NP6085 SERVICE HANDBOOK REVISION 0 JULY 1996 Canon FY8-23AK-000 COPYRIGHT — 1996 CANON INC. CANON NP6085 REV.0 JULY 1996 PRINTED IN JAPANante 12,0) fe Pan “anne. | Ow | Ue Rema 211 Presraraor charging wie cleaner | FF5:2090.000 | 1 | 600.000 Presransercrargeg assomby sacar | F88-7e20.000 | 1 | 500.00 | [Unoertning roar F81-0885-000 | 1 | 500.000 Replace 24 Inutating bush rondrea? ‘e1-a927-000 | 2 | 500,00 |=ullanoousy. 25 | Lowar xg rote ~87-9886-000 | 1 | 500.000 wan bearing 26) Dolvery upper separaton claw | FOv-oser-000 | 4 | 500.000 27 | Primary hergng wire Fezsoaer0 | 1 | 1000000 20] Trersterseraraton cman asserby | Fa5-2139-000 [1 | 1,000,000 20) Prostanserchorgng assentiy Fs-7607-000 | 1 | 1,000,000, 30] Doveocing eye 'FFS-1960.000 | 1 _| 4,000,000, i '31| Developing assebiyal_——+|ras-ar70-ann | 2 | 1,00,000 2 | Beating (upper xr robe xe0.0247.000 | 2 | ,000.000| 33 | Detvery lower separation claw ‘Fa2-a04s-o00 | 4 | 7,000,000 4 | Bearing fom nang le) xesos00000 | 2 | 1.000.000 Table +20) B.CRF. fue. Portree Peano, | Gy [ue(cepee)| Remarc 1 | CRF lame Far-s726-000 | 1 | 20000 [icoy Farszer.on0 | 1 | 250000 |zoezauzi0v ote: “The vluse above are esters oly and sujet 1 charge based on the Ft dal 13Ill. SCHEDULED SERVICING Fe pe fee EES 1/As nile, provide scheduled seriong every 250,000 cies, 2. Check the sence record before seting out ona it, a ake pas # replacement is expected Werk ‘cheeks Meet ne personin charge (Check general conan, ‘Recor he countr reading, ceca copies. Moke test copes ‘Check he forowing 1. rage deny White backorouna (le sotng) ©. Character elanty 14. Lesarg go margin 2 Fang, regstaton, back (orsoing) ‘Launtereperaton Stondart: 5 510.0 mm (lean the optical path + Scanning la recta plate + Scanning sie alesing plats ers, ton + Dust procting sass «Standard wnte plo + Heal absorption glass ce a blower brs; cit ‘cannot be removed, use ‘soto, ry wipe the prt Coantoplace ne charging assem + Chazgag wie, charging seeemDy Grd we + Sheng plate * Rote strode Dry wipe wn ite paper thon lean win aha ‘lean the tanster guide: + Trarstr guide pte (upper, ower ‘Transterisoparation charging 35 sembly guile rat ‘lan he saparatontoedng assembly. * Feeding bat 14‘checks ‘Coan the iengitelivery asso ‘int guide Ob receptace *Thersior * Separation caw (upper, ower) + hang ole upper. ower) {check ne searing bl, | | vse cower Use save, Use soner, Use cesnng a ‘Goan the exposure assem + lark expose essary sep chet *Preexpesur assembiy stoop sest 10 (lean te fit: + Ozone fiter | + Dest rosin fan ter ‘Check he waste toner case the waste toner caso | hal or more ful cotoet te waste toner i aplastic bag ‘or repace the ease Provide scheduled senoing accor Ing tothe number of copie made, (Seep. 18) 3 lean be copyboard gies. awe test cies ror the image aasnert rows aust nage. | Make sample copes. ut sample cps in oda, and lean pte atea sound ne machine. ‘Recor the fal eunto readng FF out he saree shot, ord repo to the person n charge. 18ANTE NO SE IV. SCHEDULED SERVICING CHART {Cauton: Do not uco solvents or ot other han howe specified 2: Cloan Replace x:Lubrcale 9 Adust Inspect aaenanoe riewals ie Ea 25to|see0%| nme] Reane _ epies | canes | covies | Exoras | Conytoon oss aa Von abo Onorefiter 2 | Dust preoting fan itr [a Process cover a 88 sue no aot Hoppe upper cover a] ‘water oat. Hooper supp maahcover || a | Hopper inside cover a] ooo assent side ay ‘Scamner_| Seannar cable eo Tepe wer we |__| ties.00 copes assembly |= : Scanner ra ese sae a Us ata fen ay Side shoe ax rant (015.00, est ne pnd) a || [ima tover on pat [Bust prooting ass a "ie ct cava a coro Scanning lan reflecting plate ad |__| sansa wie pat a Dy wes Feeding | Taser guide lato a - assembly egistaton ter uper we) |_| a Use ato —_| Foodng bat al a Feeding roters af Use atcohol, Holding | Re-ickup essary outlet gue a [OT ey ‘Re-pick up assembly sub feed o [Use alcoho, | ingle F-ck up esembiy cup | Use aiohoe tec le I Repwasarty saute || A Use aohol esckup ese cnr er 2 Use aco Note: Take cae oto touch the miro sand ans, 16Takiomnoa ers Tefen [OT | ERT] ramana ont an tat| soto |sonn| ema) "T= wor | cones [ox | soe wroee [Shaina we ° assert perany coe aster 3 ror awe | Sumas | Fel scrap aso 5 ips nen Cretan ae) eee Prot | Poe en x Baw ca cove ony Sane pe a | | exec oye rk ape ey — | = Cr |setopupstect Taree dria | a I “alert ping et 5 - [ese dissin | a Tense astride Pectin eer ot ‘Sra a cp) o yf : a i ead By eaapg | Dorp pe Se i) | Bowie 5 Ts ata eet Fara | ge Le seerty [os eer ‘neg bot = Seiwa Temise a se sat eral owich 7 Fain or wen A enna Dany] Spun cw un we 2 Use sot set tr | Ws rca 7 Cohncon cm “7SL AANTENANCE NO NEC B. CRF A:Clean @:Replace sO! CiAdMst ©: Check intr tera tem Instalaten oes Remarks Paton giase a Fue 6,0) White pate a [Figo 61,0 Paper sonsor | | Dustproot lass a Figure 6-1, _ [err muon = Figure 61. ‘Optional shutter S| Figure 64, site ote: Use he copier counter reasing as guide, and cry cu the works as needed 18 200. MAINTENANCE AND INSPECTION ‘A. Image Adjustment Basic Procedure Mate asians i non AE and copy deny at Maing Pre crecke> Gc te caring wi) hack te aig be chagng wre | ae wo wv re de Tet Set om Taree saiaa soon charging asso justng zrom a he sare dapoe. [Samme esc) ho rar ct ho pinay argrgsacntiy just cron at bo rove counteotvse {1.5mm max. each) locks ft [fom oFF and non on] To dorenoe i deny al sear tuning eat sexo 1m, cack hargg assay, Sean lamp, a0 Scanner for dt (A fa un esis na range of 0.7 mn) Wen trang he screw clock, 80 cara so ha tho height of ho wi let Beles than 75mm Adjusting Soa Bak Donen. (Caan he anced —) [gees scaring ao and reecting la. Torn OFF aos On Be fe eh sn LS nor < aan fehack te cony sana raster str a [Ta OFF wns hen On olf e| [Prk paar] sere scaring erate pera ec ayer Ine phaonain ake a voces ony ston 85 [Pam AE asin \sse222) nessa te vale lorucer st Decrease vaoe | L—B. C.FF. Image Basic Adjustment Procedure 1. Pestorm C.F Fenage asusiment as flows ator making ajstanis onthe copier: 1 Make sure tat the copier shows corec density shore, deni reproduction end sod black deny and sea of fogging. S22 9.4) b. Donat change the folowing whe making C.FF. image sdustnents 1 height of primary charging wire 2 copier exposure sit 2, Me adustmanis in nor-AE and copy dey at. ‘4. Pace continuous paper inthe C.FF and ener he sitet activate AE mode; or this rason, you must pross the AE ky to cancel AE for oech copy when meking adjustments, eta ee eo a os ee pet gactevaelt es peso rasee im | <= oe ere, Stes Preentceera Ine CF Tect Chart | |gas mir, electing Image) — mc coe] fsremieaina] amanin id eee eaten Saori eworac’ — re | keeee: a | mato], ae peace oman amp. (The copie wi srg he Test })Exeoste CF AE automate fens ee eee ae psec H | occas mo serene, the GFF. Test Chen | | a ee ee mee aan eee mies, | | amas” (sites ; Secrsase se sion the 90 Figure 1-1 [slit (S20 14) = fees tne hatter poe ee pear con Decree : estan 1410 (C. Points to Note for Scheduled Servicing Fea Teaonea—[ wonran oc or) sana vate wena jee ecg pe |Roweroa Aso [Suan Ee Dstpootng aorernsh, [tenga ‘wae aoe Jae? |eitceomsr fom as feces noi ana eth Veep ‘eg lexus dara [ei ewes nee emerson esha ying en ssi tretespieer jaca ine eps mee ee ee aaa eas | Ror ore enoarg ton Sopa dx ono coy Remenrare thes ese b __ 3 esata [Seng ocara, tne aw [anig Lele \ tes eee cw i : Suaabex |ooemaee [Comba pat | Toabaren | Wenn et [Lertoe poor JPre-registration | Atconal, ‘cleaning permis Gnanng [Sunn cong ees era lorebecsaer —_fonten sore [st — a | utitosder | Alcon, [essres eceraaie pean co [eater lomo papee © ee oe mtr rea Faia you don [Gara feat |e oer next Une paar (lane asics cara oberon See oa = ase juatcan — | re eeu [Aono untoe | cieaning Peoeea z emir rer | premen, eda te _ es | Front way |Alcohel, Toleaning [Feeding roller | Alcohol, [Cleaning fepearser [ort paome |i ia tes pasar fecorter_ [0 fiepace own (Crs a seroxat Pracersive [nrscsregpot [Cg : Joon” Jaane lasioomo |_| Nevaisnae [ara arta cima icon a foc (Utes mee18 Geaning the Vera! Path Link Rler Flgure +2 1) Whe Keeping the opericcse guide cosed, 2) We Keeping the openilose guide open, force tree paper mosioned wih aleonol agaist he ink role @ hen, um the fesdng ‘re los the ral. 142CHAPTER 2 SPECIFICATION AND ADJUSTMENT eee [3 teen Reasraion ga oo] — pp ower ot ay potion 1 [Leading Edge Nomimage wiets | ort wey poet) _| son <)T powe ERAGE od wt stn moan Sak 1 BLANC dc ode ae Toy mong pond a or sora rebacbon seni’ eo teow rt iy to fat bo lacs crete aged copia ene oh Sones swore Adjust eo that te losdng edge ron-mage vidin's 4.0 43.5.1 0 mem when the Test Shee ‘copied in Dre (one: 0.4m) Suet REGIST Lor REGIST Hn serie soe (SSI) ato tat ean age ma 40 s15:/uD mm ren fon Stet cope fot 01 mtr bo REGIST M and REG rewe29 ist) AEGIST H: betoon 200% and REGIST L- betwen 6% an ‘tor ausiment, eer 0 ERASE in service rose (BIE]ED) i st to ° int stand treme erasing ON), Do ltVight romiage win wile as shew Table 21 Pasar Tei ronmage wah] Other sizes | 802 265m Figure 22 Table 2-1‘Select ERASE'in service mode (EIEIED. ana exter" Remove the fone cover of the dupexng ui Adjust by moving the guide pte a he sick up assembly so thatthe distance between the (ge of tha copy image and the endo! copy Paper 0 220 rm in Dot. "Aer agustmon, enter Figure 25 [s[Seanner Home Peston] Select BRAKE SC’ sevice mode (EEID), Insert a rar ite the hola fo which he CFE home poston sensor is installed sopping tho canner at home gosten, change the seting ung te numer Keyead so tat the poston 97 225 mm tom the let septa. Then, pees the (05) key. Flouee 276 [Routing he Scanner Drive Cable | 237 | Adjusting the Scanner Drive Cable ‘You must adjust the tension as folows when ever you have replaced the scanner dive cab: 1 Loosen the eng serew onthe fnson spring bracket, 2) Tum the tension adjusting scow so that he stance a gure 29's a indicated 1020.5 mmiftie cade has boon paced seh a now one + 05 to 35 mm cable has served is pur oso fr some te. ‘Ajusingoorew =a Fring orow Figure 2.9 eterence: ‘Turning the adjusting sew clockwise inereaoos stance a and, as a recut ereases th tension Caution: Check to make sue tat the scanner ‘vo cable not tvisted and & has ol ‘ido ove the pul Move the No.1 mir mount ard the No, 2mivor mount by hand © make sal it moves smoothly At his time, hold the mica of the NO. 2 miror mount and ‘ved euchng the retecting pale. ‘Adjusting the Mirror Position (optical length between No. + mirror and No. 2/No. 3 mirror) 1) Moo tha No. 1 mir mount and Ne, ND. 3 tro mau othe a 2) Sethe mir postining tol tran (TKN (0500) and var (TKN.0510) as show, we [Ei Figure 2-10 3) Tigtton the sow on the lamp used to Keep the seanaer sive eae tha No. 1 mor ero Figure 2-11 4) Remove the tools9 | Adjusting the Paper Deck Pick- Up Roller Releasing Solenoid 10] Adjusting the Pressure of the Paper Deck Pick-Up Feeding Roller Install the solencld so thatthe paper deck pickup roller 4.0 #8 mm om he paper suracs ‘ten he plunge of he saleaodis pushed in Mounting plate Picuprler 4081 |, Paper sutace ‘Adjusting. (Place one sheet Pickup olor Seton onthe side ay itr) releasing solenoid Figure 2-12 plu tala or double easing ores te- quent, change the spring mount hole of the rd tay. I pleup tare occurs ineease he pl up prossure @ Hcoubieteeding occurs, decrease the pcp pressure f Bocrate he Sanda Each chit comets Sage Sout Increases he Psion Figure 2-13,11] Adjusting the Side Guide for the | Front Tray 1 paper picked up fom the rot ray tends 0 move ackow or pick unfeeding fal eauent I, mak tne folowing fne-adustments: 1 Gorecing Skew Moverent 1) Rlmeve the front ray. and remove the paper ‘rom the ay. 2) Whiting the Stor, rove he serow © ‘and loosen the tee screws @). (Figure 2-14) 3) Move tral (ron abut 0 5 t0 1.0 mm the tecton ofthe artow @ thereby decreasing the distance between the font and rear ade ides. 4) Tahion the too screws @ Ioosened in sop 2), and it the sorew ast, check to make cue that totter cable 's insta propery 2. Correcting Pek UprFeedng Flue (rom tay) 4) Remove the font tay, and remove the paper from tho ay 2) Whle ting tho ier, comove the serow , fand loosen th tha Screws (> (gute 214) 3} Move the ral rom) about 0.5 1.0 im inthe Arocton ofthe arow hereby increasing tte cstanoe betwoen the font and ear ede ude plates, 4 Tighten tho tee serows @ loosened in step 2), ana tt he serow Last, check 0 make sue tat tho ite cable has been neal property 2612] Adjusting the Pressure of the Pick-UpiFeeding Roller (ront tray) | ir pokup falura or double feeding occurs fe quent side out bo ron tay, and change The location of the sping hooked onthe separation role ty. © peop tale occu, decrease the separa: fon pressure © I double een acer, increase th separ Figure 2.15 2713] Adjusting the Front Tray Paper Height pickup flue or double feeding jams occur Trequonty whan pickup i tom the ent tay, heck the poston of holo: posten eenar isnot as specie, peror he fotoning 1% Checking he Paper Height 1) Place paper the front ay, ane move up tne te, 2) Plave a rule on he paper, and chock th pos ton when the rer i conta! withthe ep ration plate on the plscup ee about 2 (Powe 216) Note + When agusing the upper ron way, side out the holding tay ard make a check whe keeping the feeding assem} with 2 lng serewerver + When adjusting te lower ont way, make check wih the upper ot ray removed Paper Ruler \ er me No Figure 2-16a Front Trey Separation Pate Assembly 28 Separation plate Figure 2-180 Front Tray Separation Plate Assembly 3) the poston of te paper surace Ie nota spectid, loosen the two austin screws on the paper soncor plate, and ast the eansor postin by moving up and cown tn paper ansor support pao. (Figure 2-17) Tbe paper surtace Yoo fw, aie he paper senso: (Le, lowor the font of the sensor suppor pst) + tf the paper sine 100 high, lower the spor sentoe (ce, rage the font ofthe Sensor support pa Paper snsar suppor pate Adjusting screw | A Se Fp rl Feeding = Separation - oer el[fa] Routing the Front Tray Liter Cable | Spring gauge o — aun se sy ci cep pero te asthe Pascua A ces * tease Z v5) rave 281 Points to Note When Handing the Tay J Stn: Be sur to hold the dock wih your hands a is font and rear whenever you must move the ck (Pique 214) Figure 2:20 Holding the Tray 1) Do not old the separation oles when ing 2) Donat the deck by its ont ony: seh wll ‘th deck: such wil efor the pats ‘elorm he rear eae detecting ra. Separation pat Figure 2.21 24015] Adjusting the Position of the Front Tray ] | Pep Rote Releasing Solenoid ‘Agus the poston ofthe eolanoi so thatthe ) on he cone trol pane twee. ote: Inking non automate contol made x at Dupure ct corona Curent corta, tansy eri ana developing Bias contel othe ciel ates(> SCCINCATONS AN ADS HS D Taking Advantage of Non-Automatie Conte Mode Use nonautomate contre made to fe out the cause ofan rage faut onthe not so oF the ouput ede ofthe microprocessor on the DO col PCB. I the prot is conectod somowhst in nan- ulema conto! mode, you can suspect a faut ‘nthe potential measurement unit othe DC cn troller PCB, ©. Zero-Lovel Check ‘A zerotovo check may b0 se to e28 i he ‘sufacepotetl cor! erat sna or cher wie, Feterence: —————______ In a eroevel chock, a check if ade fa {ind out whether the microprocessor ident ‘is 0°V when ho surace potential 2 V, Indeaing whether the microprocessor on the DC controler PCB and the mesure ‘ment unre nonal or aut, A zerotevel check may be inated using ‘hero wo methods; use method tt check the levol sit creat of he OC eantoer PCE, and se method 2 fo check the pote maeure- Dmeren 1 1) Tun OFF the power st. 2} Remove the Upper cover ard the upper igi cow 8) Discomect the connector tem the potential meesuremant PCB, 4) Short J182-1 and 431922 onthe DC cone {ler FCB wha jumper wre, 8} Insert the door sath actuator noth door fh assomb ad tum ON the power (6) Select the soon showing “DOT (um suface ptertah in senica mee (ELSIE). 