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Giao Trinh KT Phay CNC - Trung Tâm CNC-W
Giao Trinh KT Phay CNC - Trung Tâm CNC-W
da
@
nc
om
il.c
a
gm
Website: http://daycnc.edu.vn
Email: daycnc@gmail.com
GIO TRNH
GIA CNG TRN MY PHAY CNC
u.v
.ed
nc
yc
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(lu hnh ni b)
II
yc
da
MC LC
@
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a
gm
il.c
om
2.3.1.
2.3.2.
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yc
2.7.1.
2.7.2.
2.7.3.
2.7.4.
2.7.5.
2.7.6.
2.7.7.
2.7.8.
2.7.9.
.ed
nc
3.3.1.
3.3.2.
u.v
III
yc
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yc
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yc
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a
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Mc tiu:
+ Trnh by c cu to chung ca my v cc b phn chnh ca my phay
CNC
+ So snh im ging nhau v khc nhau gia my phay vn nng v my
phay CNC
+ Nu c c tnh k thut ca my CNC.
+ Rn luyn tnh k lut, kin tr, cn thn, nghim tc, ch ng v tch cc
sng to trong hc tp.
om
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.ed
nc
yc
u.v
yc
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@
nc
a
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il.c
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yc
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nc
u.v
yc
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@
nc
a
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C cu iu
khin
- K tay
- K t ng
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Bn phm
iu khin
Phi
- Chuyn ng
- Vn tc
My ct
kim loi
- V tr
- Bo li
Mn hnh
yc
Tn hiu
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.ed
nc
yc
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@
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Trung tm gia cng l my phay CNC c h thng thay dao t ng. Trung tm
gia cng c 2 loi trc ng v trc ngang.
u.v
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nc
yc
Z
yc
da
@
nc
a
gm
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1.3.3. Bn my:
yc
u.v
.ed
nc
yc
da
@
nc
c) Mi khoan:
il.c
a
gm
d) Dao khot:
e) Dao doa:
om
f) Mi khoan tm:
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.ed
nc
yc
h) h.Mi ta r:
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g) Dao vt mp:
yc
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@
nc
a
gm
+Z
om
il.c
+Z
+Y
+Y
B
-X
+X
-Y
-Z
/da
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htt
+X
.ed
nc
yc
u.v
yc
da
@
nc
a
gm
om
il.c
Hnh 2.2:Trung tm gia cng trc ng
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X
yc
u.v
.ed
nc
yc
da
+Z
Bn my
om
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a
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@
nc
trc chnh
Bn my
trc chnh
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Bn my
+Z
u.v
.ed
nc
yc
Bn my
10
yc
da
1.4.2. Cc im chun:
@
nc
iu khin dao chuyn ng tnh tin to ra bin dng ca chi tit gia
cng, cn phi xc nh chnh xc to ca tng im trn bin dng ca chi
tit gia cng. Nh vy, sau khi xc lp cc h trc ta vn tip theo l
phi gn h trc ta vo im gc khng ca phi so snh vi im
gc to ca my.
a) im gc ta ca my (im R):
a
gm
im gc ta ca my l im chun c nh do nh ch to xc lp
ngay t khi thit k my. L im chun xc nh v tr cc im gc khc
nh gc to ca chi tit W
i vi trung tm gia cng im gc R c chn l v tr cui hnh trnh
ca trc X, trc Y, trc Z.
il.c
trc chnh
om
Khng gian lm
vic ca my theo
trc X, Y, Z.
Khong cch nh
nht t im cui
ca trc Z n mt
trn ca bn my.
im gc to
ca my (R).
yc
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Bn my
u.v
.ed
nc
11
yc
da
im gc to
ca my (R)
@
nc
Gc 0
ca phi 3
(G56)
X
Gc 0 ca
phi 1 (G54)
a
gm
Gc 0
ca phi 2
(G55)
om
il.c
Gc 0
ca phi 4
(G57)
Gc 0
ca phi 5
(G58)
Gc 0
ca phi 6
(G59)
Bn my
im gc to
ca my (R)
V tr cui ca mt
phng u trc chnh
Gc 0
ca phi 2
(G55)
Gc 0
ca phi 3
(G56)
.ed
nc
yc
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Gc 0
ca phi 1
(G54)
u.v
Bn my
12
yc
da
a
gm
@
nc
1. G54
- 200.
- 100.
-150.
2. G55
- 300.
- 200.
-200.
3. G56
...........
..........
..........
4. G57
...........
..........
..........
5. G58
...........
..........
..........
6. G59
...........
..........
..........
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13
yc
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@
nc
Mc tiu:
+ Xc nh, ci t c n v o trong my CNC.
+ So snh c ch ct khi phay my vn nng v phay CNC
+ Phn bit c cc lnh h tr v lnh ct gt c bn cng nh lnh chu trnh
trong phay CNC.
+ Lp c cc chng trnh ct gt c bn t c yu cu chi tit gia cng.
