4L80E (MT1)

4L85E (MN8)

90

4 SPEED w/O.D.

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
Chevrolet & GMC Trucks & Vans, G10, G30,
Astro, Safari, Blazer, GMC Yukon, Suburban,
C & K Pickups, Isuzu NPR Pickup 91-99,
Jaguar XJS, XJ12

;;;;;;
;;;;;;
;;;;;;
;;;;;;
;;;;;;

17 Bolt Pan

QTY.

DELUXE
KIT

YEAR

MASTER
O/H KIT

LESS STEELS
KIT

OVERHAUL
KIT

GASKET &
SEAL KIT

To order Kits with all Borg W

arner frictions, use a KB prefix instead of the traditional K prefix.
Warner
Rebuilder Kits (1)
1
91-96
K3400E-R
K3400E
K3400E-LS
F34900E
F34900E-1
Rebuilder Kits (2)
1
97-Up
K3400F-R
K3400F
K3400F-LS
K34900F
(1) Must purchase Jaguar pan gasket, part no. 13955JR, separately.
(2) 97-Up Master Overhaul Kit and Less Steels Kit contain bonded forward/direct pistons and turbulator steels.
ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

Shift Kit - Prevents Line Pressure/Shift Problems ....................................................

Reprogramming Shift Kit - High Performance, Heavy Duty .....................................
Shift Kit - w/Sealing Rings & Shims .......................................................................
Shift Kit - Racing - Manual Shift Only ....................................................................
Conversion Kit - Valve Body Electronic to Modulator ..............................................
Valve Kit Actuator Limit .............................................................................................
Replacement Valve Body Separator Plate ....................................................................

1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-UP

K34908E
4L80E-HD2
4L80E-HTRK
4L80E-3
48-MOD
K34908AV
34961

SK4L80E
4L80E-HD2
4L80E-HTRK
4L80E-3
48-MOD
48-ACT-TL
48-PLT-01

N.I.

Shift Correction Package - Includes Complete Boost Valve & P.R. Train .......................

91-Up

34C03

K4L80E

1F

Gasket - Oil Pan:

- Reinforced Plastic/Rubber - Exc. Jaguar ..................................................................
- Fibre - Exc. Jaguar ..................................................................................................
- Korcork - Exc. Jaguar .............................................................................................
- Reinforced Plastic - Jaguar .....................................................................................
- Fibre - Jaguar .........................................................................................................

1
1
1
1
1

91-Up
91-Up
91-Up
93-Up
93-Up

13955R
13955F
13955S
13955JR
13955JF

8677743
8677743
8677743
JML10975
JML10975

2A
3A
N.I.
5F

Gasket - Pump Cover ................................................................................................

Seal - Pump Body To Case - Polyacrylate - Pink .........................................................
O - Ring - Pump Bolt ................................................................................................
Seal - Lathe Cut - Extension Housing/Case ................................................................

1
1
7
1

91-Up
91-Up
91-Up
91-Up

13898
13794
13268C
13271A

8677782
24210605
8655281
8681168

6F
7F

Gasket - Spacer To Valve Body ..................................................................................

Gasket - Spacer To Case ...........................................................................................

1
1

91-Up
91-Up

13823A
13824A

24204268
24204253

8F
N.I.
10F
N.I.
N.I.

Seal - Filter Neck - Steel Encased ...............................................................................

Gasket - Accumulator Body ......................................................................................
Gasket - Rear Servo Cover .........................................................................................
Sleeve - Oil Filler Tube ................................................................................................
O-Ring - Turbine Shaft ..............................................................................................

