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Disclosure To Promote The Right To Information
Disclosure To Promote The Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
01 ' 5
Jawaharlal Nehru
! $ ' +-
Satyanarayan Gangaram Pitroda
! > 0 B
BharthariNtiatakam
IS :6 3 8 .1 9 7 9
Indian St andard
SP E CIF ICATION
F OR
Prod u cts
Sectional
Com m ittee,
PCDC
13
Represent ing
Chairman
Da D. BANE RJ E E
M embers
S HRI M. L. BARRANI
DR L. D. KANDP AL ( Alt ernat e
SE RI A. K. BANDYOP ADH AYA
SH RI B. C. SE N ( Alt ernat e )
Soar A. T. BASAK
( DGI )
Dir ect or a t e
Gen er a l
of
Su pplies
& Disposa ls,
N ew Delh i
In dia n P et r och em ica ls Cor por a t ion Lt d, Va doda r a
DR S. K. BH ATNA~AR
SH RI S. K. MAH E SH WARI ( Alt ernat e )
Na t ion a l Test H ou se, Ca lcu t t a
SHRI S. K. Boex
S RRI A. GHOS H ( Alt ernat e )
Ba yer ( In dia ) Lt d, Bom ba y
DR S. N. CE AKRAVARTY
SH RI R. R. P ANDIT ( Alt ernat e )
Alka li & Ch em ica l Cor por a t ion of In dia Lt d, Rish r a
SH RI D. K. CH ATTE RJ E E
DR S. K. ROY ( @crnat e )
E xpor t In spect ion Cou n cil of In dia , Ca lcu t t a
SE RI 0. P . DH AMIJ A
SH RI P . K. CH ATTE RJ E E ( Alfrrnat s )
Du n lop In dia Lt d, Ca lcu t t a
S HRI S . B. GAN GU LI
S HRI P . N. S. MYE R ( Alt ernafc )
Ma dr a s Ru bber F a ct or y Lt d, Ma dr a s
SH RI A. GE ORGE J OH N
SRRI K. J . ABRAH AM ( Alt ernat e )
In dia n Oil Cor por a t ion Lt d, Bom ba y
SH RI R. C. J H INQAN
SH H I M. K. J AIN ( Alt ernat e )
Na t ion a l Ru bber Ma n u fa ct u r er s Lt d, Ca lcu t t a
DR I. V. KRISH NAMURTI
SH RI R. P . MATH UR ( Alt ernat e )
SH RI LALIT MOH AN J AD~NADAB Cosmos In dia Ru bber Wor ks P vt Lt d, Bom ba y
SH RI P ULIN L. KINAH IWALA ( Alt ernat e )
La t h ia Ru bber Ma n u fa ct u r in g Co P vt Lt d, Bom ba y
SH RI S. V. LATH I~
S HRI D. P. LATHIA ( Alt ernat e )
( Cont inued on page 2 )
IN DIAN
Th is pu blica t ion
is pr ot ect ed u n der t h e Indian C@_w ight Act ( XIV of 1957 ) a n d
r epr odu ct ion in wh ole or in pa r t by a n y m ea n s except wit h wr it t en per m ission of t h e
pu blish er sh a ll be deem ed t o be a n in fr in gem en t of copyr igh t u n der t h e sa id Ac t
IS : 6 3 8 - 1 9 7 9
( Continued frompap 1
Members
Representing
Su n da r a m In du st r ies P vt Lt d, Ma dr a s
SH RI N. NA~ARAJ AN
SH RI P . VIJ AYARA~H AVAN ( Altcrnatc )
Ru bber Boa r d. Kot t a va m
DR C. K. N. NAIE
Ba t a In dia Lt ci.7Ca l&a
SH RIS. C. NANDY
SH RI SUNIL SARKAR ( Alternate )
Dir ect or a t e
Gen er a l of Tech n ica l
Developm en t ,
DR N. V. C. RAO
N ew Delh i
SH RI G. R. INAMDAR ( Altrrnatc )
Dir ect or Gen er a l, ISI ( Ex-ofj?cio Member )
SHRI
M.S.
SAXENA,
Dir ect or ( P & C )
Depu t y
General
Ru bber
Dir ect or
Prod u cts
( P & C ), ISI
Su bcom m ittee,
PCDC
13 : 4
Convancr
SH RI S. V. LATH IA
La t h ia Ru bber
Ma n u fa ct u r in g
Co P vt Lt d, Bom ba y
Members
SH RI D. P . LATH IA ( Alternate
Sh r i S. V. La t h ia )
SHRI L. M. BASU RAY
SH RI R. K. DAS ( Altrrnate )
SH RI A. BOSE
SH RI B. DUTTA ( Alternate )
SH RI D. K. CH ATTE RJ E P :
to
Du n lop In dia Lt d, Ca lcu t t a
Ben ga l Wa t er pr oof
&
IS I 638 - 1979
Indian St andard
SP E CIF ICATION
F OR
SH E E T RUBBE R J OINTING AND
RUBBE R INSE RTION J OINTING
FOR
EWORD
which
call
for rounding
off numerical
values
( revised ).
