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SỬ DỤNG PHẦN MỀM AUTODESK INVENTOR MÔ PHỎNG PHẦN CƠ KHÍ CỦA MÁY CÁN TOLE 5 SÓNG VUÔNG
SỬ DỤNG PHẦN MỀM AUTODESK INVENTOR MÔ PHỎNG PHẦN CƠ KHÍ CỦA MÁY CÁN TOLE 5 SÓNG VUÔNG
PHIU NG K TI
Nm hc: 2009 - 2010
MSSV: 1051487
MSSV: 1051488
KHOA DUYT
B MN DUYT
TRNG I HC CN TH
KHOA CNG NGH
B MN MY NN & CNSTH
NHN XT V NH GI CA CN B HNG DN
H v tn cn b hng dn: ThS. Nguyn Bng Ths. V Thnh Bc
Tn ti:
S DNG PHN MM AUTODESK INVENTOR M PHNG PHN C
KH CA MY CN TOLE 5 SNG VUNG
H v tn sinh vin thc hin :
MSSV:1051487
MSSV:1051488
Lp: CK0585A1
Ni dung nhn xt:
..
Kt lun v ngh im:
TRNG I HC CN TH
KHOA CNG NGH
B MN MY NN & CNSTH
MSSV:1051487
MSSV:1051488
Lp: CK0585A1
Ni dung nhn xt:
....
im nh gi:
.
Cn Th, ngy..thng.. nm 200.
Cn b chm phn bin
Li cm t
LI CM T
Mc lc
MC LC
PHN M U......................................................................................................1
PHN I: KHO ST MT S HNG TOLE V MY CN...............................3
CHNG1: KHO ST CC HNG TOLE ANG C MT TRN TH
TRNG..............................................................................................................3
1.1. Mt s hng tole..........................................................................................3
1.1.1. Hng tole Hoa Sen................................................................................3
1.1.2. Hng tole Phng Nam........................................................................3
1.1.3. Hng tole ng .................................................................................3
1.2. Cng dng ca tole......................................................................................4
CHNG 2: GII THIU MT S MY CN TOLE SNG ANG S
DNG.................................................................................................................... 5
2.1. u im ca tole sng.................................................................................5
2.2. Gii thiu s lc mt s my cn tole sng v sn phm..........................5
2.2.1. My cn tole 9 sng vung 1 tng........................................................5
2.2.2. My cn tole sng gi ngi...................................................................5
2.2.3. My cn tole sng trn.........................................................................6
2.2.4. My cn tole 5 sng vung...................................................................6
2.2.4.1. Thng s k thut...........................................................................6
2.2.4.2. Tnh nng k thut my cn...........................................................6
2.2.4.3. S nguyn l hot ng ca my cn tole..................................7
PHN II: C S L THUYT CN......................................................................8
CHNG 1: KHI QUT V CNG NGH CN............................................8
1.1. Gii thiu s lc v cng ngh cn...........................................................8
1.2. Sn phm cn..............................................................................................8
1.3. Cu to v phn loi my cn......................................................................8
1.3.1. Phn loi...............................................................................................8
1.3.2. Cu to..................................................................................................9
CHNG 2: TNH CHT KIM LOI TRONG GIA CNG............................10
2.1. Mt s khi nim c bn...........................................................................10
2.1.1. Bin dng do ca kim loi.................................................................10
ii
Mc lc
iii
Mc lc
iv
Mc lc
Mc lc
vi
Mc lc
DANH MC HNH
vii
Phn m u
PHN M U
t vn
Mc tiu ca ti
Tn ti:
Trang 1
Phn m u
Trang 2
PHN I
CHNG 1
Trang 3
ngh mi: dy chuyn m NOF, pht trin dng sn phm m sn in, thit b chuyn
v ngnh thp l m, sn lng 150.000 tn/nm.
Hin nay Cty l n v i u trong sn xut, kinh doanh tole m km (vi
nng sut dy chuyn 70.000 tn/nm), tole m mu v tole m hp kim nhm km
(tole lnh) phc v cho ngnh xy dng cng nghip v dn dng.
