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    107 views32 pages

    Apdd153b PDF

    Uploaded by

    Dubar Arzola

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    APDD 1538.85 FEB. 1985 SSR 50 H.P. 37 KW. PARTS MANUAL INCLUDES NEMA 4/12 MODELS: SSR-XF50 SSR-EPS5O SSR-HP5O SSR-ML37 SSR-MM37 SSR-MH37 INGERSOLL-RAND. ‘AIR COMPRESSORS SSR 50 H.P. 37 KW. PARTS MANUAL INCLUDES NEMA 4/12 MODELS: SSR-XF50 SSR-EP50O ‘SSR-HP5O SSR-ML37 SSR-MM37 SSR-MH37 INGERSOLL-RAND, AIR COMPRESSORS THIS UNIT WAS PURCHASED FROM IMPORTANT: FURNISH COMPLETE SERIAL NUMBER WHEN ORDERING PARTS © Ingersoll-Rand Company 1985 FEB. 1985 RECORD SERIAL NO. INDEX Page No. SECTION | INTRODUCTION 3 GENERAL DESCRIPTION RECOMMENDED SPARE PARTS. OPTIONAL EQUIPMENT HOW TO USE THIS PARTS MANUAL HOW TO ORDER PARTS SECTION] PARTS LIST 5:27 SECTION Ill SPARE PARTS 28,29 STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA LUNG SERVICE It the mede! number on this air compressor contains the letters “BAP", the compressor is sulteble for use in breathing alt Services. In the absence of such @ designation, the compressor is NOT considered as capable of producing air of breathing quality, Fora compressor foe capable of use In breathing air services, it must be fitted with additional specialized equip Trent to property filter andior purlty the air to meet all applicable federal, state end focal laws, rules, regulations and Codes, such as) but not limited to, OSHA 29 CFA 1910.134, Compressed Gas Association Commodity Specification BE 5 scb6 Grade D Breathing Air, andlor Canaolan Stendards Association. Should the Purchaser and/or User fail to ada Such specialized equipment end proceeds to uee the compressor for breathing alr service, the PurchaseriUser assumes él! Tabiity resulting therefrom without any responsiblity or lebilty being assumed by IngersolHRand Company. The Purchaser Is urged to include the above provision in any agreement for any ressle of this compressor. GENERAL This manual, which contains an illustrated parts breakdown, nas Geen prepared as an ad in identifying an orgaring parts in the SSR compressor. All of the compressor, parts, listed In the parts breakdown, are manufactured with tne same precision 28 the original equiament. Ingersoll-Rand Company service faciities id parts are avaliable worldwige. There are Ingersoll-Rand Company Branch Of. {ices and authorized distributors located in the principal cities of te United States. In Canada, our customers are service by the Canadian IngersoltRand Company, Limited ‘here are also Ingersoll-Rand Company ‘subsidiaries and authorized distributors located in the principal alles throughout the wort DESCRIPTION ‘The illustrated parts breakdown illustrates the various assemblies, subassemblies and detalled parts which make up this particular SSR compressor. A series of ilustrations show each part clearly and in its correct location relative to the other parts in the iliustration. Each parton an Hlustration Is reterenced with a