PRELIMINARY REPORT ON DESIGN FOR CONCRETE MIX OF GRADE M30 Cement - Dalmia Cement SRC Letter Ref:-83.5000_BV_-LAB-0018 TEST ORDER NO: CL/362/3/2016 JC No, 176877 Dated 04.03.2016 March, 2016 REPORT FOR To: M/s. Black & Veatch Corporation Site Address: IOCL-LNG Regasification Terminal, Inside Kamarajar Port, Vallur Post, ‘Thirtoallur District, Chennai 600 120 Project :IOCL- LNG Regasification terminal Project CIVIL - ALD TECHNOCLINIC PRIVATE LIMITED Plot No. DP-102, Natla Kinaru Street, Mangalapurant, SIDCO Industrial Ustate, Ansbattur, Chemsrai ~ 600 098.| BUREAD VERS ASCRDUP COM AND one ceo aus een No DP, Naa ia Se ICNo, 176877 Mangala. SiDCO Ida sae Dated. 04.03.2016 tome ‘Amba Chena 600 0% To: Mls. Black & Veatch Corporation Site Address: JOCL-LNG Regasilication Terminal, Inside Kamerajar Por Vallur Post, Thiruvallur Distriet, Chennai 600120 Project sOCL.- LNG Regasification terminal Projeet_ 189150 INTRODUCTION: On ence from M/s. Black & Veatech Corporation, Regasification ‘Terminal, Inside Kamarajar Port, Vallur Post, Thi 600 120, Vide their lever No. Nil, Dated 27.02.2016 for 1OCL-Ing Regasification terminal rel allur District, Chennai rete mix for M30 grade of conerete was taken up in our Project_189150 design ofc laboratories vide our Test Order No, CL/362/2/2016 and JC No. 176877 dated 04.03.2016, ‘The Important criteria kept in view while designing the conerete mixes are strength, durability and workability of concrete. Various methods employed for concrete mix design, such as, ACI, and IS have been referred to, ‘The mix propostion is arrived at theoretically, based on IS recommendations, Appropriate modifications are made depending on the material properties observed and also the specific requirements of the job. Concrete cubes are casted and tested as per I8:9013(1978) Accelerated curing method fi MATERIALS: Cement: a) Brand Dalmia SRC (As furnished by the customer) “Aggregates: a) Fine aggregate R Sand (Souree*; Musuri) b) Coarse aggregate Angular crusher broken coarse aggregate of 20mm down and 1.2mm down. (Source*: Walaja) 3. | Admixture: Daracem 810u of WRGrace * As furnished by the customer, ‘The characteristics of the materials are given in Tables | 5, Water used in the laboratory for tr cast is potable016 CHAI Sechnochonc Pet Lad T.0.No, CLIBi \ lamamaotnamasanonr contra eae @ it nore, Nala het 1G No. 176877 | dren SDC I Dated. 04.03.2016 cute MCT MO Yo: Mis. Black & Veatch Corporation Site Addiess: JOCLLNG Regasification Terminal, Inside Kamarajar Port, Vallur Post, Thiruvallur District, Chennai 600120 Project JOCL- LLNG Regasification terminal Project_ 1891.50 DATA FOR MIX DESI | T. | Mix to be designed /M30 with aggregates of maximum size 20mm. 2. | Characteristic compressive strength of | For M30, 11is30.0Nisq.mm 7 concrete at 28 days (fick) “3.7 | Desired degree of workability. | Corresponding workability of 120mm @ 1% hour 4] Type and maximum size of aggregate | Granite, angular 20mm and down supplied. Ho Expected degree of quality control in | Conirol level A®* the field. 6. | Target mean compressive strength o eee conerete at 28 days oH 7. | Type of exposure jevel A corresponds fo proper storage of cement, weigh-batching of all mater Is, ¥ Site control controlled addition of water, regular checking of all materials, aggregate grading and moisture ‘cal checking of workability and strength, ace exposed to server rain, alternate wetting and content and pe indensation; Concrete completely immersed drying or occasional freezing whilst wet or serve al environment, in sea water conerete exposed (0 ¢o ]CHINA Pechmstnne Dov tae (4 BUREAU HERITAS GROUP COMPANY) Plo No. DPO2. Nala Kinanw Stee SIDCO Indust Fst, henna OO Magna “nth Vo: Mis, Bla ING Regasitic ‘ost, Thirwvallur Site Address: 10¢ Vallur Project :1OCL ENG Regasif been furnished. isfy the requirements mentioned in the data for mix design M30 grade of concrete using aggregates of 20mm down. A number of tial castings have suitable proportion based on reproduceability of 7-days V.O.No. CLI32016 JC No. 176877 Dated. 