—~ A ICES MATION-2014 Sn 42584 MECHANICAL ENGINEERING Paper I (Conventional) ENCIMEER + 3 7! E = 2 INSTRUCTIONS( ‘ Please read each of the followifig instructions) carefully before attempting questions. Candidates should attempt Question No. 1 is compulsory. , Out of the remaining SIX questions*attempt any FOUR questions. 4 & The number of marks ee by a part of a question are indicated againsnyit. -f Answers must be Written in ENGLISH only. Assume suitable data, if necessary, and indicate the same clearly. ¢ “\ ” For ait R 0-287 kJ/kg-K, C, = 1-005 kI/kg-K, y = 1-4, M oF) 28-97) kg/kg-mole, Universal gas constant RS 8374 kilkg mole-k. et ‘ise mentioned, symbols and notations have ‘esfions in all. their ugual standard meanings. +) Neat sketches may be drawn, wherever required. - Attempts of questions shail be counted in chronological order.)Unless struck off, attempt of a question shall be counted even if attempted partly. »- _Any page or portion of the page left blank in the answer F book must be clearly struck off A psychrometric chart is attached to this question paper for necessary use by the candidate. www.examrace.com1. Answer all of the following : (a) Give reasons why the Carnot cycle cannot be < 34 considered as the theoretical cycle for steam power plants even though its efficiency is thé highest for the given heat source and fink temperatures. A Carnot cycle heat en gine hag » an efficiency of 40%. If we He te Tature ./ raised by 10%, what is ere keeping the same i ature ? ) ‘ (b) What do you understand’ by lumped capacity ? vegan are the pl assumptions necessary for, Rrrned capacity unsteady state ~ ly 2 f ine time required in minutes for a diameter steel sphere (p = 7800 kg/m’, , Uh 15 kI/kg-K, k=35 W/m-K) to cool from '600°C temperature to 100°C tempera- i z s turé if exposed to a cooling air at 30°C. ( 4 The convection heat transfer coefficient is . | 10 W/m-K. lo ( J (@) From fundamental laws derive ‘the Prandtl-Mayer relation for a normal lg shock in compressible fluid flow in a constant area duct for a perfect gas. 5 > A-DMHH-N-NFA 2 (Contd.) www.examrace.com(ii) Show that the maximum efficiency for a jet striking at the centre of a single symmetrically curved vane moving with . segs 16 40. a velocity w is given by 4 cos? 3 where @ is the curvature of the vane’ /5 (d) Define specific speed of a hydraulic dturbine, y Where is it used ? Sha@hagihe ani spe (N,) can be expressedas: 2p P N= 1 ap s a8 N= P= Power/developed or shaft power # = Head under which the turbine _ i ‘king. “isqvorking. Wh ‘is the range of specific speed in rp.m. oa forsPelton wheel ? 10 ( culate the volume rate of flow of water wr through a pipe of 100 mm dia. When measured =: by (a) An orifice plate of orifice size 50 mm .dia and (b) venturi tube of throat size 50 mm * dia. The recorded D.P. 250 pa. The density of > water is 1000 kg/m’. Assume orifice c, equal F to 0-6 and venturi c, equal to 0:9. 10 A-DMHH-N-NFA 3 (Contd.) www.examrace.com(f) A single acting reciprocating pump has a plunger 10cm diameter and a stroke of 200 mm. The centre of the pump is 4m above the water level in the sump and 14m below < the level of water in a tank to which water is delivered by the pump. The diameter < a. length of suction pipe are 40mm and respectively while those of delivery pipe are © 30mm and 18m eee — 1 ay maximum speed at whi y "5 be ie ston 8 ae, at yheric pressure. ms =103m ° 7-848 N/cm’ below fhe + Take atmospheric water. ae (g) Use the, fogwing “ns relation for any operties x, y, Z cp BBB . “ @ qa the following relations for the Joule- 1omson coefficient . } 4, -(2),- Fp rr 22) op Z is the compressibility factor. . 