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H I G H L I G H T S
G R A P H I C A L
sMPR could achieve high TOC degradation and oil rejection under optimized
conditions.
Excessive TiO2 loading and module
packing density would deteriorate sMPR
performance.
Higher ABFR could reduce the severe
fouling impacts during high feed
concentration.
Schematic diagram of oily wastewater separation and degradation using PVDF-TiO2 hollow ber membrane
under UV irradiation.
a r t i c l e
a b s t r a c t
i n f o
Article history:
Received 2 August 2014
Received in revised form 4 September 2014
Accepted 6 September 2014
Available online xxxx
Keywords:
TiO2
Submerged membrane photocatalytic reactor
Air bubble ow rate
Oil concentration
Module packing density
Wastewater
The performance of a submerged membrane photocatalytic reactor (sMPR) consisted of polyvinylidene uoridetitanium dioxide (PVDF-TiO2) hollow ber membranes was evaluated for the separation and degradation of
synthetic oily wastewater under UV irradiation. The effects of operating parameters such as TiO2 catalyst loading,
membrane module packing density, feed oil concentration and air bubble ow rates (ABFR) on the permeate
ux, oil rejection and total organic carbon (TOC) degradation (in the bulk feed solution) were studied. The
comparison of TOC degradation based on direct photolysis, neat PVDF membrane and PVDF-TiO2 membrane
were determined. It was clearly observed that TOC degradation using PVDF-TiO2 membrane was remarkably
higher compared to neat PVDF membrane. Gas chromatographymass spectrometry (GC-MS) analyses showed
that oil components in the wastewater could be efciently degraded in the presence of TiO2 under UV irradiation.
The average ux of membrane was reported to be around 73.04 L/m2 h using PVDF membrane embedded
with 2 wt.% TiO2 at 250 ppm oil concentration with module packing density of 35.3% and ABFR of 5 L/min.
A remarkable TOC degradation and oil rejection as high as 80% and N 90%, respectively, could be reached
under these optimized conditions. The ndings shown in this work provide useful information for the research of simultaneous separation and degradation of oily wastewater and facilitate the development of hybrid
sMPR.
2014 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.desal.2014.09.008
0011-9164/ 2014 Elsevier B.V. All rights reserved.
A B S T R A C T
1. Introduction
Emulsions of cutting uid are always used in the machining process
to aid the cutting process, to prevent corrosion, and to improve lubrication, cooling, surface cleaning and tool life [1]. A considerable amount of
oil-contaminated wastewater which contains high concentration of
aliphatic and aromatic compounds can be generated from the above
mentioned processes, causing detrimental and harmful effect to environment and aquatic life as well as groundwater sources [2]. Despite
their well acceptance in industry, those conventionally used treatment
methods such as electrocoagulation [3], membrane ltration [4,5], and
otation process [6,7] have been associated with high operating cost
and lack of capability in removing oil molecules below 10 m in size
[8,9]. Additionally, some harmful by-products are likely to be generated,
requiring additional treatment process to eliminate them. In view of
this, various kinds of advanced treatment methods have been proposed
by researchers to overcome the drawbacks of the existing treatment
processes. Among the methods proposed, advanced oxidation process
(AOP) has received great attention over the past decade, mainly
due to its high efciency to remove recalcitrant, toxic and nonbiodegradable organic micropollutants from wastewater [1012]. Nevertheless, most of the classical AOPs are limited by the large amount
of residual pollutants and the catalysts retained in the process which require additional treatment to eliminate them [1315]. To overcome this
problem, a heterogeneous photocatalyst integrated with membrane
process is proposed as this hybrid process could deal with a broad
range of organic pollutants via degradation followed by separation. Of
the photocatalysts available in the market, titanium dioxide (TiO2)
nanoparticle is the most popular one owing to its good thermal and
physical stability, cheapness, excellent photocatalytic, antibacterial
and antifouling properties [1620]. Many research efforts have been devoted to design a sustainable photocatalytic membrane reactor (PMR)
with high efciency and low energy consumption. In general, two
main congurations for PMR are being pursued, namely i) reactor
with catalysts suspended in the feed solution and ii) reactor with
catalysts immobilized in/on the membrane. The latter option is more favorable as the recovery process of TiO2 photocatalysts can be greatly
simplied, hence reduces the operational complexity and cost in practical application [10,2123]. Worth saying that the presence of unrecovered TiO2 nanoparticles might raise another concern to environmental
safety. Despite the large number of experimental studies showing that
the suspended-TiO2 photocatalysis process holds signicant advantages, this mode of photocatalytic water treatment is constrained
by some technical challenges, such as ineffective catalysts recovery
and difcult reuse of the catalyst particles to allow continuous water
treatment [10]. Therefore, a hybrid submerged membrane photocatalytic reactor (sMPR) is proposed by immobilizing TiO2 photocatalysts
in membrane matrix with vacuum pressure driving through permeate
side under UV irradiation. In this integrated treatment process,
membrane not only functions as the support for TiO2 photocatalyst
but also acts as a physical selective barrier for the degraded products. Although the performance of the membrane-photocatalysts integrated
process has been examined in various industrial wastewater treatment
processes [10], only little attention has been paid to the synthetic cutting oil wastewater. To the best of our knowledge, this is the rst attempt to investigate the inuence of operating parameters on the
simultaneous separation and degradation of synthetic cutting oil wastewater using TiO2 incorporated PVDF ultraltration (UF) membranes in
sMPR.
