Instruction book
Service parts
110-0820GENERAL SAFETY RULES FOR POWER TOOLS
WARNING - GO NOT ATTEMPT TO OPERATE UNTIL YOU HAVE READ THOROUGHLY AND UNDERSTAND COM
PLETELY ALL INSTRUCTIONS ,AULES ,ETC. CONTAINED IN THIS MANUAL. FAILURE TO COMPLY CAN RESULT IN
ACCIDENTS INVOLVING FIRE ELECTRIC SHOCK ,OR SERIOUS PERSONAL INJURY. MAINTAIN OWNERS MANUAL,
AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND INSTRUCTING POSSIBLE THIRD-PARTY
USER.
READ ALL INSTRUCTONS:
1. KNOW YOUR POWER TOOL
For your own safety reach the owner's manual carefully.
Learn itt application limitations as wall as the spocitic pa-
tential hazards pecular to this ts
2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING
BODY CONTACT WITH GROUNDED SURFACGES. For ax-
ample Pipes ,radiaiors sranges,refrigerator enclosures
4. KEEP GUAROS IN PLACE.
and in working order.
4. REMOVE ADJUSTING KEYS AND WAENCHES
Form habit of chacking to #66 thal keys and adhisting
‘wrenches are remaved trom tool before: turning an tao!
S.KEEP WORK ARE A CLEAN
Cluttered areas and benches Invite accidents.
§. DON'T USE IN DANGEROUS ENVIRONMENT
Don't use power tools In dame or wel locations. or expose
1am ta rain. Keep work area well illuminated
7. KEEP CHILDREN AWAY
All visitors shauld be kept a sale distance from wark area.
MAKE WORKSHOP KID PROOF
With padlocks master switches or by removing starter keys
9. DON'T FOACE. TOOL
i will do the job better and be saler st the rate fer which It
was designed.
10. USE RIGHT TOOL
Don't foros tool oF altactenent to do a fob for which Ht was:
not designed.
1. WEAR PROPER APPAREL
Na lease clothing, gloves, necklies, rings bracelets, ar
Jewelry to get caught in moving parts. Nonslip footwear Is
recommended. Wear protective hair covering to contain
feng hale.
‘12. ALWAYS USE SAFETY GLASSES
‘Also use face at dust mask IT cutting operation is dusly. Ev-
erycay eyeglasses only have impact-resistant lenses. They
are NOT satnty glassos.
—_
13.SEOURE WORK
Use clamps of a vise te hold work when practical. It's aater
than using your hand and frees both hands to operate tool
14. DON'T OVERREACH
Koop your proper taotl
15. MAINTAIN TOOLS IN TOP CONDITION
Keep tools sharp and clean for best and safest perfor
mance. Follow Instructions for lubricating and changing ac-
conseries,
nd bslanoe at all times
16. DISCONNECT TOOLS FAGM POWER SOURCE
Before servicing and when changing accessories such
Diandes: bits, cullers.or when mounting and re-meunting
mator.
17. AVOID ACCIDENTAL STARTING
Make sure switch is In? OFF" position before plugging iy
cord,
18. USE RECOMMENDED ACCESSORIES
CONSULT THE OWNER's manual for recommended accos-
sorles. Use of improper accessories may be hazardaus
19. NEVER STAND ON TOOL
Serious injury ceuld eceur If the tool
{ing tee! is unintentionally contacted,
20. CHECK DAMAGED BARTS
Betcre furter use ct the 1001, & guard or other part that Is
Gamaged should be carstully checked to ensure that !1 will
operare properly and perform its Intended function. check tor
alignment of moving parts sbinding of moving parts » break
age of parts, mounting sand any other conditions that may
allect ils operation. A guard cr othor part that is damaged
should ba properly repaired er replaced.
tipped oF it the cute
21. DIRECTION OF FEED
‘eed work into a blade or culter against the direstion of ro
tation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED. TUAN POW.
ER OFF.
Con't teave tao! until It comes te a complets stop,
in of any power tool ean result in torsign objects
SAF Y GLASSES bring thowm inca the eye whic ean elt vt ov
Always woar safety glastes or eye shields before using
your Lathe, We recommend Wide Vision Satety Mack for uso
over spectacles, ar standard safery glasses
aay
aa
resSAFETY RULES FOR LATHES
Safety is a combination of operator common sense and alertness al all times when Latha is being used Study
thase safety rules and general safety rules before operating and retain for future use.
1. Wear eye protection;
2. Never attempt any cperation or adjustment if proceedure is not under stood,
3. Keep fingers away from revolving parts and cutting tocle while in operation.
4. Never force cutting action.
§. Never perform an abnormal or little used operation without study and use of adequate blocks, jigs. stops,
fixtures ect.
6. Use of shop manual such as"Machinery's Handbook" or similar Is recommended for cutting speeds feeds
and operation detail.
7.Do nat remove drive caver whila machine is in oper
f Make. sure it is always closed.
8. Always remove chuck key ,even when machine is not in operation.
9.10o not attempt to adjust or remove tocls when in operation.
10. Always keep cutters sharp.
11. Never use in an explosive atmesphere or where @ spark could ignite a fire,
12. Always use identical replacement parts when servicing.
WARNING DO ALLOW FAMILIARILY (GAINED FROM FREQUENT USE OF YOUR LATHE}TO BECOME COM-
MONPLACE A GARELESS FRACTION OF A SECOND GAN ALLOW FOR SEVERE INJURY.INDEX
Standard equipment
Technical data ++
Setting up and preparing for operation of the machine
General Description
Lathe bed +++
Headstock ~
Slides
Apron
Tailstack
Leadsorew
Gear box +
Drive and electrical equipment
Controls
Working will the lathe ++
Setting the turning tool +++
Manual turning
Longitudinal turning with auto-feed «
Taper turning using tailstock set-aver
Taper turing by setting the top slide «+++.
