Motor Overhauling

Why overhauling is
required ??

Motor details

Plant-EC
Tag No-P702 B
Make-Siemens
Sr. no-13157
KW-22
RPM-1460
FLA-40 A

Overhauling Procedure
Receive work order for the motor
Check if any abnormalities is mentioned.

Visual inspection of motor

Note down the missing/damaged parts.

Measure IR (PI in HT motors) and

resistance/inductance of motor.
Before dismantling IM, mark DE and NDE
side.
Start dismantling of motor from NDE side.

IR at Megger voltage
500 V :IR in
megaohms
R-E

400

Y-E

400

B-E

400

R-Y

400

Y-B

500

B-R

500

Winding impedance
readings :Windings

Resistance
(ohms)

Inductance
(mH)

0.50

2.7

0.45

2.3

0.50

2.7

Bearing dismounting
Methods
Cold dismounting
Hydraulic puller
Mechanical puller

Hot dismounting
Using Induction heater

Fit & tolerance

measurement
Clean DE-NDE shields of motor with
diesel.
Measure housing & shaft dimension
with micrometer gauge.
Make sure they are within the
specified limits.
Min (mm)
Max (mm)
Measured
(mm)
ForShaft
6210/2RS
50.002bearing
50.015
50.010
(DE)
50.002

50.015

50.005

90

90.035

90.002

(NDE)
Housing
(DE)

 Clean stator, rotor, shaft, housing,

bearing inner and outer cover with
clean cloth.
Clean and insert inner bearing cap
beyond bearing resting shoulder on
shaft.
Mount bearings on DE and NDE side.
Apply fresh grease to fill grease
cavities.

Bearing mounting
Methods
Cold mounting
With hammer
Using metal blocks

Hot mounting
Induction heater
Induction plate
Oil bath

Hot mount

Using induction heater

 Align the Inner Bearing Cover holes with holes of

housing by suitably supporting the shaft by a soft sling
keeping grease in-let hole in bearing housing on top.
Use guide ring to avoid marks on inner race & rollers.
Tighten bearing housing by gradually tightening 4
bolts at equally opposite location for uniform insertion
of housing.
At the same time pull the bearing Cover as near as
possible and tighten the complete bearing assembly.
Then insert circlip and then housing on to shaft.
Similarly, assemble the NDE side and put V- seal.
At this stage the rotor should be free to rotate.

Final tests
No load test (check IR value before
the tests)
Vibration analysis
Mechanical integrity
Axial play
Radial play
Run out

Vibration Analysis

Mechanical Integrity check

Axial play- 0.02 mm
Radial play-0.02 mm
Run out- 0.03 mm

THANK YOU