INJECTION

PUMP

MODEL

0*1to
tN01~t

*mIC*IION

&--+--

260 V-8 (5 snr)

AUTOWOlIvE
VEHICLE 1979

WLl
tOV.

2-10-84

LOAD

WY

10

IIssuto

IOTE: ALL SPE:EOSARE IN EN&NE RPM UNLESS OTHERWISE NOTED

(Z$-fiPM)
EST STAND

INJECTION LINES.... ... .....093 I D BY 25 LONG

NOZZLES: 0.5 mm ORIFICE PLhiE (R F. S.B. 334)
NOZZLE ~OPENING PRESSURE... .... ... .. .. 1700 t 25 PSI
CALIBRATING OIL-BAE J967 (Latest Revisions

TEMPERATURE 110.115-F (at inlet)

5. LOW PRESSURE PLUMBING SYSTEM - PER S.B. 334
6. CAM MOVEMENT READOUT DEVICE 21734
ALL FUEL READINGS ARE AT 500 STROKES
UUPOPCRAIlNOSPEEO HALF
ENGINE S?ELD
1.
2.
3.
4.

UMP ACCLSSORIIES
1. Electric Shut-off (12v ETR:(TEST WITH 8.8 VOLTS MAX.)
5. Min.max Governor II
2. Speed Advance
3. Delivery \/alve
4. Temperature Compensating Leaf
UMPSEIIINOS
1. ROLLER.TO.ROLLER DIMENSION...1.961 f .WO2
M
aximum Eccenlricity: .M)8 TIR
2. LINKAGE GAP ... ... ,135 to ,160
3a. USE GAUGE 21914 TO SET THROTTLE AT 41. CCW. AS
MEASURED BETWEEN THROTTLE BALL STUD AND THROTTLE
SHAFT VIERTICAL CENTERLINE.
b. ADJUST LOW IDLE SCREW UNTIL CONTACT IS MADE WITH
IDLE STOP BOSS. THIS WILL INSURE 41. WHEN GAUGE IS
REMOVED FROM PUMP.
4. OPERATE PUMP AT 1000 RPM (WOT) FOR 10 MINUTES TO
BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM
SYSTEM.
5. CHECK E.S.O. FOR PULL-IN WITH 8.60 VOLTS MAX.
THROTTLE LEVER IN LOW IDLE POSITION AT 400 RPM.
6. SET T. PUMP PRESSURE @ 2ooO RPM (WOT) FOR 5664 psi
(TEST STAND BOOST PRESSURE SET AT 5 f 0.5 psi)
7. CHECK FOR MINIMUM LIFT OF 18 HG. AT 400 RPM.
8. SET RETURN OIL TO 225.375 cctmin. @ 2OW RPM (WOT)
9. CHECK HOUSING PRESSURE AT 2OW (WOT) FOR 8-12 psi.
10. WITH GOVERNOR COVER REMOVED AND THROTTLEIHAFT
IN LOW IDLE POSITION (STEP 3b). SET MIN MAX GOVERNOR
ASSEMBLY FOR 9 t 2 mm3htroke at 575 RPM (FUEL
READING WITH COVER INSTALLED).
11. SET ADVANCE FOR 6.0*.7.5* AT 2OW RPM (WOT
12% FUEL DELIVERY 30 1 1.5 mm3/stroke @ 2ooo RPM (WOT)
MAXIMUWI CYLINDER VARIATION 3 mm3lstroke
b. CHECK CISANKING DELIVERY @ 200 RPM WOT) 14 mm3lst.
MIN. 12 pal min. T.P. PRESS. AND 0.10 psi HSG. PRESSURE
c. SET THROTTLE FOR 21 t 2 MM3/STROKE @ 1250 RPM.