10 A-DMHH-N-NFA 4 Contd) www. examrace.com(h) Write down the chemical formula of R-134a. What does ‘a’ signify in the nomenclature ? Explain the effect of critical temperature and critical pressure of refrigerant on the COP of < the cycle. “2 A straight-charged Thermostatic Expangfon Valve (TEV) is designed to operate & ap » - evaporator temperature of 7°C wee sree uy superheat of 5°C. R-134a 4g the ‘refrigerant used in the refrigeration system as well as the bulb. : Find : (i) The Tequi sprinj ure at, the design ion (ii) shine the spring! Pressure to remain constant, find the degree of superheat, if ie same TEV operates at an evaporator Ce perature of -23°C, @y The’ saturation temperature and corresponding ressure of R-134a are given in the Table - low : a3 | -12 |-n | 2 |] —t Pgs KPa} 11639 1177-92 | 18524 fi928 uses nee vr 45776 7 | na 10 A-DMHH-N-NFA 5 (Contd.) www.examrace.com2. (a) 5 A cylinder having a piston naan by! linear spring (of jr cf nstang 15°KN/ contains 05 kg of s = water at 120°C, as shown it : figure, Heat is transferred to the causing the piston to rise. If the pi fon 4 sectional area is 0-05 m’, and the pressure Waries Jinearly with volume onl final pre: 500 kPa is reached. Ht final \temperature in the eylind ted tie heat transfer for the process. The naldenties of water are given in the Table bay: “e)pkPa_| vp m'vkg 120 |19850 (Pad 089186 . Sy “a” qe 500-00 (Psu) | 037477 - ( | 801 | so000 | 099055 4159-2 802 | 50000 | 099147 161-6 500-00 wy > ) 803 i ; 804 : > 805°} $00:00 | 099425 099333 A-DMHH-N-NFA. 6 (Contd.) www.examrace.com(b) In an oil cooler the oi! enters 10 mm diameter tubes at 160°C and is cooled to 40°C. The mean velocity of oil in the tubes is.1-5 m/s. Calculate the mean heat transfer coefficient. For turbulent flow of liquid being cooled take Nu=0-0265 Re'Pr°3 and for laminar flow Nu=3-65. Take all properties at bulk nian temperature and the properties H Fisted » below : a $7 131 248 agp 1 centi aod 10% mss. 10 «4h ex 4 Ais. bore diameter of a single acting - reciprocating pump is 150 mm and stroke is . 0 mm. The pump nuns at 50 rpm and lifts | iter through a height of 25 m. The delivery pipe is 32 m long and 100 mm diameter, Find the theoretical discharge and power required to tun the pump. If the actual discharge is 4-2 lit/s find the percentage slip. Also determine the acceleration head at the beginning and middle Fr of delivery stroke. 10 A-DMHH-N-NFA 7 (Contd.) . www.examrace.com3 @ In an air standard Otto cycle the maximum and minimum temperatures are 1400 and 15°C. The heat supplied per kg of air is 800 kJ. _ Calculate the compression ratio and cycle. é§ © efficiency. Also calculate the maximum to € ‘ minimum pressure ratio in the cycle. _ 4 10% © ») € - ) An R717 based vapour comp sion, rele 38°C, and joni leaves turated, Liquid the theoretical COP of tHe_maghine. The &, of saturated “inimonia lad i 4-91 ki/kg-K. If net refgigration required is 25-0 TR, find the low rate of! ammonia in kg/h, assuniing relative COP 0-75. The saturation en” of R717 are given in the following er . h, KI/kg 16134 1489-36 06538 1437-68 10 * A-DMHH-N-NFA 8 (Contd.) * www.examrace.com(c) A smaller power plant produces steam at . 3 MPa, 600°C in the boiler. It keeps the condenser at 45°C by transfer of 10 MW out as heat transfer. The first turbine section expands: _ 5@ to 500 kPa and then flow is reheated followed “( ¢ by the expansion in the low pressure turbing., ~ /. >) Find the reheat temperature so the turbiné , output is saturated vapour. For this reheatdind _ | the total turbine power output andatlel boile? * heat transfer. Properties Of water ax€ giyen in the Table below m 1s *« ie uc | papa | wy kgrm | vp reg | my fes | Reg 5, irks: |, ekg 45 |9:59(P5q) | oooror | 15252 | 18842 | asso cage | eter oornis | oosagl] one. [aoy6i]| 2055. | csar0 - |seersa] 75084 10° Tah A geothermal supply of hot water at 500 kPa, > r 150°C is fed to an insulated flash evaporator at the rate of 1-5 kg/s. A stream of saturated A-DMHH-N-NFA 9 (Contd.) wynw.examrace.comliquid at 200 kPa is drained from the bottom of the chamber and a stream of saturated vapour at 200 kPa is drawn from the top and fed to a turbine. Find the rate of.entropy generation in < the flash evaporator. Properties of water are given in the Table below : t py kPa ac B, wane | = arena] om | $00 | 15183(.)