1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up

13987
13822
3916AL
13925
13223

8656613
8661829
8675728
1259475
8661760

VALVE BODY KITS

TRANSGO
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
177F

SUPERIOR

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

CLUTCH PLATES

20B
22A
24C

Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand.
Friction - Overrun ......................................................................................................
3
91-Up 34604
Friction - 4th Clutch ..................................................................................................
4
91-Up 34504
Friction - Forward & Direct:
- Smooth ..................................................................................................................
10 91-Up 34304
- Radial Groove .........................................................................................................
10 91-Up 34304A
- Graphite - Hi-Energy ...............................................................................................
10 96-Up 34304H
- Forward - Heavy Duty - Waffle .................................................................................
AR 91-Up 34304W

8661571
8682802
8655619
8623483
24202646

91

4L80E/4L85E

DESCRIPTION

Rear Wheel Drive

REBUILDER KITS

4L80E (MT1)
4L85E (MN8)
ILL.

4 SPEED w/O.D.
DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

CLUTCH PLATES (Cont.)

Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand.
28D

Friction - Intermediate:
- Smooth - Flat - .080 ...............................................................................................
- Smooth - Flat - .071 - Hi-Energy .............................................................................
- Heavy Duty - Waffle ................................................................................................

4
4
4

91-Up
96-Up
91-Up

34404D
34404H
34404W

8675521
24242966
N.L.

21B
21B
23A
23A

Steel - Overrun - Flat ..................................................................................................

Steel - Overrun - Flat - w/7 Holes - (Turbulator) ..........................................................
Steel - 4th Clutch ......................................................................................................
Steel - 4th Clutch - w/4 Holes - (Turbulator) ..............................................................

3
3
4
4

91-Up
97-Up
91-Up
97-Up

34605
34605B
34505
34505B

8661569
N.L.
8661579
24204283

25C
27C/D
27C/D
27C/D
29D
N.I.

Steel - Direct/Forward - Flat - .090 .............................................................................

Steel - Direct/Forward - Cushion - Dished - .054 ........................................................
Steel - Direct/Forward - Cushion - Waved - 12T - 7.4L ...............................................
Steel - Direct/Forward - Cushion - Waved - 6T - 5.7L/6.5L .........................................
Steel - Intermediate - .070 Thick ................................................................................
Cushion Plate - Waved - Intermediate ........................................................................

5
1
1
1
4
1

91-Up
91-96
97-Up
97-Up
91-Up
97-Up

34305C
34305D
34305E
34305F
34405A
D34420B

8625197
8680816
24205559
24205560
8675522
24204497

35B
36A
36A
37C
38D
38D

Overrun Clutch .........................................................................................................

4th Clutch ................................................................................................................
4th Clutch ................................................................................................................
Direct Clutch ............................................................................................................
Intermediate Clutch - w/ lip .......................................................................................
Intermediate Clutch - w/o lip .....................................................................................

1
1
1
1
1
1

91-Up
91-98
99-Up
91-Up
91-99
99-Up

D34715
D34715A
D34715D
D34715B
D34715C
D34715F

8681449
8661582
24205818
8675557
8675519
24205827

N.I.
N.I.
45F
45F
46F
47F
N.I.

Order Filter Kits with FK prefix for Cork & Neoprene, FFK prefix for Fibre.
Filter Kit - Oil - Exc. Jaguar ........................................................................................
1
91-96 FK34661F
Filter Kit - Oil - Deep Pan ............................................................................................
1
97-Up FK34661G
Filter - Oil ..................................................................................................................
1
91-96 34661F
Filter - Oil - Deep Pan .................................................................................................
1
97-Up 34661G
Screen - Shift Solenoid Feed (Under Valve Body Plug) ................................................
1
91-Up 34713A
Screen - Force Motor Feed ........................................................................................
1
91-Up 34713B
Screen - Case TCC Solenoid .....................................................................................
1
91-Up 34713C

PRESSURE PLATES

FILTERS/FILTER KITS

BRAKE BANDS

50D
50D
50D
51E
51E

Order NEW Brake Bands with B prefix for Borg Warner brand, R prefix for
Front Band - 1" Wide (use servo pin length 2.530) .....................................................
1
91-Up
Front Band - 1-1/4" Wide (use servo pin length 2.730) ..............................................
1
91-Up
Front Band - High Performance .................................................................................
1
91-Up
Rear Band - Double Wrap - Heavy Lugs .....................................................................
1
91-Up
Rear Band - Double Wrap - Relined ............................................................................
1
91-Up

N.L.
N.L.
8684221
24204277
8661709
8661715
8661834

Raybestos brand.
34325
24202631
34325B
24210080
34325X
24202631
34510
24202229
34510-RL
24202229

METAL CLAD SEALS

54A
55F
57F
59F
N.I.
N.I.