Trang 4
CHNG 2
Trang 5
Trang 6
Trang 7
PHN II
C S L THUYT CN
CHNG 1
1.2. Sn phm cn
Hin nay nhiu c s sn xut trang b cc loi my cn sn xut cc loi
thp tm, thp hnh v cc loi sn phm khc.
Sn phm c th chia lm cc nhm:
- Nhm cc vt cn nh hnh: C tit din dng trn, vung, su cnh, ch
nht, van, tam gic, phi cho cc qu trnh ren dp. N c s dng kh rng ri
trong cng nghip v xy dng.
- Nhm vt cn tm: dng lm cu, thng cha, ni hi, ng tu, xe bc
thp
-
Nhm thp dng ng v dng c bit khc nh: trc, vnh bnh xe la
Trang 8
1.3.2. Cu to
My gm 3 b phn chnh:
-
Cc gi cn.
Trang 9
CHNG 2
Trang 10
Trang 11
Trong :
Trang 12
Trang 13
CHNG 3
(3.1)
(3.2)
Trong :
Tnung: c xc nh theo cng thc (3.1)
T: Khong gim nhit t l nung n gi cn u tin ca phi cn.
3.2.3. Nhit khi kt thc cn
Mi kim loi khi kt thc cn nhit qui nh trong vng nhit cho php
khng c kt thc nhit ty tin. Nhit kt thc cn tt nht ca Zn
(1100C), Al (3000C), thp CT45 (870 9000C).
Trang 14
Khi cn ngui phi tin hnh s b hoc trung gian nhiu ln kim loi v
hp kim nhm lm gim tnh bin cng trn b mt, gim ng sut d bn trong,
tng tnh do ca chng cn ra sn phm c cht lng tt vi nng sut cao.
Khi cn cn bi trn gia b mt tip xc vi kim loi v trc cn lm tng
nng sut, nng cao cht lng sn phm nh gim nhit ca trc cn v vt cn
sinh ra do ma st. Cht liu bi trn thng l du thc vt, du cng nghip v cc
loi m.
Lng p khi cn ngui nh hn rt nhiu so vi cn nng, nhng lc cn c
khi t rt ln, nng lng tiu hao cao, bin cng trn b mt kim loi tng
nhanh v rt ln.
3.2.2. Cc sn phm cn ko ngui
Cc sn phm cn ko ngui hu ht l loi thp mng c chiu dy nh hn
2mm, cc loi thp tm cc mng cc bng kim loi mu v hp kim.
i vi cc loi dy thp c ng knh nh hn 6mm v cc dy kim loi
mu khc nhau nh ng, nhm ngi ta khng cn m ko ngui qua cc khun
ko.
Trang 15
Trang 16
Trang 17
3.4. Cn tm
3.4.1. Gii thiu chung v cn cc loi thp tm
3.4.1.1. Phn loi
Theo thnh phn ha hc: thp cacbon v thp hp kim.
Theo cng dng, ngi ta phn bit thp tm kt cu, thp tm c bit.
Theo phng php cn, thp tm c chia lm hai loi: thp cn nng v thp
cn ngui.
Theo dy thp tm chia ra hai nhm: Thp dy (h 4 mm), thp mng (h
4 mm).
3.4.1.2. Cng dng
Thp tm l mt trong nhng dng sn phm cn kinh t nht. N c s
dng rt nhiu trong thc t:
Trang 18
CHNG 4
Trang 19
h1 h2
.100%
h1
R.h
(mm)
h
2h1
R.h
tf
(mm)
Trong :
h: lng p tuyt i
R: bn knh trc cn
T: nhit cn
h1: chiu cao ban u ca vt cn
f: nhit ca vt cn
H s gian di khi cn
H s gin di hay h s ko di sau khi cn l2 v trc khi cn l1
l2
l1
Trang 20
lg F0 lg Fn
lg tb
T cng thc trn ta thy : nu bit c tit din ngang ban u ca phi cn
v tit din sn phm, bit c h s gin di trung bnh th tnh ton c ngay s
ln phi cn.