IS : 638.1979
1. SCOPE
1.1 This standard prescribes the requirements
and the methods of sampling
and test for sheet rubber
jointing
and rubber insertion
jointing
for use
between flanges and similar joints subjected to water pressure, air pressure
or low pressure steam.
NOTE - The
35 kgf/cms ).
2. TYPES
recommended
low pressure
steam
is up to 350 kN/ms
( approximately
AND GRADES
a) Type A -
50 to 65 Hardness
in IRHD,
b) Type B -
66 to 80 Hardness
in IRHD.
and
2.2 Grades-This
standard
prescribes two grades, namely, Grade 1 and
Grade 2 for each of the two types differing in the requirements
for various
physical characteristics
prescribed
later in the standard.
3. REQUIREMENTS
3.1 Material
3.1.1 Jointing
M aterial - The jointing
following materials as may be specified:
a) Sheet rubber,
b) Sheet rubber
or
reinforced
shall
with fabric
be made
( rubber
of one of the
insertion
jointing
).
*Methods
for determination
fabrics (Jirst reuision ).
of breaking
metre
load
and
of fabric
elongation
at
break
of woven
IS t 638 - 1979
3.2 Co n s tru c tio n
a n d Wo rk m a n s h ip
1 THICKNESS
AND
NUMBER
OF FABRIC
the
( for
PLIES
,
THICKNESS OF SHEET
RUB B ER J OINTING 0 R
RUBBERINSERTION
JOINTINQ
TOLERANCEON
TEICENESS
(2)
('1
mm
NUMBEROBPLIES
INRUBBERINSIW
TIONJOINTINQ
(3)
mm
0.8
0.2
15
0.2
f
f
0.3
0.5
2
2
3
5
0.6
8 and above
07
IS : 638 - 1979
joints su bjected
( Part I )-1977*
TAB LE
to steam
p ressu re w hen
shall be as given in Table
tested
2.
accord ing
IS : 3400
to
OF
( Cla u s e3.4 )
SL
N o.
TYPE
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
i)
8.5 ( 85 )
6 ( 60 )
400
350
12( 120)
7(70)
450
400
ii)
85 ( 85 )
6 ( 60 )
300
250
12 (120)
7( 70)
350
300
3.5
Ac c e le ra te d
JOIN TS SUBJECTED TO
STEAM PRESSURE
~--_-__-,-h---_---)
Tensile Strength
Elongation
MN /m
at Break
( Ap p ro x k g f/c m ), P e rc e n t,
Min
Min
c---A----5
r--*-y
Grade
Grade
Grade Grade
1
1
2
2
Ag e in g
properties
).
IS : 638 - 1979
3 .6 Co m pre s s io n
Se t
3 .6 .1 Jointing to be Used for Joints Subjected to W ater and A ir Pressure The com p ression
set d eterm ined
in accord ance w ith IS : 3400 ( Part X )-
1977* at 27 + 1C for 24 _s
* hou rs shall not exceed 35 p ercent.
3.6.2 Jointing
to be Used for Joints
Subjected to Steam PressureThe
com p ression set d eterm ined in accord ance w ith IS : 3400 ( Part X)-1977*
at 100 f 1C for 24 2: hou rs shall not exceed 35 p ercent.
3.7 Re s is t an c e
t o Be n din g-Th e re
shall be no visible signs of cracking
of the su rfaces or separation of ru bber from the fabric (in case of ru bber
insertion jointing) w hen su bjected to bend ing test given in 3.7.1.
3.7.1 Fold a strip of test piece, 50 m m in w id th and not less
than 100 m m long, rou nd a m etal rod , the d iam eter of w hich shall equal
to the thickness ofthe sheet ru bber or ru bber insertion jointing u nd er test.
Clam p the jointing
in a vice u ntil the inner su rface is as show n in
Fig. 1, and the d istance of the und ersid e of the rod above the vice is
equal to the thickness of the jointing u nd er test. Keep it in this p osition
for five m inu tes and note w hether any change occu rs in thetest sp ecim en.
TEST
PIECE
t=THICKNESS
OF
THE INSERTION
JOINTING
JAWS
FIG. 1
*Methods
( first rcuision
).
OF
VICE
rubbers:
Part
X Compression
set at constant-strain
IS :638
-1979
3 .8 Adh e s io n -Fo r
AND
PACKING
4 .1 Mark in g
jointing
the m onth
and
and thickness;
c) the p u rp ose
insertion
for w hich
if sp ecified
it is intend ed
( w ater,
by the p u rchaser;
steam
or air ).
insertion
jointing
may
4.2 Packing
- The m aterial
p u rchaser
and the su p p lier.