+M phng, sa c chng trnh gia cng hp l.
+ Rn luyn tnh k lut, kin tr, cn thn, nghim tc, ch ng v tch cc
sng to trong hc tp.
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a. Tn chng trnh:
.ed
nc
b. S th t:
yc
Trong chng trnh chnh c nhiu phn chng trnh, mi phn chng
trnh cha nhng thng tin gia cng cho mt dao. Phn chng trnh bao gi
cng bt u t s th t N v kt thc bng M01 (lnh tm dng chng
trnh).
V d: N1; N12; N123; N12345
u.v
14
yc
da
V d: N100 (Phay);
@
nc
c. T lnh:
L n v nh nht trong chng trnh NC. T lnh bao gm hai phn: a
ch v gi tr.
V d:
X 50.
a
gm
Gi tr
T lnh
il.c
d. a ch:
a ch
e. Gi tr:
om
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u.v
.ed
nc
yc
Trong chng trnh chnh c nhiu phn chng trnh, mi phn chng trnh
cha nhng thng tin gia cng cho mt dao. Phn chng trnh bao gi cng bt
u t s th t N v kt thc bng M01.
V d:
N200 (Khoan);
G90 G00 X0 Y0;
S500 M03;
G43 Z5. H02;
G73 Z-15. Q5. F120;
G80 G91 G00 G28 Z0 M05;
G49;
T03;
M06;
M01;
15
yc
da
L ton b nhng thng tin cn thit gia cng hon thin mt chi tit
trn trung tm gia cng. Mt chng trnh chnh bao gi cng bt u bng ch
ci O (tn chng trnh) v kt thc bng M30.
V d:
O0001 (Bai tap 1);
............. Tn chng trnh.
G91 G00 G28 Z0;
............. V v tr thay dao.
T01;
.............. Gi dao s 1.
M06;
.............. a dao s 1 vo v tr lm vic.
M01;
.............. Tm dng chng trnh.
N100 (Phay);
.............. S th t.
G54 G90 G00 X-50. Y50. ;
.............. Xc nhn gc 0 ca phi s 1.
S800 M03;
.............. M trc chnh quay thun chiu (800
v/p).
G43 Z5. H01;
.............. B dao theo chiu di.
Z-5.;
.............. Dao di chuyn n to Z-5.
G01 Y-50. F200;
.............. Dao ct gt thng n to Y-50.
G00 Z5.;
.............. Dao di chuyn nhanh n to Z5.
G91 G28 Z0 M05;
............. V v tr thay dao.
G49;
............. Xo b b dao theo chiu di.
T02;
..............Gi dao s 2.
M06;
..............a dao s 2 vo v tr lm vic.
M01;
.............. Tm dng chng trnh.
N200 (Khoan);
.............. S th t.
G90 G00 X0 Y0;
.............. Dao di chuyn nhanh n to
X0,Y0.
S500 M03;
.............. M trc chnh quay thun chiu (500
v/p).
G43 Z5. H02;
.............. B dao theo chiu di.
G73 Z-15. Q5. F120;
.............. Chu trnh khoan.
G80 G91 G00 G28 Z0 M05;
..............Xo b chu trnh khoan. V v tr
thay dao.
G49;
............. Xo b b dao theo chiu di.
T03;
.............. Gi dao s 3.
M06;
.............. a dao s 3 vo v tr lm vic.
M01;
.............. Tm dng chng trnh.
N300 (Ta ro);
.............. S th t.
......................;
......................;
......................;
M30;
.............. Kt thc chng trnh.
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yc
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u.v
16
yc
da
chng trnh ging nhau trong chng trnh chnh. Mt chng trnh con bao
gi cng bt u bng ch ciO v kt thc bng M99.
V d:
O100;
G91 X32.5;
Y-65.;
X-65.;
M99;
@
nc
a
gm
Nhm
G01
G02 01
G03
G17
G18 02
G19
G29
G40
G41 07
u.v
G42
.ed
nc
G28 00
yc
G27
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G04
00
G10
om
G00
il.c
17
yc
da
G43
08
G44
G45
@
nc
G46
00
G47
G49 08
G52
G53
G54
G55
G56
12
G58
G59
G65 00
12
G73
G74
09
G76
u.v
.ed
nc
G67
yc
G66
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G57
om
00
il.c
a
gm
G48
18
yc
da
@
nc
G81
G82
G83
G84
G85
G86
G88
G90
G91
03
G92 00
G98
10
2.3.2.
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G99
om
il.c
G89
a
gm
G87
G80
u.v
.ed
nc
yc
19
yc
da
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a
gm
@
nc
Hnh 2.9
om
2.5.1.