Bng 4.1: Phn phi h s gin di trung bnh ( tb) cho mt s sn phm
cn
Th t
1
Loi sn phm
Loi l hnh
Cn tinh
C tit din ngang n gin
Ch nht vung
(trn, vung, dt, ch nht,
Thoi vung
tam gic, bu dc)
Bu dc - vung
C tit din phc tp (ray v
Cn tinh cn th
cc dm U, I, T)
tb
1,10 1,15
1,15 1,30
1,25 1,60
1,20 1,80
1,10 1,20
1,30 1,40
Loi trc cn
Trc c g, rnh
Trc cn hnh
Trc cn tm
Trc c bng bnh thng
Trc c bong10 12
f
0.45 0.62
0.36 0.47
0.27 0.36
0.09 0.18
0.03 0.09
Trang 21
Trang 22
4.3. vt v tr
Hi n tng m ti vng bin dng ca kim loi c tc ca vt cn ra khi
trc cn (Vh ) ln hn tc ca trc cn (V) l hi n tng vt trc. Vng c tc
kim loi Vh > V l vng vt trc.
Hi n tng m ti vng bin dng ca kim loi c tc ca vt cn khi n
vo trcVH nh hn V l hi n tng tr. Vng c tc VH < V l vng tr.
Ti tit di n c gc trung ho v c VH = V = Vh gi l tit di n trung ho.
M t chia i vng tr v vng vt trc gi l m t phn gii.
Lng vt trc ca kim loi nhiu hay t c biu th bi cng thc :
Sh
Vh V
100%
Vh
Trong :
Sh : lng vt trc tnh %.
Vh :tc ca kim loi ra khi trc.
V : tc ca trc cn V
.D.n
m / s
60
Trong :
Ptb : p lc n v hay p lc trung bnh (N /mm2, kg/mm2).
F : Din tch tip xc gia kim loi v trc cn, (mm2).
F btb .l
Ta c : 0
b1 b2
. Rh
2
Rh
Trang 23
1500 0
Ptb B
2 R h
1
1 f
h1 h2
Ptb B
2 Rh
1
1 f
h1 h2
Trong :
B : c xc nh theo th hnh 2.4.3.
Trang 24
Hnh 2.4.3. th B
4.4.2. Momen cn v cc momen khc sinh ra khi cn
Momen cn (Mc) do lc cn sinh ra v tnh theo cng thc:
Mc = 2.P.a
Trong :
P: lc cn
a: cnh tay n
a = (0.450.5).l = (0.450.5).
R h
a = (0.350.45).l = (0.350.45).
R h
(i vi cn nng)
(i vi cn ngui)
Trang 25
v
R
v
R
l1
R
Trong :
N: cng sut cn
M: momen cn
t: thi gian cn
v: vn tc cn
R: bn knh trc cn.
Trang 26
PHN III
M PHNG MY DA VO PHN MM
AUTODESK INVENTOR
CHNG 1
Trang b th vin cho cc chi tit tiu chun ( ln, bulng, then,..).
M phng ng hc
Trang 25
Trang 26
cc lnh: qut bin dng theo hng vung gc (Extrude), qut chung quanh trc
(Revolve), to ren (Thread), to l (Hole),
Trong giao din chnh chn Design Accelerator xut hin giao din gm: thit
k trc (Shaft), b truyn bnh rng (Spur Gear), b truyn ai (V-Belts), b truyn
xch mi trng ny ta va thit k, tnh ton,va c th kim tra sc bn tng
chi tit .
Trang 27
gn rng buc gia cc chi tit gi lnh Constraint, sau khi nhp lnh hp
thoi Place Constraint hin ra. Hp thoi gm 3 trang:
- Trang Assembly: rng buc lp rp cc chi tit vi nhau. Cc lnh s dng
nh Mate, Insert, Angle,
-
Trang Transition: rng buc hai chi tit chuyn ng tnh tin.
