n Chi Tit My

GVHD: TS. Trnh ng Tnh

MC LC
LI NI U ..................................................................................................... 3
PHN 1. TNH NG HC ............................................................................. 4
1.1. CHON NG C ...................................................................................4
1.1.1. Xc nh cng sut yu cu trn trn ng c ...................................4
1.1.2. Xc nh s vng quay yu cu ca ng c ....................................5
1.1.3. Chn ng c in. ............................................................................5
1.2. PHN PHI T S TRUYN CHO CC B TRUYN TRONG H
THNG. ..........................................................................................................6
1.3. TNH CC THNG S TRN CC TRC. ........................................6
1.3.1. Tnh s vng quay trn cc trc.........................................................6
1.3.2. Tnh cng sut trn cc trc. ..............................................................6
1.3.3. Tnh mmen trn cc trc. .................................................................7
1.3.4. Lp bng cc thng s ng hc. ......................................................7
PHN 2. TNH B TRUYN. .......................................................................... 8
2.1. TNH B TRUYN TRONG HP (BNH RNG TR). ...................8
2.1.1. Thng s u vo ...............................................................................8
2.1.2. Chn vt liu lm bnh rng ..............................................................8
2.1.3. ng sut tip xc [H] v ng sut un cho php[F]: ....................8
2.1.4. Xc nh s b khong cch trc. .................................................. 11
2.1.5. Xc nh thng s n khp. ............................................................ 12
2.1.6. Xc nh cc h s v mt s thng s ng hc. .......................... 13
2.1.7. Kim nghim b truyn bnh rng. ................................................ 14
2.1.8. Mt vi thng s hnh hc ca cp bnh rng. ............................... 17
2.1.9. Bng tng kt cc thng s ca b truyn bnh rng. .................... 18
2.2. TNH B TRUYN NGOI (AI THANG). .................................... 19
2.2.1. Chn loi ai v thit din ai. ....................................................... 19
2.2.2. Chn ng knh hai bnh ai d1 v d2........................................... 19
2.2.3. Xc nh khong cch trc a........................................................... 20
2.2.4. Tnh s ai Z. .................................................................................. 21
2.2.5. Thng s c bn ca bnh ai. ....................................................... 21
2.2.6. Xc nh lc cng ban u v lc tc dng ln trc. ...................... 22
2.2.7. Tng hp cc thng s ca b truyn ai. ...................................... 23
SVTH: Nguyn Vn Nht

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PHN 3. TNH TRC, CHN LN .......................................................... 24

3.1. TRON KHP NI (KHNG YU CU KIM NGHIM). ............. 24
3.2. TNH S B TRC............................................................................. 25
3.2.1. Chn vt liu ch to trc. .............................................................. 25
3.2.2. Xc nh s b ng knh trc. .................................................... 25
3.2.3. Xc nh lc t cc chi tit, b truyn tc dng ln trc (km s
t lc chung. ............................................................................................ 26
3.2.4. Xc nh khong cch gia cc im t lc ................................. 27
3.3. TNH, CHON NG KNH CC TRC. ....................................... 29
3.3.1. Trc yu cu tnh y . ............................................................... 29
3.3.1.1. Tnh phn lc cho trc I. .......................................................... 29
3.3.1.2. V biu m men ................................................................... 30
3.3.1.3. Tnh m men tng ng ....................................................... 31
3.3.1.4. Tnh ng knh cc on trc ................................................. 31
3.3.1.5. Chn ng knh cc on trc ................................................ 32
3.3.1.6. Chn v kim nghim then ....................................................... 32
3.3.1.7. Kim nghim trc theo bn mi. ......................................... 34
3.3.1.8. Chn, kim nghim ln.......................................................... 39
3.3.2. Trc II ............................................................................................. 42
3.3.2.1. Chn ng knh cc on trc da vo cc yu t cng ngh,
lp rp ... ................................................................................................ 42
3.3.2.2. Chn then .................................................................................. 42
3.3.2.3. Chn ln ................................................................................. 42
3.3.2.4. V kt cu trc II ...................................................................... 43
PHN IV. LA CHN KT CU ................................................................. 44
4.1. TNH V LA CHON KT CU CHO CC B PHN, CC CHI
TIT. ............................................................................................................ 44
4.1.1. Thit k v hp. .............................................................................. 44
4.1.2. Cc phn t cu to nn hp gim tc c. .................................... 44
4.2. TNH LA CHON BI TRN ........................................................... 47
4.3.CC KT CU LIN QUAN N CH TO V HP ................... 48
4.4. DUNG SAI LP GHP ....................................................................... 52
Ti liu tham kho : .......................................................................................... 54

SVTH: Nguyn Vn Nht

KTHH01 - K57

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LI NI U
Thit k v pht trin nhng h thng truyn ng l vn ct li trong
c kh. Mt khc, mt nn cng nghip pht trin khng th thiu mt nn c
kh hin i. V vy, vic thit k v ci tin nhng h thng truyn ng l cng
vic rt quan trng trong cng cuc hin i ho t nc. Hiu bit, nm vng
v vn dng tt l thuyt vo thit k cc h thng truyn ng l nhng yu cu
rt cn thit i vi sinh vin, k s c kh.
Trong cuc sng ta c th bt gp h thng truyn ng khp ni, c th
ni n ng mt vai tr quan trng trong cuc sng cng nh sn xut.i vi
cc h thng truyn ng thng gp th hp gim tc l mt b phn khng th
thiu.
n thit k h thng truyn ng c kh gip ta tm hiu v thit k
hp gim tc, qua ta c th cng c li cc kin thc hc trong cc mn
hc nh Nguyn l my, Chi tit my, V k thut c kh..., v gip sinh vin c
ci nhn tng quan v vic thit k c kh.Hp gim tc l mt trong nhng b
phn in hnh m cng vic thit k gip chng ta lm quen vi cc chi tit c
bn nh bnh rng, ln,Thm vo , trong qu trnh thc hin cc sinh vin
c th b sung v hon thin k nng v AutoCad, iu rt cn thit vi mt k
s.
Em chn thnh cm n thy Trnh ng Tnh gip em rt nhiu
trong qu trnh thc hin n.
Vi kin thc cn hn hp, v vy thiu st l iu khng th trnh khi,
em rt mong nhn c kin t thy c v cc bn.

Sinh vin thc hin

Nguyn Vn Nht

SVTH: Nguyn Vn Nht

KTHH01 - K57

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GVHD: TS. Trnh ng Tnh

BN THUYT MINH N MN HC CHI TIT MY

TNH TON THIT K H DN NG BNG TI
-----------------------------------S liu cho trc:
1.Lc ko bng ti

F = 2180 (N)

2. Vn tc bng ti v = 2,99(m/s)
3. ng knh tang D = 360 (mm)
4. Thi gian phc v lh = 15000 gi
5. S ca lm vic

soca = 3 ca

6. Gc nghing ng ni tm vi b truyn ngoi: @=90o

7. c tnh lm vic: m
PHN 1. TNH NG HC
1.1. CHN NG C
1.1.1. Xc nh cng sut yu cu trn trn ng c
chn ng c in, cn tnh cng sut cn thit. Nu gi PCT cng sut trn
bng ti, C hiu sut chung ton h thng, PYC cng sut cn thit, th:
=

Trong :
=

.
2180.2,99
=
= 6,52 ()
1000
1000

nCT nBT
3
C CT BT OLBR K
K = 1 - hiu sut khp ni

OL = 0,99- hiu sut 1 cp ln

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KTHH01 - K57

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BR = 0,97- hiu sut b truyn bnh rng tr