Turning between centers ~
Screw cutting «
Example of mounting the gear wheels
Slipping clutch
Thread cutting tables -
Lathe Accessories «--
Universal lathe chuck 3 or 4 jaw design
4-jaw independent chuck
Drill chuck
Morse taper arbor
Live conter ++
‘Center steady rest
Travelling steady rest +
‘Selting the sleady rest ++
Tool post +
4-Way tool post
‘Chip guard
Gear change
Cabinet stand
Bearing and Slide Adjustment +=
Adjustment of main spindle bearings
Adjustment of crass and top slides ~
Adjustment of feed screw end float +
Feed screw backlosh adjustment
Cross slide spindle
Top slide spindle backlash adjusiment
Adjustment of half-nut guide
Adjustment of lead screw backlash ~
Replacing the shear pin in the leadscraw
Re-position the vae-belt
Lubrication plan +
Wiring diagram
Service parts listThe Standard Equipment Includes,
Bed
Headstock
Saddle-,Crogs-,Top-Sildes
Tailstock
Reduction goar
Automatic feed with quadrant and § change wheels
Driving pin with nut
Driver
Center MT-3
Center MT-2
Single tocl hloder(Clamp)
Electrical equipment with motor ete
Service manualTECHNICAL DATA OF THE LATHE
Center height 115mm
Distance between centers S0dmm
Max dia. over slide 68mm
Requitred floor space 950% 500mm
Weight ‘S5kg
Headstock spindle nose morse taper No.3
hollow spindle (inside dia. > 20mm
spindle bearings .2 adjustable precision tapar roller bearings. 2007107
Spindle Speeds. 130.300.400.600, 1000. 2000 rev/min (60H2)
100,250.350. 500-900, 1800 rew/min ¢§0kz)
Feed wilh Leadscrew, 0.127 mm srev
0.177 mm/rav
Thread Pitches, meatric(. 53mm
inch 8-56 thread/inch
Tallstock ; spindle dia 26mm
aplndie: travel 40mm
morse taper MT-2
' Mater: speed 1720 rpm (60Hz),1500¢50Hz)
capacity 3HP
SETTING UP AND PREPARING FOR OPERATION OF THE MACHINE
Ta avoid twisting of the bed, care should be taken that the location to which the machine Is bolted is absolutely
flat and level.
Care must also be taken that the stand on which tha machine Is mounted is securely fastened ta the floor thus
avoiding swing and working inaccuracies -the machine should be fixed with 2 hex-headad srews (M10.tangth to.
suit the thickness of table) firmly onto the stand.
The protecting oll tim (for storage and transport) should be removed by washing with paraffin. Atlor
Washing clean with dry, soft cloth. Finally oll the slide ways with ackd-frea oil,
Before using the machine. the Instruction book should be read throughly by its operator so that he |s completely
femiliar and confident with the machine and its contrals.ENERAL DESCRIPTION
Lathe Bed
The lathe bed is made of high-grade cast iron (HT 200)
BY Combining high cheeks with sirong cross ribs, a bed
with low vibration and rigid qualities is produced, The
Iwe precision-ground vee slideways.re-entorced by pre-
cision heat-hardening and grinding, give an accurate
guide lor (he carriage and tailstock. the main drive mo
jor is Mounted to the rear or the bed(Fig. 1)
tandstack
The headstock Is cas! from high-grade low-vibration
cast Irons It Is bolied to the bed by 4 screws with 4 ad-
using screws for alignment. In the head. the large
nain spindle: is mounted on 2 precision taper roller bear
ngs (20071073. The hollow spindle has a 3M. T with A
0mm bore
4 quick change of the belt cen be made by sasing the
ansion on the idler.
rhe type of bell used by lathe has the great advantage
hat it is noiseless at all speeds.
ro protect the machine against accidental damage A
lutch is fitted to the reduction pulley for the 120 rom
need.Slides
The sircng carriage Is made from high-qualily cast iron.
The sliding perts are smooth ground, (Fig. 1) It fils the
vee on the bed without play. The lower sliding parts can
be easily and simply adjusted. The cross-slide |s mount-
‘ed on the carriage and moves on a dovetailed slida
which can be adjusted for play by means of gibstrias.
Tha travel of the cross slida is effected by means af the
conveniently positioned cross spindle handwheel. There
is @ graduated collar on tha handwheel (1 graduation =
0..0254mm>
The top slide. which Is mounted on the cross slide.can
be rotated through 36(*, The top slide and tha cross
slide (ravel in a dovetail slide and have gibs, adjustable
ruts and a graduated collar (1 greduation —
0254mm).
A strong clemp is fitted on the top slide.
For accurate facing operations the carriage can ba
locked by tightening hex. head screw (C) (Fig. 3)
Apron
‘The apron is mounted on the long slideyin the apron the
two-piece half-nul is titted, the hall-nut guides can be
adjusted from the outside.
The halt-nut can be engaged by use of a conveniently
placed lever, The quick-travel of the long slide is by
Means of a rack which Is mounted on the bed, and 8 pin-
lon, operated by a handwheel mounted on the carri
within easy reach,
Fig. 7Tailstock
The tallstock slides on a vee and cen be clamped in any
position by means of a heavy screw.