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To ca
im ch
u.v
.ed
nc
yc
V d:
20
yc
da
im ch
im hin hnh
im ch
a
gm
@
nc
im hin hnh
im hin hnh
il.c
im ch
om
im hin hnh
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.ed
nc
yc
u.v
21
yc
da
Lnh
ct
gt thng
V d:
Bc tin
mm/pht
To ca
im ch
@
nc
Y
P2
80
P4
il.c
40
a
gm
60
P1
20
P5
P6
20
40
om
0
(G54)
P3
60
X
100
80
Hnh 2.11
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htt
Bi tp:
Bi tp 1: Vit cc lnh G00 dao di chuyn theo cc ng ct sau (hnh
2.12)
Y
P1
+60
P2
+40
P3
P0
.ed
nc
yc
+20
+20
+40
(G54)
+80
u.v
Hnh 2.12
+60
22
yc
da
@
nc
P5
25
P4
P3
24
10
a
gm
Po
P2
P1
20
il.c
52
om
Hnh 2.13
P2
P3
23
Po
P5
20
u.v
Ch :
Nu vit trong chng trnh:
X1 = 0,001 mm
X1. = 1 mm
.ed
nc
Hnh 2.14
yc
P6
11
34
23
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P4
P1
23
yc
da
@
nc
om
il.c
a
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Hnh 2.15: Xc nh mt phng gia cng trn trung tm gia cng.
yc
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.ed
nc
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24
yc
da
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@
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Hnh 2.16
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G02
I ___ J ___
X ___ Y___
G03
F ___ ;
R ___
To
im ch
Bn knh
cung trn
u.v
Lnh ni suy
cung trn
.ed
nc
yc
Ta tm cung trn so vi
im u cung trn theo 2
phng X v Y
Bc tin
25
yc
da
@
nc
im u
cung trn
Tm cung
trn
a
gm
om
il.c
im u cung
trn
Tm cung
trn
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yc
G02
I ___ K ___
X ___ Z ___
G03
R ___
F ___ ;
u.v
.ed
nc
G18
26
yc
da
@
nc
im u
cung trn
il.c
a
gm
Tm cung
trn
om
Tm cung
trn
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im u
cung trn
yc
.ed
nc
Ta tm cung trn so vi
im u cung trn theo 2
phng Y v Z
G02
Y ___ Z___
G03
___
F ___ ;
___
u.v
G19
27
yc
da
Tm cung
trn
il.c
a
gm
@
nc
im u
cung trn
om
Tm cung
trn
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im u
cung trn
u.v
.ed
nc
yc
V d: (hnh 2.23)
28
yc
da
Tm cung
trn
om
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a
gm
@
nc
im u
cung trn
Hnh 2.23
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htt
Ch :
Trng hp ct cung trn A: Ct cung trn c gc chn cung <180 (hnh
2.24).
(G17 G90 G54)
G02 X90. Y70. R40. F120;
Trng hp ct cung trn B: Ct cung trn c gc chn cung 180 n
nh hn 360 (hnh 2.24).
(G17 G90 G54)
G02 X90. Y70. R-40. F120;
>180
<180
u.v
Hnh 2.24
Trng hp ct ng trn 360 (hnh 2.25):
G02(G03) I J K
.ed
nc
yc
im u
cung trn
29
yc
da
om
il.c
a
gm
@
nc
Tm ng
trn
Tm ng
trn
Hnh 2.25
Bi tp:
Bi tp 1: Vit cc lnh dao di chuyn theo cc ng ct sau:
T im 1 2 3 (hnh 2.26).
u.v
.ed
nc
yc
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Hnh 2.26
30
yc
da
il.c
a
gm
@
nc
Hnh 2.27
om
u.v
.ed
nc
yc
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Hnh 2.28
31
yc
da
@
nc
G04
X ___
P ___
a
gm
Lnh tr
Thi gian
tr (giy)
om
il.c
Thi gian tr i theo X c tnh bng giy (s) v phi c du chm thp phn
sau gi tr ca X, thi gian tr i theo P c tnh bng micro giy (s):
G04 X1.;
Thi gian tr l 1 giy.
G04 P100; Thi gian tr l 0,1 giy.
Thi gian tr c tnh theo cng thc sau:
T =
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Trong cng thc trn n l s vng quay ca trc chnh. Thi gian tr trong
chng trnh c chn ln hn thi gian tnh trong cng thc trn dao quay
c hn 1 vng ct phng y l.
V d: (hnh 2.29)
Vi tc trc chnh chn trong chng trnh bng 500 vng /pht, p dng
cng thc ta c:
60
= 0,12 (s)
500
Hnh 2.29
u.v
.ed
nc
yc
Dao khot
32
yc
da
M00
M01
il.c
M02
a
gm
@
nc
om
M03
M trc chnh
thun chiu
quay
M04
M trc chnh
ngc chiu
quay
M05
M06
Thay dao
M08
M dung dch trn ngui Phun dung dch trn ngui vo vng ct.
