I

Tnh ton thit k trc cho c cu

1 Tnh ton v thit k trc ng c (Trc I)

2 Tnh ton v thit k trc II

a Thng s k thut
Thng s
Cng sut P (kW)
S
vng quay n
(vng/pht)
Moment xon T (Nmm)

II
4,865
90
516231

b Tnh ton thit k

1 Phn tch lc tc dng ln trc t cc chi tit quay ca h thng truyn ng:
- Lc tc dng ln b truyn bnh ai:

1
Fr 2 F0 sin( ) 224,18 N
2

- Lc tc dng vo b truyn bnh rng:

Ft1

2T2 2.29207,91

1947,194 N
d1
30

Fr1 Ft1.tan 1947,194.tan(200 ) 708,72 N

Fa1 Ft1.tan 1947,194.tan(16, 260 ) 567,93 N
2 Chn vt liu trc l thp C35, chn b ng sut xon cho php

[ ] 20MPa .

3 Xc nh ng knh s b trc theo cng thc:

d3

T2
19, 40mm
0, 2[ ]

Theo tiu chun ta chn

d 20mm ti v tr thn trc lp bnh ai (on trc u bn tri).

4 Chn kch thc dc trc (cng thc 10.5):

l l1 2 x

Trong :

l1 b1 61mm (Kt qu tnh trong HGT).

x 10 - Khe h gia bnh rng v thnh trong hp gim tc.

35 (theo bng 10.2 th 25 50 khi T 20.103 40.103 Nmm ).

Suy ra:

l 61 20 35 116mm

Khong cch

chn trong bng 10.2,

khng nh hn

5 V biu Mmen un v xon

45 65mm , ta chn f 65mm

- Trong mt phng thng ng (zy):

+ Phng trnh cn bng Moment ti B:

M / By 0 181F 116 RAY M a1 58Fr1 0

Trong :

Suy ra:

Fa1 .d1 30.567,93

M a1

8518,95 Nmm
2
2

RAY 68,87 N

(i chiu

RAY ).

+ Phng trnh cn bng lc theo trc y:

F RAY Fr1 RBY 0

Suy ra:

RBY 553,41N

- Trong mt phng nm ngang (xz), v lc

Ft1 nm i xng vi hai , nn:

RAX RBX

Ft1 1947,194

973,597 N
2
2

V biu m-men nh hnh v.

6 Cc biu Moment th tit din nguy him nht ti v tr D.

- Momen un ti D:

M D M DX2 M DY2 0,75T 2 M a1 107218,31Nmm

- Momen xon ti D:

T 29207,91Nmm

- V ti v tr D c lc dc trc nn ng sut php ti tit din ny thay

i theo chu k i xng vi bin :

W0

MD

W
Suy ra:

td 2 3 2 [ ]

Trc c mt then, vi ng knh d = 45mm, ta chn then c chiu rng b = 14mm; chiu
cao h = 9mm; chiu su rnh then trn trc t = 5,5mm; chiu su rnh then trn may

t1 3,8mm. Khi :
d 3 bt (b t ) 2 .203 14.5,5(20 5,5) 2
W

380,667mm3
32
2d
32
2.20
Do :

M D 107218,31

281,66MPa
W
380,667

- ng sut xon:

T
W0

Trong Moment cn xon:

d 3 bt (b t )2 .203 14.5,5(20 5,5) 2

W0

1166,065mm3
16
2d
16
2.20
Do :

T 29207,91

25,048MPa
W0 1166,065

Khi ng sut xon thay i theo chu k mch ng:

a m 12,524MPa
2

- Ti tit din D c s tp trung ng sut l rnh then. Theo bng 10.8, ta chn:

K 1,75 vi b 500MPa 600MPa, K 1,5.

Theo bng 10.3 ta chn

0,91; 0,89

H s

0,025 v 0,0175 tra theo hnh 2.9.

7 Xc nh h s an ton ti D theo cng thc:

1
255

10,452
K a / m 1,75.12,524 / 0,91 0,025.12,524

1
128

6,002
K a / m 1,5.12,524 / 0,89 0,0175.12,524

H s an ton:

s s
s s
2

10,452.6,002
10,452 6,002
2

5,2049 [ s] 1,5

Do iu kin bn mi ca trc ti tit din D c tha.

