Tower Foundation Design Basis V110-2.0MW HH95 IEC IIIB’ This document describes PRELIMINARY foundation design criteria for the purpose of estimating foundation construction requirements associated with the turbine and climate conditions indicated above. Final confirmation of turbine foundation design loads as required for a Sales Contract will be provided following a site suitability evaluation of local climatic conditions and building code extreme wind and seismic requirements (if applicable). ‘The information contained herein is classified as RESTRICTED and should only be provided to customers with a Vestas non-disclosure place.TOWER FOUNDATION DESIGN BASIS V110-2.0MW, 95-METER HUB HEIGHT IEC IIIB INTRODUCTION ‘This document contains information relevant to the structural design of the Tower Foundations for the Wind Turbines, This document assumes that model V110-2,0MW Mk1 0 Wind Turbines willbe installed on 95-meter hub height Towers at the Project Site locations set forth in the Contract Exhibits FUNCTIONAL REQUIREMENTS “The following requirements shall be met for all ower foundations: ‘+ Buyer shall design and construct the Tower Foundation to provide adequate serviceability, strength ‘and stability for a design service life of not less than twenty (20) years, + The maximum allowable permanent rotation of the Tower Foundation due to differential settiement is0.7® + All Tower Foundations must be designed with a capped drainage system to alow for drainage of \waterlcondensation out of the base of the Tower. The drain cap must be water-tight to prevent leaks of Hazardous Substances or other materials. ‘+The foundation anchor bolts shall be designed such that when the Tower is erected, the bolts extend above the Tower base flange (Figure 2) by at least twelve (12) inches, ‘+ The exposed portion of the anchor bolts above the Tower base flange shall have adequate corrosion protection (corrosion inhibiting grease and Griptight® anchor-bott caps or equal) DESIGN INPUTS, Buyer shall account for factors specific tothe Project Site, such as proximity to bodies of water, topography, Soil and Subsurface Conditions, ec, inthe Tower Foundation designs ‘Supplier has not reviewed or taken into account any geotechnical or similar report for the Project Site in ‘connection with the preparation of this document. Buyer is responsible for obtaining a geotechnical report from an independent third party with experience providing geotechnical reports for projects of a size and nature similar to the Project and otherwise in accordance with the BOP Requirements. The ‘Tower Foundation must be designed based on the recommendations and conditions at the Project Site ‘as described in the geotechnical report ‘Typical design loads exerted on the Tower Foundation and applicable to Tower Drawing 0044-6658 are included as Figure 1. Design load combinations and load factors must be applied as required by Applicable Law. Buyer shall use the base flange layout for design of the Tower Foundation attached to this document as Figure 2, ‘Alypical conduit layout diagram is attached as Figure 3. This document isto serve as a guideline only ‘and should be included in the foundation design drawings. The Buyer shall be responsible for ‘coordination between the foundation engineer and collection system design‘A drawing for the Tower Foundation Template is attached as Figure 4. The tolerances for each dimension specified on the