M09
M19
M21
M22
M23
Hu b lnh i xng
M48
Hu b lnh M49
M49
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htt
M30
u.v
.ed
nc
yc
33
yc
da
M57
ng k s th t dao
M98
M99
@
nc
gim bc tin
il.c
a
gm
om
V d:
S500 S vng quay trc chnh l 500 vng /pht.
S vng quay trc chnh c chn theo tc ct ca vt liu lm dao
v c tnh theo cng thc sau:
n =
1000.V
(vng/pht)
T
Chc nng chn dao
u.v
.ed
nc
yc
V d:
O0001 (Bi tp 1);
G91 G00 G28 Z0;
T01;
M06;
M01;
N100 (Phay);
G54 G90 G00 X-50. Y50. ;
S800 M03;
G91 G28 Z0 M05;
G49;
T02;
M06;
M01;
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htt
34
yc
da
N200 (Khoan);
............... S th t.
G90 G00 X0 Y0;
.......... Dao di chuyn nhanh n to X0,Y0.
S500 M03;
........... M trc chnh quay thun chiu (500 v/p).
G43 Z5. H02;
.............. B dao theo chiu di.
G73 Z-15. Q5. F120;
.............. Chu trnh khoan.
G80 G91 G00 G28 Z0 M05; .......... Xo b chu trnh khoan. V v tr thay dao.
G49;
............. Xo b b dao theo chiu di.
T03;
..............Gi dao s 3 vo v tr chun b thay dao.
M06;
.............. a dao s 3 vo trc chnh.
M01;
.............. Tm dng chng trnh.
N300 (Ta r);
.............. S th t.
M30;
.............. Kt thc chng trnh.
a
gm
@
nc
om
il.c
Lnh t ng
tr v im
gc
To ca im
trung
gian
trc khi tr v
im gc
u.v
.ed
nc
yc
/da
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htt
im gc to
35
ca my (R).
yc
da
@
nc
a
gm
im trung gian
trc khi tr v
im R.
im hin hnh
om
il.c
Hnh 2.30
Dao i thng t im hin hnh v im gc to ca my cch vit nh sau
(hnh 2.31):
G91 G28 X0 Y0;
.ed
nc
Hnh 2.31
yc
/da
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htt
im hin hnh
(ng thi l im
trung gian)
im gc to
ca my (R).
u.v
Ch :
Chc nng t ng tr v im gc G28 thng s dng a dao v tr v v
tr thay dao. v tr thay dao dao s c thay t ng bng tay my. Vi trung
tm gia cng trc ng mu cu lnh nh sau:
G91 G00 G28 Z0;
Vi trung tm gia cng trc ngang mu cu lnh nh sau:
G91 G00 G28 X0 Y0;
36
yc
da
G00
G41
G17
G01
a
gm
@
nc
G42
Lnh b bn
knh dao
S hiu b bn
knh dao
om
il.c
Ch :
Gi tr b ca dao khai bo trong my l bn knh dao hin hnh.
S hiu b bn knh dao D trong chng trnh phi ng vi a ch khai
bo bn knh trong my.
V d: ng knh dao hin hnh l 20 th gi tr b ca dao khai bo trong bng
gi tr b dao ca my l 10.
Trong hnh 2.32:
S hiu D01 c gn dao 10 (tc R5)
S hiu D02 c gn dao 20 (tc 10)
u.v
.ed
nc
yc
/da
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htt
Hnh 2.32
37
yc
da
ng dch
chuyn ca
tm dao
Dao
a
gm
@
nc
Hng b
dao
il.c
om
Lng b bng
bn knh dao
/da
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htt
Lng b bng
bn knh dao
G17
G00
.ed
nc
yc
Ch :
Trc hoc trong cu lnh b bn knh dao phi c lnh la chn mt phng
gia cng: G17 (G18; G19).
Trong cu lnh u tin ca chc nng b bn knh dao ch c dng G00;
G01, nu dng G02; G03 my s khng thc hin c.
G01
u.v
Lnh bb bn
knh dao
38
yc
da
V d:
il.c
a
gm
@
nc
Hnh 2.35: V d b bn knh dao
om
u.v
.ed
nc
yc
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htt
Hnh 2.36
39
yc
da
om
il.c
a
gm
@
nc
TT Yu cu
Chng trnh
1
Tn chng trnh:505
2
Mt phng gia cng X,Y.o theo to
tuyt i.Tc trc chnh 500
v/p. Dao di chuyn n to X0;Y0.
3
Dao di chuyn n to cch mt
trn ca chi tit 5mm. M trc chnh
quay thun chiu.
4
B dao sang pha tri ng ct ca
dao. S hiu b bn knh dao 01. Dao
di chuyn n im A.
5
Mt y dao di chuyn qu mt y
phi 2mm. M dung dch trn ngui.
6
Dao ct thng t A n B. Bc tin
120 mm/ph.
7
Dao ct cung trn t B n C.
8
Dao ct thng t C n D.
9
Dao ct thng t D n E.