--HOUSING

.I!scU.,,O.
--

CUSTOMERPART NO. 22505961

( TEST OATAFOR
SERVICEUSE ONLY)
40(34

ItCUlAlK)N

DB2825SF'37*

SU?ERSCDLSYOOCLB82826PC3334 6 oB2825sF3659

SPECIFICATION

lv:

CUSTOMLRSNAME A AOOIESS:

J.

when

aostmLE
O~IOH
CENERALMOTORSCORP.,
LANSING. NICHIWN

. __ -_

12d. -imK THROirLE LEVER IN POSITION ANti iNSTALL THROTTLE LEVER PROTRACTOR 122089 ONTO SHAFT.
l . ALIGN 0. ON PROTRACTOR WITH SCRIBE MARK ON TIMING
WINDOW BOSS. UNLOCK THROlTLE LEVER AND ROTATE
58 TOWARD w.0.~. POSiTiON. ADJUST MAX. TRAVEL
SCREW TO THIS 68. SETTING.
1. CHECK TOTAL THROTTLE TRAVEL: WITH THROTTLE IN LOW
IDLE POSITION. ALIGN 0. ON PROTRACTOR WITH SCRIBE
MARK ON TIMING WINDOW BOSS. MOVE THROlTLE TO
W.O.T. READING SHOULD BE BETWEEN 70 AND 84O.
13. CHECK POINTS
a. AT lso0 RPM (WOT) DE-ENERGIZE ELECTRIC SHUT.OFF
FUEL SHOULD BE 4 mn&STROKE. MAXIMUM. RE-ENERGIZE
E.S.O.
THRTL
MM31
MAXIMUM
CAM
PRESSURE (20d)
RPM
POS.
T.PUMP Ii56
STROKE CYL VAR. MOVEMENT
--b.1500 LO IDL
2MAX
_.
::-12
c.1000 WOT
2.004.0
d.1500 ADJUST
1011
i,- i;
5.00.7.50
e.3000 WOT
8.0*.10.0
.-1;
1.4CQ WOT
4
29t3
95.115 o-12
g.4400 WOT
13 MAX
9.00.10.0
130 MAX.8-12
h. CHECK FOR MAXIMUM TRIMMER SCREW EXTENSION OF
.6!% MEASURED FROM FACE OF ADVANCE HOUSING EIOSS TO
END OF TRIMMER SCREW.
lote: ANY CHANGES AFTER THIS POINT WILL REOUlRE RETESTING
OF PUMP STARTING WITH STEP 11.
14. CHECK LOW IDLE @ 575 RPM FOR 9 t 2 MM3/STROKE
WITH 4 MM3 MAX. CYL. VARIATION AND 4-12 psi HOUSING
PRESSURE
* USE L.I. SCREW TO ADJUST, IF NECESSARY. CHECK $-OF
BALL STUD TO VERTICAL kOF SHAFT AT 39O.43* (USE GAGE
219141
-._. .,
15. AIR-TIME PUMP USING GAGE 21916 (PER SB334) SET TO
.3.5 to -4.5
16. NAME PLATE..LEFT..Viewing Trans. Pump End
@:-cj
17. TIMED .... ...LEFT..Viewing Trans. Pump End
18. TIMED TO CAM..(FOR REL. END OF INJECTION)
c
\cI
19. TIMED TO THIS CYLINDER (FROM T. PUMP END) Q
20. SPECIAL NOTES:
a. torque all fasteners per XL784 or St3106
a/,,
b. Pump to be tested with Fittings 22109 6 21606 installed
c. Seal Maximum Travel Adjusting Screw and Advance Trimmer
Screw with Retaining Compound Y21915.
d. Open Petcock lor pressure check ONLY
l

Note: PUMP MOUNTING. HORIZONTAL PUMP ROTATION

COUNTER-CLOCKWISE
21. SEAL PUMP FASTENERS PER XL874 ( BB365
-MIIVE GROUP
.IY"rn'lOl
A

SCREW, cover hold-down

LOCKWASHER.cover Screw
USHER, cover !;crew
.BOW. return Iine connector
CONN. ASSY., return line
GASKET, governor cover

SHAFT, dri ve
SEAL, drive

shaft

line
line

CREWASSY., vent or 21661

hru 21665 and 22733 or
2734, as requ,ired
CREW, head locking

21860
13622
21260

CREW. hsg. pressure tap

EAL, press. ti!p plug screw

IOUSING ASSEMBLYor 22158

SEE SERVICE A:SSEMBLIES)

cover

PLATE. name

SCREW, name plateor

.fl

22376 +y
(BLACK)

SEAL, drive shaft (RED)

SEAL. pilot
tube
PIN, shaft retaining
COVER, timing
SCREW, timing

EAL, return line connector

DVER, governor control

>ASKET, timing
24419

10401

1241 I:OMPOiNDTO SEALS BEFOREASSEERLING

SEALS TO SHAFT AND SHAFT TO PUMP.