5. SAMPLIN G
AN D
shall be p acked
as agreed
to betw een
the
FOR CONFORMITY
CRITERIA
of
for
6. TESTIN G
6.1 Unless otherw ise agreed to betw een the p u rchaser
and the su p p lier,
all tests shall be carried
ou t w ithin three m onths of the receip t
of the
m aterial by the p u rchaser.
*Methods
fabrics.
*Methods
of test for
vulcanized
rubbers:
rubbers:
Part
Part
Adhesion
II Hardness.
of
rubbers
to textile
IS : 638 - 1979
6.2 For all types of sheet rubber jointings
sample, 450. x 300 mm, shall be required
or rubber insertion
for testing.
jointings,
APPENDIX
( Clause 5.1 )
SCALE
A-I.
OF
SAMPLING
SAMPLING
INSERTION
AND
OF SHEET
JOINTINGS
CRITERIA
RUBBER
all
A-l.1 Lot - In any consignment
insertion jointings
made from the same
and grade
and manufactured
under
manufacture
shall be grouped together
FOR
JOINTiNGS
CONFORMITY
AND RUBBER
OF TESTS
AND
CRITERIA
FOR
CONFORMITY
IS:638
- 1979
N~WBEROF
SHEET RUBBER
JOINTINOS ORRUBBER
INSERTIONJOIP~TINQS
TOBESELECTED
n
(2)
(1)
up to 500
501 ), 1000
1001 ,, 3000
3 001 and above
8
13
32
50
PERMISSIBLE NUMBER
OF DE~EOTIVES
(31
0
1
!
2
The
lot shall be considered
as having satisfied all the requireof this specification
if it passes in A-2.1 and A-2.2, other-wise
not.
10
IS : 638 - 1979
( Confinuedfrom
page 2 )
Representing
M embers
Ltd, Bombay
SH RI N. M. RE CE ( Alternate )
Swa st ik Ru bber P r odu ct s Lt d, P u n e
SHRI V. D. P E NDSE
SHRI K. D. DIGH E ( A lternate )
Su n da r a m In du st r ies P vt Lt d, Ma du r a i
SHRI V. R. RAO
SRRI K. C. MA~H USUDRANAN
( A ltarnate )
E a st In dia Ru bber Wor ks P vt Lt d, Ca lcu t t a
SHRI B. ROY
~11 In dia Ru bber In du st r ies Associa t ion , Bom ba y
SH RI B. B. SANGTANI
SH RI S. V. L~TH IA ( Afler n a t c )
Kor u la Ru bber Co P vt Lt d, Bom ba y
SH RI l%.R. SARAIYA
SH RI N. A. KRANOLKAR ( A ltcrnntc )
Min ist r y of Defen ce ( DGI )
SRRI 0. P . SH ARMA
SH H r I. L. N AG ( Alfer n n t e)
P r ecision Ru bber In du st r ies P vt Lt d, Bom ba y
SH RI I. D. TRAXRAR
SH RI I. K. BAJ AJ ( Alt er n a lc )
SHRI M. M. PATEL
Synthetics
and Chemicals
11
IN DIAN
STAN DARDS
ON
GEN ERAL
RUBBER
PRODUCTS
IS:
637-1965
Rubber
638-1979
1741-1960
L....
and rubber
insertion
jointing
( srcond r r ui r k )
prod ucts
1867-1975
Rubber
3565-1966
Rubber
3692-1975
Rubber
closures
3701-1966
Rubber
protective
3867-l 966
Rubber
ice bags
4135-1974
H ospital
rubber
4148-1967
Surgical
rubber~gloves
4149-1967
Post-m ortem
4770-1968
Rubber
5079-1969
Rubber
valve-tubing
bottles
) (/ irst revision )
sheaths ( cond om s )
sheetings
( f;rsl revision )
rubber gloves
rubber
purposes
51921975
Vu lcanized
5193-1969
Rubber
com p ou nd s
(Jirst revision )
fruit vegetable
preserving
5270-1969
Rubber
grom m ets
5382-1969
Rubber
sealing rings for gas m ains, w ater m ains and sew ers
5424;1969
Rubber
5680-1969
Rubber
5783-l 970
Rubber
w ard -d ressing
60581970
Rubber
com p onents
6407-1971
Rubber
6450-1971
Rubber
6693-1972
Ebonite
7352-1974
X-ray
jars
purposes
and porters
gloves
for transfusion
fluid bottles
use
protective
aprons
7450-1974
Vu lcanized
7466-1974
Rubber
rubber
7523-1974
Rubber
catheter
( urinary
8164-1976
H ospital
Rubber
sheeting
( w ithout
reinforcing
fabric