10 Dao ct cung trn t E n F.
11 Dao ct thng t F n G.
12 Dao di chuyn n to cch mt
trn ca chi tit 5mm. Tt dung dch
trn ngui
13 B b bn knh dao. Tr v to
X0; Y0. Dng trc chnh
14 T ng tr v im R ca trc Z.
15 Kt thc chng trnh.
Bi tp 2: Vit chng trnh cho ng i ca dao nh hnh 2.37
u.v
.ed
nc
yc
/da
p:/
htt
Hnh 2.37
40
yc
da
TT Yu cu
Chng trnh
1
Tn chng trnh:506
2
Mt phng gia cng X,Y.o theo to
tuyt i.Tc trc chnh 300
v/p. Dao di chuyn n to X0;Y0.
3
Dao di chuyn n to cch mt
trn ca chi tit 5mm. M trc chnh
quay thun chiu.
4
Mt y dao di chuyn qu mt y
phi 2mm. M dung dch trn ngui.
5
B dao sang pha tri ng ct ca
dao. S hiu b bn knh dao 02. Dao
ct t im O n im A. Bc tin
120 mm/ph.
6
Dao ct cung trn t A n B.
7
Dao ct cung trn t B n B.
8
Dao ct cung trn t B n C.
9
Dao di chuyn t C n O. B b bn
knh dao.
10 Dao di chuyn n to cch mt
trn ca chi tit 5mm. Tt dung dch
trn ngui
11 T ng tr v im R ca trc Z.
Dng trc chnh.
12 Kt thc chng trnh.
om
il.c
a
gm
@
nc
G43
Z ___ H___ ;
G44
Lnh b chiu
di dao
S hiu b
chiu di dao
.ed
nc
yc
/da
p:/
htt
u.v
41
yc
da
-150.
25.
-125.
om
il.c
a
gm
@
nc
-150.
25.
-175.
/da
p:/
htt
Cu trc cu lnh:
G49 Z ___ ;
Vi lnh G43 gi tr b s c cng vo lng dch chuyn theo phng Z
(hnh 2.38). Vi lnh G44 lng dch chuyn theo phng Z tr i gi tr b
(hnh 2.39). Vi lnh G49 cc gi tr b s c loi b.
u.v
.ed
nc
yc
42
yc
da
im R
ca my
@
nc
Khong cch
t gc 0 ca
phi
n
im R ca
my
Lng di
chuyn thc
t ca dao
il.c
a
gm
Gc
khng
ca phi
Lng b chiu
di dao
om
u.v
.ed
nc
Trong hnh
S hiu H5 c gi tr b 20
S hiu H6 c gi tr b 30
2.6.7. V d tng hp:
Vit chng trnh cho ng i ca dao nh hnh di
yc
/da
p:/
htt
Hnh 2.40.1
43
yc
da
im bt u
ca dao
om
il.c
a
gm
@
nc
Hnh 2.41: ng dch chuyn ca dao trong mt phng X; Y
V tr trc khi
dao tr v v tr
thay dao
yc
/da
p:/
htt
n
u.v
.ed
nc
44
yc
da
om
il.c
a
gm
@
nc
u.v
.ed
nc
yc
/da
p:/
htt
45
yc
da
@
nc
G
G73
G74
ngha
Chu trnh khoan
Chu trnh ta r ren tri
G76
G86
G87
G88
G98
G99
u.v
.ed
nc
yc
/da
p:/
htt
G89
om
G80
G81
G82
G83
G84
G85
il.c
a
gm
Kt qu
Chu trnh khoan c nh
Chu trnh ta r ren tri c nh
Chu trnh khot l c nh tm dng trc
chnh y l, dao dch chuyn mt lChu trnh khot l
ng khng chm vo b mt gia
cng khi thot dao
Hu b chu trnh
Hu b cc chu trnh t G73 n G89
Chu trnh khoan
Chu trnh khoan l sut c nh
Chu trnh khoan
Chu trnh khoan l kn c nh
Chu trnh khoan
Chu trnh khoan l su c nh
Chu trnh ta r ren phi Chu trnh ta r ren phi c nh
Chu trnh doa l
Chu trnh doa l c nh
Chu trnh khot l c nh dng trc
Chu trnh khot l
chnh cui hnh trnh ct
Chu trnh khot l Chu trnh khot l ngc c nh
ngc
Chu trnh khot l c nh bc tin
Chu trnh khot l
iu khin bng tay
Chu trnh khot l c nh tm dng bChu trnh khot l
c tin y l
Tr v im trc khi Sau khi thc hin xong chu trnh tr v
thc hin chu trnh
im trc khi thc hin chu trnh
Tr v im la chn Sau khi thc hin xong chu trnh tr v
(im R) trc khi thc im la chn (im R) trc khi thc
hin chu trnh
hin chu trnh
46
yc
da
im trc
khi thc hin
chu trnh
@
nc
im R
a
gm
im Z
om
il.c
Hnh 2.43
im R: cao an ton, im bt u gia cng
im R v Z trong cu lnh o theo ta tuyt i khc im R v Z trong cu
lnh o theo ta tng i: hnh 2.44
yc
/da
p:/
htt
u.v
.ed
nc
47
yc
da
im trc
khi thc hin
chu trnh
im trc
khi thc hin
chu trnh
@
nc
Tr v im
trc khi thc
hin chu trnh
im R
im R
Tr v im R
(G99)
(G98)
om
il.c
a
gm
Hnh 2.45:
G98
G91
G99
L(K) ___;
u.v
.ed
nc
yc
/da
p:/
htt
48
yc
da
a
gm
@
nc
il.c
Hnh a
Hnh b
Hnh 2.46: chiu su q ca mi ln ct sau dng li b phoi (hnh a),
hoc lng dch chuyn ca dao dao khng chm vo b mt gia cng khi
thot dao (hnh b).