| 1008 500, | 150-00 a M (b) Inia chemical plant a solution of density . sf yee kg/m? and specific heat capacity 4-6 k)/ - BK\ ‘is to be heated from 65 to 100°C. The required flow rate of the solution is 11-8 kg/s. © solution flowing at about 1:2 m/s in ra tubular heat exchanger is used for this with | 25 mm bore iron tubes and being heated by r wet steam at 115°C. The length of the tubes is not to exceed 3-5 m. Taking inside. and outside heat transfer coefficient as.5 and 10 kW/m? K and neglecting the thermal resistance of the tube wall estimate the number of tubes and the number of tube passes required. 10 A-DMHH-N-NFA 10 (Contd.) www.examrace.com(©) A water storage tank 10 mx 10m 10 m has a drainage opening on one of the vertical sides at the bottom which is trapezoidal in shape with a width 2m at the bottom 4 m at the top 3 and i'm height. A gate of same dimension, * )/, hinged along the top edge is used to close ‘What is the minimum horizontal ‘force required) * to be applied at the ae a e closed if the tank has f ter it 7 if Will there be any change required if © the tank is only half/full 3 how much ; M 5. (a) A fougeylinder 4 stroke diesel engine has a bore . _, of@12 nm and stroke 292 mm. At full load at j 720 tpn the break mean effective pressure is “45.93 bar and specific fuel consumption is ¢ “(0°226.kg/kWH. The air fuel ratio as determined 2 ey te exhaust gas analysis is 25: 1. Calculate the > ( - ) break thermal efficiency and volumetric effi- ciency of the engine. Atmospheric conditions are 1-01 bar and 15°C. The calorific value of r fuel may be taken as 44200 kJ/kg. 10 A-DMHH-N-NFA ll (Contd.) . \www.examrace.com(b)' One kg of air at 35°C DBT and 60% RH is mixed with 2 kg of air at 20°C DBT and 13°C dew point temperature. Calculate the specific humidity, temperature and enthalpy of the- mixture. Assume specific heat of steam as, 1-88 kJ/kg K and the following properties Indy be used : . € < : Saugiog SEndialpy Temperature °C | | pre: saturated Sy steamy Hy KI/kg 2525-4 2538-2 < es 10 _@ fe) Air.at 27°C temperature and 100 kPa pressure m4 flows over a flat plate at a speed of 2:5 m/s. ‘alculate the boundary layer thickness at distance of 25 and 50 cm from the leading edge of the plate. Calculate the mass flow that enters ) the boundary layer between x = 25 cm and x = 50 cm from leading edge. The viscosity of in z-direction. 10 A-DMHH-N-NFA. 12 . (Contd.) air at 27°C is 30-8 ys Pam, Assume unit depth www.examrace.com6. (a) A 100 cc petrol Engine witha compression ratio of 6 compresses the air fuel mixture to 900 kPa and 375°C. At the end of compression the. ignition is started and the pressure rises along a straight line andy » attains the highest value of 3-0 MPa after he ‘piston has travelled 4% of the workiilg ae stroke. The air fuel ratiogis 15: 1 ghake R e for mixture as 0-275 kJ/ky -K, a if wvetue of fuel = 44 MJ/kg ‘ 0-965 a/ke-K. Find the heat loss pef kg bf explosion. Flue gases) and constant. 4g z sé a (b) The followtuk data relates tof an air-conditioned spaces 4 ut -potheor|Sriion 38°C DBT/50% RH ym condition 24°C DBT/50% RH a heat load 24 kW en eat heat load 6kW : r Bypass factor of 0-16 the cooling coil A-DMHH-N-NFA 13 Contd.) www.examrace.comIf the ventilation requirement is such that on mass flow rate basis 20% fresh air is intro- duced and 80% supply air is recirculated, determine ) (i) Supply air flow rate ‘¢ ¢ « ii) Outside air sensible heate 4 4 . (iii) Outside air i a) » | {iv) Grand total heat (v) meat room st eat factor. 10 © @) wie of air is hedted at constant pressure from 15°C to 300°C and then cooled at & constant volume back to its initial tem- . {© perature, If the initial pressure is 1-03 bar @, calculate the net heat flow and overall 1 change in entropy. Show the process on oy. a TS diagram. 