Trang 28
Trn thanh cng c Presentation Panel, nhp chut vo biu tng Create
View m file lp rp. Cc biu tng cn li cho php:
-
- Animate: dng ghi hnh vic lp ghp theo trnh t tho cc chi tit
trc .
1.2.6. To bn v 2D
Sau khi to m hnh 3D, ta c th to mt file bn v drawing 2D. T New
chn biu tng c ui .dwg hoc .idw nhng thng thng ngi ta s dng
mi trng ISO.dwg
Trang 29
Trang 30
Trang 31
CHNG 2
Ba phi
Trc 1
Ba tri
Hnh 3.1.5. M hnh my
Cc l cn trc trn ca my
Cc l c hnh dng ging nhau tr cc l ba tri v ba phi b tr trn
cp trc 21, 22 v 23.
Cc l cn trn trc 1 n trc 7 ca my cn c hnh dng, kch thc
tng ng ging cc l k gia b tr trn trc 9 n trc 15 v cc l ba phi t
trc 17 n trc 20.
Cc l gia ca trc 9 n trc 15, l k gia t trc 16 n trc 23 v
l gia trc 23 c hnh dng, kch thc ging l trn trc 7.
Cc l ba phi ca trc 21, 22, 23 c hnh dng ging nhau.
Cc l ba tri ca trc 21, 22, 23 c hnh dng ging nhau v khc hnh
dng ca l ba phi.
Cc l cn trc di ca my
c im cc l tng t nh trc trn. Ring cc l lp trn trc 1 n trc 7
c khong cch tole di hn.
2.1.1.2. To m hnh 3D l cn trc trn
L trn trc 1: ta bin dng phc tho ca l cn trong 2D Sketch panel, rng
buc cc kch thc nh hnh v:
Trang 32
Trang 33
Sketch Panel th khi 3D s t cp nht v thay i hnh dng theo rng buc gip
vic m hnh ha nhanh hn. Cch thc hin nh sau:
Trang 34
Trang 35
M hnh 3D ca l cn trc 8 di
Trang 36
Trang 37
Mun chn loi then, kch thc v v tr ta Click chn then cn thit k ri
nhp d liu vo hp thoi:
Trang 38
Preview:
Shear Force:
Bending Moment:
Trang 39
Deflection Angle:
Deflection:
Bending Stress:
Trang 40
Shear Stress:
Trang 41
Ideal Diameter:
Trang 42
Trang 43
Trang 44
Li dao di
C cu li dao ct trn
C cu 3D li dao ct di
Trang 45
C cu li dao ct trn
Trang 46
C cu li dao ct di
Trang 47
Gear Ratio
Desired Gear Ratio
Module
Helix Angle
Pressure Angle
Center Distance
Circular Pitch
Operating Pressure Angle
Contact Ratio
i
iin
m
aw
p
w
1.5217 ul
1.5200 ul
5.000 mm
0.0000 deg
20.0000 deg
148.000 mm
15.708 mm
23.0042 deg
1.4688 ul
Trang 48
Type of model
Number of Teeth
Pitch Diameter
Outside Diameter
Root Diameter
Base Circle Diameter
Facewidth
Tooth Thickness
Tangential Tooth Thickness
Chordal Thickness
Chordal Addendum
Unit Outside Tooth Thickness
Radial Force
Tangential Force
Axial Force
Circumferential Speed
z
d
da
df
db
b
s
st
tc
ac
sa
Fr
Ft
Fa
v
Gear 1
Component
23 ul
115.000 mm
127.132 mm
105.078 mm
108.065 mm
26.000 mm
8.792 mm
8.792 mm
7.764 mm
4.653 mm
0.6723 ul
844.153 N
1988.293 N
0.000 N
2.710 mps
Gear 2
Component
35 ul
175.000 mm
188.477 mm
166.422 mm
164.446 mm
26.000 mm
9.282 mm
9.282 mm
8.196 mm
5.247 mm
0.6946 ul
Trang 49
Trang 50
Thng s ca b truyn
Chain : JIS B 1801:1997 Short-pitch transmission
precision roller chains (A series, Class 1)
Chain size designation
80-2-46