Front Pump - Flanged - Vamac ..................................................................................

Extension Housing Seal - Boot Type ..........................................................................
Extension Housing Seal - Bearing Type ......................................................................
Case Seal ..................................................................................................................
Manual Lever Shift Shaft Seal .....................................................................................
Center Support (Cooler Fitting) ..................................................................................

N.I.
N.I.
60A
60A
61A

Bushing Kit (34001C and 34003B Not Included) ......................................................

Bushing Kit ...............................................................................................................
Pump Body - Front - Bronze - Narrow (.575) .............................................................
Pump Body - Front - Bronze - Wide (.715) ................................................................
Stator - Front ............................................................................................................
Stator - Front - Sonnax ..............................................................................................
Stator - Rear .............................................................................................................

1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
97-Up

38151E
34743F
34743E
34745
38511
34746

24209839
8677463
8675731
8675517
8623056
24203511

1
1
1
1
1
1
1

91-96
97-Up
91-96
97-Up
91-Up
91-Up
91-Up

K34903E
K34903F
34001
34001C
34002A
34002S
34002B

N.L.
N.L.
8682195
24205783
8683008
8683008
8661614

BUSHINGS

62A

92

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1
1
2
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-96
97-Up
91-96
97-Up
91-Up
91-Up
91-Up
91-Up
91-Up

34007
34002
34009
34003A
34003B
34002
34002C
34008
34004A
34006A
34006X
34005C

8661604
8623944
8661284
8655622
N.L.
8623944
N.L.
8623192
8624988
8677221
8677221
8661368

BUSHINGS (Cont.)
Overdrive Direct Drum - Front ....................................................................................
Overdrive Direct Drum - Rear .....................................................................................
Forward Drum ...........................................................................................................
Center Support .........................................................................................................
Center Support .........................................................................................................
Sun Gear Shaft - w/o Groove .....................................................................................
Sun Gear Shaft - w/Groove ........................................................................................
Planetary Carrier - Reaction ........................................................................................
Output Shaft - Narrow ...............................................................................................
Case Bushing ...........................................................................................................
Case Bushing - Solid Bronze - w/Lip ..........................................................................
Extension Housing ....................................................................................................

N.I.
N.I.
76A
76A
77E
77E
78F
79F

Order Sealing Rings with T suffix for T

eflon.
Teflon.
Ring Kit - Complete ..................................................................................................
1
Ring Kit - Complete (Contains Vespel) .......................................................................
1
Front Pump Cover - Teflon ........................................................................................
2
Front Pump Cover - Vespel (PEAK) ...........................................................................
2
Center Support - Solid - Teflon ..................................................................................
4
Center Support - Vespel (PEAK) ................................................................................
4
Front (Intermediate) Servo Piston ...............................................................................
1
Accumulator Piston - Inner - Available Teflon Only (3) .............................................
1

91-96
97-Up
91-Up
97-Up
91-Up
97-Up
91-Up
91-Up

K34901E
K34901F
34406AT
34406BT
34407
34407BT
34310
34710AT

N.L.
N.L.
8661789
24205833
8675729
24205722
8626423
8623430

80F
80F

Accumulator Piston - Outer - Metal (3) ....................................................................

Accumulator Piston - Outer - Teflon (3) ...................................................................

1
1

91-Up
91-Up

34712A
34712T

8627153
8627153

81B
82B

Turbine Shaft To Stator Housing ................................................................................