04.03.2016 & Veatch Corporation n Termina istrict, Chennai 600120 Inside Kamarajar Port alion terminal Project 189150 the proportion by | al adjustments of trial mix for mean comp: conerete REMARKS: 2. | All the materials shall be weigh batched, 3. | The bulk density 4, | Suitable correction is to be applied to water-cement ratio, if the aggregates are not saturated and surface dry. resulis of the trial spe furnished in Table-6. It can be seen that 7-day strength is greater than 2/3 of the target ive strength indicated in item C. As such, it is recommended that the nix proportions indicated in Table-6 be adopted at site. However, th confirmed only after 28-day strength test results are available, The design mixes are applicable only for those SRC whose properties are § ‘one supplied (o us for conducting the mix design weight of aggregates, if they are not saturated and sur ind specific gravity of materials to be used shall be confirmed by testing of such materials from (ime to time, If any deviations in the above parameters are observed, suitable corrections for proportions shall be applied at site. mens cast in our laboratory are Suitable corrections are to be applied for face dry.Wi AUD Technet Poy Lad T.O.No. CL1/3/2016 © Pit No NP102, Nala Kina Sic JC No. 176877 sos ene SC em Dated. 04.03.2016 Yo: Mis, Black & Veateh Corporation Site Address: IOCL-LNG Regasification Terminal, Inside Kamarajar Part, Vallur Post, Thiruvallur District, Chennai 600120 Project OCL- {LNG Regasification terminal Project 189150 5, | Minor adjustments in water-cement ratio (on the lower side) may be carried out in actual work to get the desired slump, if necessary, 6. | Admixture dosage may be suitably adjusted at site, if required, depending on the actual concrete making materials used. 7} ‘The sand fo be used shall be fiee from all deleterious materials like silt, clay, mica and other organic impurities, The gradation shall be same as that used in the design mix 8.| The coarse aggregates and fine aggregate used shall conform to the graded aggregate 83-1970 (Reaflirmed - 2007) requirements as given in | 9. | Atsite, it is suggested to use suitable vibrators for compaction. form to IS: 456-2000. 10. | The quality of water to be used for coneret (Reaffirmed - 2011). 11 | In the design caleulations, the degree of quality control considered is Control Level AHHA Techs te ta V.O.No. CLH3/2016 se 4 wisn tea SAGO ta f () (0 BP, Nat a Ste IC No. 176877 Wy) sama D0 ia ated. 04032 ‘sear ‘mr, Chenn "400098 Peet, ‘To: Mis. Black & Veatch Corporation Site Address: JOCL+LNG Regasification Terminal, Inside Kamarajar Port, Vallur Post, ‘hiruvallur Distiet, Chennai 600120 Project “IOCL- LNG Regasifieation terminal Project 189150 Recommended guidelines for design Code of Practice for plain & reinforced concrete. 3. | 18:516-1959 (Reaffirmed 2008) | Method of test for strength of concrete. 4, | 18:383-1970 (Reafiirmed 2007) ———~*| Indian Standard specifications for coarse and) fine aggregates from natural sources for conerete. 