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Hazardous Area Lighting
Hazardous Area Lighting
IN TRODU CTION
HAZARDOUS A
H azardousArea Lighting
In the areas w here flam m able m aterials are m anufactured,produced,processed orstored,m ixing offlam m able gases w ith air
is likely to happen in the atm osphere.Ifdue to the electricalequipm entinstalled in such areas,ignition takes place due to a
spark orfire,itcan lead to a hazardous situation.Although the prim e requirem entis to avoid the occurrence ofsuch conditions
w here thisisnotpractical,specialm ethodsofsafeguarding electricalapparatusm ustbe em ployed.
Care should be taken to avoid flam m able orexplosive atm ospheres,inorderto have an ignition,both a flam m able atm osphere
and m eansofignition m ustexistsim ultaneously.
ZON E 2
ZON E 0
(SOU RCE)
ZON E 1
ZON E 0
TH E EXPLOSIVE ATM OSPH ERE IS CON TIN U OU SLY PRESEN T
A Zone in w hich an explosive m ixture is continuously present(in the gaseous phase)inside a receptacle ora
closed cham berconstitute Zone 'O
ZON E 1
TH E EXPLOSIVE ATM OSPH ERE IS OFTEN PRESEN T
A Zone in w hich an explosive m ixture ofGas,VapourorDustis likely to occurin norm aloperations.In these areas
flam eprooflum inairesand accessoriesare used.
Flam eproofEnclosure -is one w hich w illw ithstand w hen allthe covers and accessories are properly secured,an
internalexplosion ofthe flam m able gasorvapourthrough the jointgapsand flam e pathsprovided in the enclosure.
N ote:The term 'Flam eproof'issynonym ousw ith the term 'Explosion-proof'asused in U SA or'Explosion-Proof'type
'd'protection used in Germ any and otherContinentalcountries.
ZON E 2
TH E EXPLOSIVE ATM OSPH ERE IS ACCIDEN TALLY PRESEN T
A Zone in w hich an explosive m ixture is notlikely to occurin norm aloperations and ifitoccurs w illonly existfora
short tim e (Leaks or negligent use). In these areas, Increased Safety Lum inaires are used and are generally
provided w ith gaskets and speciallam p holders in case offittings.These equipm ents are m anufactured as perIS
8224/1976 and IS 6381/1972.
AREA LIGHTING
Itshould be noted thatfittings com plying w ith the requirem ents as specified in IS 8224/1976 are notsuitable for gases or
vapourhaving ignition tem perature below 200oC.The follow ing is the listofgases orvapours know n to have self/auto ignition
tem perature below 200oC.
1.
3.
5.
7.
9.
11.
Ethylnitrate
Carbon disulphide
Diethylether
Dibutylether
Dihexylether
EthylM ethylether
2.
4.
6.
8.
10.
12.
Isopropylnitrate
Acetaldehyde
Diproplylether
Diam ylether
Benxaldyhyde
Diethylperoxide
TemperatureClass
T1
T2
T3
T4
T5
T6
Maximum SurfaceTemperature
ofLuminaires(C)
450
300
200
135
100
85
Dustproof/Dust-tight
Lum inaires are m anufactured as per IS 4012 /IS 4013-1967 and are recom m ended to be installed in industries w here in
addition to the recognized explosives,m any otherdusts including practically allorganic and inorganic dust,(dustofm etals are
flam m able to som e extentdepending on the particle size),specific gravity ofdustetc.are present.
Dustshave been broadly classified into the follow ing groups.
Class1 Dustw hich ignite and propagate flam e readily,the source ofheatrequired forignition being sm all.
Class2 Dustw hich ignite readily w ith flam e butrequire a largersource ofignition.
Class3 Dustw hich do notignite.
Dust-tightlum inaires are recom m ended forlocations laden w ith Class 1 Dust.Forotherclass ofdust,dustprooflighting fittings
m ay be used.
HAZARDOUS AR
IP 22
IP 23
IP 34
IP 54
IP 55
IP 65
H igherthe num ericalofthe firstand second characteristic,the greaterdegree ofprotection the enclosure offers.E.g.Jetproof
IP 55 m eetsallthe lessonerousdegreessuch asIP 22,IP 23,IP 34 and IP 54.
Testing Authorities
Allour Flam eproofand Increased safety lum inaires are tested and Certified by CentralInstiture ofM ining and FuelResearch
(CIM FR),Dhanbad.
