Vocational Training Report Report on Summer Training done at NTPC Dadri(NCPS) Submitted By: Mr.Manauwarul Hasan FACULTY OF ENGINEERING AND TECHNOLOGY Jamia Millia Islamia New Delhi 110025Certificate This is to certify that Manauwarul Hasan has completed his summer training at the department of Electrical maintenance department N.T.P.C Dadri.The project’ entitled “Electrical Maintenance “under the guidance and supervision gf Mr.P. Shriwastava Electrical main plant gas NTPC Dadri. Mr.P.K Shrivastava SRIVASTAVA Electrical main plant gas NTPC Dadri Pe Srivectower © Mets WE PE. CO rtOverview of NTPC N'FPC was set up in the central sector in the year 1975 in response to widening demand and supply gap with the main objective of planning, promoting & organizing an integrated development to thermal power in India. Ever since its inception, NTPC has never looked back and the corporation is treading steps of success one after the other. The only PSU to) have achieved excellent rating in respect of MOU targets signed with Govt of India each year. NTPC is poised to become a 40,000MW gint corporation by the end of XI plan i.e. 2012 AD. Lighting up one fourth of! the nation, NTPC has an installed capacity of 19,291MW from it’s commitment to provide quality power, all the operating stations of NIPC located in the National capital Region & western Region have acquired [SO 9002 certification, The service groups like Engineering, contracts, Materials and operation Services have also bagged the ISO 9001 certification. NTPC Dadri, Ramagundam, Vindhyachal and korba stations have also bagged 180 14001 certification. Today NTPC contributes more than 3 / 5" of the total power generation in India.STATION AT GLANCE NTPC Dadri is model project of NIPC, Also it is the best project of NIPC also known as NCPS (National capital Power Station). Situated 60 kms away from Delhi in the District of Gautam Budh Nagar, Uttar Pradesh. The station has an installed capacity of 1669 MW of Power — 840 MW fromj Coal based units and 829 MW Gas based Station. The station is excelling in performance ever since it’s commercial operation. Consistently in receipt of meritorious projectivity awards, the coal based units of the station stood first in the country in terms of PLF for the financial year 1999 ~ 2000 by generating an all time national high PLF of 96.12%. With the most modern, O&M Practices, NTPC — Dadri is committed to generated clean and green Power. The station also houses the first IVDC station of the country (GEP project) in association with centre for power Efficiency and Environmental protection (CENEEP} — NTPC & USAUID. The station has bagged [SO 14001 & ISO 9002 certification during the financial year 1999 — 2000, certified by agency of international repute M / s DNV Netherlands and M/s DNV Germany respectively.Description —_ INTRODUCTI [OBJECTIVE POWER TRANSFORMERS ‘SPECIFICATIONS OF GENFRALOR TRANSFORMER "Unit auxiliary transformer (UAT) Station transformer interconnecting transformer _ SHCWICATIONS OF LCT 'S OF TRANSFORMER BUCHHOLZ RELAY MPPRATURE INDICA TOR OIL SAMPLING, LESTING ‘CONCLUSION REFERENCES SWITCHGEAR ‘GENERATOR (STEAM TURBINE 220 KV SWITCH YARD EQUITPMENT \CRIPTIONS.1.0 INTRODUCTION: The testing of the Generator Transformer (GT) of unit # 2 at NCPS, Dadri was done during the annual overhauling of the unit, The transformer maintenance group is responsible for the nance of the transformer and the esting group is responsible Jor all the testing of the transformer during overhaul. The maintenance group has taken the PTW (Permit to Werk) before starting the work on transformer, After taking all the clearances, they have started isolation and the earthing of the transformer. The servicing of all the fans was carried out at the site, ‘The oi! filtration of the transformer oil was done through cil filtration unit the test values of the oil like BDV (Break down Voltage). moisture ppm. Tan 8 values was under acceptable limits. The oil filtration is done through vacua pullin, and using heaters and filters. Afier completion of oil filtration. the settling time of at least 48 hours must be given belie |Jcommencement of the testing to settle down the oil. After the settling time of 24 hours. transformer fest started on the transformer. The Capacitance & Tan -8 test on bushings of HV side and f ansformer winding. magnetizing current test, winding resistance test, (urns ratio test and insulation resistance test were performed on the transformer. After these testing the protection testing were performed in the protection testing the proper