Professional Documents
Culture Documents
Foreword
This manual contains text, diagrams and explanations which will guide the reader in the correct installation
and operation of the FX 1S Series Programmable Controllers. It should be read and understood before
attempting to install or use the unit.
If in doubt at any stage of the installation of an FX1S Series Programmable Controller always consult a
professional electrical engineer who is qualified and trained to the local and national standards which apply to
the installation site.
If in doubt about the operation or use of FX1S Series Programmable Controller please consult the nearest
Mitsubishi Electric distributor.
Hardware Manual
: March 2003
Guidelines for the Safety of the User and Protection of the FX1S.
This manual provides information for the use of the FX1S. The manual has been written to be
used by trained and competent personnel. The definition of such a person or persons is as
follows:
a) Any engineer who is responsible for the planning, design and construction of automatic
equipment using the product associated with this manual, should be of a competent
nature, trained and qualified to the local and national standards required to fulfill that
role. These engineers should be fully aware of all aspects of safety with regards to
automated equipment.
b) Any commissioning or service engineer must be of a competent nature, trained and
qualified to the local and national standards required to fulfill that job. These engineers
should also be trained in the use and maintenance of the completed product. This
includes being completely familiar with all associated documentation for said product. All
maintenance should be carried out in accordance with established safety practices.
c) All operators of the completed equipment (see Note) should be trained to use this
product in a safe manner in compliance to established safety practices. The operators
should also be familiar with documentation which is associated with the operation of the
completed equipment.
Note : The term completed equipment refers to a third party constructed device which
contains or uses the product associated with this manual.
ii
iii
Under no circumstances will Mitsubishi Electric be liable responsible for any consequential
damage that may arise as a result of the installation or use of this equipment.
All examples and diagrams shown in this manual are intended only as an aid to
understanding the text, not to guarantee operation. Mitsubishi Electric will accept no
responsibility for actual use of the product based on these illustrative examples.
Please contact a Mitsubishi Electric distributor for more information concerning applications
in life critical situations or high reliability.
iv
Associated Manuals
The following manuals are recommended as essential reference material for the correct operation of a
FX1S series Programmable controller.
Manual Name
Manual Number
Description
FX Programming Manual II
JY992D88101
FX Communication
Users Manual
JY992D69901
JY992D84901
JY992D86401
FX1N-422-BD
Users Manual
JY992D84101
FX1N-485-BD
Users Manual
JY992D84201
FX1N-232-BD
Users Manual
JY992D84401
FX1N-4EX-BD
Users Manual
JY992D95001
FX1N-2EYT-BD
Users Manual
JY992D95201
Manual Name
Manual Number
Description
FX1N-2AD-BD
Users Manual
JY992D96201
FX1N-1DA-BD
Users Manual
JY992D96401
FX1N-8AV-BD
JY992D84601
FX1N-CNV-BD
JY992D84701
vi
Table of Contents
Guideline ...................................................................................................ii
Associated Manuals ..................................................................................v
1. Introduction................................................................................................. 1-1
1.1
1.2
1.3
1.4
vii
viii
5. Inputs.......................................................................................................... 5-1
5.1 24V DC Input Specifications ...................................................................................... 5-1
5.2 Wiring Diagrams ........................................................................................................ 5-2
5.2.1
5.2.2
5.2.3
5.2.4
6. Outputs....................................................................................................... 6-1
6.1 Output Specifications................................................................................................. 6-1
6.2 Relay Output Example............................................................................................... 6-2
6.2.1 Reliability Tests ................................................................................................................ 6-3
ix
7. Diagnostics................................................................................................. 7-1
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
INTRODUCTION
TERMINAL LAYOUTS
INSTALLATION NOTES
POWER SUPPLY
INPUTS
OUTPUTS
DIAGNOSTICS
xi
INTRODUCTION
TERMINAL LAYOUTS
INSTALLATION NOTES
POWER SUPPLY
INPUTS
OUTPUTS
DIAGNOSTICS
xii
1.
Introduction 1
Introduction
This manual covers the hardware installation instructions for the FX1S Series Programmable
(Logic) Controller.
