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1- Problem statement:
The current system works by manual, but using only 60% efficiency,
40% energy loss.
2- Solution:
Making new control panel with sensor to control time of ON/OFF
heating resistor with ~ 100% efficiency to replace by manual.
3- Project objective:
1- Automatic: turn on heating resistor when have product on line and
turn off when no product on line (pls find drawing for detail)
2- Saving energy
4- Projected business benefit (estimate):
Before Modifying
After Modifying
6KW/set
Investment (estimate)
Output (KW)
Output (KW)/shift/line
Output
(KW)/shift/9line/year
Saving Energy/year
8 hours x 6 Kw
Total: 48 KW
48 Kw x 9 x26 x 12
Total: 134,784 Kw
Saving cost/year
Pay back period
1 USD = 21,000 VN
Electric price (average) = 0.073 usd/Kw
5- Plan of project:
8 hours x 6 Kw x 60%
Total: 28.8 KW
28.8Kwx9x26x12
Total: 80,870 Kw
53,914 Kw
53,914 x 0.073 USD
Total: 3,935 USD
2.7 months