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Instruction book Service parts 110-0820 GENERAL SAFETY RULES FOR POWER TOOLS WARNING - GO NOT ATTEMPT TO OPERATE UNTIL YOU HAVE READ THOROUGHLY AND UNDERSTAND COM PLETELY ALL INSTRUCTIONS ,AULES ,ETC. CONTAINED IN THIS MANUAL. FAILURE TO COMPLY CAN RESULT IN ACCIDENTS INVOLVING FIRE ELECTRIC SHOCK ,OR SERIOUS PERSONAL INJURY. MAINTAIN OWNERS MANUAL, AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND INSTRUCTING POSSIBLE THIRD-PARTY USER. READ ALL INSTRUCTONS: 1. KNOW YOUR POWER TOOL For your own safety reach the owner's manual carefully. Learn itt application limitations as wall as the spocitic pa- tential hazards pecular to this ts 2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACGES. For ax- ample Pipes ,radiaiors sranges,refrigerator enclosures 4. KEEP GUAROS IN PLACE. and in working order. 4. REMOVE ADJUSTING KEYS AND WAENCHES Form habit of chacking to #66 thal keys and adhisting ‘wrenches are remaved trom tool before: turning an tao! S.KEEP WORK ARE A CLEAN Cluttered areas and benches Invite accidents. §. DON'T USE IN DANGEROUS ENVIRONMENT Don't use power tools In dame or wel locations. or expose 1am ta rain. Keep work area well illuminated 7. KEEP CHILDREN AWAY All visitors shauld be kept a sale distance from wark area. MAKE WORKSHOP KID PROOF With padlocks master switches or by removing starter keys 9. DON'T FOACE. TOOL i will do the job better and be saler st the rate fer which It was designed. 10. USE RIGHT TOOL Don't foros tool oF altactenent to do a fob for which Ht was: not designed. 1. WEAR PROPER APPAREL Na lease clothing, gloves, necklies, rings bracelets, ar Jewelry to get caught in moving parts. Nonslip footwear Is recommended. Wear protective hair covering to contain feng hale. ‘12. ALWAYS USE SAFETY GLASSES ‘Also use face at dust mask IT cutting operation is dusly. Ev- erycay eyeglasses only have impact-resistant lenses. They are NOT satnty glassos. —_ 13.SEOURE WORK Use clamps of a vise te hold work when practical. It's aater than using your hand and frees both hands to operate tool 14. DON'T OVERREACH Koop your proper taotl 15. MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest perfor mance. Follow Instructions for lubricating and changing ac- conseries, nd bslanoe at all times 16. DISCONNECT TOOLS FAGM POWER SOURCE Before servicing and when changing accessories such Diandes: bits, cullers.or when mounting and re-meunting mator. 17. AVOID ACCIDENTAL STARTING Make sure switch is In? OFF" position before plugging iy cord, 18. USE RECOMMENDED ACCESSORIES CONSULT THE OWNER's manual for recommended accos- sorles. Use of improper accessories may be hazardaus 19. NEVER STAND ON TOOL Serious injury ceuld eceur If the tool {ing tee! is unintentionally contacted, 20. CHECK DAMAGED BARTS Betcre furter use ct the 1001, & guard or other part that Is Gamaged should be carstully checked to ensure that !1 will operare properly and perform its Intended function. check tor alignment of moving parts sbinding of moving parts » break age of parts, mounting sand any other conditions that may allect ils operation. A guard cr othor part that is damaged should ba properly repaired er replaced. tipped oF it the cute 21. DIRECTION OF FEED ‘eed work into a blade or culter against the direstion of ro tation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED. TUAN POW. ER OFF. Con't teave tao! until It comes te a complets stop, in of any power tool ean result in torsign objects SAF Y GLASSES bring thowm inca the eye whic ean elt vt ov Always woar safety glastes or eye shields before using your Lathe, We recommend Wide Vision Satety Mack for uso over spectacles, ar standard safery glasses aay aa res SAFETY RULES FOR LATHES Safety is a combination of operator common sense and alertness al all times when Latha is being used Study thase safety rules and general safety rules before operating and retain for future use. 1. Wear eye protection; 2. Never attempt any cperation or adjustment if proceedure is not under stood, 3. Keep fingers away from revolving parts and cutting tocle while in operation. 4. Never force cutting action. §. Never perform an abnormal or little used operation without study and use of adequate blocks, jigs. stops, fixtures ect. 6. Use of shop manual such as"Machinery's Handbook" or similar Is recommended for cutting speeds feeds and operation detail. 7.Do nat remove drive caver whila machine is in oper f Make. sure it is always closed. 8. Always remove chuck key ,even when machine is not in operation. 9.10o not attempt to adjust or remove tocls when in operation. 10. Always keep cutters sharp. 