number. The number, description and quantity needed per assembly Is listed in numerical ‘order on the following pages. RECOMMENDED SPARE PARTS A selection of spare parts have been pre pared as insurance against prolonged ‘shutdown periods. These paris are shown itemized in the rear ofthis publication. The Contents of thelist gives the part name, SECTION | INTRODUCTION part number, the quantity of pats used on the comprassor and the recommended {uantity to keep on hand so as to provide ‘maximum protection fora compressor with {minimum number of parts. The recom ‘mended quantity to keap on hand is broken own into thee classes. The Class Ire Commendation is for installations thet hi a local distributor. The Class Il recommen dation is for nstailations that have a neat by distributor. The Class Il recommends: tions is for installations where the distribu- tors remote OPTIONAL EQUIPMENT Several optional accessory items are avaliable for convenience or special appl cation. These accessories have been Selected as being particularly suitable for Use on the SSA compressor. Literature for ‘optional equipment isnot furnished In tis manval, but is furnished as supplomontary literature and is packed with your literature set. For complete details on Optional Equip. ‘ment, contact your Sales Representative HOW TO USE THIS PARTS MANUAL. 1. Refer tothe Index and find the Section Pertaining to the system of the com- ‘pressor is which the desired partis Used, 2, Tum to the Section and refer to the Table of Contents to locate the desired ilustrations. Locate the part on the illustration by visual identification and the reference umber. 3. HOW TO ORDER PARTS In order that all avoidable errors be elim. nated when ordering parts, please epecity the folowing 1. The model number of the unit as shown ‘on the Compressor Data Plate ‘The serial number of the unit as shown (on the Compressor Data Plate ‘The form numberof this manual 4. The reference number, part number, description and quantity needed exactly as listed 2 CAUTION THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE HAZARDOUS CONDITIONS OVER WHICH THE INGER: SOLL-RAND COMPANY HAS NO CON- TROL. SUCH HAZARDOUS CONDITIONS CAN “LEAD TO ACCIDENTS THAT MAY BE LIFE-THREATENING, CAUSE SUB: STANTIAL BODILY INJURY, OR RESULT IN DAMAGE TO THE EQUIPMENT. THERE: FORE, INGERSOLL-RAND COMPANY CAN BEAR NO RESPONSIBILITY FOR EQUIP. MENT IN WHICH NONAPPROVED RE- PAIR PARTS ARE INSTALLED. *0000 U 85 00-0 MANUFACTURED IN U.S. YEAR OF MANUFACTURE REVISION LEVEL mn FOR SPECIAL UNITS NOTE: When ordering parts, be sure to include all letter designations. NEMA 4/12 ENCLOSURE 10 SECTION Il PARTS. LIST Page Figure Title No. STANDARD SHEET METAL LOW SOUND SHEET METAL MOTOR, SUPPORT, GEARCASE WALL AND GEAR SET INLET CONTROL, VALVE, CONTROLS AND LINKAGE AIR INLET CLEANER PRESSURE REGULATOR COMPLETE (MODULATOR), OPTIONAL RECEIVER-SEPARATOR FILTER COMPLETE NEMA INSTRUMENT PANEL TYPICAL INSTRUMENT PANEL (STO) ” 2 13 6 No. 1" 2 13 1419 20 a 22.23 24-26 Title AIRCOOLED COOLERS, COOLER BOX ASSEMBLY, FAN MOTOR PRESSURE SWITCH WATERCOOLED COOLERS COOLER MOUNTING, FAN MOTOR AIR & OIL PIPING MOISTURE SEPARATOR! TRAP NYLON TUBING AND FITINGS SIZE 2 & SIZE 4STAR DELTA STARTER, SIZE 3, SIZE 4 AND SIZE 5 FULL VOLTAGE STARTER Page No. 16 2 23.24 25.27 Figure 1. Standard Sheet Metal Ret. Description Ret. Description No. PartNo, Qty. _ Standard Sheet Metal No. PartNo. Qty. Standard Sheet Metal 1. 