4
CALIPER LOGS
Caliper tools measure hole size and shape. The simple
mechanical caliper measures a vertical profile of hole
iameter (Figure 4.1). The more sophisticated borehole
geometry tools record 1wo simultaneous calipers and give
an accurate borehole shape and orientation.
4.1 Mechanleal calipers - the tools
‘The mechanical caliper measures variations in borehole
diameter with depth, ‘The measurements are made by
two articulated arms pushed against the borehole wall
‘The arms are linked to the cursor of variable resistance
(Figure 4.2). Lateral movement of the arms is (ranslated
into movements of the cursor along the resistance, and
hence variations in electrical ovtput. The variations in
output are translated into diameter variations after @
SHALE
apo Limestone FE
BED.
PERMEABLE
SANDSTONE
IMPERMEABLE
«SANDSTONE
SHALE
imple calibration. Frequently logging tools are automat-
ically equipped with a caliper, such as the micrologs
(Chapter 6) and the density-neutron tools (Chapters 9, 10)
where the caliper arm is used to apply the measuring,
head of the tool to the borehole wall. Sophisticated, dual
caliper tools, sueh as the Borehole Geometry Tool of
Schluenberger, also exist specifically for measuring hole
size and volume. However, today, such information is
generally taken from dipmeter tools, which acquire
eometry data in order to derive dip (Chapter 12). These
tools have four pads fixed at right angles, opposite
pairs being linked but independent of the perpendicular
, in terms of geometry, gives two independent
calipers at 90°. The tool also contains gyroscopic orienta
‘Gon equipment so that the azimuth (bearing) of the two
calipers is permanently defined
HOLE DIAMETER
Seas; Inonee ———»
poe
‘caved hole"
‘on gauge’
‘mud cake thickness
= calined/2
"bac hole! or
“right spot’
Figure 4.1 The caliper log showing hole diameter: some typical responses. “Limestone, dolomite, eX. equally applicable.
%6= CALIPER
cate to vase
Figure 4.2 Schematic caliper tool showing the conversion of a
‘mechanical movement to an electrical signal sing a variable
resistance, (Adapted from Serra, 1979)
4.2, Log presentations
‘The caliper log is printed out simply as a continuous
value of hole diameter with depth Figure 4.3). The curve
is traditionally a dashed Tine and usually ploted in track
1. The horizontal soale may be inches af diameter or, in
the differential caliper, expressed as increase or deerease
in hole diameter about a zer0 defined by the bit size
(Figure 4.3). The otdinary caliper log is accompanied by
reference line indicating bit size.
‘The geometrical data from four-arm, dual-caliper tools
such as the dipmeter are presented in various formats,
2. DIFFERENTIAL GAUIFER
oho v
IT
“Hop “oh
Figure 4.3 Presentation of vie caliper log: (1, in ordinary
Format: (2), im differen format.
BS =bitsize
a
Loos -
only one of which is shown (Figure 4:4), The two hole
diameters measured by the two calipers are combined
with the directional elements of tool orientation (pad 1
azimuth), bole deviation and azimuth of the deviation.
An integrated hole volume may be added as horizontal
ticks on the depth column giving a continaous record of
hole volume (not on the example).
‘The calipers of the example presented (Figure 4.4),
show the geometry tool turning slowly as it moves
upwards in a persistently oval hole with a small diameter
‘of approximately 9” and a large diameter of approx:
imately 11", The larger diameter is oriented nearly north
to south as indicated by the pad I azimuth over the depth
0-15 m (cabipers 1-3 in larger diameter). At depth 30m,
calipers 2-4 show the larger radius (approx. 11°}, calipers
1-3 the smaller (approx. 9°), The rotation of the too} is
indicated by the persistent change in the pad 1 azisnuth
‘nd explains the caliper cross-over at depth 17 m (where
both calipers show the same diameter but the hole is
sill oval). Above this, calipers 1-3 follow the larger
diameter (approx. 11"), while calipers 2-4 follow the
smaller (approx. 9°).
BOREHOLE GEOMETRY LOG
DEVE
TO8
AE ArLOES) |
pa
a
tension
sounds)
Figure 44 Borchole geomeur log presentation (see text for
explanation)~ THE GEOLOCICAL INTERPRETATION OF WELL LOGS -
4.3 Simple, two-arm, caliper
interpretation
Increase in borehole diameter
‘The simple caliper log records the mechanical response
of formations to drilling. A hole that has the same size
(diameter) as the it which drilled itis called on gauge
igure 4.1), On gauge holes are the target for al drilling
and essentially indicate good drilling technique. Holes
‘with a much larger diameter than the bit size are ‘caved”
‘oc ‘washed ou’. That is, during deepening of the hole, the
borehole walls cave in, are broken by the turning. drill
pipe, or are eroded away by the circulating borehole mud.