functioning of all the protection devices was tested through simulated conditions. The proteetion devices consist of Pressure relief valve (PRY). Buccholz relay, Winding temperature indicator (WIT) of IY winding. winding temperature indicator (WTH of LY winding and Oil temperature indicator | COT). The alarm and trip settings of the Bueetolz relay, OTI and WTI were got checked In this project repon the transformers protective devices and its working testing types are given frst in this all the type of testing are given Then the details of the instruments used during the actual testing are given, ‘The accuracy. ranges and type of instruments used affect the value of the reading, during testing. ‘The knowledge of how to use a measuring instrument is very important for finding cut the accurate results ij ‘The safety of the personnel performing the fests is of utmost important. ‘The safety measures arc f given next, ‘Then the some of the limitations and the problems faced during the tests at site are f discussed, ‘The test results are_given in standard test format of the testing methods used en the site and fr geting the bes interpretation frm the tes reso i2.0 OBJECTIVE: ‘Yo study the Power Transformer Equipments & Protections. To study the site testing of generator transformer during o/h of the unit at NCPS DADRI and to study of the testing method and maintenance practices adopted at NTPC. METHODOLOGY: ' To study the safety measures and precaution taken during any resting ofthe transformer To achieve maximum generation with minimum cost and downtime, 1a study benefits of advanced maintenance practices, Analysis of different type of testing technology. advanced: maintenance practives & healthiness checking of protective equipments for power transformer. Vesting at site for ‘generation of data, interpretation of data for condition monitoring of I:HV Transformer.3.0 POWER TRANSFORMERS: Uranstormer is a device or a machine with two or more stationary electrical circuits that transler electrical energy from one electri | circuit to another electrical circuit through the medium of| ‘magnetic field without change in frequency. the electrical cireuit which receives energy from the supply mains is called primary winding and the other cirenit which delivers electrical energy to the load is called the secondary winding. Transformer is an electromagnetic energy conversion device. The windings are not ically connecied but they are magnetically coupled to each other by a common time varying magnetic field he voltage levels at the primary and secondary windings are usually different and any increase of deerease of the secondary voltage is accompanied by corresponding decrease of increase in curren Transformers are among the most efficient machines, an efficiency of the order of 99% is achievable in high capacity range Power transformers are the backbone of the large grid. The power is generated at the low voltaue level and has to be carried to far away load centers. Typically the power is generated at the Pit heads ie power source like coal, water. It is uneconomical carry the bulk power ai low vollage levels Depending upon the requirement the voliage level is stepped upto the transmission level i.e 220 oF 4OOKY. At higher voltages the transmission losses are less. Similarly at the remote end the voltage is stepped down the distribution level. To accomplish the task power transformers are installed and act ay bi-directional clement in the system. ransformer is @ device or machine with two or more stationary electrical circuits that transformer lectrical energy from one electrical circuit to another electrical cifewit through the me um of | magnet field without change frequency, Transformer are among the most efficient machines, an elliciency of the order of 99% is achievable in high capacity range.Different type of transformers are Used at NTPC Dadri as per requirement some of them are given below. 