= 0,95- hiu sut b truyn ai
C = 0,993.0,95.0,97.1 0,894

6,52
=
= 7,29 ()

0,894
1.1.2. Xc nh s vng quay yu cu ca ng c
=

S vng quay yu cu ng c (s b) : n SB n CT .u SB
S vng quay trn trc cng tc l n CT
=

60.1000.
60.1000.2,99
=
= 158,62 (/)

360

T s truyn s b ca h thng l u SB

u SB = u SBN u SBH
Theo bng 2.4[1] tr 21
Chn s b:
t s truyn s b ca b truyn ngoi (ai) uSBN =3
t s truyn s b ca b truyn trong hp gim tc cp 1 truyn ng bnh rng
tr u SBH =4

u SB = u SBN u SBH =3.4=12

Suy ra: n SB n CT .u SB =158,62.12= 1903,49 (vg/ ph)
1.1.3. Chn ng c in.
Tra bng ph lc trong ti liu [1] chn ng c tha mn
= 7,29 ()
{
= 1903,49 ()
: 413243
{ = 7,5 ()
= 1455 ()

SVTH: Nguyn Vn Nht

KTHH01 - K57

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GVHD: TS. Trnh ng Tnh

1.2. PHN PHI T S TRUYN CHO CC B TRUYN TRONG H

THNG.
T s truyn chung ca h thng: uC nC
nCT

T s truyn:
=
Vi

1455
=
= 9,17
158,62

uC = uN .uH

u N ts truyn ca b truyn ngoi (ai) hp gim tc

u H t s truyn ca hp gim tc
Chn trc: u H =4
=

9,17
= 2,29
4

1.3. TNH CC THNG S TRN CC TRC.

1.3.1. Tnh s vng quay trn cc trc.
S vng quay ng c:
nC = 1455 (vg/ph)
S vng quay trc I:
=

1455
=
= 635.37 ()

2,29

S vng quay trc II:

=
S vng quay trc lm vic:
=

635.37
=
= 158.84()

4
158.84
=
= 158.84 ()

1.3.2. Tnh cng sut trn cc trc.

Cng sut trn trc cng tc

PCT =6.52 (kW)

Cng sut trn trc II:

=

SVTH: Nguyn Vn Nht

6.52
=
= 6.59()
0,99.1

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Cng sut trn trc I:

=

6.59
=
= 6.86 ()
0,99.0,97

Cng sut trn trc ng c:

=

6.86
=
= 7.29 ()
0,99.0,95

1.3.3. Tnh mmen trn cc trc.

M men xon trn trc ng c:
= 9,55. 106
M men xon trn trc I:
= 9,55. 106
M men xon trn trc II:
= 9,55. 106

7.29
= 9,55. 106
= 47848 ()

1455

6.86
= 9,55. 106
= 103110 ()

635.37

6.59
= 9,55. 106
= 396213 ()

158.84

M men xon trn trc cng tc:

= 9,55. 106

6.52
= 9,55. 106
= 392004()

158.84

1.3.4. Lp bng cc thng s ng hc.

TRC
T.S
TST
n(vg/ ph)
P(kW)
T(N.mm)

NG C
2.29
1455
7.29
47848

SVTH: Nguyn Vn Nht

II

CNG TC

158.84
6.59
396213

1
158.84
6.52
392004

4
635.37
6.86
103110

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PHN 2. TNH B TRUYN.

2.1. TNH B TRUYN TRONG HP (BNH RNG TR).
2.1.1. Thng s u vo
1 = = 6.86()
1 = = 635.37(/)
= = 4
1 = = 103110(. )
{ : 15000
2.1.2. Chn vt liu lm bnh rng
Do khng c yu cu g c bit v theo quan im thng nht ha trong thit k
y chn vt liu 2 cp bnh rng nh nhau.
Tra bng 6.1[1] ta chn: Vt liu nhm I
-Vt liu bnh ln :
Nhn hiu thp : C45
Ch nhit luyn: Ti ci thin
rn : HB =192240 ;Chn :HB2=230
Gii hn bn : b2=750(MPa)
Gii hn chy : ch2=450(MPa)
-Vt liu lm bnh nh :
Nhn hiu thp : C45
Ch nhit luyn: Ti ci thin
rn : HB =241285 ; Chn :HB1=245
Gii hn bn : b1 =850(MPa)
Gii hn chy : ch1 =580(MPa)
2.1.3. ng sut tip xc [H] v ng sut un cho php[F]:

o
H lim Z Z K K
[ ]=
R v xH HL
H
S

F lim Y Y K K
[ F ] =
R S xF FL
S

F
SVTH: Nguyn Vn Nht

KTHH01 - K57

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GVHD: TS. Trnh ng Tnh

Trong :

1
Z Zv K
R
xH
-Chn s b:
YRYS K xF 1
-SH,SF H s an ton khi tnh v ng sut tip xc v ng sut un:
Tra bng 6.2[1] vi :
Bnh rng ch ng : SH1=1,1 ; SF1=1,75
Bnh rng b ng : SH2= 1,1; SF2=1,75
-oH lim , oF lim - ng sut tip xc v ng sut un cho php vi chu k c s:
0
2 HB 70
H lim

0
1,8HB
F lim
0
2HB 70 2.245 70 560( MPa)
H lim1
1
Bnh ch ng
0
1,8HB 1,8.245 441(MPa)
1
F lim1
0
2HB 70 2.230 70 530( MPa)
H lim2
2

0
1,8HB 1,8.230 414(MPa)
2
F lim2

Bnh b ng

-KHL,KFL H s tui th,xt n nh hng ca thi gian phc v v ch ti

trng ca b truyn:

m
K
H
HL

m
F
K
FL

N
N
N
N

H0
HE

, Trong :

F0
FE

+ mH,mF Bc ca ng cong mi khi th v ng sut tip xc.Do bnh rng

c HB <350 mH =6 v mF =6

SVTH: Nguyn Vn Nht

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+ NH0, NF0 S chu k thay i v ng sut tip xc v ng sut un:

2,4
N
H 0 30.HB

N
4.106
F0

Do vy:

2,4
2,4 16,26.106
N
H 01 30.HB1 30.245

2,4
2,4 13,97.106
N H 02 30.HB2 30.230

N
N
4.106
F 02
F 01
+ NHE, NFE -S chu k thay i ng sut tng ng:Do b truyn chu ti
trng tnh NHE= NFE=60.c.n.t ,trong :
c- s ln n khp trong mt vng quay:c=1
n- vn tc vng ca bnh rng.
t - tng s gi lm vic ca bnh rng.
1 = 1 = 60. . 1 . = 60.1.635,37.15000 = 571,83.106
{
2 = 2 = 60. . 2 . = 60.1.158,84.15000 = 142,96. 106
Ta c:
NHE1>NH01 ly NHE1= NH01 KHL1=1
NHE2>NH02 ly NHE2= NH02 KHL2=1
NFE1>NF01 ly NFE1= NF01 KFL1 =1
NFE2>NF02 ly NFE2= NF02 KFL2=1

SVTH: Nguyn Vn Nht

KTHH01 - K57

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Do vy ta c:

o
560
[
]= H lim1 Z Zv K K

.1.1 509,09(MPa)
R
xH HL1 1,1
H1
S
H1

530
[
]= H lim2 Z Zv K K

.1.1 481,82(MPa)
R
xH
HL2 1,1
H2
S

H2

441
F lim1 Y Y K K
[

]
=

.1.1 252( MPa)