‘This is typical of shales, especially when geologically
young and unconsolidated, so that caving can have a
eneral lithological significance (Figure 4.3).
However, caving is also typical of certain specific
lithologies such as coals or even organic shales. In
some fields, even with varied drilling fluids and drilling
techniques, itis found thet certain stratigraphic levels
habitually cave - generally for mechanical (textural)
reasons. The example (Figure 4.5) shows a section of
Carboniferous shale from the UK Bast Midlands in which
‘moderate caving occurs in the same organic rich interval,
cover a wide area. The shale is either very laminated oF
locally fracture.
Decrease in borehole diameter
Calipers may show a hole diameter smaller than the
Dil size (diameter). If the log has a smooth profile, &
Well 7
GR
8 to ago
85 yo CALIPER 4, 8.
| _-calne
on ~
HEB orgenic ich shale
v0
5° CALIPER, ,. 85° yo: CALIPER ..
mud-cake build-up is indicated (Figure 4.62). This is
an extremely useful indicator of permeability: only
permeable beds allow mud cake to form. The limits of
mud-cake indicate clearly the limits of the potential
reservoir, Mud cake thickness can be estimated from the
caliper by dividing the decrease in hole size by two (the
caliper giving the hole diameter), i.
bit size (diam) ~caliper reading (diam)
2
= owl cake thickness
It should be remembered that this thickness may vary
between tools. The caliper of a density tool is applied
hharder to the formation than the caliper of a micro-log:
the former probably causes a groove in the mud cake and
therefore gives a thinner, log derived mud-cake thickness.
Boreholes with a smaller diameter than the bit size but
rugose, are probably sloughed (Figure 4.68), The zones
‘of small holes will be the ‘tight spots’ encountered during
tilling, trips or logging. That is, it will be at these points
that tools stick or the bit gets stuck while being pulled out
of the hole. A frequent cause of tight spots is abundant
smectite in the clay mineral mixture, Smectite is @
swelling clay which takes water from the drilling mud,
expands, breaks from the formation and sloughs or col-
lapses into the hole. The Gulf Coast ‘gumbo’, which
often causes hole problems. is smectite rich.
Well 2
GR GR
10180 go 100 150
Figure 4.5 Consisteot ceving, indicated on the caliper log, over the same, organic rich, strstigraphie level in three different wells
Upper Carboniferous, East Midlands, U.K.
28cauiPER
inches.
caliper
~ CALIPER LOGS -
urHovoay
“~ porous and permeable sandotonoe
~
B
bit zo
900m
‘960m
DIFF. CALIPER
Figure 4.6 Hole size diminoton seen on the simple caliper. (A) Mud-cake build-up opposite porous and permeable sandstones,
(B) Tight spots in a shale sequence caused by hole sloughing due o swelling clays
vale Ee ef.
5 wcerewnsaie
} a
c 7 pik
é and NOT REAL
4 ct
: mae
5
&
:
Sao) wien ta pe
Figure 4.7 Poor hole conditions and caving creating zones of poor dats quality where iog readings do net represent real formation
values. The automatic density corection derived ftom the ealiper is insufficient ce compensate for the large caves at around 700r%,
‘The density and sonic logs suggest a formation change at 690m. but the interval is homogeneous from lop (0 bottom, being poorly
‘consolidated clay/shales.
29
urioLoay= THE GEOLOGICAL INTERPRETATION OF WELL LOGS ~
Quatity control using the caliper
With the simple, two arm calipers one extremely
important use is in the quality control of logs in general.
‘When caving is serious, the quality of log readings is
impaired, In some tools, such as the micrologs, a caliper
is registered simply berause the tool sensors are pad
‘mounted. Lack of pad contact with the formation, a prob-
Jem in rugose holes with pad-mounted tools, is quickly
seen by using the caliper. In other tools, such as the for-
mation density, the caliper reading is used for an
automatic hole size and mudcake thickness correction
for compensation (Chapter 9}, Caving will demand
inordinately large corrections to many logs an the log
values will be of litte use Is therefore essential (0 look
al the caliper before using any logs (Figure 4.7)
However, it should be pointed out that the simple
caliper attached to the open hole tools such as the
rnierologs and the formation density, will generally be
pessimistic in terms of hole condition, because in oval
hholes a simple caliper will naturally open to the maxi-
mum diameter of the borehole (Figure 4.8). And
although the log measurements rezorded will be made
actoss the larger diameter, the hole condition itself is not
as bad as may first appear.
x | oipmcren |] FORMATION
Ey caters ||” oensirv
| |, enuren, |
soon EY
ey 3]!
i | x
980m eve] ere]
oa |
ln
dott ;
Loy be yy |
ee 4
7020" dos trad coke .
