Professional Documents
Culture Documents
Unisab II 0178 445 ENG Logo 1
Unisab II 0178 445 ENG Logo 1
03
Compressor type:
Shop no:
Refrigerant:
Password:
Software version:
0178_425_en.fm
03.09
Instruction Manual
UNISAB II Control
Computerized Control System
for refrigerating compressors
Version 2.03
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Rev. 03.09
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UNISAB II 2.03
Preface
This instruction manual covers reciprocating as
well as screw compressors, unless otherwise stated. This manual offers a detailed description of
the UNISAB II control system including function,
application, service and trouble shooting.
In the space below you can enter the name and address of your local YORK representative:
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UNISAB II 2.03
WWarning!
If it is necessary to service UNISAB II control system, the power supply to the compressor motor must
be switched off at the main switch to prevent the compressor from starting up accidentally.
The UNISAB II box contains live parts, which makes it absolutely necessary to comply with the safety
regulations on site.
Failure to do so may cause damage to equipment and affect personal safety. Even though the power
supply to UNISAB II is switched off, some of the terminals may still be live.
Only authorized personnel is permitted to service UNISAB II. If UNISAB II is connected on a network,
always be aware that the compressor can be started from REMOTE. This cannot be avoided solely
by making choices on the UNISAB II display.
0178_425_en.fm
Emergency stop
Activate the emergency stop by a light pressure and deactivate it by turning it clockwise. The emergency stop cuts right into the power circuit of the compressor motor guard. Activation of the emergency
stop during operation will lead to immediate unloading of the motor guard while there is still power on
UNISAB II. In this way it will always be possible to read the state of the compressor.
Whenever the emergency stop is activated during operation, the alarm text COMPR. MOTOR ERROR
will be read on the display. Before compressor restart is possible, deactivate the alarm by means of
the R key and release the emergency stop. PLEASE OBSERVE: If UNISAB II is set on REMOTE or
AUTO, the compressor will restart automatically.
Technical Data
Power supply:
Nominal VAC
Tolerance
Hz
24
+10/-15%
45 - 65
115
+10/-15%
45 - 65
230
+10/-15%
45 - 65
Consumption:
50 VA
Ambient temperature:
Humidity:
Tightness:
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Table of Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
12
13
14
15
19
20
20
22
22
22
22
23
23
23
24
24
25
25
25
26
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I MULTISAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I COP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I COMMUNICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I MEASURING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I UNIT/PLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SETUP I CONFIG I FACTORY RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
28
28
28
28
28
28
28
28
28
28
29
47
47
54
55
55
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55
55
55
56
56
56
56
56
56
56
57
57
57
57
57
57
57
57
57
57
57
57
58
58
58
58
Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. TIMERS - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.TIMER SETUP - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. SERVICE COUNTER - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. DATE - TIME - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. OIL CHARGING - I (screw compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. MOTOR FAN I (Frequency controlled screw compressor) . . . . . . . . . . . . . . . . . . . . . .
Timer description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reciprocating compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. P BAND FACTOR - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special timers in connection with MULTISAB
Reciprocating compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.TRANSFER - I Reciprocating compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.TAKE-OVER - I Reciprocating compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MULTISAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. MULTISAB STATE - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. ALL COMPRESSORS - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. PARALLEL CONTR. - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
61
61
61
61
61
62
66
66
69
71
71
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73
73
74
75
76
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Compressor regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PID regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reciprocating compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 9A - Settings - Regulating parameters, Reciprocating compressors . . . . . . . . . . . .
Table 9B - Settings - Regulating parameters, Screw compressors . . . . . . . . . . . . . . . . . .
Set points on regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Universal regulator (Ext. input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set point control with current input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suction pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brine temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disch. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hotwater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacity control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Climatic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting slide speed (screw compressors with hydraulic slides) . . . . . . . . . . . . . . . . . . .
Capacity slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Volume ratio slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Variable Zero position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Corrected capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic setting of new zero point (SAB 202) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual setting of new zero point (all types of screw compressors) . . . . . . . . . . . . . . . . . .
Built-in spacer block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zero pos. picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical slide control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part load and full load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculated Vi position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change to full load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change to part load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Position indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slide brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacity alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
79
79
80
81
82
85
86
88
90
91
91
92
92
92
93
93
95
97
97
97
98
98
99
99
100
100
100
101
101
101
102
102
102
102
102
103
Limiting functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard limiters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special limiters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
105
107
109
111
111
111
112
113
113
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114
115
116
116
116
116
117
117
117
118
118
118
119
119
119
119
120
120
120
121
121
121
122
122
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brine temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration of capacity slide signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration of Vi slide signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration of motor frequency signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic slide systems
(certain screw compressors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting capacity measuring system for turning transmitter . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Long-Stroke Capacity Rod for SAB 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Short-Stroke Capacity Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical slide systems (certain screw compressors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
125
125
126
127
127
127
127
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis pictures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1) Diagnosis I Insp. old alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2) Diagnosis I Misc. functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3) Diagnosis I Software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
137
137
137
139
139
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128
131
132
134
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140
140
141
141
141
141
141
141
142
142
142
143
145
146
149
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of CPU print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of CPU print and EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of relay print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of EPROM (program) UNISAB II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of serial EEPROM (diagnosis) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Please note that at the next power failure, the problem will be the same. . . . . . . . . . . . . .
Installation of data communication cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The cable must have the following data: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
159
159
159
160
160
161
162
163
163
164
165
166
MULTISAB regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
167
167
168
169
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
173
177
177
178
179
180
180
180
180
182
183
183
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184
184
184
185
186
186
186
187
187
188
189
190
190
191
192
193
List of Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
197
209
Supplementary Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
211
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
213
10/222
194
194
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_426_en_2.02.fm
0178-445 - ENG
Rev. 03.09
Other possibilities:
The above points are described in separate manuals, only the configuration is included in this manual.
UNISAB II is operated by means of a front panel
as shown in the following drawing. The front panel
is well-arranged with only a few keys and a distinct
display.
The subsequent description refers to the numbers
in the drawing. On delivery UNISAB II is preset
with a number of factory values and is thus ready
for operation. Therefore, only a few adjustments
are necessary to adapt the UNISAB II system to
its actual use. For this purpose, use the enclosed
leaflet Quick Reference.
UNISAB II is constructed not to lose its preset or
changed values in case of a temporary power failure. UNISAB II is fitted with a battery, which is
used by the built-in timer so that time and date are
always correct even though current has been disconnected. The hour counter and any stored
alarm values will thus maintain the correct time.
11/222
UNISAB II 2.03
Fig. 1.1
10 9
11 13 12 14 15
Suct.temp. -25C
Disch.temp. 38C
Oil press. 4.3 bar
Ready 0%
Fig. 1.2
Start-up
On delivery all electrical components in the compressor are connected to UNISAB II. On site it is
UNISAB II
b.
12/222
230 VAC
115 VAC
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Fig. 1.3
3
3 Amp
UNISAB II
UNISAB II
When voltage is applied to UNISAB II, the following Main picture will appear in the display, and
UNISAB II will be ready for operation.
SUCT.PRESS
0,0 BAR
DISCH.PRES
0,0 BAR
MOTOR CURR
0A
STOPPED
0%
0178-445 - ENG
Rev. 03.09
tional.
Display
Pos. 1
13/222
UNISAB II 2.03
Front panel
Pos. 8
Pos. 9
Pos. 10
F Unloading of capacity during manual operation. On screw compressors the slide moves towards lower
capacity as long as the key is held
down. On reciprocating compressors
one capacity stage is unloaded every
time the key is pressed.
Control section:
Pos. 2
Pos. 3
Pos. 4
Pos. 5
Pos. 6
Pos. 7
14/222
Recording section
Pos. 11
Pos. 13
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Pos. 14
Menu structure
UNISAB II includes a number of different pictures
on compressor operation, set values, configuration, etc. These pictures are built up in a menu
system in which a certain picture can be selected
by means of the arrow keys.
Fig. 5.1-3 show the structure and the number of
pictures in the menu systems for:
- Screw compressors
- One-stage reciprocating compressors
- Two-stage reciprocating compressors.
0178_426_en_2.02.fm
Pos. 15
J Used for moving upwards in a picture in order to point at a certain value, or when changing to a higher value.
0178-445 - ENG
Rev. 03.09
15/222
UNISAB II 2.03
Fig. 1.5
UNISAB II - Ver. 2.02/2.03
Menu Tree
Screw Compressor
PARAMETER SETTING
HIGH ALARM
HIGH WARN.
LOW WARN.
LOW ALARM
ACTUAL SP.
SETPOINT 1
SETPOINT 2
NEUTRALZONE
PROP.BAND
T.INT.
T.DIFF.
P.PART
I.PART
D.PART
REG.OUTPUT
Suction
SUCT.PRES.
C/R
SUCT.TEMP.
C
SUCT.SUPERH.
C
RUNNING
100%
Discharge
DISCH.PRES.
C/R
DISCH.TEMP.DI
C
SCH.SUPERH.
C
RUNNING
100%
Oil
OIL PRES.
DIFF.PRES.
OIL TEMP.
RUNNING
Multisab state
BAR
BAR
C
100%
START NO.
SYSTEM NO.
SYS.CONTROLLER
RUNS BY ITSELF
Motor
Main picture
SUCT.PRES.
DISCH.PRES.
MOTOR CURR
RUNNING
C/R
C/R
A
100%
Main menu
SUCTION
DISCHARGE
OIL
MOTOR
BRINE
ALARM
WARNING
SETUP
C/R
C/R
C/R
C/R
C/R
C/R
C/R
C/R
C/R
SEC
SEC
%
%
%
%
All compressors
MOTOR CURR
0A
MOTOR POWER 0 kW
MOTOR FREQ 0 RPM
READY
0%
COMPR. # 01 MANUAL
SYSTEM # 01
START # 01
100%
RUNNING
Brine
BRINE TEMP.
SUCT.BRINE
EXT.INPUT
RUNNING
Timers
C
C/R
START START
STOP START
START DELAY
STOP DELAY
100%
Alarms
Control
NO ALARMS
COMPRESSOR CTRL.
MANUAL
Warnings
Multisab
NO WARNINGS
MULTISAB
MULTISAB STATE
ALL COMPRESSORS
PARALLEL CONTR.
SEC
SEC
SEC
SEC
Service-timers
ON TIME
HOUR
SINCE START
Date-time
HOUR
MIN
SEC
DAY
Dig. input
Timers
Setup
CONTROL
MULTISAB
TIMERS
DIAGNOSIS
CALIBRATE
CAPACITY
CONFIG
LANGUAGE
Diagnosis
Capacity
CAPACITY
CAP POS
VI POSITION
READY
TIMERS
TIMERS
TIMER SETUP
SERVICE TIMERS
0%
0%
0%
0%
DIAGNOSIS
INSPECT OLD ALARMS
MISC.FUNCTIONS
SOFTWARE VERSION
Calibrate
D.INPUT
D.INPUT
D.INPUT
D.INPUT
Dig. output
D.OUTPUT
D.OUTPUT
D.OUTPUT
D.OUTPUT
Analog. input
PRES. INP 1
PT 100 INP 1
EXT.
CALIBRATE
PRESS TRANSDUCER
BRINE TEMP.
CAPACITY
4-20 MA input
4 MA
20 MA
CAPACITY SETPOINT
Config.
Auxiliary output
CONFIG
CONTROL
COMPRESSOR
OIL SYSTEM
AUXILIARY OUTPUT
ACTIVE WHEN
AT MAX.CAP
Language
16/222
CONTRAST
LANGUSGE
GB
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Fig. 1.6
I
PARAMETER SETTING
Suction
HIGH ALARM
HIGH WARN.
LOW WARN.
LOW ALARM
ACTUAL SP.
SETPOINT 1
SETPOINT 2
NEUTRALZONE
PROP.BANDD
SUCT.PRES.
C/R
SUCT. TEMP.
C
SUCT.SUPERH.
C
RUNNING
100%
Discharge
C/R
C
C
100%
DISCH.PRES.
DISCH. TEMP.
DISC.SUPERH.
RUNNING
Multisab state
START NO.
SYSTEM NO.
SYS. CONTROLLER
NOT MY TURN
Oil
SUCT.PRES.
OIL PRES.
OIL TEMP.
RUNNING
BAR
BAR
C
100%
All compressors
COMPR. # 01 MANUAL
SYSTEM # 01
START
# 01
RUNNING 100%
Motor
MOTOR CURR
0A
MOTOR POWER 0 kW
MOTOR FREQ 0 RPM
READY
0%
Main picture
0178_426_en_2.02.fm
SUCT.PRES.
DISCH.PRES.
MOTOR CURR
RUNNING
C/R
C/R
A
100%
Timers
Main menu
SUCTION
BRINE
DISCHARGE ALARM
OIL
WARNING
MOTOR
SETUP
C/R
C/R
C/R
C/R
C/R
C/R
C/R
C/R
C/R
START START
STOP START
START DELAY
STOP DELAY
Brine
BRINE TEMP.
C
SUCT.PRES.
C/R
EXT.INPUT
100%
RUNNING
SEC
SEC
SEC
SEC
Service timers
ON TIME HOUR
SINCE START
Control
Alarms
COMPRESSOR CTRL.
NO ALARMS
MANUAL
Warnings
Multisab
NO WARNINGS
MULTISAB
MULTISAB STATE
ALL COMPRESSORS
PARALLEL CONTR.
Setup
CONTROL
MULTISAB
TIMERS
DIAGNOSIS
K
Dig. input
D. INPUT
D. INPUT
D. INPUT
D. INPUT
Timers
CALIBRATE
CAPACITY
CONFIG
LANGUAGE
Capacity
CAPACITY
NOT USED
NOT USED
READY
Datetime
HOUR
MIN
SEC
DAY
0%
0%
0%
0%
TIMERS
TIMERS
TIMER SETUP
SERVICE TIMERS
Diagnosis
DIAGNOSIS
INSPECT OLD ALARMS
MISC. FUNCTIONS
SOFTWARE VERSION
Dig. output
D. OUTPUT
D. OUTPUT
D. OUTPUT
D. OUTPUT
Analog input
PRES. INP 1
PT 100 INP 1
EXT.
4-20 MA input
Calibrate
CALIBRATE
PRESS TRANSDUCER
BRINE TEMP.
CAPACITY
Config.
4 MA
20 MA
CAPACITY SETPOINT
Auxiliary output
AUXILIARY OUTPUT
ACTIVATE WHEN
AT MAX.CAP
CONFIG.
CONTROL
COMPRESSOR
OIL SYSTEM
Language
0178-445 - ENG
Rev. 03.09
CONTRAST
LANGUAGE
GB
17/222
UNISAB II 2.03
Fig. 1.7
I
PARAMETER SETTING
Suction
HIGH ALARM
HIGH WARN.
LOW WARN.
LOW ALARM
ACTUAL SP.
SETPOINT 1
SETPOINT 2
NEUTRALZONE
PROP.BAND
SUCT.PRES.
C/R
SUCT.TEMP.
C
SUCT.SUPERH.
C
RUNNING
100%
Discharge
C/R
C/R
C/R
C/R
C/R
C/R
C/R
C/R
C/R
C/R
DISCH.PRES.
C
DISCH.TEMP.
DISCH.SUPERH. C
100%
RUNNING
Multisab state
Oil
SUCT.PRES.
OIL PRES.
OIL TEMP.
RUNNING
START NO.
SYSTEM NO.
SYS. CONTROLLER
BAR
BAR
C
100%
All compressors
Motor
Main picture
SUCH.PRES.
DISCH.PRES.
MOTOR CURR
RUNNING
C/R
C/R
A
100%
Main menu
SUCTION
INTERMED
DISCHARGE
ALARM
OIL
WARNING
MOTOR
SETUP
COMPR. # 01 MANUAL
SYSTEM # 01
START # 01
RUNNING 100%
MOTOR CURR
0A
MOTOR POWER 0 kW
MOTOR FREQ 0 RPM
READY
0%
Timers
Intermed.
START START
STOP START
START DELAY
STOP DELAY
INTERM.PRES. C/R
INTERM.TEMP. C/R
EXT.INPUT
RUNNING
100%
SEC
SEC
SEC
SEC
Service timers
Alarms
HOUR
ON TIME
SINCE START
Control
NO ALARMS
COMPR.CTRL MODE
MANUAL
Warnings
Multisab
MULTISAB
ALL COMPRESSORS
PARALLEL CONTRS
NO WARNINGS
Setup
Timers
CONTROL CALIBRATE
MULTISAB CAPACITY
CONFIG.
TIMERS
DIAGNOSIS LANGUAGE
Diagnosis
Capacity
CAPACITY
NOT USED
NOT USED
READY
TIMERS
TIMERS
TIMER SETUP
SERVICE TIMERS
0%
0%
0%
0%
DIAGNOSIS
INSPECT OLD ARLAMS
MISC. FUNCTIONS
SOFTWARE VERSION
Calibrate
CALIBRATE
PRES. TRANSDUCER
BRINE TEMP.
CAPACITY
Date-time
HOUR
MIN
SEC
DAY
Dig. input
D.INPUT
D.INPUT
D.INPUT
D.INPUT
Dig. output
D.OUTPUT
D.OUTPUT
D.OUTPUT
D.OUTPUT
4-20 MA input
PRES. INP 1
PT 100 INR 1
EXT.
4-20 MA input
4 MA
20 MA
SUCT. PRES.
Config.
Auxiliary output
TYPE
REFRIGERAN
CONTROL ON
VOLUME RATIO.
AUXILIARY OUTPUT
ACTIVATE WHWN
AT MAX. CAP
Language
18/222
CONTRAST
LANGUAGE
GB
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Selecting a picture
On delivery UNISAB II will display the following
0178_426_en_2.02.fm
0.0 BAR
DISCH.PRES
0.0 BAR
MOTOR CURR
0A
BLOCKED
0%
HIGH ALARM
XX
HIGH WARNING
XX
LOW WARNING
XX
LOW ALARM
XX
ACTUAL SP
XX
SETPOINT 1
XX
SETPOINT 2
XX
NEUTRAL ZONE
XX
PROP. BAND
XX
T.INT.
XX
T.DIFF.
XX
P.PART
XX
I.PART
XX
D.PART
XX
REG. OUTPUT
XX
SUCTION
BRINE
DISCHARGE
ALARM
OIL
WARNING
MOTOR
SETUP
Press I
SUCT.PRESS
XX
SUCT.TEMP
XX
SUCH.SUPERH.
XX
BLOCKED
Press I
0178-445 - ENG
Rev. 03.09
SUCTION
BRINE
DISCHARGE
ALARM
OIL
WARNING
MOTOR
SETUP
19/222
UNISAB II 2.03
POS.NO
CONTROL
CALIBRATE
19
DISCH. OVERL.
MULTISAB
CAPACITY
20
CURR OVERLD.
XX
TIMERS
CONFIG
21
MOTOR START
XX
DIAGNOSES
LANGUAGE
22
PMS FEEDBACK
XX
23
FULL FLW M.
XX
XX
24
OIL PUMP M.
XX
25
RECT. START
XX
26
RECT DELAY
XX
27
RECT DISABLl
XX
28
START HP
XX
TIMERS
29
NO CHILLER
XX
TIMERS SETUP
30
CAP. NEGATIVE
XX
SERVICE TIMERS
31
START UNLOAD
XX
DATE-TIME
32
XX
OIL CHARGING
33
LUBR.PRESS.
XX
MOTOR FAN
34
Vi-PAUSE
XX
TIMERS
PBAND FACTOR
TRANSFER
TAKE-OVER
START START
STOP START
XX
START DELAY
XX
STOP DELAY
XX
SUCTION RAMP
XX
SLIDE MAX.
XX
PRELUB
XX
OIL FLOW
XX
FLOW DELAY
XX
10
NO OIL FLOW
XX
11
LUBRIC.TIME
XX
12
DIF.PRES. OK
XX
13
OIL PRES LO
XX
14
OIL PRES HI
XX
15
XX
16
XX
17
SUPERH. LOW
XX
18
SUPERH. HIGH
XX
20/222
XX
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_426_en_2.02.fm
SUCT.PRESS
0,0 BAR
DISCH.PRES
0,0 BAR
MOTOR CURR
0A
BLOCKED
0%
SUCTION
BRINE
DISCHARGE
ALARM
OIL
WARNING
MOTOR
SETUP
XX
MOTOR CURR
XX
OIL TEMP
XX
READY
Before changing the main picture, it is recommended to plan how to compose the picture and
in which sequence the values should appear.
Please note that the new value is entered into line
3 and that the value in line 1 disappears.
If SUCT. PRESS is to appear again in the main
picture, proceed as follows:
Press H until the Main picture appears.
DISC. PRESS
XX
MOTOR CURR
XX
OIL TEMP
XX
READY
Press I
OIL PRESS
XX
DIFF.PRESS
XX
OIL TEMP
XX
READY
DISC. PRESS
SUCT.PRESS
XX
SUCT.TEMP
XX
SUCT.SUPERH
XX
BLOCKED
0178-445 - ENG
Rev. 03.09
21/222
UNISAB II 2.03
MOTOR CURR
XX
OIL PRESS
XX
SUCT.PRESS
XX
READY
Password
To safeguard against unwanted changes of the
set values, a password must be used before the
change can take place.
When a password has been entered, the system
will be open for 60 minutes. During this period it is
possible to change the system values before it
closes again.
If the system is required to close earlier, press H
until the main picture appears. By pressing H
once more the system will close.
Changing of password
On delivery the UNISAB II password is set for a
standard four-figure password. All
YORK Refrigeration companies and agents are
able to inform of this standard password.
It is possible to change this standard password to
a personal password.
Please note that not more than one password can
be used at a time.
Change the password in menu:
SETUP I DIAGNOSIS I NEW
PASSWORD
NEW PASSWORD
RESET PASSWORD
Application of password
When the set value to be changed appears in the
display and has been marked by the cursor, press
G for approx 2 seconds till the following picture
appears:
PASWORD
1
NEW PASSWORD
+09999
RESET PASSWORD
22/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Important!
It is essential to remember the changed password
as any changes of the set values will require the
application of the personal password. The standard password, of which it is possible to be informed by contacting YORK Refrigeration, is no
longer applicable.
Changing a value
To change the alarm value for
LOW SUCTION PRESSURE, do as follows:
Resetting of password
0178_426_en_2.02.fm
In case the password has been changed to a personal password and this is no longer known, it is
possible to get a special password by contacting
YORK Refrigeration. This password must be used
to reset the personal password to
YORK Refrigeration's standard password.
The password is reset to the standard password in
the menu: SETUP I DIAGNOSIS I NEW PASSWORD
NEW PASSWORD
Changing of functions
(compressor type, regulators, etc.)
SUCT.PRESS
XX
SUCT.TEMP
XX
SUCT.SUPERH
XX
READY
HIGH ALARM
XX
HIGH WARNING
XX
LOW WARNING
XX
LOW ALARM
RESET PASSWORD
NO
ACTUAL SP
XX
ETC
Changing of values
(alarms, set points, etc.)
0178-445 - ENG
Rev. 03.09
HIGH ALARM
XX
HIGH WARNING
XX
LOW WARNING
LOW ALARM
XX
-0,3 BAR
23/222
UNISAB II 2.03
COMPRESSOR CONTROL
AUTO
HIGH ALARM
XX
HIGH WARNING
XX
LOW WARNING
XX
LOW ALARM
Press G to confirm.
-0,5 BAR
SUCTION
CONTROL
CONFIG
CONTROL
SETUP
COMPRESSOR
OIL SYSTEM
Press I once.