18:1199-1959 (Reallirmed 2008) 18:8112-1989(Reaffirmed 2013) 7. | 18:13269-1987 (Reaifirmed 2013) ‘| Indian Standard Specifications for $3 grade ordinary Portland cement 8. | 1S:1489 (Part 1)-1997 (Reaffirmed 20 Indian Standare EEC 7 7 ___|Pozzolana Cement, a 9. | 18:455 (Part 1)-1989 (Reaffirmed 2009) | Indian Standard Specification for Portland SEE PEE Slag Cement 16, | 18:12330 -1988 (Realirmed 2009) Indian Standard Specification for Sulphate Resisting Portland Cement.CWVIE-AUD Fectmoction Pe Lah FONo. CLIB2016 ADUREAUTT RE AS GROUP COMPANY Fo 912 an St 1 No. 176877 asap S200 Ini ae Daled. 04.03.2016 “Ana ha” 600 (9 To: Mis. Black & Veatch Corporation Site Address: IOCL-ING Regasification Terminal, Inside Kamarajar Port, Vallur Past, Thiruvallur District, Chennai 600120 Project 1OCL+ LNG Regasification terminal Project. 189150 ES OF CEMENT REFERENCE 18:12330 ~ 1988 (RA 2009) Brand* - Dalmia Cement ‘Type of Cement * -_ SRPC Requirements as per a ‘Test Conducted Results 18:12330 ~ 1988 (RA 2009) i. | Consistency 26.6% if . Not specified 2. Hinitial setiing time Shall not be fess than - 30 Minutes finutes Shall not be more than 600 Minutes 3." Final setting time 4. | Compressive (Average of three ~ 34.5 MPa Shail not be fess than Pe : MPa than 7 _160MPa ee 28 days 54,0 MPa Shall not be less than ini is 7 3R.0MPa___ 5, INENESS (by Biaine’s 300 mike Shall not be less than air permeability method), Zi - 225 még, 6. SOUNDNESS 1.07 mm Shall not be more than 1mm (by Le-Chateli As fumished by the customer. REMARKS: Sample supplied was tested as per guidelines in I 4031 (Part 3 t0 6) 1988 | (Reaffirmed 2009), IS 4031 (Part 2) -1999 (Reaffirmed 2008) and it conforms to the Indian | Standard specification 18:12330 ~ 1988(RA 2009). ' of 2CHAD tretonstane Pot lad T.O.No. CLI3s A BUREAU VERITAS GROUP COMPANY, ste, IC No, 176877 iil Uta, Dated. 04.03.2016 ci 60 09. ‘To: Mis, Black & Veatch Corporation Site Address: |OCL-LNG Regasiffeation Terminal, Inside Kamavajar Pov, Vallar Post, Thituvallur District, Chennai 600120 Project OCL- LNG Regasification terminal Project_189150 TABLE-2 ‘CHARACTERISTICS OF FINE AGGREGATE (R Sand 1. | a) Dry rodded bulk density “1632 Kefeum 'b) Loose bulk density Me2kgicum 2. | Specific gravity 2.46 3. | Water Absorption (%) 134 4. | Sieve Analysis: TS Sieve ve Percentage ion as per I8:383-1970 Designation (Reaffirmed 2007} Retained Passing (Percentage Passing) BEE eee Zone! Zone i__Zone Ill 4.75 mm 14 98.6 90-100 90-100 190-100 236mm | 4 93.6 60.95 75-100 85-100 Tiemm [343 65.7 30-70 55.90 “100 “600 microns 64.3 356 i534 [3559 | 60-79 300 microns 89.0 104 520-830 a4 [150 microns | «97.5 25 0-10 v0 0-10 | REMARKS: ‘The sample supplied saiisfies the requirements of grading Zone U1 HERE as per J8:383-1970 (Reaffirmed 2007),T.O.No, CLI3/2016 JC No. 176877 Dated. 04.03 CHFTeALD Tectonyehane Pe (A BUREAU VERITASGROUP COMPANY) Plot No DPI, Nall Kia Si Minin, SIDCO Indes Pst ‘Amato, Cenc 60098 ) To: Mis. Black & Veatch Corpor Site Address: [OCL-LNG Regasification Terminal, Inside Kamarajar Port, Vallur Post, Thiravallur Disiriet, Chennai 600120 Project JOCL- LNG Regasification termina! Project_189150 TABLE -3 CHARACTERISTICS OF COARSE AGGREGATE OF 20mm DOWN SIZE, Shape a) Dry rodded bulk density b) Loose bulk density Specific gravity Water Absorption (%) Angular 1465 kp/eum 7329 ky/eum 2.04 0.87 IS Sieve Specification as per 1S:383-1970 12.5 mm 10.00 mm | 0475mm | Designation in sespect of 20mm nominal size aggregate (% passing) See He Graded Single sized 40.00 mm 100.00 100 100 nee = a eee 20.00 mn 57.0 85-100 (Reaflirmed 2007). F REMARKS: Sample conforms io the requirement of ores ont| nutans GOLD Cota ANY Pee GaSe. On Ne DPD alla ins Set JC No. 176877 ‘Mangalapurun, SIDCO Indes sae, Dated. 