3.41 Generator transformer (G.7) 3.2 Unit Auxiliary transformer (U.A.T) 3.3. Station transformer (8.1) 3.4 Interconnecting transformer (1.C.T)3.1 Generator transformer : ‘The generator is connected to this transformer by means of isolated bus duets. This transformer is used to step up the generating voltage 16.5 KY to 220 KV. It is an important unit because the failure of any one causes the unit to trip. Only one Generator transformer is installed per unit. ‘This transformer is generally provided OPAF cooling system consist of six number of oil pumps &12 fans. Itis provided with off circuit taps on the high voltage side. Figure -1 Generator Transformer (G.T)Spe | BHEL, Bhopal — ‘One per unit 270 MVA 3 No Load Volt 235KV Rated Current HV —e6kIZA Rated Current LV Sao [o4S8ISA | Type of Cooling SS OFAF E Table-1 Specifications of Generator Transformer Tap Lead | HV line terminals 1U,1V,IW LV ii erminals position | connection | 2U.2V.2W Line Voltage | Line Current Voltage (kv) | ‘Current (ky (Amps) (Amps) T(Max) [5-6 240875 | 647.93 - | 2 664.12 3 981.15 165 9485.75 4 699.08 5 71797 | Table-2 Specifications of Tap Changer Of Generator Transformer3.2 Unit auxiliary transformer (UAT) : The UAT draws its input from the main bus duct connecting generator to the Generator transformer. There are ovo unit auxiliary transformers for each unit. It steps down the voltage from | | 16.5 KV 10 6.6 KV which is required for major plant auxiliaries to drive Conveyors, BFP, ED Fans, PA Fans, 1D Fans, Bow! Mills, 16 MVA each, | Figure - 2 Unit Auxiliary Transformer (UAT) | Specificati | Make [No Rating | Voltage Ratio Typeofeooling «SY NGEF Lid, Bangalore 2 per unit 16 MVA 16576.9KV ONANTONAF WP, CEP, ESP and Crushers. These transformers have a capacity ofCLLCECLATTTT ITAL ITT TTT eee 3.3. Station transformer The station transformer is required to feed power to the auxiliaries during start ups. This transformer is normally rated for the initial auxiliary load requirements of unit, There are wo station transformers provided to step down the voltage from 220 KV to 6.6 KV. One station transformer for tovo units. These transformers have capacity of 27.5 MVA. They serve as the standby source of supply to auxiliaries Rating Voltage Ratio 106.6 KV | Type of cooling at different rating ONAN ONAF OFA 60% = 80% 100%Table-4 Specifications of Station Transformer (S.T) 3.4 Interconnecting transformer : ALNTPC Dadri interconnection of 220k.v switch yard to 400k.v switch yard eartied out by bank of} Single Phase 400/220kV Interconnecting transformers. Autotransformers ate used when \wansformation ratio is between | and 2 and above 31SMVA, due to size and weight constraints all dl transformers are single phases, ‘Three such single phase transformers are installed three phases to ‘make One bank of transformer. Three banks of transformers are installed to evacuate power from the 220kV switchyard 4X 210MWW thermal Units. erated by All these transformers are star star connected transformers with neutral solidly grounded, A third Winding called tertiary winding at much lower voltage ie 33kV, is also provide and is connected in delta to facilitate the flow of third harmonic current to reduce the distortion in the output voltage. To reduce the overall size of the transformer, the transformer is provided with Oil forced and Air forced type cooling at its 100% rating, However, to save the energy, the cooling system is controlled by the temperature of the winding. The transformers are also equipped with On Load Tap Changer to meet the change in voltage variation. Typically the Tap changer provides variation between 4:10% of the nominal voltage ie. 400kV with a variation of 0.5% at each tap.oa 0-8CODLDLELCCOLIIL LL tee eet Figure—4 Inter-connecting Transformer (I.C.T) Specifications of LOT. + Make | Ne | [Rating | Tap 7 J NoToad Votiage KV GW sidey 4003 sad Voltage KV CW sidey [23083 | No load Voltage KV (LV side) | 33 KV. | Line current Amp. (HV side) 289.25, 433.88 , 723.13 Tine current Amp. (IV side) | 525.91, 788.87, 1314.78 Line current Amp. (LV side) | 1688.48 | Connection symbol NaOdl I for ‘Type of cooling ‘ONAN / ONAF/OFAF Frequency [sole | Table-5 Specifications of Inter-connecting Transformer (I.C.T) sesreetettitttnttt tnt Transtormer winding wound on the core is placed in the tank whieh is filled with insulating or transformer oil, A pipe that conneets main tank to conservator tank is provided for oil expansion. Oil circulates through radiating tubes or fins provided in the radiator banks to dissipate heat into the ‘almosphere, This tank is sealed to avoid ingress of moisture and air. Figure-5 — Main Tank 4.2. Magnetic core And Winding : Core of transformer is made of stampings of Cold-Rolled Grain Oriented (CRGO) silicon steel ‘These stampings are insulated from each other by applying thin layer of varnish to reduce eddy current loss Transformers for use at power or audio frequencies have cores made of many thin laminations of | silicon steel. By concentrating the magnetic flux, more of itis usefully Tinked by hoth primary and | secondary windings. Which are made of copper. Since the steel core is conductive, it, 100, has | currents induced in it by the changing magnetic