drawing must be within the limits set forth thereon. The Tower Foundation Template is intended for use during construction to align the anchor bolts. The bottom template ring 's intended to form the grout trough after the ring is emioved. Figure 5 shows the intended installation of the template rings. The Tower Foundation Template is not intended to be a permanent component of the Tower Foundation The turbine grounding (earthing) system must be incorporated into construction of the foundation, The information presented in the earthing wire installation drawings from the following documents must be included on the Foundation Construction Drawings. Only the information forthe ype of foundation(s) that wll be used for the project shall be included in the Foundation Construction Drawings. Ifthe Buyer intends to use a foundation system other than the types listed below, Buyer must notfy Supplier and ‘Supplier will provide grounding information suitable forthe alternate foundation type. ‘Spread Footing Gravity Foundation — Vestas Document 964756 Patrick and Henderson (P&H) Tensionless Pier Foundation — Vestas Document 959030 Pile Anchor or Rock Anchor Foundation ~ Vestas Document 964772, DESIGN REQUIREMENTS ‘The Tower Foundation shall be designed to meet the reQuirements ofall Apbiable Lavi, including international and local building codes, and his document. Buyepshal be responsible fr determining whether any Applicable Laws relating to the design ofthe Tower Foundations have been enacted or issued by any Governmental Authorty priorto and afte the Effective Date. If Buyer determines thal the ‘Tower Foundation must comply with aditional Applicable Laws after the Etfecve Date, Buyer shall design the Tower Foundation to meet the requirements ofthe Applicable Laws and shall natty Supplier of such Appiicable Laws. ‘Additional design quidanc® én be found in the ASGE/AWEA RP2017, Recommended Practice for Compliance of Large Lana-Based Wind Turbine Stipport Structures.PUBLIC. Figure 1 - Foundation Loads CLASS TOS Vestas. (0045-9131 VER00 Foundation loads ~ Mk 1OA/B IEC3B HH95m (T2X222) 60Hz Foundation loads V/110-2.0 MW , Mk10A/B, IEC3B, 95 m (T2X222) 60 Hz, VCS/VCSS ves Wn Stine AS, Hesoge 44, D620 Aaa Denar, wn esa. com “TO5 0045-9131 Ver 00 - Anproved - Exported rom DMS: 2014-07-31 by TATAYPUBLIC. cass 105, (045-9131 VER 09 Appendix A. ‘Appendix B. ‘Appendix C. Foundation loads — Mic1QAVB IEC HHSSm (72K222) 60H Version History 00 2014.07.24 New document Table of Contents Introduction Extrame loads Production loads Fatigue loads Stiffness of foundation Co-ordinate systems Rain flow count ‘Markov matrices i ystems NS, Hedeape A, 018200 Aas N, Denmark, vest. com 2 “Tos 0045-9131 Ver 09 - Approved - Exported trom DMS: 2014-07-31 by TATAYPUBLIC. cass Tos, 045-9131 VER 00 Funda loads — MOA IECSB HHO (T2K222) 6H Sas Introduction ‘This document presents the foundation loads from the Mk10B V110-2.0 MW VCSIVCSS, 60Hz, HH 95, IEC3B load spectrum also represents Mki0A V110- 2.0MW Foundation loads, The loads are simulated in accardance with IEC61400-1 Eultion 3, rf. [1]. Additional tower & foundation interface requirements can be found in ref [3] and the tower used for calculating the loads can be found in ref [2]. Reference Dota | tt 1E061400-1 Edition 3 2 Tower drawing 044-7654.V00 By ‘Additional Tower & Foundation interface Requirements, (0001-3891.V01 Tabla 1 Reference to documents “TOS 0045-8131 Ver 