MOPX 205 TGT MOPX 207 SGT MOPX 209 TGT MOPX 210 TGT MOPX 213 TGTCONTENTS Foreword Safety precautions Manuals General information Definitions Basic principles Mechanical function. ‘Separating function Ejecting function Separating results Factors influencing separation Selection of gravity disc Operation Operating routine Trouble tracing Lubrication schedule Lubricants Test yourself 1s 16 W 21 at atA. SAFETY PRECAUTIONS FOR CENTRIFUGAL SEPARATORS Z\ The bow! of a centrifugal separator rotates at a very high speed and great forces are generated. To ensure your own safety, always carefully follow the instruction book(s) concerning installation, assembly of the components, operation and regular ‘maintenance. ‘Always use Alfe-Laval spare parts and tools supplied with the machine. ‘ever start the machine before the lock ‘ings of the bowl inlet, outlet and other fastonings have beon vocurly tightens Note thet the amambly marks © (ar owed) must be signed or pass ch fther (ve to tread wear when the tock ing fully tightened ‘Never heat the bow! body, bowl hood or Jock ring with 8 naked fame Neva erry out any wlding work onthe Switch off and disconect the pom supply to the machina before starting any dismantling work. Never we the machine for sparatng #fguld tht is more corrosive or hat a hight density, temperature, differnt Shoracaritcs of the lie, ate, than that for which the ‘achine bas bean purchased, Tree of doubt, conult your AL reprmntatve, Cer excessive vibetion occurs, IMME DIATELY fil end keep the bow! tal of Higuid: wit stopping. Switen off and ‘ply brakes, fits. After the bow! har Roped: dismantle, clean and check ‘Never operate the machine whan the © tisombiy mark onthe Tock ring ean fas the corresponding mark on bow! odyfoow! hood by. more than 25 recs Contult your AL representative Never loosen any part of the machine until the bow! has completely stopped. ‘Chock ot regular intervals Yor mene five to corrosion andior erosion. If in doubt, const your AL reprowntative © A wpurator bow is balanced a compte unit. Do not {nerchenge the components of a bow with those of any ‘thar mashing, even tf he same typ. Make sure thet left ou at seem ly tow the saety netructions concerning inflammable, toxie corrosive proves radia and cleaning agents. Affix intr tration and werning netic in prominent pacaWhen ordering 2 rranual tate: @ anual name machine type ‘manufact. No, pee, No. oF prod. No. © Example (OM (Operator's Manual) PX sox rranufact. No. 1234567 Manual Contents, Intended for 1D installation Data Installation instructions, measurements Project engineers technical data Design engineers Fitters Production engineers OM Operator's Manual Instructions on operation and daily Machine operator ‘maintenance of machine SPC Spare Parts Catalogue Spare parts lists Maintenance personnel Purchasing department MR. Maintenance and Maintenance schodule, disassembly and Maintenance personnel Repair assembly instructions, adjusting mess- urements, repair instructionsGENERAL INFORMATION GENERAL DEFINITIONS. Density (specific gravity) ‘Sediment (Sludge) ‘The mass per unit of volume. Solids separated from a liquid. ‘The feed of process liquid to the separator per unit time Expressed in m3/n oF lit (UKGPH) (USGPH). Liquid/solids separation with the intention of separating particles, normally solids, from a liquid having @ lower density than the particles LLiquid/iquid/solids separation with the intention of separating two intermixed ‘and mutually insoluble liquid phases of different densities. Solids having 3 hhigher density than the liquids can be removed at the same time, The lighter fiquid phase is the major part of the mixture. h= hour ‘pam. = revolutions per minute Hz (Herz) = cfs = cycles per second O = iamerer SAE-grade = indication of oi Enginoors, USA SU = Sayboit Seconds Universal indication of al viscosity E = dogree Engler, indication of oll viscosity 8, = centistoke, indication of oil viscosity Sec. 1/100 °F = Redwood seconds, indication of oil viscosity st 100 °F (38 °c) EP = Extreme Pressure, lubricants made capable of resisting high contact pressures through @ mixture of additives [ASTM = American Society for Testing Materials NUGI-ciasses = clasifcation of lubricating grease by means of penetration after Processing according to National Lubricating Grease Institute, USA 180 = standards