flux. Each layer is insulated from the adjacent layer to reduce the energy lost to eddy current heating of the core. The thin laminations are used to reduce | the eddy currents, and the insulation is used to keep the laminations from acting as a solid piece of steel. T thinner the laminatioy the lower the eddy currents, and the lower the losses =10-Tt 0--0-0-0-0DLADD AA ACCASATATI AA Tt ttt 4.3 Conservator : The transformer is filled with oil. As the oil heated its density reduces and thus volume inerewses | and when oil is cooled, it contracts thus creating vacuum. To take care of the oil expansion and contraction conservator is provided and it is open to air through silica gel breather. Even though | silica gel absorbs the moisture entering into the conservator, however it not completely moisture free The oil absorbs oxygen and moisture from the air and starts degrading. To prevent the oil degradation large transformers are provided with air bag in the conservator. Air bag prevents the contact of air with the oil and provides the suitable expansion space for oil. { Figure-6 Conservator Me4.4 Breather: It is outside the main tank and is connected with the conservator tank. During expansion of oil the oil level inside the conservator increases and air cell contracts and thus air inside is pushed out Bu when oil cools down, air eell expands and air is sucked inside. This atmospheric air contains moisture and if it comes in cont + with oil, the property of oil degrades. This is avoided by placing drying agent in the breather ic. Silica Gel, which sucks the moisture from air. In normal conditions, colour of silica gel is blue: when colour changes to Pale Pink it should be replaced Figure—7 Breather 22-4.5 Bushing : Porcelain bushings are provided on both sides of the tank from which end terminals of HV and LY windings are connected to external circuit, These bushings insulate the winding terminals from the body. Bushings are also filled with the transformer oil, which serves two functions i.e, cooling | and insulating, Figure-8 Bushing -13- |DODD GOED COLAC UTE eee a 4.6 Tap changers Windings on both the primary and secondary of power transformers may have external | conncetions (called taps) to intermediate points on the winding to allow adjustment of the volt ratio, Taps may be connected to an automatic/manual, on-load tap changer ,or off-load tap chan, for voltage regulation of distribution circuits Figure-9 Tap changer control box |tlitt o-o--otttttttttttttt 5.0 COOLING OF TRANSFORMER : Daring operation of transformer, the temperature of ofl and the winding in the transformer increases w.ra, load current, For proper operation, temperature of transformer oil and winding must be kept within limit respectively by cooling of transformer | |The oil helps cool the transformer, Because it also provides part of the el between internal live parts, it must remain stable at high temperatures over an extended period. To | improve cooling of large power transformers, the oil-filled tank may have radiators through which | the oil circulates by natural convection. Very large or high-power transformers (with capacities of millions of watts) may have cooling fans, oil pumps and even oil-to-water heat exchangers. Large and high-voltage transformers unde! go prolonged drying processes, using electrical self-heating, the | application of a vacuum, or both to ensure that the transformer is completely free of water vapor | | before the cooling cil is introduced. This helps prevent gorana formation and subsequent electrical | breakdown under load, | It is EHV grade Naphthenic based transformer oil, The various desirable properties of the| transformer oil ure as follows: | Higher breakdown voltage | orev | Lesser dissipation factor | Higher fash point 218-DOSS LSLLAT TLC OL ACL ALTE ett ttt f -s of Cooling : Dur 12 operation of transformer, the temperature of oil and the winding in the transformer | | increases w.rt. load current, For proper operation, temperature of transformer oil and wind 1g must | be kept within limit ie. below 80 C and 90 C respectively. In transformer there are three types of cooling systems: LONAN 2ONAP 3O.RAP | Oil Natural Air Natural (ONAN) In this type of cooling system, oil and air flows naturally Oil Natural Ai Forced (ONAF): ‘When Joad on the transformer is between 125 MVA this type of cooling is provided. As natural air is not so efficient to cool down the oil and bring it to safe limits. So air is forced on the radiating fins | with help of fans installed below the radiator fins Oil Forced Air Forced (OFAF) : With further increase in load, more heat is generated which necessitates Foreed cooling of oil. This is achieved by energizing the pumps placed at the bottom near the main tank, These pumps force the oil to flow frequently through the radiating fins for cooling of the transformer 16 |setttttitiitttiitt Jat 415 10%, The set can be mounted on the transformer. The oil is sucked from the tank of the 5.2 Fans and pumps For Cooling, ‘The fans are intended for blowing air vertically upwards on the bank of radiators to inet rate of cooling in radiators to increase the rate of cooling in radiators, Se ea Figure-10 Fans& pumps The circulating oil pump set for transformers consists of a centrifugal pump with in-line suction and | delivery openings at 90° to each other. The pump has top delivery and end suction. This pump is driven by a throe phase, 50 cycles, two pol , and squirrel eage induction motor suitable for operation transformer and after flowing through the transformer oil cooler returns to the tank, Thus, this is a closed cycle operation and the pump is required 10 just develop the pressure necessary for | ‘overcoming the frictional head during the flow through the evoler. “179-D-0-9-9 9 D-B-O-D-B-0-D-0 ODA AAA 6.0 TRANSFORMER PROTECTIONS : For proteetion of transformer different types of protective equipments are used some of them ziven bellow ". ‘Temperature Indicators OTI High Alarm& Trip WTI High Atarn8, Trip Oil Level Indicator Low Oil Level Alarm Buchholz Relay Alarm & Trip Pressure Relief Valve Alarms. Tap Magnetic Oil Flow Indicator il Flow Low Alarm Lightning Arrester Mulsifire Protection Differential Protection Directional Over Current Protection Restricted Earth Fault Protection are6.1 ‘Temperature indicators : Temperatures indicators are precision instruments, specially designed for protection of transformers perform the following functions. Indicate maximum oil temperature and maximum or Jhottest spor temperature of winding. Operate an alarm or a trip suit at a predetermined temperature, Switch on the cooling equipment when the winding attains a preset high temperature and switeh it off when the temperature drops by an established differential. Two separate instruments, are used for indicating oil and wi ding temperatures. Figure-11 Temperature Indicators 219.oer reoreeseeeeetetweeeetttee eee tt the local indicator conneets thermometer bulb. The indicator 6.11 Oil temperature indicator + The equipment operating on the principle of liquid expansion provides local indication of the top oil temperature. ‘The temperature is given by a thermometer bulb with is connected by capillary tubing to the local indieator. The pocket ofthe indicator isto be filled with oil. The indicator is fitted with maximum pointes and two mercury switches, Out of which one is used for alarm and other is | for Uipping switches are suitable for SA, 250V A ©. oil alarm temperature is 80°C and © or D, {tipping temperature is 90°C 2 Winding temperature indicator This equipment gives continuous indication of the temperature of the windings and initiates alarm ‘when the temperature exceeds a certain limit and trip the transformer from the circuit, The winding temperature transmitter is places in an oil filled pocket on the transformer tank cover Inside the transmitter is ed with a heating resistance, which is fed by current proportional to the loading current of transformer from a eurrent transformer associated to the loaded winding of the transformer, ‘The temperature increase of the leading resistance is thereby proportional to the temperature of the winding over the top oil temperature. The winding temperature transmitter is located in the zone of hottest ol. Therefore, it senses both the temperature, inc se of the heating resistance & top oil temperature, In this way transmitter measures the temperature in the hottest part of the winding i.e, hot spot temperature ‘When temperature approaches at 55° C and give the commend to start of fans, Capillary tubing to fitted with a maximum pointer and -20-8-9-2 0E SDAA TOCOLATLL ELTA ELE one is for four mereury switehes. Out of the four one contact is for alarm, other for tripping, controlling fan and fourth is spare switches are suitable for SA, 250V AC or DC. Winding alarm temperature is 90°C and tripping temperature is 105°C. 6.2. Oil level indicator = Normally all transformers are provided with an expansion vessel called conservator, to take care | of expansion in the oil volume due to rise in temperature, when the load on the transformer inereases tor due to inerease in