Professional Documents
Culture Documents
and
Efficiency
by
John Magill
Learning Objectives
Outline
Fan Types
Basic Fan Curve
Applications
Performance Characteristics
Fan Selection
Efficiency, low noise, size, space and cost
considerations
Mechanical considerations for a given application
including balancing and vibration levels,
construction, arrangements, ruggedness, spark
resistance, corrosion resistance, high temperature
resistance, bearings, motors, drives etc.
Axial
Propeller / Panel Fan
Tubeaxial
Vaneaxial
Special Designs
10
11
Centrifugal:
Radial Tip
The blades are radial to the fan shaft at the
outer extremity of the impeller, but gradually
slope towards the direction of wheel rotation
More efficient than the radial blade but less
than backward inclined
Offers wear resistance in mildly erosive air
streams
12
13
Tubeaxial Fan
14
Vaneaxial Fan
Highest efficiency axial fan
Cylindrical housing fits closely to outside diameter of blade tips
The straightening vanes allow for greater efficiency and pressure
capabilities
For medium to high pressure HVAC systems. More compact than
centrifugal fans of same duty
Aerodynamic stall causes the performance curve to dip to the left of
peak pressure which should be avoided. However anti-stall options
available for both unidirectional and reversible axials
15
16
17
18
Housed vs plenum
fan
20
21
22
Dia (in)
Spd (rpm)
BHP
SE %
LwiA
(Static
Efficiency)
(Inlet
Sound
Power A)
Forward
Curved- SW
(Centrifugal)
30
476
5.09
61.7
89
Backward
Airfoil SW
(Centrifugal)
36.5
650
3.82
80.0
77
3
4
Plenum
33
800
4.25
74.0
80
Tubular
Mixed Flow
27
1074
4.48
70.2
81
Tubular Vane
Axial
28
1438
4.77
65.9
86
Propeller
(Axial)
30
1998
4.92
54.4
103
23
FT-1
LESS
COST
LESS
EFFICIENT
MORE
NOISY
In general, for all fan types, as first cost goes down, operating costs
(BHP) and noise go uptrade off!
24
25
FT-2
FT-2
Blade Tone
prominence
26
28
29
Specific
Speed, Ns
Max Static
Efficiency (SE%)
Forward Curved-SW
(Centrifugal)
26,300
61
Backward Airfoil-SW
(Centrifugal)
40,000
80
Plenum
50,000
75
65,800
70
90,000
65
Propeller (Axial)
126,000
59
Summary
Fan selection is not a trivial process for a given application.
Example shown applies to one design operating point. The
selections will change for other operating points.
There is no magic fan that will result in least cost, best efficiency
and low noise for a wide range of operating points.
Compromises should be well understood upfront.
Direct Drive (DD) selection speeds may further limit selections.
Varying width options can optimize DD selections.
Mechanical design requirements like balancing and vibration
levels, spark and high temp resistance, corrosion resistance,
arrangements, motors, bearings, drives can further challenge
the selection process.
30