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    Instatallation manual for GP rotork actuators.

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    GP IOM

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    Instatallation manual for GP rotork actuators.

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    12 views12 pages

    GP Iom

    Uploaded by

    prabumunish
    Instatallation manual for GP rotork actuators.

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 12
    rotorie Fluid Systems P RANGE PNEUMATIC SCOTCH YOKE ACTUATORS. INSTALLATION AND MAINTENANCE MANUAL rotor INSTALLATION AND MAINTENANCE Fluid Systems SECTION CONTENT PAGE 1 Introduction 3 2 Installation 3 3 Maintenance 5 4 Grease and Hydraulic Oil Specifications 6 5 Cylinder Seal Replacement 7 6 Fault Detection 8 7 Actuator Drawing / Parts List 9 Appendix A Stop Bolt Adjustment 10 B MBI Switchbox Setting Procedure "1 rotor 10 INSTALLATION AND MAINTENANCE Fluid Systems Introduction Thismanvalisproducedtoenableacompetentusertoinsal operate, adjust inspect, and maintanRotorkFlucSysternsGP rangeactuato’s Usersare respensinle to f0'ow the instrvctionsin thismanual aswel as anyarkclttoral cocurrentat on that has been supplied regaming the actuator ar accessor es Supplied by Rotork vid Systems, Srould further information or uidancerelat notathesafeusea’ GPrangeactuatorsbe required. iw beprovided an tequest. Usersare also responsiale e‘am lerwthandfollowanyrelevantlegislat oncrstatutory prov siarsregawinghealthandsal tistheusersresponsolity coensure rat theecuipmestisoperated in asa enche eau prentare properlytrannedo healthard safetyin he workplace. tiserte areaso’ potenti lyexalosveatmasprere net andthatanypersonne|workingwithar he work theyarepe'‘ormingandarealsoaware a’ thevrtspons lites at ng: lyimporars tnetprecaut onsare taken toavo.d spark orstatccischargeinany AllRotorkF uid Systemsactuatorsare tested prior todesnatch, Jobspecific cacumentation is shippedwith theactuator. Tes certficatesard reglacernentcecumentationare avalaole upon request. Thelatest generalinformation regarding anyRatork product saval ab eonaunwebs temnsotors.com, INSTALLATION 20 21 244 Installation ElectrcalCansilerations ne apol cable winng ciagra identify functions of terminals, Venfy tha compat bleye th thesuppliedactuatorcontroleompanents, Only aporopriatecer: fiedexplasion oroofentyyrecucers, glandsarcondu tmaybeusedif theun tisinstal edinahazardous area, Remnove any plastic trans t plugs. Mase cable entries aporapriale to the cable ‘ype and s ze, Ensure that threa acaptors, cable glands or conduit ave tigntard fully wateromaf, Seal unused cable entries with a steel or brass plug. In hazardlousareasanaporonriatelycertfedthreaded blanking p ugmustbeused. $s toliveelecticalconductorsis‘ara powers"au dbelso/atedand theunitmoved idden inhazamiousareasuniessdoneundera sec alpermitowark, Otherwise jtoanon-hezerdousarea ferrepar crattenton ‘The actuator and control components must be protected from electrical spikes, surges, and lightning strikes as well as magneticorelecti-rm ‘Thisistheresponsio'tyotheuse MorivePowerSupoly(aneumiati hydraulic) ure indicatedon thenam Ensurethattheactvatorwilinotbeexposedtop \erify hat medium compastion (e.g. filtration, hy RotorkF vid Systemmustbecontactedtoverifycom; .as manufactured lon} correspond to that for with the actva! jolitya¥ anypropased crangestosugolymed um Ensur hroughouttheinstallation the pereareroleacso/apotentialy exploswesupalymedum(e g sraigas) Note: Bepending upon cantral circuit des gn, pneumratcally powered actuators may exhaust the power supaly gas to atmaspherein thecourseot normalop2retion. Thismay presentan unacceptablehazard insoreapp icavons, ConsultRotork FluidSystemsifindouotasto thesuitan\ityo*theequipmentsuoplied foryour apolication, rotor 23 231 24 241 242 INSTALLATION AND MAINTENANCE Fluid Systems Maximum Allowable Temperature ‘The maximum temperature aloweble for standard bull actuators is 160°C (212°) Other maximum temperature bulls optionsareava tle tistheresponsibity a heusertoensue that themaximumaloweble :emperatureasind catedan che rramealateisnotexceededandals, in the caseo‘siteswhere apotentialy explosive atmosphere mayexst, thatthe surface emnperaturtoftheactuator doesnot exceedtheigrilioy poivtof :hepotentialyexplos eatmosphere Beawarethatthetomporatureo* thecontentsof thevale/bioe neaswellastretof thepower supply gaswllaffectactuator emiperature, Abuild upaf dust ordirton theactuatarcan inhib {cool ng and cantrioute toincreasedsurface temperature: ‘Theusersrould planand provide foraperiodicclean ngfmaintenance program thatwll maintain the instalationewwironment pertheguidelinessetorthinEN 1127-1p2r6.4.2. Operating Environment ‘Theusermustensurethattheoperatingerwironmentand any materalssurroundingtheunit cannotlead toareductionin the safe use at, oF the protection a‘forced by the actuator, Where anproprate, the User must ensure the actuator is suitaDly protected against ts operating environment including, butniot lim tedto, lightning stokes, vibration sources and veh cular maverent ne un thasa nameplate inaicating tat issuitable for installation in potentially xolosiveatmosphere(hazardousarea}, must not be installed na nazarlous area that s nat companinle wh the gas gouDs and temperature Cass defined on the rameplate MechanicalConsiderations Lis recomme orientatetheacivator act lifingan actuatcrontoa valve, great are staken toascertan the position ofthe valve ard Rotork actuators can bemiounted on velvesin almostany de: Gilinder lozhe centerlineo theassaciatedpine work cd positon. Itis usual however loal gn the centerline ofthe Nate: Certain accessory and c respecttogravty tofu amponents © 9, filer atains, hyaraulie reservoirs require proper 0 ‘onjproperly. Contactotork Fluid Systemsifindoub. jentation wath Ensureall asterersareadeq ately yghten Loavaidloosening during theca epineine cof operation, tak ng intoaccountibration eayraresot contarrinants and debr's. Ensure «dy any vibration induced by the All tubing used to provide pre ubing runs are adeouately fas oynamesofthepioeline mavcfnydraulic pow ed and suoported to minimi When theactuatorhas been bolted to the flange cr adaptey the postion of the top beltssculd bechecked toansure full opening and closing of the vaive. If these end of travel positions are nol correct, the stoo bells may be adjusted by firs loosening thefuing rutandthenscrewing thebolisinoraulunt des rad endpasiionisoblained, Stace the yo

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