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TRNG I HC CN TH

KHOA CNG NGH


******

CNG HO X HI CH NGHA VIT NAM


c lp - T do - Hnh phc
---oOo---

PHIU NG K TI
Nm hc: 2009 - 2010

1. Tn ti: M phng phn c kh ca my cn tole 5 sng vung


2. H v tn cn b hng dn: Nguyn Bng - V Thnh Bc
3. a im thc hin: Khoa Cng Ngh - Khu Cng nghip Tr Nc
4. H v tn sinh vin thc hin:
Trn Ngc Lin

MSSV: 1051487

Phan Th Thy Liu

MSSV: 1051488

5. Mc ch ca ti: M phng phn c kh ca my cn tole 5 sng vung.


6. Cc ni dung chnh v gii hn ti:
M phng ton b phn c kh ca my cn tole 5 sng vung c sn
Cng c m phng my: Phn mm Inventor.
7. Kinh ph d tr: 400.000 ng
Cn Th ngy 13-03-2009
Cn b hng dn

KHOA DUYT

B MN DUYT

TRNG I HC CN TH
KHOA CNG NGH
B MN MY NN & CNSTH

CNG HO X HI CH NGHA VIT NAM


c lp - T do - Hnh phc
.. ..

Cn Th, ngy.thng.nm 200

NHN XT V NH GI CA CN B HNG DN
H v tn cn b hng dn: ThS. Nguyn Bng Ths. V Thnh Bc
Tn ti:
S DNG PHN MM AUTODESK INVENTOR M PHNG PHN C
KH CA MY CN TOLE 5 SNG VUNG
H v tn sinh vin thc hin :

Trn Ngc Lin

MSSV:1051487

Phan Th Thu Liu

MSSV:1051488

Lp: CK0585A1
Ni dung nhn xt:

..
Kt lun v ngh im:

Cn Th, ngy..thng.. nm 200


Cn b hng dn

TRNG I HC CN TH
KHOA CNG NGH
B MN MY NN & CNSTH

CNG HO X HI CH NGHA VIT NAM


c lp - T do - Hnh phc
..

Cn Th, ngy.thng.nm 200

NHN XT V NH GI CA CN B CHM PHN BIN


H v tn cn b chm phn bin:
Tn ti:
S DNG PHN MM AUTODESK INVENTOR M PHNG PHN C
KH CA MY CN TOLE 5 SNG VUNG
H v tn sinh vin thc hin :

Trn Ngc Lin

MSSV:1051487

Phan Th Thu Liu

MSSV:1051488

Lp: CK0585A1
Ni dung nhn xt:

....
im nh gi:

.
Cn Th, ngy..thng.. nm 200.
Cn b chm phn bin

Li cm t

LI CM T

Sau bn thng thc hin ti lun vn tt nghip s dng phn mm


Autodesk Inventor m phng phn c kh ca my cn tole 5 sng vung, chng
em gp khng t kh khn v ti liu, kinh nghim cng nh kin thc thc t cn
nhiu hn ch. n nay ti c hon thnh ng thi hn, khng bit ni g
hn ngoi lng bit n su sc ca chng em i vi quy Thy C, bn be v ngi
thn.
Trc ht, chng em xin chn thnh cm n thy Nguyn Bng v thy V
Thnh Bc tn tnh gip , hng dn chng em trong sut thi gian thc hin
ti.
Chng em xin chn thnh cm n qu thy c ca b mn my NN & CNSTH,
qu thy c trong khoa Cng Ngh cng cc cn b, ging vin ca Trng i Hc
Cn Th truyn t cho chng em nhng kin thc qu bu trong sut kha hc.
Chng em xin chn thnh cm n cc anh cng ty TNHH V - Nam - Hi
khu cng nghip Tr Nc, gip v to iu kin thun li cho chng em hon
thnh tt lun vn.
Chng em xin gi li cm n su sc nht n gia nh cng cc bn sinh vin
tn tnh gip v ng vin trong sut kha hc cng nh trong qu trnh thc
hin ti.
Cn Th, ngy..thng.nm 2009
Nhm sinh vin thc hin

Phan Th Thy Liu


Trn Ngc Lin

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Mc lc

MC LC

PHN M U......................................................................................................1
PHN I: KHO ST MT S HNG TOLE V MY CN...............................3
CHNG1: KHO ST CC HNG TOLE ANG C MT TRN TH
TRNG..............................................................................................................3
1.1. Mt s hng tole..........................................................................................3
1.1.1. Hng tole Hoa Sen................................................................................3
1.1.2. Hng tole Phng Nam........................................................................3
1.1.3. Hng tole ng .................................................................................3
1.2. Cng dng ca tole......................................................................................4
CHNG 2: GII THIU MT S MY CN TOLE SNG ANG S
DNG.................................................................................................................... 5
2.1. u im ca tole sng.................................................................................5
2.2. Gii thiu s lc mt s my cn tole sng v sn phm..........................5
2.2.1. My cn tole 9 sng vung 1 tng........................................................5
2.2.2. My cn tole sng gi ngi...................................................................5
2.2.3. My cn tole sng trn.........................................................................6
2.2.4. My cn tole 5 sng vung...................................................................6
2.2.4.1. Thng s k thut...........................................................................6
2.2.4.2. Tnh nng k thut my cn...........................................................6
2.2.4.3. S nguyn l hot ng ca my cn tole..................................7
PHN II: C S L THUYT CN......................................................................8
CHNG 1: KHI QUT V CNG NGH CN............................................8
1.1. Gii thiu s lc v cng ngh cn...........................................................8
1.2. Sn phm cn..............................................................................................8
1.3. Cu to v phn loi my cn......................................................................8
1.3.1. Phn loi...............................................................................................8
1.3.2. Cu to..................................................................................................9
CHNG 2: TNH CHT KIM LOI TRONG GIA CNG............................10
2.1. Mt s khi nim c bn...........................................................................10
2.1.1. Bin dng do ca kim loi.................................................................10

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Mc lc

2.1.2. Bin dng n hi...............................................................................10


2.1.3. Ph hy...............................................................................................10
2.1.4. Bin dng nng...................................................................................11
2.1.4.1. Khi nim.....................................................................................11
2.1.4.2. Qu trnh xy ra bin dng nng..................................................11
2.2. Tnh cht kim loi trong gia cng p lc...................................................11
2.2.1. Tnh cht ly hc..................................................................................11
2.2.2. Tnh cht c hc..................................................................................11
2.2.3. Tnh cng ngh...................................................................................12
2.3. Cc nh lut gia cng bin dng...............................................................12
2.3.1. nh lut v tr lc nh nht..............................................................12
2.3.2. nh lut th tch khng i................................................................12
2.3.3. nh lut v ng sut trt.................................................................12
2.3.4. nh lut ng dng............................................................................12
2.3.5. nh lut tn ti ng sut d sau khi bin dng..................................13
2.3.6. nh lut song song tn ti bin dng n hi v bin dng do........13
CHNG 2: CNG NGH CN NNG, CN NGUI, CN HNH V CN
THP TM..........................................................................................................14
3.1. Cn nng kim loi.....................................................................................14
3.1.1. Nhit nung trc khi cn...............................................................14
3.1.2. Nhit cn........................................................................................14
3.2.3. Nhit khi kt thc cn....................................................................14
3.2. Cn ngui kim loi....................................................................................14
3.2.1. Nhng c im khi cn ngui kim loi.............................................14
3.2.2. Cc sn phm cn ko ngui...............................................................15
3.3. Cng ngh cn hnh...................................................................................15
3.3.1. Khi nim...........................................................................................15
3.3.2. Cch phn loi l hnh........................................................................16
3.3.2.1. Phn loi theo hnh dng..............................................................16
3.3.2.2. Phn loi theo cng dng.............................................................16
3.3.2.3. Phn loi theo cch gia cng l hnh trn trc cn.......................16
3.4. Cn tm.....................................................................................................17

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

iii

Mc lc

3.4.1. Gii thiu chung v cn cc loi thp tm..........................................17


3.4.1.1. Phn loi......................................................................................17
3.4.1.2. Cng dng....................................................................................17
3.4.2. Cng ngh sn xut thp tm dy.......................................................17
3.4.3. Cng ngh sn xut thp l cn ngui.................................................17
CHNG 4: CC THNG S C TRNG CHO CNG NGH CN.......18
4.1. Vng bin dng v cc thng s c trng................................................18
4.1.1. Khi nim...........................................................................................18
4.1.2. Vng bin dng...................................................................................18
4.2. iu kin n phi v iu kin cn n nh...............................................20
4.2.1 iu ki n n phi vo trc cn............................................................20
4.2.2. Cc phng php lm cho v t cn d n vo trc khi cn dc............20
4.3. vt v tr.......................................................................................21
4.4. Lc cn, mmen cn, cng v cng sut...................................................21
4.4.1. Lc cn...............................................................................................21
4.4.2. Momen cn v cc momen khc sinh ra khi cn.................................23
4.4.3. Tnh ton cng v cng sut...............................................................24
PHN III: M PHNG MY DA VO PHN MM AUTODESK INVENTOR
................................................................................................................................. 25
CHNG 1: GII THIU KHI QUT V PHN MM AUTODESK
INVENTOR.........................................................................................................25
1.1. Tng quan v Autodesk inventor...............................................................25
1.2. S lc cc thao tc vi Autodesk Inventor..............................................25
1.2.1. M hnh ha chi tit............................................................................26
1.2.2. To khi 3D solid...............................................................................26
1.2.3. Tnh ton, thit k chi tit...................................................................27
1.2.4. Lp rp cc chi tit..............................................................................28
1.2.5. M phng trnh t lp rp...................................................................28
1.2.6. To bn v 2D.....................................................................................29
CHNG 2: M PHNG CC CHI TIT V B PHN CA MY CN
TOLE 5 SNG VUNG.....................................................................................31
2.1. M phng cc b phn c kh ca my.....................................................31
2.1.1. M hnh ha l cn.............................................................................31