00 - Approved - Exported trem DMS: 2014-07-31 by TATAY ‘nyc © Vesa nd Systane, Hodge 4 040200 Ants Nanak vw stn comPUBLIC. ccLass 105 (045.931 VER 00 Fount loads ~ MAS IEC3E| HNSSm (72222) eo 2. Extreme loads Foundation loads components at the instant of extreme resulting bending moment are given in beneath table. Own weight moment contribution due to tower out of vertical (0,008 m/m) is included with PLF 1.10 in below resultant moments, Loads are given at height: 0.20m Extreme resulting tower bottom moment according to ref [] inc. own weight moment contribution due to &mmim tower out of vertical and second order effects, “unfavorable loads: PLF = 1.1, favorable loads: PLF = 0.9. Mbtt: Resulting bending moment. SQRT(Mxt1*2 + Myt12)(als0 Ms) FndFr: Resulting shear force. SART(Fxt1"2 + Fyt12) (also Fi) ‘Characteristic Extreme = Lead LorFamily PLE |_ Type \[pewitt Ma) | Fnarr [Fatt Sensor H 8 A tei |PeseNiny| TKN) kN) Mutt 32PREogVrp61 (fam140) 135 | Abs | sso10 | 2452 | 5567 | 2608 Matt 1320etmO0(fam3t) 135 [Abs | 15400, | 3165 | 1700 | 2696 FndFr | S2PREogVip61(fam140) 135 | Abs | 62060 | -24ai | sera | 2609 Fatt S1PHLVmaP400(fam222) 1.50 | Abs | 6765 | 1470 | 5158 | 2608 “Tala 21 Gharelaade Eman (re PIF) Lad cases sonedwih PLE ‘Characteristic Extreme LV SJ Lead LOrFamily PLR. [J Type [Mbit Mat | FndFr ‘Sensor H H a tem) | esi [es Mott | __23GrEagvr4(farn101) 110 | Abs | 86130 | -i4a5 | 587.0 Mati_| _22REY16Voal T00(fama6) 110 | Abs | 13030 | 3260 | 1169 FndFr (62&50a07500(fam188) 1to_[ Abs | s24a0 | 1016 | 6342 Fatt THld2dV1 doo(tam207) 1ao_[ Abs | 13400 | 2301 | 200.7 Table 2 Gharacieic Berar (excl PLF) Load cases sored who PLP Characteristic Extreme aos : Lead Lorramily PLE | Type | Mbtt mat [Fader [Fatt ‘Sensor a i H tem) | tem) [Ny a) Mot 23GrEogvr4(fam101) 110_| Abs | 56130 | -iaas | 587.0 | 2606 Mati_| _22REY16Voal To0(tam96) 110 [ Abs | 13030 | s269 | 1169 | 2631 FdFr (62E50a07500(fam188) 1to_[ Abs | s2aeo | 1016 | 6342 | 2696 Fatt ‘Tid2bV1a0aifam207) 1to_[ abs | 13400 | 2361 [| 2117 | -2eaa Table 2-3 Chavectansc Exams (cl PLP) Oly lad eases wih PF = 1.70. Copy Vestas i Syst AS, Hdeage 44, 04-4200 Ax N, Denar, wets con “105 0045-8131 Ver 00" Approved - Exporad from DMS: 2014-07-81 By TATAYPUBLIC. cuass 105 coe 9101 VER 0 Foundaon loads iQ IEC3B Hs (72X220) 6OHe = Characteristic Extreme Lead LCiFamily PLE Type, ‘Mbt Mztt FrdFr Fett ‘Sensor fa a | |e | KN) Moti 2PREogVip6(fam40) 135 | Abs | sao10 | -2452 | 5567 | -2004 ati 1320etm00(fam31) 135 | Abs | 15400 | 2155 | 1790 | 2608 Farr | S2PREogVrp64(amt40) 1.35 | Abs | 2060 | 2401 | 557.4 | -2693 Fatt “1320etmo0ifama4) 135 [abs | e450 | 0034 | 2203 | 2770 "Table 2:4 Characiasic Saree (ex PLP). Orly load cases with PUF = 136, 2014-07-91 by TRTAY ‘epyrbt©-Vesas nd Spats MS, Hosea 4, 200 Ax N Denmark, wn e 5 3 a 3 & 5 8 &PUBLIC. Lass Tos 5045-613 VER 00 Foundation loads — NiO IEC3B Hm (72X222) 60H 6 3. Production loads The production loads are calculated for the main sensors of the foundation, The following loads are calculated, Char. load. Characteristic Extreme (excl. PLF, Load cases sorted without PLF). Only load cases with PLF = 1.35 and 1.50 are included in the evaluation Prob. te-2 Load level with an exceedance probabilty of 16-2 Prob. 10-4 Load level wth an exceedance probability of 12-4 Production loads ay AS Char. load Prob,:te-2 Prob.ste-4 Ma em 2005.11 32092.89 3764024 M, km) 3155.56 =1176.18 2085.32 eS KN) 857.40 343.91 