CONTROL
CONTROL ON
YES
AUTO STOP
YES
COLD STORE
Press I once.
COMPRESSOR CONTROL
AUTO
SUCTION
AUTO START
NO
24/222
SUCTION
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Select G to confirm.
Press H and FACTORY RESET is carried out.
UNISAB II is now restored to its Factory setting.
Languages
When selecting the menu LANGUAGE, the following picture will appear:
Factory settings
On delivery UNISAB II is programmed with facto-
0178_426_en_2.02.fm
ry settings for all values such as: Alarms, Warnings, Timers, Set points. These values are stated
in tables for reciprocating and screw compressors
respectively.
See tables 1, 2, 3, 4 and 5 in section Alarms and
warnings, tables 7 and 8 in section Timers and tables 9A, 9B and 9C in section Compressor regulation.
Although other values may have been entered after delivery, it is always possible to return to the
factory settings in the following way:
For safety reasons, first make sure the compressor is stopped.
From the main picture, press I once.
With K, move the cursor to SETUP.
Press I once to the picture CONTROL.
Press I once more to COMPRESSOR CONTROL.
Press G to move the cursor to the second line.
Press J until STOPPED appears.
Press G to confirm.
Carry out factory reset:
Press H to CONTROL and K to CONFIG. and I
to CONTROL. With K move the cursor to FACTORY RESET. Press I to Factory Reset menu.
Press G and the cursor moves to the right. Enter
password if not open. Select YES by means of J .
0178-445 - ENG
Rev. 03.09
CONTRAST
50
LANGUAGE
GB
Contrast (display)
The contrast setting of the display takes place automatically, but it is still possible to make a manual
adjustment.
The contrast of the display is adjusted in the main
menu or any other menu in the following way:
Press the alarm button and K = darker contrast
(lower contrast value) or the alarm button and J =
lighter contrast (higher contrast).
The value is changed just like any other parameter and has an adjusting area from 20-80.
The value 20 gives a dark display.
The value 80 gives a light display.
Changes can be made during compressor operation. The contrast setting for the best display lies
usually between 30 and 50.
The contrast can be adjusted from any menu picture by using the keys D and J or K.
Important!
A setting within the minimum (20) or maximum
(80) area may cause a dimming of the display text.
However, it is usually still possible to read the text
by means of a heavy illumination and by viewing
from an angle of approx 20 degrees. Should this
not be possible - ie the display is impossible to
read - carry out a "blind operation" as follows:
25/222
UNISAB II 2.03
French
Spanish
DK
Danish
German
CZ
Czech
Swedish
RUS
Russian
PL
Polish
Portuguese
NL
Dutch
Italian
Norwegian
Hungarian
Languages
GR
Greek
Like any other function setting (see section Procedure for changing set values), the language can
be changed to any of the following, even when the
compressor is running:
TR
Turkish
GB
English
FIN
Finnish
26/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
2. Configuration
UNISAB II can be configured to a number of different functions depending on compressor type, refrigerant, etc. Some of the settings have already
been made by the factory, but it will always be
necessary to make some final settings before
start-up.
The immediate configuration can always be
checked during operation, BUT if one or more
configuration points have to be changed, always
STOP the compressor and activate the emergency stop while making the changes.
0178_427_en_2.02.fm
CONFIGURATION
CHANGED
RESTARTING
- PLEASE WAIT
0178-445 - ENG
Rev. 03.09
CONFIG
CONTROL
COMPRESSOR
OIL SYSTEM
ECONOMIZER
MOTOR
MULTISAB
COP
COMMUNICATIONS
MEASURING UNIT
UNIT/PLANT
FACTORY RESET
27/222
UNISAB II 2.03
2. Configuration
SUCTION
11 PREF. MASTER
COMPR#
5 AUTO START
YES
15 COMMON EVAP/COND
N/N
6 AUTO STOP
YES
16 HP ON TWO STAGE
NO
31 TAKE OVER
NO
21 COLD STORE
NO
22 CLIMA COMP
NO
.20 l/pls
400m3/h
37 LIQ. SUBCOOL
3.0 C
NO
MAN
NO
27 MECH. ZERO
NO
34 VI MODE
0.0%
70.0%
23 ADD. UNLOAD
NO
SETUP I CONFIG I
COMMUNICATIONS
38 DANBUSS
YES
10 COMPR. NO
24 BAUD RATE
19200
29 PORT1
EVOL. FX2N
39 NODE NO
7 PRELUBRICATION
NO
40 BAUD RATE
NO
41 PORT 2
18 OIL COOLING
NO
36 FLOW FACTOR
12 ECONOMIZER
28 MANUAL ZERO
30 COP ACTIVE
SMC106E
9 BOOSTER
4 VOLUME RATIO
NONE
0
9600
QUANTUM
42 NODE NO
77
17 WATER COOLED
NO
43 BAUD RATE
1200
25 OIL RECTIFIER
NO
50 PROFIBUS
YES
51 NODE NO
0.0%
0.0 C/R
52 BAUD RATE
45 PRESS
BAR/C
-1/9-1/25
44 MOTOR SIGNAL
53 MOTOR INPUT
1200 A
54 CAP/FREQ
kW
4-20 mA
CAP.POS
1000 kW
500 kW
YES
48 MIN FREQ
1000 RPM
49 MAX FREQ
6000 RPM
28/222
12M
R22
NO
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
Press G to confirm.
NO
Move the cursor with K and J to the relevant sub-menu and press I .
The following table (cf next page) gives a description of each configuration point as well as possible
choices with reference to the position numbers in
the previous pictures.
0178_427_en_2.02.fm
CONFIGURATION
No
Function
*1*
TYPE
*2*
REFRIGERANT
1)2)
CONTROL ON
1)2)
VOLUME RATIO
AUTO START
1)2)
Yes; No
AUTO STOP
1)2)
Yes; No
PRELUB.
2)
Yes; No
2)
Yes; No
BOOSTER
2)
Yes; No
COMPR.NO.
1)2)
1 to 14
11
PREF. MASTER
1)2)
Compressor; Start
12
ECONOMIZER
2)
Yes; No
13
ECO LO CAP
2)
0% to 100%
14
ECO HI SUCT
2)
15
COMM. EVAP/CONDENS
*10*
0178-445 - ENG
Rev. 03.09
for
Possible choices
1) Reciprocating and 2) Screw
2)
1)2)
Man; Auto
29/222
UNISAB II 2.03
2. Configuration
CONFIGURATION
No
Function
16
HP ON TWO STAGE
17
WATER COOLED
18
OIL COOLING
1)2)
19
RANGE M.CURR
1)2)
20
SWEPT VOLUME
1)2)
21
COLD STORE
1)2)
Yes; No
22
CLIMA CONTROL
1)
Yes; No
23
ADD. UNLOAD
1)
Yes; No
*24*
25
*26*
BAUD RATE
OIL RECTIFIER
PRESS/TEMP
for
Possible choices
1)2)
Yes; No
1)
Yes; No
1)2)
2)
1)2)
27
MECHANICAL ZERO
2)
Yes; No
28
MANUAL ZERO
2)
0% til 40%
*29*
PORT 1
1) 2)
30
COP ACTIVE
1) 2)
Yes; No
31
TAKE OVER
1)
Yes; No
32
CHILLER
1) 2)
Yes; No
FACTORY RESET
1)2)
Yes; No
*33*
34
VI MODE
2)
70% to 97%
35
MOTOR SIZE
1)2)
0 to 2500 kW
36
FLOW FACTOR
1)2)
37
LIQ. SUBCOOL
1)2)
0 C to 99.9 C
38
DANBUSS
1)2)
39
NODE NO (Port 1)
1)2)
0 (not changeable)
40
1)2)
41
PORT 2
1)2)
NONE or QUANTUM
42
NODE NO (Port 2)
1)2)
1 to 99
43
1)2)
44
MOTOR SIGNAL
1)2)
kW or Amp
30/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
CONFIGURATION
Function
for
Possible choices
45
PRESSURE
1)2)
46
ROTATUNE
1)2)
Yes; No
47
0-2500 kW
48
MINIMUM FREQUENCY
49
MAXIMUM FREQUENCY
50
PROFIBUS
Yes; No
51
NODE NO
1 to 254
52
BAUD RATE
53
MOTOR INPUT
54
CAP/FREQ
Cap. pos./Freq.
0178_427_en_2.02.fm
No
0178-445 - ENG
Rev. 03.09
31/222
UNISAB II 2.03
2. Configuration
Pos. 1: TYPE
NOT-DEF
SMC 104 S/L
SMC 104 E
SMC 106 S/L
SMC 106 E
SMC 186
SMC 108 S/L
SMC 108 E
SMC 188
SMC 112 S/L
SMC 112 E
SMC 116 S/L
SMC 116 E
CMO 24
CMO 26
CMO 28
TSMC 108 S/L
TSMC 108 E
TSMC 188
TSMC 116 S/L
TSMC 116 E
TCMO 28
TCMO 28NEW
HPC 104 S
HPC 106 S
HPC 108 S
HPO 24
HPO 26
HPO 28
SAB 110 S
SAB 110 L
SAB 128HMK1
SAB 128HMK2
SAB 163HMK1
SAB 163BMK1
SAB 163HMK2
VMY MK2
VMY 347 H
VMY 347 M
VMY 447 H
32/222
VMY 447 M
SAB 202 S
SAB 202 L
SAB 128H MK3
SAB 163H MK3
SAB 330S
SAB 330 L
SAB 330E
SAB 80
FV 17/19
*SV 17/19
FV 24/26
SV 24/26
S 50
S 70
S 93
SAB 128 HR
SAB 163 HR
GST 13 - 16 - 20
GST 25 - 31 - 41
GSV 50 L
GSV 64 L
GSV 84 L
GSV 111 L
GSV 147 L
GSV 185 L
GSV 224 L
RWF 270 L
GSV 263 L
GSV 331 L
GSV 339 L
RWF 480 L
GSV 412 L 0153 L
GSV 412 L 0154 L
GSV 562 L 0222 K
GSV 562 L 0222 K
GSV 715 L 0109 XL
GSV 715 L 0110 XL
GSV 900 L
GSV 50 H
GSV 64 H
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_427_en_2.02.fm
2. Configuration
GSV 84 H
GSV 111 H
GSV 147 H
GSV 185 H
GSV 224 H
RWF 270 H
GSV 263 H
GSV 331 H
GSV 339 H
RWF 480 H
GSV 412 H 0153 L
GSV 412 H 0154 L
GSV 562 H 0222 K
GSV 562 H 0222 K
GSV 715 H 0109 XL
GSV 715 H 0110 XL
GSV 900 H
GSB 84 - GSB 465
SAB 283 L
SAB 283 E
SAB 355 L
SAB 110 SR/LR
Note: Please note that the screw compressors
SV 17/19 and GSB 84 - GSB 465 are not yet supported.
R407C
R744
R 1270
R 290
R000
For R407C (and all other refrigerants) the converted pressure is always shown as dew point values.
Before the user-defined refrigerant R000 is chosen, the refrigerant curve must be entered in picture SETUP I CALIBRATION I DEF. REFRIGERANT R000. See also section Compressor control and surveillance, Define refrigerant R000.
Pos. 3: CONTROL ON:
SUCTION
BRINE
DISCHARGE
HOT WATER
EXT. COOL
EXT. HEAT
SUCTION: Pressure is measured by the built-in
pressure transducer on the compressor suction side.
Set point is set in the picture
SUCT.PRESS I PARAMETER.
BRINE:
Pos. 2: REFRIGERANT
NOT-DEF.
R717
R22
R502
R23
R404A
R134A
R507
R410A
DISCHARGE:
Pressure is measured by the built-in
pressure transducer on the compressor discharge side.
Set point is set in the picture
DISCH.PRES I PARAMETER.
0178-445 - ENG
Rev. 03.09
HOT WATER:
Temperature is measured by an extra Pt 100 sensor in the water output
of the condenser. Set point is set in
33/222
UNISAB II 2.03
2. Configuration
34/222
a.
b.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
XX
LOW WARNING
XX
SET POINT 1
XX
SET POINT 1
XX
0178_427_en_2.02.fm
0178-445 - ENG
Rev. 03.09
35/222
UNISAB II 2.03
2. Configuration
36/222
Water cooling output is activated by a rising discharge pipe temperature. The set point for this
value is set in picture DISCH. TEMP I PARAMETER, SET POINT 1. The set point has fixed hysteresis of 5K.
Ex.: Sp 1 = 100C:
Cooling starts at 100C and stops at (100-5) =
95C.
Water cooling output is closed at compressor stop
according to adjustable time delay. In picture TIMERS I TIMER SETUP adjust time delay OIL
COOL ON.
Intermediate pressure liquid injection (twostage reciprocating compressors)
The intermediate pressure liquid injection for
TSMC/TCMO compressors is active whenever
the compressor is configured to TCMO or TSMC.
The solenoid valve for intermediate pressure liquid injection is activated when the compressor has
started and the discharge pipe temperature gets
too high.
The set point for this value is entered in picture:
DISCH.TEMP I PARAMETER, SET POINT 2.
The set point has fixed hysterisis of 5K.
Ex.: Sp2 = 90C. Cooling starts at 90C and stops
at (90-5) = 85C.
Adjusting range: -20C-+150C.
Factory value: 100C.
The regulator controls the solenoid valve through
the liquid injection digital output.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
Type of regulator
Minimum
Maximum
Factory
setting
Unit
RECIPROCATING COMPRESSORS
0178_427_en_2.02.fm
+35
+75
+55
5(fixed)
C
C
+75
+35
5(fixed)
C
C
-20
+150
+100
5(fixed)
C
C
-20
+150
+100
5(fixed)
SCREW COMPRESSORS
2
+35
+75
+50
5(fixed)
C
C
-20
+150
+40
2(fixed)
C
C
+35
0
0
+75
100
100
+50
4
5
C
C
C
-20
+150
40
0
1
10
100
0
10
C
C
0178-445 - ENG
Rev. 03.09
37/222
UNISAB II 2.03
2. Configuration
3)
4)
5)
6)
AKV
1)
NONE
Oil cooling disconnected.
2)
NORMAL
Oil cooling output is activated by rising oil
temperature.
The set point for this value is set in picture
OIL TEMP I PARAMETER I SETPOINT
1. The set point has fixed hysteresis of 5K.
HLI/BLI
Oil cooling output is activated by rising discharge temperature.
The set point for this value is set in picture
DISCH.TEMP I PARAMETER, SET
POINT 1. The set point has a fixed hysteresis of 2K.
TH.PUMP
Output for activating thermo pump takes
place at compressor start-up. No regulation
is connected to this function.
5)
THREE-WAY
Used for controlling three-way motor valve
38/222
6)
AKV
Direct regulation of HLI cooling by pulse
width modulated AKV valve. During a period
of 6 seconds, the AKV valve is kept open
from 0 to 6 seconds depending on the regulator output signal.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
factor:
Correction =
Measured current
Display reading
Screw compressors
0178_427_en_2.02.fm
0178-445 - ENG
Rev. 03.09
39/222
UNISAB II 2.03
2. Configuration
40/222
[%]
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
0178_427_en_2.02.fm
NONE or QUANTUM
0178-445 - ENG
Rev. 03.09
41/222
UNISAB II 2.03
2. Configuration
42/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
YES
0178-445 - ENG
Rev. 03.09
43/222
UNISAB II 2.03
2. Configuration
Table 2.1
Screw compressor
type
1
SAB 110SM
SAB 110SF
SAB 110 LM
SAB 110 LF
Max movement
Evaporating
of capacity slide temp.R717/R22
2
3
mm
Mechanical
zero
5
(pos 27)
Manual
zero
6
(pos 28)
84.5
< -20C
22
NO
0%
96
> -20C
NONE
NO
FACT 0%
< -20C
31.5
NO
0%
> -20C
NONE
NO
FACT 0%
< -20C
38.5
NO
0%
> -20C
NONE
NO
FACT0%
< -20C
38.5
YES
24 %
> -20C
NONE
NO
FACT 0%
245
ALL
NONE
**
NO
*
FACT 0%
317
ALL
NONE
**
NO
*
FACT 0%
Not
relevant
Not
relevant
Not
relevant
Not
relevant
Not
relevant
Not
relevant
Not
relevant
Not
relevant
Length of
spacer block
4
mm
126
160
160
314
SAB 283 E
391
SAB 355 L
350
SAB 330 S
262
SAB 330 L
371
SAB 330 E
480
* If another value than the factory set value of 0% is inserted, the automatic zero setting is eliminated.
Therefore, only insert a value different from 0% after having contacted YORK Refrigeration.
44/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
2. Configuration
0178_427_en_2.02.fm
0178-445 - ENG
Rev. 03.09
45/222
UNISAB II 2.03
2. Configuration
46/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_428_en.fm
0178-445 - ENG
Rev. 03.09
In case an alarm limit is exceeded, the compressor will stop immediately. The red light diode
above the D key will start to flash quickly. In the
picture ALARM the reason for the alarm can be
read, and at the same time the alarm relay will
change its position.
The alarm relay works by connecting the
alarm/common switch during alarm and by disconnecting it once the alarm is reset.
The picture ALARM also shows the exact time of
the alarm. See also under Diagnosis.
The alarm is reset by pressing the D key, and the
warning and alarm relays will return to their normal position. However, if the alarm value is still
outside the limit, the red light diode will continue to
flash. When the situation has returned to normal,
the D key must be pressed once more,
The set values for high and low alarms as well as
the factory values are stated in the following tables 1-5. These are followed by explanatory
notes.
47/222
UNISAB II 2.03
Table 1
Screw compressors
Measured and calculated pressure levels
Measuring
Min
Max
Factory
Note
3+4+5
3+4+5
3+4+5
Suction pressure
(bar)
High alarm
High warning
Low warning
Low alarm
1.5
-1.0
-1.0
9.0
6.0
6.0
5.0
1.5
1.0
Discharge pressure
(bar)
High alarm
High warning
Low warning
Low alarm
4.0
3.0
-1.0
24.0
22.0
-1.0
16.0
15.0
-1.0
1+6
1+6
Low warning
Low alarm
1.5
1.0
6.0
5.0
4.0
2.5
2+7
2+7
Low warning
Low alarm
0.0
0.0
6.0
5.0
0.0
0.0
2+9
2+9
Low warning
Low alarm
1.0
0.5
6.0
5.0
1.5
1.2
2+9
2+9
Set point 1
Set point 2
0.0
0.0
10.0
10.0
2.5
4.0
21
21
Low warning
Low alarm
1.5
1.0
6.0
5.0
2.0
1.5
2+9+17
2+9+17
Oil pressure(bar)
Calculated value
VMY Mk 3 compressors
Low warning
Low alarm
Set point 1
Set point 2
1.5
1.0
0.0
0.0
6.0
5.0
10.0
10.0
4.0
3.0
5.5
7.0
2+9
2+9
22
22
Low warning
Low alarm
Set point 1
Set point 2
1.5
1.0
0.0
0.0
6.0
5.0
10.0
20.0
2.0
1.5
0.5
16.0
2+9
2+9
20
20
Diff. pressure
across oil filter (bar)
Calculated value
All types but SAB 80
High alarm
Low warning
0.0
0.0
1.5
1.3
1.0
0.7
2+11
2+11
Diff. pressure
across oil filter (bar)
Calculated value
SAB80
High alarm
High warning
0.0
0.0
2.5
2.2
1.6
1.4
2+11+19
2+11+19
48/222
1+5
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Table 2
Screw compressors
Measured and calculated temperatures
0178_428_en.fm
Measuring
Min
Max
Factory
Note
Discharge temp.
(C)
High alarm
High warning
Low warning
Low alarm
60.0
50.0
-65.0
-
130.0
120,0
-65.0
-
100.0
90.0
-65.0
-
1+6
1+6
Oil temperature
(C)
High alarm
High warning
Low warning
Low alarm
40.0
30.0
10.0
0.0
80.0
70.0
50.0
40.0
60.0
55.0
25.0
20.0
2+7
2+7
2+7
2+7
Brine temperature
(C)
High alarm
High warning
Low warning
Low alarm
-60.0
-60.0
-100.0
-100.0
100,0
100.0
100.0
100.0
60.0
50.0
4.0
2.0
1+6
1+6
1+6
1+6
High alarm
High warning
Low warning
Low alarm
6.0
5.0
0.0
0.0
120.0
120.0
40.0
40.0
110.0
100.0
2.0
0.0
2+7+12
2+7+12
2+7+10
2+7+10
Low warning
Low alarm
5.0
0.0
40.0
40.0
10.0
0.0
2+7+10
2+7+10
Min
Max
Factory
Note
-999.9
-999.9
-999.9
-999.9
999.9
999.9
999.9
999.9
0.0
0.0
0.0
0.0
3+18
3+18
3+18
3+18
Calculated value
Disch. gas superheat
(C)
Calculated value
0178-445 - ENG
Rev. 03.09
High alarm
High warning
Low warning
Low alarm
49/222
UNISAB II 2.03
Table 3
Reciprocating compressors
Measured and calculated pressure levels
Measuring
Min
Max
Factory
Note
3+4+5
3+4+5
3+4+5
Suction pressure
(bar)
High alarm
High warning
Low warning
Low alarm
1.5
-1.0
-1.0
9.0
6.0
6.0
5.0
2.5
1.5
Discharge pressure
(bar)
High alarm
High warning
Low warning
Low alarm
4.0
3.0
-1.0
24.0
22.0
-1.0
16.0
15.0
-1.0
1+6
1+6
Intermediatepressure
(bar)
For two-stage
compressors only
High alarm
High warning
Low warning
Low alarm
4.0
3.0
-1.0
-1.0
24.0
22.0
10.0
10.0
7.0
6.0
-1.0
-1.0
1+6
1+6
1+6+16
1+6+16
High alarm
High warning
Low warning
Low alarm
5.0
5.0
0.5
0.5
7.0
7.0
5.0
5.0
6.0
5.5
4.0
3.5
2+5+16
2+5
2+5+14
2+5+14
Min
60.0
50.0
-65.0
40.0
30.0
0.0
0.0
-60.0
-60.0
-100.0
-100.0
50.0
50.0
-20.0
-20.0
Max
155.0
155.0
-65.0
105.0
105.0
50.0
40.0
100.0
100.0
100.0
100.0
155.0
120.0
50.0
50.0
Factory
125.0
120.0
-65.0
80.0
75.0
30.0
25.0
60.0
50.0
4.0
2.0
100.0
95.0
4.0
2.0
Note
1+6
1+6
Calculated value
1+5
Table 4
Reciprocating compressors
Measured and calculated temperatures
Measuring
Discharge temp.