7) Check > make sire that OPOT on he message cspsy is 0 230 V. ieee the vale snot 0 230 V, suspect taut | 2nte be contoter Pos. 230 28) Turn OFF the power eth, and remove ‘ha door swe aeuator 9) Remove the jumper wie fom the DC co: toler PCB, ‘)Comect the canecter ous cf the poten ‘ial measurement PCS, ‘Insta the upper cover and the unpe ight 12)Tum ON the power seh @ Method 2 4) Tum OFF the power swtch 2) Remove the blank exposure lam assem by. 5) Comect ho connector tthe potential sen- 4) Sot ne potential sensor necking electrode (Teo) to he poten senscr Ma Potent sensor ze Checking electrode cle Figure 2-44 ‘Caution: —_— When Sting the checking wld to the pote senso, tke care ao ta the mag Det ofthe checking elctrade wl na touch the potnial sancr over, Potential sensor Potent Blank eposure| len Magnets Figure 245,NN 2 °C TIONS AO ADAUGTUENTS 5) Set heel for tho jumpor wie tothe ‘polenta sensor checking electrode ~ Caution: “ake ontra care raver ot the cp tue tne sensor cover Keep sulin aay trom he sensor window. 6) Connect ne ena fhe jumper wo to 4 ol he poteial mezsuroment PCB, 17) Insert the deer ech acuato ta me doer seh assem £2) Turn ON the power cmt, ‘Do not ouch he patent sensor once you — Caution: [ have tured onthe power seoh. 9) Select the seroen showing ‘DPOT (gan sulae polenta in sero mode (IIE). 1)Chack to rake sure that OPOT on the ‘macsage pay 6 0230 \. erence: THe inceaton is a species method 1 and tin method 2, you may suspect dit on te sensor ora fauttin he prenia measurement unt. the wean a6 spoctod i mete 1 and meta 2 you may assume thal he sana path and opermtions Hor the potertal sensor wnt to the meroprocessor the OC care trl PC a6 somal Tun OFF the power serch tajRemove the potential sensor checking ‘secre 12)nsal he biark excosure lap assembly ‘W)Tum ON the power setch 10] Checking the Environment Sensor | 1) Start sores mde ang check the temperatarenumty on the convo. pane. (ake notes of he readings) ‘Dale A RTMP °C ostaat MUM scala? 2} Press the Rest kay hie, an tun OFF the the environment sensor tool (FY990%4) in is pice, 4) Tum ON the power saitch, and leave Nalone forsiin 9) Sian service mode (SIE), and chock he temperaturenumiaty on the conto! pane. {Take noes of he reaangs) IMP) °C. data Bt HUM a 82 6) Gorare data Aan dat 8. + ference belwoon data At and data Bis 048 + dlflerence between data A2 and data 82 is 220 Ie citlerancaberweon data A ana data 8 snot asinacates, replace the enurenment 7) race the Reset key We 1) Remove the enveonment sancer tel, and inset ho eavonmentsensr. 9) Insta covers and tun OFF he caution: — “The enronmeont sensor too! FYOS014) fejusted at the factory to hgh precision. Keep ivan aight ease wih a dying gore2 SPLCICATONS AN AD,S [11] Checking by Block UChecking by Block | Blok ‘Crack pin Normal Cave tauty |] Potent unit LEDY (potential mea- | The LED romaine ON while tho | The potential measur suremert unt) main resorting, ant tis ay (Changes in vllge | The dex ofthe tester swings | The primary cherging botwoon J192-1 and | between O and 5V ding conal| assembly, Mgh-atage 31822 (GND) Folaton 1 (lester range 12 VOC) | ransoxme 1, OC con trler PCB, oF petri measurement unt faut Patenia! | Zero-level chock The inaction or POT en be ¥. the ndeaton is eteciono- can parel is 0320 V fateh | not a shown in at Imatned 1 end method 2(@.2- | method 1, the BC 28) contoller PCB i faut 2 tte ndieston rota shown method 2, tho poten tial measurement otis tat. {Lamp inienssy| Voge (LAD) between | The votage is about 6 V while | The DC contraer PCB contol cieut | J422:5 and J122-4— | the ap remains ON. ‘stout (eno) Voiage (ERT) betweon | Sole! Destin sonpotenial | The DO conwoter POR 1223 andss224 | contol med. Te wotage | tay. icno) ‘changes between 15 and 22 V Acoordng to “GLEAM_ SH in ser. ‘oo mode (EIEIFD) while he scanning lamp is ON. Primary cor- | Voraga (HVTPC) | Tho votageis aout 10 dung | The DO conaly PCB recurrent | betaeun CPI0K-t and | copying in nom potetal coil | faut ort ereuit | 140° (GND) ose. Tenster co | Volage VTCH) | Mako two ied opie, Tha vl | The DO conor PCB I cucent | between CP101-2 and | age ie about 105 wnen copra | le aut, conte cieut | J145-9 (GND) on the ts ste and stot TOS luhon cong on he nd ie ‘rewtanstr | voltage (CON) “The votage must bo about 4 V_| The OG eoniraller ay fxurent convo! between J127-89 (4) | tom the mide nal station | be fay. othe AC eu andJ1139() tothe made oasttsten. | cotatier PCBs faut ‘Separation | Vllage (ACON) “The wolage must be OV trom he) The DC controler POB jen conwol| between 127-89 (2) | mile of isl otaon to tna | Is ally, othe AC reut and 113.9) mide of ast rotator otherwise, | ranstormer PCB is “must bo about 11. faulty. Vaiege (IVSCT) |The wltge is 14 V fom mode | The DC conrolor POS botwoen CPI0%-5 and_| of inital tation to mide ct las |i faulty or ne AC oom 31396) rotaon.| trol POs aut. 292Vorage (G86) botwoen CPIO%-3 an 3113-9 (GRO) Tear Theat port Tomar Cassa iy Develoong | Volage ACBTP) | Th volage aboutOV when — The OC conoter PER meee [sezento |temmeemommnrage The OC cones PCB ve fouty ‘Tre voltage is about 17 during sé | conyngm nompottlconta12| Checking the Potential Control System [Serrepawt crv | ais Po.coNT. ‘Sine rage eter ves + ‘Sa petal cont [als Po.conr + Fn OFF sr ON ie) power swt ‘Shon 192-1 and 2 on tne OC sonata PC hamper wre ‘aaraval enacy 1 eter DPOT in Serco mode 21) Replace tho patel ‘essiramentint Tessie to vokage between C10%-2 (| fra J1139 () on ta [bc canratae pce esiace the 00 ‘coniater PCB + Fer oer Fase Os i] jernesearg ne ei] Pus ewe sh Checkihe wing | BD ves ¥8y Sipser Ed) [Setaongontaianva [SIE POCONT "| No + [Cost ante esate a erepag aserety wean Gv22'3 and ‘oreo lize ty on me DC -Tiyenargra uz contain PCB, 1. oon Tryp coy abe Soc ‘GLEAM SH in seen rode (813)8) ‘San petal a | (E.g)3) PO.CONT. betwesn Chto} () la J1159 () on bo [oC contoter PB, "| enon opis te GE conoser PCB. fovesarengus ves [ erat 06 corer eeu Stn pia EISEPOCON Kea ach ffonace te 03) 2 Taare to aa ae Rewer CP-101-2 9 ‘= ora i199 () en he issue the voage vey i cntoia Po Beween J127 89 (9) Coane ssnars fr 19 on tm | ltt plat, mor. en, Atma 9p ‘controler PCB lt astra as “one NO |-FGRSTOOS ; fen ts GPF ast ae Check ne wena. (Ghoak he daveiopig] severly for lankaNN? SPECICATION ARO ADTUCNTS NN [Fal Ghecking he ehotonwrapiere | % Using Servic Mode . +) Open he rot door, and insert the door switch Youcanchacktne NPso86s photitamaters —"” Seutoriego the coor Sw asser, using oimer a conertonal lester or sevice 2) Brags SW92I on the serve ewteh PCB. coe 5) Press Gh (Zand [lon he contro panel ') Using he [2/1 kay onthe disp, sect the 1. Using a Tester appropriate screen ard check the photo inter 1) Sethe tester ange te 80 VOC. rupter 2) Connect the = probe ofthe tester 0 J1199 {GNO) onthe BC convoter FCB, 5) Ganneet the = probe of to ist tote ft Town terminal (DC controler PCB). 4) Mae checks 28 nrc, 1 conier Tat @ nan That Kos poston sor] Lane Tae poston sso ee umes pte oan Bate tear aes aay ser eG ng | Pua vO a —_ an Sane eo as ast | Soy war» | Cony as Uap apr | see Intent | pero nt present ‘Message depay ndcaton | os otage messed by tr w pw ov 237(2 SPECHCAMONS AND ADJUST) SSS aio a os Facto | Sir oma aia ibe] Sepa ne pak esr iSeoscore ow pa ier Taeatt viae69 ‘eee : Poor base _ ‘Move the scanner by hand ‘Move the scanner by hand e aap nay un on ‘relat [ine wpiniok he phe etapa dreang pe |p sot | roa ie | sarge [mae "| Ragen [mage Tae year : : : 5 Vota essed yee w ov av ow Tate = 1 a [axion Seamer CF pet sera | Fag onan saree sey eon EN pe itr evar vse fe eer ok 07 2 Mowe ear ya] Wve ing vs GT dmganacy | ea a The reignite ana | Ts dacang Deetngpime [rgutawiet | women” | maven ___ jitters" | mie | Se Mesn y aon 1) ey n Vetoe ness ye a ow [ow ovNE SCPC ATONS AUD ADUSTNENTS an 5 5 = Sammie | Sania pastes aan cron = rans renee Femme Gang | Pay mow om Oa Checks: 2 ad Spe [eae | eam a ae een [cea ® | Saar [tone Tas pay eee Ie ; ° ‘Goprenee [we re agua wa | Pa eager ae peer omar mens naan To ne Sea | taal ‘Checks ng stance) ing standby. “The detecting | The detecing | The detecing | The detecting cer amayhan ; 3 i a eens bate 239(2 SPECPICATONS ANO A0NUS TENS ‘Notation are 8 Function ‘No.2 Teecing assembly init | Paparrevereal sensor (POPS) sonsor (POP4) + probe otter 12589 STAB cores Poo7, to Post 14 ‘Pat si pager ver alctng | Move tne detctng lover urn [tee assay) ring areby. | standby. ‘Cony papers [Copy paper i= | The detacing | The desing present. [not present, | iovris at | lover isnot at - ar. ars. Message dspayindcaton | ° 1 a Volage measured bytesrr | av ow W ov ‘Notation on T as “Rincon Paper eversg esontiy | Dalvary sensor EPH let sonsor (POPE) | _ + probe of ester TAS [waraio ‘arose Poos, 13 Poot i 10 Pt cny pape over Gia ean | Mave te dtecng lve” cura checks ecsoey gi | sy ‘Copy paperis | Copy papers | The atscing | The detecing present. not present. | loverie at | overs not at os | as, ‘Message cspay ication 1 0 1 ° Voage measuodby ester | ov wv wae Te Feaang en | Tay aaa ma mee ee . pene | : ‘Copy paper is | Copy paperis | The detecting | The detecting eeeeee | ereeercad | eaicgaa iene penetra aa ; 5 i ; ec TT ‘Notation T 20 oer ones co eer a [ Ginawaa| e Toanas amas [eors [Roos atcese | oucees cure omnes mat [ovr |e [il 2at2 SPECICATION 0 AST ‘Nesaion (a2 23 Function ‘Upper ont way paper absent Lowar rat Way loca paper sensor (UTPE) traling edge sensor POPS) “abe a este sve OE ‘caress Poot, bit Poot, bes ‘Move the detecting lover dung | Pt copy paar over QF esaing a sancby. loo assy ng ancy. | The cetecing |The detecting | Copy paper's] Copy paper lovoris not |Ieveris pushed | resent. | not preset. moved. | up Message dsplay Irae 1 ° 1 ° Votage moasired by ester wv w wv w Notation 28 026 Funeion Pape upe ot ay pep papr_| Ro-piek up sensor (POPTT) ang ee satsr POP) + robe of ester 88 06 Adress Poot, ot os, bt 7 Pouleay paper over 26 (Sten | Move to detecting lever ding o lever stony dug stanaby | standoy “ ‘Copy papers | Copy papers | The detecing | The detecting presen. | not present. | lover ie shited| lve is aot, ‘son, moves. Message dspayincaton q ° 1 ° Votage measured by tester wv ow ow wyNNN 2 $7296 1015 AND ADIUSTHENTS ‘Notation ae, T 028 Raion Tapia rt pnersoror | Pe Paha mano \" ory poston senor HP) or oe a0 Feat sess Pant ote : a “Move the detecting lever during | Put copy paper aver G28 dur- ome anon gan Treats | Tw ccna | Cop peri | Cay ere foersannes] moreno” | pneu | sorpesen Sen as. espe dy aN 1 3 ‘olan messed yee BY w a ow Toate ow oe Function a Pre-regstrabon paper sensor | C.F. meror position sensor ors ae) Tor ar cc wera = Feorset 8 icy pps os OW Goa | Play Gr nae ae spent beer prerces SSS oe Loe | Sameer etheaen” | pene | roteon | Tessge Sy HT 7 3 - etage esse yr ee av ow2. SPECINCATONS AN A251 ovation oa 034 Function e-pick up paper tain ape | Bur assembly papa sensor sensor (PD 14) (Ps) + probe of ester anan siesA6 dees Po, bg Poor, bit? Paton paper ver 38 (dct | atopy page ver 0 Glosha ‘chocks lever assonty during tana. | evr esa ctr sandy, ‘Gopy paper | Copy paperis_| Cony raperis | Copy papers present. | notprasent | prevent. | not present Message display indication 7 ° 1 o \Vatage moastred by tester w ow w ow Notation 098 ‘a40 Fureton ‘Scannor aga mang age | Lower trot ray paper ave 2 sensor (SCDP2) sensor (TAS). ‘probe otter 3123839 onsai2 ‘dares Poor, on 12 Poe, ott ‘Move the scanner during ta Move the detctng over dua fe |b» standby. The toh] The igitBi0G| The detactng | The delecing booking nite | na pate is rot | vere srted| lever i not isarass | aae. own, moved, Message cspay ination + ° + |: Votlage measured by ester ww ov av ovNNN: SFECICATIONS AND ADIUSIENTS Teen om ow [Fonaion sa ean ener FS | Wei pt Oper eno” rss) Tee wie meas ats ove, poor. on Nove re dog oar | Mov Stee eer a —_ si Sany “re atacing |W wioag | Te eta | Te asarS Teereaias| werseot” | ters cued lever nt a orn ove [ome | moves. esse aay eon = 1 ° Tetane mease yer ov av ov wean on ow Fanaion Tera papa seear Upp Fo! vay a a pow) senses) JtAs cane poor, ba eo. on ‘Move the dtaeing lever auning | Move te dosing lover cua cnacks Sanyal “he detecing | The delacing | Te deccing ] The detecing Teveri shied| leverie net | lverie shit | lever i not down. | moved ‘own, moved ‘Message dplayinaeaton 1 ° 1 ° Vologe maasurod by tester wv ow wv ow 245(2 SPCCFOATONS AND ADJUSTS ‘Netaion 4s (ose Fevation ‘Lower ont ay pickup senaor | Upper rot ay paper evel (Ps) sonsor (UTAS) + probe of ester 86.00 Aa ‘across oot, ba oe, tt “Move he detecting lover during | Move th detecting lover dua ‘Checks | Stanaby. a ‘The detecting | The deiecing | The detecing | The detocing Joveris shited|leveris ot | lovers shied | lever i net coun moved, own. moved Message deplayIeeaton fi ° 1 ° \Votage measured by esr wv w wv ow ‘Notation I ‘080 87 Funaton ‘Buller assembly paper snsor” | Rexpek up ale poaion sensor @0s) (ooms) *prabe ot ester 12305 SOA wes POD bi4 : Ft cany spe ove O57 (etna | Tum th re-plok up rer by a lover assent diog stray | and during sandy. ‘Gopy paper's | Copy paperis | The ght. | The igh present. | not present. | blocking pate | oockng plate I ‘sataer | se notat oer. Message desley indestion 7 [.