R S xF FL1 1,75
S
F1
F1

414
] = F lim2 Y Y K K

.1.1 236,57( MPa)

[
R S xF FL2 1,75
S
F 2
F2

Do y l b truyn bnh rng tr rng thng

[ H ]=Min( H 1 , H 2 ) [ H 2 ]=481,82 (Mpa)

ng sut cho php khi qu ti:
[ ]
2,8.max( ,
) 2,8.580 1624(MPa)
H max
ch1 ch2

[ F1]max 0,8. ch1 0,8.580 464( MPa)

0,8.450 360(MPa)
[ F 2 ]max 0,8.
ch2

2.1.4. Xc nh s b khong cch trc.

TK
1 H
aw Ka (u 1)3
,vi:
[ ]2.u.
H
ba
- Ka - H s ph thuc vt liu lm bnh rng ca cp bnh rng.Tra bng 6.5[1]

Ka=49,5 MPa1/3
- T1 - Mment xon trn trc ch ng: T1=103110(N.mm)
- [H] - ng sut tip xc cho php: [H]=481,82(MPa)
- u - T s truyn: u=4
- ba,bd - H s chiu rng vnh rng:
Tra bng 6.6[1] vi b truyn i xng,HB<350, ta chn c ba=0.4;
bd=0,53. ba.(u+1)=0,53.0,4.(4+1)=1,06
SVTH: Nguyn Vn Nht

KTHH01 - K57

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- KH,KF-H s xt n s phn b khng u ti trng trn chiu rng vnh

rng khi tnh v ng sut tip xc v un:Tra bng 6.7[1] vi bd=1,06 v s
b tr l s 6 v dng php ni suy ta c:
= 1,05
{
= 1,12

3 103110.1,05
3
1
(

(4
= . + 1).
= 49,5. + 1).
[ ]2 . .
481,822 . 4.0,4

= 164,10 ()
Chn aw= 165 (mm)

2.1.5 Xc nh thng s n khp.

Mun php:
m=(0,010,02)aw=(1,653,3) (mm)
Tra bng 6.8[1] chn m theo tiu chun: m=3.
Xc nh s rng:
Ta c: =0o
1 =

2 .
2.165
=
= 22; 1 = 22
( + 1) 3(4 + 1)

Z2= u.Z1=4.22=88;

Chn Z2=88

T s truyn thc t:
=

1 88
=
=4
2 22

Sai lnh t s truyn:

u u
44
u t
.100%
.100% 0% 4% tha mn.
u
4

SVTH: Nguyn Vn Nht

KTHH01 - K57

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Khong cch trc aw xc nh li theo cng thc:

=

. (1 + 2 ) 3. (22 + 88)
=
= 165 ()
2
2

H s dch chnh x=0 (mm)

Xc nh gc n khp tw:
=

. . (88 + 22). 3. 20
=
= 20
2.
2.165
= 20

2.1.6 . Xc nh cc h s v mt s thng s ng hc.

T s truyn thc t: ut=4
ng knh vng ln ca cp bnh rng:
2
2.165
=
= 66 ()
+ 1 4 + 1
= 2 1 = 2.165 66 = 264 ()
1 =

{
2

Vn tc di ca bnh rng:
. 1 . 1 3,14.66.635,37
=
=
= 2,19 ()
60000
60000
-Tra bng 6.13[1]tr106 vi bnh rng tr rng thng v v=2,19 (m/s) ta
c cp chnh xc ca b truyn l:CCX=8
-Tra bng ph lc P2.3[1]tr250 vi:
+ CCX=8
+ HB<350
+ Rng thng
+ v=2,19 (m/s) < 6 (m/s)
T thng tin trong trang 91 v 92 trong [1] ta chn:
+ Ra=2,51,25m ZR=0,95
+ HB<350 Zv=1 do v < (5m/s)
+ da2 dw2= 264 (mm) <700(mm) KxH=1
Chn YR=1 ; YS=1,08-0,0695ln (m)= 1,08 - 0,0695ln3=1,00

SVTH: Nguyn Vn Nht

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Do da2dw2=264(mm) <400(mm) KxF=1

-H s tp trung ti trng:

= 1,05
{
= 1,12

-KH ,KF-H s phn b khng u ti trng trn cc i rng khi tnh v ng

sut tip xc v ng sut un
Tra bng 6.14[1] ta c KH=1.05; KF=1,22
2.1.7. Kim nghim b truyn bnh rng.
Kim nghim v bn tip xc:
Ta c ng sut tip xc trn b mt rng lm vic phi tha mn iu kin:

H Z M Z H Z

2T .K .(ut 1)
1 H
[ ]
H
2
bw .ut d
w1

[H]-ng sut tip xc cho php:

[H]cx=[H].ZR .Zv.KxH=0,95.481,82.1.1=457,7 (MPa)
(Do Zv=1, KxH=1 v ZR=0,95)
ZM-H s k n c tnh vt liu ca cc bnh rng n khp:
Tra bng 6.5[1] ZM=274(MPa)1/3 (Thp-Thp)
ZH-H s k n hnh dng b mt tip xc:
2.
2. 0
=
=
= 1,76
sin(2 )
sin(2.20)
Do bnh tr rng thng nn =b=0o
Z-H s trng khp ca rng;Ph thuc vo h s trng khp ngang :
--H s trng khp ngang:
= [1,88 3,2 (

1
1
1
1
+ )] . = [1,88 3,2 ( + )] . 0 = 1,70
1 2
22 88

bw-Chiu rng vnh rng: bw=ba.aw=0,4.165=66 (mm) ly bw= 66 mm

=

4
3

SVTH: Nguyn Vn Nht

41,70
3

= 0,88

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KH - H s ti trng khi tnh v tip xc:

KH= KH KH KHv
Trong :
= 1 +

1
21

= 0 = 0,006.56.2,191654 = 4,73
H v g 0 tra bng 6.15(1)v 6.16(1)
4,73.66.66
= 1,09
2.103110.1,05.1,05
KH= KH KH KHv = 1,05.1,05.1,09 = 1,2
Thay vo ta c:
= 1 +

21 ( + 1)
2.103110.1,2(4 + 1)

=
=
274.1,76.0,88
2
66.4. 662
1
= 440,19 () < [ ] = 481,82
Tha mn iu kin bn
Kim nghim v bn un:
-KF-H s ti trng khi tnh v un: KF= KF KF KFv
Trong :
= 1 +

1
21

= 0 = 0,016.56.2,191654 = 12,6
H v g 0 tra bng 6.15(1)v 6.16(1)
12,6.66.66
= 1,19
2.103110.1,22.1,12
KF= KF KF KFv = 1,22.1,12.1,19 = 1,63
-Y-H s k n s trng khp ca rng:
= 1 +

SVTH: Nguyn Vn Nht

1
1
=
= 0,59
1,70

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- Y-H s k n nghing ca rng:

= 1

0
=1
=1
140
140

- YF1, YF2-H s dng rng:

Ph thuc vo s rng tng ng Zv1, v Zv2:
1
22
=
= 22
3 3 0
2
88
=
=
= 88
3 3 0

1 =

{ 2
Tra bng 6.18[1] tr109:

1 = 4,00
2 = 3,61

Thay vo ta c:
1 =
{

21 1 2.103110.1,63.0,59.1.4
=
= 60,7 < [1 ] = 252
1
66.66.3
1 2 60,7.3,61
2 =
=
= 54,78 < [2 ] = 236,57
1
4