INPUT
QTY
FX1S-10MR-ES/UL
FX1S-14MR-ES/UL
FX1S-20MR-ES/UL
12
FX1S-30MR-ES/UL
16
TYPE
OUTPUT
QTY
TYPE
POWER
SUPPLY
Relay
85 - 264
VAC
75
(2.96)
90
(3.55)
75
(2.96)
INPUT
QTY
TYPE
OUTPUT
QTY
FX1S-10MT-ESS/UL
FX1S-14MT-ESS/UL
FX1S-20MT-ESS/UL
12
FX1S-30MT-ESS-UL
16
24V DC
Sink /
Source
8
14
TYPE
POWER
SUPPLY
DIMENSIONS
mm (inches)
Transistor
(Source)
85 - 264
VAC
90
75
(2.96) (3.55)
100
(3.94)
MASS (WEIGHT)
kg (lbs)
0.3
(0.66)
60
(2.37)
75
(2.96)
2
3
0.40
(0.88)
0.45
(0.99)
100
(3.94)
14
MASS (WEIGHT)
kg (lbs)
0.30
(0.66)
60
(2.37)
6
24V DC
Sink /
Source
DIMENSIONS
mm (inches)
4
5
6
0.4
(0.88)
0.45
(0.99)
1-1
Introduction 1
INPUT
QTY
FX1S-10MR-DS
FX1S-14MR-DS
FX1S-20MR-DS
12
FX1S-30MR-DS
16
TYPE
OUTPUT
QTY
TYPE
POWER
SUPPLY
4
24V DC
Sink /
Source
DIMENSIONS
mm (inches)
60
(2.37)
24 VDC
Relay
+10,
-15%
75
(2.96)
0.22
(0.48)
90
(3.55)
49
(1.93)
100
(3.94)
14
MASS (WEIGHT)
kg (lbs)
0.30
(0.66)
0.35
(0.77)
INPUT
QTY
FX1S-10MT-DSS
FX1S-14MT-DSS
FX1S-20MT-DSS
12
FX1S-30MT-DSS
16
TYPE
OUTPUT
QTY
TYPE
POWER
SUPPLY
4
24V DC
Sink /
Source
14
Transistor
(Source)
24 VDC
+10, 15%
75
(2.96)
100
(3.94)
MASS (WEIGHT)
kg (lbs)
0.22
(0.48)
60
(2.37)
6
8
DIMENSIONS
mm (inches)
90
(3.55)
49
(1.93)
0.30
(0.66)
0.35
(0.77)
1-2
Introduction 1
E S /U L ,E S S /U L :7 5 (2 .9 6 ")
D S ,D S S
:4 9 (1 .9 3 ")
W
W -8 (0 .3 2 ")
2
`
` b W T
Q U S u
b n l
k
w O
w P
w Q
w R
w S
w T
w V
w U
2
D IN R a il:
3 5 (1 .3 7 ")
3
6
E R R O R
e w P @
r
| P S l q
9 0 (3 .5 5 ")
P O W E R
R U N
8 2 (3 .2 3 ")
h m
O U T
0
4
Q S {
b n l
b n l O
x O
b n l P
x P
b n l Q
x Q
x R
x S
x T
P S l q
5
2 -B 4 .5
(0 .1 7 ")
The distance between the vertical centerlines is 8mm (0.32") less than the width of the unit.
Please see previous page for each models width measurement.
6
7
1-3
Introduction 1
DESCRIPTION
POWER
SUPPLY
(External
24V DC)
FX1N-4EX-BD
FX1N-2EYT-BD
FX1N-2AD-BD
FX1N-1DA-BD
DIMENSIONS
MASS
(WEIGHT)
kg (lbs)
Mounts
directly into
top of PLC
FX1N-232-BD
FX1N-422-BD
FX1N-485-BD
FX1N-8AV-BD
Analog potentiometer
FX1N-CNV-BD
FX2NC-232ADP*1
19.1
(0.76)
85
(3.35)
FX0N-232ADP*1
43
(1.70)
68
(2.68)
FX2NC-485ADP*1
19.1
(0.76)
FX0N-485ADP*1
50mA
43
(1.70)
90
(3.55)
0.1 (0.22)
78
(3.08)
87
(3.43)
0.3 (0.66)
*1 The communication adapter needs to connect via an FX1N-CNV-BD to the FX1S Series
PLC.
1-4
1.1
Introduction 1
Model Name
F X 1S- 1 4 M R - E S / U L
A)
B)
C)
F)
E)
D)
2
3
B)
C)
Unit type
D)
Features
Relay
Transistor
DS
E)
F)
UL
4
5
6
1-5
1.2
Introduction 1
World Specification
Table 1.7: World / Japanese Specifications
Input
Sink / Source
Outputs
Transistor
1-6
1.3
Introduction 1
Serial Numbers
S E R I A L N O. : 9 X 3 2 6 7
1
3)
1)
e.g.