° : : ‘orage measure by astr aw w wNE SPEC ATIONS AD ADSTHENTS 089 Push nthe detecting lever of (222 dung sancby econg | Tre astoaing levers nat 2472 SECINCATIONS AO ADS 1m Paper Deck Naton om os ation Maes paper sansa QHFS) | Pane doce pov sasor as) re tno hoeas srieae fies Poos ote Poot bn Nove fe dena wer di | Nove we ding ve Gg o Sant any ree ‘ho dtscina [Tasca | Te secing | The dtwing lovers sntes| vert | ever sites| mer ek [down | siteseone. | Som | moneg | ‘Mossage display indication | 1 o 1 o Votage neste bye wv w BV ow Naan oss on reaica Tadondorpcu sroor | Mes’ ste paper a) tures ours) se air asa oer toss ooo ove, 2 Nove ie dtecing ve dir | now sling vor ug onmas ‘any | san | The desing | Tw sing | The ating | The Gaacng | vers ste tevertsnot | meric antey| tos | conn’ roves Som MO el ‘Mesape diay ndaton 7 Q : Q Vote reas by er a ow av avNN? SPECICATION AND AOWUSTHENTS Netaton O42 uneton ‘wutleeder paper waing edge sensor (MPROS) | + probe of ster “rioe-a2 acess Poo, ota | Put cany pager aver Qa2 (setae leer etemby cr star checks ‘cupy papers [ Copy papers pvesemt. | not present Message display retin 1 ° ‘Vatiage measured by str v ow 249CHAPTER 3 TROUBLESHOOTING IMAGE FAULTS A. Making Initial Checks 1. Site of Installation | Make aut the the power supply wotoge is fated [210% the power plug must Make sue tal the se Is not subject 10 nigh temperatorfumesy (near water fauoes, water bolas, humors; so fons near rerigeraors ot sources offre a reas suet 0 cust 6, Ald areas subject © arvnorium gas. 6. Avoid areas sujet tect rays the ‘necessary, rode cuteins Malo sure that he room i wot vera {Mako 16 athe foes tev so tat he cro wil ean lve, 9. Make sure thatthe machine wl remsin rowed right 36 we. Chace the ste enveonment to soe is te above conetons, 2. Checking the Originals “Ty to woenty wather the problem is veto the fgnals used rt te machine. ‘2 The copy densty maior best ads 10531 (cae) Originals with 2 reddish background can generate copies wih peor conta: 6.3. red sects, re sips. Reference: ‘rigials which are daz cops or which have a igh tanepareey ona To generate {copies which can be mistaken or ogoy" copies. Onginals prepared in ight pencl faker for ight eons 3. Copyboard Cover, Copyboard Glass, and Standard White Plate Check the eopyooard cow, copyoosrs ass, and standard whe pat fr df soled, clan thom wh a soalon of mid detergent or alone Wseratenos are urd, replace hem 4. Charging Assemblies (Check each charging assent or dit and harging ios for ase (sratena) (Gea the charging wire and te shiling plata of each charging asseraly. (dit paris, epico the part) ‘Check the height of each charging wire Check t0 make sure rat each charging aseombly proper installed ‘Chock the charging wire for stn. Check the ant-ibraton ribber (ehargng assay for displacement 5. Checking the Developing Assembly (Check to maka sure tht the 10s at beth ends of the developing assembly are in ‘Check o make sure tat theres an even toating af toner on te sac othe devel cong ener 6. Checking the Paper (heck to 00 i the copy eof ype oe commended by Caron (Check to se i te paper is dap. Make ‘copies using paper teh cut of package. 7. Checking the Periodically Replaced Parts Chack he pars again! he scnediled servie- ing ohar and the pores replaced pars table as necossary replace hem a8. Others Bringing a machine fem a cold e warm place in winter can'causo condensation ineise the machine, leading to various prebiems ‘aCondensalon on the scanning system (Glass, miro, ns) ead to ight images, bbCondensaton in the charging system leads leakage. ‘Condensation onthe pick-up or the feed: ing ouice plate leads to leedng prob condensation is noted, ty wipe the fat oF fave the machine powered and ‘alone foe 00min Note: —————_____ I the deny is uneven aiterencebotwo ‘he separation sido and the rear, the image 5 00 light oF the copy i 000 ty tho "image Adjusment Bast Procedure fi. 32C. Troubleshooting Image Faults cause [Step Checks fresno] etn + | Peston the image Adjustment Sasic| YES | Ena Procedure. the problem enteted? ‘Sannin 2 | Clean to stancars wha plas, meres | YES | Ena sys fons, and dustproofing glass. Is the problem corecte? DDevelgpng | 3 | Are th rls of he cavoizping astambly | NO. | Cheek the deveoping scorn) |_| te contact wih be cru? assembly locking evr ‘Developing | | le the coating of toner onthe developing | NO. Check the developing assombly ‘oyinder even? assombly. ‘Lamp rogator | 5] Reptaco the lamp regustor.'s he rob-| YES | End. lem oorectac? DC contvoter NO | Check he wing rom the Poa lamp regulator to the OC ‘ontaller PCB: if neal, replace the OC contler Poe, 352 | The copy is too light. (including solid black) [3 | The copy is too tight. entire copy, considerably) sue] Checks YES] ‘elon + | erorm she tmage Aajusmment Basic | VES | Ena Procedure. isthe prob coracted? 2 | Turn OFF the power ewich in she mide | NO | Go w step 7 of copying operation, and open tho ent oor Is the toner image on he surtace of ‘he photosersiive drum mera or less Tranter’ | 3 | Are the instalation and the height (posi | NO | 1. instal the charging separation | on ofthe charging wie o! the ranster ‘re prope. erarging | | ehargng aseembly normal? 2. Raj the oh ofthe assombly charging wie 4 [le the tranetorsoparation charging | NO | 1. Clean te chang wie, assembly installed propery? 2. Intl the charging assert propery '5 | Change the eating of FUZZY in cerdoe | YES | End. (The probiom is of paper | mode (HSI) 10°" and make copies ‘he envionment) iste problem conected? Tansier TNO | Change the seting of FUZZY’ to 0, and go fo the next te. 6 | Try fesh copy paper. she problem oo | YES | 1 The paper may be vecteg? moist advise the user fn the eoreet method of stoeng paper Advise the user that using non-ecom ‘mended paper may not tring the best rss 36Caue> [Sip Ghesks Tes ato tower | 7 | Measure the tesisanco tewwoen the | YES | 1. Check to see i the raster Tower ranser guide ang the Daze (met trenstor guide in auidevars | | porto) af ho feeding assem fi102 ‘contact wih = metal tor potion (e. sie plate } the Feeding aston i 2 2 Hiomvee NO | 1 Cheak the nigh-votiage age cm, cot for eleal con C con tity tole Poa 2. Check the high-vtiage transformer (HVT5) and the DC contaler Pee. | Orveeona | & [lc the doveoning assemby insted] NO | Check the developing E | asco reper? Ae the dovelopng vos othe | | assomb’ king eer. {eveleping assembly in i contact th ‘he photorenstve um? Prowanster | 9 [Ae the istalaion and he height (as | NO |. sta the charging heron ‘on ofthe pre ranstor charging wre cor wire propety sesereiy rea? 2, Aust he Rept ofthe targa wre 10 |'s the prewansier aroma assembly] NO [1 Clean he cuarpng insted roe? wee 2 ata he caring scsonby propery Drum sensaviy | 11 | Are the rum sonsivy entered in | NO | Enterhe comectvabe, 'DRUM_SEL'n earioe mase (BIL) sriharothestolosensty rum dering? Potential con-| 12 | Tum OFF and ON the power ewteh. | YES | Chack the potential con te CGhack VD an VL1 in earvion mode (i) ol systom; normal Photocansitve [EIB Ae the vans of VOM ane VLAN repla he photeeensive| um tho txgetvaves (VOT, VLIT_ 90 VI? um Devecping bas ‘Check no con eye conte {or ne developing bis. 374 | The copy has uneven density. (darker at front) 35 | The copy has uneven density. (lighter at front) cause |St9| necks vesN0) “Raton Primary charg | 1 [Perform tne image Adustment Basic | YES | End gui Procedure ih problem coraced? Develsing | 2 | Arethe developing ros ho veloping | NO Chock the developing ‘asombiy ‘seem in frm contact wih the pte sesembly locking lever seneive dur? ‘Scanner ystem | 3 | Cleanthe scanning ae, reteting plate, | YES | End sie rolctng plat, mir, les, and Gust prooting glass. isthe problem cor rected? Pre-xposure | 4 | Does the proaposure lamp reman ON | NO | 1. Replace the pre-wxpo lame ting copy operation? sure lam. 2, Replace tne OG con ‘rll PCB. Devetping | 5 | ls here an even coating of toner onthe | NO. | 1. Clean the tp of the aseonbly oveleping cyngor? ble of the develo ing assembly, (yw ina) 2, Clan he sutac tthe developing oye 8. Check to 00 i the toner nese the dove ‘oping assembiy Chang 6 © [ves [1 clean a charging sssomely, Copy wees one aga, and paper heck the postion the charging wros. 2. Ty replacing te copy paperPerform the image Agustmant Base | YES | End UcHT SH Proved, i the problem corecod? ‘Seannae 2 | Clean the scanning lamp, ecg plate, | YES | Ena. fie reflecting plate, Ture, fons, and ‘ust prooting last. Is problem cor reed? ‘Creaning 3 | She ceaning bade instaes covey? | NO | install he cleaning bide assembly carted Prmaipoaue | & | Does the pe-exposure la remain ON | NO | 1. Replace the pre-expo lamp, OC con- ute copying operation? sur am, troller PCB 2, Replace the DC con ‘role PoB. Developing ot | & | ke the dovelping ot wen? YES | Repiace the developing rol Deveoping | € | le the developng oyndor worn? ‘YES | Repiace te develoning| cinder ier. Drum senscivy ‘re the chum senssvay ere [DRUM SEL'n sorsce mode (=I suthaotineshesanstive dum sonics? ‘NO | Enter tne coect value | Lamp equator, © | Replace the lamp raglator are scan | YES | Ena Seanring ap ring lamp, e poblem corected? Potent conte TNO | Replace the DC conte: sysem Poa. ‘DC conoter | 9 | Ser the tester range 1 30 VOC. i te | NO | Replace the DC contotn Pee: \ohage betwen 127-84 (} ana Jt27 PCB, B10 () onthe OC conor PCB about igh-votoge 10°V during copying operation? ves | 1 Check te wing trom tranlermee 2 the DC contalor PCE Deveope tote ngh-vtage ‘asombly sormer 2 H 0" al ‘otage vanstormer 2 2, Check the davelpina assomby pace ho gh 30( OUELESNOOTNG MACE FAS 7 | The copy has vertical fogging. 8 | The copy has black lines. (vertical, fuzzy, thick) Cause [Step Decks ESN] ean Primarycharg- | 1 | clean the primary charging wie, ont | YES | Ena ‘rg assembly se ard sting pte pon | | conectea? YES | End Sanne system | 2 | Clean sto scanning lam, relectin pla hl celecing plae, Tens, meter, and Atstprocting lass. isthe problem cor rected? Pre-exposure | 3 | Replace te pre-exposure lamp. fete | YES | Ena lamp problem covected? Developing | | is neve an even coating of toner onthe | NO | Check the edge of the assombly develooing onder? Dado of the developing assembly, and cloan the ‘surface of he developing fine. Fring ascom ‘ES | Chock to ting assombiy by, Cleaning ‘and ne eaning ateam aseembly | by. Tranter sepa- | 5 Clesn th charging wre and he ehoidng | YES | End raion charging Plat. she pebion conected? ‘early | 3402 | The copy has black lines. (vertical, fine) Cane Checks esn0] Talon + | Prese the Copy Sian button, and tum | NO | Go tests, (OFF the power swich when he copy paper fs In the feacing assembly. Are there black ines. en the copy image belo it goes traugh the Laing asta by? Clearing 2 |Is hore foreign mater 9. pape) on | YES | Remove the foregn mat aseertty the leaning blade ct the cleaning ‘er and clean the dering assonbiy? bade and the exonor ‘he daring assorély. 