Tha mn.
Kim nghim rng v qu ti :
trnh bin dng d hoc gy dn lp b mt, ng sut tip xc c i
khng c vt qu mt gi tr cho php :
Hmax = H . K qt [H ]max
H = 440,19 (MPa)
[H ]max = 1624 (MPa)
K qt =
Trong :

Tmax
T

K qt l h s qu ti
Tmax l momen xon qu ti
T l momen xon danh ngha

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K qt =

Tmax
= 2.2
103110

Suy ra : Hmax = 440,19. 2.2 = 652,9 (MPa) [H ]max = 1624 ()

=> tha mn.
2.1.8. Mt vi thng s hnh hc ca cp bnh rng.
ng knh vng chia:
. 1 3.22
=
= 66 ()

1
. 2 3.88
2 =
=
= 264 ()

1
{
1 =

Khong cch trc chia:

= 0,5. (1 + 2 ) = 0,5. (66 + 264) = 165 ()
ng knh nh rng:
= 1 + 2(1 + 1 ). = 66 + 2. (1 + 0 0). 3 = 72 ()
{ 1
2 = 2 + 2(1 + 2 ). = 264 + 2. (1 + 0 0). 3 = 270 ()
ng knh y rng:
1 = 1 (2,5 21 ). = 66 (2,5 2.0). 3 = 58,5 ()
{
2 = 2 (2,5 22 ). = 264 (2,5 2.0). 3 = 256,5 ()
ng knh vng c s:
= 1 . = 66. 20 = 62,0 ()
{ 1
2 = 2 . = 264. 20 = 248,1 ()
Gc profin gc:=200
Gc profin rng:
t arctg (tg / cos ) 20o

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2.1.9. Bng tng kt cc thng s ca b truyn bnh rng.

Thng s
Khong cch trc chia
Khong cch trc
S rng
n knh vng chia
n knh vng ln
n knh nh rng
n knh vng s s
H s dch chnh
Gc profin gc
Gc profin rng
Gc n khp
H s trng khp ngang

K hiu
a
aw
Z1
Z2
d1
d2
dw1
dw2
da1
da2
db1
db2
x1
x2

t
tw

H s trng khp dc
M un php
Gc nghing ca rng

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KTHH01 - K57

Gi tr
165 (mm)
165 (mm)
22
88
66 (mm)
264 (mm)
66 (mm)
264 (mm)
72(mm)
270 (mm)
62,0 (mm)
248,1 (mm)
0
20o
20 o
20o
1,70
0
3
0o

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2.2. TNH B TRUYN NGOI (AI THANG).

= = 7,29 ()
1 = = 47848 (N. mm)
Thng s u vo
1= = 1455
= = 3,01
{
@ = 90
2.2.1. Chn loi ai v thit din ai.

= 7,29 ()
Tra th [4.1-59] [1] vi cc thng s {
1 = 1455
Chn tit din ai thang thng loi .
2.2.2. Chn ng knh hai bnh ai d1 v d2.
Chn ng knh bnh ai nh d1theo tiu chun cho trong bng [4.21-63] [1]
d1=224 (mm)
Vn tc ai:
. 1 . 1 3,14.224.1455
=
= 17,1 ()
60000
60000
Do v =17,1 (m/s) < vmax = 25 (m/s). cho nn ng knh d1 ph hp vi iu kin
lm vic ca b truyn.
=

ng knh bnh ai ln c xc nh bi cng thc:

d2= d1.u.(1-)=224.2,29.(1-0,02) =502,7 (mm)
Trong

=0,02 l h s trt

Theo bng B

4.21
1 chn ng knh tiu chun d2=500(mm)
63

Nh vy t s truyn thc t :
=

2
500
=
= 2,28
1 (1 ) 224. (1 0,02)

Sai lch t s truyn:

=

| |
2,29 2,28
. 100% =
= 0,44%
||
2,29

Tha mn.

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2.2.3. Xc nh khong cch trc a.

4.14
Da vo ut =2,28 tra bng B
1 ,ta chn a/d2 = 1,2
60
= 1,2. 2 = 1,2.500 = 600 ()
Chiu di ai L:
1 + 2 (2 1 )2
= 2 +
+
2
4
224 + 500 (500 224)2
= 2.600 + 3,14.
+
= 2368,4()
2
4.600
Chn tiu chun: L=2500 (mm)
S vng chy ca ai trong 1(s) l:
=

17,1
=
= 6,84 < = 10 ()

2,5

Tnh chnh xc khong cch trc a:

a

2 8 2
4

Trong :
=

1 + 2
224 + 500
= 2500 3,14.
= 1363,3 ()
2
2
=

2 1 500 224
=
= 138 ()
2
2

Suy ra
1363,3 + 1363,32 8. 1382
=
= 667,4 ()
4
Xc nh gc m trn bnh ai nh 1 :
1 = 180

57(2 1 )
57(500 224)
= 180
= 156,4 > 120

667,4

tha mn

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KTHH01 - K57

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2.2.4. Tnh s ai Z.
P.K
d
Z
,trong :
[Po ]C C CuCz
L
P=7,29 (kW)
[ ] = 5,92 ()
[ ]cng sut cho php:tra bng 4.19(1) c {
= 2240 ()
Tra bng B

4.7
1 c h s ti trng ng =1,2
55

Tra bng B

4.15
1 c h s nh hng gc m C =0,94
61

Tra bng B

4.16
1 vi LL =1.1 c h s nh hng chiu di ai: CI= 1,02
61
o

Tra bng B

4.17
1 c h s nh hng t s truyn: Cu=1.13
61

4.18
1 c h s k n s phn b khng u ti trng cc dy
61
ai: Cz=0,95

Tra bng B

Ta c:
=

.
7,29.1,2
=
= 1,44
[ ]. 5,92.0,94.1,02.1,13.0.95

Ly Z=2 vy cn dng 2 ai cho b truyn

2.2.5. Thng s c bn ca bnh ai.
Chiu rng bnh ai:

B (Z 1)t 2e
= 4,2 ()
= 19 ()
4.21
Tra bng B
1 ta c:{ = 12,5 ()
63
= 16 ()
= ( 1) + 2 = (2 1)19 + 2.12,5 = 44 ()

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KTHH01 - K57

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ng knh ngoi ca bnh ai:

= 1 + 2 = 224 + 2.4,2 = 232,4 ()
{ 1
2 = 2 + 2 = 500 + 2.4,2 = 508,4 ()
ng knh y bnh ai:
1 = 1 = 232,4 16 = 216,4 ()
{
2 = 2 = 508,4 16 = 492,4 ()
2.2.6. Xc nh lc cng ban u v lc tc dng ln trc.
Lc cng ban u:
0 =

780. .
+
. .

Vi ai : q m =0,178 (Kg/m) nn F v =q m .v 2 =0,178.17,12 =52,05 (N)

Do
0 =

780. .
780.7,29.1,2
+ =
+ 52,05 = 264,3 ()
. .
17,1.0,94.2

Lc tc dng ln trc bnh ai:

1
156,4
= 2. 0 . . sin ( ) = 2.264,3.2. sin (
) = 1034,86 ()
2
2

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2.2.7. Tng hp cc thng s ca b truyn ai.