of machining according to International Organization for ‘Standardizing 1 bar = 0.1 MP2 = 100 kPa m 1 ka/em? iscosity according to Society of Autornative ‘80 1004Basic principles “The purpose of separation is 10 free a liquid of solid particles 10 separate two mutually insoluble liquids with fferert densities, removing any solids at the same time, Separation by gravity Aturbid liquid in a stationary vessel wil clear slowly as the heavy particles in the liquid mixture are sinking to the bottom uider the influence of gravity. The lighter liquid phase will rise white the heavier sinks. Continuous separation and sedimentation can be achieved ina settling tank having the outlets arranged at levels suited 10 the density ratio of the two liquid phases. Any solid and heavier particles in the liquid mixture will settle ‘and form a sediment layer on the tank bottom, GENERAL INFORMATION Centrifugal separation Ina rapidly rotating vessol the dravity is replaced by the centrifugal force, which can be thousands of times Greater. Separation and sedimentation are continuous. ‘and yery fast. Whan liquid and solid particles in a liquid mixture are subjected to the centrifugal force ina separator bowl, it takes only a few seconds to achieve what takes many hours in a tank under the influence of gravity.MOPX SEPARATORS These are centrifugal separators intended for the removal ‘oF impurities trom mineral oils — fusl and lubricating oils, H for instance, Machine components A Shurott and 6 Bake regulating valve. Thermometer 8 Strainer 6, Flow meter © Feed pump H. Pressure gauge D. Bow! 1. Sight glass ome > POWER TRANSMISSION Bow spindle Worin woe! shat Worm term aa Yor Friction coupling Top bearing ork oe The motor rotstes the bow! through the Friction coupling ‘and worm gear. The friction coupling ensures a gentle start and accelera- tion and prevents overloading of worm geat and motor ‘The wortn gear serves to adapt the bowl speed to the motor speed. To decrease bearing wear and prevent transmission of bow \ibretions to frame and foundation the top buaring of the | bow! spindle is isolated 21 0 2688BRAKE REVOLUTION COUNTER PARING DISC GEAR PUMP ‘SO 2689E MECHANICAL FUNCTION When stopping the machine always apply the brake in order to reduce the retards tion time of the bowl, thus quickly pass ing the critical speed, is essential t operate the machine at the cotract speed both in achieve the best separating results and {for reasons of safety. Count the number of revolutions per minute. Reter to fname plate tor speed particulars. der to Paring diso, Gear pumo A paring disc is @ stationary pump wheel, which dips into a liquid ring eortinad in a rotary part and pares out liquid. Shown above by way of example is a ering disc mounted in a chamber in the top dise neck -and serving as a dischirge pump for clean cit ‘The feed pump of ali MOPX separators is of the gear type and direct-driven by the wortn wheel shaft.MECHANICAL FUNCTION BOWL The bowl body 10and bowl hood 5 are held together by the large lock ring 18. Housed in the baw! are the distrit- lor B and the disc set 7 through which the dirty oll flows and where the separation takes place. Uppermost in the {ise set is the top disc 6. The top dise neck and the level ‘ingforma paring chamber where the paring dise 3 pumps the clean oil rom the bows, The separated water flows to the upper paring chamber of the bowl thraugh the gravity disc 2, wich is clamped to the bow) hood 5.by the small Jock ving 19 that also forms the top part of the upper par- ing chamber. With MOPX 207, which is nat equipped with ‘the paring disc 1 the hiesvy liquid (water) leaves the bow! through the gravity disc 2. The parts by which sludge and/ ‘or water ejection is effected are marked by an asterisk (*) inthe list below, and their functions are described on page 4:1, CENTRIFUGAL FORCE fn all centrifugal separators the baw! is running at a very thigh speed, normally between 4000 and 9000 +. p.m. Great forces are at work, subjecting the machine to heavy Stress. It is essential to follow exactly the directions given in-the instruction took concerning assembly vt bowl, oper ation, and overhaul, and the sifety precautions as wel Remember particularly that the bow! is balanced unit, which will get out of balance when incorrectly assembled or insufficiently cleaned, Bowl parts 