39749742 1—_‘Base (Aircooled) 19, 99750948 1 Foam 39754254 1 ~‘Base (Watercooled) 14, 99750159 1 Panel, Front 2. 99750088. «1nd, Exhaust (Aircooled) 18. 39750071 1 Foam 39754262 1 _End, Exhaust (Watercooled) 16 98750179 1_—-Panel, Top Right 3. 99780070 «1 End, Intake 17, 39750863 «1 Foam 4. 39750096 1 Angle, Front 18 39750187 1—~Panel, Top Left 8. 99752009 1 Channel, Rear 49, 99752167 1——Panel, Left Rear 6. 397501201 Column, Front 20, 39402864 4 Cover, Forklift Hole 7. 39437140 1 Angle, Panel Support 21, 99139854 2 Lateh 8. 99750138 1 Support, Top 22, 9913314545 Taptite, 4-20 x % @. 397508301 Foam 23, 99142690 20 Screw 10. 99780146. 1—-Panel, Front 24, 3628645220 Receptacle 11, 997508851 Foam 28, 39198480 «8 Pin, Locater 12, 99752175 1_-Panel, Right Rear (AIC 28, 39117312 800 in. Gasket WiAMt. Clr. & Watercooled) 27, 39751080 2 Louver 99752183 1 Panel, Right Rear 26. 39429033 «1 «Grille (Watercooled, (Wio aft. Cir) Not Shown) ar 2 % 2 3 3 Figure 2. Low Sound Sheet Metal Ret. Description Ref. Description No. PartNo. Ql. Low Sound Sheet Metal No. PartNo. ty. Low Sound Sheet Metal 1. 99749742 1 -Base (Aircooled) 16 98710179 1 Panel, Top Right 39754254 1 Base (Watercooled) 17, 987509631 Foam 2 99750088 -—1_—End, Exhaust (Aircooled) 18, 997501871 Panel, Top Left 39754262 1 End, Exhaust 19. 997521671 Panel, Left Rear (Watercooled) 20. 39402864 © 4 Cover, Forklift Hole 3. 997500701 End, Intake 21, 39139064 2 Latch 4. 39750096 1 Angle, Front 22, 3919914595 Taptite, 4-20 x Ye 6. 99752209 1 Channel, Rear 23, 99142690 20 Screw 6 39710120 1 Column, Front 24, 35256452 20 Receptacle 7. 39437140 1 Angle, Panel Support 25, 99198490 12_Pin, Locater 8. 397501381 Support, Top 26, 99117312800 in. Gasket 9 397500901 Foam 27, 997506662 Box, Silencer 10. 397501481 Panel, Front 28. 99142013 4_—Batt, Fiberglass 11. 307509851 Foam 29. 301420216 Batt, Fiberglass. 12, 99752175 1___-Panel, Right Rear 30. 99497520 4 Cap (AIC Watt. Cie. 31. 904975536 Cap, Center & Watercooled) 82. 99497548 4 Angle, Support 99752183 1 Panel, Right Rear 33. 99125844 904 In. Gasket (W/O Att. Cir) 34, 99437598 2 -Support, Silencer 13. 39750948 «1 Foam 35, 394230331 Grille (Watercooled, 44, 39780183 1—-Panel, Front Not Shown} 18. 39750971 1 Foam im we Figure 3. Motor, Support, G ease Wall and Gear Set Description. Description Motor, Support, Motor, Support, Ret. Gearcase Wall and Ret. Gearcase Wall and No. PartNo. Qty. Gear Set No. PartNo. Qty. Gear Set ie wrt 4 Motor Data Code 12, ca Gear Set 2, sodosg24 «1 Gasket 1a go1gez8e «1 Screw 3. 38741574 1 Gear Case 14, 30431010 -«-1——Retainer 4. 