Standards
(a)Flam eproof Construction : IS:2148-2004 (IEC 60079-1/2001)
(b)Generaldesign,rating,perform ance & T-class: IS:13346-2004 (IEC 60079-0/2000)
(c ) W eatherproofconstruction IP-65 : IS:12063-1987 (IEC 60529/1989)
Gas or Vapour
M ethane (fire dam p)
II A
II B
II C
H ydrogen
*IndustrialM ethane includes m ethane m ixed w ith notm ore than 10% by volum e ofhydrogen.Tow n gas m ay contain notm ore
than 57% by volum e ofhydrogen and notm ore than 16% by volum e ofcarbon m onoxide,the rem ainderbeing a m ixture of
paraffin hydrocarbonsand inertgas.
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Note :
Due to ourcontinuous efforts in developing products,im provem ent-BajajElectricals Lim ited reserves the rightto m ake changes in the
design and data withoutany priornotice.
AREA LIGHTING
BJFFTL 136/236,140/240,128/228
Lam p
H P M V,
IngressProtection
IP 65
CIM FR Certificate N o
CIM FR/TC/SR/H 798 DTD 11.01.2008
N ote
ExternalStove Enam eled Reflectorcan be provided asan additionalfeature
CIM FR Certificate
CIM FR/TC/SR/H 909 DATED 08.02.2008
228
135
170
170
1590
235
235
380
235
267
BJFFTL-140/240
BJFFTL-140
125
BJFFTL-240
BJFW 400 M V CA (N I)
BJFW 400 SV/M H CA (N I)/BJFW 250 SV (NI)
Cast Alum inium LM 6 housing w ith Epoxy finish. H eat resistant and
toughened glass enclosure type A w ith BC/E27 lam p holder Painted M S
w ire guard. Tw o cable entries of3/4 BS conduit are provided. Separate
flam eproofcontrolgearboxofsuitable rating to be used forH ID lam ps.
Cast Alum inium LM 6 housing w ith Epoxy finish. H eat resistant and
toughened glassenclosure type A.Painted M S w ire guard.Tw o cable entries
of3/4 BS conduitare provided.Available in castiron version for special
application areasalso.Thisisa non-integrallum inaire.Separate flam eproof
controlgearboxto be used asperthe lam p rating.
Lam p
Suitable for 80/125W M V, 70W SV/M H, 150W M H (E27), 200W GLS,
160W M LL,23W /26W RetrofitCFL lam p.
Lam p
250 W H PM V,400W H PM V,250W H PSV,400W H PSV,400W M H lam p.
IP 65
CM RICertificate N o
IngressProtection
IP 65
CIM FR Certificate N o
100 100
A
530
402
335
247
A = 3 N os., 12.5 H O LE
Cast Alum inium LM 6 housing w ith Epoxy finish. H eat resistant and
toughened glassenclosure-type A.Painted M S w ire guard.Tw o cable entries
of3/4 BS conduitare provided.This is an integrallum inaire.H ID ballast
and accessoriesfitted inside the housing.
Cast Alum inium LM 6 housing w ith Epoxy finish. H eat resistant and
toughened glassenclosure type A.Painted M S w ire guard.Tw o cable entries
of3/4 BS conduitare provided.This is an integrallum inaire H ID Ballast&
accessoriesfitted inside the housing.
Lam p
Lam p
T4
T4
IngressProtection
IngressProtection
IP 65
IP 65
CIM FR Certificate N o
CIM FR Certificate N o
N ote
530
Thislum inaire can also be used asnon integralfor250W M V/150SV/150 M H BJFW 250 W M V (N I),
BJFW 150 W SV (N I),BJFW 150 W M H (N I)
480
247
245
BJFW 250 M V I
BJFFL 250/400 N I
BJFAOL 01
Cast Alum inium LM 6 Epoxy finish lam p housing. H eat resistant and
toughened flatglass Type A.One Cable entry through 3/4BS conduit.This
is a non integrallum inaire and suitable flam eproofcontrolgearbox should
be separately used.
Cast alum inum LM 6 yellow epoxy pow der coated housing. H eat resistant
and toughened type A glass enclosure.Tw o cable entries of3/4BS conduit
are provided.
Idealforuse in zone 1 & 2 areas w here explosive gasses specified undergas
groupsIIA & IIB are present.
Lam p
Lam p
T6
IngressProtection
IngressProtection
IP 65
IP 65
CM RICERT.N O
CM RICERTIFICATE N O
245
700
495
375
500
38
100 100
BJFFL 250/400 M V N I
BJFAO L-01
Flam eproofControlGearBox
BJDP/DT/TE/ISW -200 LM 6 N I
H ousing
Die-cast alum inium LM 6 housing. Com pletely w ired w ith control gear
accessories.Three cable entries of3/4 BS conduitare provided.Idealfor
use in ZON E 1 & 2 areas w here explosive gasses specified undergas groups
IIA & IIB are present.