1. Paring disc, water — (not 10 Bowl body with MOPX 207) 11* Operating slide 2 Gravity disc Spring 3 Paring disc, oll Control pering aise 4 Lael ring Closing and makeup 5 Bowl hood water inlet 6 Topaise Opening water inter 7 Disc set Drain valve 8 Distributor 17* Sludge port 9° Sliding bowl ba 18 Large lock ring 19° Srral Jock ring 'S0 2690Ean i i MECHANICAL FUNCTION Checking thread condition ‘The threads of the large bowl lock ring and bow body should be checked for wear at least once a year. If the mark $ on the lock ring goes past the stationary mark } by more than 25°, consult an ALFA-LAVAL representative immediately, as this indicates an excessive thread wear Disc pressure Bowl hood Large lock ring Top disc , Bowl disc sor Bowl body If the lock ring can be screwed down without resistance until tight contact between bowl hood and bowl body is obtained, increase the pressure by om ‘adding the spare bow! disc to the top of the bowl disc set (beneath top disc) Guide means When assembling, make certain that the bowl parts are in the proper position. Take care not to damage the guides when assembling A Height adjustment of paring The Maintenance and Repair Manval (MR) contains information on height adjustment measures 36 well as checking and adjusting procedure. It is essential that the paring discs should be correctly positioned relative 10 the rotary parts of the bowlSEPARATING FUNCTION Purification The flow chart shows a separator A arranged for purifice- tion ~ liquidliquid/solids separation lan ot Dirty es Water Suge ‘The dirty oll (1) is pumped by the feed pump (61) through a heater 8 to the separator. By means of the valve (V1) the liquid can be brought to recirculate through the heater until it has obtained the correct separating tem Perature. The clean oil leaves the separator through the outlet (4), tne water through outlet (6), ond the siudge theough outiet (6). Ct telex a 1 Dirty oitinier V5 Ball vaive in water outlet 4 Gwen coil outlet A Separator 5 Water outlet 8 Heater 8 Sludge outer © Sludge tank 10 Sealing liquid inlet Drain tank 61 Feed pump X Recirculation 10 tank . Vi Threeway valve (alternative) tr tales adh SuLy Clarification ne wet Radiat The flow chart shows a separator A arranged for clarifiea tion ~ liquid/solids separation. ee = The dirty oil (1) is pumped by the feed pump (61) ‘through @ heater B to the separator. By means of the valve (V1) the liquid can be brought to recirculate theough the heater until it has obtained the correct separating tem. perature. The clarified oll eaves the separator through the outlet (4) and the sludge through outlet (8). 1 Dirty oil inlet A Separator 4 Clean oi) outlet B Heater £ 6 Sludge outlet Studge tank i 81 Feed pump DB Orain tank VI Three-way valve X Recirculation to tank (alternative1. Dirty oll inlet F. Topaise 4. Clean oil outlet G Liquid seat 5. Water outlet H. Interface 10, Liquid seal inier 1 Level ring © Distributor K. Paring disc, of D. Bowl discs M. Gravity dise E Bowl wall N. Paring disc, water {not with MOPX 207) Gravity disc and level ring ‘The aravity disc (M) determines the free water level (® Dyy) in the bowl and the position (H) of the interface. ‘The level ring (I) determines the free ol level (Q Dy) in the bow! Puritication: Use the level ring (I) with the smaller hole pitch diameter (0)), and a gravity disc (M) according to, omogram, If the separator is furhished with device for intertese adjust: ‘ment, use the level ing with the larver hole diameter (QD)). (Clarification: Use the level ring (1) with the larger hole pitch diameter (D,), and the gravity disc (M) with the smallest hole diameter. (Dy). ‘80 2602E SEPARATING FUNCTION Liquid flow in bow! From the inlet (1) the dirty oll flows through the distrib {tor C into the spaces between the bow! discs D where separation takes piace. Water and solid (or sludge alone {espectively] will move towards the bow! periphery. In purification the water leaves the Bowl by the outlet (5) ‘hrough the gravity dise(M) and the paring disc (N) With MOPX 207, which is not equipped withthe paring cise (N), the heavy liquid (water) leaves the bowel through the gravity diss (Ml). The clean oil is moved towards the bow! centre and pro: ceeds to the outlet (4) through the level ring (I) and the paring disc (K! Liquid seal — in purification To prevent the oil from