396.09 Fs 1K) 2768.93 “2716.38 “2733.24 Table 37 Predation Land 4. Fatigue loads For the foundation, the mean loads have to be considered. The mean loads must be combined with either the equivalent loads or the fatigue load spectrum. Loads are given at height: 0.20m The equivalent loads given may be used only if the material property can be characterized by an SIN-curve with the same slope as given for the equivalent loads, Fquivaloat and Moan Fatigue Foundation Loads Mean load Range m=4 | Range m Fy kN) 174.98 233.23 225.17 Mx__| [kN -15605.98 15194.29, 17791.46 Mz | kN} 34.44 2859.97 2775.18 “able #1 Fatigue wads or TET Ges. Cop Vestas Wine Systm A, Hodge 44, O%-8200 Aas N,Oanmark want com fESTAS PROPRIETARY NOI “TOS 0045-8181 Ver 00 - Approved - Exported from DMS: 2014-07-31 by TRTAYPUBLIC. Lass Tos, 9048-8131 VER 00 Foundation loads ~ Mk 10A/B JEC38 HH95m (72222) 60Hz 1132 5. Stiffness of foundation ‘The nominal spring stiffness used forthe load calculations is 87 GNmirad resulting in ‘a nominal tower frequency of 0.218 Hz. The spring stiffiess of the foundation must be at least Cyan 2 28 GNmirad for the loads to be valid, The minimum lateral stiffness of the foundations is given in Table 5.1 as a function of the rotational stfness, Winn tater Sess [Ramtors! Tianna | 22 | o | sx | os | 190] 203 | a) a | 500 stitness | MN'm] 5000 "Table 5-7 Miri ards “The natural frequency of the tower must be within the frequency interval [0.241 Hz; 0.221 Ha] Copies Vn Syst AS, Hodeape A, DK-6200 Aas, Danmar, wear “TOS 0045-9131 Ver 00 - Approved - Exported trom DMS; 2014-07-91 by TRTAYPUBLIC cass Tos 045.9951 VER 00 Foundation lode — MciOAB FEC HHS (72222) cote z Appendix A. Co-ordinate systems HO: Fixed tower system at base level ‘cena Vests nd Syston AS, Hedge 4 01-6209 Aru N, Danmark, wanes com “ToS 0045-9131 Ver 00 - Approved - Exported from DMS: 2014-07-31 by TRTAYPUBLIC coLass 705, (0045-5131 VER 00 Foundation loads ~ Mk 08 IEC3B Him (T2K222) 60H 8132 Appendix B. Rain flow count This appendix contains the rain flow spectrum for the shear force, the bending ‘moment and the torsional moment in the bottom of the tower. Foundation Fatigue Load Spectrum ] ‘Tower shear, bottom F; [kN] Tower bending, bottom M, {kNm] | Tower torsion, bottom M,[kNm) | Range Frequency Range Frequency Range Frequency veresev02 | 1ese7e+01 | 7o13se+oa | 1.6s67e+01 | 5.6420Ev03 | 3.8219E+02 731306402 | 0.000000 | 6.7329Ev04 | o.000vEr00 | S.4169E+03 | 1.041700 7.0091E+02 8.7500E-01 6.4524E+04 0.0000E+00 5.1912E+03 1.A667E+00 erosaevo2 | 16067Erot_| e.t7teevos | 17542E+01_| 4.085sev0s | 0 76586102 6.3997E+02 2.2458E101 ‘5.8013E+04 1.8667E+01 4.7398E¥03 8.4814E+03 6.004e+02 | 450836401 | setoeeros | e.4t6sE+00 | 4.5141e+00 | 1.62686+04 ae ‘5 A854E+02 1.4 187E+02 5.0497E+04 7.9893E=01 4.0627E+¥03 5.8870E+04 s.1e07E+02 | 1.987602 | 47602604 | 2.6570E+02 | 9.097060 | _9.684eE+04 487596+02 | a.t4aaevo2 | a4eascvos | 1.0675E002 | 9.611909 | 20876605 asriaeeo2 | 14160602 | 420e1eso4 | 224006002 | _a.aaseev0a | 3.09926+05 ‘2ee4ev02 | 2.setoe-os | aga7sesos | 1.00256+02 | 9.160060 | «5284605 ‘3.9617E+02 | 72450609 | a.6470evoa | 470006003 | 2.042600 | 6.45976+05 aaseoe+o2 | _2.0457E+04 | assesevoa | 1.9065E+04 | _2.7086E+03 | as959E405 3.aszzevo2 | 79044604 | a.ssoevos | 1.7550E+04 | 248286+08 | _1.3047E+06 3.0475E+02 | 3.090005 | 2.80546+04 | a7oi7Evos | 2.267160 | 2.0248E+08 2aaa7eso2 | aei4eevos | 252486004 | ‘.7e1sEv05 | 