04.03.2016 “Anibal Cena” 10 108 To: Mis. Black & Veatch Corporation Site Address: JOCL-LNG Regasitication Terminal, Inside Kanearajar Port, Vallur Post, ‘Thiravallar District, Chennai 600120 Project s]OCL- LNG Regasification terminal Project_189150 TABLE -4 CHARACTERISTICS OF COARSE AGGREGATE OF 12.5mm DOWN SIZE Shape Angular 2 a) Dry rodded bulk density b) Loose bulk density specific gravity Water Absorption (96) ve analysis: Specification in respect of 12. per 18:383-1970 mm nominal size eee Cumulative percent Designation 20.00 mm 0.00 100.00 100 100 250mm | 20 98.0 90-100 85-100 10.00 mm 26.1 RI 40-85 0-45 “4.75 mm 09] 0-10 0-10 REMARKS: Sample conforms to the requirement of graded aggregate as per I$:383-1970 (Reaffirmed 2007).CHETAN Teeloetine Pt Bid 1.0.No, CLI3/2016 : {non reRin weanUP COMPANY Gi (eta No DINE. Nala Ki JC No. 176877 Mangano SHDCO titi ste ate 016 nea, ‘Amat hans 400 O08 Pate eat To: Mis, Black & Veatch Corporation Site Address: JOCL-LNG Regasification Tenninal, Inside Kamarajar Pert, Valle Post, Thiruvatlur District, Chennai 600120 Project lOCL- LING Regasification inal Project. 189150 TABLE - 5 SIEVE ANALYSIS OF ALL IN AGGREGATES Coonalative Requirements of Cumulative % passing pieve se cane as per 18:383-1970 (RA 2007)(Table 5) ~—40.0mm 100 + 100 © 20.0mm 989 95100 p 4.75mm Hee 378 Ea) 600 microns 135 ~Ts0mierons «10 “| A 100.00 30,00) 60,00, 40.00 2000 oan 9.00 10.00 20.00 30,00 40.00“oda: stip sarepyrea ny ut adaoxa ‘pasnpoudas aq tou ‘pa1se} SUI! ay OF <]uo arejaa SyMsas au, T :0N, Asoyei0qe; 24 Jo jerordde units ay now ‘uonipuoo Aip soBjuns pareinyes Ul axe siysjam areBaiBBy aL (pr) aus Te Xyjeo1polsed payLion pure paypoyo aq {JOYS oumINTLUpY Jo doueUOstag (£) ‘2800 YoS U Sus yA Te pasn sfeUareW Fe\ndIuIEd ay 40) Se jJon Se aoualzadxe Jo 1434 94 {u suorypuoo pjay ns cr Aawssamau 9g Kew suONBDIsIPoU 3{qeIINS “YUL 9IRs9LI09 ayp Jo SUBULIOJJOd forase oy BUyAIaSqO 4q poziyeuy pue ‘aus 2 parjdde ag 01 ayeSar8@e asse0o pu obi 4O uondiosqe soem 404 uOHIZaMOS (;) °S AVY awiausy osi009 coeFai8Sy aug swaHe >. paronpuoy 34 0119.4 ISP DAL JOVAO'W A 1018 WIOVUVG | wNINWUpY 4 ‘aus 3 paunsua 9q 0} SY SIUL x DAL ors ost adel) | ore a9 £69 sol | or | eezeuetE | OW gtieg Te com | i anop | unop | | | siepez | siepy rm | pues | a Co | 0 8 Pe guayy | eH su) | wee, nage | PUBS | SIEM | OMAD i i | siaisu0s ~ ae uo) re tno bd VaiD | gusisog | 122 (ururbsin) (uw) — | 7 suoniodaig | ae qaBuans aaissordwog | ( Paaaaal Ba, Mt XU WN | pautei99 joade0g at2souo9 Jo ad pasnboy reuse | dung C AUGWONOD HOI CHOTIM AD XIN GaLSTOO AS 7 4 9 adv 05168) wofoag wu vonvay sey ON" 71901: wWelod 071009 reay> sous snyeaRANyL 804 Ine A, ‘og sfeinurey apis IUISUEOY DNT-T9O} ‘SHY aS OA WF HOPE! “SN -OL 9107'€0'F0 “pare | | “Legozt on or | SLOUETIETD ON'O'L & &‘yoda: sil) saepiientyy uon7a1109 Auy ‘Asoves0q2| ays 40 jenosdde ude ay3 inoyuM “Ing UI Wdeoxa ‘peonpoidas ag rou yjeys Uday“ "paisa sway Sy} 03 Alo ale|24 SyNSB! ay, = TION ‘Yontpuos /up ageuins payesmes u! ase siyBiam areBauBBy ay, aus 1e Aljeorpoliad payuan pur paypay> ag |ie4s Sunzxjwipe Jo arueUuo}Leg{€} ‘9580 Yoke Uy By/S ay) Ye pasn SjeLsayeW JeINdI Hed au 404 Se jam Se BdUaLIAdKe Jo 148 aX 4 suonIpuoD play Uns 01 fuessed_U aq Aew suoNeay|pow aigeuNs “x 21819409 ayy Jo aaUEWOLad jemve Sy SuILaSGO Aq pazijeuy pue sjeuarew pasodoud ay Buisn pjay aut ui pat ag pinous anoge papuawuoral suonuodosd xIW BU (Z} ‘8US ye payidde aq 07 ayeBa.88e as1e09 pue auld so Uordiosge Je1em 0) UOH2aI20 (T) “SNUVINEE “uoniodosd xiwi ay? 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