passing the outer edge F of the top disc and escaping the outer way with the water by 5, 2 liquid seal (G) must be provided in the bowl. To this fend the bowl must be filled with water through 10 be- fore the contaminated oil is supplied. The latter will then force the water towards the bowl periphery, An interface (H) will form between the water and the oil. Its position ‘an be adjusted by altering the diameter of the water outlet (6), ie. by exchanging the gravity disc (M)EJECTING FUNCTION EJECTION CYCLE morx 207 2 sliding bow! bottom bb seal ring © operating slide discharge valve 8 nozzle “The sludge discharge takes place through a number of ‘sludge ports in the bow! wall. Between discharges these ‘pOrtS are closed by a large valve slide (a), the sliding bow! ‘bottom, which constitutes an inner, sliding bottom in the ‘separating space, The sliding bow! bottom is forced up- ‘wards against a sal ring (b) by the liquid pressure acting ‘on its underside. During rotation, this pressure increases \with the distance from the axis of rotation because of the ‘centrifugal force. The operating liquid exerts an upward pressure exceeding the counter-acting downward pressure from the process liquid, because the underside of the sliding bow! bottom has a larger pressure surface (radius Ri) thon it upper side (radius Ra). (Operating liquid is supplied on the underside of the bow! through a paring diso device. Leakage or evaporation of ‘operating liquid is made up for automatically by the paring ;, which maintains @ constant horizontal operating iquid level (radius Ag), as its pumping effect neutralizes the static pressure from the supply. ‘This feed of operating liquid through the inner, narrower ‘tube is going on also during the discharge cycle shown in ‘the following illustrations but has not been indicated in the: latter, a it is of minor effect in this connection. Initiation of ejection ‘Operating liquid is now supplied through the outer, wi ‘tube so that it flows over the lower edge of the paring ‘chamber (radius Ria) and continues through a channel out 10 the space above an operating slide (c), Between discharges ‘the operating slide is pressed upwards by coil springs. It is now forced downwards by the liquid pressure, thereby ‘opening discharge valves (a) from the space below the ing bow! bottom (a) so that the operating liquid in this,EJECTING FUNCTION EJECTION CYCLE Ejection When the pressure exerted by the operating liquid against ‘the underside of the sliding bowl bottom diminishes, the latter is forced downwards and opens so that the sludge Is ejected from the bow! through the sludge ports in the bow! wall, The operating liquid on the upper side of the ‘operating slide flows out through @ nozzle (q), This nozzle is always open but so small that the outflow is negligible in view of the rapid inflow shown in the foregoing illustra- tion, ‘The col springs force the operating slide (c) upwards ayein. ‘which closes the discharge valves (d) from the space below ‘the sliding bowl bottom (a). Operating liquid is supplied ‘through the outer, wider tube, but only enough to flow to the space below the sliding bow! bottom (a) and force the latter upwards so that the bow! is closed. (Any surplus. of operating liquid flows through the channel to the operat ing slide, opening the bow! again). After ejection % “The discharge cycle is accomplished when the situation is ‘identical with that shown in the first illustration in the series (but for the absence of sludge). The outer, wider tube is ‘now closed, whereas the inner, narrower operating liquid intake is still open. The paring disc device counter-balances: ‘the static pressure from the operating liquid supply. The situation is identical with that shown in the fist illustra tion of the series but for the difference that the sludge discharge cycle is now accomplished. : F ‘SO 2604E a2SEPARATING RESULTS FACTORS INFLUENCING SEPARATION High viscosity Low viscosity 1 Viscosity Low viscosity facilitates separation. Viscosity can be reduced by heating High density 2 Density difference (specific gravity ratio) ‘The greater the density difference between the phases Of the process liquid, the easier will be the separation. The difference can be increased by raising the sepa: rating temperature, Fuel oils Cpr Heavy fuel 96 4203 Gig” 40 fh io4 Diesel oils 3 Separating temperature A high seperating temperature is normally favourable in miners ol separ Lubricating oils on or >HDroils 50-178 detergent typed Straight mineral 78187 ype oils 85 R149 Turbine oils ion. The temperature should be uniform throughout separation. 