(C)
Oil temperature
(C)
Brine temperature
(C)
Intermediate gas
temperature (C)
For two-stage
compressors only
50/222
High alarm
High warning
Low warning
Low alarm
High alarm
High warning
Low warning
Low alarm
High alarm
High warning
Low warning
Low alarm
High alarm
High warning
Low warning
Low alarm
2
2
2+7
2+7
1+6
1+6
1+6
1+6
2+7
2+7
2+7
2+7
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Measuring
Suction gas superheat
(C)
Calculated value
Disch. gas superheat
(C)
Calculated value
High alarm
High warning
Low warning
Low alarm
Low warning
Low alarm
Min
6.0
5.0
0.0
0.0
5.0
0.0
Max
120.0
120.0
40.0
40.0
40.0
40.0
Factory
110.0
100.0
4.0
2.0
10.0
0.0
Note
2+7
2+7
2+7+13
2+7+13
2+7+10
2+7+10
Min
Max
Factory
Note
-999.9
-999.9
-999.9
-999.9
999.9
999.9
999.9
999.9
0.0
0.0
0.0
0.0
3+18
3+18
3+18
3+18
Min
Max
Factory
Note
3+4+5
3+4+5
3+4+5
High alarm
High warning
Low warning
Low alarm
Table 5
0178_428_en.fm
High alarm
High warning
Low warning
Low alarm
1.5
-1.0
-1.0
25.0
25.0
25.0
10.0
3.5
2.5
Discharge pressure
(bar)
High alarm
High warning
Low warning
Low alarm
4.0
3.0
-1.0
40.0
40.0
-1.0
35.0
33.0
-1.0
1+6
1+6
High alarm
High warning
Low warning
Low alarm
5.0
5.0
0.5
0.5
7.0
7.0
5.0
5.0
6.0
5.5
4.0
3.5
2+7
2+7
High alarm
High warning
26.0
25.2
1+15
Discharge temperature
(C)
High alarm
High warning
Low warning
Low alarm
60.0
50.0
-65.0
-
170.0
170.0
-65.0
-
160.0
155.0
-65.0
-
1+6
1+6
Oil temperature
(C)
High alarm
High warning
Low warning
Low alarm
40.0
30.0
0.0
0.0
105.0
105.0
70.0
70.0
95.0
90.0
55.0
50.0
2
2
2+7
2+7
Oil pressure
(bar)
Calculated value
0178-445 - ENG
Rev. 03.09
1+5
51/222
UNISAB II 2.03
Measuring
Min
Max
Factory
Note
Water temperature
(C)
High alarm
High warning
Low warning
Low alarm
-20
-20
-20
-20
100.0
100.0
100.0
100.0
75.0
70.0
4.0
2.0
1+6
1+6
1+6
1+6
High alarm
High warning
Low warning
Low alarm
6.0
5.0
0.0
0.0
120.0
120.0
40.0
40.0
110.0
100.0
4.0
2.0
2+7
2+7
2+10+13
2+10+13
Low warning
Low alarm
5.0
0.0
40.0
40.0
10.0
0.0
2+7+10
2+7+10
Min
Max
Factory
Note
-999.9
-999.9
-999.9
-999.9
999.9
999.9
999.9
999.9
0.0
0.0
0.0
0.0
3+18
3+18
3+18
3+18
Calculated value
Disch. gas superheat
(C)
Calculated value
Notes:
Note 1
High alarm
High warning
Low warning
Low alarm
The alarm cannot be switched off until the problem has been solved.
Note 9
Note 10
Note 2
Note 11
Note 3
Note 12
Note 4
Note 13
Note 14
Note 15
Note 16
Note 17
For VMY Mk 2-2.5, calculate the following (see Fig. 3.1): Oil pressure =
Oil pressure 3 (after oil filter) - Discharge pressure 2. For all other
Note 5
Note 6
Note 7
Note 8
52/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Note 19
0178_428_en.fm
0178-445 - ENG
Rev. 03.09
Note 21:
The set points are used for controlling the oil pump. When the pressure
falls below set point 1, the oil pump
will start. When the pressure exceeds set point 2 for 60 seconds, the
oil pump will stop.
Note 22:
The set points are used for controlling the full flow pump. When the
pressure falls below set point 1, the
full flow pump will start. When the
pressure exceeds set point 2 for 60
seconds, the full flow pump will stop.
53/222
UNISAB II 2.03
Fig. 3.1
SAB 80
Oil
separator
Oil filter
Oil pump
Compressor
Oil cooler
Others
Oil
separator
Oil filter
Oil pump
Compressor
Oil cooler
Suction pressure
Discharge pressure
Oil pressure
(before compressor)
Oil pressure 2
(between pump and filter)
54/222
If the superheat falls below the set value, the compressor will stop on the relay. However, on R717
pump circulation plants with a short distance between liquid separator and compressor, the suction gas superheat may drop below 0 K during
normal operation.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_428_en.fm
The reason for the alarm is that the oil float switch
is not activated within the time set in the timer OIL
FLOW during prelubrication; or that there is a
drop-out on the oil float switch for a longer period
than the one set in the timer NO OIL during operation.
PMS error
If the control is to start the compressor and consequently adjusts the output START REQUEST
(PMS) to ON, the input START REQUEST OK
must be set on ON within the time set in the timer
PMS FEEDBACK - or the alarm will be activated.
1)
If the compressor is set on "MAN" or "AUTO" and in operation, and the slide does not
react to the regulating signal within 30 mins,
a warning will be issued. The compressor
does not stop.
2)
0178-445 - ENG
Rev. 03.09
No starting permission
The reason for the warning is that the regulator in
REMOTE/MULTISAB cannot start this compressor, even though the regulator demands more capacity and this compressor is the next in line to
start. The reason is that AUTO START has not
been configured to YES, or the input EXTERNAL
STARTING PERMISSION-NORMAL STOP is not
ON.
55/222
UNISAB II 2.03
56/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
The reason for the alarm is that suction gas superheat has not exceeded the value set in SET
POINT 1 before the timer RECT. DISABL has expired, although the OIL RECTIFIER has been set
and the compressor is running.
0178_428_en.fm
The reason for the alarm is that it has become impossible to read and write in the serial EPROM
(EEPROM) fitted on the CPU card, ie the serial
EPROM is either missing or defective.
No communication to Chiller
The alarm/warning will only be activated if
UNISAB II is configured as part of a Chiller control, ie as SETUP I CONFIG I CHILLER = YES.
The alarm will only be activated if the communication between UNISAB II and the connected Chiller
disappears for a longer period than the one set in
the timer NO CHILLER.
Vi position error
0178-445 - ENG
Rev. 03.09
57/222
UNISAB II 2.03
The alarm will only be activated if there is no communication between UNISAB II and the connected PLC.
Fig. 3.2
LOW LUBRICATING PRESSURE
Pomeasured - 1.1 x
P suc < lim A
No
t1 > 25 sec
yes
yes
WARNING
LOW LUBRICATING
PRESSURE
No
ALARM
Yes
RESET
t1 = 0
No
58/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Table 6
Identification numbers for alarms / warnings
This is a list of alarms and warnings with identification numbers for both screw and reciprocating compressors.
Designation
Screw compr.
Recipr. compr.
Id
Warn + alrm
Warn + alrm
31
Warn only
Warn only
32
Warn + alrm
Warn + alrm
33
Warn + alrm
Warn + alrm
34
Alrm only
Alrm only
35
Warn + alrm
Warn + alrm
36
Warn + alrm
Warn + alrm
37
Warn + alrm
Warn + alrm
38
Warn + alrm
Warn + alrm
39
Warn only
Warn only
40
Warn + alrm
Warn + alrm
41
Warn + alrm
Warn + alrm
42
Warn + alrm
43
Alrm only
44
Warn + alrm 1)
45
0178_428_en.fm
Capacity error
Compressor motor overload
Alrm only
Alrm only
46
Alrm only
Alrm only
47
Warn + alrm 2) 4)
48
Alrm only
Alrm only
49
PMS error
Alrm only
Alrm only
55
No starting permission
Warn only
Warn only
56
Warn + alrm 3)
57
Warn + alrm
58
Warn + alrm
59
Warn + alrm
60
Warn + alrm
61
0178-445 - ENG
Rev. 03.09
Warn + alrm
Warn + alrm 2)
62
59/222
UNISAB II 2.03
Designation
Screw compr.
Recipr. compr.
Id
63
Warn only
Warn only
Warn only
65
Alrm only
Alrm only
66
Warn + alrm
Warn + alrm
67
Warn + alrm
Warn + alrm
68
Warn + alrm
Warn + alrm
69
Alrm only
Alrm only
70
Alrm only
Alrm only
71
Alrm only
Alrm only
72
Warn only
Warn only
73
Warn only
Warn only
74
Warn only
Warn only
75
Warn only
Warn only
76
Warn only
Warn only
77
Warn only
Warn only
78
Warn only
Alrm only
Alrm only
80
Warn + alrm
Warn + alrm
81
64
79
Alrm only
82
Vi position error
Alrm only
83
Warn + alarm
84
Lube press
1) May occur as Warning in MAN and AUTO.
2) Alarm at prelubrication. Warning during operation.
3) Applies only to HPO/HPC.
4) The alarm LOW OIL PUMP PRESSURE DURING OPERATION applies to the SAB 80. The alarm is only activated at a discharge pressure level below 16 Bar.
60/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
4. Timers
UNISAB II includes a number of timer functions
under the menu SETUP I TIMERS I .
0178_429_en.fm
TIMERS
1
TIMERS
TIMER SETUP
SERVICE TIMERS
DATE-TIMER
OIL CHARGING
MOTOR FAN
4. DATE - TIME - I
This picture shows:
1. TIMERS - I
TIME
MIN
SEC
DAY
MONTH
YEAR
2.TIMER SETUP - I
P BAND FACTOR
TRANSFER
TAKE - OVER
3. SERVICE COUNTER - I
ON TIME
SINCE START
00 HOUR
0 sec
On time
Indicates the total operating time of the compressor.
Since start
Shows how long time the compressor has been
running since it was last started. When stopping
the compressor, the counter will stay on the value
0178-445 - ENG
Rev. 03.09
NO
0 sec
61/222
UNISAB II 2.03
4. Timers
The cooling fan will now start and operate for the
set running time.
NO
TIMER SP
10 sec
TIMER
0 sec
62/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
0178_429_en.fm
Value
Factory
Low
High
Unit
Adjustable
Start-start delay
1200
600
3600
Sec
Yes
Stop-start delay
300
60
3600
Sec
Yes
Start delay
300
3600
Sec
Yes
Stop delay
300
60
3600
Sec
Yes
Suction ramp
1200
Sec
Yes
Slide max
300
60
600
Sec
Yes
Prelub1)/2)/3)/4)/5)/6)
10/60/0/6/50
120
Sec
Yes
Oil flow1)/2)/3)/4)/5)
600/90/60/120/600
--
--
Sec
No
50/0/20
--
--
Sec
No
10
No oil/flow 1)/2)
10/2/60
Sec
No
11
60/300
Sec
No
12
Diff press OK
60
Sec
No
13
45/300
Sec
No
14
300
Sec
No
15
300
Sec
No
16
300
Sec
No
17
Superheating low
300
Sec
No
18
Superheating high
300
Sec
No
19
300
Sec
No
20
Current overload
300
Sec
No
21
Motor start
15
120
Sec
Yes
22
PMS feedback
60
10
300
Sec
Yes
23
10
30
Sec
Yes
24
10
30
Sec
Yes
25
900
3600
Sec
Yes
26
300
3600
Sec
Yes
27
3600
7200
Sec
Yes
28
30
120
Sec
Yes
29
No Chiller
10
Sec
No
0178-445 - ENG
Rev. 03.09
63/222
UNISAB II 2.03
4. Timers
No
Value
Factory
Low
High
Unit
Adjustable
30
Cap. negative
10000
60
20000
Sec
Yes
31
Start unload
15
60
Sec
Yes
32
60
Sec
Yes
33
Lubricating pressure
145
Sec
No
34
Vi-pause
60
Sec
No
64/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
0178_429_en.fm
No
Value
Factory
Low
High
Unit
Adjustable
Start-start delay
1200
600
3600
Sec
Yes
Stop-start delay
300
60
3600
Sec
Yes
Start delay
300
3600
Sec
Yes
Stop delay
300
3600
Sec
Yes
Suction ramp
1200
Sec
Yes
Delay up
60
1200
Sec
Yes
Delay down
60
1200
Sec
Yes
Take-over max
3600
Sec
Yes
Take-over delay
300
300
300
Sec
No
10
20
Sec
No
11
300
--
--
Sec
No
12
Not used
--
--
--
--
--
13
60
Sec
No
14
20
Sec
No
15
300
Sec
No
16
Sec
No
17
Superheating low
15
Sec
No
18
Superheating high
300
Sec
No
19
300
Sec
No
20
Current overload
300
Sec
No
21
Motor start
15
120
Sec
Yes
22
PMS feedback
60
10
300
Sec
Yes
23
Oil cool on
60
60
1500
Sec
Yes
24
Oil return
1200
Sec
Yes
25
900
3600
Sec
Yes
26
300
3600
Sec
Yes
27
3600
7200
Sec
Yes
28
30
120
Sec
Yes
29
No Chiller
10
Sec
No
0178-445 - ENG
Rev. 03.09
65/222
UNISAB II 2.03
4. Timers
No
Value
Factory
Low
High
Unit
Adjustable
30
Not used
31
Not used
32
60
Sec
Yes
33
Not used
34
Not used
Timer description
Screw compressors
1. Start-start delay
States the number of seconds that must pass from
one compressor start to the next. If the compressor stops before the timer has counted down to 0,
the timer will block restart.
2. Stop-start delay
States the number of seconds that must pass before the compressor can be restarted after stop.
This function is not used in MANUAL mode.
3. Start delay
When UNISAB II is in AUTOMATIC or REMOTE,
the compressor start will be delayed for the stated
number of seconds.
4. Stop delay
When UNISAB II is in AUTOMATIC or REMOTE
and the compressor is below 5% slide stop position, the timer will start counting down and stop
the compressor at 0.
5. Suction ramp
This timer indicates how fast the compressor is allowed to lower its suction pressure 1C. The function is active as long as the compressor is working
itself down to its normal working point. When this
has been reached, the compressor will be regulated according to the set regulating values.
66/222
6. Slide max
At compressor stop the capacity slide will move
towards minimum position. In case it fails to get
below 5% within the set time, an error message
will be issued.
If UNISAB II tries to move the slide during operation, and the slide refuses to move within the set
time, an error message will appear.
7. Prelubrication
When starting compressors with prelubrication
pumps, the prelubrication time is calculated from
the time when the oil float issues a signal.
1)
2)
3)
4)
5)
6)
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
8. Oil flow
When prelubrication is initiated, a signal must be
issued from the float switch before the timer expires; otherwise an error message appears.
1)
2)
3)
1.
4)
2.
5)
1.
2.
3.
10. No oil/flow
During operation the oil float is allowed to be disconnected only for the period stated.
1.
2.
3.
For GSV/RWF
2.
0178-445 - ENG
Rev. 03.09
67/222
UNISAB II 2.03
4. Timers
68/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
started and stopped, the slide capacity down solenoid valve will open for the time set.
5. Suction ramp
This timer indicates how fast the compressor is allowed to lower its suction pressure1C/R. If the
value is set for 0, this function will be disconnected.
0178_429_en.fm
Reciprocating compressors
1. Start-start delay
States the number of seconds that must pass from
one compressor starts to the next. If the compressor stops before the timer has reached 0, the timer
will block restart.
2. Stop-start delay
States the number of seconds that must pass before the compressor can be restarted after stop.
This function is not used in MANUAL mode.
3. Start delay
When UNISAB II is in AUTOMATIC or REMOTE,
the compressor start will be delayed for the stated
number of seconds.
4. Stop delay
When UNISAB II is in AUTOMATIC or REMOTE,
and the compressor is at its lowest capacity stage,
0178-445 - ENG
Rev. 03.09
6. Delay up
Indicates the time that passes between the loading of stages at increasing capacity in AUTOMATIC or REMOTE mode.
7. Delay down
Indicates the time that passes between the unloading of stages at decreasing capacity in AUTOMATIC or REMOTE mode.
8. Take-over max
Only used in connection with MULTISAB. See this
instruction manual.
9. Take-over delay
Only used in connection with MULTISAB. See this
instruction manual.
10. Intermediate pressure low
During start the alarm for low intermediate pressure is delayed for the stated time. No delay during normal operation.
11. Filter diff. high
1.
SMC Mk4; during start-up and operation,
the warning for high oil filter differential pressure is delayed for the indicated period of
time.
2.
For SMC Mk3 and earlier versions, this timer is not used.
69/222
UNISAB II 2.03
4. Timers
29. No Chiller
When UNISAB II is configured as part of a Chiller
control, this timer will ensure that the communication between UNISAB II and the connected Chiller
does not disappear for a period longer than the set
70/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
7. P BAND FACTOR - I
0178_429_en.fm
START DELAY
STOP DELAY
Start delay
Start delay can be changed in the range from 1 to
100. Stop delay can be changed in the range from
0 to 100. The function of these zones must be
seen in connection with the applied regulator (suction pressure, brine, etc).
If the value 1 is selected, the timer will not start to
count until the measured value of the regulator is
1% inside the proportional band above the neutral
zone.
If the value 100 is selected, the timer will not start
to count until the measured value of the regulator
is 100% inside the proportional band above the
neutral zone.
Whether 1% or 100% is selected, the timer - when
it is started - will count in seconds without extension (this is not the case with reciprocating compressors, see next section).
Rev. 03.09
0178-445 - ENG
Stop delay
Sp = Set point
Nz = Neutral zone
Pb = Proportional band
Example 1:
UNISAB II has been set for suction pressure regulation,
Sp = -10 C,
Nz = 2 K, Pb = 10 K,
START DELAY = 90 sec and FACTOR = 50.
STOP DELAY = 60 sec and FACTOR = 30.
In the neutral zone and up to -4C the compressor
will not be in operation. If the measured suction
pressure is a little higher than -4C, the START
DELAY timer will start counting and the compressor will start after 90 seconds. If necessary, a
compressor start can thus be delayed or blocked.
In the neutral zone and up to -14C the compressor will be in operation. If the measured suction
pressure is a little lower than -14C and the capacity slide is below 5%, the STOP DELAY timer will
start counting and the compressor will stop after
60 seconds.
Example 2:
UNISAB II has been set for suction pressure
change,
Sp = -20 C,
71/222
UNISAB II 2.03
4. Timers
Nz = 4K, Pb = 10 K,
START DELAY = 90 sec and FACTOR = 10.
In the neutral zone and up to -17C the compressor will not be in operation. If the measured suction pressure is a little higher than -17C, the
START DELAY timer will start to count and the
compressor will start after 90 seconds. If necessary, a compressor start can thus be delayed or
blocked.
As long as the measured suction pressure is in the
upper proportional band, the compressor will be in
operation. If the measured suction pressure is a
little lower than -18C and the capacity slide is below 5%, the STOP DELAY timer will start to count
and the compressor will stop after 60 seconds.
In case of a reciprocating compressor, the following picture will appear:
DELAY UP
DELAY DOWN
START DELAY
STOP DELAY
Basically, starting and stopping as well as engaging and disengaging are delayed by the timers
START DELAY, STOP DELAY, DELAY UP and
DELAY DOWN. See section Timer description.
The relevant timers start as soon as the regulated
input (eg suction pressure) is just outside the neutral zone.
There is one P BAND FACTOR for each of these
timers.
If the P BAND FACTOR is 1, the time delay will be
the same no matter if the regulated input is just
outside the neutral zone or far outside the neutral
zone.
By selecting a P BAND FACTOR higher than 1
(up to 10), it is possible to have the timer run slower when the regulated input is close to the neutral
zone as illustrated in the drawing.
Fig. 4.1
Timer step [sec]
PBF
1
Diff
-PB
-NZ
NZ
72/222
PB
just outside the neutral zone (NZ), each countdown will last one PBF second.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
0178_429_en.fm
Example 1:
Suction pressure regulation has been selected.
The measured suction pressure equals the set
point. The compressor is stopped and ready to
start.
Set point Sp = -10C/R
Nz = 2C/R
Pb = 5C/R
START DELAY = 60 sec
P BAND FACTOR START DELAY = 5.
When the measured suction pressure exceeds
-9C/R, the START DELAY timer will begin to
count with an interval of 5 sec (P BAND FACTOR)
each time the value in the display counts one
down. If the pressure steadies, the timer will run
for 5 x 60 = 300 seconds.
Should the measuring value reach -6.5C/R, the
counting interval will be 3 sec.
If the pressure is still moving upwards and exceeds -4C/R (the Pb limit), the timer will count in
seconds.
The resulting total delay will range between 60
and 300 seconds, after which the compressor will
start.
Example 2:
Discharge pressure regulation has been selected
on a reciprocating compressor. The measured
discharge pressure equals the set point. The compressor is running at 100% capacity.
Set point Sp = 30C/R
Nz = 2C/R
Pb = 5C/R
DELAY DOWN = 30 sec
P BAND FACTOR DELAY DOWN = 3.
8.TRANSFER - I Reciprocating
compressors
FACTOR DOWN
ZONE
Rev. 03.09
15%
9.TAKE-OVER - I Reciprocating
compressors
FACTOR UP
FACTOR START
ZONE
0178-445 - ENG
15%
73/222
UNISAB II 2.03
4. Timers
MULTISAB
MULTISAB is a distributed compressor control
system, which is very useful when more compressors are working together (eg connection to the
same suction line). With MULTISAB it is possible
to start, stop and capacity regulate compressors
according to the varying cooling requirements.
MULTISAB is a standard function in UNISAB II.
MULTISAB is described in detail in section MULTISAB regulation.
MULTISAB is only able to work if all UNISAB II
units which are to participate in the distributed
control are physically connected via the Danbuss
communication network. The section Installation
of data communication cable describes how to
connect the units.
Fig. 4.2
SYSTEM NO
= 1 or 2
Compr. 1
Compr. 1
SYSTEM NO
= 1 or 2
SYSTEM NO = 1
Compr. 2
Compr. 2
Common
Multisab
network
Multisab
network
SYSTEM NO = 1
Suction main line 2
SYSTEM NO = 2
Compr. 3
Compr. 3
SYSTEM NO = 2
Compr. 4
In the example to the left, two separate compressor plants are connected on a common Danbuss
network. Here it is of vital importance that
74/222
Compr. 4
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
In the example to the right, each of the four compressors can be connected independently to any
of the two suction main lines. In this example is is
also important that SYSTEM NO is correct. However, it is particularly important that when changing the valve settings, the SYSTEM NO in the
UNISAB II units in question is changed accordingly as this does not take place automatically.
START NO defines the priority of the compressors with common SYSTEM NO. The unit with the
lowest START NO will be the first to start.
0178_429_en.fm
alarm condition may be due to a sensor error, resulting in a change of SYS CONTROLLER and
thus of sensor.
In order for a compressor to become part of a
MULTISAB system, the above key parameters
must be set up. CONTROL MODE must be set for
REMOTE. In other words, by changing the CONTROL MODE, the user is able to include and exclude the compressor from the MULTISAB system. See section Compressor regulation.
The MULTISAB functions are found in the menu
SETUP I MULTISAB I
MULTISAB
MULTISAB STATE
ALL COMPRESSORS
PARALLEL CONTR.
1. MULTISAB STATE - I
START NO
SYSTEM NO
SYS. CONTROLLER
1
MAY START
Here START NO and SYSTEM NO can be adjusted in the range 1-14. Furthermore, SYS CONTROLLER shows which unit is the master as explained above.
In the fourth line of the picture, the MULTISAB
status of the UNISAB II in question is shown. The
status can be one of the following:
State
Explanation
BLOCKED
The compressor cannot (and is not going to) start MULTISAB now.
NOT MY TURN
Another compressor must start before this one / there is no cooling requirement.
MAY START
0178-445 - ENG
Rev. 03.09
75/222
UNISAB II 2.03
4. Timers
State
Explanation
LEAD COMPR.
LAG COMPR.
MAY STOP
RUNS BY ITSELF
STOP RAMP UP
2. ALL COMPRESSORS - I
COMPR. # 01
MANUAL
SYSTEM # 01
START # 02
READY
0%
Control mode
Operating mode of compressor no 01. In this example compressor no. 01 is in MANUAL mode.
Control mode be one of the following: STOPPED,
MANUAL, AUTO or REMOTE.
SYSTEM #
SYSTEM NO of compressor no 01.
START #
START NO of compressor no 01.
Status
Compressor operating status of compressor no.
01. Operating status can be one of the following:
State
Explanation
READY
RUNNING
Compressor in operation.
STARTING
SHUTDOWN
In a state of alarm.