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Mc lc

2.1.1.1. Nhn xt cc s liu o c t my cn tole thc t..................31


2.1.1.2. To m hnh 3D l cn trc trn...................................................31
2.1.1.3. To m hnh 3D l cn trc di.................................................34
2.1.2. M hnh ha trc cn..........................................................................35
2.1.2.1. To m hnh 3D trc cn di......................................................35
2.1.2.2. To m hnh 3D trc cn trn.......................................................40
2.1.3. M hnh ha bi trc cn..............................................................40
2.1.4. M hnh ha ng lt trc cn..............................................................41
2.1.5. M hnh ha b phn iu chnh khe sng..........................................41
2.1.6. M hnh ha b phn ct trc...........................................................42
2.1.6.1. B trc dao...................................................................................42
2.1.6.2. C cu ca b dao ct trc.........................................................43
2.1.7. M hnh ha b phn ui sau............................................................44
2.1.8. M hnh ha pittng v xilanh thy lc..............................................45
2.1.9. M hnh ha bn dn hng tole........................................................45
2.2. M phng cc b phn truyn ng..........................................................45
2.2.1. M hnh ha b truyn ng bnh rng..............................................45
2.2.2. M hnh ha b truyn ng xch.......................................................47
2.2.2.1. B truyn ng xch gia hai trc cn t trc 1 n trc 22.........47
2.2.2.2. B truyn ng xch gia trc cun v trc cn 1........................49
2.2.2.3. B truyn ng xch gia trc cn 22 v 23.................................51
2.2.2.4. B truyn ng xch gia trc motor v trc trung gian...............53
2.2.2.5. B truyn ng xch gia trc trung gian ln trc cn 11.............55
2.3. Lp rp cp trc cn 23.............................................................................55
2.4. M phng phn v my.............................................................................55
2.5. M hnh ha cc b phn khc..................................................................57
2.6. M phng lin kt cc b phn my..........................................................58
2.7. M hnh 3D my hon chnh.....................................................................59
2.8. M phng ng hc my cn....................................................................60
2.9. M phng trnh t tho lp my................................................................62
PHN IV: VN HNH V BO DNG...........................................................63
CHNG 1: VN HNH MY CN...............................................................63

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Mc lc

CHNG 2: BO DNG MY CN............................................................65


PHN V: NH GI V KT LUN..................................................................66
TI LIU THAM KHO.......................................................................................67

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

vi

Mc lc

DANH MC HNH

Hnh 1.2.1. My cn tole 9 sng vung 1 tng............................................Trang 5


Hnh 1.2.2. My cn tole sng gi ngi.......................................................Trang 5
Hnh 1.2.3. My cn tole sng trn.............................................................Trang 6
Hnh 1.2.4. My cn tole 5 sng vung.......................................................Trang 6
Hnh 1.2.5. S nguyn l hot ng ca my cn tole 5 sng vung......Trang 7
Hnh 2.2.1. th bin dng kim loi..................................................Trang 10
Hnh 2.3.1. Cp trc cn hnh....................................................................Trang 15
Hnh 2.3.2. Cc dng l hnh thng gp..................................................Trang 16
Hnh 2.4.1. S bin dng ca kim loi khi cn.....................................Trang 18
Hnh 2.4.2. p lc ca kim loi tc dng ln trc cn..............................Trang 22
Hnh 2.4.3. th B ...............................................................................Trang 23
Hnh 3.1.5. M hnh my..........................................................................Trang 31

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

vii

Phn m u

PHN M U

t vn

Trong nhng nm gn y, nn cng nghip nc ta ngy cng pht trin, i


sng ca ngi dn khng ngng c nng cao. Bng chng l c s h tng
c ci thin ng k, nhiu khu cng nghip, chung c, nh cao tng, c
mc ln. Chnh v l m yu cu cp thit v vt liu xy dng c t ra.
Bn cnh cc vt liu truyn thng th tole thp ng vai tr khng km phn quan
trng trong ngnh xy dng (dng lm vch che, tm lp,), vi cc tnh nng: d
lp lp, a dng v mu m (tole sng trn, tole sng gi ngi, tole 5 sng vung,
tole 9 sng vung,..). Ngoi ra tole cn c s dng trong cng nghip nh lm v
t, thng cha, lm v my cho mt s thit b thuc lnh vc bo qun v ch
bin,Vi vai tr v nhiu tnh nng ca tole k trn th vic nghin cu, tm hiu
cng ngh sn xut tole v cc loi my cn tole l iu cn thit ph hp vi
nhu cu ngy cng cao ca ngi dn.

Mc tiu ca ti
Tn ti:

S dng phn mm Autodesk Inventor m phng phn c kh ca my


cn tole 5 sng vung
ti s gip chng ta tm hiu s hot ng ca cc b phn, chi tit my
nhanh hn nh vo nhng m hnh m phng 3D trc quan, sinh ng, t c
k hoch chm sc, bo dng, vn hnh v s dng hp l. y l loi my cn ra
sn phm tole sng vung ang c s dng ph bin trn th trng vi nhng
tnh nng vt tri. ng thi mc tiu ca ti cng nhm nghin cu, gii thiu
phn mm Autodesk Inventor vo trng hc sinh vin tip xc, tm hiu phc
v cho lnh vc thit k c kh sau ny.

Ni dung nghin cu v gii hn ti


Kho st mt s hng tole, tm hiu v my cn tole v cng dng ca tole.
Gii thiu s lc v c s l thuyt cn.
M phng m hnh 3D my cn tole 5 sng vung.
M phng ng hc cc chi tit, b phn chuyn ng ca my.
Khng i su vo tnh ton sc bn cho cc chi tit my.

Phng php thc hin ti


Quan st, o c ly s liu t my cn tole 5 sng vung thc t.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 1

Phn m u

Tham kho ti liu, gio trnh v Internet.


Tham kho y kin t cc thy hng dn.
Vn dng nhng kin thc hc thit k m phng li cc c cu
truyn ng ca my.
S dng phn mm m phng Autodesk Inventor.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 2

Phn I: Kho st mt s hng tole v my cn

PHN I

KHO ST MT S HNG TOLE V MY CN

CHNG 1

KHO ST CC HNG TOLE ANG C MT TRN


TH TRNG
1.1. Mt s hng tole
1.1.1. Hng tole Hoa Sen
Thnh lp ngy 08/08/2001, vi s vn iu l hin nay l 570 t ng, Hoa
Sen Group c tr s chnh ti s 09 L Thng Nht, KCN Sng Thn II, D An,
Bnh Dng v Vn phng i din ti s 215 217 Ly T Trng, Q1, TP. HCM.
L mt doanh nghip ng u ngnh tole thp c nc v tc tng trng
v sn lng tiu th. Hoa Sen Group bao gm cng ty ch v 3 cng ty con, hot
ng trn cc lnh vc xut nhp khu, sn xut, phn phi cc sn phm. n nay,
Hoa Sen Group a vo hot ng: nh my Thp cn ngui nng sut 250000
tn/nm, nh my tole m hp kim nhm km cng ngh NOF, hai dy chuyn tole
m km nng sut 150000 tn/nm, hai dy chuyn tole m mu mi dy chuyn
nng sut 100000 tn/nm.Cc sn phm ch yu ca cng ty nh thp cn ngui,
tole mu, tole km, tole lnh, ng nha v cc loi vt liu xy dng khc.
1.1.2. Hng tole Phng Nam
c thnh lp t nm 1995, trn c s lin doanh gia ba i tc Cty Thp
Min Nam, Cty FIW ca Malaysia v Cty Sumitomo ca Nht Bn. y l Cty ln,
c uy tn trn th trng v cc sn phm thp v tole phc v cho cng trnh dn
dng v cng nghip vi hai dy chuyn tole m km NOF c nng sut 100.000
tn/nm v m mu nng sut 70.000 tn/nm.
Tn Phng Nam a ra th trng nhiu chng loi sn phm ph hp vi
nhu cu ca th trng, p ng nhu cu tm lp cho mi ngi dn, phc v cho
cc cng trnh, nh xng, kho bi, th cng m ngh g, hn, cng nghip v cc
cng vic lin quan n thp mng ( tole lnh, tole km, tole mu,..)
1.1.3. Hng tole ng
.
Nh my Tn ng chnh thc i vo hot ng nm 1999. u nm 2006,
Tole ng lp t hon chnh dy chuyn m mu nng sut 80.000 tn/nm
theo ng tiu chun Hn Quc. y l dy chuyn sn xut m mu hin i nht
hin nay. My sn c th sn cng mt lc hai mt vi dy theo tiu chun hoc
theo yu cu ca khch hng. Trong nm 2007 Tole ng tip tc u t 3 cng

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 3

Phn I: Kho st mt s hng tole v my cn

ngh mi: dy chuyn m NOF, pht trin dng sn phm m sn in, thit b chuyn
v ngnh thp l m, sn lng 150.000 tn/nm.
Hin nay Cty l n v i u trong sn xut, kinh doanh tole m km (vi
nng sut dy chuyn 70.000 tn/nm), tole m mu v tole m hp kim nhm km
(tole lnh) phc v cho ngnh xy dng cng nghip v dn dng.

1.2. Cng dng ca tole


Tole c s dng rng ri trong xy dng dn dng: sn xut tm lp, mi
che, mi vm, vch nh xng, vch ngn, trn nh , mng xi, to hnh ni tht,
ca i, ca cun, ca xp, nh xng, nh kho, trang tr ni v ngoi tht vn
phng.
Trong cng nghip nh: ngnh cng nghip t, thng phuy, cc loi ng thot
nc, ng gen iu ha nhit , v ngoi cc thit b vi tnh v cc thit b thng
tin lin lc khc.
Cc ng dng khc: gia dng v in nh v my git, t lnh, l viba,
v motor, board mch in t .