Thng s
Tit din ai

K hiu
------------------

Gi tr

ng knh bnh ai nh

d1

224 (mm)

ng knh bnh ai ln

d2

500 (mm)

ng knh nh bnh ai nh

d a1

232,4 (mm)

ng knh nh bnh ai ln

da 2

508,4 (mm)

ng knh chn bnh ai nh

df1

216,4 (mm)

ng knh chn bnh ai ln

df2

492,4 (mm)

Gc chm rnh ai
S ai
Chiu rng bnh ai
Chiu di ai
Khong cch trc

36
2
44 (mm)
2500 (mm)
667,4 (mm)

Gc m bnh ai nh

1
Fo
Fr

Z
B
L
a

Lc cng ban u
Lc tc dng ln trc

SVTH: Nguyn Vn Nht

KTHH01 - K57

156,4
264,3 (N)
1034,86 (N)

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PHN 3. TNH TRC, CHN LN

3.1. TRN KHP NI (KHNG YU CU KIM NGHIM).
S dng khp ni vng n hi ni trc.

ng knh trc cn ni:

3 396213
3
2
= =
=
= 40,4 ()
0,2. []
0,2.30

M men xon tnh ton: Tt k.T

k h s lm vic ph thuc loi my.tra bng B

16.1
2 ,ly k=1,2
58

= = 396213
suy ra: Tt k.T =1,2.396213=475456(N.mm)
Da vo tr s ca Tt v ng knh ca trc ch c ni trc c th tra kch
thc c bn ca ni trc vng n hi theo bng 16-10a trang 68(2) nh sau :

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T,
N.m

dm

d1

D0

nmax

B1

l1

D3

l2

500

40

170

80

175

110

71

130

3600

70

30

28

32

Da vo tr s ca Tt v ng knh ca trc ch c ni trc c th tra kch

thc c bn ca vng n hi theo bng 16-10b trang 69 Tnh ton thit k
h dn ng c kh tp 2 nh sau :
T (N.m)

dc

d1

D2

l1

l2

l3

500

14

M10

20

62

34

15

28

1,5

3.2. TNH S B TRC.

3.2.1. Chn vt liu ch to trc.
Chn vt liu ch to cc trc l thp 45 ti ci thin c b 750 MPa ,
ng sut xon cho php [ ]=15 30 MPa .
3.2.2. Xc nh s b ng knh trc.
ng knh trc c xc nh bng mmen xon theo cng thc sau :

d 3

T
0,2

T mmen xon N.mm

[] - ng sut xon cho php vi vt liu trc l thp [] = 15...30MPa
Trc I :
3 103110
3

1
=
= 32,5 (), 1 = 35 ()
0,2. [1 ]
0,2.15

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Trc II :
3 396213
3

2 =
=
= 40,4, 1 = 40 ()
0,2. [2 ]
0,2.30

Theo bng

10.2
[1] chn chiu rng ln :
189

= 21
{ 01
02 = 23
3.2.3. Xc nh lc t cc chi tit, b truyn tc dng ln trc (km s
t lc chung.

Fr2

Ft1

x
y

Ft2
Fr1

Lc t bnh ai tc dng ln trc :

Fr = 1034,86 (N)
Lc tc dng ln bnh rng tr rng thng:
1 = 2 =

SVTH: Nguyn Vn Nht

2 2.103110
=
= 3124,5 ()
1
66

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1 = 2 =

1 . 3124,5. 20
=
= 1137,2 ()

Lc t khp ni tc dng ln trc :

FKN =0,2.Ft , vi:
=

2 2.396213
=
= 6096()
0
130

FKN =0,2.Ft= 0,2.6096 = 1219,2 (N)

3.2.4. Xc nh khong cch gia cc im t lc

Theo bng (10.3_1/1) chn :

k1= 8.15 l khong cch t mt mt chi tit quay n thnh trong ca hp

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k2= 5..15 l khong t mt n thnh trong ca v hp

k3= 1020 l khong cch t mt mt chi tit n np
h n = 1520 chiu cao np v u bulong
Trc I:
Chiu di moay bnh ai b dn:
12 = (1,2 1,5)1 = (1.2 1,5). 35 = (42 52,5)(),
12 = 45 ()
Chiu di moay bnh rng tr rng thng nh:
13 = (1,2 1,5)1 = (1.2 1,5). 35 = (42 52,5)(),
13 = 45 ()
12 = 0,5(12 + 01 ) + 3 + = 0,5(45 + 21) + 10 + 15 = 58 ()
13 = 0,5(13 + 01 ) + 1 + 2 = 0,5(45 + 21) + 10 + 10 = 53 ()
11 = 2. 13 = 2.53 = 106 ()
Trc II:
Chiu di moay bnh rng tr rng thng ln:
23 = (1,2 1,5)2 = (1.2 1,5). 40 = (48 60)(),
23 = 50 ()
Chiu di moay na khp ni(ni trc n hi):
22 = (1,4 2,5)2 = (1.4 2,5). 40 = (56 100)(),
22 = 60 ()
21 = 11 = 106 ()
22 = 0,5. (12 + 02 ) + 3 + = 0,5(45 + 23) + 10 + 15 = 59 ()

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KTHH01 - K57

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3.3. TNH, CHN NG KNH CC TRC.

3.3.1. Trc yu cu tnh y .
3.3.1.1. Tnh phn lc cho trc I.
Fdx = Fr = 1034,86 (N)
Ft1 = 3124,5 (N)
Fr1 = 1137,2 (N)

Phng trnh cn bng :

= 1 1 + 0 = 0
= 1 1 + 0 = 0
= 1 11 1 . 13 = 0
{ = 1 11 1 . 13 . (12 + 11 ) = 0
= 1 3124,5 + 0 1034,86 = 0
= 1 1137,2 + 0 = 0
() = 1137,2.53 + 1 . 106 = 0
{ () = 3124,5.53 + 1 . 106 1034,86(106 + 58) = 0
0 = 996,06
1 = 568,6
1 = 3163,3
{ 0 = 568,6

SVTH: Nguyn Vn Nht

KTHH01 - K57

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3.3.1.2. V biu m men

Mx

My

30

32

28

30

S t lc, biu mmen v kt cu trc vo I

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3.3.1.3. Tnh m men tng ng

Momen tng, momen un tng ng:
= 2 + 2
= 2 + 0,75. 2
0 = 0 (. )
3 = 301362 + 527912 = 60787 (. )
1 = 02 + 600222 = 60022 ()
2 = 0 ()
0 = 0 ()
3 = 607872 + 0,75.1031102 = 108022 ()
1 = 600222 + 0,75.1031102 = 107594 ()
2 = 02 + 0,75.1031102 = 89295 ()
3.3.1.4. Tnh ng knh cc on trc
Tnh ng knh trc ti cc tit din j theo cng thc :
3

=
0,1. []

trong : = 50 MPa - ng sut cho php ca thp 45 ch to trc, cho trong

bng 10.5 trang 195
d0 = 0
3 108022
3 =
= 27,9
0,1.50

3 107594
1 =
= 27,8
0,1.50

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89295
2 =
= 26,1
0,1.50
3

3.3.1.5. Chn ng knh cc on trc

Xut pht t cc yu cu v bn, lp ghp v cng ngh ta chn ng knh
cc on trc nh sau :
0 = 1 = 30 mm
3 = 32 mm
2 = 28 mm
3.3.1.6. Chn v kim nghim then
+ Xc nh mi ghp then cho trc 1 lp bnh rng ,d3=32(mm),chn then bng
tra bng B

9.1a
[1]
173

Ta c:
Chiu rng then:b=10(mm)
Chiu cao then:h=8(mm).
Chiu su rnh then trn trc t1=5 (mm)
Chiu su rnh then trn l t2= 3,3 (mm)
Chiu di then:l=(0,80,9).lm13 = 3640,5 (mm)
Chn l= 36(mm)
+ Kim nghim then:
ng sut dp:
=

2.
[ ]
. . ( 1 )

Vi [ d ] l ng sut dp cho php

Tra bng B

9.5
[1] vi dng lp c nh,vt liu may l thp m ,ta c [ ]
d
178

=150MPa.
=

2.103110
= 59,67 < [ ] = 150
32.36. (8 5)

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ng sut ct:
=

2.
[ ]
. .