Pitch
p 25.400 mm
Number of Chain Strands
k 2.000 ul
Minimum width between inner
b1 15.750 mm
plates
Maximum Roller Diameter
d1 15.880 mm
Maximum pin body diameter
d2 7.940 mm
Maximum inner plate depth
h2 24.200 mm
Maximum outer or intermediate
h3 20.900 mm
plate depth
Maximum width over bearing pins b 62.700 mm
Maximum inner plate width
t1 3.200 mm
Maximum outer or intermediate
t2 3.200 mm
plate width
Tensile Strength
Fu 122400 N
Specific Chain Mass
m 5 kg/m
Cc thng s c bn ca 2 bnh
Type
Driven sprocket
Number of Teeth
Pitch Diameter
Number of Chain strands
Transverse pitch
Seating clearance
Tooth width
Tooth side relief
Tooth side radius
Shroud diameter
Sprocket shroud width
Height of tooth above pitch
polygon
Roller-seating radius
Tooth-flank radius
z
Dp
k
pt
SC
bf
ba
rx
Ds
bs
18.000 ul
146.273 mm
2.000 ul
29.300 mm
0.079 mm
14.648 mm
3.302 mm
25.400 mm
109.251 mm
43.948 mm
ha
7.620 mm
ri
re
8.019 mm
38.112 mm
Trang 51
Roller-seating angle
Shroud fillet radius
Sprocket tip diameter
Sprocket root diameter
Measuring pin diameter
Measurement over pins
Center Distance
Transmission Ratio
Arc of contact
Axle load
Chain Speed
Effective pull
Centrifugal force
ra
Da
Df
Dg
Mr
C
i
Fr
v
Fp
FC
135.00 deg
1.016 mm
159.291 mm
130.234 mm
15.880 mm
162.153 mm
355.600 mm
1.000 ul
180.00 deg
1714.617 N
3.446 mps
1595.835 N
59.391 N
Trang 52
Thng s ca b truyn
Chain : JIS B 1801:1997 Short-pitch transmission
precision roller chains (A series, Class 1)
Chain size designation
80-1-74
Pitch
p
25.400 mm
Number of Chain Strands
k
1.000 ul
Minimum width between inner
b1
15.750 mm
plates
Maximum Roller Diameter
d1
15.880 mm
Maximum pin body diameter
d2
7.940 mm
Maximum inner plate depth
h2
24.200 mm
Maximum outer or intermediate
h3
20.900 mm
plate depth
Maximum width over bearing pins b
33.500 mm
Maximum inner plate width
t1
3.200 mm
Maximum outer or intermediate
t2
3.200 mm
plate width
Tensile Strength
Fu 61200.000 N
Specific Chain Mass
m
2.600 kg/m
Thng s ca bnh xch gn trn trc cun
Type
Driven sprocket
Number of Teeth
Pitch Diameter
Number of strands
Seating clearance
Tooth width
Tooth side relief
Tooth side radius
Shroud diameter
Sprocket shroud width
Height of tooth above pitch
polygon
Roller-seating radius
Tooth-flank radius
Roller-seating angle
z
Dp
k
SC
bf
ba
rx
Ds
bs
24.000 ul
194.597 mm
1.000 ul
0.079 mm
14.963 mm
3.302 mm
25.400 mm
158.132 mm
14.963 mm
ha
7.620 mm
ri
re
8.019 mm
49.546 mm
136.25 deg
Trang 53
ra
Da
Df
Dg
Mr
C
i
Fr
v
Fp
FC
1.016 mm
208.172 mm
178.558 mm
15.880 mm
210.477 mm
672.661 mm
1.333 ul
184.12 deg
1657.524 N
3.446 mps
1595.835 N
59.391 N
Trang 54
Type
Number of Teeth
Pitch Diameter
Number of strands
Shroud diameter