4 Rate of throughput: see recommendations on page 6:3. 5 Optimum utilization of machine.Wrong position ~ liquid seal broken ‘au vm! we High viscosity/density Low viscosity density ae ee High throughput/ high back pressure Low throughput low back pressure & iS wn! ‘a Largenole ise Smalthole disc SEPARATING RESULTS 6 Position of interface The interface between the liquid seal (water) and the oll should be positioned as close as possible to the bowl Periphery. However, the interface must not be located so far from the bowl centre that the oil will pass the outer edge of the top disc, breaking the liquid seal and dis- charging with the water Factors influencing the interface position are: Ga oil viscosity and density Achigh cil density will position the interface closer to the. bow! periphery than will a low density. 6b throughput and back pressure ‘As a rule, the interface will be located closer to the bow! periphery at @ high throughput than at a ow one. The same effect is produced by a high back pressure, and a ow one respectively, in the clean oil outlet. 6c gravity disc The location of the interface is adjusted by altering the outlet for the water, i.e. exchanging the gravity dise, Changing to a gravity disc with larger hole diameter will ‘move the interface towards the bowl periphery, whereas a disc. with smalier hole diameter will position the inter- face closer to the bow! centre,SEPARATING RESULTS THROUGHPUT — TIME IN CENTRIFUGAL FIELD. Bad separating results may be due to excessive throughput. Viscosity esti80 8c fe Red wood I1009F 380 18080 13 = 3500 1500 600 e MoPx 213: Fuel oil ‘The nomogram shows the rated throughput of fuel oils at @ sep- arating temperature ot ca. 40°C Mop» for diesel oils and ca, 95°C for A heavier oils oka Example: WORK 207: Rated throughput of fuel oil MoPx 208, ‘with a viscosity of 80 cSt/50 °C 1/100 OF is 7000 lit/h for a MOPX 210. Throughput mim Hoowy fue is Semmes Mine dint cit Derg teight Tupine Noes tyoeels ie Morx 213 cating oll ee MoPx 210 The nomogiam shows the rated MOPX 200: throushput of lubricating olls at 2 separating temparature of ca. 80°C for HD-oils, detergent), MOP 207 a, 75°C for straight mineral (rE ils, and ea, 66 °C for turbine oils rasage 7 By Throughout mh 53 $0 2696E a lilies ——SESELECTION OF GRAVITY DISC MOPX 205 Where the density of the oil is known at any temperature between 15° - 70°C, the hole diameter of the disc to be tried first ot separating temperatures up to 100 °C can be found out from the no: mogram, X = separating temperature in °C and. oF Y = ail density © = hole diameter of gravity disc in rom Example | in nomogram Raterence ingraph —— Density of oil 01.96 at 15°C (60°F) Separating ten perature Hole diameter 0735mm 70°C (160°F) Example It in nomogram ference in graph Density of oi! 0.87 at 25°C (78°F) ‘Separating tem perature Hole diameter 090.0 mm 60°C (140°F) SEPARATING RESULTS The nomogram is an aid to select @ tentative gravity dis in puritica- tion, when the density of the oil at a given temperature is known. ‘The hole diameter of the disc to be tried first appears directly from ‘the nomogram, However, in practical operation the best result is obtained by using the gravity disc with the largest hole diameter that will not cause a break in the liquid seal in the bow! or an emulsification in the water outlet. MOPX 205 mM mM 1% 20 cose) 0 60 70 70 80 90 100 110 120 130 140 150 160 180-210°F aeSEPARATING RESULTS SELECTION OF GRAVITY DISC MOPX 207 Where the density of the ol is known at any temperature between 15° - 70°C, the hole diameter of the disc to be tried first at separating temperatures up 10 100 °C can be found out from the no- rogram, X = separating temperature in °C and oF Y = oil density © = hole diameter of gravity disc in Example | in nomogram Reference in graph Density of oi! 0.96 at 15°C (60°F) Separating tem> 70°C 160°) perature Hole diameter 090mm Example It in nomogram Reference in graph = =. =.=. =.