9=1999
0=2000
2)
1-9
X
Y
Z
2
= Jan - Sept
= Oct
= Nov
= Dec
3
4
Production year
2)
Production month
3)
5
6
7
1-7
1.4
Introduction 1
Configuration
Figure 1.2: Schematic System
FX1N-2AD-BD*1
FX1N-1DA-BD*1
FX1N-4EX-BD*1 FX1N-2EYT-BD*1
FX1N-232-BD
FX1N-422-BD
FX1N-485-BD
FX1N-8AV-BD
FX1N-CNV-BD + FX2NC-232ADP
FX1N-CNV-BD + FX0N-232ADP
FX1N-CNV-BD + FX2NC-485ADP
FX1N-CNV-BD + FX0N-485ADP
1
FX1N-5DM
FX1N-EEPROM-8L*2
GX Developer
FX-PCS/WIN-E
GX IEC Developer
MELSEC MEDOC plus
FX-PCS/AT-EE
MELSEC MEDOC
FX1S-10MR-ES/UL
FX1S-14MR-ES/UL
1 FX1S-20MR-ES/UL
FX1S-30MR-ES/UL
FX1S-10MR-DS
FX1S-14MR-DS
FX1S-20MR-DS
1' FX1S-30MR-DS
1"
FX1S-10MT-ESS/UL
FX1S-14MT-ESS/UL
FX1S-20MT-ESS/UL
FX1S-30MT-ESS/UL
FX1S-10MT-DSS
FX1S-14MT-DSS
FX1S-20MT-DSS
FX1S-30MT-DSS
A
C
GOT-900 Series*3
FX-10DM-E
FX-10DU-E
F
RS-232C
/RS-422
Converter
FX-232AW(C)
FX-20P-E (-SET0)
FX-10P-E
G
FX-50DU-TKS-E
FX-40DU-TK-ES
FX-40DU-ES
FX-30DU-E
FX-25DU-E
FX-20DU-E
H'
1-8
Introduction 1
1
2
3
4
5
6
7
1-9
Introduction 1
Programming Software
H'
1'
1"
Programming Port
1-10
1.4.1
Introduction 1
Caution
Connect a programming tool (such as an FX-10P-E, FX-20P-E and personal computer) to
either the connector built in to the PLC or the connector on the FX1N-422-BD or FX1N-232BD. If a programming tool is connected to both connectors, the program stored in the PLC
may not match the program stored in the programming tool. If the program is changed or the
set value of timers or counters are changed with this configuration, the program may be partially overwritten and the PLC may malfunction.
4
5
6
7
1-11
1.5
Backup Data
1.5.1
Data Backup
Introduction 1
Data includes the Program, Comment, File Register (D1000 ~ D2499), and parameter data.
This will be stored as long as the EEPROM is not damaged. Mitsubishi Electric has
guaranteed a life cycle time of 10,000 writes to the EEPROM memory. Users may experience
operational writes to the EEPROM in excess of 10,000; however, due to temperature effects a
quantitative estimation cannot be given.
If the PLC has been powered ON for five minutes or more, the following device data will be
saved in the EEPROM at power-down:
S0~S127, M384 ~ M511, C16 ~ C31, C235 ~ C255 and D128 ~ D255.
If the PLC is powered ON for less than 5 minutes, the above data is not saved!
1.5.2
Capacitor backup
Only the RTC is backed up by the capacitor.
The capacitor backed memory will retain data for 10 days. The capacitor requires 30 minutes
to recharge upon power-up. There is no internal hardware reset function, thus, after a 10day
duration the RTC data may be unfixed and not reset to 0.
1-12
2.
Terminal Layouts 2
Terminal Layouts
The following selection of terminal layouts are taken from the FX1S product range.
Note: All layouts are schematic only and are intended to aid in the creation of wiring diagrams.