Lam p
Lam p
IngressProtection
T6
IP 65
IngressProtection
IP65
Volts250 Max.
CIM FR Certificate N o
TemperatureClassification
MLL
SV
CFL
150W
GLS
200W
80W
HPMV
125W
160W
70W
23W
T5
T5
T6
T5
T5
T6
T6
CM RICertification
CM RI/TC/P/H 1335 DTD 10.11.1998
Applicable standardsand certification
335
205
111
238
320
Cast Alum inium LM 6 housing w ith Epoxy finish. H eat resistant and
toughened glass cover-type A.Painted M S w ire guard.Tw o cable entries of
3/4BS conduitare provided.
Lam p
Ingressprotection:IP 65
Lam p
Suitable for 80/125W M V lam p, 70W H PSV lam p. H ID ballasts and
accessoriesw ired inside the housing.Itcan also be used for250W H PM V as
non integral lum inaire. Separate control gear box to be used for 250W
H PM V version -BJISW 250 M V N I.
IngressProtection
IP 65
CM RICertification
CM RICertification
TemperatureClassification
BLL
SV
CFL
150W
GLS
200W
80W
HPMV
125W
160W
70W
23W
T5
T5
T6
T5
T5
T6
T6
This lum inaire has been tested and certified by CM RI,Dhanbad vide their
letterRef.N o.
CM RI/TC/P/H 1260 DATED 14-10-1999
CM RI/TC/ADDEN /H 193 DATED 16-02-2000
CCE N o.R1(1)136/ALPIN E/418 dated 15-02-2000
Applicable standardsand certification
IS :2147-1962 Specification forDegree ofprotection
lS :8224/1976 Specification forElectric Lighting FittingsforDivn.2 areas
lS :6381/1972 Specification ofconstruction ofElectricalApparatus w ith
type ofprotection 'e'
lS :13947 (part1)1993 forIP 65.
225
210
390
320
ControlGear Box
for Increased Safety Lum inaire
BJISCG 80/125/250 M V
BJISCG 70/150 SV
H OU SIN G
Die-cast alum inium LM 6 housing. Com pletely w ired w ith control gear
accessories.Three cable entriesof3/4BS conduitare provided.
Idealforuse in Zone 1 & 2 areas w here explosive orignitable gas m ixtures
are presentfora shortperiod.
Lam p
Suitable for 80/125W H PM V, 70W H PSV, 150W H PSV, 250M V lam p.
Prew ired w ith open construction ballastand accessories suitable forlam p
rating.
IngressProtection
IP 65
CM RICertificate N o
CM RI /TC/P/SL/H 1454 DTD 26/11/1998 for 80W /125W H PM V, 70W
H PSV
CM RI/TC/P/H 1361 DTD 12.01.1999 for250W H PM V,150W H PSV
210
102 C/C
210
103
200 C/C
215
CIM FR/TC/SR/H840
DTD.24.01.2008
ITEM
BJFW -250
FLAM EPROOF/W P
W ELLGLASS
LUM INAIRES
CAT NOS.
LAM P RATING
TEM P.
RANGE
IP
ZONE
GAS
GROUP
T3
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
T5
T4
T5
T5
T3
T6
T6
T3
T3
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
-250 M V (NI)
-80 M V (I)
-125 M V (I)
-70 SV (I)
-70 M H (I)
-150 SV (NI)
-150 M H (NI)
-150 M H (E27)(I)
-3X26 CFL (I)
-300 GLS
250 W HPM V
80 W HPM V
125 W HPM V
70 W HPSV
70 W M H
150 W HPSV
150 W M H
150 W M H (E27)
3X26 W CFL
300 W GLS
-80 M V (NI)
-125 M V (NI)
- 70 SV (NI)
- 70 M H (NI)
-150 SV (E27)(NI)
-1X23 CFL (NI)
-3X26 CFL (NI)
-200 GLS (NI)
-160 M LL (NI)
80 W HPM V
125 W HPM V
70 W HPSV
70 W M H
150 W M H (E27)
23 W CFL
3X26 W CFL
200 W GLS
160 W M LL
T4
T4
T4
T3
T6