Figure 4.8 Comparison between the simple caliper ofthe
formation density to! snd the two-arm caliper of the
dipmeter ‘oa! in an oval hole. The simple ealiper normally
‘extends tthe long axis ip an oval hole,
Diemer
30
4.4 Four-arm caliper interpretation
Breckouts
‘A great deal more information can be gained from dual
caliper tools than from the simple caliper tool. As
indicated above, dual caliper information is genesally
taken from the four-arm dipmeter tool,
‘Using just a single caliper, borehole shape cannot be
interpreted. Date from a four arm caliper bowever,
‘enables the shape of s hole to be muct better defined. A
hole can be seen to be “on gauge’ and round (Figure 4.94)
‘or oval and ‘washed out’ (Figure 4.9c) or enlarged by a
“key seat’ (Figure 4.96). When oval. the direction of
enlargement can be given. However, much more can be
intespteted from borehole shape.
Catia noronse
Bi size
bn Gouge
Key Seat
} == Washout
a
Breakout
Figure 4.9 Diagrammatic representation of types of borebole
‘Shape ang profil as identified on the rwo-arm caliper. a.
Round, in-gauge hole. b. Key seat hole enlargement at &
ddogleg. c. Washout hole enlargement duc to general drilling
‘wear. d. Breakont, showing characteristic oval hole with
abrupt vertical limits (redrawn, modified from Plumb and
Hickman, 1985),
aon= CALIPER LOGS ~
‘Three main types of elliptical borehole have been
recognized, “keyseats’, ‘washouts’ and. “breakouts*
(Figure 4.9), Washouts develop from general drilling,
‘wear, especially in shaly zones and dipping beds. On the
geometry logs, a washout has a considerable vertical
extent and both calipers are larger than the drill bit size
with one caliper being much larger than the other. Shape
charges are variable and gradual (Figeres 4.9¢; 4.10,2)
Keyseats are asymmetric oval holes, formed by wear
against the drill string at points where the borehole
inclination changes (Goglegs) (Figure 4.96). Both
washouts and keyseats are general diilling phenomena:
breakouts, however, have a specifi cause.
Breakouts are recognised using the following strict
criteria (Figure 4.11) (ve. Bel, 1990)
1. The tool must stop rotating (ideally the tool should
rotate before and after a breakout zone}.
2. The calipers must separate to indicate an oval hole.
‘The larger caliper should exceed hole gauge: the
smaller caliper should not be less than bole gauge
and its trace should be straight (the caliper difference
should be larger than 6 mm_and the zone of
elongation greater than 1.5 m). The limits of the
breakout should normally be well marked,
3. The larger diameter of hole elongation and its
direction should not consistently coincide with the
azimuth of hole deviation,
Breakouts are considered to form as a the result of the
interaction of stresses induced by driling and the existing,
1.BREAKOUTS 2.WASHOUTS
So Se] Teel a]
i
7 | |
K
Figure 4.10 Field examples of hole size enlargement seen on
the two-arm, dual caliper. 1, Breakouts, seen as well-defined,
‘oval hole developments, 2. Washouts, seen as generalised
tole ovalty, Hole diameter sncreases tothe left (from Cox,
1989,
31
stress regime of the country rock (Bell and Gough,
1979), Small brittle fractures (spalling) occur in the bore~
hole around & rotating bit which, if there is unequal
horizontal stress in the formation, form in a preferential
direction, that of the minimum horizontal stress. St,
(Figure 4.12, a). In more precise termas, compressive
shear fracturing of the borehole wall is localised in
the direction of the minimum horizontal formation
sbiess Si, and is the cause of breakouts (Bell, 1990).
Laboratory experiments and empirical observations seem
to back up the theory (see Prensky, 1992b for a review
and references), Hence, breakouts indicate the present
day stressficld orientation and are independent of lith-
‘ology, dip and existing fractures or joints,
Breakout studies to define in-situ stress fields are now
being carried out on many scales from the local to the
lobal, On the global scale, breakout derived suess-feld
‘orientations are similar to those derived from earthquake
studies and tend to indicate intra-plate tectonic stresses
(Zoback 27 ai, 1989), On a local scale, breakout studies
have an importance for field development (Figure 4.13).
Natural and artificial fractures are most Likely to be
oriented jn the maximum horizontal stress direction Sh.
Ge. normal to breakouts) (Figure 4.12.6). Fracture
connection between wells during field production is then
more likely in this oriestation (Bell, 1990). It is also
possible that horizontal drilling will be more stable in the
Shing, (tnaxirnum horizontal stiess) direction (Hills and
Williams. 1992).
‘por extensions
‘vm
24
13
Breakout