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 4

Phn I: Kho st mt s hng tole v my cn

CHNG 2

GII THIU MT S MY CN TOLE SNG ANG


S DNG
2.1. u im ca tole sng
Tole sng ngi thng thng s dng lp cho cc mi nh c kin trc
nhiu mi theo kiu nh bit th. Cc mi nh c dc ln, s dng tole sng ngi
lp mi s gim i rt nhiu ti trng ln khung sn ca mi, ct v mng so vi
lp bng ngi gch thng thng.
Sn phm tole sng vung c bit thch hp cho cc cng trnh cng nghip,
do u im m bo c kh nng chu lc v kh nng chng trn nc tt.

2.2. Gii thiu s lc mt s my cn tole sng v sn phm


2.2.1. My cn tole 9 sng vung 1 tng

Hnh 1.2.1. My cn tole 9 sng vung 1 tng


2.2.2. My cn tole sng gi ngi

Hnh 1.2.2. My cn tole sng gi ngi

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 5

Phn I: Kho st mt s hng tole v my cn

2.2.3. My cn tole sng trn

Hnh 1.2.3. My cn tole sng trn


2.2.4. My cn tole 5 sng vung

Hnh 1.2.4. My cn tole 5 sng vung


2.2.4.1. Thng s k thut
Cng sut ng c in chnh 7,5kW.
Vn tc cn khi chy nhanh nht 18m/pht.
Kch thc my 1,419,9m .
2.2.4.2. Tnh nng k thut my cn
Kh tole cn 1200mm, 1219mm.
dy tole cn t 0.2 mm n 0.8 mm.
T ng ct theo chiu di v s tm ci t.
Ci t nhiu mu hng cng mt lc.
Chuyn i ch ct dao u v dao cui.
My iu khin t n g, dng PLC - lp trnh, hot n g bng thu lc.
H thng thy lc cho php hat ng 24 gi/ngy.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 6

Phn I: Kho st mt s hng tole v my cn

2.2.4.3. S nguyn l hot ng ca my cn tole

Hnh 1.2.5. S nguyn l hot ng ca my cn tole 5 sng vung


1. Bn dn hng tole; 2. Trc cun (b phn iu chnh khe h trc cun)
3. Trc cn 1; 4. B truyn xch 2 dy; 5. B truyn bnh rng
6. L cn trn trc 6; 7. B truyn xch 1dy t trc motor sang trc trung gian
8. B truyn ng xch 1 dy t trc trung gian sang trc 11; 9. Motor;
10. L cn ba sng tri trc cn 19; 11. Trc cn 23; 12. Dao ct trc
13. L cn ba phi trc cn 21; 14. Trc cn 11 (trc nhn truyn ng chnh
t trc trung gian); 15. Dao ct ui sau.
Nguyn l hot ng ca my
My cn tole hat ng bng h thng thy lc. Motor 9 nhn chuyn ng t
h thng thy lc lm quay b truyn xch 7 v 8. B truyn xch 8 c b tr
vung gc vi b truyn xch 7, bnh ln 2 ca b truyn xch 8 c lp ln trc
11 di. Ti y, bnh nh b truyn bnh rng tr v bnh xch 2 dy cng c
b tr ng trc vi bnh 2 b xch 8 nh hnh v. Chuyn ng quay ca trc 11
di sinh ra cc chuyn ng khc:
- Chuyn ng quay ca trc 11 trn nh s n khp ca b truyn bnh
rng tr rng thng.
-

Chuyn ng ca cc trc di nh vo b truyn xch 2 dy.

S chuyn ng ca cc trc s ko tole di chuyn theo hng mi tn, qua


cc l cn nh hnh tole sng. Tole thnh phm s c ct bng dao 13 theo
chiu di c nh trc trn t in iu khin.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 7

Phn II: C s l thuyt cn

PHN II

C S L THUYT CN

CHNG 1

KHI QUT V CNG NGH CN


1.1. Gii thiu s lc v cng ngh cn
Phng php cn kim loi l mt trong nhng phng php gia cng kim loi
bng p lc. N to ra cc chi tit, cc phi phm bng cch lm bin dng do vt
liu kim loi di tc dng ca ngoi lc thng qua trc cn.
Trong qu trnh cn, vt liu b bin dng do v hnh thnh cc sn phm c
kch thc v hnh dng khc nhau ph thuc vo hnh dng, kch thc ca profin
(bin dng) trc cn.
Nh vy, phn quan trng nht ca cng ngh cn l my cn.

1.2. Sn phm cn
Hin nay nhiu c s sn xut trang b cc loi my cn sn xut cc loi
thp tm, thp hnh v cc loi sn phm khc.
Sn phm c th chia lm cc nhm:
- Nhm cc vt cn nh hnh: C tit din dng trn, vung, su cnh, ch
nht, van, tam gic, phi cho cc qu trnh ren dp. N c s dng kh rng ri
trong cng nghip v xy dng.
- Nhm vt cn tm: dng lm cu, thng cha, ni hi, ng tu, xe bc
thp
-

Nhm thp dng ng v dng c bit khc nh: trc, vnh bnh xe la

1.3. Cu to v phn loi my cn


My cn l mt my gia cng kim loi bng p lc (khng to phi) cn ra
sn phm c hnh dng, c kch thc nht nh.
1.3.1. Phn loi
Phn loi my cn theo cch b tr: da vo cch b tr my hoc s trc cn
c trn my m t tn cho n nh: my c mt gi cn, my cn hai trc o chiu,
my cn ba trc, my cn bn trc,
Phn loi my cn theo cng dng: phn chia my theo cng dng ngha l
da vo mc ch s dng my, vo sn phm ca my gi tn v phn loi.
Gm cc loi my: my cn hnh, my cn tm, my cn ng, my cn hnh t bit,

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

1.3.2. Cu to
My gm 3 b phn chnh:
-

Ngun ng lc hay cn gi l ngun nng lng.

B phn truyn ng.

Cc gi cn.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

CHNG 2

TNH CHT KIM LOI TRONG GIA CNG


2.1. Mt s khi nim c bn
Tin hnh th nghim ko mu kim loi ngi ta thu c biu ko kim loi
biu din nh Hnh 2.2.1. Di tc dng ca ti trng ln lt xy qua ba qu trnh
sau :
P
Pb
Pch
Ptl

Hnh 2.2.1. th bin dng kim loi


- Lc u khi tng ti trng bin dng tng theo t l bc nht vi n ng
vi on Oa trn biu . l giai on bin dng n hi.
- Khi tng ti trng vt qu gi tr nht nh bin thin tng theo ti
trng vi tc nhanh hn. y l giai on bin dng do i kem vi giai on
n hi.
- Khi ti trng t n gi tr ln nht, trong kim loi xut hin vt nt ti
ng sut thc t tng nhanh gy bin dng tp trung, kch thc vt nt tng ln v
cui cng lm cho mu b ph hy.
2.1.1. Bin dng do ca kim loi
Bin dng do l bin dng m vt vn cn gi nguyn trng thi khi ta b ti
trng tc dng, n xy ra khi ti trng tc dng vo ln.
2.1.2. Bin dng n hi
Bin dng n hi l bin dng m vt tr li hnh dng ban u ngay sau khi
ti trng thi tc dng.
2.1.3. Ph hy
Tc bin dng : tc bin dng cng cao, trt cng kh xy ra gii hn
chy cng tng trong khi gii hn tch t hu nh khng i. Ta kt lun tc
bin dng ln kim loi c th b ph hy dn.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

S tp trung ng sut: nu mu kim loi c nhiu yu t tp trung (v d: tch


kha b mt, vt nt bn trong, s bin i t ngt) th ng sut thc t trong vng
c cha yu t cao hn nhiu so vi gi tr trung bnh. V vy ng sut tc dng
t bn ngoi b hn gii hn chy vn c th to ra ng sut ln hn gii hn tch
t v lm cho kim loi b ph hy dn.
2.1.4. Bin dng nng
2.1.4.1. Khi nim
Trong gia cng p lc, kim loi c th chu bin dng nng hoc chu bin
dng ngui.
Bin dng nng l bin dng do kim loi nhit cao hn nhit kt tinh
li ca n, cn nhit thp hn nhit kt tinh li l bin dng ngui.
2.1.4.2. Qu trnh xy ra bin dng nng
Do bin dng nng tin hnh nhit cao hn nhit kt tinh li nn lun
c hai qu trnh xy ra
Bin dng do gy ra bin cng lm tng bn
Kt tinh li gy thi bn lm gim cng, bn theo chiu hng ca
qu trnh p o. Nu hiu ng thi bn do kt tinh li ln kh b c hiu ng
bin cng, th sau bin dng nng kim loi khng b bin cng. Nu hiu ng thi
bn do kt tinh li thp khng kp kh b hon ton hiu ng th sau bin dng nng
kim loi vn bin cng.

2.2. Tnh cht kim loi trong gia cng p lc


2.2.1. Tnh cht l hc
Trng lng ring l trng lng tnh bng gam ca 1cm3 kim loi, gf/cm3.
dn nhit: l kh nng kim loi truyn nhit t ch nng sang ch t nng
hn. Kim loi cng sch ngha l cng t tp cht th dn nhit cng cao. Kim loi
dn nhit tt nht l vng v bc, dn nhit cng cao th nung nng v lm
ngui ng u cng nhanh.
Nhit nng chy: kim loi cng sch th nng chy cng cao.
2.2.2. Tnh cht c hc
n hi: l kh nng ca kim loi tr li trng thi ban u khi b ngoi lc
tc dng.
bn: l kh nng ca kim loi chng li s ph hy khi c ngoi lc tc
dng.
cng: l kh nng ca kim loi chng li s ln ca b mt ti v tr c vt
cng hn tc dng.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

do: l kh nng ca kim loi thay i hnh dng m khng b ph hy


di tc dng ca ngoi lc v gi gn ging hnh dng khi ngoi lc thi tc
dng. Khi nung kim loi bn ca n gim xung cn do v mm tng ln.
2.2.3. Tnh cng ngh
ren: l kh nng ca kim loi thay i hnh dng do tc dng ca lc p,
hm lng cacbon c trong thp cng ln th kh nng ren cng gim. Ngoi ra
ren cn ph thuc vo cc thnh phn ca cc nguyn t cha trong thp.
Kh nng ti: l kh nng ca thp tng cng khi nung thp n nhit
thch hp v lm ngui vi tc thch hp.