CIM FR/TC/SR/H1136
DTD.19.03.2008
CIM FR/TC/S/694
DTD.19.11.2008
BJFW -80/125
FLAM EPROOF/W P
NON-INTEGRAL
W ELLGLASS
LUM INAIRES
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
BJFW
CIM FR/TC/SR/H800
DTD.15.01.2008
CIM FR/TC/S/696
DTD.19.11.2008
BJFC -80/125/250
FLAM EPROOF/W P
CONTROL
GEAR BOX
BJFC -80 M V
BJFC -125 M V
BJFC -250 M V
BJFC -70 SV
BJFC -70 M H
BJFC -150 SV
BJFC -150 M H
BJFC -3X26 CFL
80 W HPM V
125 W HPM V
250 W HPM V
70 W HPSV
70 W M H
150 W HPSV
150 W M H
3X26 W CFL
T6
T6
T6
T6
T6
T6
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
CIM FR/TC/SR/H837
DTD.23.01.2008
CIM FR/TC/S/697
DTD.19.11.2008
BJFC -400 M V
FLAM EPRROF/W P
CONTROL
GEAR BOX
BJFC -400 M V
BJFC -400 SV
BJFC -400 M H
400 W HPM V
400 W HPSV
400 W M H
T6
T6
T6
IP 65
IP 65
IP 65
1& 2
1& 2
1& 2
CIM FR/TC/SR/H909
DTD.08.02.2008
CIM FR/TC/S/695
DTD.19.11.2008
BJFB -150/200
FLAM EPROOF
BULK HEAD
LUM INAIRE
BJFB -80 M V
BJFB -125 M V
BJFB -70 SV
BJFB -70 M H
BJFB -150 SV
BJFB -150 M H
BJFB -160 M LL
BJFB -1X26 CFL
BJFB -100 GLS
BJFB -150 GLS
BJFB -200 GLS
80 W HPM V
125 W HPM V
70 W HPSV
70 W M H
150 W HPSV
150 W M H
160 W M LL
26 W CFL
100 W GLS
150 W GLS
200 W GLS
T4
T3
T4
T4
T3
T3
T3
T6
T4
T3
T3
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
CIM FR/TC/SR/H798
DTD.11.01.2008
CIM FR/TC/S/H438
DTD.03.09.2008
BJFFTL -140
BJFFTL -240
BJFFTL -136
BJFFTL -236
BJFFTL -120
BJFFTL -220
BJFFTL -118
BJFFTL -218
BJFFTL -128
BJFFTL -228
BJFFTL -114
BJFFTL -214
BJFFTL -1X20 CFL
1X40 W
2X40 W
1X36 W
2X36 W
1X20 W
2X20 W
1X18 W
2X18 W
1X28 W
2X28 W
1X14 W
2X14 W
1X20 W
T6
T6
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
1& 2
BJFJB -100
IP 65
1& 2
CIM FR/TC/SR/H808
DTD.16.01.2008
BJFFTL -140
FLAM EPROOF/W P
FLUORESCENT
CIM FR/Am end/FLP/Oct./588 TUBE LIGHT
DTD.17.10.2008
LUM INAIRE
BJFJB -100
FLAM EPROOF/W P
JUNCTION BOX
FTL
FTL
FTL
FTL
FTL
FTL
FTL
FTL
(T5)
(T5)
(T5)
(T5)
CFL
T6
T6
T6
CM RI/TC/P/H382
DTD.18.08.2006
REVALIDATION NOT
REQUIRED AS TESTED
BYCM RIAS PER REVISED
BIS STANDARDS
CM RI/TC/P/H387
DTD.21.08.2006
REVALIDATION NOT
REQUIRED AS TESTED
BYCM RIAS PER REVISED
BIS STANDARDS
10
CM RI/TC/P/H378
DTD.18.08.2006
REVALIDATION NOT
REQUIRED AS TESTED
BYCM RIAS PER REVISED
BIS STANDARDS
11
CM RI/TC/P/H354
DTD.10.08.2006
REVALIDATION NOT
REQUIRED AS TESTED
BYCM RIAS PER REVISED
BIS STANDARDS
ITEM
CAT NOS.
LAM P RATING
TEM P.
RANGE
IP
ZONE
GAS
GROUP
BJFW
BJFW
BJFW
BJFW
-400 M V (NI)
-400 SV (NI)
-400 M H (NI)
-250 SV (NI)
400 W
400 W
400 W
250 W
HPM V
HPSV
MH
HPSV
T3
T4
T4
T5
IP 65
IP 65
IP 65
IP 65
1& 2
1& 2
1& 2
1& 2
BJFFL-250/400 M V
NON-INTEGRAL
FLAM EPROOF/W P
FLOOD LIGHT
LUM INIARE
250 W
250 W
400 W
400 W
HPM V
HPSV
HPSV
MH
T5
T6
T4
T4
IP 65
IP 65
IP 65
IP 65
1& 2
1& 2
1& 2
1& 2
250 W HPM V
150 W HPSV
150 W M H
T4
T4
T4
IP 65
IP 65
IP 65
1& 2
1& 2
1& 2
BJFAOL -01
FLP/W P
AVIATION
OBSTRUCTION
LIGHT
BJFAOL -01
NEON SPIRAL
LAM P 75 VA
T6
IP 65
1& 2
ITEM
NO.