2.1
FX1S-**MR-ES/UL
1
2
FX1S-10MR-ES/UL
0V
24V
Y0
Y1
Y2
Y3
S/S X1 X3 X5 X7
N
X0 X2 X4 X6
FX1S-14MR-ES/UL
0V Y0 Y1 Y2 Y4
24V COM0 COM1 COM2 Y3 Y5
S/S
FX1S-20MR-ES/UL
X1 X3 X5 X7 X11 X13
X0 X2 X4 X6 X10 X12
0V Y0 Y1 Y2 Y3 Y4 Y6
24V COM0 COM1 COM2 COM3 COM4 Y5 Y7
FX1S-30MR-ES/UL
0V Y0 Y1 Y2 Y4 COM3 Y7 Y11 Y12 Y14
24V COM0 COM1 COM2 Y3 Y5 Y6 Y10 COM4 Y13 Y15
2-1
2.2
Terminal Layouts 2
FX1S-**MR-DS
Figure 2.2: Terminal Layouts, Relay Outputs, DC Power
X1
S/S
X0
X3
X2
X4
X0
Y1
Y2
Y0
Y3
X1
X0
X3
X2
X5
X4
X7
Y1
Y2
X6
Y3
Y4
Y6
Y5
Y7
FX1S-30MR-DS
Y4
Y3
Y2
FX1S-14MR-DS
Y0
Y1
S/S
X3 X5 X7 X11 X13
X2 X4 X6 X10 X12
FX1S-20MR-DS
FX1S-10MR-DS
Y0
X1
S/S
X5
Y0
Y5
Y1
Y2
Y4
Y3
COM3
Y5
2-2
2.3
Terminal Layouts 2
FX1S-**MT-DSS
Figure 2.3: Terminal Layouts, Transistor Outputs, DC Power
X1
S/S
X0
X3
X2
X4
X0
+V0
Y1
+V1
S/S
Y2
+V2
X1
X0
Y0
Y3
+V0
+V3
X3
X2
X5
X4
X7
X6
+V0
Y1
+V1
Y2
+V2
Y2
+V2
Y3
+V3
Y4
Y5
+V4
Y6
Y7
FX1S-30MT-DSS
Y4
Y3
Y1
+V1
FX1S-14MT-DSS
Y0
X3 X5 X7 X11 X13
X2 X4 X6 X10 X12
FX1S-20MT-DSS
FX1S-10MT-DSS
Y0
X1
S/S
X5
Y0
Y5
+V0
Y1
+V1
Y2
+V2
Y4
Y3
4
5
+V3
Y5
6
7
2-3
2.4
Terminal Layouts 2
FX1S-**MT-ESS/UL
Figure 2.4: Terminal Layouts, Transistor Outputs, AC Power
S /S X 1 X 3 X 5
N
X0 X2 X4
S /S X 1 X 3 X 5 X 7
N
X0 X2 X4 X6
F X 1S -14M T -E S S /U L
0V Y0 Y1 Y2 Y4
24V +V0 +V1 +V2 Y3 Y5
X0
X3
X2
X5
X4
X7 X11 X13
X6 X10 X12
F X 1S -20M T -E S S /U L
F X 1S -10M T -E S S /U L
0V Y0 Y1 Y2 Y3
24V +V0 +V1 +V2 +V3
X1
S /S
0V Y0 Y1 Y2 Y3 Y4 Y6
24V +V0 +V1 +V2 +V3 +V4 Y5 Y7
S /S S /S X 1
X3 X5 X7 X11 X13 X15 X17
S /S X 0
N
X2 X4 X6 X10 X12 X14 X16
F X 1S -30M T -E S S /U L
0V Y0 Y1 Y2 Y4 +V3 Y7 Y11 Y12 Y14
24V +V0 +V1 +V2 Y3 Y5 Y6 Y10 +V4 Y13 Y15
2-4
3.
Installation Notes 3
Installation Notes
The installation of FX1S products has been designed to be safe and easy. When the products
associated with this manual are used as a system or individually, they must be installed in a
suitable enclosure. The enclosure should be selected and installed in accordance to the local
and national standards.
1
2
3
4
5
6
7
3-1
3.1
Installation Notes 3
Product Outline
Figure 3.1: Features of the FX1S PLC
100 - 240
VAC
S/S
X0
X1
X2
X3
X4
X5
X7
X6
3
7
100 - 240
VAC
S/S
X0
X1
X2
X3
X4
X5
X7
X6
0
11
POWER
RUN
ERROR
ERROR
OUT
24V
0V
COM0
Y0
COM1
Y1
COM2
Y2
Y3
Y4
Y5
14MR
- ES/UL
12
FX1S-14MR
FX1S-14MR
1
POWER
RUN
IN
IN
24V
0V
COM0
Y0
COM1
Y1
COM2
Y2
Y3
Y4
Y5
OUT
2 3
14MR
- ES/UL
8 Top Cover
10 Programming Port
11
12 Run/Stop Switch
Optional Equipment port - Memory Cassette, FX1N232, 422, 485, 8AV, and CNV BDs, FX1N-5DM
Analog Trim Pots. D8030 read from VR1, the top trim
pot. D8031 read from VR2, the bottom trim pot.
3-2
3.2
Installation Notes 3
3
4
5
S/S
0V
24V
X1
RUN
X0
X0
RUN/STOP
SWITCH
RUN INPUT
TERMINAL
FX1S MPU
STATUS
RUN
RUN
STOP
RUN
3-3
6
7
3.3
Installation Notes 3
General Specifications
Table 3.3: General Specifications
Item
Description
Operating Temperature
0 to 55 C (32 to 131 F)
Storage Temperature
Operating Humidity
Storage Humidity
Vibration Resistance
- Direct Mounting
Vibration Resistance
- DIN Rail Mounting
Shock Resistance
Noise Immunity
Dielectric
Withstand Voltage
AC PSU: 1500 VAC > 1 min., tested between all points, terminals, and ground
Insulation Resistance
Ground
Certification
UL/cUL (UL508)
EC Directive
DC PSU: 500 VAC > 1 min., tested between all points, terminals and ground
3-4
3.4
Installation Notes 3
1
2
FX 1S
CPU
3
A
A
A > 50mm(1.97 inches)
5
6
7
3-5
Installation Notes 3
Caution
Units should not be installed in areas subject to the following conditions: excessive or
conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular
impact shocks or excessive vibration.