2.3. Cc nh lut gia cng bin dng


2.3.1. nh lut v tr lc nh nht
Nu s dch chuyn cc phn t ca vt th (ca phi) b bin dng theo nhiu
hng khc nhau th s dch chuyn ch yu s xy ra v hng c tr lc nh
nht..
2.3.2. nh lut th tch khng i
Th tch ca vt th trc v sau khi bin dng bng nhau V0 = V1
V0: th tch ca vt th trc khi bin dng.
V1: th tch ca vt th sau bin dng.
Cc vt th kim loi sau khi b bin dng bng p lc, th tch ca chng s b
gim i cht t do cc vt nt t vi c hn gn li mt phn, nhng ng thi
cng sinh ra mt s vt nt t vi mi nht l khi cn ngui. Hai qu trnh c phn
b tr cho nhau. Nhng phn gim cc vt nt cng nh cc vt nt b co hp li c
phn tri hn. S gim th tch v cng b nn trong k thut ngi ta b qua v
coi nh th tch khng i.
2.3.3. nh lut v ng sut trt
S bin dng do ch c th xy ra trong vt th b bin dng khi ng sut trt
t ti i lng ln hn gii hn chy ca kim loi, vt th thi im c cc
tinh th bt u chuyn dch, tc l bt u bin dng.
2.3.4. nh lut ng dng
Lc bin dng vt kim loi c hnh dng ng dng nhau, c cng cht liu
P a
nh nhau s ng dng vi nhau theo quan h sau: 1 1
P2 a 2

Trong :

P1: lc bin dng phi c kch thc a1


P2 : lc bin dng phi c kch thc a2

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

2.3.5. nh lut tn ti ng sut d sau khi bin dng


Vt th kim loi sau khi b bin dng lun tn ti mt phn ng sut d. ng
sut d ny lm cho sn phm b cong vnh, ta phi kh b ng sut d bng
cch nn thng.
2.3.6. nh lut song song tn ti bin dng n hi v bin dng do
Vt th kim loi sau khi bin dng do c thnh phm, trong n lun tn ti
mt phn bin dng n hi; v ngc li khi bin dng n hi, trong vt th cng
tn ti mt phn bin dng do.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

CHNG 3

CNG NGH CN NNG, CN NGUI, CN HNH V


CN THP TM
3.1. Cn nng kim loi
3.1.1. Nhit nung trc khi cn
Mun cn nng bt c mt kim loi no u phi nung, vic nung kim loi n
nhit cn rt quan trng, n quyt nh nng sut v cht lng ca sn phm
cn.
T thc t sn xut kt hp vi ly thuyt ta c cng thc kinh nghim xc
nh nhit nung ti u ca kim loi:
Tnung = Tchy (200 250) 0C

(3.1)

Trong : Tchy: nhit nng chy ca kim loi v hp kim.


3.1.2. Nhit cn
Nhit cn kim loi l nhit bt u cn v khong nhit cn m ti
bin dng do ca kim loi l tt nht, kim loi bin dng theo hnh dng v kch
thc theo yu cu nhanh nht.
Mi kim loi v hp kim c nhit cn nng khc nhau.
V d: Zn (150 2000C); Al (350 4000C); thp IIIx15 (1040 11000C);
nhit bt u cn c xc nh bng cng thc kimh nghim
Tcn = Tnung - T (0C)

(3.2)

Trong :
Tnung: c xc nh theo cng thc (3.1)
T: Khong gim nhit t l nung n gi cn u tin ca phi cn.
3.2.3. Nhit khi kt thc cn
Mi kim loi khi kt thc cn nhit qui nh trong vng nhit cho php
khng c kt thc nhit ty tin. Nhit kt thc cn tt nht ca Zn
(1100C), Al (3000C), thp CT45 (870 9000C).

3.2. Cn ngui kim loi


3.2.1. Nhng c im khi cn ngui kim loi
Qu trnh cn kim loi nhit thp hn nhit kt tinh ca chng gi l
cn ngui. Trong cn ngui nhit 200C l nhit chun cho tt c cc kim loi.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

Khi cn ngui phi tin hnh s b hoc trung gian nhiu ln kim loi v
hp kim nhm lm gim tnh bin cng trn b mt, gim ng sut d bn trong,
tng tnh do ca chng cn ra sn phm c cht lng tt vi nng sut cao.
Khi cn cn bi trn gia b mt tip xc vi kim loi v trc cn lm tng
nng sut, nng cao cht lng sn phm nh gim nhit ca trc cn v vt cn
sinh ra do ma st. Cht liu bi trn thng l du thc vt, du cng nghip v cc
loi m.
Lng p khi cn ngui nh hn rt nhiu so vi cn nng, nhng lc cn c
khi t rt ln, nng lng tiu hao cao, bin cng trn b mt kim loi tng
nhanh v rt ln.
3.2.2. Cc sn phm cn ko ngui
Cc sn phm cn ko ngui hu ht l loi thp mng c chiu dy nh hn
2mm, cc loi thp tm cc mng cc bng kim loi mu v hp kim.
i vi cc loi dy thp c ng knh nh hn 6mm v cc dy kim loi
mu khc nhau nh ng, nhm ngi ta khng cn m ko ngui qua cc khun
ko.

3.3. Cng ngh cn hnh


3.3.1. Khi nim
Qu trnh cn dng cc trc cn c khot l hnh to ra cc sn phm c tit
din ngang, trn, vung, tam gic, lc lng, ch I, ch U gi l cn hnh, thp
hnh cc loi l sn phm ch yu ca cn hnh.
L hnh trc cn l khong trng hnh hc to nn bi 2 rnh cn i din
nhau.
Rnh cn l phn b mt trc cn tin hoc khot b i mt phn b mt
trc theo hnh c bit.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

Hnh 2.3.1. Cp trc cn hnh


1. Rnh cn; 2. L trc cn

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

3.3.2. Cch phn loi l hnh


3.3.2.1. Phn loi theo hnh dng
L hnh n gin: ch nht, vung, van, trn
L hnh phc tp: l hnh gc, ch , ch I
3.3.2.2. Phn loi theo cng dng
L hnh cn th: ng thi vi gim tit din ca phi phi to c dn hnh
dng v gn vi hnh dng ca sn phm.
L hnh trc thnh phm: c tc dng khng ch c kch thc ca thnh
phm.
L hnh tinh: l hnh ny cho ra kch thc v hnh dng ca sn phm trng
thi nng v phi m bo dung sai cho sn phm.
3.3.2.3. Phn loi theo cch gia cng l hnh trn trc cn
L hnh h: ng phn chia khe h gia hai trc cn nm trong phm vi rnh
ca trc cn d cho rnh c gia cng trn mt hai trc.
L hnh kn: ng phn chia khe h gia hai trc cn nm ngoi phm vi
rnh l hnh c cu to bi mt phn li v mt phn rnh ca hai trc cn.
L hnh na kn: loi hnh ny, trn trc cn va c phn li va c phn
lm. Khe h gia hai trc cn c cu to thnh bn ca l.

Hnh 2.3.2. Cc dng l hnh thng gp

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

3.4. Cn tm
3.4.1. Gii thiu chung v cn cc loi thp tm
3.4.1.1. Phn loi
Theo thnh phn ha hc: thp cacbon v thp hp kim.
Theo cng dng, ngi ta phn bit thp tm kt cu, thp tm c bit.
Theo phng php cn, thp tm c chia lm hai loi: thp cn nng v thp
cn ngui.
Theo dy thp tm chia ra hai nhm: Thp dy (h 4 mm), thp mng (h
4 mm).
3.4.1.2. Cng dng
Thp tm l mt trong nhng dng sn phm cn kinh t nht. N c s
dng rt nhiu trong thc t:

Dng trong cng nghip ch to t, my ko thng c dy (414)mm.

Dng trong ch to toa tu, xy dng cu v cc cng trnh cng nghip,


dn dng, bnh chu p lc cao, cng nghip ha du.

Dng trong ch to ng c, my bin p v cc thit b in khc.

Dng sn xut cc loi thng v tm lp nh.

3.4.2. Cng ngh sn xut thp tm dy


sn xut thp tm dy, ngi ta s dng phi l slab v thp thi. Sau khi
kim tra v lm sch khuyt tt b mt (thi bng ngn la di p sut cao), phi
c nung trong cc l lin tc hoc l ging (cho thi) n nhit
(11501250)oC. Khi t nhit cn thit, tng phi mt c a ln my cn
theo ng bng ln. Cc my cn tm dy gm 1 hoc 2 gi phn b ni tip nhau.
S lng gi cn c xc nh cn c vo nng sut cn thit v yu cu v cht
lng ca thp thnh phm.
3.4.3. Cng ngh sn xut thp l cn ngui
Phng php cn ngui c p dng sn xut v thp l mng. Phi cho
cn ngui l thp bng cn nng dy (1.56)mm di dng cun, khi lng n
(5060)T. Phng php cn cun c tin hnh cc my cn lin tc hoc o
chiu.
Qui trnh cng ngh sn xut thp cn ngui so vi qui trnh cng ngh cn
nng phc tp hn nhiu. N bao gm mt s lng ln cc nguyn cng chun b,
tinh chnh, i hi phi s dng nhiu thit b phc tp khc nhau.
.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

CHNG 4

CC THNG S C TRNG CHO CNG NGH CN


4.1. Vng bin dng v cc thng s c trng
4.1.1. Khi nim
Cn dc l qu trnh lm bin dng kim loi mt cch lin tc gia hai trc
cn. Nh c hai trc cn quay ngc chiu nhau v nh c ma st tip xc m vt
cn bin dng v i ra pha trc (bn thn vt cn khng t chuyn ng).
4.1.2. Vng bin dng
Vng bin dng l vng kim loi bin dng do nm trong phm vi tc dng
ca trc cn. Vng ABCD l vng bin dng qui c.