line

cover

Page 2 of

DB2825SF3745

.ROLLER, cam
SHOE. cam roll'er

20116

CAM RING
OR 22626 (OVERSIZE) FO
O.E.M. ONLY-INCREASE
SPECIFIED R,-R BY .006"
SEAL. hydraulic
head
SPRING, leaf
SCREW, leaf spl+lng

VD. HEAD & ROTOR (BASIC)

PLUNGER, rotor (Basic)
SE 11037 thru 1'1040 (Standard)
R 11042 thru 11045 (Oversize)
s indicated
on rotor (58608)
SCREW, hyd. hetad plug
SCREW, hyd. head plug
CONNECTOR,fue'l line

.I
I

SEAL. transfer

T-

punp

pwnp (Basic) 4
or 20512 as req'd.

BLADE,'transfer

SF'RING, regulating
PISTON. regulating
SEPAL,inlet
filter
scree in
RING. screen retainer
PLATE, trans.
pump press ,ure

UG ASSV.. end plate

REEN, inlet
filter

:
1

P, transfer

adj.

pulnp end

--

1
IT. pivot shaft
\SHER, max. speed sprint
'RING, min.-max.
.OCK ASSEMBLY
TUD. guide
\SHER. guide stlud
W ASSV.. metering valve
'RING. metering valve arr
\LVE. metering or 222%
iTAINER ASSV.. !)ov. weight
RETAINERASSY.. gov. weight
RETAINER, governor weight
HUE ASSEMBLY yov. weight
RING, flexibie'retainjno

SI'RING, Idling
GOV. ARN AND TEMPERATURf
C(Y(PENSATOR
ASSEMBLY
SHAFT. governor am piva
SILM. pivot shaft
"SEE SERVICE ASSEMBLIES
SLEEVE, min-m&w governor
ROD, min-max. 9000~.push
SLEEVE, thrust
WASHER. thrust sleeve
WEIGHT. governNor
RIING. _QOV.._- cage retainir

I
I
i
I
i

WASHER, throttle

shaft

WASHER, throttle

NUT, max. travel

screw

SCREW, low idle

Sf'RING. low idle screw
SHAFT ASSEMBLY, throttl

SCREW, max. throttle

PIN, vacuum module drive

RING, shaft retaining
SEAL, throttle
shaft
HOOK.ASSV., gov. linkage
LINKAGE ASSY., governor
SCREW, gov. linkage hook
WASHER, gov. linkage hook
HOOK, governor linkage

tr

shaft

SPRING, QOV. lilnkase

seal

hook

NUT. trimner

screw

SEAL, piston

h'ole plug

1'

20113

PISTON., spring
WASHER. slide

22180
12622

PISTON. power
SEAL. piston hole plug

22374
20113

SEAL, head locating

21241

SCREWASSEMBLY, head lot.

req'd.
SEAL, advance screw holeplu!

1
1

12764
15438

.PLlJG, piston

hole

SE,I\L. piston hole plug

SCIREW.cam advance

SCREW, advance adjusting

SEAL, advance adj. screw

PLUG, piston

hole(spring)

GUIDE,advance adj. sprilg

SPRING, outer advance

screw

PLUG, advance screw hole

DB2825SF3745

I-

Paqe 3 of 3

STRAP, terminal grounding

LOCKWASHER,cover screw
LOCKWASHER,terminal contact
WASHER, terminal contact

1
1
2
2

20951
18493
12049
18501

SOLENOID FRAME6 ARM ASSY.

22314

KiR
U?LICABLC

SCRVIU
SERVICC

IOI

ASSEMBLIES

124370

SHUT-DOWNAIM 6 SOLENOID FM
ASSY
PILOT TUBE
THROTTLE SHAFT PIISYING REPLACEMNT
IDLE SPRING KIT
Housing Kit

WASHER, terminal

USC CNILY

wKn:Kn

INSULATOR, 'terminal
LOCKNUT, teminal
contact
TERMINAL, electric
shut-off
LOCKWASHER,terminal
contact
NUT, terminal
contact

(58360)

(~8367)

:z:
115093
Y2316p
1123274

CNCINEEIlINC

iolc._

S-8-79
6-13-79
4-17-80
108-80
l-30-81

13230
13764
13942
14044

7-22-81
2-10-84

--14289
15989

NBC ONLY

EDITIDN
1'
2
3
4
5
6
7

insulating