Take special care not to allow debris to fall inside the unit during installation e.g. cut
wires, shavings etc. Once installation is complete remove the protective paper band to
prevent overheating.
Always ensure that mounted unit is kept as far away as possible from high-voltage
cables, high-voltage equipment and power equipment.
Do not lay signal cables near high voltage power cabling or cabinet housing along the
same trunking duct. Effects of noise or surge induction may occur. Keep signal cables of
more than 100 mm (3.94") away from these power cables.
Install necessary power supply cut off precautions to the enclosure of the final system.
Attach a warning label (hazard symbol 417-IEC-5036) concerning electric shock to the
enclosure.
Use the FX1S series PLC with consideration for electrical noise in an environment that
does not exceed conditions provided by EN50081-2 and EN61000-6-2.
Cut off all phases from the power source before installation or performing wiring work to
avoid electric shock. Incorrect operation can lead to serious damage to the product.
Cut off all phases from the power source before installing/removing extension or
communication cables to modules to avoid electric shock, incorrect operation or serious
damage to the product.
3-6
Installation Notes 3
Replace the terminal cover provided, after installation or wiring work is completed, and
before supplying power and operating the unit to avoid electric shock.
After reading the manuals safety instructions, initiate the operation for making program
changes while the PLC is in RUN mode, forcing ON/OFF, and switching RUN/STOP.
DO NOT use the terminal in PLC.
1
2
4
5
6
7
3-7
3.5
Installation Notes 3
3.6
Direct Mounting
inches
0.2
0.01
W
A
A = W-8mm (0.32")
FX1S-10M
FX1S-14M
FX1S-20M
FX1S-30M
2-
()
52
2.05
52
2.05
E S /U L ,E S S /U L :7 5 (2 .9 6 ")
D S ,D S S
:4 9 (1 .9 3 ")
` b W T
Q U S u
b n l
k
w O
w P
w Q
w R
w S
w T
67
2.64
92
3.63
2
5
D IN R a il:
3 5 (1 .3 7 ")
w V
w U
0
7
h m
P O W E R
R U N
E R R O R
= 4.5 mm (0.17")
e w P@
r
| P S l q
8 2 (3 .2 3 ")
9 0 (3 .5 5 ")
UNIT
O U T
0
S {
b n l
b n l O
x O
b n l P
x P
b n l Q
x Q
x R
x S
x T
P S l q
2 -B 4 .5
(0 .1 7 ")
3-8
3.7
Installation Notes 3
1
2
3
4
5
6
7
3-9
Installation Notes 3
1) Handle the crimp terminal of the following size when 1 wire is used per terminal. Refer to
Figure 3.5 for installation instructions.
Figure 3.4: Crimp Terminal for M3 Screws
6.2 mm (0.24" )
or less
3.2 (0.13")
3.2 (0.13")
6.2 mm (0.24")
or less
Terminal
3-10
Installation Notes 3
2) Handle the crimp terminal of the following size when 2 wires are used per terminal. Refer to
Figure 3.7 for installation instructions.
1
Figure 3.6: Crimp Terminal for M3
6.2 mm (0.24" )
or less
3.2 (0.13")
6.2 mm (0.24")
or less
6.3 (0.25") mm or more
3.2 (0.13")
3
Figure 3.7: Installing 2 Wires Per a Terminal
Terminal Crimp
terminal
screw
4
5
Terminal
6
7
3-11
3.8
3.8.1
Expansion Boards
Installation Notes 3
The following is a generic explanation of how to install an expansion board onto the FX1S PLC.
For greater detail and specifications of each optional unit, please see the relevant products
manual.
MODEL
FX1N-232-BD
FX1N-422-BD
FX1N-485-BD
FX1N-CNV-BD
FX1N-8AV-BD
FX1N-4EX-BD
FX1N-2EYT-BD
FX1N-2AD-BD
FX1N-1DA-BD
3-12
Installation Notes 3
Always make sure the power is turned off, before installing a special function board. Only one
board can be used at one time, do not try to stack multiple boards.
D)'
E)
D)
C)
C)
A)
2
3
6
7
3-13
3.8.2
Installation Notes 3
A)
C)
B)
3-14
4.
Power Supply
4.1
Wiring Techniques
Power Supply 4
Wiring for FX1S products has been designed to be safe and easy. If the user is concerned
about the correct installation of these products or associated products, please contact a
professional electrician who is trained to the local and national standards applicable to the
installation site.