5 ) » (ii) With simple schematic diagram explain the differences between fire tube and water tube boilers. Mention the merits and demerits of both. 5 A-DMHH-N-NFA 14 (Contd.) www.examrace.com7. {a) A sample bituminous coal gave the following ultimate analysis by mass : Carbon 81-9%, Hydrogen 4-9%, Oxygen 6%, Nitrogen 2:3% and C \ Ash 4:9%. a> Calculate (i) the stocheometric ) fuel | Zatio for complete agegbustion ayy al Gi) te vi ftiebtric tie of wet and dry of combustion when the air = mae is 25% in excess of that required ee ‘complete combustion. 10 () fre thin-walled, long, circular cylinders F\ * and 3 of diameters 150 mm, 250 mm and O'\ mm respectively are arranged con- ntrically. Temperature of:cylinder 1 is 80K ind that of cylinder 3 is 300K. Emissivity ( f cylinder 1, 2 and 3 is 0-05, 0-1 and 0-2 respectively. Assuming that there is vacuum inside the annular spaces, determine the steady state temperature attained by cylinder 2. 10 A-DMHH-N-NFA 15 (Contd.) www.examrace.com(c) Find an expression for the drag force on - smooth sphere of diameter D, moving with a uniform velocity V in a fluid of density p and dynamic viscosity y. 2 y» NS v# ‘ ) ( 4s “es A-DMHH-N-NFA. 16 www.examrace.comef, Point for SIH. is 25°C, 50% RH. woo @oeiuexe”mAnm 4 WING AE WALNS ONY SaLLUIdOUd 3.0 MOTEE. oP Buju sco <~ uy AMO Gy,w SAMOA OIOZIS 301 HOd By SENT frye o8°9 ° Bui 98°0 6 \ 9. 'SUNIvUSEWaL ane At cone os or ses oe s oz st or i= je mt ‘SIR e000: S 38 ° Ble 55 a oor seo 0603 05 ov. oe oxod 3 soo: gn" Povo a z B sso z 7An1 vas a Dae veq szeto't aunssaud OMLaWOUva FOF vars LYWHO OIHLSINOHOASA 00: 209) 9904 an 9 yooyg siyy uo wo" “ON IY UNOA alum YOU OG 600: 0F 04 soo avo yaodeg qe t- ONRIGANIDNA TVOINVHOAN scot SoSWd ERSINEERING SERVIC." EXAbs ATOM one ‘ MECHANICAL ENGINEERING Paper—Il ‘« (Conventional) " c ‘ . VA ) Time Allowed : Three Hours| Maximum Markss?\200\> oT INSTRUCTIONS <{4 “¢ Please read each of the followin, instruclions carefully before attempting questions : "4 . Candidate should attempt FIVE questions in all. Question No. 1 in Section A {s conipy, ory. Out of the remaining, attempt TWOGrom 1 Section—B and & TWO from Section—C.@ i All questions ae ‘marks, 3 he number of marks carried by a part ofa estion is indicated against it. Answer must be Written in ENGLISH only. Unless otherwise mentioned, symbols and notations have . their ad Sandard meanings. Neat sketches may be drawn, wherever required, together @ answer book. Attempts Of questions shall be counted in chronological order. Unless struck off, attempt of a question shall be counted even if attempted partly. ny page or portion of the page left blank in the answer \All-pari + sub-parts of a question are to be attempted 4 gok must be clearly struck off. a) www.examrace.comSECTION—A 1. Answer all of the following (Each part carries 4 marks) : (a) Draw a crank rocker mechanism and identify all instantaneous centres. (b) A steel tube 2.5 cm extemal diameter and 1.8 cm internal diameter encloses a copper rod 1.6 cm 4 diameter to which it is rigidly joined at each end@# If, at a temperature of 20°C there is no longitudinal cy ) stress, calculate the stresses in the rod ag tube Fr when the temperature is raised to 210°C... Given: E,= 210 Pa and a=iian10 Fe and E.= 100 GPa ay a, Eagar (c) A drive shaft of 40 liameter transmitting 25 KW at 300 rpm is ¢onn + to a gear by a flat key of width 22 br thigkness 14 mm. It is made of steel having 30! MP. yoield stress. Determine the h of the Ae Sithstand shear. Use a factor. o! sf ety 2. “(d) A plate cig as a single y with an, outside diameter 250 mm and inside diameter of 100 0 mm with a coefficient of friction 0.2. Find the géquired axial force to develop a maximum res urécof 0.65 MPa. Under this pressure, find @, fe torque capacity of the clutch. “(e) at are ceramics ? Classify ceramics into four f ips and describe their utilities and applications. 