manual third third gear ........................ 98-99
manual second second gear ............. 100-101
manual first first gear ....................... 102-103
Contents, Table of................................................... 2
Control Valve Assembly ............................. 116-117
Cross Sectional Views ...................................... 8-8A
D
Differential Components ...................................... 31
Driven Sprocket Support ...................................... 16
E
Electrical Components ..................................... 45-51
component locations .................................... 45
fail safe mode............................................... 45
automatic transmission fluid pressure manual
valve position switch ................................ 46
automatic transmission fluid temperature
sensor ........................................................ 49
automatic transmission input (shaft) speed
sensor ........................................................ 48
shift solenoid valves .................................... 47
torque converter clutch control PWM solenoid .. 50
transaxle pressure control solenoid valve .... 51
vehicle speed sensor .................................... 48
Explanation of Gear Ranges ................................... 9
F
Fail Safe Mode...................................................... 45
Final Drive Components ....................................... 30
First Gear (overdrive) ...........................62-63, 88-89
Forward Band Assembly ...................................... 25
Forward Servo ...................................................... 25
G
General Description ................................................ 9
Glossary Of Technical Terms ............................. 124
H
How To Use This Book ....................................... 4-5
Hydra-matic Product Designation System ......... 123
Hydraulic Control Components ....................... 33-44
location of major components ..................... 33
oil pump assembly ....................................... 34
pressure regulation ....................................... 35
valves located in the case cover .............. 36-37
accumulators ........................................... 38-39
valves located in the valve body ............. 40-41
ball check valves location and function .. 42-43
thermostatic element .................................... 44
Hydraulic Feed Circuits ........................................ 16
I
Illustrated Parts List ..................................... 111-121
case and associated parts .................... 111-114
oil pump assembly ..................................... 115
control valve body assembly .............. 116-117
case cover assembly................................... 118
internal components ............................ 119-120
manual shaft and parking pawl
actuator assembly ................................... 121
Input Clutch .......................................................... 22
Input Sprag Clutch ................................................ 23
Introduction ............................................................ 3
127
INDEX
L
Lip Seal Locations .............................................. 108
Lubrication Points .............................................. 104
M
Major Mechanical Components............................ 10
Manual First First Gear..................78-79, 102-103
Manual Second Second Gear .........76-77, 100-101
Manual Shaft and Parking Pawl
Actuator Assembly .................................... 121
Manual Third Third Gear ..................74-75, 98-99
N
Neutral ..................................................60-61, 86-87
O
Oil Pump Assembly ...................................... 34, 115
Overdrive Range First Gear ...............62-63, 88-89
Overdrive Range Fourth Gear ...........68-69, 94-95
Overdrive Range Second Gear ..........64-65, 90-91
Overdrive Range Third Gear .............66-67, 92-93
Overdrive Range 4-3 Downshift........72-73, 96-97
Operating Conditions - Range Reference Chart ... 80
P
Park .......................................................56-57, 82-83
Planetary Gear Sets .......................................... 27-29
description ................................................... 27
reduction ................................................. 28-29
direct drive .............................................. 28-29
overdrive ................................................. 28-29
reverse direction of rotation .................... 228-9
Power Flow ...................................................... 53-79
mechanical powerflow from TC .......... 54-54A
common hydraulic functions ............... 54B-55
park ......................................................... 56-57
reverse ..................................................... 58-59
neutral ..................................................... 60-61
overdrive first ......................................... 62-63
overdrive second ..................................... 64-65
overdrive third ........................................ 66-67
overdrive fourth ...................................... 68-69
overdrive fourth, TCC apply ............... 70-70A
overdrive fourth, TCC release ............. 70B-71
overdrive 4-3 downshift.......................... 72-73
manual third - third gear ......................... 74-75
manual second - second gear .................. 76-77
manual first - first gear ........................... 78-79
Preface .................................................................... 1
Pressure Control Solenoid Valve .......................... 51
Pressure Regulation .............................................. 35
Principles of Operation ................................... 9A-51
major mechanical components .................... 10
color legend .......................................... 10A-B
128
NOTES
129
NOTES
130