Hnh 2.4.1. S bin dng ca kim loi khi cn


1. Vt cn; 2. Trc cn
Cc thng s c trng theo vng bin dng:
Gi l gc n kim loi.
Cung AB = CD = 1: Chiu di cung tip xc hay chiu di vng bin dng.
Gc = IOB l gc trung ha
h1, h2: chiu cao ca vt cn trc v sau khi bin dng.
b1, b2: Chiu rng ca vt cn trc v sau khi bin dng.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

l1, l2: Chiu di ca vt cn trc v sau khi bin dng.


Lng p ca kim loi
Lng p tuyt i (h) l hiu s chiu cao ca vt cn trc v sau khi bin
dng. Lng p tuyt i c biu th bng cng thc: h = h1 h2 (mm).
Lng p tng i % l tr s gia lng p tuyt i v chiu dy ban u
ca vt cn tnh theo phn trm, lng p tng i c biu th bng cng thc:
%

h1 h2
.100%
h1

Quan h gia h, v l c biu th bng cng thc:


D
h
2

R.h

(mm)

T ta nhn xt: chiu di cung tip xc t l thun vi D v h


Lng gian rng
L hiu s chiu rng ca vt cn sau khi cn v trc khi cn. Lng gin
rng biu th bng cng thc:
b = =b2 b1 (mm)
Ta cng c th dng cng thc ca Boxtino tnh lng gin rng:
b 1,5

h
2h1

R.h

tf

(mm)

Trong :
h: lng p tuyt i
R: bn knh trc cn
T: nhit cn
h1: chiu cao ban u ca vt cn
f: nhit ca vt cn
H s gian di khi cn
H s gin di hay h s ko di sau khi cn l2 v trc khi cn l1

l2
l1

: lun lun ln hn 1 v l2 lun lun ln hn l1


s ln cn
Ta c cng thc tnh s ln cn nh sau:

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

lg F0 lg Fn
lg tb

T cng thc trn ta thy : nu bit c tit din ngang ban u ca phi cn
v tit din sn phm, bit c h s gin di trung bnh th tnh ton c ngay s
ln phi cn.
Bng 4.1: Phn phi h s gin di trung bnh ( tb) cho mt s sn phm
cn
Th t
1

Loi sn phm

Loi l hnh
Cn tinh
C tit din ngang n gin
Ch nht vung
(trn, vung, dt, ch nht,
Thoi vung
tam gic, bu dc)
Bu dc - vung
C tit din phc tp (ray v
Cn tinh cn th
cc dm U, I, T)

tb
1,10 1,15
1,15 1,30
1,25 1,60
1,20 1,80
1,10 1,20
1,30 1,40

4.2. iu kin n phi v iu kin cn n nh


4.2.1 iu ki n n phi vo trc cn
qu trnh cn xy ra th vt cn phi n vo trc cn. Ta c cng thc xc
nh iu kin n phi vo trc cn nh sau:
h Rf

Kt lun: vt cn t n vo trc phi m bo iu kin lng p tuyt i


nh hn bn knh trc cn R nhn vi bnh phng h s ma st f. H s ma st
c cho trong bng 4.2.
Bng 4.2: H s ma st khi cn
Trng thi cn
Cn nng
Cn ngui

Loi trc cn
Trc c g, rnh
Trc cn hnh
Trc cn tm
Trc c bng bnh thng
Trc c bong10 12

f
0.45 0.62
0.36 0.47
0.27 0.36
0.09 0.18
0.03 0.09

4.2.2. Cc phng php lm cho v t cn d n vo trc khi cn dc


Ngi ta thng dng cc bi n php sau vt cn d n vo trc cn:
To cc g ho c khot rnh trn b m t trc cn: phng php ny hay
dng cho my cn ln xut phi v ch cn th.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

p bp u phi cn : phng php ny dng cn tm, dng cho nhng


ln cn th ban u.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn II: C s l thuyt cn

4.3. vt v tr
Hi n tng m ti vng bin dng ca kim loi c tc ca vt cn ra khi
trc cn (Vh ) ln hn tc ca trc cn (V) l hi n tng vt trc. Vng c tc
kim loi Vh > V l vng vt trc.
Hi n tng m ti vng bin dng ca kim loi c tc ca vt cn khi n
vo trcVH nh hn V l hi n tng tr. Vng c tc VH < V l vng tr.
Ti tit di n c gc trung ho v c VH = V = Vh gi l tit di n trung ho.
M t chia i vng tr v vng vt trc gi l m t phn gii.
Lng vt trc ca kim loi nhiu hay t c biu th bi cng thc :
Sh

Vh V
100%
Vh

Trong :
Sh : lng vt trc tnh %.
Vh :tc ca kim loi ra khi trc.
V : tc ca trc cn V

.D.n
m / s
60

D : ng knh trc cn.


n : s vng quay ca trc trong 1 pht (v/ph).

4.4. Lc cn, mmen cn, cng v cng sut


4.4.1. Lc cn
Lc cn P l p lc ton phn ca kim loi tc dng ln trc cn. p lc ton
phn ca kim loi tc dng ln trc cn tnh theo cng thc :
P Ptb .F ( MN )

Trong :
Ptb : p lc n v hay p lc trung bnh (N /mm2, kg/mm2).
F : Din tch tip xc gia kim loi v trc cn, (mm2).
F btb .l

Ta c : 0

b1 b2
. Rh
2

btb : chiu rng trung bnh ca vt cn.


b1, b2 : chiu rng ca vt cn trc v sau khi cn.
l

Rh

: chiu di cung tip xc (mm) gia vt cn v trc cn.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 23

Phn II: C s l thuyt cn

Hnh 2.4.2. p lc ca kim loi tc dng ln trc cn


.
Ty theo nhit cn ca thp ta c cng thc xc nh p lc n v nh sau:
-

Khi nhit cn ca thp nh hn nhit t0c> t0ch 5750C.


t ch0 t c0 75

1500 0

Ptb B

2 R h
1
1 f

h1 h2

Khi nhit cn ca thp nh hn nhit t0c< t0ch 5750C.


t ch0 t c0
0
1000

Ptb B

2 Rh
1
1 f

h1 h2

Trong :
B : c xc nh theo th hnh 2.4.3.

t0ch : nhit nng chy ca thp.


t0c : nhit khi cn thp.
f : h s ma st gia b mt trc cn v kim lai. f tra bng 4.2

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 24

Phn II: C s l thuyt cn

Hnh 2.4.3. th B
4.4.2. Momen cn v cc momen khc sinh ra khi cn
Momen cn (Mc) do lc cn sinh ra v tnh theo cng thc:
Mc = 2.P.a
Trong :
P: lc cn
a: cnh tay n
a = (0.450.5).l = (0.450.5).

R h

a = (0.350.45).l = (0.350.45).

R h

(i vi cn nng)
(i vi cn ngui)

Momen ma st (Mms) gm momen ma st do lc cn sinh ra ti c trc cn


(Mms1) v momen ma st ti lc chi tit quay (Mms2) momen ma st c tnh:
Mms = Mms1 + Mms2
Trong :
Mms1 = P.f.d
P: lc cn (N)
d: ng knh trc cn (mm)
f: h s ma st ca trc cn
Mms2 = (0.081.12).(Mc + Mms1)
Momen khng ti (M0) sinh ra thng trng lng ca cc chi tit quay khi
my chy khng ti
M0 = (36)%Mc

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 25

Phn II: C s l thuyt cn

4.4.3. Tnh ton cng v cng sut


Sau khi tnh c momen cn, cng sut cn c tnh theo cng thc :
N M.

v
R

V cng thc hin c tnh nh sau :


A N .t M .t.

v
R

Nu nu l1 l chiu di phi cn th t = l1/v.


A M.

l1
R

Trong :
N: cng sut cn
M: momen cn
t: thi gian cn
v: vn tc cn
R: bn knh trc cn.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

PHN III

M PHNG MY DA VO PHN MM
AUTODESK INVENTOR

CHNG 1

GII THIU KHI QUT V PHN MM AUTODESK


INVENTOR
1.1. Tng quan v Autodesk inventor
Autodesk Inventor l mt trong nhng b phn mm chuyn dng ca hng
Autodesk. Autodesk Inventor trang b nhng cng c mnh, qun ly cc i tng
thng minh, tr gip qu trnh thit k, lm tng nng sut v cht lng thit k,
ti u ha qu trnh thit k bng vic to mi lin kt gia m hnh 3D v bn v
2D.
Autodesk Inventor c 4 chc nng thit k:
-

M hnh ha chi tit (mi trng *.ipt).

Lp rp cc chi tit ( mi trng *.iam).

To bn v k thut 2D t 3D solid (mi trng *.dwg hoc *.idw).

Trnh din lp rp (mi trng *.ipn).

Autodesk Inventor l phn mm h tr c lc qu trnh thit k, gm cc tnh


nng :
- To bin dng phc tho 2D rt nhanh chng v d dng. Ta c th hiu
chnh v kch thc v hnh dng mi thi im. Bt k s thay i no ca bin
dng u c th lm thay i m hnh thit k.
-

Nhng chi tit, kt cu phc tp c to v lp rp d dng.

- H tr tnh ton, thit k v m hnh ha cc chi tit my ( b truyn bnh


rng, trc vt, xch, ai).
-

Gn vt liu, mu sc cho chi tit.

Trang b th vin cho cc chi tit tiu chun ( ln, bulng, then,..).

M phng ng hc

M phng trnh t lp rp.