PAUSE
PRELUB
RUNS AT OVERL.
DISCHARGE LIM.
SUCTION LIM.
STOPPED
Capacity
76/222
Capacity of compressor no 1.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
4. Timers
NEXT
The number of the compressor which is next in the
starting sequence - (higher START NO)
It may also be used for testing whether the communication between the UNISAB II units on the
network is working. In case there is no communication to one of the UNISAB II units, the status
field in line 4 will be replaced by a "?".
FOLLOWING
The number of the compressor which follows the
next compressor in the starting sequence (an
even higher START NO).
3. PARALLEL CONTR. - I
PRECEDING
NEXT
FOLLOWING
PARALLEL CAP
OFFSET
0178_429_en.fm
45.0 %
-10.0 %
This picture shows the numbers of the compressors which come before and after this compressor
in the starting sequence and which can start. The
last two lines only apply to screw compressors.
PRECEDING
The number of the compressor that comes before
this compressor in the starting sequence - (lower
START NO).
0178-445 - ENG
Rev. 03.09
PARALLEL CAP
The percentage at which MULTISAB is going to
stop this compressor, when this compressor is
one of the two screw compressors that run in parallel.
OFFSET
Can be set between 0.0% and -20.0%. The OFFSET value is added to the calculation of PARALLEL CAP. After entering an OFFSET value (not
0), the PARALLEL CAP value will be reduced accordingly. This means that the point at which the
lag (screw) compressor is stopped is reduced by
the OFFSET value. This may be useful when water chillers are running in parallel as these units
may have a relatively better COP at part load
(heat transfer being better at part load). Note that
the OFFSET value is not changed by a FACTORY
RESET.
77/222
UNISAB II 2.03
4. Timers
78/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
5. Compressor regulation
Control mode
The compressor can be adjusted for different
modes of operation. These are found in SETUP I
CONTROL I .
COMPRESSOR CONTROL
STOPPED
0178_430_en.fm
Regulators
UNISAB II includes a number of compressor capacity regulators. In the modes AUTO and RE-
0178-445 - ENG
Rev. 03.09
79/222
UNISAB II 2.03
5. Compressor regulation
rapidly up
Very slowly up
SP
P.Band
P.Band
Error signal
NZ
Very slowly down
rapidly down
Screw compressors
Screw compressors are capacity regulated (hydraulically or electrically) by moving the capacity
slide. This takes place via two digital outputs
which are controlled by UNISAB II, so that the
slide moves towards max or min capacity according to demand. The setting is stageless from 0 to
100%. UNISAB II will usually pulse the digital outputs with a pulse/delay ratio. Consequently, a
constant up or down signal will rarely be given.
The capacity control must be seen as two PID
control loops.
The inner loop adjusts the slide position continuously according to the manually or automatically
selected capacity set point. As long as this set
point is constant, the inner loop will ensure that
the capacity slide remains in this position, inde-
80/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
0178_430_en.fm
Outer loop parameters are set in the relevant picture, eg SUCTION I SUCT. PRESS. The picture
includes the standard PID parameters and the
points described in section PID controller below.
The automatic Vi slide control works in the same
way as the inner loop. The parameters are available in picture CAPACITY I VI POSITION.
PID controller
On screw compressors a PID controller is used for
capacity control and possible Vi control. The theory of PID controllers is described in numerous
books on automatic control. Methods of optimizing the parameters are also included in these
books. The available parameters are described
briefly in the following.
In the relevant picture, eg SUCTION I SUCT.
PRESS., the following data are included:
Name
Description
ACTUAL SP.
The set point which the PID controller works with at the moment.
SET POINT 1
SET POINT 2
NEUTRAL ZONE
The neutral zone is a symmetrical area around ACTUAL SP. When the controlled value is inside the area, the controller will be passive. The purpose is to increase service
life of the output hardware (relays, valves, spindle motor, etc). However, with the PID
controller this is handled by MIN PULSE, so that the NEUTRAL ZONE should be set
for 0. A larger NEUTRAL ZONE makes the regulation less accurate.
PROP. BAND
This parameter decides the total gain in the control loop, as the gain K=n / (PROP.
BAND) where n is a constant that depends on RUN TIME. Thus changing PROP.
BAND does not only affect the proportional term, but also the integral and differential
terms. Increasing PROP. BAND will give a slower response.
T. INT.
Integral Time decides the gain of the integral term. A smaller T. INT means a larger
gain, ie the controller will try to reach the set point faster.
T. DIFF.
Differential Time decides the gain of the differential term. A larger T. DIFF means a
larger gain. Normally select T. DIFF = 0 as it is then working as a PI controller.
P. PART
This field shows the actual Proportional term calculated by the PID controller.
I. PART
This field shows the actual Integral term calculated by the PID controller.
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UNISAB II 2.03
5. Compressor regulation
Name
Description
D. PART
This field shows the actual Differential term calculated by the PID controller
REG. OUTPUT
The actual Regulator Output is the sum of P. PART, I. PART and D. PART.
PID regulator
With version 2.01, the PID regulator was introduced to replace the previous three-point I regulator. It is very important that the parameters appearing by a factory reset be used.
There are both an inner and an outer loop. As regards the outer loop, it is not recommended to adjust the P band further down than 10C and T.INT.
further down than 20 seconds. Higher values may
very well occur. T.DIFF. is usually always 0. The
neutral zone can be set for 0.4C or higher if it is
not required that the suction pressure is kept as
narrow as possible around the set point. If the
neutral zone is too high, the regulator may fluctuate too much.
As regards the inner loop it is recommended only
to use the default values for neutral zone (0.0), P
band (200%), T.INT. (30 seconds) and T.DIFF. (0
seconds)..The parameter MIN PULSE determines
the pulse duration up or down every time the solenoid valve is activated. If the value is high, a correspondingly large capacity change is required
before the regulator reacts with an up or down signal. This is a kind of neutral zone. Default value is
0.5 seconds and should not be higher than 2 seconds.
The parameter RUN TIME defines how long it will
take to run the slide from 0-100% at constant up
signal or from 100-0% at constant down signal.
Usually slide speed is always adjusted on the oil
needle valves positioned on the capacity regulating block so that the slide speed is approx 60 seconds when the oil is warm from operation. This adjustment is usually carried out by the service engineer who starts up the compressor unit.
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If the slide speed for some reason cannot be adjusted for 60 seconds, the RUN TIME parameter
must be changed so that run time corresponds to
the actual operating conditions. If this is not done,
it will appear as if the PID regulator is out of control, ie it will increase capacity when it should decrease capacity as well as go far beyond its setpoint.
If it is necessary to set the RUN TIME value higher
than 60 seconds, YORK Refrigeration recommends increasing the integral-time (T.INT) correspondingly. Do not, however, use a T.INT. higher
than 120 seconds as this may prevent the capacity slide from reaching 100%. A T.INT increase
informs the system that slide function is slower
than expected.
Example 1
Screw compressor with a combination of slide
regulation and frequency regulation.
Slide velocity is 60 seconds from 0-100% slide
movement. This may be shown as 0-42% capacity
on the UNISAB II display. When the slide has
reached 100%, the frequency converter will start
to increase the frequency to the max frequency
set. This will take 60 seconds and be shown as
42-100% in the UNISAB II display. Thus the RUN
TIME parameter must be set for 60+60=120 seconds for correct regulation.
When switching between manual and automatic
control, another difference between the PID regulator and the previous regulator can be seen. A
suction pressure level which is much higher than
the set point will produce a very high output signal
from the regulator.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
0178_430_en.fm
P band = 10.0
T. I NT. = 60.0
T. DI FF. = 0.0
In case the compressor is running very unsteadily
during regulation or two compressors cannot find
one another in parallel operation, raise the P band
to eg. 50C.
If the running of the compressor has steadied, but
the regulator seems slow to reach its set point, reduce the P band a little at a time until the running
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UNISAB II 2.03
5. Compressor regulation
%
Input signal
10
15
Time
10
15
Time
Output signal
P-part
B
A
A: Proportional band=10C
B: Proportional band=5C
0
Output signal
I-part
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10
15
Time
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
Output signal
D-part
F
10
15
Time
0178_430_en.fm
Output signal
PID-part
0
Reciprocating compressors
Reciprocating compressors are capacity regulated in stages by connection/disconnection of cylinders, typically in pairs, through solenoid valves
controlled by UNISAB II.
How fast the compressor loads/unloads stages is
determined by the timers DELAY UP and DELAY
DOWN, which will start counting as soon as the
value is outside the neutral zone.
The regulator is allowed to have a P Band of 0,
which means that the stages are loaded in seconds as set.
0178-445 - ENG
Rev. 03.09
10
15
Time
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UNISAB II 2.03
5. Compressor regulation
Brine temperature
Disch. side
Hot water
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Minimum
Maximum
Factory
setting
Unit
Sp 1
-1
(-90)
+9
(+ 24.8)1*
+1
(-19.4)
BAR
C/R717
Sp 2
-1
(-90)
+9
(+ 24.8)1*
+1
(-19.4)
BAR
C/R717
Nz
100
Pb
100
10
Sp 1
- 60
+ 100
20
Sp 2
- 60
+ 100
20
Nz
100
Pb
100
Sp 1
-1
(-90)
+ 24
(+ 58)2*
+8
(+ 21.4)
BAR
C/R717
Sp 2
-1
(-90)
+ 24
(+ 58)2*
+8
(+ 21.4)
BAR
C/R717
Nz
100
Pb
100
10
Sp 1
- 60
+ 100
20
Sp 2
- 60
+ 100
20
Nz
100
Pb
100
Sp 1
- 999
+ 999
Sp 2
- 999
+ 999
Nz
+ 999
Pb
+ 999
Sp 1
- 999
+ 999
Sp 2
- 999
+ 999
Nz
+ 999
Pb
+ 999
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
Regulator type
Motor current limiter
Minimum
Maximum
Factory
setting
Unit
Sp 1
2500
2500
Amp
Sp 2
2500
2500
Amp
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5. Compressor regulation
Vi slide control,
Compressors with
automatic Vi regulation
Suct. pressure
Brine temperature
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Minimum
Maximum
Factory setting
Unit
Nz
0.0
10.0
0.0
Pb
0.1
999.9
200.0
T.Int.
0.5
999.9
30.0
sec
T.Diff.
0.0
99.9
0.0
sec
Min Pulse
1.0
50.0
1.0
sec
Run Time
1.0
999.0
See note 1
sec
Nz
0.0
10.0
4.0
Pb
0.1
999.9
200.0
T.Int.
0.5
999.9
30.0
sec
T.Diff.
0.0
99.9
0.0
sec
Min Pulse
1.0
10.0
1.0
sec
Run Time
1.0
999.0
See note 1
sec
Sp 1
-1
(-90)
+9
(+24.8)
+1
(-19.4)
BAR
C/R717
Sp 2
-1
(-90)
+9
(+24.8)
+1
(-19.4)
BAR
C/R717
Nz
0.0
200.0
0.0
C/R717
Pb
0.1
999.9
10.0
C/R717
T.Int.
0.5
999.9
60.0
sec
T.Diff.
0.0
99.9
0.0
sec
Sp 1
-60
100
20
Sp 2
-60
100
20
Nz
0.0
100
Pb
0.1
999.9
50
T.Int.
0.5
999.9
30.0
sec
T.Diff.
0.0
99.9
sec
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
Regulator type
Minimum
Maximum
Factory setting
Unit
Sp 1
-1
(90)
+24
(+58)
+8
(+21.4)
BAR
C/R717
Sp 2
-1
(90)
+24
(+58)
+8
(+21.4)
BAR
C/R717
Nz
0.0
200
0.0
C/R717
Pb
0.1
999.9
10
C/R717
T.Int.
0.5
999.9
60.0
sec
T.Diff.
0.0
99.9
sec
Sp 1
-60
100
20
Sp 2
-60
100
20
Nz
0.0
100
Pb
0.1
999.9
50
T.Int.
0.5
999.9
30.0
sec
T.Diff
0.0
99.9
0.0
sec
Sp 1
-999
+999
Sp 2
-999
+999
Nz
999.9
Pb
999.9
100
T.Int.
0.5
999.9
30
sec
T.Diff
0.0
99.9
sec
Sp 1
-999
+999
Sp 2
-999
+999
Nz
999.9
Pb
999.9
100
T.Int.
0.5
999.9
30
sec
T.Diff
0.0
99.9
sec
Motor current
Sp 1
2500
2500
Amp
Limiter
Sp 2
2500
2500
Amp
Discharge
0178_430_en.fm
Hot water
Ext. cool
Universal
regulator
Ext. heat
Universal
regulator
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UNISAB II 2.03
5. Compressor regulation
SAB 330 S
SAB 330 L
SAB 330 E
Others
41
56
74
60
Vi Run Time
19
24
31
60
Factory setting
SAB 330
Hydraulic
Mechanical
Nz
Pb
200
200
T.Int.
30
30
T.Diff.
Min Pulse
Run time
See note 1
See note 1
Vi slide control,
Nz
10
Compressors with
Pb
200
200
automatic Vi
T.Int.
30
30
regulation
T.Diff.
Min Pulse
Run time
See note 1
See note 1
Capacity control
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
0178_430_en.fm
4 mA
-30
20 mA
20
Each measuring signal can be scaled in accordance with the transducer measuring range.
4 mA
20 mA
0
0
NOT USED
0178-445 - ENG
Rev. 03.09
Ext. cool
If selecting this function, the compressor will regulate the capacity upwards in case of increasing
measuring value.
Ext. heat
If selecting this function, the compressor will regulate the capacity upwards in case of decreasing
measuring value.
Now select menu BRINE I EXT. INPUT I PARAMETERS. Press to the bottom of the picture
with K where the set values of the regulator are
positioned. These can be set by pressing G followed by J or K.
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UNISAB II 2.03
5. Compressor regulation
Suction pressure
In the menu CONFIG SUCTION SIDE must be selected in the line CONTROL ON. Select 4-20 mA
INPUT I in the menu CALIB, and the following
picture will appear:
Brine temperature
In the menu CONFIG BRINE must be selected in
the line CONTROL ON. Select 4-20 mA INPUT I
in the menu CALIB, and the following picture will
appear:
4 mA
20 mA
0
NOT USED
4 mA
20 mA
Ex.: The set point is to vary from -10 to +20C corresponding to a change of the current signal from
4 - 20 mA.
NOT USED
Move the cursor to 20 mA, Press G until the cursor moves to the left, and change the value -10,
press G again.
4 mA
-10
20 mA
20
-50
20 mA
-10
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Disch. pressure
In the menu CONFIG DISCH.SIDE must be selected in the line CONTROL ON. Select 4-20 mA
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
4 mA
4 mA
20 mA
20 mA
0178_430_en.fm
NOT USED
NOT USED
Ex.: The set point is to vary from +30 to +65C corresponding to a change in the current signal from
4-20 mA.
4 mA
10
4 mA
+30
20 mA
35
20 mA
+65
The setpoint in the hotwater regulator now changes from +30 to +65C, corresponding to a change
in the current from 4-20 mA.
It is possible to follow the setpoint value by selecting BRINE I BRINE TEMP I PARAMETERS
and press downwards to ACTUAL SP with K .
It is possible to follow the set point value by selecting DISCH.SIDE I DISCH.PRESS I PARAMETERS and press downwards to ACTUAL SP with
K.
Capacity control
Hotwater
In the menu CONFIG, HOTWATER must be selected in the line CONTROL ON. Select 4-20 mA
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Rev. 03.09
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UNISAB II 2.03
5. Compressor regulation
4 mA
20 mA
0
NOT USED
4 mA
20 mA
0
100
CAPACITY SETPOINT
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takes place with an external 4-20 mA signal (applies to version 1.08 and later versions). This
means that for an SMC 108 without total unloading the following changes apply:
0%
25%
50%
75%
100%
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
Climatic Control
0178_430_en.fm
2)
Fig. 5.2
T inlet
10
Sp 1 (+65 5
C)
Sp 2
(+25 C)
8
6
T out
5
4 mA
(30 C)
Sp 1
Sp 2
20 mA
(+25 C)
4
2
T out
0178-445 - ENG
Rev. 03.09
-10
10
20
30
40
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UNISAB II 2.03
5. Compressor regulation
Example 2:
On a heat pump unit the inlet temperature is to be
corrected by the outside temperature.
1)
2)
T Inlet
80
70
60
SP1
50
SP2
40
30
20
10
SET POINT 1
12 C
SET POINT 2
0 C
NEUTRAL ZONE
3 C
PROP. BAND
5 C
MOTOR CURR
EXT. INPUT
OUTSIDE TEMP.
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XXX A
XX
XX %
-20 -10
T out
10
20
30 40
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
Capacity slide
SET POINT 1
65 C
SET POINT 2
40 C
NEUTRAL ZONE
3 C
PROP. BAND
5 C
0178_430_en.fm
MOTOR CURR
EXT. INPUT
CLIMA COMP.
XXX A
XX
XX %
0178-445 - ENG
Rev. 03.09
The capacity slide is moved by adding or removing oil from the slide piston cylinder. The movement is controlled by UNISAB II, which activates
the solenoid valves in the oil lines, thus moving
the slide in the desired direction. If this movement
takes place too fast, the system will become very
unstable and give rise to unnecessary wear and
tear of the slide.
To prevent the above, adjustable throttle valves
have been built into the oil lines and by changing
the opening degree of the throttle valves, the slide
movement can be adjusted to a suitable speed.
The slide speed is checked with the compressor in
MANUAL mode, at normal oil temperature and by
activating E F used for capacity regulation.
With the slide in minimum position (< 5%) and with
a constant pressure on E (capacity up), it takes
about 60 sec for the slide to move to 100%, and
with a constant pressure on F (capacity down)
approx 60 sec to move down to 0%.
Is this not the case, adjust the throttle valves.
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UNISAB II 2.03
5. Compressor regulation
SETPOINT 1
0.0%
98/222
Corrected capacity
UNISAB II will automatically correct the capacity
reading in relation to both the new calculated zero
point and to the Vi slide position when automatic
Vi regulation is included.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
Fig. 5.5
100%
0%
Corrected capacity
Pressure cond.
Cap. slide
Measured slide pos.
1.5
12
25
0178_430_en.fm
100%
Zero% pos.
Zero slide
The capacity slide signal from the position transmitter is scaled in such a way that 0% is read
when the slide position corresponds to the calculated/set zero point, and 100% is read when the
capacity slide meets the Vi slide, regardless of
whether the setting is carried out automatically or
manually.
Rev. 03.09
4.5
0%
0%
0178-445 - ENG
Volume cond.:
100%
0%
Vi slide
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UNISAB II 2.03
5. Compressor regulation
CAP.NEG.
The reset value can be set in the interval of
60-20000. The factory value is 10000.
It is very important that the timer has been set correctly. Too low a value will result in the alarm Capacity error. Too high a value will make the compressor run for too long a period with a negative
capacity.
Fig. 5.6
Configuration
length of spacer block
manual zero =
100%
length of total capacity travel
The alarm
In case the slide cannot reach the position corresponding to a calculated or set zero point (ie a
positive read capacity) before the expiry of the
timer Tcap.neg., the compressor will be stopped with
the following alarm:
CAPACITY ERROR
Each second the timer Tcap.neg. is counting down by
a factor somewhere between 1 and 180 depending upon the read negative capacity. Each time
the slide moves above 0% read capacity, the timer
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
0178_430_en.fm
CALCULATED ZERO
MANUAL ZERO
CAP. POSITION
CAPACITY
22.0%
0.0%
66.5%
100.0%
Note that the minimum pulse when moving the capacity slide is 1 second. For a SAB 330L this corresponds to a minimum capacity position change
of 1.8%. It is very useful to have this in mind when
adjusting the PID regulators. Further, there is a
pause of at least 1 second when changing the rotation direction of the motor.
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Rev. 03.09
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UNISAB II 2.03
5. Compressor regulation
2.
Deactivate solenoid valve of Vi slide to release Vi slide and move it to minimum position.
3.
4.
Position indications
Calculated Vi position
When changing to or running in full load mode,
UNISAB II determines an optimal calculated Vi
position xVi [%] according to suction pressure/discharge pressure ratio, compressor type, refrigerant and whether there is an economizer. Furthermore, the corresponding capacity slide position is
calculated:
2.
3.
Move capacity slide (and thus Vi slide) to optimal position xcap [%] xVi.
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5. Compressor regulation
Capacity alarm
0178_430_en.fm
0178-445 - ENG
Rev. 03.09
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5. Compressor regulation
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
6. Limiting functions
0178_431_en.fm
6. Limiting functions
UNISAB II includes a number of limiting functions
(in the following called limiters).
While a limiter is passive or active, the compressor cannot be started. If the compressor is in operation, the capacity regulation will be partly disabled. Further, if a limiter is active, the capacity will
be changed actively.
All relevant limiters are permanently in operation.
If necessary, they will intervene in any of the operating modes MANUAL, AUTO and REMOTE.
In case the compressor is in MANUAL mode and
a limiter is active, the capacity slide will automatically be returned to its original value as soon as
the limiter is watching.
When a limiter is passive or active, the red lamp
will flash slowly, and the warning relay will be activated. Further, the display will show whether the
limiter is passive or active.
0178-445 - ENG
Rev. 03.09
Suction ramp
Standard limiters
The standard limiting function is based on the user
selected high/low alarm limit, high/low warning
limit and the limiting zone Lz. In the special case
of the high motor current limiter, the value of Lz is
2% for screw compressors and 5% for reciprocating compressors. In all other cases, Lz is calculated as half the difference between the alarm limit
and the warning limit.
Fig. 6.1illustrates how a standard limiter works
with the high discharge pressure limiter as example.
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UNISAB II 2.03
6. Limiting functions
Fig. 6.1
RECIPROCATING COMPRESSORS
(ALL LIMITERS EXCEPT MOTOR CURRENT
LIMITER)
ALARM
WARNING
Limiting zone
Time
Time
Limiter is watching. Normal control, capacity can increase or decrease. If compressor is not in operation, it can be started.
2
3
4
5
Limiter becomes active. Capacity is reduced at once, and timer begins to count.
6
7
8
Limiter is active. At each timeout, capacity is reduced and timer restarted, until compressor stops at low capacity. If compressor is not running, it cannot be started.
Limiter changes from active to passive.
Limiter changes from passive to watching.
Compressor is stopped (shutdown) immediately.
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UNISAB II 2.03
6. Limiting functions
Special limiters
0178_431_en.fm
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Rev. 03.09
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UNISAB II 2.03
6. Limiting functions
In the WARNING picture the text LIMITING DISCHARGE TEMP. will appear if the compressor is
to be stopped on the "total unloading timer" due to
insufficient capacity or if the limiting function prevents the capacity from being reduced in MANUAL, AUTO or REMOTE.
The limit curve (limiting zones 2/4) corresponds as
standard to suction superheating of 10C (factory
value).
Since the limit curve is directly dependent on the
suction superheating of the plant, the actual superheating of the plant must be entered as set
point 2 in picture: SUCTION SIDE I SUCTION
SUPERHEAT. I SETPOINT 2 if it differs from the
above factory value.
Adjusting range: -10 - +30C
108/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
6. Limiting functions
Display indications
The following tables show the texts appearing in
the display in connection with the various limiters.
Screw compressors
Limiter
Compressor
running
WARNING picture,
Passive indication
WARNING picture,
Active indication
Standard Limiters:
Low suction pressure
READY
SUCTION LIM.
READY
DISCHARGE LIM.
Irrelevant
RUNN. OVERLOAD
None
None
READY
SUCTION LIM.
READY
DISCHARGE LIM.