3 Tnh ton v thit k trc III

a Thng s k thut
Thng s
Cng sut P (kW)
S
vng quay n
(vng/pht)

III
1,72
83,15

Moment xon T (Nmm)

197546,61

b Tnh ton thit k

1 Phn tch lc tc dng ln trc t cc chi tit quay ca h thng truyn ng:
- Lc tc dng ln b truyn bnh rng ( h):

Ft 3

2T3 2.197546,61

2194,96 N
d3
180

Fr 3 Ft 3 .tan 2194,96.tan(200 ) 798,90 N

- Lc tc dng vo b truyn bnh rng (Trong HGT):

Ft 2

2T3 2.197546,61

1881, 40 N
d2
210

Fr 2 Ft 2 .tan 1881, 40.tan(200 ) 684,77 N

Fa 2 Ft 2 .tan 1881, 40.tan(16, 260 ) 548,73 N

2 Chn vt liu trc l thp C45 ti

(

b 860MPa; 1 350; 1 200 ), chn b ng sut xon cho php [ ] 0,5[ ] 20MPa

3 Xc nh ng knh s b trc theo cng thc:

d3

T3
36,69mm
0,2[ ]

Theo tiu chun ta chn

d 40mm ti v tr thn trc lp bnh ai (on trc u bn tri).

4 Chn kch thc dc trc (cng thc 10.5):

l l2 2 x

Trong :

l2 b2 56mm

(Kt qu tnh trong HGT).

x 10 - Khe h gia bnh rng v thnh trong hp gim tc.

+

50 (theo bng 10.2 th 30 70 khi T 100.103 200.103 Nmm ).

Suy ra:

l 56 20 50 126mm

+ Khong cch

chn trong bng 10.2,

khng nh hn

60 90mm , ta chn f 75mm

5 V biu Mmen un v xon

- Trong mt phng thng ng (zy):

+ Phng trnh cn bng Moment ti B:

M / By 0 181F 116 RAY M a1 58Fr1 0

Trong :

Suy ra:

Fa2 .d 2 210.548,73
M a2

57616,65 Nmm
2
2

RAY 1389,33N

(Chiu

RAY nh hnh v).

+ Phng trnh cn bng lc theo trc y:

Fr3 RAY Fr2 RBY 0

Suy ra:

RBY 1275,2 N (i chiu RBY )

- Trong mt phng nm ngang (xz):

+ Phng trnh cn bng Moment ti B:

M / Bx 0 2194,96(75 126) 126 RAx 1881,4.63 0

Suy ra:

RAx 2560,47 N

(Chiu

RAx nh hnh v).

+ Phng trnh cn bng lc theo trc y:

Ft3 RAx Ft2 RBx 0

Suy ra:

RBx 2246,91N (i chiu RBx )

V biu m-men nh hnh v.

6 Cc biu Moment th tit din nguy him nht ti v tr D.

- Momen un ti C:

M C M CX2 M CY2 0,75T 2 499699,93Nmm

- Momen xon ti D:

T 197546,61Nmm

- V ti v tr D khng c lc dc trc nn ng sut php ti tit din ny thay

i theo chu k i xng vi bin :

a F
Suy ra:

Mc
W

td 2 3 2 [ ]

Trc c mt then, vi ng knh d = 45mm, ta chn then c chiu rng b = 14mm; chiu
cao h = 9mm; chiu su rnh then trn trc t = 5,5mm; chiu su rnh then trn may

t1 3,8mm. Khi :
d 3 bt (d t )2 .403 14.5,5(20 5,5)2
W

513,570mm3
32
2d
32
2.20
Do :

M C 499699,93
a
972,993MPa; m 0
W
513,570

- ng sut xon:

T
W0

Trong Moment cn xon:

d 3 bt (d t )2 .403 14.5,5(40 5,5)2

W0

11420,755mm3
16
2d
16
2.40
Do :

T 197546,61

17,297 MPa
W0 11420,755

Khi ng sut xon thay i theo chu k mch ng:

a m 8,649MPa
2

- Ti tit din D c s tp trung ng sut l rnh then. Theo bng 10.8, ta chn:

K 2,05 vi 900MPa b 860MPa 800MPa, K 1,9.

Theo bng 10.3 ta chn

H s

0,88; 0,81

0,1 v 0,05 tra theo hnh 2.9.

7 Xc nh h s an ton ti D theo cng thc:

1
15,452
K a / m

1
5,422
K a / m

H s an ton:

s s
s s
2

15,452.5, 422
15,452 5,422
2

5,1161 [ s] 1,5

Do iu kin bn mi ca trc ti tit din D c tha.