99742258 «1 Gasket 16. 30419569 «1 Key 5, 39741866 1 Adapter Plate 16. 39430848 1 Spacer, Pinion 6 991999651 Screw, Soc. Hd. 47. 394955081 Support 286 FR 7. 98013694 © 3_—_—Bolt, Soc. Hd. 7A. 39435516 1 Support, 926 FR 8 3291020 8 Screw, Hex Hd. 18 991285172 Serew 9 39403092 «1 ‘Shaft Seal 49, 391163484 Nut 40. 394310361 ‘Retainer 20, get1e930 «2 Screw 11. 95087288 1 Screw, Hex Hd. 21. 30437082«1~—‘Sileeve, Shaft “Gear Set part no. located on Gearcase (Item 3). Furnish Motor Data Code (Item 1) when ordering replacement, 44,118 8 3 1292 Figure 4. Inlet Control Valve, Controls and Linkage Description Inlet Control Valve, Ret. Controls And No. PartNo. ty. Linkage 4, 39746862 1 Adapter, Inlet Valve 2 30416417 1—Gasket, Inlet Valve 3. 39708862 1 Connection, Inlet 4 39402623.«1~—‘Valve, Butterfly 5. 39418389 1 —Linkage, Arm @ 394360681‘ Bracket, Cylinder 7. 39407622 «1 Spacer 8 39126354 1 Spacer, Cylinder Pivot 9 99413182 «1 —Cylinder, Hydraulic 10. 383005321 Bearing, Rod End 11. 99418926 1—‘Solenoid Vaive, Load (SV1) 141A. 391467411 Solenoid Valve, Load (SV1) NEMA 4/12 Units 12, 39102581 1 Gasket, Inlet Figure 5. Air Inlet Cleaner Ref. Description No, PartNo. Qty. Ar Inlet Cleaner —_— 4. 99710314 1. Air Cleaner Assy. 2 39708466 © 1—«Element 3 39497781 «1 Vacuum Switch (Not Shown, Located Inside Starter Box) 10 Figure 6. Pressure Regulator Complete (Modulator), Optional " Description Description Pressure Regulator Pressure Regulator Ret. Complete Ret. Complete No. PartNo, ly. (Modulator), Optional No. PartNo. aly. (Modulator), Optional +. 99724406 1 Regulator Complete 18. 95077785. 1 (Nut Includes 2 theu 83 18. 95067658 4 Capscrew 2. 861810831 Adjusting Screw Nut 20. 961673452 Spring Support 3. 991189691 Locknut 21. 95500899 1 Spring 4. 961550511 Adjusting Serew 22, 61650561 Seat 5 965808221 Cover 23. 985827821 Nameplate 6. 96297031 1 Seat 24. 98525153 1 Cover 7. 955025781 Spring 25. 391028631 Diaphragm 8 962207481 Sorew 28, 38522218 1 —_—Regulator Body 9 166420 1 Bolt 27, aTiii4s 1 Metering Gasket 10, 356008131 Spring 28 35161421 1—_Metering Seat 11. 3166821 Metering Pin 23, 991025611 _Diaphragm 12, 96288603 1—_Lever Pivot go. raat 1 Washer 13. 0775412 Nut 3135166498 «1 Nut 14, 962888851 Bushing 32, 009296661 Gasket 15. 260643051 Lever 38. 862140044 Screw 16. 96084387 1_Lever Assembly * 3902578 1Repalr kit 17, 2868451 Set Screw Figure 7. Receiver-Separator Ret. No. Part No. ayy, Description Recelver-Separator 1 2 3, 99747472 39734233, 99416196 95279477 99761391 35516749 39121256 39111356 36254952 39732649 Tank, ASME (60 H.P.) Tank, European (37 KW.) ll Fill Cap Elbow Element, Separator (Not Shown) Level Gauge Safety Valve 150# P50, MH37 Safety Valve 100# XF50, ML37 Satety Valve 125# P50, M37 ‘Support, Tank 12 13 Ret. No. Figure 8. Oil Filter Part No. 39750809 39119543 39138433, 39129192 ayy, Description Oil Filter Filter Assy. Flexible Pipe Assy. Element Diff, Press. Switch Figure 9, Nema 4 Instrument Panel Description Description Ret. Nema 4 Ret. Nema 4 No. PartNo. Qty. Instrument Panel No, PartNo. Qty. Instrument Panel 4, 99139738 1 Green Push Button 6a. 99192469 1 N.C. Contact Block 1A. 39132451 1_N.O. Contact Block 7. 