2 | le tere damage on we edge of te | YES | Swich to the unused ‘leaning blade? (Feo! the edge of the ee; i both edges are ‘earing ae wih a rga to check} ‘amages, replace the ‘fearing lade Phatacensiiw | 4 | Arete “sajces or black lines in the | YES | Replace the photesens um perigheral dvecion on me surace of ho two dum scratches are Drotasenstve tum? found, remove the cause Developing NO | Check the aoveionig ss assembly, tom ade exposure s)5- Exposure sys ‘em, Fring assembly | 5 | Ave there sratcnes o black unos nthe | YES | 1. Replace te upper Peripheral dracon oo the surtace ofthe rol feng asserély upper role? 2. Check soothe bot take-up mechanism is oral 2, Chek soo th oe- iproceting mechanisms OF the termistor and the separaton claw operat normal NO | Check he fing assembly ine fora L 3a10| The copy has white spots. (vertical) 11] The copy has white lines. (vertical) cause | Sip chesks fresno] ‘Aion Fig assemby | 1. | Press the Copy Sit hey wth he copy-| NO | 1. Clan the ine opoer, board cover open, and tien OFF the tower} of the fing war smich when the copy pape Is assembly moving though the fooding assembly 2. Check the fixing ‘re there white spots & white nes on assemely upper ol. the copy image tetera moves trough 3. Check the cleaning the thang aseombi? bet take-up mocha em and te closing mechanism, 4 Clean the separation caw Primary chag- | 2 | Clean the charging wie ot the primary | YES | Clean tho parts thovoughy ing we charging assembly and ne grid wee and | with loool # dt caret ‘ning plat. Ie the problem cored? bo vamoved, ropa the | charg wir. Developing | @_ | Ic mare an von coating of ener on the | NO | Chack the ea around assonbly eweoping eye? the blade edge of the eveloing assombly for paper in and ot Copy paper | 4. | Try resh copy paper. she problem cox | YES | The copy paper is roi rected? advise the User on the onect mathod of string por Photosositwe | 5 | Aro tore scratches in the peraheral| YES | Replace the photosensh ‘um ‘ection an the surface of ho photocon ve drm, Be sure fo fd sive drum corresponding 10 develop ‘out the cause of she a42SN FROUELESIOOTING MAGE PALATS ID Cane [Se Cheeks pera] Talon Translersepare| 6 | We the Gearing assembly saparaton | YES ] Clean the pr-rancto onerergny. | | sow and apy paper in contact when he thangegaeeenoly a severe. re apy paper rbaing moves? the tanctersopreon tanderchas: || charging. aonb: fog eon the an cant be removed, rep he charging wee 2. Ty ping the copy paver 2, Ertrtna sum stained by adding 20 to the abe indeatod undor ‘SEP in eorvice make copies wih the RDF open, (he vate ss 20 oF higher go 4.015) 4, Select FUZZY in ser vee mode (ISIE tng hange est 5, Replace te wre of he chavgng assenbiy oF | the charging assemby | | | et ‘Bank expowure | 7 | Check tho bank exposure LEDs care | YES | Check the wing Irom the lap, DC con ‘sponding tothe whe spots ore white blank exposue lar to voler Pos Ines on the copy image wae te Scar the DC contr PCB; # ners moving foeara Are ray ON? rorma,ropiace the OC ‘cantor PCB. ght tom out NO | Check ho photosensitive sie ‘um if Is subjcted to Tight kom outs. 343SS MOUOLESNCOTNS AC A 12] The copy has white spots. (horizontal) | Cause [Sep chosks fresh ‘ation evening — | 4. | tthe problem noted atintewvals of about| YES | 1, Clean the developing assombly, Tem? ‘ols 2. Diy wipe the surface of ‘he soveloning evn er. 3. Where ae soatehes fn tho surface o! the fjinger replace the eda rum 2 | late problem noted at intervas of about | YES | 1. Chan tho dum. shone 2 scan vo ound, ‘eae cen ‘coprseper | 8 | To teshcony paper sth poo ca | VES | Th sony paper weiss wie avae te baer he cone meta fon | Boer ce) ‘Semrarrak, | 4 | she problem nota at he sare place | YES | + Cheon scanner a Semmorcaie | | oveverycopy? ‘ortowign mate 2. Rat te ton ot the amor ea. crane | § | Awttom exntzes nite sam ott | WO | Cuan each owing seen wre |” | proosonstve ran? ‘seen rum ‘ES | Replace the crn,NN. THCULESHOOTING MACE FALLS (15 The beck ofthe copys wots | cause [Si chess sng] eto 1+ | Tum OFF the power swach white copy | NO | Goto step. paper & moving tough the feeding fssemby ete back of ho copy paper Sood atts te? ‘ewioping | 2 | tthe problem ole ineras of about | YES | 1. Clean the repisaon ascombiy sen? role 2. Gloan the tansler guide 2, Cheok the developing assembly fr oakage ofeer ‘cleaning | NO |#. Giean the feeding assembly assomby i 2. Check the cleaning assombly for leakage often ‘Fang ascerby | 3 |lsthe Geaning beat tne ong assem | NO] 1. Check te bet ke-up tekon up proper? Ie tte upper roller rmachaniin, ‘esned proper? Is he problem noted 2, Clean the uppet eollor tines of about 18cm? fans the ol. 3, Chan he hing assem ‘yet ue DDotery assem ‘YES [Clean the deliery roller by ‘nc the separation law 345ES. MOUILESICOTHG MACE FA SS [Tal The copy has tut ting] Cause [80 = resn fcion ‘opera | + | le the problem note vray? YES | check neupperrotrand | bower tae ther lower lar or i 2 | Do the hese (1) tum ON ined | NO | See “The fbang be Bien say ater power n? fal o operat J tower [3 [1s the iowor rater pressure (op) witin | nO | Adust to lower toler ster Bandar? pressure Cony paper | 4 |'1s the paper Canonrecormended | WO | Ty recommended paper ever? i the oor 90d adv he serous re omens pape Upper ng YES | Choc ho upper ar for roler peeing 346NN FOS ESOCTING HAGE FAULTS ‘The copy has a displaced leading edge. Cause [S10 Chess pesno| Teton ‘Oainal + [ete ogra placed corecty? NO | Pave tconecty ‘Copy paper | 2 | ts the capy paper Canonvecommended | NO | Try recommended paper paper? ih roauns ave 900d, tv th user tu30 re frmencod paper. T 3. | Make copies usmg the paper deck and | YES | I the resus are the same, | | cepernowar trot tay. De copies have ‘oo op |_| me Same cispiace ecng oa? a| ‘Check each pou yom, Pracup rater | & | Has the pick-up roler reached ts aver | YES | f wear is found, replace age ite? tne pik rater. {wading ge | & | Perform leading edge margn adust-| YES | En. marge ‘ren Is the problem corectee? Fogovation | 6 | Set thetester range 030 VOC. Does he | YES | 1. Replace the No 1 eg sen, wohage between J121-A5 (and J124 ‘eration cute Regetration 14) onthe 00 conor PCB change 2. Cheek the episraton voter trom 24 12.0.V momentniy whe the tober for deformation ‘tanner moving forward? ‘w0a 16 convoter NO | Replace the OC conor PoE: PCB. 347(M9 TROUBLESHOOTING HACE FAS 16| The copy has a blurred image ‘case [Si9| Checks [esr] ‘ion Scanner drve | 1 [is me cablo wound on the cable puly | YES | +. Route he cabo prop: cane ‘overgpping when the scanner i mov. ory, ng Oi the able oo oaso ooo aut? 2. 11ho cab fe twisted or raed, rplacs Seannor ai, | 2 | Move the Ho, 1 miar mount slowly by | NO | Clean the surface of be shaped rat ‘rand. Does move smooth? scanner ral wth alcoho then, apply 3 small amount of beat Photosenstive | 3 | tthe problem ested alinteras of about | YES | 1. Ghack tne Gram um 880r17 em? earputay 2. Check te drum ands | {in contact with the developing ol) or scratches and prow. rum drive pur | & | ist problem noted atintenals of about | YES | Oheck he drum devo pa bey o3em? eo Developing gear) 5 | me rcblom need atimtorvats of abou | YES | Chock the dovelopina 87 or0.3 om? _assorby. Geanng 6 | lene problem noted at inerats of abou | YES | checkho cearing essen, Tora. em? assombly goat 14 num arve sys- | 7 | AL 64% or mor, isthe prblem noted at| YES | Check the drum uve tem ‘nteale of aout 22.01. er? smote [8 69% oF less, tho problem noted at intewals of about 11.609 om? Seamnor ive | @ | At 100% isthe protien noted at iter-| YES | Check the scanner motor sete vals of about 7 em (Same on al copes)? uly | At 100%, fe the problem noted at iter | YES | Check the scanner dive vals of aout 12m (came onal copes)? shat ploy, a8NNN 3,1 FUEL ESHOOTI AGE FAULTS a] The copy i foggy. (horizontal) | {he problem aerent tom the locaton on ‘copies made a Dee? caus [Sep Checks eno] Teton + | tothe prblam note at ne sare loeaion | YES | Go a step. con avery copy Die? Scanning tarp,| 2 | Dose te scanning amp ickerwnon tw | YES | Check the scanning lame Lam eguiior scanner ig mowing forward? ad he lanp regulate. ‘Scanner 3 | Make a eduoas copy Ie the leat ot | NO | Chock the scanner sys Foedrg aicom YES | check ho dmteedng uy sem 20] The copy has poor sharpness. cause [S00 oma [esa] Capjourt | 1 | thcopieed ue sared win or | VES [Comin cnboard goss ales fle? wor poston | 2 [6 he bozos) waoacin rao ot) NO [Adust ie dsance Sopes race mDrecttnsaeaed? | > | betwen Not ier ane ono, 2 me Seamer | @ | Count sarnng ip, reacig ae, | VES | En rarer, an ston ess. fRemape cece? im 7 Repco am ves [es Lone | 5 [i thw hanson epreacion rato ot) NO_ [Chek epraton ote asseno Coots made best wan sande? | |e he sean 349(9. TROUELESHOOTING MASE FA 21] The copy Cause [Sp Chea yesh] ‘Acion| Primary chara. | 1 [ls the primary charging assembiy| NO [instal the charging Ing assonby instal propor? _assenbly propery 2 | Is he charging wie or the gia wire bro: | YES | Replace he charging wire en? ortho gi wre a5 neces: sary Devetzpng | 3. | ts the dovelping assemby locked to tne | NO. | Check the developing assembly oun? assembly locking ever 2Ceonrater | 4 | Doss the blank exposure lamp remain | NO | Chock the OG contol Pos. (OFF wile tho scanner 9 moving fr Poa, wars? Sanning amp | & | Does the scanning amp remain ON our-| NO | See “The scanning lamp lng conying operator” fal to um ON” Cornecer | | Are the connecers en each PCB con-| NO | Connect the connectors nocted secuely? secure, ich votage | 7 | te there elsctical contnuty (00: 10 Ka) | NO | Replace the igh-watage cord between connectors ofthe Highvotage cord lacking elactical ‘ord connaciod o ach charging ateam continuity by? Potential contot vs | Chock ho potential om system tol stor Case [Sip hes [esn0 Teton 1 | Does the scanning imp remain ON aur. | NO | See “The scanning lame ing copring operation? {als town ON” 3.20NN 4 1OLESHOOTING MALFUNCTIONS mt CHAPTER 4 TROUBLESHOOTING MALFUNCTIONS A. Troubleshooting Copier Malfunctions + [£000 | Cane [Sp Crank Tene| Acton 1+ [Secu ERROR h servo mode (EI| NO | See “Te thing heater to eea EOD tas to opera” Check to rate au Wat te tg | Sool tad poner nt cop “Tum OFF the power swish, and econ nea pve Docs ep eer belo un ON ston poe nih tard OW? strewn te sng enous treme sora Zamageg ‘arpa’ re soprano Treanor | 2 [an OFF te pe sich ane ne [ES [ore we wing fon a Tpper nage cearten: tans | | somes 258 a eer tmren Scat he scecn nacar | | 67 on he DG coat Era sonce nose (SIE) | [PCB to ho theme Peve ower PTH save? ater) | (Mp aoa ele Tecwoctosuctoumortneoner| | Wetter HH) mn anise | @ | te meric woven cote win ne | NO | stl te hems oper tery oe or Tremizor | 4 | Gane arnt cnt of we arms | ves [En forthe polo coe? Cwcnment | [ows te pion err ony weno] VES | Aa mouth mare tured ON ere stem cposing enone tenmnng? ‘ousde tarda + Rowe the sent 1 tim on he, power || Sete nto nas teu wom Trermisor | 6 | Replace tre themstor. ls te provem | ves | Ena cm coved? 6 cote NO [Resa we BC ora an( TOUDLESICOTNG WALFNC TNS 2 [E001 Cause | Stn] ‘checks eso ‘on 1 | Execute ERROR in orvios mode (SI) | NO | Go we sep s ), and open ine tort doors and to otory assembly to cool he Fang ole, ‘s 'EOOT indeatod imecatly ater ower‘on when the power evtch is turned ON? Thomisior | 2 | Tum OFF the power swish, and aldo out | YES | Replace the thermistor ay the fhing assembly. Discomeet rosy connector J880 (2P) fom inside th fi: DC convatee ng uni. Sethe taster range to 1K. and | NO | Replace the OC controler connect the pote to he leeminl ofthe Pca, harness on the frmistor sido, te the resistance about OO at this time? (Be | 2 connect 80 ator he check) ‘ssa 3. Replace tie SSR. isthe prblom conzct| VES | Ena oa? C conor 1NO | Check the wing tom he SSSR fo the DC contr i normal, replace the OC contol 42NN 1108. ESHOOTIG MALFUNCTIONS 3 | £002 E003 Cause [Sto Chess ESN] ‘ton | + | Execute EAROF in sevice mods (El) | YES | See the rospecive sec ‘and turn ON th power Is any to. tthe ftowing aly? The hing heater fis operat, E000 inccatod 2 [1s pe contact between 125.86 and | NO | Isa the pan proper 1312587 on the OC contol: PCB and the connector 090 (2°) norma’? Further, fe the wring trom the harmitr to te ‘comectorJ125 on the OC convo nor mal? ‘Thermistor | | tetho hermetorin even comtact withthe | NO | Ista the harmistor prop- Upper fang rll”? oy ‘Thermistor | 4 | Olean he area of contact ol tho termi: | YES | End ‘ot Is he problem corrected? Operating envi | & | Does the problem occw only when the | YES | + Advise he user that he ronmest machine is trned ofr te est ein ‘operaing. environment themomng?| IBoutside he stand. + Adése the Use" 201 10 tun ON tr power unit the room fas become Themistor | 6 | Replace te thermistor. Is the problem | YES | Ena conecied? 16 contr 'NO | Replace the DC canter Poe,6 OUELESIOOTNG HALTS E005 Sep] Chocks fresno] ‘ation 1 | Isthe cleaning bet othe fxg assembly | YES | Replace ine chaning bat taken up? Lover 2 | Ie the postion ofthe cleaning bot lever | NO | Corroct the postion a the Fring assembly | 3 [16 the fing assombly insaled in the | YES | Check the connec cooper propery? S711 (8P) nse het: ing asseriy for con + Check the connector a tne rear of the ‘ing sssomby. DC contoter | 4 | i to cnaning bet length censor (28) | YES | Replace the DC contater Pos. normar? (S00 p. 2-35) Pos ‘Sensor [no | Repice the sensor. 6 [E012 cause [Sep Checks hesn0] ation 1 [1s te conecor of he drum motor con- | NO. | Connact ie connecor rectee? 1C poner sup | 2 | lee votage betwen 281-1 (2) nd-2 | NO | check te wiring: if nor: py PCE (Q/on the drum moter contol PCB 28 V ‘mal, replace the DC and tat between J2415 (+) and -6(-) 5 ower supply PCB, v ‘oc contoter | 3 | Doos the votage between J126-A12 (x) | NO | Replace the DC convotler Pos: ‘apd J!25.M1 () 0 he DC contalr Pca PB change fram 5 to 0 V when tho (Copy Stat hey is pressed? Dean motor | 4 | isthe drum motor normal? NO | Replace the drum moor, (ay 447 [£013 cause [S60 cheeks fesno] ‘ation ‘waste toner | 1 | the waste tone fesaing cc anve | YES | Remove the wasio toner fescing sorow ‘ear pushing tne waste toner feeding feeding pipe, and tum the Took detecting swith (51720)? serow by hand fi tums feasts, putt back I the ferew does nol tur, replace the waste toner feoding poe, and remove the cause, sw20 2 | does te vorage Bameen si21-as (+) | NO | Replace swe. ‘and Jt2¢A7 () on the DC controler 1G coro PCB change trom about Sto 0 V wren | YES | Replace the OC controler Poe. the ste io presses? oe, | e019 cae [Sip] heck ean] ‘ton Waste tener | 1 | ts the waste toner cantar tl? ‘YES | Dispase of the waste container toner in conta ‘wi 2 | Does the votage bemeen s10489 (+)| NO | Ropince ss. — * J and st0%-810 () an te OC controler C contoter PCB change from about 5 to ato OV YES | Replace the OG con Pca when he switch prsseg? trol PCO. 459 [eo (case [Si0| cheeks est] Teton 1 |e the conecter ofthe fxng moter con-| NO | Connsct he connector, ect? ‘oC power sup: | 2 | tthe votage between Jt (+)and-2| NO. | Check the win: nor py Pca [on the bang motor ontral PCB 28 V mal, replace the DC ‘and that between JOST (+) ae) 24 ower supply OB. aed that between J6515 (4) and 8 () sv Dcconrater | 3 | Dose the votage betwaon J111-82 (+)| NO] Replsce the OC contr Pos and J11-B7 () onthe DC contoer PCB Pcs, Change trom about 5 00 V when the (Copy Stat key is pressed? ing motor | | Replace the hing moter. fhe protiem | YES | End on) comecod? [10] E015 ‘cause [Se9| Choos hesn ‘eon 1 [8 the connector of the pickup mator| NO | Connect ina connector, connected? Bc power sup- | 2 | tthe votape between 9621-1 (9) and-2 | NO | Check the wing if nor ply Pos: ‘Gronthe pickup meter antes POR 38, ‘mal, replace tho OC land hat between J621-3 (4) and) 24 ower surply PCB, Yan thet between J6215 (4) and 8 () sv? DCceonirter | 3 | Doss tho votage between J123-86 (+) | NO | Replace the DC contol Pcs and 1128810 () on the DC controler Pee, PCB change irom aboxt 