11. Never use in an explosive atmesphere or where @ spark could ignite a fire, 12. Always use identical replacement parts when servicing. WARNING DO ALLOW FAMILIARILY (GAINED FROM FREQUENT USE OF YOUR LATHE}TO BECOME COM- MONPLACE A GARELESS FRACTION OF A SECOND GAN ALLOW FOR SEVERE INJURY. INDEX Standard equipment Technical data ++ Setting up and preparing for operation of the machine General Description Lathe bed +++ Headstock ~ Slides Apron Tailstack Leadsorew Gear box + Drive and electrical equipment Controls Working will the lathe ++ Setting the turning tool +++ Manual turning Longitudinal turning with auto-feed « Taper turning using tailstock set-aver Taper turing by setting the top slide «+++. Turning between centers ~ Screw cutting « Example of mounting the gear wheels Slipping clutch Thread cutting tables - Lathe Accessories «-- Universal lathe chuck 3 or 4 jaw design 4-jaw independent chuck Drill chuck Morse taper arbor Live conter ++ ‘Center steady rest Travelling steady rest + ‘Selting the sleady rest ++ Tool post + 4-Way tool post ‘Chip guard Gear change Cabinet stand Bearing and Slide Adjustment += Adjustment of main spindle bearings Adjustment of crass and top slides ~ Adjustment of feed screw end float + Feed screw backlosh adjustment Cross slide spindle Top slide spindle backlash adjusiment Adjustment of half-nut guide Adjustment of lead screw backlash ~ Replacing the shear pin in the leadscraw Re-position the vae-belt Lubrication plan + Wiring diagram Service parts list The Standard Equipment Includes, Bed Headstock Saddle-,Crogs-,Top-Sildes Tailstock Reduction goar Automatic feed with quadrant and § change wheels Driving pin with nut Driver Center MT-3 Center MT-2 Single tocl hloder(Clamp) Electrical equipment with motor ete Service manual TECHNICAL DATA OF THE LATHE Center height 115mm Distance between centers S0dmm Max dia. over slide 68mm Requitred floor space 950% 500mm Weight ‘S5kg Headstock spindle nose morse taper No.3 hollow spindle (inside dia. > 20mm spindle bearings .2 adjustable precision tapar roller bearings. 2007107 Spindle Speeds. 130.300.400.600, 1000. 2000 rev/min (60H2) 100,250.350. 500-900, 1800 rew/min ¢§0kz) Feed wilh Leadscrew, 0.127 mm srev 0.177 mm/rav Thread Pitches, meatric(. 53mm inch 8-56 thread/inch Tallstock ; spindle dia 26mm aplndie: travel 40mm morse taper MT-2 ' Mater: speed 1720 rpm (60Hz),1500¢50Hz) capacity 3HP SETTING UP AND PREPARING FOR OPERATION OF THE MACHINE Ta avoid twisting of the bed, care should be taken that the location to which the machine Is bolted is absolutely flat and level. Care must also be taken that the stand on which tha machine Is mounted is securely fastened ta the floor thus avoiding swing and working inaccuracies -the machine should be fixed with 2 hex-headad srews (M10.tangth to. suit the thickness of table) firmly onto the stand. The protecting oll tim (for storage and transport) should be removed by washing with paraffin. Atlor Washing clean with dry, soft cloth. Finally oll the slide ways with ackd-frea oil, Before using the machine. the Instruction book should be read throughly by its operator so that he |s completely femiliar and confident with the machine and its contrals. ENERAL DESCRIPTION Lathe Bed The lathe bed is made of high-grade cast iron (HT 200) BY Combining high cheeks with sirong cross ribs, a bed with low vibration and rigid qualities is produced, The Iwe precision-ground vee slideways.re-entorced by pre- cision heat-hardening and grinding, give an accurate guide lor (he carriage and tailstock. the main drive mo jor is Mounted to the rear or the bed(Fig. 1) tandstack The headstock Is cas! from high-grade low-vibration cast Irons It Is bolied to the bed by 4 screws with 4 ad- using screws for alignment. In the head. the large nain spindle: is mounted on 2 precision taper roller bear ngs (20071073. The hollow spindle has a 3M. T with A 0mm bore 4 quick change of the belt cen be made by sasing the ansion on the idler. rhe type of bell used by lathe has the great advantage hat it is noiseless at all speeds. ro protect the machine against accidental damage A lutch is fitted to the reduction pulley for the 120 rom need. Slides The sircng carriage Is made from high-qualily cast iron. The sliding perts are smooth ground, (Fig. 1) It fils the vee on the bed without play. The lower sliding parts can be easily and simply adjusted. The cross-slide |s mount- ‘ed on the carriage and moves on a dovetailed slida which can be adjusted for play by means of gibstrias. Tha travel of the cross slida is effected by means af the conveniently positioned cross spindle handwheel. There is @ graduated collar on tha handwheel (1 graduation = 0..0254mm> The top slide. which Is mounted on the cross slide.can be rotated through 36(*, The top slide and tha cross slide (ravel in a dovetail slide and have gibs, adjustable ruts and a graduated collar (1 greduation — 0254mm). A strong clemp is fitted on the top slide. For accurate facing operations the carriage can ba locked by tightening hex. head screw (C) (Fig. 3) Apron ‘The apron is mounted on the long slideyin the apron the two-piece half-nul is titted, the hall-nut guides can be adjusted from the outside. The halt-nut can be engaged by use of a conveniently placed lever, The quick-travel of the long slide is by Means of a rack which Is mounted on the bed, and 8 pin- lon, operated by a handwheel mounted on the carri within easy reach, Fig. 7 Tailstock The tallstock slides on a vee and cen be clamped in any position by means of a heavy screw.

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