Irrelevant
Irrelevant
Irrelevant
Irrelevant
Special Limiters:
0178_431_en.fm
READY
SUCTION LIM. 1)
None2) 3)
Suction ramp
Irrelevant
SUCTION LIM.
Irrelevant
Irrelevant
Irrelevant
Irrelevant
Irrelevant
Recipr. compressor
WARNING picture,
Passive indication
Limiter
WARNING picture,
Active indication
Standard Limiters:
Low suction pressure
SUCTION LIM.
None
DISCHARGE LIM.
None
RUNN. OVERLOAD
None
None
SUCTION LIM.
DISCHARGE LIM.
DISCHARGE LIM.
None
SUCTION LIM. 1)
None2) 3)
SUCTION LIM.
None
None
None
None
Special Limiters:
High suction pressure
Suction ramp
High discharge temperature
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Rev. 03.09
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UNISAB II 2.03
6. Limiting functions
Notes:
1.
2.
110/222
3.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_432_en.fm
Starting sequence
When the compressor has received starting permission, the oil full flow pump will start. Make sure
that the capacity slide is in minimum position. On
SAB 202 this is generally always the case as the
slide is pushed down by a spring.
The pump is used for prelubrication and for maintaining of a minimum oil pressure level during operation. The pump is started and stopped in accordance with the compressor differential pressure during operation.
Alarm surveillance
During start the following alarms are delayed:
Low oil pressature
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
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Rev. 03.09
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UNISAB II 2.03
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
0178_432_en.fm
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
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Rev. 03.09
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UNISAB II 2.03
Before start-up the oil level switch in the oil separator must be active. If this is not the case, an
alarm for oil system error will be issued.
No signal from the oil level switch will result in disconnection after a delay of 60 seconds from compressor start or during operation.
Starting sequence
Once the compressor has received starting permission, check that the capacity slide is in minimum position. The oil pump is started and oil will
now be pumped into the compressor lubrication
system. To avoid disconnection, the oil flow switch
must be activated within 45 seconds.
When the oil flow switch is activated, the compressor will start.
The pump will operate for a minimum of 60 seconds and stop if the differential pressure is higher
than SET POINT 2 as described above.
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
45 sec
300 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
Alarm surveillance
During start the following alarms are delayed:
114/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_432_en.fm
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
0178-445 - ENG
Rev. 03.09
115/222
UNISAB II 2.03
Alarm surveillance
During start the following alarms are delayed:
45 sec
300 sec
45 sec
Low superheat
300 sec
300 sec
High superheat
300 sec
Low superheat
300 sec
300 sec
High superheat
300 sec
300 sec
VMY Mk 3
without full flow pump
Once the compressor has received starting permission, the oil pump will start. Check that the capacity slide is in minimum position.
The oil is pumped into the compressor lubrication
system. As soon as the oil flow switch has been
activated, the prelubrication period will start.
When the time period has expired, the compressor will start and the pump will run for 60 sec.
Alarm surveillance
During start the following alarms are delayed:
Low oil pressure
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
116/222
SAB 110/128/163 Mk 2
without oil pump
Once the compressor has received starting permission, make sure that the capacity slide is in
minimum position.
Start the compressor and wait for a signal from the
oil flow switch for max 50+10 sec.
If there is no signal from the oil flow switch for 10
sec during operation, the compressor will stop.
Alarm surveillance
During start the following alarms are delayed:
Low oil pressure
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_432_en.fm
Alarm surveillance
During start the following alarms are delayed:
Low oil pressure
45 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
Low superheat
300 sec
High superheat
300 sec
300 sec
Reciprocating compressors
No particular starting up sequence exists for reciprocating compressors. However, some alarms are
delayed at this stage.
Alarm surveillance
During start the following alarms are delayed:
Low oil pressure
60 sec
20 sec
15 sec
300 sec
300 sec
300 sec
300 sec
Once the compressor has received starting permission, the pump will start. The built-in spring ensures that the capacity slide is in minimum position.
300 sec
300 sec
0178-445 - ENG
Rev. 03.09
The input must be connected in order for the compressor to run in MANUAL, AUTO or REMOTE. If
this input is opened during operation, the compressor will stop immediately.
When the input is open, STOPPED will appear in
the bottom line of the display.
117/222
UNISAB II 2.03
This input and IMMEDIATE STOP must be connected before the compressor is going to start in
AUTO or REMOTE. If the input has not been connected, the display will read STOPPED in the bottom line.
If the input is opened during operation, the compressor capacity will move to its minimum position, and the compressor will stop on its delay before the actual time to stop.
In case the input CAPACITY DOWN BLOCKED is
connected, the compressor will not reduce capacity once the input EXTERNAL STARTING PERMISSION NORMAL STOP is opened.
NO
TIMER
0 sec
ACTUAL SP
XX A
SET POINT 1
XX A
SET POINT 2
XX A
118/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_432_en.fm
Then select the menu MOTOR I MOTOR POWER, and the following picture will appear:
ACTUAL SP
xxxx KW
SET POINT 1
xxxx KW
SET POINT 2
xxxx KW
COP set-up
UNISAB II can be set for measuring compressor
COP (Coefficient Of Performance), mechanical
efficiency as well as Carnot efficiency.
The measuring of these values are set in the picture CONFIG I COP.
COP ACTIVE
NO
FLOW FACTOR
0.20 l/pls
LIQ. SUBCOOL
3.0
Thermistor connection
If the motor is fitted with thermistors for protection
of the motor temperature, these can be connected
directly to a digital input. See wiring diagrams.
Should the motor temperature rise excessively,
the compressor will stop.
Aux. output
In the menu CALIB I AUX. OUTPUT the following picture will appear:
AUX. OUTPUT
ACTIVATED WHEN
NOT USED
READY
AT MIN CAP.
AT MAX CAP.
Motor efficiency.
RUNNING
0178-445 - ENG
Rev. 03.09
119/222
UNISAB II 2.03
READY-EXT.
2)
This function works in MANUAL, AUTO or REMOTE operation. It is a kind of "an agreement to
start" system, consisting of one digital output
"Compressor ready to start", which is set when the
compressor is to start, as well as a digital input
"Permission to start OK". This input must be set
before the timer "PMS confirmation" expires in order for the compressor to start.
Please note that the line CAP.LIMITER is not included in the CALIBRATION menu until the auxiliary output has been selected as either AT MIN.
CAP. or AT MAX. CAP.
4)
RUNNING: If selecting this function, the output will be activated whenever the compressor is operating, ie when the start signal to
the compressor has been set.
The signal can be removed during operation without stopping the compressor.
This function is connected to the regulators for capacity regulation of the compressor.
3)
5)
120/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Band. After this, it will regulate normally in accordance with the set point.
Fig. 7.1
-33
-38
-40
Pb = 5 K
Nz = 4 K
Pb = 5 K
1 Compressor start
(Just outside Nz)
0178_432_en.fm
-33
Pb = 5 K
-38
-40
Nz = 4 K
Pb = 5 K
1 Compressor start
(Just outside Pb)
HP on TWO-STAGE
This function is used on two-stage plants to start
HP compressors by force.
HP on TWO-STAGE must have been selected in
the menu CONFIG. The function only works in
REMOTE/MULTISAB.
A compressor is started by force by closing the input EXT START, NORMAL STOP. The first com-
0178-445 - ENG
Rev. 03.09
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UNISAB II 2.03
Oil heating
Oil heating is NOT a configuration point, but it has
various functions depending on whether the compressor in question is configured as a reciprocating or a screw compressor.
Screw compressors
A heating element will be connected while the
compressor is not in operation and there is no
temperature regulation.
Reciprocating compressors
The heating element outlet is activated by decreasing oil temperature. This function is active
both at compressor stand-still and when the compressor is in operation.
The set point of this value is set in picture OIL
TEMP I PARAMETER, SET POINT 2. The set
point has a fixed hysteresis of 5K.
Ex: Set point 2 = 35C:
Heating starts at 35C and stops at (35+5) = 40C.
122/222
TEMP:
PRESS (ABS):
-90 C/R
00.00 BAR
-85 C/R
00.00 BAR
-80 C/R
00.00 BAR
-75 C/R
00.00 BAR
-70 C/R
00.00 BAR
-65 C/R
00.00 BAR
-60 C/R
00.00 BAR
-55 C/R
00.00 BAR
-50 C/R
00.00 BAR
-45 C/R
00.00 BAR
-40 C/R
00.00 BAR
-35 C/R
00.00 BAR
-30 C/R
00.00 BAR
-25 C/R
00.00 BAR
-20 C/R
00.00 BAR
-15 C/R
00.00 BAR
-10 C/R
00.00 BAR
-5 C/R
00.00 BAR
00 C/R
00.00 BAR
05 C/R
00.00 BAR
10 C/R
00.00 BAR
15 C/R
00.00 BAR
20 C/R
00.00 BAR
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
25 C/R
00.00 BAR
70 C/R
00.00 BAR
30 C/R
00.00 BAR
75 C/R
00.00 BAR
35 C/R
00.00 BAR
80 C/R
00.00 BAR
40 C/R
00.00 BAR
45 C/R
00.00 BAR
50 C/R
00.00 BAR
55 C/R
00.00 BAR
60 C/R
00.00 BAR
65 C/R
00.00 BAR
For BAR/C, enter the pressure as absolute pressure in 1/100 BAR. For temperatures enter values
between -90C and +80C with intervals of 5C.
Each pressure value in the table must be given a
certain value.
0178_432_en.fm
0178-445 - ENG
Rev. 03.09
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UNISAB II 2.03
124/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
8. Calibration
8. Calibration
Before initial compressor start-up and after
service1), adjustments of transducers and position
transmitters must be carried out. Their values
have usually been preset by the factory, but a recheck must be made before start-up. This is very
important as failure to adjust may lead to malfunction during operation.
Pressure transducers
Calibrate the pressure transducers at atmospheric pressure in the compressor.
Use the following pressure transducers:
Table 10
0178_433_en_2.02.fm
Unit = BAR
MEAS.POINT
COMPRESSOR TYPE
SAB/VMY
SMC
TSMC/
HPC/HPO
TCMO
SUCT.PRESS.
PRESS.
-1-+9
-1-+9
-1-+9
-1-+25
-1-+25
-1-+25
-1-+25
-1-+59
OIL PRESS
-1-+25
-1-+25
-1-+25
-1-+25
DIFF PRESS
-1-+25
DISCH.PRESS
INTERM.PRESS
0178-445 - ENG
Rev. 03.09
-1-+25
MAX.
33
55
55
Max.
permissible
deviation at
ATM.PRESS
+/- 0.2
+/- 0.5
200
+/- 0.5
+/- 1.2
55
+/- 0.5
55
+/- 0.5
55
+/- 0.5
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UNISAB II 2.03
8. Calibration
CALIBRATE
PRESS.TRANSDUCER
BRINE TEMP
Now change the value to the value SUCT. ADJUST is showin, ie 0.2 Bar with opposite sign.
Note that the adjusting value is in 1/100.
CAPACITY
MOTOR FREQ
Vi POSITION
4 - 20 mA INPUT
AUX. OUTPUT
CAP. LIMITS
DEF. REFRIGERANT
R000
SUCT. PRESS
SUCT. ADJUST
DISC. PRESS
As it appears from the above example, the measured pressure levels are not 0.0 Bar. Consequently calibration must be carried out.
.20 BAR
.00 BAR
-0.3 BAR
DISC. ADJUST
.00 BAR
OIL PRESS
0.1 BAR
OIL ADJUST
.00 BAR
DIFF. PRESS
-0.1 BAR
DIFF. ADJUST
.00 BAR
IMED. PRESS
0.1 BAR
IMED. ADJUST
.00 BAR
SUCT. PRESS
.00 BAR
SUCT. ADJUST
-.20 BAR
DISC. PRESS
0.0 BAR
DISC. ADJUST
.30 BAR
OIL PRESS
0.0 BAR
OIL ADJUST
-.10 BAR
DIFF. PRESS
0.0 BAR
DIFF. ADJUST
..10 BAR
IMED. PRESS
0.0 BAR
IMED. ADJUST
-.10 BAR
Brine temperature
The pressure levels are measured in BAR (relative pressure) and at atmospheric pressure the
reading must show 0.0 Bar to be correct.
126/222
BRINE TEMP
BRINE ADJUST
18.9C
0.0C
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
8. Calibration
0178_433_en_2.02.fm
CAPACITY
XXX.X %
CAP. ZERO AD
XX.X %
XX.X %
Follow the same procedure as described for capacity slide calibration in section Transmitter adjustment.
0 % calibration is carried out with the capacity
slide in minimum position. If CAPACITY is not
showing 0.0 %, but eg 1.5 %, position the cursor
on CAP. ZERO AD and change the calibration value to -1.5 % with the G key.
Motor current
Transmitter adjustment
0178-445 - ENG
Rev. 03.09
127/222
UNISAB II 2.03
8. Calibration
Fig. 8.1
4.5 4.
3.5
2
3.
100%
2.5
SPAN + ZERO
No. 3
2.
0%
Fig. 8.2
The turning transmitter has two ways of adjustment. The cover must be removed before adjustment.
ALU-Tube
3
2
Fig. 8.3
ALU-Tube
3
2
128/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
8. Calibration
Fig. 8.5
Slide position
4.5 4.
Volume ratio
3.5
2
3.
100%
2.5
SPAN + ZERO
1 = 4 - 20 mA
2 = + 24 VDC
3 = GND
No. 3
2.
0%
T0177063_0
0178_433_en_2.02.fm
XX
CAP. POS
XX
VI POSITION
XX
RUNNING
XX
SETPOINT 1
0.0%
0178-445 - ENG
Rev. 03.09
129/222
UNISAB II 2.03
8. Calibration
SETPOINT 1
0.0%
Plug Connection
CAPACITY
XX
CAP. POS
XX
VI POSITION
XX
RUNNING
XX
and adjust the zero screw of the Vi position transmitter until the reading out for the Vi-position is 0%
in the display.
Change SET POINT 1 to 110% and return to the
above picture where the Vi position is now going
to rise. Wait until it does not rise any further and
130/222
Out 4-20mA
Supply +24V DC
CommonGND
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
8. Calibration
1)
2)
4)
0178_433_en_2.02.fm
3)
5)
0178-445 - ENG
Rev. 03.09
6)
7)
131/222
UNISAB II 2.03
8. Calibration
Fig. 8.7
Long-Stroke SAB 283
Calibrations push button
PLUG CONNECTION:
LED-supply/operation
LED-digital
output (option)
= GND
2
DIA.
7mm
3
2
60mm
74mm
2.
With stopped compressor, press the calibration button once. The red LED will switch
ON. After ten seconds the red LED will turn
OFF to indicate readiness for 100% calibration.
3.
4)
Start the compressor and move the piston/alu tube to 100% position and press the
calibration button again. The red LED will
start flashing quickly. After ten seconds the
calibration will be completed and the red
LED will flash normally.
To make sure that the slide is in maximum
physical position, (UNISAB II does not allow
the capacity button to be activated after
100% indication in the display has been
reached) it is recommended to set CAP
100 ADJ at -10% after 100% calibration of
the transmitter has been completed and the
132/222
5)
6)
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
8. Calibration
Fig. 8.8
Short-Stroke
LED-Supply
LED-Digital output
Plug Connection
0178_433_en_2.02.fm
CAPACITY
1 = Supply, 24V DC
2 = Common -, 0V DC
3 = Out, 4-20mA
= GND
2.
With stopped compressor, press the calibration button once. The red LED will switch
ON. After ten seconds the red LED will turn
OFF to indicate readiness for 100% calibration.
3.
Start the compressor and move the piston/alu tube to 100% position and press the
0178-445 - ENG
Rev. 03.09
XX
CAP. POS
XX
VI POSITION
XX
RUNNING
XX
SETPOINT 1
0.0%
133/222
UNISAB II 2.03
8. Calibration
2.
SETPOINT 1
0.0%
CAPACITY
XX
CAP. POS
XX
VI POSITION
XX
RUNNING
XX
134/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
8. Calibration
Transmitter adjustment
The capacity transmitter is fitted with a single calibration button surrounded by a green and a red
LED as shown in the drawing.
Fig. 8.9
LED-Position
(green)
Calibration
push button
LED-Working
(red)
0178_433_en_2.02.fm
Normally
not visible.
For calibration
remove cover
1.
2.
It is possible to ignore points 3 or 4 or both. Pressing the calibration button for five seconds in calibration mode will bring the transmitter back to normal operation mode.
3.
The 4-20 mA signal from the transmitter is permanently available. However, during calibration the
signal is based on the default calibration values,
0178-445 - ENG
Rev. 03.09
4.
135/222
UNISAB II 2.03
8. Calibration
CAPACITY
XXX.X %
CAP. ZERO AD
XX.X %
XX.X %
136/222
%), select
CAP 100ADJ = 1.7 %.
Factory setting
During configuration it is possible to bring
UNISAB II back to its factory settings.
If a factory reset is carried out, the following
points will be affected:
- Alarm and warning limits
- Timer setup
- Regulator settings
- State of control
The factory settings appear from the tables in sections Alarms and Warnings, Timers as well as
Compressor regulation.
Before carring out factory reset, STOP the compressor.
Select CONFIG I FACTORY RESET and
change from NO to YES.
Now press H and UNISAB II will display the following:
CONFIGURATION CHANGED
RESTARTS!
PLEASE WAIT
Within a few seconds the operation will be completed and UNISAB II can be adjusted to the actual operating conditions.
REMEMBER to fill in the forms for actual settings.
These forms are included in the Starting-up Manual.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
9. Trouble shooting
9. Trouble shooting
3
SOFTWARE VERSION
If irregularities occur in connection with the running of the compressor, it is possible to inspect
UNISAB II to determine the cause of these irregularities.
DIGITAL INPUTS
DIGITAL OUTPUTS
ANALOG INPUTS
ANALOG OUTPUTS
NO OF ALARMS
SUPERUSER PASSWORD
0178_434_en_2.02.fm
Diagnosis pictures
If the menu DIAGNOSIS is selected, the following
picture will appear:
DIAGNOSIS
1
MISC. FUNCTIONS
0178-445 - ENG
Rev. 03.09
10
SERIAL NUMBER
11
EXAMINE MEMORY
12
NEW PASSWORD
13
POWER ON
14
15
COP
16
PROFICOM
17
ROTATUNE PISTON
ALARM 940715-0740
HIGH DISCHARGE PRESSURE
CTRL STATE
MEASURE VALUES
IMPUT STATE
OUTPUT STATE
Under this menu every piece of operating information which existed at the moment of the alarm is
stored.
137/222
UNISAB II 2.03
9. Trouble shooting
In the alarm situation HIGH DISCHARGE PRESSURE, do as follows to inspect the situations 1-4.
With the cursor on CTRL STATE and I the following picture will appear:
CONTROL
MANUAL
DISCHARGE LIM
START NO
SYSTEM NO
EXT.INPUT
0.0 %
MOTOR CURR
113A
This picture shows all the measuring values connected to the above alarm. Note that not all values
are relevant for all compressor types.
If a different alarm situation is selected, a similar
set of measuring values will appear.
Use H to get back to the menu, select INPUT
STATE and press I , and the following picture will
appear:
D.INPUT
D.INPUT
D.INPUT
D.INPUT
D.INPUT
D.INPUT
D.INPUT
20.3C
D.INPUT
SUCT.PRESS
-10.4C/R
D.INPUT
SUCT. SUPERH
30.7C
D.INPUT
10
DISCH.TEMP
68.7C
D.INPUT
11
DISCH.PRESS
44.7C/R
DISCH.SUPERH
24.0C
BRINE TEMP
22.1C
OIL TEMP
39.1C
OIL PRESS
3.9 BAR
SUCT.TEMP
DIFF.PRESS
0.0 BAR
INTERM.TEMP
22.1C
INTERM.PRESS
0.0 BAR
VI POSITION
62.0 %
CAP POSITION
29.8 %
138/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_434_en_2.02.fm
9. Trouble shooting
14
D.OUTPUT
15
D.OUTPUT
16
PROFICOM
17
ROTATUNE PISTON
D.OUTPUT
D.OUTPUT
D.OUTPUT
D.OUTPUT
D.OUTPUT
D.OUTPUT
D.OUTPUT
SUCT. RAMP L
D.OUTPUT
10
SUCT. SUPERH
D.OUTPUT
11
CAPACITY
D.OUTPUT
12
BRAKE DLY
D.OUTPUT
13
D.OUTPUT
14
D.OUTPUT
15
D.OUTPUT
16
D.OUTPUT
17
D.OUTPUT
18
DIAGNOSIS
1
MISC. FUNCTIONS
SOFTWARE VERSION
DIGITAL INPUTS
DIGITAL OUTPUTS
ANALOG INPUTS
ANALOG OUTPUTS
NO OF ALARMS
SUPERUSER PASSWORD
10
SERIAL NUMBER
11
EXAMINE MEMORY
12
NEW PASSWORD
13
POWER ON
0178-445 - ENG
Rev. 03.09
X.XC/R
XX.XC
XXX.X SEC
X.X SEC
UNISAB II
2.00
YORK Refrigeration
000119 13 : 46
139/222
UNISAB II 2.03
9. Trouble shooting
In this picture it is always possible to check the actual state of the digital inputs both at compressor
standstill and during operation.
0 = Input open
1 = Input closed
Table 11 below shows the numbering of the inputs.
PRESS INP
XXXX
PRESS INP
XXXX
PRESS INP
XXXX
PRESS INP
XXXX
PT 100 INP
XXXX
PT 100 INP
XXXX
PT 100 INP
XXXX
PT 100 INP
XXXX
CURR.
XXXX
EXT.
XXXX
CAP.
XXXX
VI.
XXXX
Pressure
Reading
752
7310
8191
0.5
4.5
5.0
Reading
-2000
-700
+1850
+2000
Temperature (C)
-200
-70
+185
+200
Reading
1606
4818
8030
Input (mA)
12
20
Pt100
Ext, Cap, Vi
Curr.
Reading
5910
1.0
140/222
puts.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
9. Trouble shooting
0178_434_en_2.02.fm
ANALOG OUTPUTS
0.0%
TEST MODE
NO
TEST VALUE
0.0%
In this menu picture it is possible to see which analog output value (in percentage) UNISAB II is
transmitting to the equipment to which it is connected. The signal is a 4-20 mA signal and is usually used for regulating the speed of a frequency
converter. When using analog regulation of the
frequency converter, it is possible at the same
time to regulate the capacity and Vi slides digitally.
This requires that UNISAB II be fitted with an addon printed circuit board (UNICOM IF) between relay print and CPU print. The add-on board is additional equipment. See section Configuration for
detailed information on the use of this board.
As long as the above menu picture is shown in the
display, it is possible to select test mode = YES
and enter a test value between 0 and 100%.
UNISAB II will thus transmit an mA signal corresponding to the test value.
Note: Do not let the compressor motor run when
using test mode as the motor revolutions will follow the changes in the signal. However, test mode
can be used to check whether the frequency converter receives the signal correctly by reading the
analog input signal in the menu system of the converter.
SERIAL NO
123456
COMMISIONED
950101
ERASE EEPROM
NO
0000
00 00 70 3A
0004
00 00 00 00
In this picture it is possible to change the password. See section Operating the UNISAB II control.
0178-445 - ENG
Rev. 03.09
141/222
UNISAB II 2.03
9. Trouble shooting
POWER ON
020606 22:53:31
+00000011
CALCULATED ZERO
22%
MANUAL ZERO
0.0%
CAP.POSITION
66.5%
CAPACITY
100.0%
COP
XX.X
COP CARNOT
X.XX
COP MECH.
