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Bresle method
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method - Wikipedia, the fee encyclopedia
The Bresle method is used to determine concentration of soluble
salts on metal surfaces prior to coating application, such as painting.
These salts can cause serious adhesion problems after time
Contents
1 Importance
2 Origin of the Bresle Method
3 Principle
4 Calculation Factors
= 5 Measurement Tools
= 5.1 The Principle
= 5.2 Test Patches
= 5.3 Climate
6 References Bresle test kit
Importance
Salt is ubiquitous in coastal areas. It can be tasted on the lips after walking on a beach. Salt concentration by
weight is about 3.5% in sea water. With spray from waves and by other means, salt gets into the air as an
aerosol, and eventually as a dust-like particle. This salt dust can be found everywhere near the coast. Salt has
the property of being hygroscopic, and this property makes it harmiil to coatings.
Salt contamination beneath a coating, such as paint on steel, can cause adhesion and corrosion problems due to
the hygroscopic nature of salt. Its tendency to attract water through a permeable coating creates a build-up of
water molecules between substrate and coating, These, together with salt and other oxidation agents entrapped
during coating or migrating later through the coating, create an electrolytic cell, causing corrosion. Blast cleaning
is frequently used to clean surfaces before coating; however, with salt contamination, blast cleaning may increase
the problem by forcing salt into the base material. Washing a surface with deionized water before coating is a
common solution.
IMO PSPC (performance standard for protective coatings) regulations set a maximum allowable concentration
of soluble salts on a surface to be coated, measured as sodium chloride, of 20 mgemi, ‘The maximum amount
of salt allowed on a surface prior to coating application is typically determined by the coating supplier and the
user, such as a shipyard, Standard values have not been established
Origin of the Bresle Method
The Bresle method was launched in 1995 in the ISO 8502-6 and ISO 8502-9 standards. The test was
developed to measure soluble salt concentration on steel surfaces prior to blasting cleaning and coating. Not
only ISO, but also the US Navy, IMO, NAVSEA, and ASTM adopted this method as their standard. The
method remains the primary and most flexible test method for soluble salts on metal surfaces.
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Principle
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‘The Bresk method uses the difference of conductivity of salts in water, each salt havi
conductivity-versus-concentration relationship. The correlation between
concentration and conductivity can be found in “Handbook of Chemistry and
Physics”. This relationship is useful only ifthe dissolved satt is known, Sodium
chloride, the main salt in sea water, causes a big inerease in conduetivity with
increased concentration.
A special patch is applied to the surface to be tested, and a specified volume of
deionized water is injected under the patch. Any soluble salts present on the
surface will dissolve in the water. The fluid is extracted and its conductivity Breske patch injected
measured.
The conductivity of the collected salt solution depends on the volume of water used and is initial conductivity,
and the amount of salt in solution depends on the area of the patch. ‘The calculation of the sak per area is based
on increased conductivity but in the IMO PSPC method the salt is calculated as sodium chloride, in the ISO
8502-9 method itis calculated as a specific mixture of salts,
Calculation Factors
Factors are applied to the measured conductivity, depending on what is known or assumed about the salt
contamination and various conditions, in order to yield meaningful measurements of contamination, Some of the
variables are:
= salt type
= volume of solution (in below table factors are calculated with a volume of 15 ml solution)
temperature
™ cquipment-specific sealing
A common source of error is not knowing the composition of the contamination being measured.
Conductivity Conductivity tsa | cnorite|“choide” | eblode | sal | sate
uS/em mS/m | gem? | mg/m2 | gle? mg/im2 g/cm? mg/m2
1 0,1 0,36 3,6 0,6 6 0,5 5
5 0,5 18 i183 30 2,5 25
10 1 3,6 36 6 60 5 50
20 2 72 72 12 120 10 100
Measurement Tools
There are multiple suppliers of Breske method test kits.
The Principle
‘The solubiity in water depends on the type of salt. Sodium chloride can be dissolved in cold water to a
concentration of 357 1, Not only solubilty differs between salts but also the conductivity. When performing a
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Bresle method test, not only sodium chloride is dissolved but also all other salts present on the surface, Because
itis impossible to predict which salts are present at the surface, an assumption is made in the Bresle method.
‘The term “measured as sodium chloride” indicates that this mixture of salts is interpreted as sodium chloride.
Reporting how conduetivity is fictored is essential when creating a report.
Test Patches
A test patch should be as clean as possible. Contamination of a patch can influences the results significantly.
‘The ISO 8502-6 standard prescribes in annex A that certified patches
shall be used. This annex describes a stress test to ensure patch
adhesion and wash ability.
Climate
A soluble salts report should include climate conditions and substrate
temperature. ISO 8502-6 requires that the test is done at 23°C and a
relative humidity of 50%, with deviations reported and agreed upon
by both inspector and customer. During arbitration, absence of these
values in a report may render the results invalid,
Bresle patch injected with 15ml water
as in ISO 8502-6 Annex A
References
= Handbook of Chemistry and Physics
= ISO 8502-6, “Extraction for soluble contaminants for analysis — The Bresle Method”
= ISO 8502-9, “Field method for soluble salts by conductometric measurement”
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Categories: Coatings
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