4.2
2
3
Wiring Cautions
Do not run input signals in the same multicore cable as output signals or allow them to
share the same wire.
Do not lay I/O signal cables next to power cables or allow them to share the same trunking
duct. Low voltage cables should be reliably separated or insulated with regard to high
voltage cabling.
Where I/O signal lines are used over an extended distance consideration for voltage drop
and noise interference should be made.
6
7
4-1
4.3
Power Supply 4
Power Supply
When wiring an AC supply, the Live cable should be connected to the L terminal and
the Neutral cable should be connected to the N terminal. Do NOT connect the Live
wire to the N terminal, otherwise, the user may receive a dangerous shock upon
powerup.
When wiring a DC supply, the Live cable should be connected to the + terminal and
the Neutral cable should be connected to the - terminal. Do NOT connect the Live
wire to the - terminal, otherwise, the user may receive a dangerous shock upon
powerup.
4-2
4.4
Power Supply 4
FX1S-10M
FX1S-14M
FX1S-20M
FX1S-30M
100 - 240V AC, +10% -15%, 50/60 Hz
10ms; if less than 10ms, the PLC will continue operation.
If 10ms or more, the PLC will shut down
250V 1.0A
100V AC - Max. 15A for 5ms
200V AC - Max. 25A for 5ms
19W*1
20W*1
21W*1
19W*1
400 mA
Power consumption*1
3
4
Description
Power supply
Max. allowable momentary
power failure period
Fuse rating
In-rush current
FX1S-10M
5 ms;
FX1S-14M
FX1S-20M
FX1S-30M
24 V DC +10% -15%
If less than 5 ms, the PLC will continue operation.
If 5 ms or more, the PLC will shut down
0.8A
15A for 0.1 ms
6W
6.5W
7W
8W
6
7
4.5
Power Supply 4
100-240
V AC
50/60 Hz
50/60 Hz
Circuit protector or Fuse
Emergency stop
Power supply switch
MC
24V 0V
AC/DC
Converter
24+ 24-
4-4
Power Supply 4
24V DC
MC
DC/DC
Converter
Emergency stop
1
2
Fuse
Main unit
Breaker
5
6
7
4-5
4.6
Power Supply 4
4.7
Earthing / Grounding
Use a cable at least 0.2mm2 (AWG24) to ground equipment. Ground resistance must be less
than 100. Note that the ground cable must not be connected to the same ground as the
power circuits. Grounding is recommended but if a proper ground cannot be provided the PLC
will still operate correctly without the use of a ground.
4-6
5.
Inputs
5.1
Inputs 5
Input current
Input switching current
Response time
Variable response time
Circuit isolation
Operation indication
X10 - X17
OFF ON
ON OFF
>4.5mA
>3.5mA
<1.5mA
3
4
10ms (default)
0 - 15ms for X000-X017 via use
of the FX1S digital filter.
Photocoupler
LED is lit
6
7
5-1
5.2
Wiring Diagrams
5.2.1
Input Wiring
Inputs 5
FX1S-Sink
NPN
PNP
24V
0V
S/S
X0
X1
FX1S-**M*-ES/UL, ESS/UL
X2
24V
0V
S/S
X0
X1
FX1S-**M*-ES/UL, ESS/UL
5-2
X2
5.2.2
Inputs 5
1
Sink (+ve S/S)
24V
24V
24V DC
5.2.3
24V DC
S/S
0V
S/S
0V
2
3
4
24V
X
S/S
0V
7
Voltage drop across the diode is Max. 4V.
No more than 2 LEDs should be connected in series.
5-3
5.2.4
Inputs 5
Eqn 1 : Rb
4Rp
15 - Rp
Eqn 2 : Rb
6
I - 1.5
Rp
X
Rb
S/S
0V
5-4
6.
Outputs
6.1
Output Specifications
Outputs 6
Relay Output
Transistor Output
5 - 30V DC
12W/24V DC
100W
(1.17A/85V AC, 0.4A/250V AC)
0.9W/24V DC
Minimum load
Response time
(approx.)
Operation indication
10ms
ON OFF
10ms
By Relay
PhotoCoupler
5
6
0.1mA/30V DC
Output protection
3
4
OFF ON
Circuit isolation
Outside device
Rated value according to the load.
(Fuse)
6-1
6.2
Outputs 6
COM0
Y0
COM1
Y1
COM2
Y2
Y3
MC2
Y5
MC1
MC1
Y4
MC2
Inductive load
Fuse
Incandescent Lamp
DC Power Supply
AC Power Supply
Emergency Stop
6-2
6.2.1
Outputs 6
Reliability Tests
The test results in Table 6.2 were gathered from a 1 sec ON/OFF test cycle. Please note that
the over current induced by in-rush greatly reduces the relay contacts service life. The rated
life for an inductive AC load such as a contactor or solenoid valve is 500,000 operations at
20VA.
