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04 CN Ly Thanh Phuong (29 41)
04 CN Ly Thanh Phuong (29 41)
ABSTRACT
DCS (Distributed Control System) has been developed and applied in
many industrial manufacturing fields that require operating and
monitoring large amount of distributed inputs/outputs. PCS 7 (Process
Control System) of Siemens is a hierarchical solution system referred to a
DCS which consists of various standardized hardware and supporting
software. This paper aims to provide an introduction to PCS 7, the
complete process of creating a new project in order to simulate and
monitor the process of mixing raw materials using PCS 7 software
package. The simulation results show that PCS 7 has many advantages,
compared to normal PLC networks, such as horizontal and vertical
integration into TIA (Totally Integrated Automation), hierarchical
communication, central engineering, user-friendly graphical configuration
and commissioning in CFC and SFC programming, accompanied by
advanced WinCC that helps to operate and monitor the system better.
TM TT
H thng iu khin phn tn DCS c pht trin v ng dng trong
nhiu lnh vc sn xut cng nghip i hi vic iu khin v gim st
khi lng rt ln cc ng vo/ra phn tn. PCS 7 (Process Control
System) ca Siemens l mt h thng gii php mang tnh phn cp p
ng c cc yu cu bao gm tp hp a dng phn cng chun v
cc phn mm h tr. Bi bo ny nhm gii thiu v h thng PCS 7,
cch thc hin hon chnh mt d n m phng v gim st quy trnh
trn hn hp nguyn liu th bng b phn mm PCS 7. Kt qu m
phng th hin PCS 7 c nhiu u im, so vi mng PLC thng thng,
nh tnh tch hp theo chiu dc v chiu ngang vo TIA (t ng ha tch
hp ton din) v truyn thng a cp bc, tnh thng nht tp trung trong
lp trnh, ngn ng lp trnh ha dng lu CFC v SFC thn thin
cng vi phn mm WinCC cao cp gip vn hnh v gim st h thng
tt hn.
cc thit b phn cng chun, cc giao thc truyn
thng tin cy v phn mm tng thch nhm m
bo s t ng ha ton din hu ht cc quy trnh
cng ngh c quy m va v ln tt c cc cp
iu khin trong cc ngnh cng nghip. PCS 7 c
nhiu u im ni bt ng ghi nhn nh: c hiu
1 GII THIU
Hin nay h thng PCS 7 c nghin cu
v pht trin mnh trong cc nh my v h thng
ln nhiu nc cng nghip pht trin trn th
gii. H thng PCS 7 bao gm h thng a dng
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Tp ch Khoa hc Trng i hc Cn Th
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Tp ch Khoa hc Trng i hc Cn Th
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Tp ch Khoa hc Trng i hc Cn Th
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Tp ch Khoa hc Trng i hc Cn Th
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Tp ch Khoa hc Trng i hc Cn Th
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Tp ch Khoa hc Trng i hc Cn Th
MV_211
MV_221
LSH_1
MV_231
LSH_2
Silo 1
LSH_3
Silo 2
LSL_1
Silo 3
LSL_2
MV_212
LSL_3
MV_222
CV_111
CV_121
PM_111
PM_121
FC_111
FC_121
MV_232
CV_131
PM_131
FC_131
MM_141
M
CV_122
CV_112
Hi nng i
TC111
CV_132
Silo 4
CV_141
LSH_4
Hi
nc
nng Hi nng v
LSL_4
MV_241
Cc thit b iu khin trong quy trnh:
_Van tay (Manual Valve): MV_211, MV_212, MV_221,
MV_222, MV_231, MV_232, MV_241
_Van t ng (Control Valve): CV_111, CV_112, CV_121,
CV_122, CV_131, CV_132, CV_141, CV_151, CV_152
_My bm (Pump Motor): PM_111, PM_121, PM_131,
PM_151
_Motor khuy trn (Mixing Motor): MM_141
_Motor iu khin bng ti (Conveyor Motor): CM_161
_Cm bin (Level Sensor): X, LSH_1, LSL_1, LSH_2,
LSL_2, LSH_3, LSL_3, LSH_4, LSL_4, LSH_5
_Cm bin v tr (Position Sensor): PS_111
CV_151
PM_151
CV_152
LSH_5
B phn cp chai
CM_161
PS_111
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B phn ng np
Tp ch Khoa hc Trng i hc Cn Th
Hnh 10: Hnh nh minh ha s CFC iu khin nhit trong quy trnh REAC
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Tp ch Khoa hc Trng i hc Cn Th
Tp ch Khoa hc Trng i hc Cn Th
tun t.
Sau khi m phng xong quy trnh RMT, nhn
vo nt nhn REAC chuyn qua giao din quy
trnh REAC v tip tc thc hin theo quy trnh
c m t cho n khi kt thc. Hnh 12 m t
quy trnh ang giai on m hai van CV_151,
CV_152 v bm PM_151 cho sn phm vo
chai trn giao din WinCC.
M phng ch tc ng vo PLCSIM,
SimOn=0
Bt u tin hnh m phng bng cch
bt PLCSIM ch RUN v tc ng vo cc
ng vo PLCSIM quy trnh bt u hot ng
Hnh 12: Giao din quy trnh REAC khi hot ng Runtime ch SimOn=0
(tng/gim) mt cch t ng bng lp trnh
gip cho ngi lp trnh hnh dung c quy trnh
s din ra nh th no trc khi thc hin quy trnh
tht. T , quy trnh s hot ng t ng m
khng cn phi c cc tn hiu cm bin tht. V d
mi Silo 1, 2, 3 s x 80 dm3, nu s ng van
v bm ngng x; gi tr trong mt chai ng sn
phm quy c l 5 dm3.
M phng ch tc ng vo PLCSIM,
SimOn=1
Mt u im khc ca lp trnh bng ngn ng
CFC v SFC so vi cc ngn ng khc ca PLC l
ta c th m phng bng cch t cc gi tr l
hng s c th cho cc bin ng vo cho cc khi
thuc lu CFC hoc cc bin gi c th thay i
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Tp ch Khoa hc Trng i hc Cn Th
Hnh 13: Giao din quy trnh RMT khi kt thc ch SimOn=1
giao din quy trnh REAC v tip tc thc hin m
phng. Qu trnh gia nhit t 30oC n 80oC c
thc hin theo phng php PID c gim st qua
khi CTRL_TEMP trn giao din WinCC (Xem
Hnh 14).
Tp ch Khoa hc Trng i hc Cn Th
3 KT QU V NH GI
Tp ch Khoa hc Trng i hc Cn Th
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