The major focus of this work is to assess the performance of sMPR for
synthetic cutting oil wastewater treatment based on several key operating parameters, i.e. TiO2 catalyst loading (embedded in membrane matrix), module packing density, initial feed concentration and air bubble
ow rate (ABFR). The identication of the chemical compounds before
and after photocatalytic degradation was studied by GC-MS. The comparison between direct photolysis, neat PVDF UF membrane and PVDF
49
50
where Cp and CF are the concentration of oil in the permeate (ppm) and
the feed (ppm), respectively.
The oil concentrations in permeate and feed were determined using
a UVvis spectrophotometer (Model: DR5000, Hach) with absorbance
measured at 294 nm which the maximum absorption occurs. The relation between absorbance and oil concentration is found to be linear as
shown in Fig. 2. The same relation has been used for measuring
unknown oil concentration in each permeate.
To measure zeta potentials of the membrane surface, streaming potential measurements were performed using a SurPASS electrokinetic
analyzer (Anton Paar, Graz, Austria). As only the outer surface of hollow
ber membrane was analyzed, adjustable gap cell was used. During
analysis, potassium chloride (1 mM) was used as electrolyte, whereas
0.1 M hydrochloric acid and 0.1 M sodium hydroxide were used for
pH titration. The detailed characterization of streaming potential measurements can be found elsewhere [25].
To determine the photocatalytic degradation efciency, TOC degradation (%) of feed was determined according to Eq. (4).
TOC degradation
Fig. 1. Schematic diagram of the sMPR system: (a) connection to UV lamp control panel,
(b) feed solution tank, (c) UV-A lamp, (d1, d2) membrane modules of different packing
density, (e) connection to peristaltic pump and permeate collection tank, (f) air diffuser,
(g) air ow meter and (h) air compressor.
OD2 fiber
ID2 module
where n is the number of bers for each module, OD is the outer diameter of the hollow ber membrane (1.15 mm) and ID is the inner diameter of PVC module (15 mm).
TOC t
TOC 0
100
where TOCt and TOC0 are the TOC concentration of the permeate (ppm)
at reaction time t and initial feed (ppm), respectively and are measured
by TOC analyzer (Model: TOC-LCPN, Shimadzu Co.).
To describe the kinetics of photocatalytic reactions of aquatic organics, the LangmuirHinshelwood model as expressed in Eq. (5) was
employed [26,27]. This model basically relates the degradation rate (r)
(mg/L min) with the concentration of organic compound (C) (mg/L).
dC
kK C
r ad
dt 1 K ad C
ln
C
C0
kr K ad t kapp t:
Cp
100
1
CF
A plot of ln CC0 versus reaction time t yields a straight line, and
the slope is the kapp.
For each permeate ux and its quality analysis, three samples (with
10 ml each) were taken and the remaining permeate was recycled back
to the tank. Three measurements were made for each sample and then
the average value was reported together with its standard deviation
(based on 95% condence level). To determine membrane water ux,
J (L/m2 h), the following equation was employed.
Q
At
where kr is the intrinsic rate constant (mg/L min) and Kad is the adsorption equilibrium constant (L/mg). When the adsorption is relatively
weak and/or the concentration of organic compound is low, Eq. (6)
can be simplied to the rst-order kinetics with an apparent rate constant kapp (min1):
51
Table 1
Apparent rate constant (kapp) and correlation coefcient (R2) for TOC degradation at different UV operating conditions.