Tooth flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
Measuring pin diameter
Measurement over pins
Center Distance
Transmission Ratio
Arc of contact
Axle load
z
Dp
k
Ds
re
Da
Df
Dg
Mr
C
i
Fr
Driven sprocket
18.000 ul
146.273 mm
1.000 ul
109.251 mm
38.112 mm
135.00 deg
159.291 mm
130.234 mm
15.880 mm
162.153 mm
355.588 mm
1.000 ul
180.00 deg
1657.602 N
Trang 55
Type
Number of Teeth
Pitch Diameter
Shroud diameter
Tooth-flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
Measurement over pins
Arc of contact
Axle load
z
Dp
Ds
re
Da
Df
Mr
Fr
Driver sprocket
12.000 ul
98.138 mm
59.994 mm
26.678 mm
132.50 deg
110.034 mm
82.099 mm
114.018 mm
170.22 deg
2406.162 N
z
Dp
k
Ds
re
Da
Df
Mr
C
i
Fr
21.000 ul
170.421 mm
1.000 ul
133.718 mm
43.829 mm
135.71 deg
183.758 mm
154.383 mm
185.825 mm
423.882 mm
1.750 ul
189.78 deg
2406.162 N
v
Fp
FC
2.312 mps
2378.560 N
13.902 N
Trang 56
Thng s ca bnh 1
Type
Number of Teeth
Pitch Diameter
Number of strands
Shroud diameter
Tooth-flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
Measurement over pins
Arc of contact
Axle load
Driver sprocket
z
12.000 ul
Dp
98.138 mm
k
1.000 ul
Ds
59.994 mm
re
26.678 mm
132.50 deg
Da
110.034 mm
Df
82.099 mm
Mr
114.018 mm
171.45 deg
Fr
2406.210 N
Thng s ca bnh 2
Type
Driven sprocket
Number of Teeth
Pitch Diameter
Number of strands
Shroud diameter
Tooth-flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
z
Dp
k
Ds
re
Da
Df
20.000 ul
162.368 mm
1.000 ul
125.569 mm
41.923 mm
135.50 deg
175.609 mm
146.330 mm
Trang 57
Mr
C
i
Fr
178.248 mm
430.576 mm
1.667 ul
188.55 deg
2406.210 N
Chain Speed
Effective pull
Centrifugal force
v
Fp
FC
2.312 mps
2378.560 N
13.902 N
2.3. Lp rp cp trc cn 23
Thnh bn 2
Trang 58
Thnh bn 3
Thnh bn 4
To m hnh 3D lp rp phn di
Bnh ng du thy lc
H nc lm mt h thng thy lc
Trang 59
To m hnh 3D cm bin
To m hnh 3D v hp iu khin
Trang 60
Trang 61
2.8. M phng ng hc my cn
Lin kt hai chi tit chuyn ng quay
Trang 62
Trang 63
Trang 64
PHN IV
VN HNH V BO DNG
CHNG 1
VN HNH MY CN
My cn c vn hnh trn t in iu khin. Cc bc vn hnh my cn
CH :
Trang 63
BC 3: Bm hai nt XA M v XA N ri ci n hng mi vo
mn hnh.
BC 4: M bm DU chuyn sang ch T NG, ra pha sau bm
nt CHY trn remote my s chy t ng v ct bng dao sau.
Trang 64
CHNG 2
BO DNG MY CN
Bi trn nhm cc mc ch sau: gim ma st, chng mi mn, tng tui th
ca cc chi tit, gim tiu hao in, tng nng sut.
Vt liu bi trn cn phi la chn sao cho khi my lm vic phi lun hnh
thnh v duy t mt mn du mng bm vo b mt cc chi tit ti nhng ni tip
xc nh trc, ngng trc
Cc loi du, m bi trn thng dng lng nh du khong, du cng
nghip hay dng c nh m cng nghip. Khi chn du, m bi trn cn ch y
n cc tnh cht sau:
-
Trang 65
Phn V: nh gi v vn hnh
PHN V
NH GI V KT LUN
Tm tt kt qu ti
nh gi kt qu ti
Trang 66
Trang 67