= Density of cil 0.87 at 25°C (75°r) ‘Separating tem Oe cua =e 60°C (140 °F) Hole diameter 0114 mm 55 ‘The nomogram is an aid to select a tentative gravity disc in purifica tion, when the density of the oil at a given temperature is known, “The hole diameter of the disc to be tried first appears directly from the nomogram. However, in practical operation the best result is obtained by using the gravity disc with the largest hole diameter that will not cause 3 break in the liquid seal in the bowl or an emulsification in the water outlet. Y= 1 ma 1.00. = LOS RESET SRLS — 83 es St 90 a = os x wt awe = ™ LCA SeCsar 93 t tt EON 6 20 EJ o so oO 70 80-100" ¢ $0 60 7 80 0 100 10 120 130 140 150 WO 170 wo-70TF ——« SO 2698ESELECTION OF GRAVITY DISC MOPX 209/210 The nomogram is divided into three parts: A, 8 and C. ‘A If the density of the oil is known at @ temperature ‘other than the separating temperature: Seek the density at separating temperature in part A of the nomogram. See example | WW the density at separating temperature is known Use the nomogram from part B incl. See example II, Trace the coloured lines to the vertical sight line representing the intended throughput The intersection point between 2 horisontal sight Vine from part B of the nomogram and a vertical sight line indicating the chosen separating tem: perature lies in the coloured or white field which represents the hole diameter of the sought gravity disc. MOPX 209/210 SEPARATING RESULTS Faference in graph Density of oil at 15°C Density of ol at snsrating temperature Separating temperature °C Throughput mm Hole diameter of gravity disc in mm TIAA a 1 iSEPARATING RESULTS SELECTION OF GRAVITY DISC MOPX 213 ‘The nomogram is divided into theue parts: A, B and C. Feference in graph ‘A If the density of the oil is known at 3 temperature ‘ther than the separating temperature: Seck the Density of oll at 16°C ee URMR MEAS! oy of on eels iamsusave “ae losis omogram. Soo exemple I, Separating temperature °C co fas B It the density at separating temperature is known: 5 Use the nomogram from part & incl. Sae example ‘Throughput min 12 Ps IL Trace the coloured lines to the vertical sight Hole diameter of gravity ase in mm 0138 fox: line representing the intended throughput. Sage artaly See C The intersection point between @ horisontal sight line from part B of the nomogcam and a vertical ‘ight line indicating the chosen separating tem- erature lies in the coloured or white field which, Tepresents the hole diameter of the sought gravity disc, ‘8027008 -2OPERATING ROUTINE — MOPX For separators with programme equipment also separate instructions. 1 Unseparated oil vi 4 Separated oil 6 Sludge outlet v5 10 Addition of water (liquid seal) V10 vis vie veo x closing water ahead of pump BEFORE STARTING FILLING Check that Liquid seal for purification ‘© The bowl has been properly cleaned and from the alternative equipment below. d with suitable parts © Open valve V10 and add seal ‘© Open valves V4 and V5 with back pressure interface control: © Set three-way valve V1 for supply of unseparated oll to the machine © Set a suitable flow with control valve VEO ahead of the pump. Check pressure device for interface tral:‘Smallest level ring Largest level ring Gravity disc according to Gravity disc according to nomogram. omogram. dise supplied. © Inlet and outlet parts and frame hood are securely fastened © Brake has been released © Oil level in worm gear housing is correct open to prevent the pump from running dry. STARTING © Start the motor. If abnormal vibration occurs during the running up period, stop the machine and check for proper assembly and cleaning. © Check the speed ‘© Close the bow! by opening twenty or thirty seconds unt place. with flow meter 48, © Check the separating temperature—read thermometer 73 © Adjust the back pressure (P =1.5 bar minimum in the of! outlet with the aid of valve V4 and pressure gauge 96. EMPTYING BOWL DURING OPERATION © Shut off the supply of unseparated © Open valve V15. his position until an emptying sound can be heard. Close the valve immediately after this I valve Vi me twenty oF thirty seconds until the bow! is closed. Closing times: MOPX 205 «10 - 20 seconds | MOPX 209/210 .. 30 - 40 seconds MOPX 207 - 20 - 30 seconds MOPx 213 ‘approx. 