203146409 | s27a6e+08 2.4380E+02 1,0508E+06 (2.2443E+04 3.2791E+05 1.8056E+03 '5.7800E+06 | 2.13326v02 | 1.8047E+05 | 1.9638E+04 | ese25Ev05 | 1.5700E+09 | 1.09106+07 1.82856 +02 3.6647E106 1.6832E+04 9.8795E+05 4.35426 +03 2.0036E+07 1s237e-02 | a.stosevos | 140z7evos | _1.9057E106 | _1.1285Ev03 | s6as2E07 t2ioc+o2 | 2417307 | 1.1222E+04 | sezeseros | 9.0202E+02 | 6.2038E+07 9.1424E+01 7.9607E+07 8.4162E+03 8.8287E+06 6.7712E+02 8.5645E+07 6.0049E+01 | 23600608 | setoseeos | 204726007 | «.statevo2 | asos6e07 300475E+01 | §.3802E+08 2,8054E+03 4.0670 +08 2.2571 +02 4.4075E+08 “able 8-7 Ranfow counting eave Cepyigh- Vestas ind Syeoms A/S, Hudeape 4, DK$200 Aare N, Osama wana om ve JOPRIETARY NOTICE “ToS 0045-8131 Ver 00 - Approved - Exported ftom DMS; 2014-07-01 by TRTAYFigure 2 - Tower Base Flange Section (Tower 12X22) Bottom Flange 220007Figure 3 - Typical Conduit Layout "APPROX. LOCATION OF ‘SWITCHGEAR CONNECTION (PLATFORM ABOVE). GROUNDING CABLE PER VESTAS EARTHING | y REQUIREMENTS. PVC CONDUITS OPTIONAL 635" ScH.80 s PVC 34.5 ie CABLE GONDUITS, 2.2" SCH. 80 PVC. comm. CONDUITS, ae 2-41" [901 2At (901, 3:6" 11085) PAINT TOP OP STUDS TO SHOW TOWER DOOR GROUNDING CABLE LOCATION OF DOOR FOR POSITION PER VESTAS EARTHING INSTALLATION OF TOWER.BASE REQUIREMENTS. PVC ‘CONDUITS OPTIONAL FOUNDATION CONDUIT LAYOUT Noves: 5 DIMENSIONS IN INCHES (rmf 2. REFER TO FOUNDATION DESIGN BASIS FOR BASE FLANGE DETAL 53 AMAXIMUM OF 6 CONDUIT ARE EXPECTED. THE FINAL NUMBER SHALL BE COORDINATED WITH THE COLLECTION SYSTEM DESIGN, 4.(F CABLE SIZES INTO.THE TURBINE ARE LARGER THAN 1000 MCM, THEN THE CONDUIT SIZES SHOULD BE REVIEWED. 5. CONDUIT LAYOUTS FOR ABS BASIC AND UP TO THREE SWITCHGEAR MODULES OF STANDARD ABB. IF THE SWITCHGEAR CONDITIONS ARE DIFFERENT CONTACT VESTAS, Vestas. Boomer “'Vii0-2.0mW Mito HHS asa aoa CONDUIT LAYOUT [TOWER 723222} “Gino [Rar ANTS. OFFigure 4 ~ Tower Foundation Bolt Template Ring (90) toon o4t50 LONG. eee ce LivelnGnorstmmeal Tower IRONS SPACED EVENLY RGUND SRE TaN Se | wmowrerocenen ‘opto - Oesnm(ietnones TOTAL NuTs WPCA @/LOEATIONS REFERENCE SECTION AR TEMPLATE TOP RING LAYOUT 1Etieames Vestas, IUTSIDE DIAMETER. Sew ene see) ""'V110-2,0MW MIO HH9S - T2X222 TEMPLATE RING (TOP) ‘oayi1y2014__[Tetay [CLHAA = NTS] T=r0F2Figure 4 — Tower Foundation Bolt Template Ring (Cont.) IW Foaess 10lgRANE OF ae 5 OmensioNs MMMLUNETER UES Sreorreo, Doe OUTSIDE DaMETER ‘TEMPLATE BOTTOM RING LAYOUT Vestas. Se oomnemcs Po V110-2.0MW Mk1O HHS - T2x222 REET ae TEMPLATE RING (BOTTOM) ‘aaij2014 [RTA [Caa |” = NTS] [=z0F2Figure 5 — Tower Foundation Bolt Template Ring Installation Schematic. ‘CONCRETE PEDESTAL PuNVEW Founbxron vascnons ‘cones 5s SI TevraveToPRNG Poca € gacreeane F) ov omnens) ny (SERA TEMPUS BorrOM RNG Ccrour TRovct ) (see noTE) SecTONAA ores: Tis DRAWING SHOINS THE WWTENDED USE OF THE DOUBLE TEMPLATE RING DESCRIBED IN THE FOUNDATION DESIGN BASIS. ITISNCT INTENDED TO AMEND OR SUPERSEDE THe FOUNDATION ENGINEER OF-RECORDS DESION. 2, THE PUAN VIEW If TYPICAL FOUNDATION REPRESENTATION OF THE TOP PEDESTAL, DEYALS SUCH AS THE [ANCHOR BOLT PATTERN MAY NOT BE THE SAME AS THE ACTUAL PATTERN USED. REFERENCE THE BOTTOM FLANGE (DETALFOR ANCHOR BOLT PATTERN INFORMATION. ‘BOTTOM TEMPLATE RING IS INTENDED TO FORM THE GROUT TROUGH AFTER THE RING IS REMOVED, Vestas. ——— ‘DOUBLE TEMPLATE RING beiialanlnasan INSTALLATION SCHEMATIC ‘Tao [aapac [soecs | [™ 0026-6878 [on 10/3/2013 [Hapac [ioe6s NTS] TP rort