5100 V whan the Copy Start key pressed? Pickup meter | 4 | Replece he plecup moter Is the prcb- | YES | Ena (att lem corectea?NN FUL SHOOTING MALFUNCTIONS 11] £020 ‘case (500) cheeks fresno] ration 1+ | Remove the upper cover ofthe velop | YES | Go o tp ing assory tg here enough toner the developing assembly? {Be sure to sta he upper cover to he evoloping assem aor he check) 2 | te me hopper tuo toner? Heppertonrlevel | | Solect-POOT in service mode (il sere (23) lett 1 (TEP) on te mossoge cspay "1 neato he presence of toner? Honpermoier | 4 | Remove tha rear upper right cover, nd| NO [See “The hopper motor uooute HEPAT io sevice mode fate to operate, SIE). Does the hopper motor rotate Hepperassombly | or about 3 sec? YES | Choo to make sue thet and deveonng tho connection between assomby cor the hopper assembiy ana recon the developing aseembly 1s proper. evprg 5 | state developing assem, and set| NO [Replace the developing ‘sce tock 20, Selet "PODT" In ‘asarly bac ner se ‘ener ener, EID, ane press the oor (ass) Copy Stat kay. ie BI 13 (BTS) on tho massage dpay nealing the pes Cote ence al toner? YES | piace ne DC coro Poe Pos, a712] E030 (The total copy counter falls to operate.) | Gauss [Step Checks resn0] et Teta oy 1+ | Tum OFF tne power swich, and ascon-| NO. | Check the wing from he ‘ovnter 21 J105 of tho OC cotter PCE. 1G eontalar POB te the Set the tester range to X1KO, ana mes: total copy count # nor sure the resslance between JIO5-At mal replace the tla copy land J106-A2 on the counter sie. Ist] | courte. bout 4700? Total copy 2 | Connect J105 te the DC conte PCB, | YES | Replace the total copy ounise ‘and tue ON the power stich, Set the counter |_| tasortange to 30 VOC. 16 conor Does the votage Between J105-A2 («)| NO | Replace the DC conor Change fram about 2410 0 and to 24 V Poe and JHOSA1 €) on the OC controler Pos, | when the Copy Sar kay spre? [73 E02 (The Coy Date Conover alto operate] Cause [Sten Checks | ESN] ton {eth connector fhe communion | NO | Connect them propery aie trom the DG conto’ PCB 1 the Copy Data ControlerAt connected propery? ‘Communication | 2 | tthe communication cable rom the OC | NO | Replace tho communion cable controler POB te. the Copy Data ‘ion cable DCcontoter | 3 | iste vege bemeen 1119-411 (4) and | NO | Replace te DC controler Poe ‘A12() on the DG cortoler PCBS V? Poe, Fut, the vokaga between 119.46 | | (Copy Data (hand a8 ()24v7 ves | Repiace the Copy Data CContober At ‘Ne count pulso signals gonerated by Console JNO-AIO onthe DC conor PCB when copies are mace?NN 1208 SHOOTING MALFUNCTIONS +a] Eos | case [Si] Cheah esno] ‘on Connect + | ave ao connectors from the paper deck | NO | Connect them prone. Pekup motor tothe paper deck drwer PCB connectes propery? Paper deck dri | 2 | lethevotage bewcon 5021 and-2¢)| NO | Check te wing moc ver Poe ‘on the kip moor col PCB BV. nd ‘mal, replace the DC thal betwoan 6029 (and) 24 ane power supp PCB. thatbetweer 8025) ena) 8V? Paper deck pk | 2 | Ranlace the paper deck pickup motos | YES | na ‘prmotor N22) the problem conectes? Paper dock cn 'NO | Replace the paper deck ver PCB ‘svar PCB. '15| E050 Cause [60 chooks Tesn ‘ion Paper agsing | 1. | the paper jogging guide home positon | NO | Replace he paper iia gute heme sensor (028) roma? \gase home posion £2 poston sensor oon (02) Paperjogong | 2 | Disconnect 1120 of tha DC controller | NO | Replace the pape oaaing ‘ule drve OB. fe there electrical continuity ule dive mote: rotor) between the owing pn (Connectors fon the moter sie)” 2085 ana J12083 ‘312081 ana 512083, Decontate | & | Replace te DO contater FCB, 16 the | YES | End Pos problem canecea? | 16] £202" case (Se Checks esno] etn 1 |e the starrer at rama postion when | NO | Seo “The scanner tals to "E207 is cated? ‘rove forward” ‘DCconscier | 2 | the cannerhome positon sencor(Qs) | YES | Replace the DC controle Pea roma? (Seo the dscusions on how 10 Poe, —— |_| check prooiemuptes) Sanne hore NO | Replace tho seannor postion sonar || rome postion sensor ip cofe nde, nee ye ae oka Use BER 1 rough 3 sence me (I code dean.MONON 17] £203 cause [Si chooks fresno] ‘eto 1+] Does he scanner move forward smooth: | NO | See "The scanner fais to Iy when the Copy Sta ky pressed? move foward BCcomroter | 2 | iste scanner home poston sonsor (5) | YES | Replace the DC contr Pow oma? Pc. ‘Scanner home "No | Replace the scanner pation sensor home poston sonect, 18] E200" ‘case [Sin] chook esto] oto 1] Does tne scanner move forward when | NO | Soe “The scanner fas to ‘he Copy Stat ey is pressed? nove forward” controler | 2 | isthe scanner orga acing edge san-| YES | Replace the DO contr Pos 801 (G4) naar? (See the ciscussions Pcs, ‘on now o chock phoirtamuptor.) ‘Scanner oiinal 1NO | check the wing fom the leading edge De eontoer PCE to the sensor scanner oiginal leading ‘esgo sensor 1 i somal replace tho sonsr. 19] E209" Cae [st] = =) ation 1 | ts he searner at CFF. postion when | no | Se0 “The scanner fats to "E200 is natog? rave lorward Scanner CF | 2 |etnescannerO.FF. postion sensor ()| NO | Replace the scanner postion sensor rommal? GER. postion “sensor (08) 5. 1 conor ‘ves | Repiace the DC eontot Poa Poe, No codes rata, anne ay aroha, Use BER 1 hough in eanios made (ITED code nda 410NN 41S ESHOOTING MALFUNCTIONS 20] E210 (ens X direction drive system error) 21] E2t1 (lens direction drive system error) | Cae [ Se Cress 1 | bos tho ts move XY aeton| NO | Seo “The fon fas to ‘ion te power owe uae ON? ve" Ces Krome | 2 [be eve Xe poston sores (G2)| NO | Chek wr rom te feotensesor | noma De cotter POB 10 2 ea Troma pace 02 tone Ve Tete es Y home penton sare (25) ] | hack he wg rom be peotonsersor | | noma? De contr POS W008 ‘co { Tora eiace 02 Gccmwoier | 9 | Rapes te DO cnr POS te | ves er roe problem cone? 2a] E213 Gone [0 ae vena] aan Seamer ecg | 1 | Dos te seme cng soleox opr | NO | Check he wn, omnes Sees atte | ' | mane pn no ne Locking sp: || or and ah wo te pon pate normaly inseam eating | | slot oma, fro flan sen, za] e218 | tm om jee] Aston Gomecte {fe te cannedors fom the saner| NO [Connect te connectors [Singtanttne OC cenreerPeBcon | | covet. ‘evs corey “Eannr cooing | 2 | Ite vata baton theoionng Yor | VES | plea he caer ih ten 2eubane ane ag? ‘ng nin qvsion fro. StouAo (yan ste ¢) or FA MOM || Sra anatana (for FIO D6 conor ‘Haat ty arastaso104) er FuNT | NO | Replce he DO conor Poe Peo an(6 TROUBLESHOOTING HALFINC TO" 2a] aro | cae [Sea] = [ane] hate + [oot ts scammer nove tema when | No | aoe seme aw $e Spy Sart oy brea? rove rw occorteiw | |e ve amor ogra dp son] ES | pica we nn ros | so (03 ma ra {See fe dobre on how to rk pootnonetes 1 | haa wang re OO com PC2'e ta er eal ey Su omoar 2 mmel von be oer ps] ero 2a] ern oy Tas [ene] ten wren | + | timorFengmen one vero] ves | Ea ‘npc cone De anweiw | 2 1 | eos e Oo coma ES ee Br] E712 (OF eo) ‘Cause | Sten), ‘Checks [reso] ‘Action ‘Maitunction 1 ("Tum OFF ana then ON the power swich, YES | End. | te pouem corecud™ Censor | [lar croc (725) vd w ae] WO | Cowes ho. Conese the Ror and" be cone eomeces |"? | ote So? BOF conoier | = | Repoce ho ADF onto POD. eww | VES [End fee proton comes cs 80 | Pe he OS ore Pos roe ane$1702 ESHOOTING MALFUNCTIONS (fal ETi9 oner eran ‘Cause step “Checks [ves] ‘Action | ton | 1 [Timor anon Ove over | YE | crs cee camaaar 2 fist amc est wesw cet | NO | Gest Me comes ‘see opereomeont| "> | soaey mer om cms] 3 PRopeow te sve sonct POR Tee ES | eS re cca core Wo | fap bo 06 cer es ne (aL eris (CF ere | coos [ooo Tons pao ane Tiannaon | 1 | funorFawlaen ow be power own] YES | a comansr” | 2 Yet 720 wed weawet| NO [ares we comer ge et tae oe nor Sap amar! 3 Prepon ho GFF caer POB oe | ES Ere oe Se Seer commer | | we [Raps eo ee PCB | PCB. 443,A OUDLESHOOTNG HALF '30] £717 (The Copy Data Controller-A1 falls to operate) | cause [S00] Create peo "aon Comecer | + | Aotteconecor ofthe carmaneaton | Wo | Caneel he conmecins cable rom the DC cortoer PCB to he | | como. py aa Canola comet cr | | ay? ‘Communication | 2 | is tere eloctical coninuty onthe com | NO | Replace the communica cable ‘munteaton cable om the DC contoter Yon cable, PCB othe Copy Data Control? Conor | 3 tte votage between J19-A%1 (and | NO | Replace the DC contr Poa “A12 () on the DC contaler POB 5 V, Pos, | artnet ten sit i) ana 0) Copy Data ave YES | Replace the Copy Data Contoter at 1s the operation normal when a copy is Cancer at, ‘made afer csconnecing 118 Wom the | Be contre ros? 31] E800 Case [Sep Chocks [esn ‘eon Maiuncion | 1 | Tum OFF anditen ON the power swich. | YES | Ena Conner | 2 | is the connection ot Jai0 on the OC] NO | Connect the conned ower supoly PCB and J116 en the DS cone. controler PCB correct? Cable 3 [ts there eisctical contnuty between | NO | Replace the connection | | 010 on the OC ooneeter PCB and able, {118-42 en the DC cantoter PCB? OC poworsup- | 4 | isthe votage between J310-8 (4) and] YES | Replace the DC power py pce 8107 () onthe OC power supply PCB supp PB, 1 contrater NO | Reslace the OC contr cB Pca, asNNN 4.171161 SHOOTING MALFUNCTIONS (32] E01 Cae S| checks + [Tum OFF anatnan ON tne power ewe, ves ‘Connector 2 ‘Ae the connector J17 on the DO cone toler POB, relay connecter 12083, SSR ‘connectors, and the cannecor J203t (@a0V mde ay) an the AC diver PCB ‘connected core? NO. ‘Connect the connectors cone, “Tum OFF the power swe, and soo0- net JT Hom tna OC contoter PCB. Isthore an open cut i he wing rom the DG contoller PCB to SSR ans oho [NG dover POR? YES Replace the cable sor | ‘Does the votage beeen Bt () and B2 (Gftne conectoeJ17 charge botwoen ‘ahon the power svtod is pressed and ‘nen ian stats? Further ithe ‘ola between fesons FT? ard FT8 ol the SER ae specie’ his be? Replace the SSR. ‘Ac diver Pos (Q00v mess! ont) ‘oes the votlage betwean J17-84 (4) ‘and 117-82 (0 he DC conor PCB Change rom § 0 0? Furr. she vot ‘596 Detwoen JO43-1 (4) ard 84-3 nine AC diver PCB 8s speaed?” FRepiace the AC anver ce. Lamp regulator ‘Does te vtage vetwsen 1122-1 (+) ana | si2e-t') on the DO conor POB ‘change lem 0 te 5 fom power-on to ‘Replace the lamp regula [oc conor Pes 1s the valoge between 1226 (9) and {i224 () onthe DC conte PCE OV ine te seanning lao tenains OFF? YES Raptco the OC conver Pcs. 445,Ee MOUELESOOTNG HA FNC TONS 33] E802 Cause [Step Checks esna) ‘ation Matuncion | 1 | Tum OFF andtmen ON the power wich | VES | Ena Connector | 2 | Are 18 on te DC contoter PCB and | NO | Connect hem canecty, 4810 onthe DC power suppiy PCB cor- oct corecty? (cable 8 [Is toro an open crcut in the cate | YES | Roplace he able between 178 onthe OC contoser PCB land J310 on the DC power supply PCB? ‘oc controler | 4 |i the votage betwean J11@-A6() and | NO | Replace the DC contolor Poe: JUBAY () on the DC controler POB Pos wv Flay unt 5 | Tun OFF the power swich, ana vamove | NO. | Replace the ray unk the fasion ofthe rela unit (RLS), Is thore ectcal continaty between FT ‘and FT4 and between FT and FT2 of Als? |e there olctical contnutybotwoen FTS | sndFTeot alae ‘oC powersup- | 6 | fthevotagebetweenJot21 fs) anata. | NO | Replace the DO power iy PCB 3 onthe DC power supp PCB 12? supply PCB, 416NN 4 TOUSLESHOOTING MALFUNCTIONS [sa] AC power is absent. Gause [Si] (Choeks Tesn ‘etn Powerplug | 1 | lethepowerpkag connected io re power | NO | Connect the power plu, Tan poner | 2 |b AC woitage presenta the power out-| NO | The problem isnot ofthe supply ist? copie advo the user * | is there spect votago betweon Js0o-| veS | Goto sep. 4 and 43002 on the OC power SuppIY Poe? ‘Grout beater | 4 | Press the buton on the crcut breaker | YES | End ai) (CBI), 16 AC power supplied? Power cor tne | 5 | Replace he power cond andthe ine ier iter LED) (FF) le AC power eupplod? ves | ena Wiingteman | 6 | stewing fom te D controler PCB Wo sswten PCB. the main atch PCB corecr? NO | Rei. Wain ewich | 7 | Connect the pcbes of he tester across oe (SW1) the teminels ofthe main ste» PCB) NO | Replace the main each own), Poe, 1s he resetanoo of woen the swe 6 furnes ON and =f when tho sth Is turned OFF” Dooraich | 8 | Are the acuators of te door serch owas) pressed fry? No | Replace the door evten Farmer tere olecical contruy | | ent) Deween FTA21 and FTAZ0 of the door Tanp regulator | @ | lo he vokaga between 21221 () and | YES | See “The fing heater Poe: ‘3224 (onthe OC catoer PCB OV? fast operate” Further the wohage between 122-6 Seo "The scanning lamp (ohana sige (OV? fast tn ON | "NO | Replace tho arp rogue: | ter PCB, [DC contioter | 10 | Does the voltage between /200-5 (+) and | NO | Check the witing trom the Poa. 43007 () on We DC contoler PCB 1G eontoter POB to he | change fom 5 10.0 V wen me man 1G power supply PC: ‘wich s pressed? foimal. repiace the OC contoer PB. a7SA TOUELESICOTNG ALCS Cause [Sep hoses fesn0] ‘on Wiring (06 power] 11 [ts were an epen orca inthe hamess | YES | Replace the hares. suppy 8) ‘onnecing the DC power supply PCE and ho DC contoler PCB? 2c poworsup- | 12 | is the votage between 4912-1 (4) and| NO | Replace the OC power] py PCB 1481253 () onthe DC power supay PCB surply PCB, '2.V whan the main sw is oressed? Ls Fue. is the votage between Js10-6 | YES | Check the wing up othe (6) and 48107 () 00 the DC power sup. rolay unt noma tee iy PCBS V? wrong connection and ‘open eeu}, replace Fu, FLI,AL2. thong | 19 | is the votage between J116-3 () and| NO | Connect ihe probes of he assembly 116-4 () an mw OC contol PCB 12 teslr across he tena etecing eaten | | v2 (of S32: tha esstance (sws2),06 isnot 2 when the ewe contoter PCB | tumed ON and =a han the swih ie taned OFF, roplace. SW22. If 'SW32 is operating nor aly, rplace the DG con ‘voter PCB. YES | Replace RLIIRL rua 14 | is he wotage borwoen Jo00:2 ana Ja1-| NO | Replace RLA on the OC power supply PCS as spec tee? 418(Bebe power io acon] 5| DC pow (case _|St0| (Choe ESN] Teton ‘AC pomeraup- | 1 |lsAC power present atwaen 300-1 and| NO | SeeAC pomer's absent.” ey 1200.2 and Between 43005 and J300-4 and betwoon 111 and J811-3 on the BC power svply PCB? 2 | temo use 