Turbine Shaft To Forward Housing .............................................................................

2
2

91-Up
91-Up

34408
34409

8661894
8661893

4L80E/4L85E

63B
64B
65C
66E
66E
67A
67A
68E
69F
70F
70F
71F

SEALING RINGS/RING KITS

(3) Limited coverage, most use rubber seal.

THRUST WASHERS/NEEDLE BEARINGS

N.I.
N.I.
N.I.
85A

86E
87F
88F

88F
89E
90C
91C
N.I.

Washer Kit ................................................................................................................

Washer Kit - Selectives ..............................................................................................
Washer Kit - Overdrive Planet .....................................................................................
Front Pump Selectives:
- .059 Blue ...............................................................................................................
- .075 Red ................................................................................................................
- .091 Brown ............................................................................................................
- .107 Green .............................................................................................................
- .123 Black ..............................................................................................................
Front Internal Gear/Reaction Carrier - 4 Tangs .............................................................
Output Shaft To Case: - Front - 4 Tangs .....................................................................
Output Shaft To Case - Rear - 3 Tangs:
- .074-.078 ..............................................................................................................
- .082-.086 ..............................................................................................................
- .090-.094 ..............................................................................................................
- .098-.102 ..............................................................................................................
- .106-.110 ..............................................................................................................
- .114-.118 ..............................................................................................................
Output Shaft To Case - Rear - Bent Tangs - .090 (To Salvage Case) ............................
Center Support To Reaction Drum .............................................................................
Forward Clutch Hub To Clutch Housing ....................................................................
Forward Clutch Hub To Direct Clutch Housing - .062 ................................................
Forward Clutch Hub To Direct Clutch Housing - .078 ................................................
Forward Clutch Hub To Direct Clutch Housing - .094 ................................................
Sun Gear Bearing To Ring Gear ..................................................................................

1
1
1

91-Up
91-Up
91-Up

K34907E
K34907G
K34442

N.L.
N.L.
N.L.

AR
AR
AR
AR
AR
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

34208G
34208H
34208J
34208K
34208L
34501A
34501A

8677571
8677572
8677573
8677574
8677575
8626372
8626372

AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
98-Up

34601
34601A
34601B
34601C
34601D
34601E
34601T
34401
34339
34301
34301C
34301D
34403

8625401
8625402
8625403
8625404
8625405
8625406
N.L.
8624783
8624196
8624781
N.L.
N.L.
24211821

93

4L80E (MT1)
4L85E (MN8)
ILL.

4 SPEED w/O.D.
DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

THRUST WASHERS/NEEDLE BEARINGS (Cont.)

BEARINGS
N.I.
92C
93F
94E
95F
96B
N.I.

Bearing Kit - 32404 Bearing Not Included ..................................................................

Carrier/Forward Clutch ...............................................................................................
Rear Internal Gear - 3 Piece .......................................................................................
Center Support To Sun Gear - 3 Piece .......................................................................
Sun Gear To Rear Internal Gear - 3 Piece ....................................................................
Overdrive Planet (Captured) .......................................................................................

1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

K34907B
32404
34922
34920
34921
66503

N.L.
8628202
8623922
8623920
24208848
N.L.

Gear - Rear Ring - .010 .............................................................................................

AR

91-Up

34412

N.L.

SHIMS

HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required.
Use a "D" prefix for Delco, or a "-R" suffix for remaufactured.
Exceptions are listed individually
individually..
NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL.

DESCRIPTION

115A
115A
116A
116A
116A
117A
117A

QTY.

YEAR

PART NO.

Pump Complete .................................................................................................. R

Pump Complete .................................................................................................. R
Pump Body - w/Gears ......................................................................................... R
Pump Body - w/Gears ......................................................................................... R
Pump Body - w/Gears .........................................................................................
Front Pump Cover ...............................................................................................
Front Pump Cover ...............................................................................................