1.2. S lc cc thao tc vi Autodesk Inventor

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 25

Phn III: M phng my da vo phn mm Autodesk Inventor

Autodesk Inventor l h thng m hnh ha solid. to m hnh solid ta phn


tch chng thnh cc c tnh c hnh dng n gin, xy dng tng bc cc c
tnh n gin v kt hp chng li vi nhau. Chng trnh c thc hin trong mi
trng theo nhiu h thng o lng kch thc khc nhau, y ta ch lm vic
theo h mt (mm).
1.2.1. M hnh ha chi tit
Bin dng chi tit c nh ngha t 2D Sketch Panel sau khi khi ng phn
mm, trn giao din chnh t New chn biu tng Standard (mm).ipt.

Trong mi trng Sketch 2D, ta c th v bin dng chi tit t cc cng c h


tr: lnh on thng (Line), lnh v a gic u (Polygon), bo trn gc ln (Fillet),
di hnh (Move), Rng buc hnh dng v kch thc phc tho bng lnh
Dimension.

1.2.2. To khi 3D solid


to khi 3D solid, t bin dng phc tho hon chnh nhn chut phi chn
Finish sketch chuyn sang mi trng Part Modeling. Hon thnh vt th 3D vi

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

cc lnh: qut bin dng theo hng vung gc (Extrude), qut chung quanh trc
(Revolve), to ren (Thread), to l (Hole),

1.2.3. Tnh ton, thit k chi tit


thit k cc chi tit chun theo yu cu chn New standard(mm).iam

Trong giao din chnh chn Design Accelerator xut hin giao din gm: thit
k trc (Shaft), b truyn bnh rng (Spur Gear), b truyn ai (V-Belts), b truyn
xch mi trng ny ta va thit k, tnh ton,va c th kim tra sc bn tng
chi tit .

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

1.2.4. Lp rp cc chi tit


Trong mi trng Standard (mm).iam chn biu tng Assemble ta c giao
din lp rp, lin kt cc chi tit . Gi cc file lu chi tit 3D bng lnh Place, nu
ly cc chi tit chun c sn trong th vin ca chng trnh chn lnh Place from
content center.

gn rng buc gia cc chi tit gi lnh Constraint, sau khi nhp lnh hp
thoi Place Constraint hin ra. Hp thoi gm 3 trang:
- Trang Assembly: rng buc lp rp cc chi tit vi nhau. Cc lnh s dng
nh Mate, Insert, Angle,
-

Trang Motion: rng buc hai chi tit chuyn ng quay.

Trang Transition: rng buc hai chi tit chuyn ng tnh tin.

1.2.5. M phng trnh t lp rp


Ta chn biu tng xc nh mi trng cn thit (*.ipn), nh hnh

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Ta c giao din lm vic chnh

Trn thanh cng c Presentation Panel, nhp chut vo biu tng Create
View m file lp rp. Cc biu tng cn li cho php:
-

Tweak Component: dng thc hin thao tc tho cc chi tit

Preise View Rotation: xc nh gc nhn ng.

- Animate: dng ghi hnh vic lp ghp theo trnh t tho cc chi tit
trc .
1.2.6. To bn v 2D
Sau khi to m hnh 3D, ta c th to mt file bn v drawing 2D. T New
chn biu tng c ui .dwg hoc .idw nhng thng thng ngi ta s dng
mi trng ISO.dwg

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Sau khi chn ISO.dwg xut hin giao din

Nu chn tab Place Views l giao din to hnh chiu vi cc lnh:


-

Base View: dng hnh chiu c bn.

Projected View: xy dng cc hnh chiu t hnh chiu c bn..

Section View: dng hnh ct

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Nu chn tab Annotate l giao din dng o kch thc v nhm vi cc


lnh:
-

Dimension: lnh o kch thc c bn.

Baseline: lnh ghi chui kch thc song song

Ordinate: ghi kch thc ta

Surface: nhm b mt chi tit

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

CHNG 2

M PHNG CC CHI TIT V B PHN CA MY CN


TOLE 5 SNG VUNG
2.1. M phng cc b phn c kh ca my
2.1.1. M hnh ha l cn
2.1.1.1. Nhn xt cc s liu o c t my cn tole thc t
Theo hng nhn t cp trc 1 n cp trc 23 hnh 3.1.5
Trc 23

Ba phi

Trc 1

Ba tri
Hnh 3.1.5. M hnh my
Cc l cn trc trn ca my
Cc l c hnh dng ging nhau tr cc l ba tri v ba phi b tr trn
cp trc 21, 22 v 23.
Cc l cn trn trc 1 n trc 7 ca my cn c hnh dng, kch thc
tng ng ging cc l k gia b tr trn trc 9 n trc 15 v cc l ba phi t
trc 17 n trc 20.
Cc l gia ca trc 9 n trc 15, l k gia t trc 16 n trc 23 v
l gia trc 23 c hnh dng, kch thc ging l trn trc 7.
Cc l ba phi ca trc 21, 22, 23 c hnh dng ging nhau.
Cc l ba tri ca trc 21, 22, 23 c hnh dng ging nhau v khc hnh
dng ca l ba phi.
Cc l cn trc di ca my
c im cc l tng t nh trc trn. Ring cc l lp trn trc 1 n trc 7
c khong cch tole di hn.
2.1.1.2. To m hnh 3D l cn trc trn
L trn trc 1: ta bin dng phc tho ca l cn trong 2D Sketch panel, rng
buc cc kch thc nh hnh v:

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 32

Phn III: M phng my da vo phn mm Autodesk Inventor

To khi 3D solid cho l cn bng lnh Revolve

To rnh then trn l cn theo trnh t: To ra Sketch mi trn l cn. V bin


dng then, chuyn sang mi trng Part Modeling. S dng lnh Extrude to
rnh then trn l cn.

Cc l cn li c hnh dng bin dng gn ging nhau, Inventor h tr lnh sao


chp (copy) cc file, tnh nng khi thay i cc rng buc v kch thc 2D

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Sketch Panel th khi 3D s t cp nht v thay i hnh dng theo rng buc gip
vic m hnh ha nhanh hn. Cch thc hin nh sau:

M file l 1, chn lnh Save As, lu thnh tn mi.

M file lu tn mi, chn lnh Edit Sketch tr li giao din ca 2D


Sketch Panel. Chnh sa cc rng buc kch thc, thc hin lnh tr li giao din
Part Modeling, kt thc thao tc ta c m hnh 3D ca l mi.

Hnh dng 3D ca l cn trc trn (tr cc l cn ba tri v phi ca trc 21


n 23 )

Hnh dng 3D ca l cn sng tri trn t trc cn 21 n 23

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 34

Phn III: M phng my da vo phn mm Autodesk Inventor

Hnh dng 3D ca l cn sng phi trn t trc cn 21 n 23

M hnh 3D ca l cn chuyn tip trc trn

2.1.1.3. To m hnh 3D l cn trc di


Thc hin cc thao tc tng t vic m hnh ha l cn trc trn. Ta bin
dng phc tho ca l cn trong 2D Sketch panel, rng buc cc kch thc, s
dng lnh Revolve, Extrude, Fillet hon thnh l cn.
Hnh dng 3D l cn ca trc cn di (tr cc l cn ba tri v phi ca trc
21 n 23 )

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Hnh dng 3D ca l cn sng tri di t trc cn 21 n 23

Hnh dng 3D ca l cn sng phi di t trc cn 21 n 23

M hnh 3D ca l cn trc 8 di

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

2.1.2. M hnh ha trc cn


2.1.2.1. To m hnh 3D trc cn di
Trc c thit k trong mi trng Assembly Modeling, chn trang Design
vo biu tng Shaft, Insert Cylinder chen thm on trc:

Nhp cc kch thc ca trc, to rnh then

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Mun chn loi then, kch thc v v tr ta Click chn then cn thit k ri
nhp d liu vo hp thoi:

Ngoi ra, ta cn c th vt mp v bo gc ln ca trc hoc mt s thao tc


khc:

M hnh trc cn 23 di hon chnh

Nhng trc di cn li c kch thc cc on trc u bng nhau, ch khc


nhau v s then v kch thc then.
Tnh sc bn trc, cch t lc v biu ni lc:

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Preview:

Shear Force:

Bending Moment:

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 39

Phn III: M phng my da vo phn mm Autodesk Inventor

Deflection Angle:

Deflection:

Bending Stress:

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 40

Phn III: M phng my da vo phn mm Autodesk Inventor

Shear Stress:

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 41

Phn III: M phng my da vo phn mm Autodesk Inventor

Ideal Diameter:

2.1.2.2. To m hnh 3D trc cn trn


Thc hin cc bc tng t nh trn, ta c m hnh trc cn 23 trn:

Cng ging nh trc cn di, tt c nhng trc cn trn u ging nhau v


kch thc cc on trc ch khc nhau v s then v kch thc then.
2.1.3. M hnh ha bi trc cn
Ta bin dng phc tho ca bi trong 2D Sketch panel. Ta c khi 3D
solid bng lnh Extrude.

ln s dng cho trc cn: 6310-2RZ ly t th vin ca chng trnh Place


from content center.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

2.1.4. M hnh ha ng lt trc cn


Phc tho bin dng ng lt. To m hnh 3D ng lt ca trc cn 1 trn bng
lnh Extrude.

y l bin dng ca tt c cc ng lt ca cc trc, chng ch sai khc nhau


v chiu di
2.1.5. M hnh ha b phn iu chnh khe sng
Thanh ngang b phn iu chnh

ai c hiu KS B1012, tapping Screw GB/T Place Component trong mi


trng Assembly Modeling.