X.XX
COOLING OUTPUT
XXXX KW
MASS FLOW
XXXX kg/h
SHAFT POWER
XXXX KW
ABSORBED POWER
XXXX KW
MOT. EFFICIENCY
XX.X %
VOL. FLOW
XXXX m3/h
OVH.SPC.VOL
XXXX l/kg
SAT.SPC.VOL
XXXX l/kg
ENTALPI H1
XXXX kj/kg
ENTALPI H4
XXXX kj/kg
ENTALPI H2
XXXX kj/kg
LIQUID TEMP
XX.X C
INIT MESS
MODE
NEXT
142/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_434_en_2.02.fm
9. Trouble shooting
12.
Alarm
13.
Warning
Screw compressors
INPUTS:
14.
1.
15.
2.
16.
17.
3.
18.
4.
Reciprocating compressors
INPUTS:
5.
6.
7.
8.
9.
10.
11.
OUTPUTS:
1.
2.
3.
4.
5.
6.
7.
8.
1.
Capacity down
2.
Capacity up
3.
Volume down
4.
Volume up
9.
Not used
5.
10.
6.
11.
7.
OUTPUTS:
8.
1.
Capacity stage no 1
2.
Capacity stage no 2
9.
3.
Capacity stage no 3
10.
4.
Capacity stage no 4
5.
Capacity stage no 5
Heating element
6.
Capacity stage no 6
11
0178-445 - ENG
Rev. 03.09
143/222
UNISAB II 2.03
9. Trouble shooting
13.
Warning
14.
15.
9.
Oil return
16.
10.
Water cooling
17.
Oil rectifier
11.
Heating element
18.
Not used
12.
Alarm
7.
8.
144/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
9. Trouble shooting
Interm.press.Not used
TSMC,TCMO
1.
Suct.press.-1/+9 bar r
1.
2.
2.
3.
3.
4.
Interm.press.-1/+25 bar r
4.
Temperatures:
HPC, HPO
1.
Suct.press.-1/+25 bar r
1.
Suction temperature
2.
2.
Discharge temperature
3.
3.
Oil temperature
4.
Interm.press.Not used
4.
Current inputs:
0178_434_en_2.02.fm
4.
Temperatures:
1.
1.
Suction temperature
2.
2.
Discharge temperature
3.
Oil temperature
3.
Motor current0-1 A AC
4.
4.
Reciprocating compressors
Pressures:
Current inputs:
1.
Not used
SMC, CMO
2.
Outside temperature4-20 mA
1.
Suct.press.-/+9 bar r
3.
Motor current0-1 A AC
2.
4.
3.
0178-445 - ENG
Rev. 03.09
145/222
UNISAB II 2.03
9. Trouble shooting
146/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
9. Trouble shooting
Fig. 9.1
TERMINALS
RED
Communication
EPROM
Transmitter
YELLOW
GREEN
Receiver
CPU PRINT
RE1
RE2
1) Capacity slide up
2) Capacity stage 2
RE3
RE4
1) Volume slide up
2) Capacity stage 4
RE5
RE6
RE1
RE7
1) HLI/BLI cooling
2) Capacity stage 7/intermed. press. injection
RE8
1) Oil cooling
2) Oil cooling/thermo pump
RE9
RE10
1) Oil rectifier
2) Water cooling
RE11
1) Heating element
2) Heating element
RE12
Alarm
RE13
Warning
RE14
AUX. output
Starting request
RE16
Compressor start
RE17
RE18
230 VAC
K22
115 VAC
24 VAC
DIGITAL
INPUTS
DI1
Compressor operation
DI2
DI3
DI4
DI5
Regulator Sp1/Sp2
DI6
Motor currentSp1/Sp2
1) Oil pump operation
2) Oil return interm.press
1) Full flow pump operation
2) Oil return high pressure
1) Oil flow switch
2) Not used
Capacity down blocked
DI7
Rev. 03.09
DI9
DI10
DI11
DI12
Not used
RED
1) Screw compressor
2) Reciprocating compressor
0178-445 - ENG
RST1
ACT1
DI8
RE15
RED
GREEN
Battery
0178_434_en_2.02.fm
DIGITAL
OUTPUTS
RST1
147/222
UNISAB II 2.03
9. Trouble shooting
148/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Error diagram no 1
MANUAL
operation
Is there light
in yellow C
on front?
No
0178_435_en.fm
Yes
Display
=
READY
Check that input EXT. START IMMED. STOP terminals 45-46 is closed. Light in green diode no. 3 on
print. Can also be cheked in picture DIAGNOSIS I
DIGITAL INPUT no 3=1.
No
Yes
Yes
Display
=
READY
No
Recipr./screw
No
Screw
Prelubrication
0178-445 - ENG
Rev. 03.09
Yes
Contact
YORK Ref.
149/222
UNISAB II 2.03
Fig. 10.2
Error diagram no 2
OK
Yes
Does
compressor start?
No
Yes
DIGITAL INPUT no 4 = 1.
PMS
error message received
No
Input
closed?
Yes
Is relay no 16
activated on
print when trying to start (red
light diode)?
Try again
No
No Contact
YORK Ref.
Yes
Apply jumper, or check connections from terminals 116-117 to
power management system.
Yes
No
Connection
OK?
No
Correct wiring
connect.
Correct wiring
connection
Yes
Check pre-fuses and control voltage of motor guard.
150/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Fig. 10.3
Error diagram no 3
Yes
Error mes- No
sage in oil
system?
No
3
PMS
error message received?
0178_435_en.fm
Yes
Check wiring connection to oil float. When
float has been activated, green light diode no
9 will flash on print.
Connection
OK?
No
Oil pump
starts?
Yes
No
No
Relay no 17
is activated
on print. Red
light diode
Check float
function
Yes
Try again
Correct wiring
connect.
Yes
Input
closed?
No
Yes
Check connection from terminals 120121 to pump motor starter
Connection
OK?
No
Correct wiring
connection
Yes
Check if feedback is recieved on terminals 53-54 (green light diode no 7 on
print) from pump motor guard
0178-445 - ENG
Rev. 03.09
Yes
Connection
OK?
No
Correct wiring
connect.
151/222
UNISAB II 2.03
Fig. 10.4
Error diagram no 4
Display
READY?
No
Yes
Yes
Display
READY?
No
152/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Fig. 10.5
Error diagram no 5
0178_435_en.fm
Yes
Display =
READY?
No
Contact
YORK Ref.
Is cooling/heating required?
No
Yes
Recipr./screw
Screw
Prelubrication
No
Yes
0178-445 - ENG
Rev. 03.09
153/222
UNISAB II 2.03
Fig. 10.6
Error diagram no 6
7
At compressor start-up
green light diode on front
will flash.
OK
Yes
Does compressor
start?
No
PMS
error
message
received?
Yes
No
Input
closed?
Yes
No
Is relay no 16
activated on
print when trying to start (red
light diode)
No
Contact
YORK Ref.
Try again
Yes
Yes
Is there feedback
on terminals 41-42
from motor guard?
Green light diode
no 1 on print.
No
Connection
OK?
No
Yes
Check pre-fuses and control
fuses of motor guard.
154/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Fig. 10.7
Error diagram no 7
Yes
0178_435_en.fm
Oil pump
starts?
No
No
Yes
PMS
error message
received?
No
Yes
Input
closed
Yes
Try again
No
Relay no
17 is activated on
print. Red
light diode.
No
Yes
Connection OK?
No
Correct
wiring connect.
Yes
Check float function
Connection
OK?
No
Correct wiring
connection
Yes
Check if feedback is received on terminals 53-54 on
green light diode no 7 on print from motor guard.
0178-445 - ENG
Rev. 03.09
Yes Connection
OK?
No
Correct wiring
connection
155/222
UNISAB II 2.03
Fig. 10.8
Error diagram no 8
No light/text in display
Is diode on
CPU print
ACT1 flashing
green
Yes
Check connection to
display. If necessary,
pull out white plug and
refit.
No
Is there light in
any diodes on
relay card
No
Display
OK?
Yes
No
Check supply on terminals L and N
Is
voltage
correct?
Contact
YORK Ref.
Yes
No
Yes
Check that white code
plug has been fitted.
Problem
solved
= 230 VAC
Display reads COPY
EEROM after power
cut
= 115 VAC
=24 VAC
Is
plug
correct?
Yes
10
No
Replace battery. See
section, Service, Battery
156/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Fig. 10.9
Error diagram no 9
10
Is this
OK
Transformer thermally
activated. May have to
be replaced.
0178_435_en.fm
Is this
OK?
Are terminals
29-32-37 shortcircuited to
frame?
Are terminals
29-30-33 or 3738 shortcircuited?
Replace fuse.
Max 3 Amp.
Correct error
Correct error
Contact
YORK Ref.
0178-445 - ENG
Rev. 03.09
157/222
UNISAB II 2.03
158/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
11. Service
11. Service
In case some of the main parts of UNISAB II are
defective, it is possible to replace them.
a.
It is recommended to contact
YORK Refrigeration before changing any of these
parts.
b.
c.
d.
Transformer.
Fig. 11.1
Keyboard connection
U17
U18
EEPROM
PAL
EPROM U17
EPROM U18
CPU print
Display connection
Battery
Cooling
plate
Transformer
Fuse
0178_436_en_2.02.fm
Digital inputs
Empty socket!
NEVER use this
socket together
with sockets pos.
U17and U18
Digital outputs
Terminals
Remove the screws with which the print is secured. Get hold of the bottom of the print and pull
it out carefully. It may be fixed rather firmly as it is
positioned in two plugs with connection to the relay print. It is important to pull at the side of the
print in which the plugs are positioned to avoid
pulling it out askew, thus damaging the print.
Replacement of door
Remove the blue and white plugs leading to the
relay print (the two securing lugs must be bent a
little backwards). Remove the two fuse straps as
well as the earth connections.
Mount the new door in reverse order as opposed
to the dismounting process.
Connect supply voltage.
0178-445 - ENG
Rev. 03.09
Dismantle the door completely to provide free access to the printed circuit board.
159/222
UNISAB II 2.03
11. Service
COPY EEPROM
YES
Press the H key. UNISAB II will now be reconfigured and the contents of the EEPROM, corresponding to the compressor setup, will now be
copied into the CPU storeage.
Important! It is possible to answer NO by means
of the password. In this case the contents of the
EEPROM and RAM store will be deleted, and
UNISAB II must be reconfigured. See description
under Replacement of CPU print and EEPROM.
The setting is now the same as before the CPU
print was changed except for the calibration of
the pressure transducers, possibly the brine temperature as well as the hour counter, which is now
zero. The language is now English. Select another language if this is required. Enter the values
from the table in the Starting-up Manual, which is
supplied with the compressor. Remember to set
time and date.
SERIAL NO
Important!
See also Replacement of EPROM.
Mount the new parts and switch on the control.
The following picture will appears in the display:
160/222
Mount the new relay print in reverse order as opposed to the dismounting procedure and connect
the marked wires in the correct order.
When the above has been completed and the
control is switched on, the following picture will appear shortly in the display:
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
11. Service
COPY EEPROM
YES
labels. If replacement is necessary, always replace both EPROMs as they belong together.
EPROM and electronics in general can be
damaged by static electricity. Therefore, make
sure that static electricity is discharged without
current passing through the electronics, ie
touch the part on which the EPROM is positioned both before and while picking up the
EPROM. Touch also the box of the device in
which EPROM is to be positioned both before
and while fitting the EPROM. It is of course
necessary to use the same hand that holds (or
is going to hold) the EPROM.
Press the H key. UNISAB II will now be reconfigured and the contents of the EEPROM, corresponding to the compressor setup, will now be
copied into the CPU storeage.
0178_436_en_2.02.fm
0178-445 - ENG
Rev. 03.09
161/222
UNISAB II 2.03
11. Service
Fig. 11.2
EPROM
Mount the EPROMs manually while paying attention to the following:
COPY EEPROM
YES
Press the H key. UNISAB II will now be reconfigured and the contents of the EEPROM, corresponding to the compressor setup, will now be
copied into the CPU storeage.
Capacity limits
See the table UNISAB II settings for a complete
review.
See section Operating UNISAB II control, Factory
settings for information on factory reset.
Once FACTORY RESET has been completed,
enter all the settings which are included in the table UNISAB II settings, and which differ from the
UNISAB II factory values.
162/222
e.
f.
g.
Compressor configuration.
h.
i.
j.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
11. Service
The EEPROM (positioned in a socket) can be removed from UNISAB II in compliance with the
same precautions as described under Replacement of EPROM.
The EEPROM must usually remain in the control
as the control cannot function without the EEPROM. However, in case the contents of the EEPROM is to be examined by YORK Refrigeration,
Denmark, it can be removed for inspection. When
removing the EEPROM, switch off the control and
have an empty EEPROM ready for insertion.
0178_436_en_2.02.fm
Replacement of battery
The battery is used primarily to ensure that the internal clock runs accurately after a power failure.
Moreover, the so-called RAM store is supplied
during power failures.
The battery has an expected service life of 10
years and is of the Lithium type. It is not reloaded
by the UNISAB II electronic circuit.
0178-445 - ENG
Rev. 03.09
COPY EEPROM
YES
163/222
UNISAB II 2.03
11. Service
To obtain a correct function of the data communication between several YORK Refrigeration computers, the communication cable must be connected according to the following instructions.
Fig. 11.3
UNISAB II/UNISAB II
IN CASE OF COMMUNICATION CONNECTIONS BETWEEN UNISAB II,
RESISTANCE JUMPERS MUST BE CONNECTED IN EACH MODULE
UNISAB II
UNISAB II
64
- TX DL12
- RX DL13
- RX DL13
63
UNISAB II
- TX DL12
- TX DL12
65
66
63
64
- RX DL13
65
66
63
64
termination block
65
66
termination block
LED COLOURS
TX DL12 = RED
RX DL13 = GREEN
UNISAB II/PROSAB II
IN CASE OF CONNECTION BETWEEN MORE THAN TWO COMMUNICATION
MODULES, JUMPER(S) MUST BE CONNECTED IN BOTH END MODULES
PROSAB II
UNISAB-S/R/RT/RTH
UNISAB II
S1
- TX DL12
- RX DL13
63
64
65
66
S2
+
COMMUNICATION
MODULE
-
PROSAB II
UNISAB-S/R/RT/RTH
S1
S1
S2
S2
+
COMMUNICATION
MODULE
-
termination block
LED COLOURS
TX DL12 = RED
RX DL13 = GREEN
164/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
11. Service
Important!
The screen of the communication cable MUST be
connected correctly in the supplied screwed joints
(see Fig. 11.4).
The cable is connected in the terminals shown in
Fig. 11.3. The cable must be pulled in parallel
from control to control. This applies both to the two
conductors and the screen.
0178_436_en_2.02.fm
In the first and last control the cable must be finished correctly. The resistance of 120 ohm must
be fitted as indicated (mounted on delivery). On all
other controls the resistance is removed and the
terminals are used for passing on the communication cable.
Fig. 11.4
1.
2.
3.
UNISAB II
4.
5.
0178-445 - ENG
Rev. 03.09
165/222
UNISAB II 2.03
11. Service
Grounding
UNISAB II must always be grounded to the compressor frame. See drawing no. 2347-002 page
AC038_13 under Supplementary material.
In case of a shut down, there can be large electrical potential on the compressor motor and thereby
on UNISAB II.
The data communication cable screen provides a
voltage equalisation between the UNISAB II units.
The above mentioned electrical potential may
166/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
MULTISAB is a distributed software module included in all UNISAB II, PROSAB II and
UNISAB II units on delivery.
MULTISAB connects up to 14 compressors in one
and the same communication system.
Fig. 12.1
UNISAB II
UNISAB II
0178_437_en.fm
The system is controlled and optimized according to suction pressure, brine temperature, discharge pressure or external 4-20
mA signal, depending on the chosen type of
regulation.
14
UNISAB II
UNISAB II
2.
3.
4.
MULTISAB is a regulating system for general application. Should special demands be made as to
0178-445 - ENG
Rev. 03.09
167/222
UNISAB II 2.03
Fig. 12.2
PC/PLC
possible modem
COMSAB II/PCCOMSAB II
UNISAB II
UNISAB II
14
UNISAB II
UNISAB II
B:
2)
3)
4)
5)
0171-729 / PROSAB II
6)
System setup
To be able to use MULTISAB, a number of points
must be completed. Please find the checklist for
MULTISAB setup (see the following pages). The
points on the checklist can be explained as follows:
A:
168/222
All units must be configured for intercommunication. See also section Configuration.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
In SETUP I CONFIG enter the current combination of common evaporator and common
condenser in COMMON EVAP/COND. See
section Configuration.
E:
0178_437_en.fm
F:
0178-445 - ENG
Rev. 03.09
COMPR# is easier and more safe if the controlled input is not available to all UNISAB II
units.
START# is easier and more safe if equalizing running hours is important, especially if
all (or all but one) compressors must always
be available.
G:
Regulation Setup
H:
169/222
UNISAB II 2.03
170/222
2)
3)
2)
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
3)
4)
0178_437_en.fm
L:
0178-445 - ENG
Rev. 03.09
In SETUP ITIMERS I TRANSFER a proportional factor FACTOR DOWN (1-10, default 1) can be set for timer DELAY DOWN.
It is used when MULTISAB wants to let a reciprocating compressor decrease its capacity in favour of a screw compressor at low
capacity. A larger FACTOR DOWN makes
MULTISAB wait longer before reducing the
reciprocating compressor capacity another
stage.
In SETUP I TIMERS I TRANSFER the
size of a transfer zone ZONE can be set, ie
the part of the proportional band (0-100%,
default 15%) where transfer may take place.
In SETUP I TIMERS I TAKE-OVER a
proportional factor FACTOR UP (1-10, default 1) can be set for timer DELAY UP. It is
used when MULTISAB wants to increase
the capacity of the reciprocating compressor to force the screw compressor down below 5% capacity, making it stop. A larger
FACTOR UP makes MULTISAB wait longer
before increasing the reciprocating compressor capacity another stage.
In SETUP I TIMERS I TAKE-OVER a
proportional factor FACTOR START (1-10,
default 1) can be set for the START DELAY
timer. It is used when MULTISAB wants to
start a reciprocating compressor to take
over the operation from a screw compressor
which is running at low capacity.
In SETUP I TIMERS I TAKE-OVER the
size of a take-over zone ZONE can be set,
ie the part of the proportional band (0-100%,
171/222
UNISAB II 2.03
172/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
13. Checklist
13. Checklist
Compressor No
0178_438_en.fm
Item
Description
Cabling
B.1
CONFIG
COMPR NO
B.2
CONFIG
BAUD RATE
CONFIG
SWEPT
VOLUME
CONFIG
COMMON
EVAP/COND
E.1
MULTISAB
STATE
START NO
E.2
MULTISAB
STATE
SYSTEM NO
10 11 12 13 14
CONFIG
Identical for all compresREFRIGERANT sors within system
F
CONFIG
Identical for all compresPREF. MASTER sors within system
CONTROL
COMPR.
CONTROL
H.1
CONFIG
CONTROL ON
H.2
I.1
CONFIG
AUTO START
I.2
CONFIG
AUTO STOP
0178-445 - ENG
Rev. 03.09
173/222
UNISAB II 2.03
13. Checklist
Compressor No
Checklist for MULTISAB setup
No
Item
Description
J.1
Set point
J.2
Neutral zone
and
P Band
K.1
TIMER SETUP
START DELAY
K.1
a
P BAND FACTOR
START DELAY
K.2
TIMER SETUP
STOP DELAY
K.2
a
P BAND FACTOR
STOP DELAY
K.3
TIMER SETUP
DELAY UP
K.3
a
P BAND FACTOR
DELAY UP
K.4
TIMER SETUP
DELAY
DOWN
K.4
a
P BAND FACTOR
DELAY DOWN
L.1
CONFIG
TAKE OVER
L.2
TIMER SETUP
TK OVER
MAX
L.3
TRANSFER
FACTOR
DOWN
L.4
TRANSFER
ZONE
L.5
174/222
10 11 12 13 14
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
13. Checklist
Compressor No
Checklist for MULTISAB setup
Item
Description
L.6
L.7
10 11 12 13 14
0178_438_en.fm
No
0178-445 - ENG
Rev. 03.09
175/222
UNISAB II 2.03
13. Checklist
176/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Starting no
K1
K2
K3
K4
K5
Compressor no
Example B - plants with one temperature system and five compressors where pref. master = COMPR#.
System no
Starting no
K1
K2
K3
K4
K5
Compressor no
0178_439_en.fm
In examples A and B, K1 will be the regulator (system regulator) of the entire system.
Example C - plants with two temperature systems and five compressors (eg two-stage plants) where
pref. master = COMPR#.
System no
Starting no
K1
K2
K3
K4
K5
Compressor no
In example C, K1 will be system regulator of system no 1, and K3 will be system regulator of system no 2.
The way the system operates can be varied depending on whether a reciprocating or a screw
compressor comes first in the sequence. Likewise, the way the system operates can be varied
with screw compressors of different sizes, de-
0178-445 - ENG
Rev. 03.09
177/222
UNISAB II 2.03
If compressors of different sizes are mixed, unfortunate part load conditions may occur, depending
on the sequence.
Be aware that if a screw compressor has the lowest starting number, it may go down on low capacity even at small loads.
Starting no
K1
K2
K3
K4
K5
Compressor no
In example A, K1 will be the regulator (system regulator) of the entire system, but only if it is operating or
able to start.
If K1 is stopped because of an alarm or if one of the digital inputs EXTERNAL START - NORMAL STOP
or EXTERNAL START- IMMEDIATE STOP is disconnected - and a cooling requirement still exists, the
next compressor in the starting sequence will be the regulator of the entire system provided that it is operating or able to start - and that it does start. In the above example K2 will become the regulator.
Example B - plant with one temperature system and five compressors where pref. master = START#.
System no
Starting no
K1
K2
K3
K4
K5
Compressor no
In example B, K5 will be the regulator (system regulator) of the entire system, but only if it is operating or
able to start.
If K5 is stopped - and a cooling requirement still exists, the next compressor in the starting sequence will
become the regulator of the entire system provided that it is operating or able to start - and that it does
start. In the above example K4 will become the regulator.
Example C - plant with two temperature systems and five compressors (eg two-stage plants)
System no
178/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Example C - plant with two temperature systems and five compressors (eg two-stage plants)
Start no
Compressor no
K1
K2
K3
K4
K5
0178_439_en.fm
In example C, K2 will be the system regulator of system no 1, and K4 will be the system regulator of system no 2 provided that K2 and K4 are operating or able to start.
SETUP I MULTISAB I MULTISAB STATE
shows which unit has been chosen as SYS. REGULATOR.
If compressors of different sizes are mixed, unfortunate part load conditions may occur, depending
on the sequence.
Be aware that if a screw compressor has the lowest starting number, it may go down on low capacity even at small loads.
Note:
The described example of possible configuration
where the pref.master = START# can only be
used for plants (systems) which are fitted solely
with UNISAB II units. The function cannot be used
together with a PROSAB II, UNISAB S or UNISAB
R / RT/ RTH. In such cases set pref.master =
COMPR# on UNISAB II.
K3. SAB202S
K4. SAB202S
System no
Starting no
0178-445 - ENG
Rev. 03.09
179/222
UNISAB II 2.03
Configuration
CONTROL ON
= BRINE
AUTO START
= YES
AUTO STOP
= YES
COMPR.NO
= xx
(the compressors are numbered from 1-4)
PREF. MASTER
= COMPR#
(ie K1 is the system regulator)
COMMON EVAP/COND =Y/Y (
(common evaporator and common condenser)
SWEPT VOLUME
= xxxx
(corresponding to compressor name plate)
BAUD RATE
= 9600/19200/38400
(all compressors are fitted with UNISAB II)
= 1C
PB
= 5C
Timers
Loading sequence
If Nz is reduced, the plant will react to minor temperature variations in relation to the set point. This
will result in a frequent regulation of the compres-
180/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
At increasing cooling requirements and consequent capacity loading, compressor K1 will increase capacity until 100% capacity is reached.