Table 6.2: Relay Life Cycle Data
Description
Load capacity
Life of contact (cycles)
Example load (Mitsubishi contactor)
20VA
0.2A/100VAC
0.1A/200VAC
3,000,000
S-K10 ~ S-K95
35VA
0.35A/100V AC
0.17A/240V AC
1,000,000
S-K100 ~ S-K150
80VA
0.8A/100V AC
0.4A/240V AC
200,000
S-K180,S-K400
1
2
3
4
5
6
7
6-3
6.3
Outputs 6
+V0
Y0
+V1
Y1
+V2
Y2
Y3
MC1
Y5
MC2
MC2
Y4
MC1
protection
Reverse-current
diode (See Section 6.4)
Inductive load
COM0
Y0 COM1 Y1 COM2 Y2
Y3
MC1
MC2
Y4
Y5
MC2
MC1
6-4
6.3.1
Outputs 6
Response Times
OFF times increase as the load current decreases.
For improved response times use a 'dummy' resistor, see Figure 6.4. If a response time of 0.5
ms or better is required when using 'light loads' use a 'dummy' resistor and ensure the signal
line has a current greater than 60mA/24V DC.
1
2
Dummy load
5 to 24V
Load
3
4
5
6
7
6-5
6.4
Outputs 6
6-6
Outputs 6
100V AC
100V AC
Inductive load
PLC output
Surge absorber
3
4
PLC output
Load
OK!!
PLC output
Load
6
PLC output
Load
NG!!
Load
PLC output
6-7
Outputs 6
Mechanical Interlock
Ensure all loads are applied to the same side of
each PLC output, see previous figures. Loads
which should NEVER simultaneously operate
(e.g. direction control of a motor), because of a
critical safety situation, should not rely on the
PLCs sequencing alone. Mechanical interlocks
MUST be fitted to all critical safety circuits. (See
proceeding figure.)
PLC output
MC1
MC2
LSF
Forward
operation
MC2
PLC output
MC1
LSF
Mechanical
interlock
6-8
Reverse
operation
7.
Diagnostics
7.1
Preliminary Checks
Diagnostics 7
2
POWER
RUN
ERROR
Check power supply, ground and I/O cables are wired correctly.
3
POWER
RUN
ERROR
Turn the power supply on. Check that the power LED is lit. Down load a
small test program to the PLC. Verify the program to ensure it has been
written to the PLC correctly. Using the programming device, force each
output ON/OFF. Check the output LEDs for operation.
POWER
RUN
ERROR
Put the PLC into RUN. Check the RUN LED is lit. Check that the previously
down loaded program works correctly. Once all checks are complete take
the PLC out of run and turn OFF the power supply.
4
5
6
During this testing stage take extreme care not to touch any live or
hazardous parts.
7-1
7.2
Diagnostics 7
POWER
RUN
ERROR
Fault
ERROR
LED ON
Remedy
Reset PLC.
Turn power
Possible
OFF, then
results
ON and
trigger RUN
input.
Remedy
Power OFF
A
Disconnect
earth/ground Possible
results
terminal
LED is lit
LED is lit
B
Check for programming error. Ensure the earth/
ground cable is correctly rewired.
LED is
flashing
Power ON
LED OFF
Remedy
Possible program/scan time error.
Check D8012 for program scan time,
(units 0.2 ms must be less than 0.2
sec, i.e. - data value <2000).
PLC
M/C
PLC
M/C
PLC
M/C
&
Possible results
D8012 > D8000
7-2
7.3
Diagnostics 7
Common Errors
- Corroded contact points at some point in an I/O line.
- An I/O device has been used outside its specified operating range.
- An input signal occurs in a shorter time period than that taken by one program scan.
7.4
Maintenance
- Check interior temperature of the panel.