10%, F102, F151) on he OC | YES | Remove the cause, and ower supply PCB blown? replace he tus, | Turn OFF te power swseh, ana alscon- | YES | Ena feet the power lug. Wat about rin, ‘ed connect the power pli. DS power ‘prosert when th power sven ume oN? wing 4 | ls the vokage between 1118.47 (2) and | YES | Chock the wing and con- SYBIAN () 00 e OC convoter PCB S ote, —| |v 1G contoter NO | Replace the DC center Poe. Poe, 100 power sup- |S | Measure the volage Oeween the taoni | NO [Replace the DC power iy PCs. na on the DC power supp PCB. Tabla supply PCB. 45) fet normal a9+ vatage [+ | =] vonage ears [wove | conn Yoon wy | “re | oe 2 3 wel | aoe | enw | | ssoo0 | om : wast vata’t 2 4 || wore | 083 | sow : ewe || score P_os7 fo | | __ freee wi | soit | om [one votes : Ea aes 42010/8 ESHOOTING MALFUNCTIONS a Tae photosenatve drm faa to rll Gauss [Sp ‘chess ESN] Teton ‘atuncion | 1 | tea massage indicted onthe display of | YES | Folow the intuetons 09 the contol pana? ‘he depay 2. |is:€012 nacaea? YES | See the instructions under eniz. ‘Drm postion | 3 | Is the drum postonrg Bick insated | NO | Instat comecty (See the Ing tock ropery? (See the socton on insai inatuctone on instal tion} ton) ee 4 | letecrve batinsataa covecay? | NO | isa te bo conecty ‘rum dive ves | check tho goar ot to assemoly cum ove assembly for sanage aa'37| Pick-up fails. (upper/lower front tray) Cause [Si chess Tesn0 ‘aon timer 1+ | Does the iter move down when theron | NO | Seo “The titer fais to ‘vay hd out of ho coper? Furth, e move vp" ‘ne sound of tho ier moving up Pears ven the rot ray ssa? Plecup ote, | 2 | the orertaton of he pickup rote, | NO | insal them conecty Piewpteeding Pickupeeding rolls, and separation rotor Separsten| | ler comact? role copy paver | 3 | Ao the aimonsions of the copy paper | NO | Replace the copy paper. stockod onthe ay wihin Standard? Bet, Gear 4 | eo crve trom te pup moter vans-| NO | Chace he bel and gears, nied to the font vay piocup assembly through tne bet as oars? 5 | ts te leading edge of copy paper as tar| YES | See “The feeding rater 238 the ooding roller? fas wr" Cconnecor | 6 |i the connection Betweon he relay con- | NO. | Connect the connector: (orosuren retos 706 and J787 secu? secure, ‘be conroter | 7 | Sette testr range 90 VC, andor | NO | Replace the DC conrotor Pos rec the probes ofthe ester as need | "| Po — |_| entme 0¢ contoter PB. Does the vo ‘Usp ik up fage change fom 0 to 24 V when the | YES | Check he wiring upto the clutch (eb, Copy Stat key rosso? chats normal. replace Lome ike the pokup coh clue (0.5) Guich [+ = Uper nev | sreara |aneare eee gai | stte-are | oe. omer ek | te-arz [orien elon (ous) | STAN? | Foosing ler | sigpa| ane can 1) Be ]onees Sensor [Fra out whien sensor detects the am] WO | Check the wang and sing the jam nity srvce moe (3) lever, normal, replace [IBD she cons norma? ine senso.SN 6708S HOTING MALFUNCTIONS Be] Pik nts. (pper dock] Cause [Se Cheas es ‘eto Cor + | Does the tormove down wnanthetront | NO | See "The ter fais to tray sid ovo te cope? Furhor ¢) | move up” tho sound ot mole mowng Up ard trent en ay 8? Picuproter | 2 |e the orenaton of te pec ra, | NO | inal em corey ppetustoaing rote, and seperation Bet.Gear | 3 |isttwarve ote men motor vanemited | NO | Check he bt and gears. to thw paver deck picks assembly {teoagh he bl ond gears? «+ | se ladng 09o of copy paper as ar | YES | See “The regisaton othe regiraton le? ‘oleate oat” Comecton | & | tho connector vsed to connect he | NO | Connecti securely Copier andthe paper deck corsets ‘ecu? ‘Dc oontoter | © | Soto esterrange © 30,V0C andcon| NO} Replace the De contoter Pea tect he probes af he ese he paper| | PCB dec diver PCB a seated, Doos tre out Notiage change tom 200 V when he | YES | Chek th wing am he Copy Sa ay ress? DC contoser PCB. to hi; f norma, reise usr [= =T]} | tae Sie ay pickup duh | 2601 |t26.810 fam Sensor 7 | Fd ot wih eneoroetece8 Me F heck the wing and {ig he jam sayin sence mod tower noma tpiace [TIED se sensor comal? the sensor Doaenwoier | 6 |wieDccontoterPCRrema7 | NO | Replace the OC concer Pee |Pos[28] Pekap ts. Gtiteede)] caine [S09] Checks Ey ‘ten Plocup ot, | 1 | 5 the ofentaton of the pickup rater, | NO | instal he par conse Plocupteeding Pick-upteeding role, and separation rol, Seperaten) | Toler corect? role ‘Bet, Gear 2 | lsthe dive fom he pickup metorvans-| NO | Check he bet and gears rite the mutfeeder pup assem by fraught bat and goars? 98 | ts the leading edge of copy paper as far| VES | See “The registiation E as he regisrton roller? roe fais to rotate” DCconiter | 4 | Sethe tester range to 30 VDC. No | Replace the DC contotir PB, Sie tray + Connect he tester probes to J104-B6 Pca, corner PC (6) and 106-85 () on th DC can. toler PCB, Select the mtloeder, and pass the Copy Stan key. Does the vatage change | ‘rom t024 V2 su38 '5 | Sethe ester ange 20 VOC. ‘YES | Check the wing trom the * Connect he taster probes fo J102-87 DO controler PCB. to (4) and 102-86 (on tho DC con. S126; i ronal, roplece tree PCB, mmo cach question — Select the mutleeder, and press the |} — EST _ 1 conor Copy Sta key. Does e voilago change | NO | Replace the DC contr PCB, Side ray {rom 0 t0 24 ane ten 100? Pee, aiwoe Pos. | 428SN 1208LESHOOTING MALFUNCTIONS 40] Pickup falls. (ro-pick up assembly) Cane [Ste co En ‘ation Deve be 1+ | tetne ave vor netting corecny? | NO | Instat he bet conecty. [ 2 | te he wading edge of copy veper as tat | YES | So0 “Tho feeding role ‘28 the feeding ror? {als orate” Ropiccup | 8 | Seect dupiexing copying or overay | YES | 1.Ctan the pickup rol, rol, Re-plok ‘copying, Obes the e-k up roler ate Separation role, and Up ascomtly when the Copy Slat kay pressed for feeding roter. rolesong slo the secon si? Attne same te, oes 2.Check the pressure ois the repick up assem releasing sole sping ol he repataton| roid umn ON? rote ‘Dc eontoter | 4 | Solctwo-sded copyngereveiaycopy-| NO | Replace the DC conrter Pcs: Ing. Set he tester range 10 $0 YOC, ant Poe [|_| connect ho probes tothe OC contra cus, sts POB as ‘dated. Doss the vottage | YES | Check the wing fom the ‘hhange lem 24 to 0 V wnen the Copy 1G eontober PCB to CLE ‘Shr yf prescedfor he second ce? © SLB normal, replace — Cbs or SLB acorn hich = = os Respick, UP | Jrzo.era| Jt Reet P| sreosrs | via0ei2 Rerpickup ase soa | at feleasing eo. | 2120-82 | J120-81 aid Le)Cause Checks Dive bot + [tse arve bat insted corecty? | NO. Occontee | 2 | Set te toto range to 30 VDC, and| NO | Replace the DO contoler Poe: select the front tay. Does the votage Pos. | between 172-68 4) and S128 () 99 | 12 (eo the DC controler PCE change om 0 0 | YES | Check the wing fom the rol ote) 24 V whan the Copy Stan kay le DC contalor PCB to CL prossea? | oral rptee cts ‘The registration roller falls to rotate. Cause [Sip ches [esn ‘ton Registration | 1. | Press the Copy Start kay Does thw ep-| YES | Chock the arve essertiy role istration llr role or about # sec when foc the registration role. the scaner starts to move foward? OCoonroter | 2 | Set the testorrange io 30 VDC. Dons the | NO | Replace the DC contotee Poa votage between J12TAS () and Jt24 Pee, [| Aa (one DC contotae Pca change _| ‘CL10 (resi ‘rom 0 1024 V when the Copy tan key | VES | Check he wing from tho ten rolararve DC conttoler PCH to ite) (CLIO: Hf noi, repace L | [_ [ett 42610/5 ESH00TING MALFUNCHIONS [fal Tiw paper cocker tone move un] Came _[St0 chooks esr faton Paper deckdoor | + | ete paper deck oor cesod frmiy? | NO | Close fm Paperdeck | & | Connect te probes of me tester across | NO | Replace the paper deck oe sat the terminal of the papsr cock door coor swith, fen (SW12), Is the rosstonce OO when the swih 1 pressed and et when the smc soles? | eter | Does the paper deck itr metor rotate | YES | The iter fas to move up hen he powor sich sumed ON? ‘because othe postion of the moloe causng peer fear engagornent. Choc ‘he goar for damage, and inal tie mote propery, CConnactor 4 [1s we connection ofthe relay ccnnacter | NO | Connect securely. De power sup. | & | Is te votage between J30%-2 mrcugn «| NO | See "DC powers absent” iy 24VU) 6149022 trough “8 and 1808-4 (GNO} jew Liter postion | 6 | Chackte ter pation sensor asinstrct-| NO | Replace the sensor (217) songoe (217), fedonp, 240,18 reema? ortho swacn (SW0) Lites uppar tint ‘wich (S¥10) Paper deck iter | 7 | Disconnect the vlay connactor (781), | NO | Replace the paper deck rmexr (4) And stat aster ange 08.1 here ear meson (8) Ee Socreal continuiy when the tester ‘Sie tay aver probes are comected tothe coonectar | YES | Cheek he wieng fom te PCB. terminate onthe mote se? ile tay dever PCB to 1a it noma replace the 1G conor 4274] The paper deck falls to move dow ‘ation Gass |Sen Check a Te * | Ps tem No. swt 2 | ete votage howwoon Jso1-a10-4) ana | YES 4501-49 () onthe side tay ver PCB aways 0 V? NO ‘Seo “The paper deck iter fats to move up" Replace the iter lower Jim detecting ewteh (sw, place the se tay ai verP 8, 428SN TFS ESHOOTING MALFUNCTIONS [45] The front tray lifter fails to move up. couse [500 = Tesno] Taton Frontray 1 [iste wont ay bon securely? No | Side iin securely Front vay 2 | seit P02" «upper ana P02" omer) | NO | Check the wins: nor paniiosed in sors rns (2). Does tre |_| mal replace SW16 or checingsnien | | ote foro 2 per, Se) and bt |_| Sis. {ewis or uooer| | (ower, S415) marge whan the appro SWISTorlower |_| pate such is presses? DG ponersup- | 9 | she watage botween 1201-2 reuph -| NO | S0e"DC power absent” piv avy f1saa-2 tough 6 and JG05-+ (GND) av ‘morcatie | # |lsteltercabe ates propory? | HO | stat nen Uiterpostin | & | Check tho iter poston sensor as| NO | Replace the sensor (221 fensor(Q21toe | | naneted ong. 240 erro) pp 18 or owen Fromtiray ter | 6 | Disconnect J115 tom te DC esntrater | NO | Replace the ont ay er rar f° Pb, Sat the tester range to xia. ond | | aor WS oc MY) Sper Ma or enna te probes hs contort tone trinas on the moter sido. Is te reacng ‘tn tor sbout 1207 ‘DC contoter vere | ves | eneak ne wna trom re Pos wT wd DG cantor the moto Tisai | TSA i oma replace the DC [izeara eed 429SE OUOLESNCOTNG ANC 46] The front tray lifter falls to move down. | cae [Sten Checks [eso] ato | | Beet iter move up NO | See “The ent iar tas to move up, Litercatie | 2 | isthe iter cable nsaed propery? | NO | Insahe ier cable prom on. ‘sW17 (pen, | |i the wotage at ho terminal of the iter | VES | Replace SWAT orswie. ‘519 omer lower int dtcctng swten always OV? Front ray open | 4 | Settno tester range ‘0 10 VDC. andcon- | NO | Replace the open swich site ‘ect tho probes tothe connectors onthe —— DC exntaler PCB. Doos the vatage |} ¢ oontroer change rom about 512 0 V when the | YES | Replace the DO eantoter Pos. ‘wich pressed? Poe, [sweor [Swior | eases | ose | T [aos [ar05-87 430NN $155 ESHOOTING MALFUNCTIONS 7] The scanner fal to mov Toran Gaze [Si] Cheah lesn0] ‘ten ‘cable 1 | tothe scanner crv cade routed proper. | NO | Route he cable provey we ‘Scam path | 2 | the scanner ra tea of det? Furr, | NO | Check in seannet af Goes the seannar move smoot when {it and foreign mater or pesned by nan? ‘mn obstacle 10 the scan ror, a8 nacessry, lean, ‘and epi Felerance: ithe ais soe, clean it wh alcoho: then, fappty asa amour of nea '3 | Setine tester ange to 12 VDC. Conneat | YES | 1. Replace mw scanner the probes of he fosar fo the soanner motor dives PCB. ftir PCB as nested. Does the wae 2, Replace the scanner ‘age change as inceated when the Copy moto. Stat ey presses? | TNO | Check the wing om the oo senator | Teese Do center PO te Pee Scamar meter Sher iow ions Hear | Rion s wow eat [sear Aber 5 PCB: t normal, replace | | Inarn zen7fiesrslamemoner) | | he bc eater 6] The scanner fail Cane [00 Chose jeno] Aen 1 [Dosethesansr moveToruac? | NO | See “Te eames as 1 rove oar Sccowoior | 2 | Sartre tenor range 1078 YOO. ew | NO | Replace he OC concer Poe Notopebewour08(0)ansie2vs()| | POR Tite seanor rar contr Pc | —| Samernomr | |avan 5 Vmmadatey afer he seamar | YES | 1 Role the seamrer dr PCB Stops to ove nev? trot ver PCB Stamer moe 2. Repace thw scene ast(4 TROUBLESHOOTING MAL/LNCT 49] The blank exposure lamp fails to turn ON. | Poa 1G conor casa [Step chess ‘aon C.conroter | 1 | Remove the blank exposure lamp, and | YES | Check the wring from he Pop connect he connector Sele! BLANK Bank extra unio tne Serco modo (IE). Does the Bank DC contoter PCE: # no. exposure lamp tun ON normaly when ‘mal, replace the DC can- the [OR] hoy pressed? toler Poa, Bank exposure | 2 | Replace the blank exposure amp Poa. | ves | Ena ‘amp Ise problem coroces? TNO | Check me wiring fom the bank exposure lamp to the DC controler PCB: rnommal, apace the OC [50] The pre-exposure lamp falls to tun ON, | Cane [Be ches esto] heen Occonater | 1 | Remove te bnk epoare lamp, an] VES | Cnc he wrng Fon he os comet "the comes: bact| “| pant ompneeunt oe ‘Phe Exe Inver mode EA ¢ ecnoter PO, noe Does the preogsce tmp tn On| | el opace he Be coe nomaly when e [OK tay spree? |_| ole Preowmue | 2 | Repce te pooper mp 708 | ¥ES | En ne te otom coneoet? 36 conor NO | ecko wa tom mo Poe perenne tp tthe mat, replae the OC com toler PCB,NN 4. 