L 4
om
L 3
L 2
im hin
hnh ca
dao
L 1
/da
p:/
htt
G73 (G99)
G73 (G98)
u.v
.ed
nc
yc
49
yc
da
a
gm
@
nc
im Z
im Z
om
il.c
2.7.2. Chu trnh khot l: G76
Chu trnh khot l G76 l chu trnh khot tinh l sut, dng trc chnh y l
thi gian dng l P, dao dch chuyn sang ngang mt lng (q) i din vi mi
dao mi dao khng chm vo b mt gia cng khi thot dao.
Cu trc lnh nh sau:
G76 X ___ Y___ Z ___ R ___ Q ___ P ___ F ___ ;
G76 (G98)
G76 (G99)
im R
/da
p:/
htt
im R
im Z
im tm
dng
.ed
nc
yc
im tm
dng
im Z
u.v
50
yc
da
G81 (G99)
@
nc
im R
im R
il.c
a
gm
im Z
om
im Z
im R
/da
p:/
htt
G82 (G98)
G82 (G99)
im R
im Z
im tm
dng bc
tin
.ed
nc
yc
im tm
dng bc
tin
im Z
u.v
51
yc
da
G83 (G99)
@
nc
im R
im R
om
il.c
a
gm
im Z
im Z
G84 (G98)
.ed
nc
yc
/da
p:/
htt
G84 (G99)
u.v
52
yc
da
im R
a
gm
@
nc
o chiu
quay ca trc
chnh
im Z
o chiu
quay ca trc
chnh
im Z
om
il.c
2.7.7. Chu trnh doa l: G85
Chu trnh doa l G85 l chu trnh m dao ct ht chiu su ca l rt dao
ln khi l bng G01.
Cu trc cu lnh nh sau:
G85 X ___ Y___ Z ___ R ___ F ___ ;
G85 (G98)
G85 (G99)
im R
/da
p:/
htt
im R
.ed
nc
yc
im Z
im Z
u.v
53
yc
da
G86 (G99)
im R
im R
il.c
a
gm
@
nc
Dng trc
chnh
im Z
Dng trc
chnh
om
im Z
/da
p:/
htt
yc
.ed
nc
Trong chu trnh ang s dng G99 (dao tr v im R) th kt thc chu trnh
dao vn tr v im R.
Trong cu lnh thc hin chu trnh dao di chuyn theo to X; Y bng G00.
Khng c a cc lnh G00; G01; G02; G03 vo sau cu lnh thc hin chu
trnh. Nu a vo chu trnh s khng c thc hin.
V d 1: : Lp chng trnh khoan l theo th t nh hnh 2.48
u.v
54
yc
da
L 5
im trc
khi thc hin
chu trnh
L2
L 3
@
nc
im bt
u ca
dao
L 4
im R
a
gm
L1
Hnh 2.48
il.c
om
u.v
.ed
nc
yc
/da
p:/
htt
55
yc
da
L 4
im trc
khi thc hin
chu trnh
L 3
L 2
@
nc
L 1
im bt
u ca
dao
im R
il.c
a
gm
Hnh 2.49
om
Hnh 2.50
u.v
.ed
nc
yc
/da
p:/
htt
O123;
G91 G28 G00 Z0;
T01;
M06;
G90 G54 G00 X-40. Y0 Z100. S600 M03;
Z5.;
(L 1) G99 G73 Z-35. R-10. Q5. F150;
(L 2) G98 Y-40.;
(L 3) X0.R5.;
(L 4) Y0.;
G80 M05;
G91 G28 G00 Z0;
T99;
M06;
M30;
56
yc
da
a
gm
@
nc
Hnh 2.51
om
il.c
O125;
G91 G28 G00 Z0;
T01;
M06;
G90 G54 G00 X-300. Y50. Z100. S600 M03;
Z5.;
G99 G83 Z-12. Q2. F100 R3.;
G91 X10. L99;
G90 X-300. Y0;
G91 X10. L99;
Y-50.;
X-10. L99;
G80 G28 G00 Z0 M05;
T99;
M06;
M30;
/da
p:/
htt
T01
Khoan 8.5
T02
Vt mp
T03
Ta r M10
Bc tin
20m/p
0.2mm/vg
12m/p
0.2mm/vg
8m/p
T. ct
u.v
Tn dao
.ed
nc
yc
Dao
57
yc
da
im thay
dao
a
gm
@
nc
im trc
khi thc hin
chu trnh
om
il.c
im R
im Z
Hnh 2.52
2.7.9. Chng trnh chnh v chng trnh con:
Chng trnh c th chia thnh hai loi: chng trnh chnh v chng trnh con.