How much screw compressor K1 decreases in capacity and how fast in order to meet K2 depends
completely on the strength of the "UP" regulating
signal.
The loading speed depends on how far the immediate temperature is above the set point that has
been entered into the regulator.
0178_439_en.fm
If a cooling requirement still exists, ie the immediate temperature is above the set point and the capacity of K1 is above 95%, the time delay (START
DELAY) will start up in UNISAB II on compressor
K2. The timer will count down from its set point to
zero, and compressor K2 will start. (Should the
temperature reach the set point, ie be within Nz
before START DELAY expires, K2 will not start).
When the above has taken place, screw compressor K1 {Lead compr.} will run slowly down from
100% while K2 will increase its capacity {Lag com-
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UNISAB II 2.03
Fig. 14.1
%
100
Lead
Lead=lag
75
Increasing capacity
50
Lag
25
Start
5
0
10
15
20
25 min.
%
100
Lead
75
Decreasing capacity
50
Lag
25
Stop
5
0
Unloading sequence
Three of the four plant compressors are assumed
to be in operation, K1 at 100% {Runs at max capacity}, K2 {Lead compr.} and K3 {Lag compr.}
both in parallel operation at eg 90%.
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10
15
20
25 min.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Operating sequence
Due to an alarm caused by high oil filter differential pressure, K2 stops {Blocked}. This makes K1
{Lead compr.} and K3 {Lag compr.} change to parallel operation, and K3 will increase its capacity to
100%.
0178_439_en.fm
Compressor
K1. SMC108L
K2. SMC108L
K3. SMC106S
K4. SMC106S
System no
Starting no
CONTROL ON
= SUCTION
AUTO START
= YES
AUTO STOP
= YES
Rev. 03.09
PREF. MASTER
= COMPR#
(ie K1 is the system regulator)
COMMON EVAP/COND = Y/Y
(common evaporator and common condenser)
Configuration
0178-445 - ENG
COMPR.NO
= xx
(The compressorers are numbered from 1-4)
SWEPT VOLUME
= xxxx
(corresponding to the compressor name plate)
BAUD RATE
= 9600/19200/38400
(all compressors are fitted with UNISAB II)
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UNISAB II 2.03
= 3C
PB
= 5C
Timers
START DELAY
= 60 sec
STOP DELAY
= 45 sec
DELAY UP
= 30 sec
DELAY DOWN
= 20 sec
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Loading sequence
Compressor K1 is assumed to be in operation at
eg 75 % {Runs by itself}, K2 {Not my turn}, K3 and
K4 {Not my turn} have been stopped.
The MULTISAB status, as shown in picture SETUP I MULTISAB I MULTISAB STATE, is
marked with {--}.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Fig. 14.2
Capacity for
1 compressor
Compressor 1
100
Compressor 2
75
50
25
0
Time
Capacity for
1 compressor
100
Compressors 1
75
0178_439_en.fm
50
25
0
Time
With compressor K2 at 100% and still capacity requirement, the timer START DELAY starts on
compressor K3. It will count down before K3 starts
up.
If a cooling requirement still exists, ie the immediate suction pressure is higher that the set point,
the timer START DELAY is started on compressor
K2. The timer will count down from its set point to
zero, and K2 will start. (In case the suction pressure reaches the neutral zone before START DELAY expires, K2 will not start).
0178-445 - ENG
Rev. 03.09
Unloading sequence
In an operating situation where the entire plant
runs at 100% and with a decreasing cooling requirement, unloading will start on compressor K4
first.
K4 will decrease its capacity by unloading stages
with the time delay DELAY DOWN between each
change of stage until it reaches minimum capacity, ie 33% (SMC 106S). One stage will now be un-
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UNISAB II 2.03
Reciprocating compressor K2 will now start unloading stages with time delay DELAY DOWN,
until it reaches minimum capacity, ie 25%. One
stage will be unloaded on compressor K1, and the
timer STOP DELAY will start on K2.
A:
Compressor
K1. Recip.
K2. Recip.
K3. Screw
K4. Screw
K5. Screw
System no
Starting no
Compressor
K1. Screw
K2. Screw
K3. Screw
K4. Recip.
K5.Recip.
System no
Starting no
B:
SWEPT VOLUME
= xxxx
(corresponding to the compressor name plate)
BAUD RATE
= 9600/19200/38400
(all compressors are fitted with UNISAB II)
Configuration
CONTROL ON
= SUCTION
AUTO START
= YES
AUTO STOP
= YES
COMPR.NO
= xx
(The compressorers are numbered from 1-5)
PREF. MASTER
= COMPR#
(ie K1 is the system regulator)
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= 1C
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
PB
= 5C
Timers
START DELAY
= 60 sec
STOP DELAY
= 45 sec
DELAY UP
= 30 sec
(only reciprocating compressors)
DELAY DOWN
= 20 sec
(only reciprocating compressors)
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UNISAB II 2.03
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State of transfer
In case of a minor cooling requirement, it is assumed that the plant stabilizes in the following situation: reciprocating compressors K1 and K2 both
at 100% and screw compressor K3 in 40% slide
position.
Reciprocating compressor K2 will now pass into
the "transfer" state, ie it will start decreasing its capacity to force the screw compressor capacity upwards.
However, this will only take place if the actual suction pressure is within the 'transfer zone', consisting of the neutral zone (zone 1) plus the transfer
zone (zone 3), which is default 15% of the regulator proportional band, (see Fig. 14.3).
When the reciprocating compressor unloads another stage, this will happen with a time delay that
(in sec) is the setting of DELAY DOWN multiplied
by the 'transfer factor' for DELAY DOWN. This
factor, 1-10, has been entered to avoid hunting in
the plant as far as possible as the regulating system must have time to react to the rise in the suction pressure when the reciprocating compressor
is unloading.
If the suction pressure rises (zone 2), the reciprocating compressor will stop the down regulation
while the screw compressor regulates upwards to
get the suction pressure in place.
Once the plant has balanced, the reciprocating
compressor will continue the unloading of stages
and the screw compressor will readjust.
Provided that requirements stay the same, this
process will continue until the screw compressor
is above 85% slide posiiton. Above this fixed limit
it is assumed that the screw compressor is running fairly economically. Further reduction of the
reciprocating compressor capacity would result in
a high risk that the screw compressor is no longer
able to take over, causing frequent loading and
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
If the cooling requirement increases, screw compressor K3 will be loaded at 100%, whereupon reciprocating compressor K2 will be loaded.
Fig. 14.3
+ regulator output signal (capacity UP)
6. outside PB
4. 85% PB
SP
2. 15% PB
1. NZ
3. 15% PB
0178_439_en.fm
5. 85% PB
7. outside PB
State of take-over
If the plant stabilizes after a transfer situation with
K1 at 100%, K2 stopped, screw compressor K3 at
40% capacity, and K2 able to take over this capacity, K2 will start. However, this will only take
place if the actual suction pressure is within the
'take-over zones', consisting of the neutral zone
(zone 1) plus the take-over zone (zone 2) which is
default 15% of the regulator proportional band,
(see Fig. 14.3).
When K2 starts up to take over the screw compressor capacity, this will take place with the loading time DELAY UP multiplied by the 'take-over'
factor for DELAY UP. This factor, 1-10, has been
entered to avoid hunting.
When reciprocating compressor K2 is loading
stages, the suction pressure will drop, but this is
0178-445 - ENG
Rev. 03.09
compensated for by unloading on screw compressor K3, until it reaches minimum and stops on
STOP DELAY.
Be aware that during reloading periods it may
happen that a screw compressor is running at low
capacity. Furthermore, reloading will take a certain amount of time, which prevents instability in
the plant.
In plants with frequent load changes, it may take
longer before the reciprocating compressors take
over/transfer capacity.
If the plant is very unstable, the variations may be
absorbed exclusively by the screw compressor.
Consequently, the screw compressor will in some
periods run at low capacity. This can be avoided
by removing the starting permission from either
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UNISAB II 2.03
lay DELAY DOWN until it is down to minimum capacity. Next, a stage is unloaded on compressor
K1, and the STOP DELAY time will start on K2 (ie
during unloading the reciprocating compressors
will overlap, (see Fig. 14.2).
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_439_en.fm
Screw compressors K1 and K2 will adjust in parallel to the same slide position and start decreasing their capacity in parallel operation until they
are below the parallel capacity. K2 will be run
down to minimum capacity and stop on its STOP
DELAY time. At the same time K1 will take over.
With the entire plant running at 100% and a decreasing cooling requirement, reciprocating com-
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UNISAB II 2.03
Practical example 1
Fig. 14.4
% SMC 8-100 Start # 2
100
80
60
40
20
0
100
80
60
40
20
0
VMY 325-3 Start # 5
100
80
60
40
20
0
100
80
60
40
20
0
VMY 347-1 Start # 4
100
80
60
40
20
0
-4
-3
A
C D
-2
E
F G
-1 Immediate Time
I
0177150_0
Fig. 14.4 shows that the VMY 347 screw compressor has number 1, the two VMY 325 compressors have numbers 2 and 3. Further, SMC 12-100
has number 4 and SMC 8-100 number 5. The sequence starting number is seen after "Start #".
The curve, taken from an existing plant, describes
a regulating course over a period of approx 3
hours, divided into intervals from A to K.
In interval "A" compressors 1 and 2 run at part
load, until they are both a little below 50% slide
position, interval "B". Here, the system decides
that K1 can be unloaded and K2 will take over.
K2 will now increase its capacity with a simultaneous increase in the cooling requirement, which
means that K4 will start up and adjust its capacity,
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
risen to 70%. Until interval "K" K4 will unload further and K2 will now be at 100% capacity.
Practical example 2
Fig. 14.5
%
100
80
60
40
20
0
100
80
60
40
20
0
0178_439_en.fm
100
80
60
40
20
0
100
80
60
40
20
0
100
80
60
40
20
0
-4
-3
A B
-2
C D E F
-1
G
Immediate
Time
0177150_0
Fig. 14.5 shows that the VMY 347 screw compressor has number 1, the two VMY 325 compressors have numbers 2 and 3. Furthermore, SMC
12-100 has number 4 and SMC 8-100 number 5.
The sequence starting number is seen after "Start
#".
Until interval "C" these three compressors are running at 100%. A rise in the cooling requirement will
make K1 start up. At this point K1 and K2 will start
dividing the capacity. This can be seen in interval
"D", where K2 has decreased a little, while K1 is
on its way up.
In interval "E" K1 and K2 have the same slide position (approx 70%) and they regulate in parallel.
In interval "F" K5 may transfer capacity and this
may continue with K4 transferring until interval
"G", where the screw compressors have reached
approx 80%.
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Rev. 03.09
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UNISAB II 2.03
4)
5)
6)
7)
Trouble shooting
The plant cannot start
1)
2)
3)
194/222
2)
Do all units that are supposed to run in sequence have identical SYSTEM NO, which
they must. Check the picture SETUP I
MULTISAB I MULTISAB STATE.
3)
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
5)
0178_439_en.fm
4)
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Rev. 03.09
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UNISAB II 2.03
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Version no
Description
1.01
On the HPO compressor an incorrect scaling of the discharge pressure has been corrected. 15 languages have been entered.
1.02
1.03
The timers Start Delay and Stop Delay will be working, also when capacity is regulated
on the external 4-20 mA analog signal.
The digital output AUX = "ready" is only active when the compressor is able to start, ie
the digital input "external start permission - normal stop" must also be active.
1.04
The hour counter counts in single hours and no longer in intervals of 10 hours.
0178_440_en.fm
An error in press./temp. conversion for R23 refrigerant at approx -70C has been corrected.
An error in the MULTISAB system resulting in blocking of plants with three or more reciprocating compressors in sequence has been corrected. (The compressor starting
as no 1 remained at 100% capacity at load reduction, preventing no. 2 from unloading
the last stage).
1.05
1.06
1.07
Automatic zero position setting has been introduced for SAB 202 with manual Vi slide.
The regulating speed (max speed) has been increased. The regulation is now faster
(longer pulses - particularly at low oil pressure levels) than in previous versions.
TSMC/TCMO compressors had no setpoint 2 (SP2) for discharge pipe temperature for
regulating the "intermediate press. injection". This has now been introduced.
1.08
General remarks:
During a sequence running with two or more screw compressors, it could happen that
all compressors stayed at low capacity without regulating upwards although a capacity
requirement existed. This error has been corrected in MULTISAB.
If the suction pressure ramp limiting function prevents the compressor from increasing
its capacity to more than 5%, the timer "delay before stop" will not be activated as was
the case previously. The compressor will remain in operation.
The configuration point "COMMON CONDENSER" has been extended to include
"common evaporator" and is now called "COMMON EVAP/COND N/N".
0178-445 - ENG
Rev. 03.09
197/222
UNISAB II 2.03
Version no
Description
Screw compressors:
For screw compressors two warnings have been introduced: "LIMITING SUCTION
PRESSURE"and "LIMITING DISCHARGE PRESSURE". These will occur whenever
the UNISAB II is in position "READY" but unable to start because the suction or discharge pressure is within the neutral zone of the limiter in question.
For VMY compressors, the solenoid valve for "capacity down" opens whenever the
compressor is prelubricated.
A limiting function has been introduced for "high suction pressure limitation". The compressor capacity is limited, during operation, to an adjustable max. value when the suction pressure is above the high warning limit for the suction pressure.
Reciprocating compressors:
A function controlling the by-pass valve ("cap.stage 1") has now been entered for the
TCMO 28 compressor.
The timers "DELAY UP" and "DELAY DOWN" that operate in connection with the loading and unloading of capacity stages are now active both during capacity regulation
with external "4-20 mA input" signals or if capacity regulation takes place via data communication.
1.09
General remarks:
In the TIMERS menu picture the TIMER SETUP picture has been displaced so that the
picture obtains a position on the part of the timer menu that is immediately visible when
you select the menu.
In the CALIB/AUX.OUTPUTpicture the AUX output can now be activated by: RUNNING and READY-EXT.
At auto alarm reset, e.g. at a low suction pressure, the alarm relay will also be auto
reset.
1.09 (cont.)
Special warnings: Limiter suction pressure, Limiter discharge pressure, Limiter brine
and Limiter hot water can now be read via the Danbuss communication.
Motor currents SP1 and SP2 can now be changed right up to 2500 Amp.
Due to an error in the A/D converter software, we have received reports of a false
alarm for "Low brine temp" at "Power up" in some plants. This has now been corrected.
Via the communication it is now possible to read whether UII is in REMOTE/capacity
regulating mode. To be read as "Cap.mode".
An HP compressor started up by means of the "HP at two-stages" function + the "Ext.
start normal stop" signal, is now not going to stop on the "Stop delay" timer anymore,
even though capacity is below 5%.
Screw compressors:
A Multisab error has been rectified which could occur as follows:
At suction pressure limitation, both compressors regulated down to 0% and the Lead
compressor stopped. Before the Lag compressor stopped, however, the capacity requirements change. The Lag compressor then continued to run at 0% without regulating upwards, although capacity was needed. This situation coul be altered by changing
the Lead compressor from Remote to Manual after which the regulation worked correctly when switching back again to Remote.
198/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Version no
Description
The position regulator parameters (SP, NZ and PB) are now accessible in a new parameter picture for MOTOR/CAPACITY. It is also possible to change NZ and PB via
the communication.
Further, the neutral zone (+/-1%) at capacity regulation has been removed.
A false alarmfor "capacity error" that might occur (in some special cases), often at
100% capacity and with regulation in the neutral zone, has now been removed.
If a VMY compressor happened to fall out at "Capacity error" during operation, while
the slide was above 5%, the slide was not run down when the alarm was confirmed,
because the oil pump did not start. This has now been corrected.
The VMY compressor would stop the slide run down (the oil pump was stopped) whenever the capacity was below 5%. An extended hysterisis has now been introduced so
that the oil pump does not stop until 10 sec. have passed and capacity is below 4.5%.
1.09 (cont.)
Reciprocating compressors:
The MULTISAB transfer- and take-over mode for linking of reciprocating and screw
compressors has now been implemented with the same functionality as that of Unisab-RT.
The texts in the TIMERS, TRANSFER and TAKE-OVER pictures have been changed.
0178_440_en.fm
The new E-type for SMC/TSMC compressors has been introduced in CONFIG.
HPO/HPC. The setpoint for the suction pressure regulator can now be set to 25 Bar the discharge pressure regulator right up to 40 Bar. The warning limit for High Differential Pressure is 25 Bar.
1.10
Please note that this program version no. 1.10 is tied up with instruction
manual version 1.10A.
General remarks:
All SMC and TSMC compressors are going to be configured as either type S/L or E.
An HP compressor started with the "HP at two-stage" function + "Ext. start normal" signal, is not going to stop on the "Stop delay" timer if the comperessor has been selected
for REMOTE/Multisab and no other compressors are operating in this system. Can
only be stopped by opening the input:"Ext. start normal".
The AUX output READY-EXT is now also applicable in AUTO
It is now possible to use a user-configurable refrigerantR000.
It is now possible to use a user-defined password.
UNISAB II can now be reconfigurered to UNISAB / Evolution.
Screw compressors:
The secondary oil pump on VMY compressors was able to make a brief start on "power
up". This has been corrected.
Prosab II and UNISAB II did not regulate correctly in LEAD-LAG.
This has been corrected.
The minimum limits for low oil pressure has been raised for Mk3 compressors.
The heating rod was not connected at compressor stop if the compressor:
1) stopped on alarm within 60 sec after start or
2) the alarm "capacity error" appeared at a stop.
This has now been rectified.
Reciprocating compressors:
0178-445 - ENG
Rev. 03.09
199/222
UNISAB II 2.03
Version no
Description
An adjustable time delay has been built in on the oil return.
The time delay for low oil pressure is now also active during operation.
It is now possible to set up a delayed closing of the solenoid valves for oil cooling or
water cooling at compressor stop.
A limiting function has beeen introduced for high discharge temperatures.
The limiting function for "high suction pressure limitation" has now also been introduced for reciprocating compressors.
The capacity of the reciprocating compressor is stored in DIAGNOSIS I OLD
ALARMS in case the alarm should fall out.
1.11
1.12
General remarks:
COP calculation and display on the UNISAB II is now possible. Select the function in
configuration. The calculated COP, the cooling output and the efficiencyare shown in
the picture COP.
The position transmitter signal for the capacity slide can be calibrated at 0 % and 100
%.
A test version containing the SAB 330 screw compressor is installed. The programme
can only be used for internal YORK test.
It is now possible to select the unit kPa in the UNISAB II.
A larger EEPROM type with a capacity of 4 kByte has been introduced. Up to now the
capacity has only been 2 kByte.
Screw compressors:
Screw compressor type SV 80 is now supported.
The UNISAB Evolution II data are now automatically updated in the Evolution menu
structure.
An error whereby the heating element was not activated after switching the power
on/off has been rectified.
Aconversion error in the display of oil filter difference pressure has now been rectified.
The error only occured during PSI conversion.
Reciprocating compressors:
It is now possible to disconnect the MULTISAB "transfer/take-over" function.
A MULTISAB error which occurred in a certain combination of plants with both screw
compressors and reciprocating compressors has now been rectified.
1.13
General remarks:
EEPROM, calibration settings and hour counter are saved.
Screw compressors
In version 1.12 the VMY compressors started the prelubrication pumps shortly after
power up. This has now been rectified.
Reciprocating compressors:
When the UNISAB II has been configured so that it is regulated using the brine temperature, and this is in the lower P-Band, and a limiting function at the same time is
active, the UNISAB II will - when the lowest step has been reached - count down in
"delay down" instead of "stop timer". This has now been rectified.
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Version no
Description
1.13
(990831)
Version 1.13 - which is marked with the date 990831 - differs from the original 1.13
mainly on the following points:
It is found in three varieties: 1.13-A, 1.13-B and 1.13-C. The three varieties contain the
same program but in three different sets of languages:
-1.13-A: English, Danish, Finnish, Italian, Norwegian and Swedish.
-1.13-B: English, German, French, Hungarian, Dutch and Russian.
-1.13-C: English, Czech, Spanish, Greek, Portuguese and Polish.
When UNISAB II is switched on for the first time or when a program
RESET is performed, the set language is English.
Low oil pressure alarm is delayed extra 10 seconds at compressor start to avoid unintended alarm.
A number of alarms and warnings has been added.
The alarm #83 "Vi position" appears if the shown capacity is 100% while the measured
capacity position is < 20%.
1.13
(000224)
0178_440_en.fm
General remarks:
The following compressor types have been added:
-SAB 128 HR
-SAB 163 HR
-SAB 250 S/L/E
-SAB 330 S/L/E
The following refrigerant type has been added: R744 (CO2).
Communication with Quantum compressor controller now possible.
The AUX OUTPUT can now additionally be configured to "READY AND ME ONLY"
which can be used to ensure water circulation at the PT100 sensor even if no compressor is running.
The manual has been thoroughly updated.
0178-445 - ENG
Rev. 03.09
201/222
UNISAB II 2.03
Version no
Description
Screw compressors:
The capacity control is now being carried out by standard PID controllers.
Minimum capacity increase/decreace pulse 0.3 sec.
At compressor stop, capacity down signal until capacity < 5%.
Reciprocating compressors:
A low pass filter has been attached to the suction superheat to avoid low superheat
alarm when unloading stages. The timer "Low superheat" is now adjustable 15 - 600
sec.
2.01
Further remarks:
Compressor types SAB 283 L/E, SAB 355 L as well as the GSV/RWF series (see configuration).
Two new refrigerants: R1270 (Propylene), R 290 (Propane).
One new timer has been introduced for screw compressors:
Timer 33 Lubricating pressure.
One new timer for reciprocating and screw compressors have been introduced:
Timer 32 Low suction pressure.
Turkish has been added.
Timer for oil filter differential pressure has been raised to 300 seconds.
Screw compressor, type SAB 80. Max values for oil filter differential pressure have
been changed to: Alarm = 2.5 bar and warning = 2.2 bar.
Contrast can now be adjusted from any menu picture by means of the RESET button
and the arrow up/down keys.
Low alarm and low warning for brine temperature have been changed from -60C to
100C.
Screw compressor: Start delay and stop delay factors affecting the countdown of the
timer have been changed to start and stop delay zones in [%] of the P-band. When
regulated value is outside a zone, the timer will start. Set value 0-100 [%]. Setting of
0 [%] results in the zone passing over to the other side of Nz, ie. a stop delay zone =
0 % means that the stop delay timer will start when regulated value is inside or below
Nz.
2.01 (020221)
202/222
EEPROM. When switching to the use of two EPROMS at the same time (from version
2.0x) a timing problem occurred which had the effect that writing to and reading from
the EEPROM was not always carried out correctly. This has now been rectified.
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Version no
Description
2.01 ROTA
This version has never been officially released but has primarily been used for rotatune
units and as spare part for correction of errors.
General remarks
If the compressor capacity was controlled by a 4-20 mA signal, the compressor would
not start even though the signal exceeded 4.8 mA (5% capacity). This has now been
rectified.
At the initial start-up of UNISAB II, the start number and system number were set at a
fixed value of 0. This had the effect that the compressor could not start and operate
in auto and remote control. This has now been rectified.
Multisab sequence was not optimized to support correct operation between frequency
controlled and conventional compressors. This has now been rectified.
The menu lines CAPACITY and VOLUME have been moved from the MOTOR picture
in the main menu to a new picture called CAPACITY. This picture is found below the
SET UP menu. See menu tree in the beginning of your manual.