120ISLESHOOTING MALFUNCTIONS 51] The scanning lamp fails to turn ON. Cane [Se eSNG] ‘eon ‘Connecter 1 ‘Es | check the connector fr EE), Does the scanning lamp remain ON poor contact {or sec when the [OR] Koy pressed? Lamp 2 1s the seanning lamp (LAX) insted] NO | Disconnect the power propery? ug fom the power out fo and it the Samp ropes. “emalsmich | 2 | Disconnect the power plug from the | YES | Replace the thermal 752) ‘ower oul, and rove he copyooard swe, ‘las, Disconnect 1308 (4P) tom the eanner unt and moasue the esitance Petwean both leminals of the thermal tte. the resistance about 0X7? Lame {| Serine tester ange o Gxt, and dlscon-| NO | Replace the amp, ‘ect 96, Does the ndox of ha tesor ng when tho tester probes are cone roc to both terminal the amp? Doconvoier | & | Sette testarrange fo 12 OC. Deas he | NO | Replace me DC contoter Poa. Votage between J1225 (+) and J122 Pee, {Clone DC contler POR change from bout i 5¥ when the Cony Sart key 6 pressed? ‘DC contoter | 6 | Sel the tester range #2 30 VOC. is he| NO | Replace tho DC contre Pos votage between 11223 (9) ae J1B2-4 Pos, {Gon te OC conten PCB between 0 land 8 V hen poweris tuned on? DC convotr | 7 | Set the tester range to 20 VOC. i we | NO | Replace me DC contol Poe votage baween J122-2() ond J122-4 Pcs. (6 0n the DC contotsr PCE about OV then the CFF i6 not used? Lamp rgultor | & | Replace the lap regulator. Is the prob: | YES | Ena lem corrected? weg no | 1 Check te AC harness from the AC power supply 10h lamp og or ana ho lame. 2, Check me OG hares fram the OG contol PCB to he amp 9 433A OUDLEMOCTNC ALN 52] The fixing heater fails to operate, Cause _[ Sep ‘Checks esto] elon Thermal wich | 1 | Remove the tring assembty, and con-| NO | Replace the thermal asi) noc the tester probes to both terminals ‘we, ‘ofthe thermal owich (TS). 1s the ec: ‘cal eaninay Fring eater | 2 | Side out the fing assembiy, and | NO | Replace th tang hata remove the fing cover. Is there etctical ‘continuity when ho probes ar cannes: {eo both ena of te thing heater? Fung assem | 2 | ietal te ning assomey. s he vatage | NO | Check the wing tom he ‘tectng sween | | canoon s16-3 () and J16-¢() on the ‘wich othe DC conor (ews) 1G contoter PCB 12 V? PCB: if ermal, repcee the thing’ aesemby detecting sin, 0 powersup- | & | Ate t2vU2 ouputs present on the OC] NO | Replace the DC power pyece ower suppyy PCB? Tabi 7-3) supoly Pos, Feiey AL; | § | is te votage between FT and FT3 of| NO | the voltage between FL2, fr T00V the relay (ALI: FL2,100V moda oni FIT and FTS is rot ae ‘model ery) speciied? Further, is the votlage pected, go to sep 6. betwoon FT2 and FTA of the relay a the votege botween FT2 spociin? and FT45 not ae spec: tod, pace the reay i cusston, ssh © 5 the votlage between J117-51 (4) and | YES | Replace me SSR, 4J117-B2 () on the DC conteler PCBS | —+ 10 contrat ‘(ste SSR tauty?) NO | Replace the OC contaler pce. Poe LNN 415. ESHOOTING MALFUNCTIONS 55| The drum heater fais to operate. | Cause | Sten] ‘Checks Tye5n0] ‘Action Gum neser | + [le tw oes vtege presen oetween | NO | Crs SWO4 eck Srantgve | * | fresarsetescrte sum yen owch || cima sin ce tower? say weet, os | [sae ‘rawr | 2 |e scion SNA8 pened ty | NO | tw actator Ie no wes nctvevon score cee? raters |” | pases ty at tbo seca conan? poston oii cnt aye ier re Swe Gren nener | Prarove te run Sete wn ro | NO | eran he rn ater Eat Does ne er lhe ose eg stone ec pes ee comme Zan tomnot oe eater? Temas] # [Rema te tema tom be war | VES | Relace e emit Erna ne aum Rea en! Pe, inca ensues 8 oh oe tortor teh, 07 umes | © | Relco edn ret con FOB. | YES | na cont p08 be pen sored'54] The hopper motor fails to operate, | Cause |S Checks vesno] Teton 1 | Exeste TONER. in eowicn made | NO | Go to stops (GISIED. Does the hopper motor tat? Deveteping | 2 [te b# 19 undor POOT in senice mode | YES | thre | enough toner assembly black ((2IBB) , nateatng to aboonce ot inside the developing toner sensor ‘onr ascomby, replace the Gevoloping "assemby ack toner sencor, Dccontroter | 3 | Operate ne hoppermatarby HPPR-PITR’ | NO | Replace the OC conor Poa. In serbe modo (] 2] ). 1s te wage Poe, | | between staat (4) ana Ji22e2 (on ne 0C controler PCS stout 24 VP e074 4 [isthe conection of the relay canmscor | NO | Connect t securely. 12074 secure? Hopper moter | 5 | Replace te hopper motor. ls the prob | YES | Ena lem comectec? | NO | Check me comecton of tno lay comerNN $100 ESHOOTING HALFUNCTIONS 55] The lens fails to move. ey ect the taser pres to the connectors ‘on the OC contol PCB a inated s Gane _ [St ‘cheeks ean] Teton ail 1+ | biconect ine power plug trom the} NO | Check tho al for fren power out, and tum the ply of the matter and i. Clean 35 Tens molor by Rand. Dos the lens rove nocessay. snooty? ve vet 2 | iste crve batinsates propery? | NO | tsa te belt propery 'DO power sup- | @ | Setihoteste range 12 VOC. and con-| NO | Ss8-DC power's absent Ceonter | pce. {one mor (a, 10) VDC present? oor [+ Si Kmotor | vHOsAS | OATS Yimoior | ut0aa | JtOB-ATS ‘Sethe ser ange 9 2000, and connect ‘he tester probes tthe connectors of Tone motor ag ical. Ise restance etwoen connector a ndeated? Wotor | _+ [=| essen P retor [oeba-r | ese2]) an (aa) [ese | e565 | rmx) set [ese] vest2|ussea| seo 884.3 | 18544 | (pox) 45 | yosat ‘Yineior [ess J oe59-2 | Tan amo) | 45533 | J6535 | approx) 658-1 [se sa [Joss-4) som. 16593 | 18584 fapocox) 659.5 [sss ‘Es | Replace tha DC conor Poa, NO | Replace he fans motor 437MC TROUELESHOOTNG NCS [56] The Add Paper message fails to be indicated. | Tae [ae Gale jel] is) ctor sare he 66 Ta ie meson day macaw | | Sosa Cas one cuvumentemccnsnsane| — | coratrecs cars! Bat sof ‘vor PCB.) Poo absent sensor (G20) Spee ryt | Po01-0 | absent seneor (022) > Ba poe Foot absent sensor (218) I ea accor eer | Geen | 2 | RepieneaCcowowrce. | ¥e8 | coc |_| 16 [Ronse eae[s7| The Add Paper message falls to turn OFF. ase (Stop Ohect Ven] ‘etn Fron tay, 1+ [tee ont ray ste aly ioe? Furnes, | NO | + Side nthe ron ay. Paper deck i te paper deck door uy closed? + Close the paper deck coor oot 2 | Set he fant tay, and press the Copy | YES | Gow step 5. ‘tan key. Does the itor lo ale? ‘connector | 3 | Aww ne cormoctrs JT, 102, ana s110| NO | Connect the connectors cn tho DC conor PCB secur con securely. rece? Sensor 4 | Selec each par in senice mode (ZI) NO | Chock the wiring from [Dees the message display indicate each sensor 10 the OC Ni and when the etectng lever Is contaler POS: noe, moved by hand? replace he sesor, BC conor & | Sensor ‘Es | Replace the 0¢ contoter| Poe: Poe, owe ont ay paper | Poors | Spear sensor (020) va | Uppet Tron ay paper Poor-o | pet sensor (022), Paper dock paper poot.0 | con sensor (218) Poot-3 | decent soneor (029) '58] The Jam message fails to turn OFF. came [St heck =) Teter mn 1 | Find out whch sensor detated the jam | VES | Remove the jam, ‘using he am istry furcton of serie ‘roce (LIED. i there a paper jam ‘round he ser? ‘Sensor 2 | ete sensorfounainstep 1nemai?” | NO | Cheek the lever anal ‘ing, mal, replace ‘DC contoter ‘Es | Repace the OC controler Pos Pea,[69] The Add Toner message falls to turn ON. Cause [Sen ‘creck Tes] ‘eto 1 | tsthereonerin ne hopper sssemoy? | YES | Goto ctep&. Tonersensor | 2 No | Repace oat (oper assem 2 Replace the OC con bh). OC con: (031) fo expose tne sonsor. Atti tino, ‘ele PCB. toler POD, Ist i on the message dsplay', ra ‘ating the absence ofoner? ‘OC conor YES [1 Replace the OC oon PCB conta ‘lor Pos. panel 2, Replace the contot panel 8 | Open tho upper cover of to bick dover | YES | Ena oping assembly. Is toner covering he ‘ner lve sensor? ‘Toner sensor | ¢ | Pur toner into the developing assembly, | NO. | Replace tho toner eeneor| (dovetoing land cover the toner level sensor wah (235), ascoreiy, toner Sethe developing assomy nthe ‘copier, and select PO7 i servis mode ‘DG contre YES | 1. Replace the DC oom OB conta pay" troler Pos. pare! 2, Replace the contol anal [60] The Add Toner message fails to turn OFF. Came [Ste chests esno] ‘on Toner 1 [Istnere toner atthe war ofthe romper? | NO | The amount of toner inside the hopper ts not ‘neuph. Supp fone. Toner sensor | 2 | Select POO7 in orion rode (EINER). | YES | Replace he toner sensor ‘As timo, ist 14 onthe message (Q31) Inthe nopper play dostng the presence of toner? assembly ‘DC contrat NO | 1. Replace the OC con PCB contoer toler Poa, panel 2. Replace the conto! panelNN FU ESHOOTING MALFUNCTIONS 61] The Control Card Set message fails to turn ON. Cause [50 Cheats {e300 ‘ation cow 1+ | can copies be mace wahout a conrat | YES | Check the connector ot ea? the COV fora short ci oat, ‘contol panel | 2 | Replace the conto! pane. Ooes tne YES | End, |— massage tar ON? DC contol 'NO | Replace the DC contro Pc. Poa. cause | Sten) ‘Checks Tresno] ‘Action Contotcars | 1 | lethe contol card inserted covecty? | NO | Inson teorecty. ‘BC eontoler | 2 | Can copies bo made? | no | Replace the DC conteser pce Poe cow ves | Replace he Co- ‘The Group Card Set message fails to turn Or Case [step] ‘Checks YESNO] ‘Acton | Cardreader | 1 | Can copies be made wahout a group | YES | Check the connector of cant? the card adr connector fora shot cout ‘contol panei | 2 | Repiace the conol panel Does the | VES | End reseage tum ON? ‘BG contoter NO | Repiace me DC conor Pca Poe,[si Te Group Car Sat message fale to turn OFF] Tae [Se Goze re han Group card 1 | Is the group card inserted correctly? NO _ | Insert it correctly. | DC controller: | can copies be made? NO | Replace the DC controtier Es re ‘The Replace the Cleaning Belt message fails to turn ON, | case [Step c= ean] ‘elon Dccontoer | 1 | i the vatage Cenen i256 (4) anc | VES | Replace the DO conor Poa 125.4 () 0 the DC eonttoter PCB 8 V? os ‘Gearing bet | 2 | the epecaion of the cleaning bet| NO | Roplcsfadt ie over vor otectng lover normal? 08 | Repiaco ho cleaning bat length soncr | YES | End -—————| © | (08). 18 he protiom coracted? a Clearing bot TNO | check the movement of tec lover the cleaning batt leagh otetng lover. CContol panei | 4 | Rope the contol panel. Does the | YES | End, —| “| message tum On? 1 conor NO | Race he DC contr Poe Poe, ‘The Replace Cleaning Belt message fails to turn OFF, Cause [Sp Ghosts hesxo] ‘ton Gearing bet | 1 | is ne aghebiockng plate a the coanng | YES | Check the remaining otecing lover bot sensor (08)? len ofthe closing bt check the detecting lover I the remaining length should net tngger the message, 08 2 | ts tm consor (28) normal? No | Replace 08 ‘conte assem | 3 | Replace the contol panel. Does te| YES | End by message tum OFF? ‘OC cotter 'NO | Replace the DC contotor Pcs. Pos, a2NN 17.2 ESHOOTING MALLNCTIONS B, Troubleshooting RDF Malfunctions 400 case [Seo] Gass Tee] : 1 [ancFFesben oven | YES | Em ck Be eg ‘he xpos De | || conto ‘an he OF conoter PCB) bet probe to J148 on the ADF convoter | POB. sth votage aout 2 V? Sipmerarsy| 2 [Satusrangy a 06 ear | nO | apn he ROF cn © power supply Jct’ pote Tee nto | | olor. we oper goura eto wots Sense Wiring | ‘3 | Set the tester range to 200 VDC, and | NO | Check | ° |SShma e's pte wate? and tm | | ng tom he or v0 | ps oa | [°° | Sie 443A MOUELESHOOTNG UCTS 2 | E401 (loft pick-up) ‘Cause [Sip] checks esi ‘ation Piuproter | + | Sethe wor range 620 VDC, and con-| NO | Check he wing wom me ‘rome positon | este + ere to 0-8 andthe - probe Bickeup roller ome post sensor ($8) {0.108 onthe RDF controler PCB. Tun ion sensor (80) to the ‘ne fag (hgh blocking plate) of be pice RDF contioter PCB: if 1p toler shaft by hand. isthe votage normal, repacs the pick ‘about 5 V nfion the flag is atthe senor, 1 oler home postion And ebout 0.7 Vor ess otherise? sunsor (88), Pickup clock | 2 | Sette tester range to 20 V0, and con- | NO | Oheck te wiing fom the sonser ($3), Dect the + probe to 072 and he = Dickup clock sensor (59) rebe to JHO-11 on the RDF controter {2 the ROF controlar PCB. Does he votageatrnatebetween | | PCB: noms rela S.and0.7 V when the cock dc ia ued the pickup clock sensor sony? | |e. Pletcup motor | 3. | Set me tester range to 200 VOC, and | YES | Check the wiing fom tno sy ‘connect the + robe to J18-2 and the lkcup motor () tothe probe to 18-1 on the OF controler ROF ‘controler PCB; if PCB. Does the index ofthe tester swing normal, replace the pike ‘en the Copy Sta key is pressed? 1 moor (Mt). NO | Repiace the RDF con srler Poe.NN 1 FUDLESHOOTIVG MALFUNCTIONS 3 | £401 (right plek-up)| Cause [Sep] hoes fresno] ‘eon Piacuproter | 1 | Setthe wsterrange 1 20 VOC, and con-| NO | Check the wing fom the home peston rect he + pre 19 J88 andthe - probe pekup role: home post sensor (821) tb J8'5 on te RDF conte! POR Turn ton sensor (68) 10 the the flag (04 backing afte) ofthe pick RDF contoler PCB: i up rales shat by hand. Is the vllage normal, replace te pick bout 8 V when te lagi athe Sensor tp toler home postion ‘apd ab0.10.7 Vo less otherwise? | esr (88, Preup cock | 2 | Sette str range © 20 VD0,andcon-| NO | Check te wing trom the senso" (59), ect the + probe to J10-12 and the «|_| pickup dock sensor (59), pre to JN0-M1 on the ROF cont | forthe ADF conto: OB, Does he voliage abarate between Pos: # normal, replace ‘5.and07 Viahen the cleck is sumed tha pickup dock sensor souly? (59). Pip outch ‘Connect the + probe 10 J17-1 andthe - | NO} Check the wing om ho uy tobe Jo JI7-2 on the ROF contoler ‘kup ce (CLI) the | PCB. Doce the voltage change fom RDF controler PCE; it | sbato 024 Vin len ote ip normal, ropiace te pic ting? ‘p oktch (CL Piocup moter | & | Sel the tater range © 200 VDC. and! | YES | Check th wing fom ihe uy ‘comet the + abe 19 JTE-2 and the rok up moter (Mi) 10 the fyobe to Ji@- on te ADF esntoler RDF controier POB: if PCB, Does the indo ofa testor svg rox, place the pck- ‘uo the Copy Stat Key pressec? pmotr (Mt) NO | Replace the ROF con toler Pos.