ambient temperature. The oil level in the conservator consequently goes up. Conversely, it fully when the temperature or Joad reduces. | Its essential that the oil level in the conservator is maintained above pre-determined mininnunn level The audible alarm operates in the event of ol level drop to near empty position in the conservator. A float is used as a sensor which moves with rise and fall of the oil level. The pointer is also tically operated and picks up the correct oil level iat a6.3. Buchholz relay The relay serves as main protection for any minor or major faults that may develop inside «| transformer. Such faults always result in generation of gases which causes the operation of mercury switches giving signal for audible alarm or isolates the transformer from the network {comprises a east housing which contains two pivoted buckets, each bucket being eounter-balanced by a wei tht. Each assembly carries a mercury switch, the leads from which are taken to a moulded | terminal block, Figure-13 Buchholz relay The relay is mounted in the pipe at an inclination of 3-7 degree. In healthy condition of the | tansformer, the relay is full of oil and both mereury switches are open. In the event of a minor fault | like dam: # to core bolt insulation, local overheating ete., the arcing causes slow generation of gas in the oil. this passes up in the pipe and gets trapped in the relay housing. As gas accumulates, the oil | | level in the relay falls, leaving the top bucket full of oil When a sufficient volume of gas is collected in the relay, the top bucket, because of its extra due to oil contained, tilts, overcoming the balance weight which closes the mercury switch and initiates an audible alarm, With @ major fault like short-circuit between turns, coils or between phases; the generation of | gases is mpid and the gas and the displaced oil surges through the relay and impinges on the baffle | plates, causing the lower assembly to tilt and close the mercury switch and provide signal for tripping the circuit breaker, which disconnects the transformer from the network. -22-| tavelling on the ansmission line and fiom the switching surges, All the windings of the 6.6 Lightning Arrester | Generally LAs are installed in the switehyard atthe entry point of the transmission line and on | both sides of large power transformers to protect the equipments from Lightening and switching surges. The lightening arrestors provide protection against the high voltage lightening wa transformers are protected with the LA’s against switchi surges and lightening waves, the LA's are installed to protect the windings of the transformers. The present practice is to install Metal oxide i.e ZnO type LA's because of the superior characteristic Figure 16 Lightning ArresterFigure -26 Circuit Diagram Of Bushing Tandelta& Capacitance Test Test Report Of Bushing Tan Delta And Capacitance Phase R y B Aller over hauling Voltage Before over hauling Capacitance pf | Tan delta% | Capacitance | TanDelia % of LOKV | Avg / 425 384.7 00.361 hioRV Ave] a0 a7 00.197 TToKV | ave 3795 a va marl Table- 11 Bushing Tandelta & Capacitance Test Report -24-9.8 ‘Transformer Farth Pit Resistance Measurement : Purpose:- To check the healthiness of earthing of transformer and neutral grounding Neutral Grouding The process of onnecting, neutral point of transformer to earth either directly or through some circuit | clement is called neutral grounding, Neutral grounding provides protection personal and equipment. It is because during earth faulc the current path is completed through the carthed neutral and the protective devices operate to isolate | faul conductor from the rest of the system, Figure - 27 Neutral Grounding Of Transformer Ambient Temp. - STANCE IN OHM. EARTH PIT RES Ty _ S.No, T REF VALUE | OBSERVED VALU H z 1 ol 3 ~ 08 - LoL 4 or 1 ol a 0.260 Table- 12 Earth Pit Resistance Test Report NOTE :- Measured Value Should Not Be More Than 0.5 Olu, | -25 ee |creeernirnitiittnntt 9.9 Oil Sampling, Testing (Before shut downyPrior to ehargi 2/24 Hrs after charging) | ‘The oil provides an electrically insulating and cooling medium, The service reliability of an oil | immersed transformer is therefore mainly depending on the oil quality In service oil is subjected or normal deterioration due to the condition of use mainly due to water, at and solid particles/sediment | The oil should be maintained as per the guidelines of IS 1866 periodic test of oil is necessary Olin transformer can be sampled through sampling valve for Break Down Voltage r (BDY \Disolved Gas Analysis (DGA ) water content ete. Gases To Be Analyzed And C es to be alyzed normally O2, N2, H2, Co, Co2, CH4 Yes to estimate abnormality H2, CH4, C2112, C2H4, C2116 es to estimate deterioration Co, Co2, CH4 Gas Content In Oil By Faults In Transformer Oil = No. Type of faults Decomposable gases in transformer oil 1. Overhcat of oi CIM, C21, H2, (C26, C2P.CHNG CHEB) z. Arcing in oil H2, C2H2, (CH4, C2H4) | | 3 Overtea of sold insulating matras €0, C02, (12, C214 4. Overheat ofl and paper combination chi, C2114, C0, C02, 12 | 5. Avwing of i and paper combination Wp, €2112, C0, C02, (C211 | =25-COCCOLEE ELE T TTT dard Norms for oil As per IS: 1866 Tests on oil | Sampling a) BDV | bottles b) Moisture Cittestkits | ¢) Resistivity MFT ¢) Tan delta 1) Acidity Min. 60 KV Min, 10 ppm Min. 0.1X10! Min, 15 mNim Max. 0.2 at 90" C Max. 0.3 mgKOH/g DGA test instrument ‘ODGA | Oil sampling | Dissolved bottle Analysis Teper ANSI 7 TEE (€57.104-1991) Maximum gas limits are as 100 ppm 120 ppm 35 ppm 50 ppm 65 ppm 350 ppm 2500 ppm Oil Test Report After Overhauling = BREAK DOWN VOLTAGE (BDV) Le 8Sie KY 2 9Deeoeee KY Aes ®Povseee KY Sec BBeescoe KY 2) Resistivity At 90% Ohm-Cm, 3) Tan Delta At90°e 050 4)DISOLVED GAS ANALYSIS (DGA) DATE 26.10.06 Remarks: The test resulls are within the perm Hy CH, CO CO; rw sr ps Table- 13 Oil Test Report cm 6s 0| 9.10 Oil Temperature Indicator(OT1) Winding ‘Temperacure Indicator(WTD Calibration Purpose: - To check the OT] & WTI and comparison of OTH WTI temperature readings with standard thermometer at different temperature. ion Result Standard om |wrei | wren Thermometer i )go rT ss 86/87 x | 3 190, 80 for ja fs 7 96 96 “| 15 | 100 jor} 103108 16 105106 F106 106 Table- 15 OTI,WTI Calibration Report -28-CeCSer bese rere ere cer rererecurer eres L -29- 13.0 CONCLUSION Routine testing of transformers is very much ess ntial to ensure good health of transformer with more and more stress on quality and availability of power, availability of transformer which is the Vital link between generation and transmission’ distribution is must, To achieve the objective of availability and eff iency regular testing with modem testing technigues have evolved as the most effective means. Combination of off line testing and on line condition monitoring with i complimenting technique have been successfully used to identify and pin point potential problems ling before they manifest as failure. All the testing elaborated in this paper and inference derived are with refe ce to the tested transformer14, REFERENCES = 1, THE PERFORMANCE AND DESIGN OF A/C MACHINES BY- MG.SAY, CBS PUBLISHERS & DISTRIBUTORS, NEW DELHI THIRD EDITION 2. BOOK- ELECTRICAL MACHINES By- PS. BHIMBRA, KHANNA PUBLISHERS, NEW DELHI. 6 ‘THIRD REVISED EDITION 3. BOOK- ELECTRICAL MIC DESIGN By- A.K.SAWHNEY, DHANPAT RAL & SONS, NEW DELHI- 6 FIFTH EDITION 4. POWER TRANSFORMER INSTRUCTION MANUAL, (YOLUME-2) BHEL Ltd. 5. SCOPE OF OVERHAULING FOR ELECTRICAL EQUIPMENT CORPORATE OPERATION SERVICES (NTPC) =30-tna Crete } 1. BL 6 2. ERATING SWITCHGEAR SF-6 245KV BREAKER TRICAL DATA Rated Vollage Rated normal Current Rated Short Circuit Se = | _ Rated duration of the Short Circuit [SEC MES (MAX) Min Command Durat Closing Figure ~29 Switchgear B% 04. | Leakage of H2 by volume per data at rated H2 | 12m - Pressure 05. | Cold gas Tem, Gavedy aoc | "06. a Tot gas temperature (before woalery | 75 Ge oF. ‘Maximum hot gas temperature aller cooler) | 35 0C “ORF Fiyaogen pressive —SSS*S*S*S*«SSi » Fiydrogen flow ata ~ [Bim see m0 Heat dissipating capacity Gas pressure drop Cooling water flow cooler Maximum water inlet temperature Pressure drop on water side 23906-badoOooob othe eth o-0- 9. SEAL OIL COOLER Design data for the seal oil cooler type + 2720 ~ 4050-060 AD (2sections of 100% each) 4x 3 Oil ow || Oil niet Temperature Oi Outer temperata Fil pressure Drop approximate Cooling water flow Maximum water let iempertare ‘Water oullet temperature Water pressure drop. | Materials and pressure | Tubes Adm. Brass 40 masher 360C Tubes Sheets CuZN40 Water sheets with protective coating | | Design pressure 10 bar “Test pressure 15 bar Oil side pressure: Designed pressure 10 bar Test pressure 15 bar= ce oe se + 7 + 3 x = a = . T a | irouit breaker type 6 TONos ‘Tsolator without earth switch Staggered type | tooo [solator with two earth switch 1250A 6 Nos, ~| Tsolator with two earth switch 1600 A 3 Tsolator with one earth switch 150A i Current wansformer Capacitor voltage transformer ~T6 | Post insulators : aa iS “transformer with extended current | 3 150% Figure -31 (220 KV Switch yard ie