Vi [ C ] l ng sut ct cho php khi chu ti trng tnh gy nn:

[ C ] =(6090)MPa
=

2.103110
= 17,9 [ ] = (60 90)
32.36.10

+ Xc nh mi ghp then cho trc I lp bnh ai:

d2=28
Chn then bng tra bng B

9.1(a)
[1] ta c:
173

Chiu rng then:b= 8 mm

Chiu cao then : h= 7 mm
Chiu su rnh then trn tm trc: t1= 4 (mm)
Chiu di then: l =(0,80,9)lm12= 3640,5 (mm)
Chn l =36 (mm)
+ Kim nghim then:
ng sut dp:
=

2.
[ ]
. . ( 1 )

Vi [ d ] l ng sut dp cho php

Tra bng B

9.5
[1] vi dng lp c nh,vt liu may l thp c tnh lm
178

vic m ,ta c [ ] =150MPa.

d
=

2.103110
= 68,19 < [ ] = 100
28.36. (7 4)

ng sut ct:
=

SVTH: Nguyn Vn Nht

2.
[ ]
. .

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Vi [ C ] l ng sut ct cho php do c tnh lm vic l m gy nn:

[ C ] =(6090)MPa
=

2.103110
= 25,57 [ ] = (60 90)
28.36.8

Vy tt c cc mi ghp then u m bo bn dp v bn ct.

3.3.1.7. Kim nghim trc theo bn mi.
bn ca trc c m bo nu h s an ton ti cc tit din nguy him tha
mn iu kin:
=

[]

2
2

trong : s - h s an ton cho php, thng thng s = 1,5 2,5 (khi cn

tng cng s = 2,5 3, nh vy c th khng cn kim nghim v cng
ca trc)
sj v sj - h s an ton ch xt n ring ng sut php v h s an ton ch xt
n ng sut tip ti tit din j :
1
=
+
1
=
+
trong : -1 v -1 - gii hn mi un v xon vi chu k i xng. C th ly
gn ng
1 = 0,436. = 0,436.750 = 327
1 = 0,58. 1 = 0,58.327 = 189,66

, aj , mj , mj l bin v tr s trung bnh ca ng sut php v ng sut

aj
tip ti tit din j,do quay trc mt chiu:
din j ca trc.
aj =

Mj
Wj

vi Wj , W0j l momen cn un v momen cn xon

Tj
aj = mj =
2W0j
{
ti tit din j ca trc

SVTH: Nguyn Vn Nht

KTHH01 - K57

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, l h s k n nh hng ca cc tr s ng sut trung bnh n bn

10.7
[1] vi 750MPa,ta c:
mi ,tra bng B
b
197
0,1

0,05

v K
- h s xc nh theo cng thc sau :
dj

+ 1

+ 1

trong : Kx - h s tp trung ng sut do trng thi b mt, ph thuc vo

phng php gia cng v nhn b mt cho trong bng 10.8 trang 197 (1), ly
Kx = 1, 1
Ky - h s tng b mt trc, cho trong bng 10.9 ph thuc vo phng php
tng bn b mt, c tnh vt liu. y ta khng dng cc phng php tng
bn b mt, do Ky = 1.
v - h s kch thc k n nh hng ca kch thc tit din trc n
gii hn mi
K v K - h s tp trung ng sut thc t khi un v xon, tr s ca chng
K

dj

ph thuc vo cc loi yu t gy tp trung ng sut

- Kim nghim ti tit din ln:
= 60022
{ = 103110
= 30
Tra bngB

10.6
[1] vi d0L= 30 (mm):
196

3 3,14. 303
=
=
= 2649,4
32
32
3 3,14. 303
0 =
=
= 5298,8
16
16
{

SVTH: Nguyn Vn Nht

KTHH01 - K57

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=
{

GVHD: TS. Trnh ng Tnh

60022
=
= 22,65
2649,4
= 0

103110
=
=
= 9,7
20 2.5298,8

Do tit din ny nm ln nn tit din b mt trc lp c di ra.Chn kiu

l.Tra bng B

10.11
[1] nn ta c:
198

K / 2,44

K / 1,86

K x 1

2,44 1,1 1
K

2,54
dj
K
1
y

K x 1

1,86 1,1 1

1,96
K
dj
Ky
1

327
1

5,7
s

j
K aj mj 2,54.22,65

dj

189,66
1
s

9,73
j K
1,96.9,7

0,05.9,7

mj
dj aj

sj

s j .s j
s j 2 s j 2

5,7.9,73
4,9 [s]
2
2
5,7 9,73

Kim nghim ti tit din np bnh ai:

Ta c:
= 2 = 0
{ = = 103110
= 2 = 28
Do M2 =0 nn ta ch kim tra h s an ton khi ch tnh ting ng sut tip, tra
bng B

10.6
[1] vi dj=28mm
196

SVTH: Nguyn Vn Nht

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Ta c:
3 . 1 . ( 1 )2 3,14. 283 8.4. (28 4)2
0 =

= 3979,0
16
2.
16
2.28
= =

103110
=
= 13
2. 0 2.3979,0

Ta thy s tp trung ng sut ti trc lp bnh ai l do rnh then v do lp ghp

c di .Tra bng B

10.11
[1]
198

nh hng ca di:
K / 2,44

K / 1,86

nh hng ca rnh then :

Tra bng B

10.10
[1]
198

= 0,88
Ta c: {
= 0,81
Tra bng:B

10.12
[1] vi trc 750MPa:
b
199

K 2,01

Ta c:

K 1,88

= 2,01/0,88 = 2,28
= 1,88/0,81 = 2,32

= 2,44
Ly {
= 2,32

+ 1 2,32 + 1,1 1

=
=
= 2,42

1
189,66
=
= 6,16
+ 2,32.13 + 0,05.13

SVTH: Nguyn Vn Nht

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= = 6,16 > []
- Kim nghim ti tit din lp bnh rng:
= 60787 ()
{ = 103110 ()
= 32 ()
Tra bng B

10.6
[1] vi d= 32 (mm)
196

3 . 1 . ( 1 )2 . 323 10.5. (32 5)2

=

= 2645,8
32
2.
32
2.32
3 . 1 . ( 1 )2 . 323 10.5. (32 5)2
0 =

= 5861,2
16
2.
16
2.32
{
=

=
{

60787
=
= 22,97
2645,8
= 0

103110
=
=
= 8,8
20 2.5861,2

Do tit din ny nm ln nn tit din b mt trc lp c di ra.Chn kiu

l.Tra bng B

10.11
[1] nn ta c:
198

K / 2,44

K / 1,86

nh hng ca rnh then :

Tra bng B

10.10
[1]
198

= 0,88
Ta c:{
= 0,81
Tra bng:B

10.12
[1] vi trc 750MPa:
b
198

K 2,01

Ta c:

K 1,88

SVTH: Nguyn Vn Nht

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= 2,01/0,88 = 2,28
= 1,88/0,81 = 2,32

= 2,44
Ly {
= 2,32

+ 1 2,44 + 1,1 1

=
=
= 2,54

+ 1 2,32 + 1,1 1

=
=
= 2,42

1
327
=
= 5,6
+ 2,54.22,97
1
189,66
=
=
= 9,5
+ 2,21.8,8 + 0,05.8,8
=

{
=

.
2

5,6.9,5
5,62 + 9,52

= 4,8 > []

Vy trc m bo an ton v bn mi.