1
1
1
1
1
1
1

91-96
97-Up
91-96
97-Up
91-Up
91-96
97-Up

34300
34300A
34210
34210A
K34210
34200E
34200F

N.L.
N.L.
8680908
24211287
24211287
24205398
24204303

118A
118A
120B
120B
121B
121B
121B
122B
126B
126B

4th Clutch Housing - (Reman only has Piston & Spring) ......................................
4th Clutch Housing - (Reman only has Piston & Spring) ......................................
Input Shaft - 1st Design (Partial Oil Hole) ............................................................. R
Input Shaft - 2nd Design (Through Oil Hole) ........................................................
Overrun Clutch Housing - .310 roller design ........................................................
Overrun Clutch Housing - .195 roller design ........................................................
Overrun Clutch Housing Package (3) ..................................................................
Overrun Clutch Piston - Bonded Rubber ..............................................................
Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .310 .....................................
Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .195 .....................................

1
1
1
1
1
1
1
1
1
1

91-98
99-Up
91-92
93-Up
91-02
02-Up
91-Up
91-Up
91-02
02-Up

34965
34965A
34931
34931A
34935
34935A
K34935
34915
34925
34925A

24200789
24215124
8683900
24200128
8680918
N.L.
24222160
8661567
7471001
12431003

127A
128B

Pump Gear Set ....................................................................................................

Overdrive Planet - 1st Design (2 Notches At Spline) - .310 roller design ................ R
Overdrive Planet - 2nd Design (4 Notches At Spline) - .310 roller design ...............
Overdrive Planet - 3rd Design - .195 roller design .................................................
Overdrive Planet/Shaft Package - 1st Design - .310 roller design ........................... R
Overdrive Planet/Shaft Package - 2nd Design - .310 roller design ..........................
Overdrive Planet/Shaft Package - 3rd Design - .195 roller design ...........................
Forward Drum (Reman only has Piston & Spring) ................................................
Forward Drum (Bonded Piston Type) ...................................................................
Forward Hub .......................................................................................................
Direct Hub ..........................................................................................................
Direct Piston (Aluminum) .................................................................................... D
Direct Piston (Bonded Rubber) ............................................................................
Forward Piston (Bonded Rubber) .......................................................................
Forward Piston - Center Sleeve (Bonded Rubber w/.086 Orifice) ...........................
Direct Clutch Housing - w/Inner Race (Reman only has Piston & Spring) .............
Sprag - Intermediate Clutch:
- 16 Element ......................................................................................................
- 34 Element- Heavy Duty ..................................................................................
- 34 Element - Heavy Duty - w/Outer Race (.790 Wide Outer Race) ....................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-Up
91-92
93-02
02-Up
91-02
91-02
02-Up
91-96
97-Up
91-Up
91-Up
91-96
97-Up
97-Up
97-Up
91-Up

K34201
34930
34930A
34930B
K34930
K34930A
K34930B
34945
34945A
34946
34947
34916
34916R
34917R
34918R
34950

N.L.
N.L.
N.L.
24215530
N.L.
24200130
N.L.
8680917
N.L.
8661611
8661837
8675511
24204961
24204957
24207501
24209311

1
1
1

91-Up
91-Up
91-Up

34418
34418X
K34418X

8623116
8633173
8633173

129C
129C
135C
136C
142D
142D
144C
N.I.
146D
148D

BRAND

(3) Package contains new design overdrive drum. OD planet, OD roller, piston return spring & snap ring.
Individual parts not interchangeable with earlier parts.

94

REF NO.

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

HARD PARTS (Cont.)

Intermediate Race - Outer (.790 Wide) ................................................................. R
Center Support (Reman only has Piston & Spring) ...............................................
Center Support (Reman only has Piston & Spring) ...............................................
Center Support (w/ Rear Bearing Recess) (Reman only has Piston & Spring) .......
Roller - Low Clutch - 1st Design ........................................................................
Roller - Low Clutch - 2nd Design - w/Extended Tabs (Late Design Planet) ..........