There is a new menu line below the MOTOR picture which is called MOTOR FREQUENCY. It indicates motor revolutions per minute when the compressor capacity is
regulated by a frequency converter.
0178_440_en.fm
The COP picture has been moved from the CALIBRATION menu to the CONFIGURATION menu.
Configuration. In the measuring unit picture, there is a new menu line, MOTOR INPUT.
See the configuration section in your manual for installation.
Screw compressors
When operating in 100% capacity for a longer period of time, sometimes the compressor would simply stop for no reason with the alarm for capacity error on. This has now
been rectified.
The following compressor type has been added: Gram GST screw compressor with
stepless capacity slide control and control of the volume slide in three steps by means
of two solenoid valves. Volume ratios: 2.2-3.5-5.
The volume transmitter can now be calibrated by means of software calibration. See
the calibration section in your manual.
The feedback signal from a frequency converter can now be calibrated by means of
software calibration. See the calibration section in your manual.
Configuration. In the measuring unit picture, there is a new menu line, CAP/FREQ.
See the configuration section in your manual for installation.
A new timer has been introduced in connection with GST compressors: Timer 34 Vipause.
Reciprocating compressors
HPO/HPC. High warning is increased from 25.0 bar to 25.2 bar. Thus, the limiter zone
is now 25.0-25.2 bar.
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Rev. 03.09
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UNISAB II 2.03
Version no
Description
2.02.1
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Version
Description
There was an error in the regulator, which would only occur when a limiter was in passive
mode and when, at the same time, more capacity was required. This error caused the capacity to decrease very slowly as long as the limiter was in passive mode. This has now
been rectified.
The following compressor type has been added: SAB110SR/LR.
The PID-regulator function has been thoroughly explained in this version of the manual and
it contains practical examples of general usage of this function.
Known errors of this version:
General remarks
Multisab. Sequential control of several rotatune compressors in the same system as conventional compressors (rotatune master/slave operation) has not yet been implemented. It
is expected to be implemented in version 2.02.2.
0178_440_en.fm
The following concerns compressors which control frequency on the frequency converter
by means of a 4-20 mA output signal from the UNISAB II and only in MANUAL OPERATION MODE:
In MANUAL MODE, the compressor capacity will be regulated back to the capacity it had
before the limiter went into active MODE, as soon as the limiter is no longer in function.
Therefore, if capacity is manually regulated up to e.g. 80% and the limiter is activated and
forces capacity down to e.g. 30%, capacity will then automatically be regulated back to 80%
as soon as the limiter is no longer in function. This regulation takes place without activating
the capacity keys.
UNISAB II Evolution: When changing baudrate for port 1 (when using Evolution PLC), a
factory reset must be carried out or UNISAB II must be turned off and on. If this is not carried out, the new communication speed will not be initialized and communication to the PLC
cannot be effected.
Screw compressors
SAB110SR/LR. During operation for a long period of time in remote or auto control, it might
be quite some time before capacity is decreased even though the regulator requires less
capacity.
Reciprocating compressors
Motor frequency control in connection with two-stage reciprocating compressors has not
yet been fully implemented.
0178-445 - ENG
Rev. 03.09
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UNISAB II 2.03
Version
Description
2.02.2
General remarks
Multisab sequence with several rotatune compressors running in the same system is now
implemented but has not yet been tested. It is expected to be released in the next version.
UNISAB II evolution; when changing communication speed on port 1 for use with Evolution
PLC, the new speed is now initialised automatically.
Superuser password has been changed.
Textual errors have been corrected in the Swedish instruction manual.
When installing eprom version 2.02.2 instead of an earlier version and at the same time
maintaining battery voltage on UNISAB II, the contrast now initialises at a value between
20 and 80 when pressing the R key. Afterwards, the contrast can be adjusted by simultaneously activating the Reset key and the arrow up or arrow down key.
Screw compressors
Screw compressor SAB110SR/LR. When operating at 100% capacity for a long period of
time in either remote or auto control, the length of period until capacity was reduced was
disproportionately long even though the regulator had required less capacity. This has now
been rectified.
Due to an error in the outer PID-regulator, a screw compressor about to stop would keep
running at minimum capacity because the delay before stop timer was reset and started
recounting before the compressor stopped. The problem only appeared when e.g. the suction pressure value passed the limit between NZ and the lower P-band. This problem applies to all regulating modes. Furthermore, the compressor would run up capacity a little
every time this limit was passed. This has now been rectified.
Known errors
When using the copy eeprom function, all timer values are reset at default values.
206/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Version
Description
2.03.1
General remarks
Mode of operation has been changed for timer no. 32 "Low suction pressure". Now the
alarm for low suction pressure can be suppressed for up to 60 seconds during both startup and operation.
Rotatune multisab function; the taking over function has been corrected. Now a master
compressor includes subsequent stopped rotatune compressors (slaves) in the taking over
calculation when attempting to take over a subsequent screw compressor. Earlier, it only
included its own 60% free capacity in the taking over calculation. See Rota appendix.
A false warning for low suction pressure when the compressor is in stopped control mode
has been corrected. Before, the warning disappeared when control mode was changed
from stopped but it generated false warnings which communicated with the UNISAB network either via the Sabcom II driver or the Comsab II module. The warning typically appeared when the suction pressure lay between the low alarm default value and the low
warning default value.
Rotatune multisab. An error regarding several systems in the same network has been corrected. When a rotatune compressor was operating with several systems in the network
(e.g. low and high pressure systems) the multisab system would fail. A slave which was
starting up would immediately stop after only a few seconds.
0178_440_en.fm
Rotatune multisab. When a master compressor was stopped due to an alarm, the slave did
not automatically adopt the role of master regulator. This has now been rectified.
Screw compressors
Timer no. 7 "Prelubrication" has been changed for screw compressors of the SABxxxHR
type. Prelubrication has been changed from a default value of 10 seconds to 0 seconds.
The compressor will still be prelubricated but the compressor motor must start up immediately when the signal of the oil flow switch is present.
An error has been corrected in rotatune multisab between two rota screw compressors.
When two rotatune compressors were running in parallel, the master ran with a fixed capacity of e.g. 60% and the slave hunted up and down with a variation of 5-10% around the
the masters 60%=50-70% when it should be running with the same capacity as the master.
To compensate for this, the default values for the internal regulator on the UNISAB II on the
slave compressor must be changed. P-band should be changed from 200 to 400%, T.int.
from 30 to 90 seconds and minimum pulse should be changed to 0.3 seconds.
Reciprocating compressors
Reciprocating compressor Mk4. A new timer no. 11 is introduced, "Filter diff. High". On Mk4
reciprocating compressors, the oil filter differential pressure is monitored by an electrical
switch. Digital input 9 is usually open. If the differential pressure exceeds the set value, the
switch gives an input signal. If this signal is active for more than 300 seconds, the warning
"high oil differential pressure" is given. There is no operating limiting function in this warning. See wiring diagrams for installation of this switch.
The auxiliary output function has been corrected. When using the auxiliary output function
for maximum and minimum capacity respectively, this did not function correctly for rotatune
machines in earlier eprom versions.
Rotatune reciprocating compressors. An error has been corrected in the outer regulator.
The neutral zone value was doubled so that it applied both above and below the set point.
Now, the neutral zone is divided in equal parts above and below the set point. See also the
section about regulation in this manual.
0178-445 - ENG
Rev. 03.09
207/222
UNISAB II 2.03
Version
Description
Known errors
When using the "copy eeprom" function, all timer values are reset at default values.
When using the 4-20 mA analog output function from UNISAB II to a frequency
converter to control the speed of the compressor motor the following problem is
found:
When running in auto or remote control mode, it is still possible to change the
speed of the compressor motor with the operating keys capacity up or capacity
down. This should only be possible in manual control mode.
208/222
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_441_en.fm
Item
Part number
3084-394
1572-018
EPROM tongs
1613-002
EEPROM tongs
1613-003
1571-015
1571-018
Certificate set
3084-383
3084-394
1573-008
1573-007
1572-026
1574-016
1373-249
1373-271
1373-251
1373-245
1373-252
1373-264
Position transmitter 6)
3448-004
Position transmitter 7)
3448-___
Position transmitter 8)
3448-___
Position transmitter 9)
3448-___
Notes:
1) Not used for HPO/HPC compressors
2) Only used forHPO/HPC compressors
3) Units supplied before November 1995
4) Units supplied after 1 November 1995
5) Units supplied after 1 January 1997
6) Only for SAB 110, SAB 128H (not HR),
0178-445 - ENG
Rev. 03.09
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UNISAB II 2.03
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178_442_en.fm
0178-445 - ENG
Rev. 03.09
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UNISAB II 2.03
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0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Index
Additional unload
reciprocating compr. ........................................................................................ 39
Adjusting slide velocity .......................................................................................... 97
Alarm
alarm from Chiller ............................................................................................. 57
auxiliary input signal ......................................................................................... 55
capacity .......................................................................................................... 103
capacity error
screw compr. .............................................................................................. 55
Cooling fan error .............................................................................................. 56
Error in diagnosis- EEPROM ........................................................................... 57
Evolution
no communication to PLC .......................................................................... 58
full flow pump error
screw compr. .............................................................................................. 56
high motor temperature .................................................................................... 56
identification numbers Alarms-warnings .......................................................... 59
Limiting brine temperature ............................................................................... 57
Limiting discharge pressure ............................................................................. 57
Limiting discharge temperature ........................................................................ 57
Limiting hot water ............................................................................................. 57
Limiting suction pressure ................................................................................. 57
low lubricating pressure monitoring ................................................................. 58
motor error ....................................................................................................... 55
motor overload ...........................................................................................55, 56
no communication to Chiller ............................................................................. 57
no starting permission ...................................................................................... 55
oil pump error
SAB 80 ....................................................................................................... 56
screw compr. .............................................................................................. 56
oil rectifier error ................................................................................................ 57
oil system error
screw compr. .............................................................................................. 55
overload discharge pressure ............................................................................ 56
suction gas superheat ...................................................................................... 54
Vi-position error ................................................................................................ 57
Wrong starting number in sequence ................................................................ 57
Analog inputs
numbering ...................................................................................................... 145
Auto
Start ................................................................................................................. 34
stop .................................................................................................................. 34
0178-445 - ENG
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0178-445IX.fm
Rev. 03.09
UNISAB II 2.03
214/222
Baud rate
port 1 ................................................................................................................41
port 2 ................................................................................................................42
selecting ...........................................................................................................39
Booster
menu description ..............................................................................................35
Brine
temperature ......................................................................................................33
Brine temperature
Calibration ......................................................................................................126
Cabinet
open the cabinet ..............................................................................................13
Calculated Vi position ..........................................................................................102
Calibration ...........................................................................................................125
Capacity
corrected capacity ............................................................................................98
Capacity measuring system
Long-Stroke Capacity-Rod
Calibration ................................................................................................130
Turning Transmitter
Calibration ................................................................................................128
Change to full load ...............................................................................................102
Change to part load .............................................................................................102
Checklist ..............................................................................................................173
Chiller
menu description ..............................................................................................41
Circuit board with light diodes ..............................................................................147
Clima control
menu description ..............................................................................................39
Climate control
description ........................................................................................................95
code plug ...............................................................................................................12
Cold store
funktion ..........................................................................................................120
menu description ..............................................................................................39
Compressor
adjusting slide velocity .....................................................................................97
slide data ............................................................................................. 42, 43, 44
Configuration
menus ..............................................................................................................27
Control and surveillance ......................................................................................111
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178-445IX.fm
Danbuss
menu description .............................................................................................. 41
Data communication cable
installing the data communication cable ........................................................ 164
Define refrigerant R000 ....................................................................................... 122
Diagnosis
Analog inputs ................................................................................................. 140
COP ............................................................................................................... 142
Digital inputs .................................................................................................. 140
Digital outputs ................................................................................................ 140
Examine memory ........................................................................................... 141
Insp. old alarms .............................................................................................. 137
Misc. functions ............................................................................................... 139
New password ............................................................................................... 141
No. of alarms .................................................................................................. 141
pictures .......................................................................................................... 137
serial number ................................................................................................. 141
Software version ............................................................................................ 139
0178-445 - ENG
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Rev. 03.09
UNISAB II 2.03
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Economizer
high suction pressure .......................................................................................35
low capacity .....................................................................................................35
menu description ..............................................................................................35
Electrical slide control
SAB 250 and SAB 330 ...................................................................................101
Evolution
no communication to PLC ................................................................................58
warning from PLC ............................................................................................58
Examine memory
Diagnosis .......................................................................................................141
EXT.COOL
menu description ..............................................................................................34
EXT.HEAT
menu description ..............................................................................................34
External input
universal regulators ..........................................................................................91
Factory setting
restore setting ..................................................................................................41
Factory settings
return to ... ........................................................................................................25
Flow factor
menu description ..............................................................................................41
Front panel
control/recording section ..................................................................................14
green lamp .......................................................................................................14
Red lamp ..........................................................................................................14
Yellow lamp ......................................................................................................14
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Function
changing a function .......................................................................................... 24
Green ..................................................................................................................... 14
Grounding ............................................................................................................ 166
Input signal
Auxiliary input signal
screw compressors .................................................................................... 49
auxiliary input signal
HPO-HPC ................................................................................................... 52
recip.compr. ................................................................................................ 51
Languages
list of languages ............................................................................................... 26
Limiting functions
Standard limiters ............................................................................................ 105
Liquid subcool
menu description .............................................................................................. 41
List of Versions .................................................................................................... 197
Loading sequence ............................................................................................... 180
Long-Stroke Capacity-Rod
Adjusting ........................................................................................................ 131
0178-445 - ENG
217/222
0178-445IX.fm
Rev. 03.09
UNISAB II 2.03
limiter ........................................................................................................106
measuring .................................................................................................118
range ..........................................................................................................38
motor error alarm .............................................................................................55
motor overload alarm .......................................................................................56
power measuring ...........................................................................................119
signal ................................................................................................................42
size ...................................................................................................................41
Multisab
compressor. no. 1 to 14 ...................................................................................35
description ........................................................................................................74
parallel control ..................................................................................................77
preferred master ..............................................................................................35
regulating Setup .............................................................................................169
regulation .......................................................................................................167
special timers
recip.compr. ................................................................................................73
state .................................................................................................................75
system setup ..................................................................................................168
take over ..........................................................................................................41
218/222
New password
Diagnosis .......................................................................................................141
No. of alarms
Diagnosis .......................................................................................................141
Node no
port 1 ................................................................................................................41
port 2 ................................................................................................................42
Oil cooling
selecting ...........................................................................................................38
setting ..............................................................................................................37
Oil heating ...........................................................................................................122
Oil pump
full flow
screw compr. ..............................................................................................34
Oil rectifier
selecting ...........................................................................................................40
Oil return
reciprocating compressors .............................................................................121
Operating sequence ............................................................................................183
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
0178-445IX.fm
description ........................................................................................................ 22
Resetting the password ................................................................................... 23
P-band
factor ................................................................................................................ 71
start delay ........................................................................................................ 71
stop delay ......................................................................................................... 71
PBF ........................................................................................................................ 72
PID
controller .......................................................................................................... 81
Port 1
menu description .............................................................................................. 40
Port 2
menu description .............................................................................................. 41
Position indications .............................................................................................. 102
Pref. master = START
Starting- and system numbers ....................................................................... 178
Prelubrication
menu description .............................................................................................. 34
Press
menu description .............................................................................................. 42
Pressure
measured/calculated pressure levels
recip.compressors ...................................................................................... 50
screw compr. .............................................................................................. 48
measured/calculated pressures/temperatures
HPO-HPC ................................................................................................... 51
Pressure transducers
Calibration ...................................................................................................... 125
Printed circuit board, light diodes ........................................................................ 146
Regulators ............................................................................................................. 79
Replacing
CPU print and EEPROM ................................................................................ 160
the battery ...................................................................................................... 163
the CPU print ................................................................................................. 159
the door .......................................................................................................... 159
the EPROM (program) UNISAB II .................................................................. 161
the relay print ................................................................................................. 160
the serial EEPROM (diagnosis) ..................................................................... 162
Rotatune
menu description ........................................................................................42, 43
Sequence
The plant does not run in sequence ............................................................... 194
Serial number
Diagnosis ....................................................................................................... 141
Service ................................................................................................................. 159
0178-445 - ENG
219/222
Rev. 03.09
UNISAB II 2.03
Set points
control with current input ..................................................................................91
on regulators ....................................................................................................90
Settings
regulating parameters
reciprocating compressors .........................................................................86
SAB 330 .....................................................................................................90
screw compressors .....................................................................................88
Short-Stroke Capacity-Rod
Adjusting ........................................................................................................132
Slide brake control ...............................................................................................102
Spacer block
built-in space block ........................................................................................100
Spare parts for UNISAB II ...................................................................................209
Special Limiters ...................................................................................................107
State of take-over ................................................................................................189
State of transfer ...................................................................................................188
Suction Pressure
menu description ..............................................................................................33
Superuser keyword
Diagnosis .......................................................................................................141
Swept volumen
menu description ..............................................................................................39
System numbers ..................................................................................................177
220/222
Temperature
Measured and calculated temperatures
screw compressors .....................................................................................50
measured and calculated temperatures
screw compressors .....................................................................................49
measured/calculated pressures/temperatures
HPO-HPC ...................................................................................................51
Timer description
reciprocating compressors ...............................................................................69
screw compressors ..........................................................................................66
Timers
menu ................................................................................................................61
reciprocating compressor values .....................................................................65
screw compressor values ................................................................................63
Trouble shooting ..................................................................................................137
Trouble-shooting
The plant cannot start ....................................................................................194
Trouble-shooting diagrams
General trouble-shooting, UNISAB II .............................................................156
Start compressor
in AUTO, continued ..........................................................................153, 154
in MANUAL, continued .............................................................................150
Start of compressor
0178-445 - ENG
Rev. 03.09
UNISAB II 2.03
Universal regulator
ext.input ........................................................................................................... 91
Unloading sequence ....................................................................................182, 185
Value
changing a value .............................................................................................. 23
Variable Zero position ............................................................................................ 98
Vi
mode ................................................................................................................ 41
Volume ratio
auto .................................................................................................................. 34
Volume ratio slide .................................................................................................. 97
Warning
Evolution
warning from PLC ....................................................................................... 58
identification numbers alarms / warnings ......................................................... 59
watch the oil pressure ...................................................................................... 57
Water
cooling
recip. compr. ............................................................................................... 36
menu description .............................................................................................. 33
Yellow .................................................................................................................... 14
0178-445 - ENG
221/222
0178-445IX.fm
Rev. 03.09
UNISAB II 2.03
222/222
0178-445 - ENG
Rev. 03.09
2.02-020911 IVH
Date: ____________
Init: ______
ROC No.:
Enduser:
Order No.:
Plant Type:
Compressor Type:
Software version/date
0179-005-EN
2.02-020911 IVH
Function
01
>Economizer
Setting
No
Function
Control On
01
02
Auto Start
02
03
Auto Stop
04
Cold Store
05
Climate Control
>COP
Setting
No
Function
01
No
Function
COP Active
01
Press./Temp.
02
Flow Factor
02
Press
03
Liq. Sub-cooling
03
Motor Signal
04
Motor Input
05
Cap/Freq
Setting
>Communication
No
Function
Setting
01
No
Function
02
01
Danbuss
No
Function
03
Motor size kW
02
Compressor No.
01
Refrigerant
02
Chiller
No
Function
01
Compressor Type
04
Rotatune
03
Baud Rate
02
Swept Volume
05
min freq
04
Port 1
03
Booster
06
max freq
05
Node No
04
Volume Ratio
06
Baud Rate
05
Economizer
No
Function
07
Port 2
06
Mech. Zero
01
Pref. Master
08
Node No
07
Manual Zero
02
Common Evap/Cond
09
Baud Rate
08
Vi Mode %
03
HP on Two Stage
10
Profibus
09
Add. Unload
04
Take Over
11
Node No
12
Baud Rate
>Multisab
>Oil system
Function
01
Pre-lubrication
02
03
Oil Cooling
04
Water Cooled
05
Oil Rectifier
0179-005-EN
Setting
>Motor
>Compressor
No
>Measuring unit
Setting
>Unit Plant
Setting
>Factory reset
01
Setting
Setting
Factory Reset
Setting
2.02-020911 IVH
(1)
High
Alarm
High
Low
Warning Warning
Low
Alarm
NZ
PB
T.
INTE
T.
DIFF
MIN
PULS
RUN
TIME
Discharge>Disch. superheat
Oil>Oil pressure
Oil>Diff. pressure
(*S)
Oil>Oil temperature
Motor>Motor current
Motor>Motor Power
Setup>Capacity>Capacity
(*S)
Setup>Capacity>Vi Position
(*S)
Intermediate>Interm. temperature
(*R)
///////////
Setup>Control
(1+2)
Compressor Control
Setup>Multisab>Multisab state
(2)
Setup>Diagnose>
Software version / date
Setup>Language
Contrast
(2)
Language
>Setup>Diagnose
>Misc. functions
Brake Delay
0179-005-EN
2.02-020911 IVH
Setup>Calibrate>
Brine Temp.
Suction Adjust
Brine Adjust
(2)
Setup>Calibrate>
Cap. Pos
Setup>Calibrate>
Motor Freq
Cap. Pos
Motor Freq
Discharge Adjust
Cap. Zero Ad
Oil Adjust
Diff. Adjust
Imed. Adjust
Setup>Calibrate>
Vi position
Setup>Calibrate>
4-20mA Input
Setup>Calibrate>
Aux. Output
Setup>Calibrate>
Cap. Limits
Vi Position
4mA
Activate When
Signal Low
20mA
Signal High
Used at
Limit High
Setup>Timers>Timers Setup
No
Function
01
Setting
No
Function
Start-Start Delay
07
Prelubrication
Delay Down
02
Stop-Start Delay
08
Transfer max
03
Start Delay
04
(1)
No
Function
25
26
27
Stop Delay
21
Motor Start
28
Start HP
05
Suction Ramp
22
PMS Feedback
29
NOT ADJUSTABLE
06
Slide Max
Delay Up
30
31
32
33
Cap. Negative
(*S)
Start Unload
(*S)
Low suct. press
NOT ADJUSTABLE
(*S)
(*R)
23
24
0179-005-EN
Setting
(*S)
(*R)
(*S)
(*R)
(*S)
(*R)
(1)
Setting
2.02-020911 IVH
Service
(2)
Setup>Timers>
P Band Factor
(1)
Setup>Timers>
Transfer
(1)
Setup>Timers>
Take Over
On Time
Delay Up
(*R)
Factor Down
(*R)
Factor Up
(*R)
(Service Hours)
Delay Down
(*R)
Zone
(*R)
Factor Start
(*R)
Zone
(*R)
Start Delay
(1)
Stop Delay
Notes:
0179-005-EN
Date:
Init.:
96.09
Ordre no.:
Compr. type:
Diagnosis > Inspect old alarms
Rev. 0
Unit
Compressor Control
Text
Compressor State
Text
Start no
0-14
System no
1-14
Multisab state
Text
On time
Hour
Since start
Sec/Hour
Current
operating
conditions
Unit
Suction temp.
Suction press.
C/R
Suction superheat
Disch. temp
Disch. press.
C/R
Disch. superheat
Brine temp.
Oil temp.
Oil press.
BAR
BAR
10
C/R
11
12
Vi position (S)
13
Capacity position
14
Ext. input
15
Motor current
Amp
16
17
18
Notes:
* (S) = Screw, (R) = Reciprocating
1661-215-EN
Rev. 0
Input
Output
Diagnosis>
Digital
Input
Digital
Output