UV operating condition
R2
UV (photolysis)
UV with neat PVDF membrane
UV with PVDF-TiO2 membrane
1.50
3.10
5.20
0.9987
0.9351
0.8958
Fig. 5(a) shows the permeate ux and oil rejection with PVDF membrane made of different TiO2 loadings under UV irradiation. Owing to
the photoinduced-hydrophilicity effect of TiO2 catalyst embedded within membrane matrix, the permeate ux was reported to increase with
increasing TiO2 loading from 0 to 2 wt.%. Similar results have also
been reported by Vernardou et al. [29] and Risse et al. [30], where
they found that membrane hydrophilicity was remarkably increased
(i.e. lower water contact angle) with increasing TiO2 loading upon UV illumination. Excessive use of TiO2 (N 2 wt.%) however was found to negatively affect membrane permeate ux, mainly because of the TiO2
particle agglomeration which increases the water transport resistance
on membrane surface and results in lower ux [31]. Despite the ux
was declined with increasing TiO2 loading N2 wt.%, promising oil rejection (N 90%) was able to achieve throughout the entire experimental
(A)
(B)
Fig. 3. Comparison of TOC degradation between photolysis, neat PVDF membrane and
PVDF membrane in the presence of TiO2 catalyst (Operating condition: 8 W UV-A lamp,
temperature = 25 C and initial feed concentration = 1000 ppm).
Fig. 4. Comparison of chromatograms before (A) and after (B) photocatalytic degradation
in 240 min of UV irradiation (operating conditions: 8 W UV-A lamp, feed concentration =
1000 ppm and PVDF membrane immobilized with 2 wt.% TiO2).
52
Table 2
Identication of possible organic compounds before and after photocatalysis.
Photocatalytic
conditions
No.
Name
Chemical
formula
Before photocatalysis
C27H54O4Si2
23.8
Octasiloxane, 1,1,3,3,5,5,7,7,9,9,11,11,13,13,15,15hexadecamethyl-
C16H50O7Si8
18.7
Heptasiloxane, 1,1,3,3,5,5,7,7,9,9,11,11,13,13tetradecamethyl-
C14H44O6Si7
14.7
Hexasiloxane, 1,1,3,3,5,5,7,7,9,9,11,11,13,13tetradecamethyl-
C12H38O5Si6
8.03
Spirost-8-en-11-one, 3-hydroxy-,
(3, 5, 14, 20, 22, 25R)-
C27H40O4
8.03
C29H50O2
2.4
C39H70O3
1.65
C29H50O2
1.39
9
10
C39H80O2
C36H69NO6Si3
1.39
1.04
Octasiloxane, 1,1,3,3,5,5,7,7,9,9,11,11,13,13,15,15hexadecamethyl36-
C16H50O7Si8
51
Heptasiloxane, 1,1,3,3,5,5,7,7,9,9,11,11,13,13tetradecamethyl-
C14H44O6Si7
36
Hexasiloxane, 1,1,3,3,5,5,7,7,9,9,11,11,13,13tetradecamethyl-
C12H38O5Si6
10.2
After photocatalysis
Chemical structure
Probability
(%)
to photoinduced-hydrophilicity on the membrane surface by TiO2 catalyst upon UV illumination. Photo-induced electrons are generated during UV illumination and large amount of OH radicals is formed due to
dissociation of water molecules through oxygen vacancies. However,
further increase in TiO2 loading was detrimental to the oil degradation
as TiO2 agglomeration might lead to inefcient adsorption of UV energy
53
Fig. 5. Effect of TiO2 catalyst loading on (a) permeate ux and oil rejection and (b) TOC degradation of PVDF-TiO2 composite membrane in the sMPR system (operating conditions:
temperature = 25 C, vacuum pump ow rate = 15 ml/min and pH = 7).
Table 3
Apparent rate constant (kapp) and correlation coefcient (R2) for TOC degradation with
PVDF-TiO2 composite membranes at different TiO2 catalyst loading.
TiO2 (wt.%)
R2
0
1
2
3
4
0.20
0.80
2.80
2.10
1.30
0.9298
0.8522
0.9355
0.8633
0.8961
nanoparticles as a result of TiO2 agglomeration [35,36]. This trend is exactly the same as those observed in permeate ux and TOC degradation,
revealing that membrane surface charge does to some extent govern
membrane performance in this study. Based on the results obtained
here, it can be said that the membrane separation performance and
the photocatalytic activity are not favored at excessive TiO2 loading
and 2 wt.% TiO2 was therefore selected as optimal catalyst loading in
the following studies.
3.3. Effect of module packing density
Fig. 6. Effect of module packing density on (a) permeate ux and oil rejection and (b) TOC degradation of PVDF-TiO2 composite membrane in the sMPR system (operating conditions:
temperature = 25 C, membrane type: PVDF with 2 wt.% TiO2, vacuum pump ow rate = 15 ml/min and pH = 7).