Bulong chiu di l = 122mm

M hnh 3D b phn iu chnh.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

2.1.6. M hnh ha b phn ct trc


2.1.6.1. B trc dao
Chi tit gn trn trc dao ba phi ni truyn ng ln c cu dao ct

Chi tit gn trn trc dao ba tri ni truyn ng ln c cu dao ct

Chi tit gn trn trc dao ni vi b phn pittng thy lc

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 44

Phn III: M phng my da vo phn mm Autodesk Inventor

Trc truyn ng cho c cu dao ct

M hnh b trc dao trc hon chnh

2.1.6.2. C cu ca b dao ct trc


Li dao trn: Trn thn li dao to l c ren ni tm gi dao.Bin dng
li dao c phc tho trong 2D Sketch., rng buc cc kch thc. To m hnh
3D li dao. S dng lnh Thread to ren cho l. Vt mp cc cnh bng lnh
Chamfer.

Li dao di

C cu li dao ct trn

C cu 3D li dao ct di

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 45

Phn III: M phng my da vo phn mm Autodesk Inventor

B phn ni truyn ng gia trc dao v c cu li ct trn

B phn c nh phng chuyn ng ca c cu ct trn trn thnh

M hnh b phn dao ct trc

2.1.7. M hnh ha b phn ui sau


M hnh b trc dao ct ui sau hon chnh

C cu li dao ct trn

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 46

Phn III: M phng my da vo phn mm Autodesk Inventor

C cu li dao ct di

M hnh b phn dao ct ui sau

ln gn trn trc truyn ng ct ca dao: 6015-2RZ

2.1.8. M hnh ha pittng v xilanh thy lc

2.1.9. M hnh ha bn dn hng tole

2.2. M phng cc b phn truyn ng


2.2.1. M hnh ha b truyn ng bnh rng
thit k bnh rng ta vo mi trng Assembly (New standard(mm).iam).

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 47

Phn III: M phng my da vo phn mm Autodesk Inventor

To l trn bnh lp ln trc, to rnh then trn bnh rng.

Gear Ratio
Desired Gear Ratio
Module
Helix Angle
Pressure Angle
Center Distance
Circular Pitch
Operating Pressure Angle
Contact Ratio

i
iin
m

aw
p
w

1.5217 ul
1.5200 ul
5.000 mm
0.0000 deg
20.0000 deg
148.000 mm
15.708 mm
23.0042 deg
1.4688 ul

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Type of model
Number of Teeth
Pitch Diameter
Outside Diameter
Root Diameter
Base Circle Diameter
Facewidth
Tooth Thickness
Tangential Tooth Thickness
Chordal Thickness
Chordal Addendum
Unit Outside Tooth Thickness
Radial Force
Tangential Force
Axial Force
Circumferential Speed

z
d
da
df
db
b
s
st
tc
ac
sa
Fr
Ft
Fa
v

Gear 1
Component
23 ul
115.000 mm
127.132 mm
105.078 mm
108.065 mm
26.000 mm
8.792 mm
8.792 mm
7.764 mm
4.653 mm
0.6723 ul
844.153 N
1988.293 N
0.000 N
2.710 mps

Gear 2
Component
35 ul
175.000 mm
188.477 mm
166.422 mm
164.446 mm
26.000 mm
9.282 mm
9.282 mm
8.196 mm
5.247 mm
0.6946 ul

2.2.2. M hnh ha b truyn ng xch


2.2.2.1. B truyn ng xch gia hai trc cn t trc 1 n trc 22
Tng t nh thit k b truyn bnh rng. Trong giao din Design chn biu
tng Roller chains thit k b truyn ng xch.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

To khi 3D solid ca bnh xch hon chnh

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Thng s ca b truyn
Chain : JIS B 1801:1997 Short-pitch transmission
precision roller chains (A series, Class 1)
Chain size designation
80-2-46
Pitch
p 25.400 mm
Number of Chain Strands
k 2.000 ul
Minimum width between inner
b1 15.750 mm
plates
Maximum Roller Diameter
d1 15.880 mm
Maximum pin body diameter
d2 7.940 mm
Maximum inner plate depth
h2 24.200 mm
Maximum outer or intermediate
h3 20.900 mm
plate depth
Maximum width over bearing pins b 62.700 mm
Maximum inner plate width
t1 3.200 mm
Maximum outer or intermediate
t2 3.200 mm
plate width
Tensile Strength
Fu 122400 N
Specific Chain Mass
m 5 kg/m
Cc thng s c bn ca 2 bnh
Type
Driven sprocket
Number of Teeth
Pitch Diameter
Number of Chain strands
Transverse pitch
Seating clearance
Tooth width
Tooth side relief
Tooth side radius
Shroud diameter
Sprocket shroud width
Height of tooth above pitch
polygon
Roller-seating radius
Tooth-flank radius

z
Dp
k
pt
SC
bf
ba
rx
Ds
bs

18.000 ul
146.273 mm
2.000 ul
29.300 mm
0.079 mm
14.648 mm
3.302 mm
25.400 mm
109.251 mm
43.948 mm

ha

7.620 mm

ri
re

8.019 mm
38.112 mm

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Roller-seating angle
Shroud fillet radius
Sprocket tip diameter
Sprocket root diameter
Measuring pin diameter
Measurement over pins
Center Distance
Transmission Ratio
Arc of contact
Axle load
Chain Speed
Effective pull
Centrifugal force

ra
Da
Df
Dg
Mr
C
i

Fr
v
Fp
FC

135.00 deg
1.016 mm
159.291 mm
130.234 mm
15.880 mm
162.153 mm
355.600 mm
1.000 ul
180.00 deg
1714.617 N
3.446 mps
1595.835 N
59.391 N

2.2.2.2. B truyn ng xch gia trc cun v trc cn 1

Bnh xch gn trn trc cun

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Thng s ca b truyn
Chain : JIS B 1801:1997 Short-pitch transmission
precision roller chains (A series, Class 1)
Chain size designation
80-1-74
Pitch
p
25.400 mm
Number of Chain Strands
k
1.000 ul
Minimum width between inner
b1
15.750 mm
plates
Maximum Roller Diameter
d1
15.880 mm
Maximum pin body diameter
d2
7.940 mm
Maximum inner plate depth
h2
24.200 mm
Maximum outer or intermediate
h3
20.900 mm
plate depth
Maximum width over bearing pins b
33.500 mm
Maximum inner plate width
t1
3.200 mm
Maximum outer or intermediate
t2
3.200 mm
plate width
Tensile Strength
Fu 61200.000 N
Specific Chain Mass
m
2.600 kg/m
Thng s ca bnh xch gn trn trc cun
Type
Driven sprocket
Number of Teeth
Pitch Diameter
Number of strands
Seating clearance
Tooth width
Tooth side relief
Tooth side radius
Shroud diameter
Sprocket shroud width
Height of tooth above pitch
polygon
Roller-seating radius
Tooth-flank radius
Roller-seating angle

z
Dp
k
SC
bf
ba
rx
Ds
bs

24.000 ul
194.597 mm
1.000 ul
0.079 mm
14.963 mm
3.302 mm
25.400 mm
158.132 mm
14.963 mm

ha

7.620 mm

ri
re

8.019 mm
49.546 mm
136.25 deg

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Shroud fillet radius


Sprocket tip diameter
Sprocket root diameter
Measuring pin diameter
Measurement over pins
Center Distance
Transmission Ratio
Arc of contact
Axle load
Chain Speed
Effective pull
Centrifugal force

ra
Da
Df
Dg
Mr
C
i

Fr
v
Fp
FC

1.016 mm
208.172 mm
178.558 mm
15.880 mm
210.477 mm
672.661 mm
1.333 ul
184.12 deg
1657.524 N
3.446 mps
1595.835 N
59.391 N

Nhng b truyn cn li s dng cng mt loi xch nn cc thng s c bn


ca xch ging nhau. Chng ch khc nhau v s rng, ng knh bnh v lc tc
dng.
2.2.2.3. B truyn ng xch gia trc cn 22 v 23

Bnh xch gn trn trc cn 23

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Phn III: M phng my da vo phn mm Autodesk Inventor

Thng s ca bnh xch

Type
Number of Teeth
Pitch Diameter
Number of strands
Shroud diameter
Tooth flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
Measuring pin diameter
Measurement over pins
Center Distance
Transmission Ratio
Arc of contact
Axle load

z
Dp
k
Ds
re

Da
Df
Dg
Mr
C
i

Fr

Driven sprocket
18.000 ul
146.273 mm
1.000 ul
109.251 mm
38.112 mm
135.00 deg
159.291 mm
130.234 mm
15.880 mm
162.153 mm
355.588 mm
1.000 ul
180.00 deg
1657.602 N

2.2.2.4. B truyn ng xch gia trc motor v trc trung gian

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Phn III: M phng my da vo phn mm Autodesk Inventor

Thng s ca bnh 1 gn trn trc motor

Type
Number of Teeth
Pitch Diameter
Shroud diameter
Tooth-flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
Measurement over pins
Arc of contact
Axle load

z
Dp
Ds
re

Da
Df
Mr

Fr

Driver sprocket
12.000 ul
98.138 mm
59.994 mm
26.678 mm
132.50 deg
110.034 mm
82.099 mm
114.018 mm
170.22 deg
2406.162 N

Thng s ca bnh gn 2 trn trc trung gian


Type
Driven sprocket
Number of Teeth
Pitch Diameter
Number of Chai strands
Shroud diameter
Toothflank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
Measurement over pins
Center Distance
Transmission Ratio
Arc of contact
Axle load
Chain Speed
Effective pull
Centrifugal force

z
Dp
k
Ds
re

Da
Df
Mr
C
i

Fr

21.000 ul
170.421 mm
1.000 ul
133.718 mm
43.829 mm
135.71 deg
183.758 mm
154.383 mm
185.825 mm
423.882 mm
1.750 ul
189.78 deg
2406.162 N

v
Fp
FC

2.312 mps
2378.560 N
13.902 N

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

2.2.2.5. B truyn ng xch gia trc trung gian ln trc cn 11

Thng s ca bnh 1
Type
Number of Teeth
Pitch Diameter
Number of strands
Shroud diameter
Tooth-flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter
Measurement over pins
Arc of contact
Axle load