1
1
1
1
1
1

91-Up
91-96
97-98
99-Up
91-Up
91-Up

34951A
34846A
34846B
34846C
34402A
34402B

N.L.
8680914
24208849
24217454
8623842
7471009

160E
160E
160E
161E
161E
161E
162E
162E
162E

Sun Gear Shaft ....................................................................................................

Sun Gear Shaft - w/o ring gear front .040 spacer (4.410 Journal to Journal) .........
Sun Gear Shaft - w/ ring gear front .040 spacer (4.375 Journal to Journal) ..........
Sun Gear - Helical Cut .........................................................................................
Sun Gear - Straight Cut .......................................................................................
Sun Gear - Helical Cut - w/ deep grooves .............................................................
Reaction Carrier - 4 gear - Helical Cut .................................................................. R
Reaction Carrier - 4 gear - Straight Cut ................................................................. R
Reaction Carrier - 5 gear - Helical Cut .................................................................. R

1
1
1
1
1
1
1
1
1

91-96
97-98
99-Up
91-96
91-96
97-Up
91-01
91-01
02-Up

34970
34970A
34970B
34971
34971A
34971B
34972
34972A
34972B

8661708
24207247
24207264
8626807
8627130
24209475
24212051
8681946
24215026

163E

1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-01
91-01
02-Up
91-96
91-96
97-Up
91-96
91-96
97-98
99-Up
99-Up

34999
34999A
34999S
34973
34973A
34973B
34974
34974A
34974B
K34970
K34970A
K34970B
K34970C
K34970E

8626112
8627199

164E
168E
168E
168E
169F
169F
169F
N.I.
N.I.
N.I.
N.I.
N.I.

Output Carrier Silencer Ring - Plastic - .175 Thick ................................................

Output Carrier Silencer Ring - Plastic - .170 Thick ................................................
Output Carrier Reluctor ........................................................................................
Output Carrier - 4 gear - Helical Cut .....................................................................
Output Carrier - 4 gear - Straight Cut ....................................................................
Output Carrier - 5 gear - Helical Cut .....................................................................
Internal Gear - w/Shaft - Helical Cut - w/ Hollow Shaft ..........................................
Internal Gear - w/Shaft - Straight Cut - w/ Hollow Shaft .........................................
Internal Gear - w/Shaft - Helical Cut - w/ Solid Shaft .............................................
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ...........................
Planet Package - w/Sun, Front/Rear Planets & Ring - Straight Cut .........................
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ...........................
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ...........................
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut - 5 Gear ..............

170F
170F
170F
170F
170F
171F
172F
172F
172F
174F
174F
174F
176F
176F
176F
178F
178F
179F
180F
180F
188F
188F
195F
195F
195F

Output Shaft - 7-3/8" - Short Spline - w/ O-Ring ..................................................

Output Shaft - 7-5/8" - Long Spline - w/o O-Ring ................................................
Output Shaft - 8-1/2" - Short Spline - w/ O-Ring ..................................................
Output Shaft - 4-3/8" - Short Spline - w/o O-Ring ................................................
Output Shaft (LHD) .............................................................................................
Extension Housing Slip Yoke Bearing ...................................................................
Case - Early Worm Track .....................................................................................
Case - Late Worm Track ......................................................................................
Case - Late Worm Track - Rear Cooler Fitting Design ............................................
Extension Housing - 2WD ...................................................................................
Extension Housing - 4WD ...................................................................................
Extension Housing - Motor Home .......................................................................
Valve Body - w/Plate ............................................................................................
Valve Body - w/Plate ............................................................................................
Valve Body - w/Plate - Rear Cooler Fitting Design ..................................................
Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Large Pin ...................
Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Small Pin ...................
Piston - 1-2 Accumulator & Seal Package (4) ...................................................
Accumulator Housing - w/Pistons - Torque Damper Design .................................
Accumulator Housing - w/Pistons - Non Torque Damper Design ..........................
Pin - Rear Servo - Selective - 3.47" Long - Large Diameter ...................................
Pin - Rear Servo - Selective - 3.47" Long - Small Diameter ....................................
Piston - Front Servo w/Pin (short 2.530) .............................................................
Piston - Front Servo w/Pin (long 2.730) ...............................................................
Piston/Sleeve - Front Servo - Package ..................................................................