39139753 1 Black Push Button 2 39139712 «1 Mini Lamp Module 7A. 39192469 1 N.C. Contact Block 2A. 39139787 1 White Lens @ 994190561 «60 Hz. Hourmeter 3. 99199712 1 Mini Lamp Module 39441134 1 80 Hz. Hourmeter 3A. 39139795 1 ‘Yellow Lens BA. 994190641 Hourmeter Gasket 4, 39199748 1‘ Mini Selector Sw. 9, 39512090 1 Pressure Gauge 4a. 39192877 1__N.C-N.O. Contact 40. 39512116 1 Temperature Gauge Block 11. 39433980 1 ‘Identification Kit 5. 99139761 1 Window Kit 42, 39137021 2 Toggle Valve 6. 99199720 1_‘Red Stop Push Button 14 15 Figure 10. Typical instrument Panel (STD.) Ret. Description No, PartNo. Qty. Instrument Panel 1. 99741020 1 Panel, Frame 2 391268011 Light, White 3, 991269091 Light, 3 Function 4, 39512116 1 Gauge, Temperature 5. 394303501 Gauge, Pressure 6. 39139985 1 Start Rocker Switch (50 H.P,) 39115910 1 Start Button @7 KW) 7. 99139993 1 Stop Rocker Switch 39127014 Stop Button (37 KW) 8 391257451 Switeh, Normal/Unload 8, 39137021 1_LinefSump Valve 10. 99406808. 1 Hourmeter 60 Hz 39407180 1 —Hourmeter 50 Hz 11, 39741244 1 Instr. Panel R. Side 42, 99121132 10 Screw #10-24 x 50 13 99127907 2~Plug, 187 Nylon 14991279231 ~Plug, 43 Nylon 18 391279158 Plug, 25 Nylon 16. 39750575 1 Instr. Panel L. Side 17, 39197021 1 Modulate Valve (Optional) 18 39517941 1 Instructions Decal * 391419991 Terminal Jumper (Not Shown) i peg T TTD / Figure 11. Aircooled Coolers, Cooler Box Assembly, Fan Motor Description Aircooled Coolers, Cooler Box Assembly, PartNo. ty. Fan Motor 1 . 1 Aftercooler 2 : 1 Oil Cooler 3, 99749486 © 1 Cooler Box (50 HP, 37 KW. 100") 99751706 1 Cooler Box (97 KW 115") 4 997494372 Fan Guard (50 H.P., 37 KW. 100°) 99749445 1 Fan Guard (37 KW. 115°) 5. ger41718 1 Fan 24" (60 HP) 39142069 «1 Fan 24" (7 KW) 5A. 30422010 «1 Fan Hub (G0 HP) 8B, 39140900 1 Bushing (50 H.P}) 39115027 1. Bushing (87 KW.) 6 5 1 Fen Motor 7. 997479511 Fan Motor Support GOH) 939749452 1 Fan Motor Support (7 KW) **Fumish Motor Data Code. 16 7 Figure 12. Pressure Switch Ret. Description No. PartNo. Qty. Pressure Switch “1, 39100029 «= 1~—‘Pressure Switch (Located outside Starter Box) Pressure Switch NEMA 412 1A 301109281 “Pressure Switch on units manufactured before Feb. 1985 was PIN 99439954 Figure 13. 50 H.P, Water Cooled XF, EP & HP Units Description Ret 50 H.P. Water Cooled No. PartNo. Qty. XF, EP & HP Units “1. 95191974 1 Atercooler (90° & 15°F) 2 39754445 1 Oil Cooler (90° & 115°F) 3, 39754288 1 Fan Guard 4. ** "4 Fan Motor 5. 39754270 1 Support, Fan and Cooler 6 30137344 1 Orifice Fitting 7, 39415908 1 Temperature Control Valve 8 394127881 Temperature Control Valve Element (Not Shown) 9, 39142062 1 Hose, Oil Filter to Airend 30, 38126483. 1 Hose, Separator Tank to ‘ll Cooler (Not Shown) 41, 99119912 1 Fan, 16" (Not Shown} + If Furnished (Optional Equipment) ++ When Ordering, Furnish Motor Data Plate Information 18 Figure 14, Air Piping Figure 15. Air Piping 19 39436142 1 Tube, Alrend Discharge 5A. 39146725 6. 