3.3.1.8. Chn, kim nghim ln
Tnh ton kim nghim kh nng chu ti ca ln:
Ti trng hng tm :
2
2
0 = 0
+ 0
= 568,62 + 996,062 = 1146,9
2
2
1 = 1
+ 1
= 568,62 + 3163,32 = 3214

Lc dc trc :
Fa = 0.

Fa
0 0,3 =>chn bi
min( F , F )
r 0 r1

SVTH: Nguyn Vn Nht

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P2.7
[1] ta chn bi c nng
255

Da vo ph lc
K hiu: 406

ng knh trong: d = 30mm

ng knh ngoi: D = 90 mm
Kh nng ti ng : C = 37,2 kN
Kh nng ti tnh : C0 = 27,2 kN
Chiu rng ln: B = 23 mm
1. Kh nng chu ti ng:
Theo cng thc: Cd Q.m L
Trong :
Q - l ti trng ng quy c kN
L - l tui th tnh bng triu vng quay
m - l bc ng cong mi khi th v ln. m=3 vi bi
: = 106 .
=

601

60. 1 . 60.635,37.15000
=
= 571,8
106
106

Ti trng quy c:
Q ( XVFr YFa )kt k
d

Fr: l ti trng hng tm

Fa: l ti trng dc trc
V l h s nh hng n vng no quay, khi vng trong quay V=1
kt: l h s nh hng n nhit , y chn kt =1 do t<1000C
k: l h s nh hng n c tnh ti trng .Theo bng B

11.3
[1] ,ta
215

chn k =1 ( m )

SVTH: Nguyn Vn Nht

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X: h s ti trng hng tm i vi ch chu lc hng tm X=1

Y h s ti trng dc trc
Tin hnh kim nghim vi gi tr Fr ln hn
= ( + ) = 1.1.3214.1.1 = 3214
Kh nng ti ng ca ln:

= . = 3214. 571,8 = 26676 = 26,676 < = 37,2

Tha mn kh nng ng.
2. Kh nng ti tnh:
Theo cng thc:

11.18
[1] ta c: QtC0 trong :
221

Qt: ti trng tnh quy c kN

Theo cng thc

11.19
[1]
221

Qt=X0.Fr+Y0.Fa, hoc Qt=Fr

X0, Y0: l h s ti trng hng tm v ti trng dc trc.Tra bng B

11.16
[1] , ta
221

X 0 0,6
c:
Y0 0,5

Ti trng tnh tng ng tc dng vo tng :

Qt= X0 . Fr + Y0 . Fa
= 0,6. 3214 + 0= 1928,4 (N)
Hoc Qt= Fr= 3214 (N)
Ly Qt=3214 (N)
Kim nghim kh nng ti tnh ca :
Qt=3,214 kN < C0=27,2 kN tha mn iu kin bn
Vy tha mn iu kin bn khi chu ti trng ng v ti trng tnh

SVTH: Nguyn Vn Nht

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3.3.2. Trc II
3.3.2.1. Chn ng knh cc on trc da vo cc yu t cng ngh, lp
rp ...
dD =42 mm
dA=dC=45 mm
dB=48 mm
3.3.2.2. Chn then
+Xc nh mi ghp then cho trc 2 lp bnh rng ,dB= 48 (mm),chn
then bng tra bng B

9.1a
[1]
173

Ta c:
Chiu rng then:b=14(mm)
Chiu cao then:h=9(mm).
Chiu su rnh then trn trc t1=5,5 (mm)
Chiu su rnh then trn l t2= 3,8 (mm)
Chiu di then:l=(0,80,9).lm23= 4045 (mm)
Chn l= 45(mm)
+Xc nh mi ghp then cho trc 2 lp khp ni: dD=42
Chn then bng tra bng B 9.1(a) [1] ta c:
173

Chiu rng then:b= 12 mm

Chiu cao then : h= 8 mm
Chiu su rnh then trn tm trc: t1= 5 (mm)
Chiu di then: l =(0,80,9)lm22= 4854(mm)
Chn l = 50 (mm)
3.3.2.3. Chn ln
Da vo ph lc P2.7 [1] ta chn bi c nng.
255

K hiu: 409
ng knh trong:d= 45 mm
ng knh ngoi:D= 120 mm
Kh nng ti ng :C= 60,4 kN
Kh nng ti tnh :C0= 53 kN
SVTH: Nguyn Vn Nht

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Chiu rng ln: B= 29 mm

SVTH: Nguyn Vn Nht

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48

45

42

3.3.2.4. V kt cu trc II

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PHN IV LA CHN KT CU
4.1. TNH V LA CHN KT CU CHO CC B PHN, CC CHI
TIT
4.1.1. Thit k v hp.
Hp gim tc m bo v tr tng i gia cc chi tit v b phn my,tip
nhn ti trng do cc chi tit lp trn v truyn n,ng du bi trn bo v cc
chi tit my trnh bi bn
Chi tit c bn ca hp gim tc l cng cao v khi lng nh
Chn vt liu lm hp gim tc l gang xm GX15-32
Chn b mt ghp rp v thn i qua tm trc song song vi y
4.1.2. Cc phn t cu to nn hp gim tc c.
Tn gi

Biu thc tnh ton

Chiu dy :thn hp

=0,03a+3=0,03.165+3=7,95 (mm)

>6 chn =8 (mm)

:Np hp

1 =0,9 =7,2 (mm)

Chn 1 =8 (mm)

Gn tng cng: chiu dy e

e (0,8 1) (6,4 8) chn e=8

: chiu cao h

h<58 chn h=45

: dc

khong 2 n 3

ng knh
Bu lng nn d1

d1 > 0,04a+10=16,6chn d1 =M16

Bu lng cnh d 2

d2=(0,70,8)d1=11,212,8chn d 2 =M12

Bu lng ghp bch np v thn

d3 (0,8 0,9)d2 (9,6 10,8)

d3

SVTH: Nguyn Vn Nht

Chn d 3 =M10

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Vt ghp np d 4

GVHD: TS. Trnh ng Tnh

d4 (0,6 0,7)d2 7,2 8,4

Chn d 4 =M8

Vt ghp np ca thm du d 5

d5 (0,5 0,6)d2 (6 7,2)

Chn d 5 =M6

Mt bch ghp np v thn

Chiu dy bch thn hp S3

S3 1,4 1,8 d3 (14 18)

Chn S3=15

Chiu dy bch np hp S4

S4 0,9 1 S3 13,5 15
Chn S4=15

B rng bch np v thn K3

K3 K2 3 5 mm
K2 E2 R2 3 5 mm

E2 1,6d2 1,6.12 19,2

R2 1,3d2 1,3.12 15,6
K2 (37,8 39,8) chn K 2 =39
K3 34 36 chn K3=36
Kch thc gi trc
ng knh ngoi v tm l vt