1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-96
91-96
91-96
91-96
91-96
91-Up
91
92-96
97-99
91-Up
91-Up
91-Up
91
92-96
97-Up
91-Up
96-Up
91-Up
91-93
94-Up
91-Up
96-Up
91-Up
91-Up
91-Up

34980
34980A
34980B
34980C
34980D
34976
C4L80
C4L82
C4L87
34989
34989A
34989B
34990
34990A
34990C
K34956
K34956A
K34955
34992
34992A
34708
34708G
K34986
K34986A
K34986S

8661595
8661596
8661597
8661598
8661634
8670754
N.L.
N.L.
N.L.
8677464
8680912
8680913
N.L.
N.L.
N.L.
8680929
N.L.
24205250
8689993
8684220
8627195
24202583
24200418
24223081
N.L.

R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R
R
D
D
D
D

4L80E/4L85E

150D
155E
155E
155E
159E
159E

24212052
8675612
24214966
8661892
8675532
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

(4) Eliminates the possibility of 1-2 shift shutter.

95

4L80E (MT1)
4L85E (MN8)
ILL.

4 SPEED w/O.D.
DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

1
1
1

91-Up
91-Up
91-Up

34141
61141
34911S

24200357
N.L.
N.L.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-Up
91-E95
L95-Up
91-Up
91-E95
L95-Up
91-Up
91-Up
91-Up
91-93
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

34961
D34966
D34966A
DK34967
D34968
D34968A
K34968
D34985
DK34987
D34152
D34152A
K34969
K34908AV
K34908V
K34908SV
34944

48-PLT-01
8680549
24202644
8682998
8682856
24202645
N.L.
8683088
24206749
8682035
8684217
N.L.
48-ACT-TL

1
1
1
1

91-Up
91-Up
91-Up
91-Up

5A-149
5T-149
5R-149
5A-150

10478147
N.L.
N.L.
10478148

1
1
1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
95-03
04-Up
91-92

5D-151
5A-151
5T-151
5R-151
31T-4L80
15D-135
15D-327
15D-327A
20D-100

24210864
24210864
24210864
24210864
N.L.
24222077
24229422
24221125
8661818

1
1

91-Up
91-Up

20A-101
20D-101

24203876
24203876

1
1
1
1
1

91-93
91-03
91-03
04-Up
93-Up

5D-152
5D-152A
5T-152
5D-152C
5A-152K

8677314
24220158
24220158
24225320
N.L.

1
1
1
1
1
1

91-03
91-03
94-03
04-Up
94-Up
94-Up

35D-100
35R-100
35R-103
35D-103B
35R-104
30A-344

24200161
24200161
24222798
24224906
N.L.
N.L.

HARD PARTS (Cont.)

N.I.
N.I.
N.I.

Vent - Pump - Internal ......................................................................................... D

Vent Tube - Plastic .............................................................................................. D
Shaft - Manual Lever w/nut .................................................................................
VALVE BODY AND PUMP COMPONENTS

177F
184A
184A
185A
186A
186A
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.L.

Replacement Valve Body Separator Plate ..............................................................