4 (f) Describe the characteristics of tool materials. 4 ( (g) [Name the defects that may develop in arc welding of steel parts. > (h) Differentiate between orthogonal and oblique r cutting. ~ 4 2) (Contd.) www.examrace.com(i) What is ABC analysis ? 4 G) Explain Queueing model and its applications. 4 4x10=40 SECTION—B Answer any TWO questions. «Ja (a) A power screw is made with Acme threads 9 ) 34 mm-6 mm, single start to lift and lowefia'load ¢ of 10 KN. The screw and nut are well lubficated. "fT Sliding friction is 0.15 and rolling fri yon is0.02. Take semi thread angle as 14.5°. Det mine g° (i) raising torque at ( » a (ii) lowering torque (iii) efficiency of thé power screw. 10 (b) Design a gib and cotfer joint fgr two rods of square cross section transmitting Syf axial, tensile load of 40 KN. The gib, cotter and r fe made of same material havifigallowablé tensile strength of 120 MPa and shear strength of 60 MPa and crushing) gtréngth of 160 MPa. Assume the thickness Of cotter as one-third of side of the Squatejcross section. 20 (c) Det ine the diameter of a circular shaft subjected to behing moment M = 13 kN-m and a torque @ j T = 30kN-m according to maximum shear stress cory. Take o = 700 MPa and use a Factor of , afety of 2.6. ” 10 (a) Compare the flexural strengths of the following three beams of equal weight and same material : i) _I-section 300x160 mm with flanges 20 mm thick and web 16 mm thick. Gi) Rectangular section having depth twice the width, (iii), Circular solid section. 10 GI) www.examrace.com(b) The internal diameter of the cylinder of a hydraulic ram is 10 cm. Find the thickness required to withstand an internal pressure of 500 atm (1 atm = 98.07 kPa), if the yield point for the material (in tension as well as compression) is ‘@ 9, = 500 MPa. Use a Factor of safety of 2. 10(% « (c) Draw the profile of a cam operating a knife-edged ds Fy} follower having a lift of 30 mm. The cam faises > the follower with S.H.M. for 150° of its rotatjon | followed by a period of dwell for 60°«Thé. fl descends for the next 100° fotation offthe’¢am with uniform velocity, again folléwed'by a I period. The cam rotates at a yf eed of 120 rpm and has a least radius/of 20 mi What are the maximum veldci, of the follower during lift an@ retuzn ? 10 (d) A 360° hydvodygamic beagini tas a journal diameter of RB d length!60 mm. It is running ata speedo 00 rpm. The radial clearance is 0.04 mm and minimum oil thickness is 0.008 mm. Sommerfeld number is 0.0446. Find the viscosity of thetoil suitable for the bearing. 10 4. (a) fr taté of stress at a point in a structural @, omponent of elastic material are given as Gs, .- lows : A normal tensile stress of 160 MPa and ¢( . a(shearing stress of 120 MPa on one plane, a e and acceleration al compressive stress of 110 MPa and the , plementary shearing stress of 120 MPa on a °, econd plane orthogonal to the first plane, and no ress on the third plane which is orthogonal to the above two planes. > r Determine : (i) - the principal stresses and the positions of the planes on which they act, and {4] www.examrace.com( (b) (ii) the positions of planes on which there is no normal stress. 10 Describe the methods of the following heat treatment procedures of steels : (i) Nitriding (ii) Cyaniding. se Four rotating masses A, B, C and D rotatifg i in) four different parallel planes are eae balanced. Angular position: “ asses’ arid D 90° and 195° respectively yin Go fockwise direction looking from ri re ide. The rotating masses and their radiug of + entres are given below : m, = 25 kg m= 40} i fin = 5 ks 1, = 150 mm, = 100 7,7 180 mm Planes B an 250 mm apart and mass centre radius: forundss A is 150 mm. Determine using graphicnb method : (i) te ee of A and its angular position with 7 ict to B, and J ad position of planes A and D with respect to (@) r lane B. 10 Figure below shows an impact type forging chine mounted rigidly on a large concrete block ith total mass, M = 10,000 kg. The concrete block i$ placed on ground through isolators of total stiffness, K = 1.7 MN/m. A hammer with a mass, m= 500 kg falls from a height, h = 2 m on to the work piece as shown in the figure. Assuming that (5) 3 0), re www.examrace.comthe impact is inelastic and instantaneous, analyse and determine the motion (amplitude) of the machine. Also find its natural frequency. 