39497710 1 1 Ret. Description Ret. Description No. PartNo. ty. Air Piping No. PartNo. Qty. Air Piping 4, 39105911 1 Discharge Check Valve 4, 991248471 Minimum Pressure 2, 394161281 High Air Temp. Switch ‘Check Valve (Not Shown) 5, 39136932 1 Blowdown Solenoid Valve (v3) Blowdown Solenoid Valv (6V3) NEMA 4/12 Units Tube, Tank to Aftercoole! 56 3 2 1 Figure 16. Oil Piping (Aircooled) Figure 17. Oil Piping Rot, Description Ret, Description No. PartNo. ty. il Piping No. PartNo. ty. il Piping 1. 98118878 1 _Hose, Tank to Oil Cooler 8. 39125562 1 Oil Stop Solenoid Valve 2 30437702 Tube, Temp. Control (svs) Valve By-Pass 8A. 981487171 Ol Stop Solenoid Valve 3, 39137344 1 Orifice Fitting (SVS) NEMA 4/12 Units 4, 384307561 Tube, Oil Cooler to Temp. 9. 39433495 1 Tube, Rear Bearing Feed Control Vaive 10. 30433487 1 Tube, Female Injection 5, 394189061 Temp. Control Valve 11. 394336031 Tube, Front Bearing Feed 6 39412788 © 1 Temp. Control Vaive 12 39111893 1—_*lter, Breather Element (Not Shown) 7. 391820621. Hose, Oil Filter to Oil Stop Solenoid Valve 20 Figure 18. Oil Piping Figure 19. Oil Piping Ret. Description Ret. No. PartNo. ly. ll Piping No. PartNo. ty. il Piping 43. 997488921 Tube, Sep. Tank Scavenge 17. 99105739 1—_—rain Valve 14. 39120583. 1—‘Screen, Scavenge 18 981376251 Hose, Tank Orain 18. 952718851 Orifice 16. 39748884 1 Tube, Tank to Load Sol. Valve 24 Figure 20. Ret. No. PartNo. Qty. Description “1. 39709522 1 Moisture Separator/Trap “Only on Unit with Aftercooler. 44a Figure 21. Nylon Tubing and Fittings (Typical) Description Ret. Nylon Tubing and No. PartNo. ty. Fittings (Typical) 1. 99124813 * Nylon Tube .25* 2, 39127184 1 Tube Sleeve 3, 391267971 Male Connector 25 NPT x .25 Tube 3A, 99127248 1 Male Connector A2NPT x .25 Tube 4. 99124805190" Male Elbow 25 NPT x .25 Tube 4A. 39127089 1-90" Male Elbow 12 NPT x .25 Tube "Order Per Number of Inches Required 22 1.2.84 Ya 128 Figure 22. Size 2 Star Delta Ref. Description Ret. Description. No. PartNo. Qty. Size 2 Star Delta No. PartNo. Qty. Size 2 Star Delta 1. 39114418 11M Contactor Assy 42. 991201671 Fan Motor Circuit Breaker 2 39114625 1 Coll (1 0B) 3 Amp 3. 91146411 Contacts - 3 Pole 12. 38119045 1‘ Fan Motor Circuit Breaker 4391151261 _ Interlock Switch (108) 7 Amp (Normally open 328, 99119082 1_—-Fan Motor Circuit Breaker Normally open) (1.8) 15 Amp 5. 391145171 Overload Relay (1 OL) 39. 391215871 Power Control Module 6. 39174426 1«2M/1S Contactor Assy +4, 39409290 1 Control Relay (1 CR) 7 991145282 Coil 46. 39403282 «1 ~—«Star Delta Timer Module @ 391145412 Contacts - 3 Pole (TR) 9 391092442 _—Interlock Switch 46 991188641 Fuse (Normally opened: 17, 39108204 1 Fuse Block Normally closed) 48. 391196951 Fuse (1 FU)2 Amp 30, 99117305 1_‘Terminal Block 49, 39111448 1 Gontrol Transformer (7) 41. 391145091 Overioad Relay (2 OL) 20. 39119589 «1~—

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