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Diesel 3500 Commissioning Check Lists PDF
Diesel 3500 Commissioning Check Lists PDF
COMMISSIONING - FIELD
DATA RECODING SHEETS
Cooldown Time
Cooldown Speed
Prelube Time
Crank Duration
Air Shutoff
Altitude
Fuel Control
Direct Fuel Control Mode
Delay Time
Crankcase Pressure
Aftercooler Temperature
Low Coolant Temperature
-2-
Customer Data:
Name
Start up date
Contact
Time
Telephone
Site
Type of Installation
Application:
PP
Continuous
Peak Shave
Engine Data:
Standby
Industrial
Other
Generator Data:
Engine Model
Serial Number
Serial Number
Arrangement
Arrangement
Rating
TMI Spec
Voltage
Rating
Marine
BHP
BkW
Amperage
Environment:
Ambient Temperature
Room Temperature
Elevationr
Atmospheric Condition
Relative Humidity
Salty
Dusty
Wet
Clean
Other:
Safety:
Heat Shields on Engine
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Floors Clean
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Fire Extinguisher
OK - Not OK - N/A
Wiring Secure
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/
Serviceability:
Overhead Clearance
Gauges Accurate
Side Clearance
Oil
OK - Not OK - N/A
OK - Not OK - N/A
Water
OK - Not OK - N/A
OK - Not OK - N/A
Fuel
OK - Not OK - N/A
OK - Not OK - N/A
Air
OK - Not OK - N/A
OK - Not OK - N/A
Exhaust
OK - Not OK - N/A
Level Indicators
OK - Not OK - N/A
-3-
Customer Orientation
Safety practices (Refer to OMM)
OK - Not OK - N/A
Manuals
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Pre-delivery Report
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Proper levels
OK - Not OK - N/A
Proper fluids
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
-4-
OK - Not OK - N/A
Oil Level
OK - Not OK - N/A
Specification
Specification
Fuel Type:
Fuel Treatment
OK - Not OK - N/A
Fuel API:
OK - Not OK - N/A
OK - Not OK - N/A
Fuel Pressure:
Specification:
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
(1) The full level of the day tank should be lower than the injector height of the engine
(2) The day tank should be no more than 15m away.
Cooling System:
+JW Inlet Temp:
*Fill Test
OK - Not OK
OK - Not OK - N/A
OK - Not OK
Antifreeze
OK - Not OK - N/A
*Cavitation Test
OK - Not OK
OK - Not OK - N/A
OK - Not OK
OK - Not OK - N/A
OK - Not OK - N/A
Lubrication System:
Oil Filter pressure Differential
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Duct Isolation
OK - Not OK - N/A
Temperature AC
OK - Not OK - N/A
Combustion Air:
Temperature in
+ At Rated Load
-5-
Exhaust System-*
Exhaust Back Pressure
Left Bank
Cylinder 1:
Cylinder 2:
Cylinder 3:
Cylinder 4:
Cylinder 5:
Cylinder 6:
Cylinder 7:
Cylinder 8:
Cylinder 9:
Cylinder 10:
Cylinder 11:
Cylinder12:
Cylinder 13:
Cylinder 14:
Cylinder 15:
Cylinder 16:
Total Average:
All Figures
OK / NOT OK
OK - Not OK - N/A
Attachments
OK - Not OK - N/A
Inspect Belts
OK - Not OK - N/A
Alternator
OK - Not OK - N/A
Inspect fan
OK - Not OK - N/A
Air Shut-off
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Inspect Supports
OK - Not OK - N/A
Unusual Noises
OK - Not OK - N/A
Lubrication Points
OK - Not OK - N/A
Cleanliness
OK - Not OK - N/A
OK - Not OK - N/A
-6-
Vibration Levels:
Order of Vibration Measured in mm
Overall m/s
st
nd
EFV(1)
EFH(2)
ERV(3)
ERH(4)
GFV(5)
GFH(6)
GRV(7)
GRH(8)
GRA(9)
ERR(10)
BASE(11)
Batteries
Charged
OK - Not OK - N/A
Trickle Charger
OK - Not OK - N/A
Electrolyte
OK - Not OK - N/A
Charge rate
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Wired Correctly
OK - Not OK - N/A
Power on
OK - Not OK - N/A
Inspect wirings
OK - Not OK - N/A
OK - Not OK - N/A
Starter
Type
-7-
rd
Crankcase Ventilation
Type of Fumes Disposal
Ingestive Y / N
Filter
Y/N
Number of Breathers
Liquid Discharge Trap
Y/N
Location of Discharge
Leaks
OK - Not OK - N/A
*Crankcase pressure
OK - Not OK - N/A
OK - Not OK - N/A
Low Water
OK - Not OK - N/A
OK - Not OK - N/A
Shutdown Devices
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Over Speed
OK - Not OK - N/A
-8-
RATING INFORMATION
Engine Serial Number:
___________________________________
Amperage: _________________
Kilowatts: ________________________________________
Storage Location:
Crankshaft Deflection:
Generator Alignment:
Main Stator Megohmmeter
Reading:
Before Storage:
After Storage:
(Y/N)
Yes
No
30 sec.
reading
60 sec.
reading
Drying method:
Comments
Main Stator
Main Rotor
Exciter Stator
Exciter Rotor
PMG Stator
Start-up
Main Stator
Main Rotor
Exciter Stator
Exciter Rotor
PMG Stator
-9-
30 sec.
corrected
60 sec.
corrected
Ambient
temp.
Comments
Regulator
No Load
Full Load
Voltage
F1 to F2
DC
20 to 22
AC
20 to 24
AC
22 to 24
AC
24 to 30 (SE only)
AC
26 to 28 (PM only)
AC
26 to 30 (PM only)
AC
28 to 30 (PM only)
AC
Generator
Excitation Name
Plate Information:
DC
F1 to F2
DC
20 to 22
AC
20 to 24
AC
22 to 24
AC
24 to 30 (SE only)
AC
26 to 28 (PM only)
AC
26 to 30 (PM only)
AC
28 to 30 (PM only)
AC
Amps
Comments
Compare with F1 to F2
ELECTRICAL
Yes
No
Comments
Data
Temperature ____________________
- 10 -
Comments
OK - Not OK - N/A
Setting 1
Setting 2
UPS
Enclosure type
- Size
Motor:
Other loads:
- Total SKVA
- Lighting
- Total HP
- Computers
- Welding
- Non-linear
- Other
AC Functional Tests
AC Protection Function Test
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
OK - Not OK - N/A
Cable Installation
Cable Entry Location
Top / Bottom
Cable Size
Number of Cores
OK - Not OK - N/A
Cable Try
OK - Not OK - N/A
Cable Ladder
OK - Not OK - N/A
OK - Not OK - N/A
Amps
KW
KVARS
P.F.
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Setting 3
Comments
Statement of Completion:
The following section I to be completed and signed off by the authorized
mechanic, or mechanics, that have carried out the works to verify that the
numbers contained in this report are an accurate reflection of the readings
taken during the commissioning of the Generator Set / Engine.
The Caterpillar authorized selling dealer is to also sign off that all works have
been completed to their satisfaction and the customer to sign off as having
received a coy of this document for their records.
Installation Mechanic:
Name:
Title:
Signature:
Date:
Additional Mechanic:
Name:
Title:
Signature:
Date:
Selling Dealer:
Name:
Title:
Signature:
Date:
Customer:
Name:
Title:
Signature:
Date:
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