54
Table 4
Apparent rate constant (kapp) and correlation coefcient (R2) for TOC degradation with
PVDF-TiO2 composite membranes at different module packing density.
Module packing density (%)
R2
17.6
35.3
52.9
0.09
2.30
1.00
0.9678
0.9589
0.9576
F1
F2
F3
F4
P1
P2
P3
P4
Fig. 8. Feed and permeate solution at varied concentration (a) feed oil concentration of
250 ppm (F1), 1000 ppm (F2), 5000 ppm (F3) and 10,000 ppm (F4) and (b) their respective permeate sample (P1-4).
declined by around 8% in 480 min compared to 43%, 51% and 56% recorded for 1000 ppm, 5000 ppm and 10,000 ppm of oily solution, respectively. This increasing pattern was similar to the ndings reported in our
previous work [32,33], where the ux of PVDF-TiO2 membrane tested
under non-UV irradiation declined with increasing oil concentration.
However, this experimental results show that membrane ux with UV
irradiation was higher compared to those operated without UV irradiation. It is because of the photoinduced-hydrophilicity effect on the
PVDF-TiO2 surface under UV illumination as discussed in the previous
section.
Although membrane ux tended to decrease at higher oil concentration, promising oil removal rate was still able to obtain irrespective of oil
concentration (see sample illustrations in Fig. 8). Furthermore, as observed in Fig. 7(b), the degradation of oil under UV irradiation was highly efcient at low concentrations. The formation of thicker oil layer is the
main cause for this phenomenon, because it adversely affects the UV
light penetration on the membrane surface which in turn reduces the
active surface sites for UV irradiation and results in drastic reduction
in photocatalytic degradation of oil [28,44]. Fig. 9 shows that kapp declined with increasing initial feed concentration and the reaction rate
at 250 ppm was remarkably higher compared to 10,000 ppm. This indicates that photocatalytic degradation was seriously deteriorated at high
oil concentration.
Fig. 7. Effect of feed concentration on (a) permeate ux and oil rejection and (b) TOC degradation of PVDF-TiO2 composite membrane in the sMPR system (operating conditions: temperature = 25 C, membrane type: PVDF with 2 wt.% TiO2, module packing density = 35.3%, vacuum pump ow rate = 15 ml/min and pH = 7).
3.5
4
2.9
2.5
2
2
1.5
1
0.5
0
3.5
3.5
55
1000
5000
H2 O H OH
Oil 3OH xCO2 yH2 Omineralization:
1.5
1.3
ABFR (L/min)
hv
1.9
10000
Fig. 9. Apparent rate constant (kapp) for TOC degradation at different feed oil
concentrations.
2.5
0.5
0.2
250
2.8
9
10
Fig. 11. Apparent rate constant (kapp) for TOC degradation at different ABFR.
The enhanced TOC degradation at higher ABFR was further conrmed by kapp shown in Fig. 11. Based on these ndings, it can be concluded that air bubbling under UV irradiation was crucial for the
enhancement of TOC degradation. It is worth mentioning that high oil
rejection was consistently achieved regardless of ABFR, indicating that
smaller membrane pore size is the dominant factor in ensuring excellent oil separation process.
4. Conclusion
A laboratory-scale sMPR exhibited remarkably improved performances not only in degrading synthetic cutting oil wastewater but
also in producing permeate of high quality at relatively low operating
cost. The results showed that TOC degradation using PVDF-TiO2 membrane was remarkably higher compared to neat PVDF membrane. Furthermore, GC-MS analyses showed that synthetic oily wastewater
could be efciently degraded using PVDF-TiO2 composite membrane
under UV irradiation. The inuence of several key operating parameters,
such as TiO2 loading, membrane module packing density, initial feed
concentration and ABFR on membrane performances were investigated
based on permeate ux and its quality. It was found that both TOC degradation and membrane ux were seriously deteriorated when excessive TiO2 loading and module packing density were used. Although
thicker oil layer tended to form at high feed concentration which adversely affected photocatalytic degradation and water ux, the introduction of higher ABFR could reduce the impacts to certain extent.
With respect to TOC degradation and oil rejection, the in-house made
membrane could achieve 80% TOC degradation and N 90% rejection
when it was operated under optimized conditions. Overall, this study
not only provides some useful information for the simultaneous
Fig. 10. Effect of ABFR on (a) permeate ux and oil rejection and (b) TOC degradation of PVDF-TiO2 composite membrane in the sMPR system (operating conditions: temperature = 25 C,
membrane type: PVDF with 2 wt.% TiO2, module packing density = 35.3%, initial feed concentration = 1000 ppm, vacuum pump ow rate = 15 ml/min and pH = 7).
56
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