10 Answer any 'O quéstion: 5. (a) Determine thg, pimensi ARP PIan optimum cylindricalg is hed to the side of a steel plate casting hi A diimensions 25 cm = 12.5 cm x 5 cm. The volume shrinkage of steel during solidification is 3% and the volume of riser is 3 times that of let ed by the shrinkage consideration alone. ¢ (i) ity kind of products are manufactured by wire drawing process ? “h How much force will approximately be Tequired to draw a wire from 1.5 mm diameter steel wire to 1.0 mm diameter wire if the average yield strength of the work material ° } is 300 MPa ? 10 (c)/ A bar of 70 mm diameter is being cut orthogonally and is reduced to 68 mm by a cutting tool. In case -. mean length of the chip is 68.9 mm, find the cutting ratio. Determine shear angle also if the rake angle is 10°. 10 {6] www.examrace.com(d) Name the machine tools by which teeth of straight toothed spur gears are produced in mass scale, Also mention what motions are iniparted to the cutter and the blank in each of those machine tools. . 10 6. (a) Draw neat sketches of different Oxy-acetylene < flames, label them and describe the two stages of 6 & combustion in gas welding. Show graphically thel * effects of current, pressure and time on theweld » strength in resistance welding. What a the fT consequences of excessive or insufficient pressure | during resistance welding ? <4 4 (b) Show schematically the Merchant’s fercecircle in orthogonal cutting. Deriye‘the equations for shear and friction forces ip tetms pf the ‘material Properties and cutting/prockss parameters. State also the assumptions made lle arriving at the final equations. ¢ y} 15 ({c) Discuss the effect of weldif® Speed on grain structure afid properties of weld metals. 5 (d) State the principles of Rise Design and discuss the factors.affecting riser efficiency. 10 7. (a) Distinguish between CPM and PERT. The hg ‘given below is for manufacture and installation of a generator for a smal! scale industry wi ene power in case of supply failure. Show GS - the.critical path and calculate the project duration titge: \ Activity scription Duration Immediate >% of Activity of Activity Predecessor A esien Plant Layout 12 days _ "Be Select Site 8 days A 7) www.examrace.comActivity Description Duration Immediate of Activity of Activity Predecessor Cc Select Vendors 4 days A D . Select Personnel 3 days A E Prepare Site 12 days B F Manufacture/ Assemble Generator 18 days G Prepare Operation . Manual 5 days H Install Generator 4 days I Train Operators 9 days “« J Obtain Licence “6 tays \ A 15 (b) There is a proposal to purchase a machine for % 30,000/-. Manufacturing gost of a component from this machine is eStyfnated at 7 6.0. The component can be sold in’ the pfarket for 7 9.0. The life of the machine is(€Stimated as 18 years. An attract rate of retum is reckoned as 12% and esti average insurance and taxes as 3%. What itity should be-produced in year to make this, proposal profitable ? 10 (c) % i Describe seven phase job pian of value ineering. 5 af (ii) *Enlist the advantages of DNC over CNC. 5 ‘ough the keyboard, write a C-program to determine whether the seller has made profit or } incurred loss. Also determine the percentage of : oT price and selling price of an item is input th i profit made or loss incurred. Test the C-program by an illustrative example. 5 (8] www.examrace.com