Chng trnh gc l chng trnh chnh, chng trnh c iu khin bi
chng trnh chnh gi l chng trnh con.
/da
p:/
htt
u.v
.ed
nc
yc
58
yc
da
a
gm
@
nc
O200;
.....................;
.....................;
.....................;
M98 P201;
.....................;
.....................;
N12 .............;
.....................;
.....................;
M98 P202 L2;
.....................;
.....................;
.....................;
N14 .............;
.....................;
.....................;
M30;
Chng
trnh
con
om
il.c
Chng
trnh
con
Chng
trnh
chnh
.ed
nc
yc
O202;
.....................;
.....................;
.....................;
.....................;
.....................;
.....................;
.....................;
M99;
/da
p:/
htt
O201;
.....................;
.....................;
.....................;
.....................;
.....................;
.....................;
.....................;
M99 P12;
u.v
59
yc
da
Chng trnh
chnh
@
nc
Chng trnh
con
Chng trnh
con
Chng trnh
con
O002;
................;
................;
................;
M98 P003;
................;
................;
................;
................;
................;
M99;
O003;
................;
................;
................;
M98 P004;
................;
................;
................;
................;
................;
M99;
O004;
................;
................;
................;
M98 P005;
................;
................;
................;
................;
................;
M99;
O005;
................;
................;
................;
................;
................;
................;
................;
................;
................;
M99;
om
il.c
a
gm
O001;
................;
................;
................;
M98 P002;
................;
................;
................;
................;
................;
M30;
Chng trnh
con
V d 1: Lp chng trnh gia cng chi tit nh hnh v bng dao phay
ngn (hnh 2.55)
im bt u
ca dao
u.v
.ed
nc
yc
/da
p:/
htt
Hnh 2.55
60
X30.;
M98 P100;
Y-40.;
X60.;
X-40.;
M98 P100;
G00 Z125.;
X-60. M05;
M30;
M99;
@
nc
a
gm
yc
da
o theo to tng i :
Chng trnh chnh:
om
il.c
o theo to tuyt i :
Chng trnh chnh:
Z-125.;
G01 Y50. F120;
G54 X0 Y0;
M98 P100;
G55 X0 Y0;
M98 P100;
G54 X0 Y0 M05;
X60.;
Y40.;
X20.;
G00 Z100.;
G40 X0 Y0;
M99;
u.v
.ed
nc
yc
M30;
/da
p:/
htt
Z-25.;
61
yc
da
im bt u
ca dao
om
il.c
a
gm
@
nc
im thay
dao
/da
p:/
htt
im trc
khi thc hin
chu trnh
im R
u.v
.ed
nc
Hnh 2.56
yc
im Z
62
yc
da
a
gm
@
nc
S500 M03;
M01;
G90G54 ;
il.c
T02 M06;
S200 M03;
om
X0;
/da
p:/
htt
Y-50.;
M99;
u.v
.ed
nc
yc
G28 X0 Y0;
Bi tp: Lp chng trnh gia cng chi tit nh hnh v phay 4 l bng dao
phay ngn (hnh 2.57)
63
yc
da
im bt u
ca dao
om
il.c
a
gm
@
nc
im bt u
ca dao
u.v
.ed
nc
yc
/da
p:/
htt
Hnh 2.57
64
yc
da
3.1.
a
gm
@
nc
Mc tiu:
+ Trnh by c tnh nng, cu to ca my phay CNC, cc b phn my v
cc ph tng km theo my
+ Trnh by c quy trnh thao tc vn hnh my phay CNC.
+ Vn hnh thnh tho my phay CNC ng quy trnh, quy phm m bo an
ton tuyt i cho ngi v my.
+ Rn luyn tnh k lut, kin tr, cn thn, nghim tc, ch ng v tch cc
sng to trong hc tp.
il.c
om
/da
p:/
htt
V d:
G97 S200
G96 S150
Tc ct l 200 vng/pht.
Tc ct l 150 mt/pht.
u.v
V d:
F200
.ed
nc
yc
V d 2:
G02 X60. Y-30. R5. Lnh ny cho bit dao s ct theo cung trn theo
chiu kim ng h vi bn knh R=5 n im c ta X= 60; Y= -30.
65
yc
da
@
nc
a
gm
om
il.c
3.2.