Driver sprocket
z
12.000 ul
Dp
98.138 mm
k
1.000 ul
Ds
59.994 mm
re
26.678 mm

132.50 deg
Da
110.034 mm
Df
82.099 mm
Mr
114.018 mm

171.45 deg
Fr
2406.210 N

Thng s ca bnh 2
Type
Driven sprocket
Number of Teeth
Pitch Diameter
Number of strands
Shroud diameter
Tooth-flank radius
Roller-seating angle
Sprocket tip diameter
Sprocket root diameter

z
Dp
k
Ds
re

Da
Df

20.000 ul
162.368 mm
1.000 ul
125.569 mm
41.923 mm
135.50 deg
175.609 mm
146.330 mm

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Measurement over pins


Center Distance
Transmission Ratio
Arc of contact
Axle load

Mr
C
i

Fr

178.248 mm
430.576 mm
1.667 ul
188.55 deg
2406.210 N

Chain Speed
Effective pull
Centrifugal force

v
Fp
FC

2.312 mps
2378.560 N
13.902 N

2.3. Lp rp cp trc cn 23

2.4. M phng phn v my


Thnh bn: gm 4 tm ghp vi nhau bng hn
Thnh bn 1

Thnh bn 2

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

Thnh bn 3

Thnh bn 4

To m hnh 3D lp rp phn di
Bnh ng du thy lc

H nc lm mt h thng thy lc

To m hnh 3D np y b truyn: gm 4 np c hnh dng tng t nhau

2.5. M hnh ha cc b phn khc


To m hnh 3D trc cun cao su.

C cu iu chnh khe h hai trc cun

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 59

Phn III: M phng my da vo phn mm Autodesk Inventor

To m hnh 3D cm bin

To m hnh 3D con ln cm bin

To m hnh 3D v hp iu khin

2.6. M phng lin kt cc b phn my


Lin kt ng tm hay ng trc

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 60

Phn III: M phng my da vo phn mm Autodesk Inventor

Rng buc lin kt mt

Lin kt gc ca bnh xch ch ng gn trn trc motor

2.7. M hnh 3D my hon chnh

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn III: M phng my da vo phn mm Autodesk Inventor

2.8. M phng ng hc my cn
Lin kt hai chi tit chuyn ng quay

Lin kt chuyn ng quay sang chuyn ng tnh tin b phn iu chnh


khe h trc cun: Sau khi rng buc chuyn ng quay ca b truyn bnh rng
cn, ta to bin m l t l ca gc quay b truyn trn mt vng quay.

Sau gn gi tr va to cho chi tit hoc cm chi tit cn to chuyn ng


tnh tin vi bc tin thch hp.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 62

Phn III: M phng my da vo phn mm Autodesk Inventor

Biu din chuyn ng ca cc b phn ca my cn sau khi lin kt ng


hc:
biu din chy hnh trnh ct dao ta click chut phi vo lin kt insert gia
pittong v xilanh chn drive Constraint ri nhp cc d liu cn thit vo hp thoi.

Tng t, xem chuyn ng ca cc b truyn ta cng click chut phi


chn lin kt gc (Angle) ca bnh xch truyn chuyn ng chnh chn drive
Constraint

Vi nhng thao tc tng t, ta s trnh din c s chuyn ng ca li


dao ct ui sau v b phn iu chnh khe h trc cun.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 63

Phn III: M phng my da vo phn mm Autodesk Inventor

2.9. M phng trnh t tho lp my


Trn thanh presentasion trong mi trng Standard(mm).ipn chn biu tng
Tweak Components t h ta , ri chn cc chi tit cn tho lp di chuyn
theo phng ca cc trc ta va t trc .

trnh din tho lp ta chn biu tng Animate

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 64

Phn IV: Vn hnh v bo dng

PHN IV

VN HNH V BO DNG

CHNG 1

VN HNH MY CN
My cn c vn hnh trn t in iu khin. Cc bc vn hnh my cn

CH CHY M TRC DAO TRC

BC 1: Chn ch chy TAY; TI; DAO TRC; M TRC v


m bm DU.
BC 2: Ra pha sau a tole vo my qua khi dao sau ri quay cho rulo
cao su xung p vo tole.
BC 3: Bm remote pha sau cho my chy ti. Khi tole qua c 3
trc l th ta dng my, sau quay cho rulo cao su i ln khng cn p ln tole
na.
BC 4: Tip tc bm remote sau cho tole vo my, ri ra pha trc
bm nt CHY tole ra bng mt dao trc.
BC 5: Bm hai nt XA M v XA N, ri ci n hng mi vo
mn hnh.
BC 6: Chuyn qua ch T NG ri bm nt CHY. My s chy
v ct role t ng theo chiu di ci vo my.

CH :

Nu ta ci vo nhiu n hng th khi chy xong n th nht my s dng


li bo ci trong 3 giy ri chy tip n hng k.
Khi chy gn xong cc n hng, my s dng li bo ci, chnh l bo
ct ui.
Nu khng mun ct ui ta bm nt CHY chy tip.
Nu mun ct ui ta chuyn ch TAY, chn DAO SAU, ri bm CT.
Khi ct ui xong, chuyn qua T NG; DAO TRC ri bm CHY chy
tip s tole cn li.

CH CHY M SAU DAO SAU

BC1: Chn ch TAY; TI; DAO SAU; M SAU.(cha m bm


DU
BC 2: Ra pha sau tole vo my cho bng mt dao sau. Ri quay cho
rulo cao su xung p vo tole.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

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Phn IV: Vn hnh v bo dng

BC 3: Bm hai nt XA M v XA N ri ci n hng mi vo
mn hnh.
BC 4: M bm DU chuyn sang ch T NG, ra pha sau bm
nt CHY trn remote my s chy t ng v ct bng dao sau.

CH : ch ny my chy khng bo ct ui v khng cn thit.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 64

Phn IV: Vn hnh v bo dng

CHNG 2

BO DNG MY CN
Bi trn nhm cc mc ch sau: gim ma st, chng mi mn, tng tui th
ca cc chi tit, gim tiu hao in, tng nng sut.
Vt liu bi trn cn phi la chn sao cho khi my lm vic phi lun hnh
thnh v duy t mt mn du mng bm vo b mt cc chi tit ti nhng ni tip
xc nh trc, ngng trc
Cc loi du, m bi trn thng dng lng nh du khong, du cng
nghip hay dng c nh m cng nghip. Khi chn du, m bi trn cn ch y
n cc tnh cht sau:
-

nht: nht cng cao th cht lng bi trn cng tt.

Nhit chy: nhit ny du m bi trn d b bc hi v d chy.

- Tp cht c hc lm nh hng tui th ca cc chi tit my v cht lng


bi trn ca n.
My cn tole 5 sng m phng s dng:
-

M : bi trn cho cc khp ng v cc b truyn.

Du bi trn chuyn dng i vi cc l cn.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 65

Phn V: nh gi v vn hnh

PHN V

NH GI V KT LUN

Tm tt kt qu ti

ti c thc hin trong khong 14 tun. Trong khong thi gian


ti nghin cu v tham kho cc ti liu t sch gio khoa, trn mng, n
nay, ti hon thnh v t c cc mc tiu ra. Tuy rng cn nhiu thiu
st nhng ti cng t c mt s thnh qu nht nh nh:
Gii thiu phn mm thit k c kh hu hiu Autodesk Inventor
em li ci nhn tng qut v cng ngh cn.
M phng ng hc ton b phn c kh ca my cn tole trc tip trn
phn mm Inventor

nh gi kt qu ti

Trong qu trnh thc hin ti chng em gp khng t kh khn: v s dng


phn mm thit k, tm hiu nhng vn v my cn tole, D vy, nhng vi s
hng dn tn tnh ca thy V Thnh Bc, thy Nguyn Bng v nhng c gng
ca bn thn, chng em hon thnh ti ng thi hn v p ng c mc
tiu ban u. ti l kt qu tng kt nhng kin thc hc v l c hi
chng em tm hiu cng c h tr mi, c lc trong lnh vc thit k c kh (phn
mm Autodesk Inventor).

Kt lun, kin ngh

ti ch dng li vic m phng phn c kh ca my cn tole, cha i vo


cc vn nh:
M phng h thng thy lc ca my cn tole
Tm hiu b iu khin bng PLC.
V vy, chng em hi vng nhng gii hn ca ti s c gii quyt trong
thi gian ti.
Phn mm thit k Autodesk Inventor l phn mm c nhiu tnh nng vt
tri, rt tin li trong lnh vc m phng v thit k. Do , chng em rt mong
phn mm s c nh trng gii thiu n cc bn sinh vin v to iu kin
cc bn c th tm hiu, nghin cu v s dng.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 66

Ti liu tham kho

TI LIU THAM KHO

1. PGS. TS. Phan Vn H, Hu Nhn (2005), Cng ngh cn kim loi v


hp kim thng dng, NXB Khoa Hc v K Thut.
2. Nguyn Trng Hip - Nguyn Vn Lm (2006), Thit k chi tit my, NXB
Gio Dc.
3. PGS. TS. Nguyn Hu Lc (2007), M hnh ha sn phm c kh vi
Autodesk Inventor (2008, 1, 10), NXB Khoa Hc v K Thut, H Ni
4. TS. Nguyn Hu Lc, Nguyn Trng Hu (2006), Bi tp thit k m hnh
ba chiu vi Autodesk Inventor, NXB Tng Hp Tp. H Ch Minh.
5. Nguyn Hu Lc (2007), M hnh ha hnh hc, NXB i hc quc gia
TP.H Ch Minh.
6. o Minh Ngng, Nguyn Trng Ging (2006), L thuyt cn, NXB Gio
Dc.
7. Ths. Dng Xun V (2006), Bi ging mn hc v k thut c kh, Khoa
Cng Ngh - Trng i Hc Cn Th.

Nhm SVTH: Phan Th Thy Liu - Trn Ngc Lin

Trang 67

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