50 60 seconds Refill the bowl—see FILLING. STOPPING | © Shut off the heater ed oil to the machine by r © Close valve V16 for the closing-water (© Open valve V15 for the opening-water. Close the valve immediately after the bowl has emptied © Stop the motor © Apply the brake (© Release the brake when the bow! has stopped ‘9 Never undo any part of the machine until the bow! has come to @ EMERGENCY STOP. tet bowl) and clean the bowl.raunj oa somme oi - (3 sans mou we ‘peionnego vein buseo moa] moe Taso rr ore sory ‘Aan Bando» wean fe B04 soe ‘om 10 pabewep Butane Ss ‘wom ave vom pus youre won| ‘Aen pue Aven 209 ‘vaum Anau iio Agawad “nwo sos “oot | one eo sun coeds] penis | anon] yous | amamy | cowsen | = won oUny JeoIUeYoo 8 ONIOVEL 3TENOUL NOLLVOIGNIyo sureu0 sorom Puen peietg 8 3 to sueyuea sare bresing z S - 1409 3 Baoding 3 2 {In purification J918M pue 11040, won iedes oN, In clarification and purification x0 YBN no sols pind TROUBLE TRACING ‘Separating functionREMEDY Unsatisfactory separation Oil discharges through water Gravity dise hole too large Use disc with smaller hole Gravity disc hole too small Use dise with larger hole Throughput t00 high Adjust Back pressure t00 high Adjust Wrong separating temperature Adjust Bow! hood seal rina defe Replace ‘Seal ring between upper and lower Replace connecting pieces in outlets is defective ee Purification: small hole pitgh diam. level ring Clarification: large hole pitch diem, level ring Make sure brake off, examine motor and ower transmission kona el ing owt spend to low Sludge pace in bo ied Clon Bow cnet cloned lean 7 | Dirty oil contains water Assemble and operate the machine as @ purifier Bow! incorrectly assembled Ejection in progress None (normal) Operating water tank placed too high ‘See installation drawing Operating water tank placed too low See installation drawing ‘Seal rings in control paring disc device oe Exchange Seal ring in operating slide defective Valve plugs defective Seal ring in sliding bowl bottom defective ‘Seal ring at gravity disc defective Operating water strainer clogged $0 2703E eaOPERATION LUBRICATION SCHEDULE © BEFORE EVERY ASSEMBLY ‘A\, CHANGE EVERY 1000 HOURS FIRST CHANGE AFTER 300 HOURS oO FOLLOWS SUPPLIER'S DIRECTIONS SAE 40 Lubricating ol! | Separator type il quantity lt. for worm gear (UK als) Stat 210°F housing 1316.8 PE at 50°C 10-15 MOPx 205. 41 (0.9) MOPx 207 751.8) MOPx 209/210/213 12.0 (2.6) Separating temperature 1570°C 60-160 °F 60-205 °F hare SAE 50 Stat 210°F 168.23 Eat 60°C 15.23 1595°C 1 Lubricate ball bearings sparsely with ball bearing grease. Se eS eI in| Ra eee Examples of recommended lubricants from various suppliers — see next page.LUBRICANTS Lubricating oit Lubricating grease Molybdenum disulphide paste ‘TM 7804-16 Ed. 2 SO 1106-3 OPERATION ‘Always use a high grade mineral lubricating oll with prescribed viscosity and suitable ome Examples of recommended oils from various suppliers SAE 30 SAE 40 _SAE5O* (EP-1) Energol GA-xi00 | Energo! GR:XP150 | Energo! GR-X220 a Energo! HLP100. Energo! DL-MP 40 | Energol CLO 50 M Energol DL-MP 30 Energo! ICHF 40 Energol IC-MB 30 Hyspin AWS/AWH 100 | Alpha ZN/SP 150 | Alpha ZN/SP 220 castro. | 219M. MX, MXD Marine MPX 20 ‘Alpha ZN/SP 320 Marine MPX 30 220M,MX,MXD | Marine $/02-65 Marine Heavy OR/MO_| Marine RM/OZ TRO-MAR 300rHD30| TROMARHD40 | TRO-MARSV ESs0 TRO-MAR SD 30 TROMAR SD 40 | SPARTAN EP 220 Teress0 100 SPARTAN EP 150 | SPARTAN EP 220 Veritas V8, AC 20 EP Lubricant HD 150 | EP Lubricant HD 220| GULF Veritas OPO 30 Veritas DPO 40 | EP Lubricant HD 220 ‘Harmony 100_ Veritas SD 40 Gyloi! 700 al _ Mobilgard 312, 224 | Mobilgard 412, 428 | Mobilgard 512, 570 mosi. | Mobilaara 300 Mobilgear 629, Mobilgard 893 Mobil DTE Oil No, 3 Mobiigear 632 L Mobil DTE Evtra He Melina Oil 30 Melina Oil 40 ‘Omaia oil 220 SHELL | Gadinia Oi1 30 Gadinia Oit 40 Tellus Oil 190 Omate Oil 150 Urse Gil ED 30 Ursa Oil ED 40 Ursa O11 ED 50 TEXACO | Taro XD 30, P30 | Taro XD 40,0P-40 | Meropa 220 Regal FR &0 Regal GR & 0 instruction book prescribes EP 1-olls, separators, [ Littismesoop type ball bearing orease, = NUGI class 2 or 3 usable up to 110 OC, Examples! BP Energrease LS 2 or 3 Castrol Spheerol AP 2.0r APS Esso Beacon 2 or 3 Gulf__Gulferown EP 2 * The oils according to this viscosity class are suitable also for separators where the. Underlined oils are commonly available for industrial applications of marine Mobil Mobilux 2 or EP2 Shell Alvania R2 or R 3 Texeco Multifak EP 2 Molykote universal paste 1000 Molykote paste G rapid