4
5
6
7
7-3
7.5
Diagnostics 7
Error occurance
(ON when M8060-7 are ON)
M8061
(ref. D8061)
M8035
M8063
(ref. D8063)
M8036
M8064
(ref. D8064)
Parameter error
M8037
M8065
Syntax error
(ref. D8065, D8069)
M8039
(ref. D8039)
M8066
Program (circuit) error
(ref. D8066, D8069)
M8067
Program execution error
(ref. D8067, D8069)
M8068
(ref. D8068)
7-4
7.6
Diagnostics 7
D8000
Watchdog timer
(default 200msec)
D8001
D8002
PLC version
22100 = FX1S Version 1.00
22 = FX1S, 100 = Version 1.00
Memory capacity
0002=2K steps
D8003
D8004
Memory type
02H=EEPROM protect switch OFF
0AH=EEPROM protect switch ON
10H=MPU memory
6
7
7-5
7.7
Diagnostics 7
Error Registers
Table 7.5: Error Registers
D8061
D8063
D8064
D8065
D8066
D8067
D8068
Latched step
number of execution error
D8069
7-6
7.8
Diagnostics 7
Error Codes
D8063
0000
6301
6302
6303
6304
6305
6306
2
3
4
5
6
7
7-7
7.9
Diagnostics 7
Instruction List
Table 7.7: Numerically Sorted
000
010
020
030
040
050
060
070
080
0
PROGRAM FLOW
CJ
TRANSFERS, COMP CMP
+-, LOGICS
ADD
SHIFT
DATA OPERATION 1 ZRST
HIGH-SPEED
REF
HANDY INSTR. 1
IST
FX I/O DEVICES
FX SERIAL DEVICES RS
1
2
3
CALL SRET IRET
ZCP MOV
SUB MUL DIV
8
9
EI
DI
FOR NEXT
BMOV
BCD BIN
INC
DEC WAND WOR WXOR
SFTR SFTL
SFWR SFRD
ABS
TCMP TZCP TADD TSUB
220
LD=
LD
240
OR=
6
7
FEND WDT
DECO ENCO
MTR HSCS HSCR
SPD PLSY PWM PLSR
ABSD INCD
ALT RAMP
DSW
SEGL
PRUN ASCI HEX CCD VRRD VRSC
PID
150 POSITIONING
160 REAL TIME CLOCK
LD>
OR<
OR
ZRN
PLSV
DRVI DRVA
TRD
TWR
HOUR
LD<
LD
LD
OR
7-8
Diagnostics 7
L
M
N
O
1
2
3
4
5
6
7
7-9
Diagnostics 7
7-10
7.10
Diagnostics 7
Device List
Specification
Remarks
Program capacity
I/O configuration
Auxiliary relay
(M coils)
State relays
(S coils)
Timers (T)
General
384 points
M0 to M383
Latched
(EEPROM
backed-up)
128 points
M384 to M511
Special
256 points
Latched
(EEPROM
backed-up)
128 points
S0 to S127
Initial
10 points (subset)
S0 to S9
100 msec
63 points
Range: 0 to 3,276.7 sec
T0 to T62
10 msec
31 points
Range: 0 to 327.67 sec
1 msec
1 point
Range: 0.001 to 32.767 sec
T63
3
4
5
6
7
7-11
Device Type
Counters (C)
Specification
Remarks
General
16 points
Range: 1 to 32,767 counts
C0 to C15
Type: 16 bit up counter
Latched
(EEPROM
backed-up)
16 points
Range: 1 to 32,767 counts
C16 to C31
Type: 16 bit up counter
Range: -2,147,483,648 to
+2,147,483,647 counts
General rule: Select counter
combinations with a combined
counting frequency of 60kHz or
less.
Note;
all counters are latched (EEPROM
backed-up)
If high speed counter is used with
the HSCS or HSCR instruction, a
combined counting frequency of
30kHz or less.
1 phase
1 phase
c/w start
stop input
High speed
counters (C)
Max. 6 points
Diagnostics 7
2 phase
A/B phase
7-12
Device Type
Specification
Remarks
General
128 points
D0 to D127
Type: 16 bit data storage register
pair for 32 bit device
Latched
(EEPROM
backed-up)
128 points
D128 to D255
Type: 16 bit data storage register
pair for 32 bit device
File
Data
registers (D)
Pointers (P)
Diagnostics 7
Externally
adjusted
2 points
Range: 0 to 255
Special
256 points
(inclusive of D8013)
Index
16 points
V and Z
Type: 16 bit data storage register
For use
with CALL
64 points
P0 to P63
6 points
I00 to I50
(rising trigger = 1,
falling trigger = 0)
N0 to N7
Nest levels
1
2
3
4
5
6
7
7-13
Device Type
Constants
Diagnostics 7
Specification
Remarks
Decimal K
Hexadecima
lH
7-14
INTRODUCTION
TERMINAL LAYOUTS
INSTALLATION NOTES
POWER SUPPLY
INPUTS
OUTPUTS
DIAGNOSTICS
INTRODUCTION
TERMINAL LAYOUTS
INSTALLATION NOTES
POWER SUPPLY
INPUTS
OUTPUTS
DIAGNOSTICS
HARDWARE MANUAL
FX1S SERIES PROGRAMMABLE CONTROLLERS
MODEL
FX1S-HW-E
MODEL CODE
09R510
JY992D83901G
(MEE)