Pressure Regulator Boost Valve - .855 .................................................................
Pressure Regulator Boost Valve - .830 .................................................................
Pressure Regulator Valve Kit ................................................................................
Pressure Regulator Boost Valve Sleeve - .855 dia. .................................................
Pressure Regulator Boost Valve Sleeve - .830 dia. .................................................
Boost Valve w/Sleeve ...........................................................................................
Piston - 3rd Accumulator ....................................................................................
Piston - 4th Accumulator - w/Pin ........................................................................
Solenoid Clip - Variable Force Motor - Bosch Design ............................................
Solenoid Clip - Variable Force Motor - Holley Design .............................................
Valve - TCC Regulator - w/Spring ........................................................................
Valve Kit - Actuator Limit (Transgo) .................................................................
Valve Kit - Actuator Limit (Transgo) - Refill ......................................................
Valve Kit - Actuator Feed Limit (Use Reamer - T-9141) .........................................
Spring: 1-2 Shift Valve .........................................................................................

N.L.
N.L.

ELECTRICAL PRODUCTS
190F

191F

N.I.
N.I.
N.I.
N.I.
192F
N.I.
N.I.
193F

N.I.

N.I.

96

Solenoid Assembly:
- 1-2 Shift - Black .....................................................................................................
- 1-2/2-3 Shift - Teckpak ...........................................................................................
- 1-2/2-3 Shift - Rostra .............................................................................................
- 2-3 Shift - Gray ......................................................................................................
Solenoid:
- PWM - TCC ............................................................................................................
- PWM - TCC ............................................................................................................
- PWM - TCC - Teckpak ............................................................................................
- PWM - TCC - Rostra ...............................................................................................
Solenoid - Master Kit .................................................................................................
Manifold Pressure Switch ..........................................................................................
Park/Neutral Switch - Manual Lever - Some Models - 7 Pin/4 Pin (2 Connector) .........
Park/Neutral Switch - Manual Lever - 11 Pin (1 Connector) .......................................
Temperature Sensor - Valve Body - Can Update To 35D-100 ......................................
Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA) ...................................
Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA) ...................................
Solenoid - Variable Force Motor:
- Bosch Design - Silver (Use w/Clip D34152) ............................................................
- Holley Design - Black (Use w/Clip D34152A) ..........................................................
- Teckpak .................................................................................................................
- Holley Design - w/ White Molded Connector ............................................................
- Valve Repair ............................................................................................................
Wiring Harness:
- w/Temperature Control - Internal/External .................................................................
- w/Temperature Control - Internal/External - Rostra ....................................................
- w/Temperature Control - Internal Only - Rostra .........................................................
- w/Temperature Control - Internal Only ......................................................................
- External - Rostra .....................................................................................................
Module - Interceptor .................................................................................................

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

91-Up
91-Up
97-Up
97-Up
-

96-328
96-328B
96-460
96-480
T-2903
T-2904
T-2905
T-2924
T-2926
T-2928
T-2930
T-2962
T-2974
T-2995
T-2995-SL
T-9138
34Y02

REFERENCE NO.

MISCELLANEOUS PRODUCTS
Bolt - Center Support ................................................................................................
Bolt - 4th Housing ....................................................................................................
Case Fitting - Push In ................................................................................................
Cooler Line Case Fitting - Rear ...................................................................................
Oil Pump Assembly Teflon Seal Installer And Resizer Kit .............................................
Center Support Teflon Seal Installer And Resizer Kit ....................................................
Intermediate Clutch Pack Alignment Tool ...................................................................
Direct Clutch Outer Lip Seal Protector ........................................................................
Fourth Clutch Piston/Housing Lip Seal Protector ........................................................
Forward Clutch Lip Seal Protector ..............................................................................
Forward & Direct Inner Lip Seal Protector ...................................................................
Pump Alignment Band ..............................................................................................
Turbine Shaft Teflon Seal Installer And Resizer Kit .......................................................
Rear Bushing Case Boring Tool ..................................................................................
Sleeve - Rear Case Replacement ................................................................................
Electrical Connector Remover ...................................................................................
Technical Manual ......................................................................................................

1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

8661762
8686124
24205102
24207013
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

NOTES

97

4L80E/4L85E

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.