CAT
NO.& DATE
CM RICERTIFICATE
NOS.DATE
CERTIFICATES
NOS.DATE
ADDITIONS
BJDP/DT/TE/ISW -200
CM RI/TC/P/H1335
CM RI/TC/P/H1259
INCREASED SAFETY
DTD.10.11.1998
DTD.14.10.1999
NON INTEGRAL
160 W M LL LAM P IP 65
W ELLGLASS FITTING
BJISW -80/125
CM RI/TC/P/H1455
CM RI/TC/S/H1365
INCREASED SAFETY
DTD.26.11.1998
DTD.15.11.1999
NON INTEGRAL
160 W M LL LAM P IP 65
W ELLGLASS FITTING
CM RI/TC/P/H1260
CM RI/TC/ADDEN/H193
INCREASED SAFETY
DTD.14.10.1999
DTD.16.02.2000
INTEGRAL
W ELLGLASS FITTING
BJISCG -80/125
CM RI/TC/P/SL/H1454
CM RI/TC/S/H1310
INCREASED SAFETY
DTD.26.11.1998
DTD.29.10.1999
BJISCG -250
CM RI/TC/P/H1361
INCREASED SAFETY
DTD.12.11.1999
BRANCH
PHONE
FAX
E-m ail
AHM EDABAD
106,SakarIII,OffAshram Road
Navrangpura,Ahm edabad 380 014.
079-27543964,27543967,27540397
079-27543950
BANGALORE
BajajBhavan,No.16,Residency Road,
Bangalore 560 025.
080-22235486,22238984,22275505
080-22214878,22275505
BHUBANESW AR
Kharavela Nagar,Janpath,Bhubaneswar751 001.
0674-2390697,2396980,2394052
0674-2390294
CHANDIGARH
SCO 52,Sector-26,M adhya M arg,
Chandigarh 160 026.
0172-4303211
0172-2792932
CHENNAI
Navin's Presidium ,8th Floor,
A-Block,Old No.103-A,Nelson M anickam Road,
Am injikarai,Chennai600 029
044-42162200
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COCHIN
CRL House,42/1107,Tata OilM ills Road,
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DELHI
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GUW AHATI
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G.S.Road,Guwahati787 005.
0361-2346497,2346498,2346499
0361-2346496
HARYANA
1/10,AsafAliRoad,New Delhi110 002
011-43725500
011-23230214
HYDERABAD
H.No.6-3-1090/2,3rd Floor,VithalDas Cham bers,
Rajbhavan Road,Som ajiGuda,Hyderabad 500 082.
040-23442932,23442933,2344293
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INDORE
Com m erce House,3 rd Floor,7 Race Course Road,
Indore 452 003,M P.
0731-2548909/10/18
0731-2548911
JAIPUR
Raghukam alNiwas,M .I.Road,Jaipur302 001.
0141-2377364,2369541,2369542
0141-2374261
KOLKATA
10,Ganesh Chandra Avenue,Kolkata 700 013.
033-22379270,22377657,22216638
033-22259111
LUCKNOW
BajajBhavan,21/32 A,Tilak M arg,
Lucknow 226 001.
0522-2620595,2613549
0522-2626513
M UM BAI
HarchandraiHouse,3rd Floor,81,Queens Road,
M arine Lines,M um bai400 002.
022-22089091
022-22089193
NAGPUR
2nd Floor,SarafCourt,Opp.YashwantStadium ,
Dhantoli,Nagpur.
0712-2440318,2440319
0712-2420102
NOIDA
FlatNo.505-507,5th Floor,VikrantTower,
4,Rajendra Place,Pusa Road,New Delhi110 008.
011-25711961,25861963,25861964
011-25861962
PATNA
KashiPlace,Dak Bunglow Road,Patna 800 001.
0612-2231427,2220155,2225911
0612-2231978,2231427
PUNE
M aneck Hall,2,GeneralThim m ayya Road,
Pune 411 001.
020-26360801,26361321,26360703
020-26360698
RAIPUR
BajajBhavan,G.E.Road,
NearM ahaveerGarden,Raipur492 001.
0771-2263986,2263976,2660166
0771-2263310
022-2376 5000
Fax:022-2373 0504
HEAD OFFICE
51,M ahatm a GandhiRoad,M um bai400 001.
022-22043780,22851462,22875135
Fax:022-22828250
REGISTERED OFFICE