/da
p:/
htt
Sau khi nhp v ghi nh chng trnh vo my, cho my chy m phng
pht hin li ca chng trnh. T c th sa cha ti u ho chng
trnh.
Khi cho chy ch ny cc ng ct gt ca dao c minh ha bng
ha trn mn hnh. Trong ch ny c th cho chy m phng tng cu lnh
hoc chy m phng lin tc c chng trnh.
yc
.ed
nc
u.v
66
yc
da
3.3.
@
nc
om
il.c
a
gm
Hnh 3.1Tn v cc chc nng ca cc b phn ca bng iu khin CTR
/da
p:/
htt
a. Mn hnh CTR:
c. Nt tr gip : HELP
yc
d. Nt chuyn: SHIFT
.ed
nc
u.v
e. Cc nt mm (Soft key):
67
yc
da
f. Nt cc a ch (Address key):
Cc nt ny np cc ch ci v cc k hiu vo my.
@
nc
h. Nt thay i: ALTER
Mun thay i mt gi tr no trong chng trnh, di chuyn con tr n v
tr , nhp gi tr cn thay i sau nhn vo nt ALTER th gi tr cn
thay i s c a vo.
a
gm
i. Nt chn: INSERT
Chn thm d liu vo sau con tr khi n vo nt INSERT. Tng ng nt
ENTER trn bn phm ca my tnh.
il.c
k. Nt xo: DELETE
om
l. Nt np vo: INPUT
p. Nt v tr: POS
/da
p:/
htt
s. Nt b dao: OFFSETseting
Nhn vo nt ny nhp cc gi tr b dao.
t. Nt thng tin: MESSAGE
.ed
nc
yc
u.v
68
yc
da
@
nc
a
gm
ON
OFF
il.c
IMERGENCY
START STOP
om
n
u.v
.ed
nc
yc
/da
p:/
htt
Hnh 3.2: Bng iu khin
69
yc
da
3.3.2.1.
om
il.c
a
gm
@
nc
Hnh 3.3: nt la chn ch
Phn ch t ng
/da
p:/
htt
.ed
nc
yc
u.v
MPG: khi chc nng ny c chn, ngi dng iu khin trc bng
cch s dng tay cm (handle)
RAPID : Ch ny cho php iu khin di chuyn nhanh (khng ct
gt) cc trc) bng tay.
70
yc
da
@
nc
DRY RUN
OPTIONAL STOP
BLOC SKIP
SINGLE BLOCK
a
gm
il.c
om
/da
p:/
htt
u.v
.ed
nc
yc
71
yc
da
a
gm
@
nc
FANUC
om
il.c
u.v
.ed
nc
yc
/da
p:/
htt
72
yc
da
@
nc
Bn v
Sp t dao
Khai bo dao
Chun b dao
G t ln
bn my
(Chng trnh)
R g cho m
t song song
vi bn my
/da
p:/
htt
Np gi tr
b dao
om
il.c
a
gm
Chun b th
tc cng ngh
trn my
Kp cht phi
t im khi u ca dao
T ng gia cng
u.v
Sn phm
.ed
nc
yc
C nh phi
73
yc
da
Lp cc bc gia cng:
Th t gia cng c lp thnh chng trnh v np vo my.
@
nc
a
gm
om
il.c
u.v
.ed
nc
yc
/da
p:/
htt
74
yc
da
a
gm
@
nc
Mc tiu:
+ Trnh by c cc yu cu k thut khi phay.
+ Vn hnh thnh tho my phay CNC gia cng ng qui trnh qui phm,
t cp chnh xc 8-6, nhm cp 7-9, t yu cu k thut, ng thi gian
qui nh, m bo an ton cho ngi v my.
+ Gii thch c cc dng sai hng, nguyn nhn v cch khc phc.
+ Rn luyn tnh k lut, kin tr, cn thn, nghim tc, ch ng v tch cc
sng to trong hc tp.
4.1. Phay mt phng
om
il.c
n
u.v
.ed
nc
yc
/da
p:/
htt
75
yc
da
om
il.c
a
gm
@
nc
u.v
.ed
nc
yc
/da
p:/
htt
76
yc
da
om
il.c
a
gm
@
nc
u.v
.ed
nc
yc
/da
p:/
htt
77
yc
da
4.4. Khoan l.
om
il.c
a
gm
@
nc
u.v
.ed
nc
yc
/da
p:/
htt
78
yc
da
4.5. Tar
om
il.c
a
gm
@
nc
u.v
.ed
nc
yc
/da
p:/
htt
79
yc
da
om
il.c
a
gm
@
nc
n
u.v
.ed
nc
yc
/da
p:/
htt
80
yc
da
om
il.c
a
gm
@
nc
1. Trn Th San, Nguyn Ngc Phng, S tay lp trnh CNC, NXB Nng,
nm 2006
2. Peter Smid, CNC programming handbook, Industrial Press Inc, 2003
u.v
.ed
nc
yc
/da
p:/
htt