2 = + 24

D3 , D2

3 = + 4,44
Trc I: = 90; 2 = 106; 3 = 125
Trc II: = 120; 2 = 136; 3 = 155

SVTH: Nguyn Vn Nht

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B rng mt ghp bu lng cnh

K2

trn

Tm l bu lng cnh : E2 v C

E2 1,6d2 1,6.12 19,2 chn E2=19

K2 (37,8 39,8) chn K 2 =39 tnh phn

(mm)

R2 1,3d2 1,3.12 15,6 chn R2 =15(mm)

K 1,2d2 1,2.12 14,4

C
Chiu cao h

D3
2

Ph thuc l bu lng

Mt hp:
Chiu dy: khi khng c phn
li S1 ,

Khi c phn li S1 S2 , Dd

S1 1,3 1,5 d1 20,8 24

Chn S1 =24 (mm)

Dd xc nh theo ng knh dao khot

S1 1,4 1,7 d1 22,4 27,4
Chn S1=24 (mm)

S2 1 1,1 d1 16 17,6
Chn S2 17
B rng mt hp K1v q

q K1 2 48 2.8 64(mm)
K1 3d1 3.16 48(mm)

Khe h gia cc chi tit

Gia bnh rng vi thnh trong
hp:

SVTH: Nguyn Vn Nht

(1 1,2) 8 9,6
Chn 10
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1 3 5 24 40

Gia nh bnh rng ln v y

hp:

Chn 1 30

8 chn 10

Gia mt bn cc bnh rng vi

nhau:
S lng bu lng nn Z

L B L,B chiu di ,chiu rng

200 300

hp
Chn Z=4
4.2. TNH, LA CHN BI TRN:
B truyn bnh rng c vn tc vng = 2,19 < 12()nn ta chn bi trn
1
bng cch ngm trong du bng bnh rng b ng trong hp gim tc
4
1 2 264
.
=
= 33
4 2
4.2
Do y hp gim tc cch nh rng b ng 1 khong l 30 (mm)
Vy chiu cao lp du l 63 (mm)
Du bi trn trong hp gim tc: vn tc vng ca bnh rng v=2,19 (m/s) v
b 470 1000 MPa thp C45
nht ca du l 50oc l
tra bng B

186(11)
16 2

18 13
chn c loi du t my ko AK-15
101

SVTH: Nguyn Vn Nht

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4.3. CC KT CU LIN QUAN N CH TO V HP

+ Cht nh v
m bo v tr tng i ca np v thn trc v sau khi gia cng cng nh khi
np ghp,khi xit bu lng khng lm bin dng vng ngoi ca
d 6(mm)

Chn cht nh v l cht cn c 1(mm)

l 35(mm)

+ Ca thm

B1

C1
A1

18 5
Tra bng B
2 chn
92
A=65 B=45
A1=95
B1=75
C=80
C1=80 K=60
R=12
vt 6x22
s lng 6
+ Nt thng hi
Khi lm vic nhit trong hp tng ln gim p sut v iu ha khng kh
bn trong v bn ngoi hp ta dng nt thng hi np trn ca thm
18 6
Tra bng B
2 chn
93
A=M27x2, B=15, C=30, D=15, E=45, G=36, H=32, I=6, K=4, L=10,
M=8, N=22, O=6, P=32, Q=18, R=36, S=32.
SVTH: Nguyn Vn Nht

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Q
G

+ Nt tho du:
Sau thi gian lm vic du bi trn cha trong hp b bn ca bin cht cn phi
thay du mi, tho du c ra th y hp c l thot du c bt kn bng nt
tho du
18 7
Chn nt tho du tra bng B
2
93
d=M20x2 b=15, m=9, f=3, L=28, c=2,5 q=17,8, D=30, S=22,
Do=25,6

D0

L
+Kim tra mc du : dng que thm du kim tra mc du:

SVTH: Nguyn Vn Nht

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+Cc chi tit lin quan khc

Lt kn b phn nhm mc ch bo v khi bi bm, cht bn, ht cng v
cc tp cht khc xm nhp vo , phng m chy ra ngoi.
Vng pht c dng lt kn v l chi tit c dng kh rng ri do c kt
cu n gin, thay th d dng nhng chng mn v ma st ln khi b mt c
nhm cao. Ta ch cn chn vng pht cho trc vo v ra v tra bng 15-17 trang
50.
Tra theo ng knh bc
d1

d2

S0

35

36

34

54

12

50

51

49

69

12

D2

b
a

S0

ngn cch m trong b phn vi du trong hp thng dng cc vng chn

m (du). Kch thc vng chn m (du) cho nh hnh v.
SVTH: Nguyn Vn Nht

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60

t
a

t = 2mm, a = 6mm
+ Kt cu bnh rng

b = 66

Dv = 236,5

D = 80

c =16

da = 270

d = 48

10 Do = 158

SVTH: Nguyn Vn Nht

l = 66

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4.4.DUNG SAI LP GHP

+ Dung sai lp ghp bnh rng.
c tnh lm vic m khng yu cu tho np thng xuyn ta chn kiu lp
trung H7/k6.
+ Dung sai lp bc lt trc.
Chn kiu lp trung gian D11/k6 thun tin cho qu trnh tho lp.
+ Dung sai v lp ghp ln.
cc vng khng trn trt trn b mt trc hoc l khi lm vic cn chn
kiu lp trung gian c di cho cc vng quay.
i vi cc vng khng quay ta s dng kiu lp c di h.
Chnh v vy khi lp ln ln trc ta chn mi ghp k6,cn khi lp ln vo v
th ta chn H7.
+ Dung sai lp ghp np ln.
Chn kiu lp H7/d11 thun tin cho qu trnh tho lp.
+ Dung sai khi lp vng chn du.
Chn kiu lp trung gian F8/k6 thun tin cho qu trnh tho lp.
+Dung sai lp then trn trc.
Theo chiu rng chn kiu lp trn trc l P9 trn bc l D10.
Trc

Chi tit lp ghp

Sai lch gii hn

Kiu lp
L

ln-v hp

72H7

Trc

Sai lch
gii hn
kiu lp

+0,03
0

Trc bnh rng

Vng chn du

Np - thn hp

Trc bc chn

SVTH: Nguyn Vn Nht

+0,021

+0,015

+0,019

+0,002

-0,015

+0,053

+0,015

+0,051

k6

+0,003

+0,002

+0,005

H7
d11

+0,03

+0,22

-0,19

D8
30
k6

+0,195

+0,015

+0,193

+0,065

+0,002

+0,050

32 H7
k6

30 F8

72

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Trc- ln

GVHD: TS. Trnh ng Tnh

+0,015

30k6

+0,02
Np - thn hp

Trc- ln

7
100
11

+0,003

-0,1

+0,32

-0,29

+0,10

+0,015

456

+0,002
Trc- bnh rng
tr

48

ln thn hp

1007

7
6

+0,025

+0,015

+0,023

+0,002

-0,013

II
+0,03
0
Trc vng chn
du

8
45
6

+0,064

+0,015

+0,062

+0,025

+0,002

+0,010

+0,24

+0,015

+0,238

Trc- bc chn

8
42
6

+0,002

+0,002

+0,065

SVTH: Nguyn Vn Nht

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Ti liu tham kho :

1. Thit k chi tit my [ Nguyn Trng Hip Nguyn Vn Lm]
2. Tnh ton thit k h dn ng c kh (2 tp) [ Trnh Cht L Vn Uyn ]
3. Bi ging v hng dn lm bi tp dung sai ca Ninh c Tn H Bch
Khoa H Ni

SVTH: Nguyn Vn Nht

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