(EA MOUDLES COTRG MALFNCT ONS 4 [ese (Cave _|St0| Ghosh Tesno] ‘elon Bettmtor cock | 1. Sethe tester range 9 20 VOC, andcan-| NO | Check the wing tom the sensor (S11) oct he» probe to 46-8 and tha = robe bott motor lock sensor 10455 on Be RDF contober PCB. Does (S11) 10 te ADF con the voltage aternate between 5 and 07 ole PCB: it normal, ‘Ven the clock di is tured slowly by replace the belt motor and? ook sensor (S11), Bex motor {Ma} | 2 | Disconnect J142 of to bet moter Is| VES | Check he wing hom he there elcticalconiwly between the ‘belt motor (M3) tthe bot folowing eonneciors onthe motor sds? ‘moter erwer PCB and to 523 and the ROF controle PCE: 51525 ane omal, epiace tho belt motor (M9), NNO ] Replace tne ROF con toler PCB motor e- vere, s] ews cause [Seo ‘hocks Tesh ator ‘tp onsor [4 [ Set to str range 9 20 VOC, and eon-| NO | Gheck the wing tom he ero), ‘0c to » probe 7-8 and Ba probe | "| ip concr (S10) the {247-8 onthe RDF contoler PCB. Does | | RDF contoler PCB, be wllage ales between SV and0| | normal replace te. sp whan tho reversing rllr is sumed | | eons S10) stowiy by hand? Roversing meer | 2 | Disconnect 142 of he reversing motor | VES | Check the wring fom fe way | cio is tore lca conan | | evercing or the betwoon Be flowing pis one mor | | RDF conteller PCB, # de? ormal, replace the 629 and 4 ‘reversing meta 2, 51425 and 6 NO | Replace the ROF con tre PCB.NN 130001 ESOOTING MALFUNCTIONS 6 | Eaoa| cause 1509 Checks pesno ‘Acion| ‘Davey dock | 1 | Setinetesterrange © 20,VDC, and con-| NO. | Chock the wing tom the sensor (812) ect he » pre to J6-S 2 tha - robe ‘stvery motor cee sen- to 988 on the ROF conaler FCB. Ooes ‘or (512) the RDF con. } | the votage aerate between 5 and 07 troller PCB; it normal ‘whan the clock dss tured oul by replace the deer cook | nana? nso (510). Deiveyymoor | 2 | Setinetesterrange tothe 200 VOC, and | VES | Check the wing tom he (as) ‘connec to» probe 10-1 and the slvory mer (5) fhe probe ot? on he RDF conor PCB, FD contller PCB: if fethe vollage between 10 and 23 V when rormal replace the dl the Copy Starkey is pressed” fry meter 15). NO | Replace the OF con wl Poa. 7 | E405 cause [Sin] Cheeks Tresna] ‘eon Prdkup clock | 1 | ste pckcup cock sonsor (89) sermal? | NO | Check the wing tom the sansa 3) OF controler PCA tthe icp cock sensor ($3; oem roplac the en OF conrle YES | Replace the ROF_ con Pee. tol PCB.MOUNT 8 | E106] Tes Sn Cane Check Ton ‘Stopper ome | 1 | Sethe eter ange © 20 VOG, and con-| NO | Steck ho wing orm postionsensor | | nectthe» probe wult-0.andthe- probe | "| stoppar “home poston ‘sam |.1:2.0n he ADF convoter PcB |_| senor (S26) te ROE tho voage about V when te fap at| | eotolor PCB: # noma the seear an about 07 Vora oe fptace the stsper home (re poston senor (820), ‘Soppermotor | 2 | Dconec Jt wom he ROF conoter| WO | place the Hopper wn FOB. Ie Bre slecicl conn | | meter 7) banwcen the Bins of the fcks on tag |} DF conroter | | mowr te? ES | Replace the ROF com Pea | [EE [ter Poa" [3] eo Cause [500] Gheske Pes Teton “ray positon | 1 | Satie water range 10 20 VDC, andon-| NO | Check he wing fom ho sevsor (S25) dec the + probe wJt0S.and ie=rae | | ay postion snes (825 | 102 en he ROF contoter pce. is] | tw RUF" onwoier te volage abouts V when Be serzeris || Boe W mama repice blocked ar abouto Venere? tho tay postion senor {Ses}. Tray UPmotor | 2 | Sethe tse range © 209 VOC, ana] YES | Chek te wing fom te (us) connec the + probe w 21 andthe =| | ay UP moor) ote frotetoJ22 onthe ROF console Pc8.| | RDF contol PCB. Ie votage 23 V when the Copy Stxt| | norma, replace eWay sey posd? UP metry NO | Replace the ROF con foter Pe, 448,10] £408 Cause [Sep Chess Tesno ‘eon Feeding dock | 1 | Setthe ester range 20 VOC, andcon- | NO | Check the wing fom the sensor (S22) ect the» robe o J136 ard he = probe RDF corral PC 9 tha fo J197 on the ADF contoller PCB. feeding clock sensor Dos the vatage aerate between 0.7 ($22) normal, replace ‘and 5 V when the feeding motor OB) is the feeding lock sensor tured stowty by hand? |__|. Fooding motor | 2 | Disoomeet J1¢ of the FOF conrller| NO | Replace he leedng mote ) PCB. is there electial_continuty Cc between the following pins ofthe jacks ROF contler con the harness side? YES | Replace the ROP con Pca. anand 6 toler FCS. a7 and 9 sa] eat case [Step Cracks [eso] ‘atl ‘Sensorinnal | 1 | Execute sensor tal adstment using | YES | End acjastnent the DIP awich on the ROF csowoer CB, i the problem corecea? Sensor 2 [clean the sensor ioniied as bairg | YES | Ene fauly during sensor stad aduerment land execuie soneor snial adustmeat ‘nea again. Ie he ptcbom cored? ‘Sensor 12 | Replace ihe sensor Wentiied as berg | YES | End. fauly during sensorial achstment. 6 OF controle the poole eatected? (NO | Replace the RDF con Poe. toler PCB. 449EC TROUELESOCTONG UAL NCTC C. Troubleshooting Sorter Malfunctions Pca. ae Came [Sep] Cheats ren Talon + [Sette OI ich (OI SW) on he | YES | Gow sep 4 eerste (Ague guys zo4asere] Does he feng motor) tae cock woo (paper feng deter) hen Be Spe Strep key (Eis presse? | _ Go stop, press the Staple Sap sey on apa) Feeding motor | 2 | Stine tater range x10, and dacon-| NO | Check te wing ip whe om sete comer 11) om to srer | | fedng motor noma Contolar PCB isthe essence betmoen |_| replace feeding meta ost and-2 on he hase i set Sener contotor [0] Sat the ester rang w 50 VOC. & ww | NO | Replace the wary con Pos |vtaz ataen 00) nso) | "| toler Pos one soe conote Fsbo 24 V wen the Up Key (@ oF he Down key (aye pasoa? Feedog motor | «| Sethe eto range w 10 VOC Does te | NO | Replace ih oouna moter Gok senso, votago between 6.9 (0 nd6:2(}0n | "| cock senso () 5) tho sot conor PCB. aerate — Bowaen 0 and 8 V when te ewig |— Sonor conroter | | metoris tte by hand? YES | Replace he soner eon voler PCB, 450NN 6.1L ESHOOTING MALFUNCTIONS 2] e522 ‘cause [Stn] cross =) ‘een ‘Cable 1+ | iette cable baween he sorercontoler | NO_| Connect corect | | Pc aed the bia unit contr PCB can nected eotocy? CCreuit breaker | 2 | Has the crcun breaker (C81) o7 the | YES | Remove the cause which sone contoer PCB operated? cated he cout break fr; ten, press the buten fn he cect bres. 24 power eup: | 2 | Sel the tester range © 60 VOC. is ha| NO | Chock he 24V power sup Py votagebetean JT 4) 30d 1-9 () 04 ply ol he copier the soir controler PCB bout 24 V2 “4 |letnevotage between 12:2 (2) and J2-1| NO | Check ne 24V power sup (Gon the sorter conor PCB stout 24 Yolo copier ” Push uarmotr | 5 | Are there pulse ouipuis at J308-3 | YES | Check ie wiring upto 1 7) through 6 on the bin unt contol PCB in relorence wall moter: i telation to te reteronce wal operation norm, pace ihe ree: tong? Fur. the voltage at JS06-. fence wal moter. za ve Bin unt ental | 6 | Replace the bn uni convoter PCS. is | YES | Replace the bin unit con Pee. | me problem eorects? vole Pos. ‘Sons contaler, TNO | Replace the sorer oon pce, ‘rar PCB,6 OUELESHOOING ANT 3 | e523 cause [Step Ghosks yesh] elon Cable + | temo cable bmween the sont cantar | NO | Connect comect, PCB and he bin unit contol PCB: con: nected corscty? CGircut breaker | 2 | i the chou beaker (60%) on the soner | YES | Remove the cause that | Has the eraut breaker (C51) on the | YES | Remove the cause which ‘one onteler PCB operated” civ the ccut trek | 7, poss te buon fn the dro beaker 24V power sup- | 2 | Sel the tester tango to 50 VOC. Is the | NO | Checkthe 2V power sup y ‘woage between JT («) and 1-3 (on BY ofthe copier ‘he senor contol PCB about 24 V7 23 | lene vokage batween J22 (+) ad 2-11) | NO | Check the 24 power up an the contr canal: POS abeut 24 V? piv ofthe copie Stapler unt | 4 | Are tere pute output J7-9 tough | YES | Check he wring up tothe sing mote ‘Bon he sorter convler POR ination staplo unt weg moter: ng) to the stapler unt operation tring? rormal, replace the sta Furor, isthe volage at 7-13 and 4 Dern swing moto s24v? LL ‘Somer contol NO | Replace the sonar con Pca. voll Po,SE ROUELESIOOTNG ALAN (sTess3] Pcs. Cause [Sip Ghosks ean] Ton cable 1 | is tho cable of he stapior paper sensor] NO | Connect ooweat (SS) conected to the sorter ontaller OB covet connector J14-6, 7,8) Sales paper | 2 | isthe sapier paper sensor instalod co-| NO | Instat W corti. ¥ the sensor (85) realy? stapler paper sensor (S5) has been re-snstateg per form stapler paper sensor senatiny acjustment. ‘taper intemal | 3 | Replace te tater intel paper sensor | YES | Replace he caper eal paper sensor (85), and execu stp intmal paper paper sensor (85), and (85) Sensor sensitivity adjustment. Is The ‘xecute etaler inal problem comactes? paper sensor senstity adjustment ‘Soner contr No | Replace the soner con toler POB, and perio stapler paper sonsivty| ‘usaNN $18.25 £51007IN0 MALFUNCTIONS mm 10| £540] Tone [Ses] Treas a] Aan Gabe + [ete cab botwgen we bm st mtr | NO | Comec it erect Giver PCD one coo: contour CB ‘onmecte comety? Ciraii oaker | 2 | fs the cost breaker (C81) on the| YES | Remove the cause which sot cher PCB opesieg? ‘ctvad the crc break- 1 then, press the Button |_| eno ceeut breaker ‘av power sup- | | Sethe tester ange wo 50 VOC range. | NO. | Check te 24V power sup- by the votage betwean Js (6) and 3 () vette copier. tn the seer controler PCB accut 24 V7 “ime votage between 12-22) and J2-1| NO | Checkthe 24V power sup- {yon te saver conor PCB about 24 iy ol ne copier ” Biashmowr | 6 [Are there pulse ouipuls at 8022] NO | Check the wiring upto tho ws) trough “6 on the 8 shill motor érver bin eh moor now, PCB in elation ote in shit mor 8) replace he bin shi tor operation ming? Furr. ste vollage ft Jo02"1 and-2 «28V? ‘Bn cnt motor | 6 | Replace the bin shit motorarwer PCB. Is | YES | Replace the bin sft ever POR tne prosiom coractec?™ motor driver PCB, Ie the problem eoracta? ‘Sones conte NO | Repace the coner con PoE: toler OB.(4 TNOUDLESHOOTIG MALFUNCTIONS ([ e580] Cam |S hea ese] aon Fromedoor | + |e tw vont dor dans ny? 0 | Seton aarp Deer anich | 2 | eine dor ewichoN when netonasor| WO [ator eno do ‘wwe coco? etch remy Fuso reior | [Has we hse resistor onto soar aon | YES | Repuca he sono con res (torre nena Serbo. CF oowes | « [in cat bw CAF & wa baled b] NO [agua ow woawe he sonenecton |“ | Swatone omc eno) OF Fone ba cso th GFF ted MSS poston och || On wus Cieat taker | 5 | Haste esata onthe conoraon | VES | Rance te cams wns | fon tater Bob opted rand soa or on pee btn on te cia beat NO | Palace he. cone co toler Poa.NN 4.1 FUTLESOOTING HALFUNCTIONS D. Troubleshooting C.F-F. Malfunctions 1 | E441 (C.FF. motor system error) Cause | Step Checks [vesno| (pi) copy paper over PI. | IsbtGen he cepa when copy paper ‘sputang'9 othowese? Beton GFF mer | 1 | Selec PI16 i sowoe mode (EIZIE).| NO | Check the wing tom Pi 2 ‘lock sensor Remove the CFE's rear coves and put) | to the C.F. contoter PCB, connectors used 0 connect he CFF and the ‘apie, ans weg rom the fannectors to Ne OC con. troller PCB. normal, replace PI, Cir moter | 2 | Set to tesa ange 0 2008. Connect | NO em) the probes of he ese eto connectors of fe CFF most 1s Nhe resistance GFF contoler | | botwoen connectors as flows? yes Poe. . = [Resistance a TET a oop oe bes (s0pr0%) ea et ea a 2704(app0x) || ms | ee j [es [2 1] ‘Cheek the wing. fom Pit to the CFF. oon troler PCB: # normal, replace the CFF con woler Pc.(A TROUOLESHOCTING WALCO SSS (2 eae te Cause [Step exhaust fan system error) ‘Tum OFF and ON the power swicn to | YES | Got step 4 fear "E442 > bath FH an FE ote won te | Cony Sat key is presses? = vesna ‘en tay connecter | 2 (aes. hy crn fe ty comnon| WO | ret em pap 26 2nd.25 proper? (Geromcnr| ° | he ee soa cere | Fan Fut or | 4 [Seer Pr1e in senice mode (IETE). | NO | Reniace wo an mle bison sesapay when Coy | "| ke Bathoyeponndtad tianereae pb Pe Cre covet Feat the copiers OC contr CB; if normal, rapace the CFF conor PCB, 462NN 11U0LESHOOTING HALFUNCTIONS mm 1 | E446 (CFF. mirror system erro Cause [Si chess Tesn ‘aion + [Turn OFF and ten ON te power souen | YES | Goto stops to lear ‘E446, When stondey tas, sobct CFF MAIN servco mode [B) a press me [OR] Key Does fhe CFF. mirer shit up and romain #0 ever stan [BF tay erties once FRoay connector | 2 | Is tha connection ofthe relay connecter | NO | Connect (0855) 1855 of the CFF. mir unt norms? ames | 8 | me wling tom J65S to 9127 on tho | NO | Correct the wing or the | [eooiers 0c contater PCS. normal? ‘onmecton as neeesEay i [mar GFF miner | 4 | Replace tho CFF. mer mater. te | YES | Ena motor problem eorectea? ‘Gannector(me- | | lathe comecton of me comector ctase | WO | Connect a propery forpestion son | | normal? ser 22) i ‘ane © | Foplace G22. te he potiom coracea” | YES | Ene ‘BG contoter No | repiace the 06 contol Poa Pee,(A TOUELESHCOTHO MAL NC TCS | E447 (C.FF. position error) Cae (eSNg] ton cre 1 [bine CFF atone posi? 0 | Ream thom postion, tnd tn OFF ard ON rover ch CEE home | 2 | Tan OFF an ON he pone: ath | NO | Shot ¥ SH pete pestn tact | | car 47 Wen sandy sara roe | | tyne he CS vgn be CFF os orton poaten te | umedts he oon ie reesge “Core OFF Poston” ra | | Purr cc Bo wag Seven nocopay tte conetsenat| | fom Wis he CE Contr PO sal | ome HSA CFF coat YES | Cc wing ton Pe, caper DC CFE conol Fe3 Conroe Pes be oper Be cote PB, I normal, replace |__| te c.FF contoer Pos5. 1FULESVOOTING ANS CHAPTER 5 TROUBLESHOOTING JAMS A. Copy Paper Jams In ne NP60ES,ccstions whore eopy papar ame fend 10 oocur may be Gasstiod ino the falling: 4. Pickup ass 2. Separavontescing assembiy 2. Fling asserbiy 4. Dolveryassery 5. Drum aeaning assery 6 No.2 feeding assombyy Dpeaing unttepick up assemy “Tho stration given oe ramoving cop 1 ms ae dass according to eeaton.You can ako ‘agvaniage ofthe NPCOBSs service mode (7) 1 Fre out te tcations of he last 40 jams ow-order wo dts ofa am ode) and the type of ams (ch odor wo cgts of a jam code), ‘ham code consis o fur dgts as shown iP 710 Figure 5-1 stSSS TROUOLESHOOTING 1; SS [1 [ikcap assombiy] Cas |Sep Tes peso ha Conroe | + [ie nyse coed erway? | VES | Ree pager nace 7 | ty canonnconmonid pos he | VES [Aan te wr w wwe os Guide plate NO | Check the guide plate for 52LN U6, SHOOTING J 2 [ Seperaoneedngasserby] ‘caso [S| racks re ‘ation 1+ |e the tact edge of copy paver past | YES | Goto stop 6 ‘he registration rote? Prevegavaion | 2 | ls the preregisation paper sensor| NO | Repiae the preg paper sensor (20) norma? tion papor seer (230), (ceo, egavaion | 8 | ls he operat of he gettin dutch | NO | Check he resistaton auten roxmal? ach Rogataion | # | tse wegitraton or won or soled? | YES | warns found, clan wih rotor alcoho wear fund, replce it 5 | Are the ote retaiing sings on both | NO | Insta thr propery fends of the region rolor insted propery? VES | check we wanstr guide for foroiga matter and tetorraton Transtorsepara | 6 | the wanatoveoparation charing | YES | Check the tansiersupa: ton charging aesembly installed proper? ‘aon charging assent. ‘ssombly ~ 7 | ls the ranstorseparaion charging | YES | Remove the burs {scambiy stalled propery” ‘ony paper | @ | Ty Canonrecommended paper. Is the | YES [Advice the user 12 use problem corecod?” roconmendes paper “Sopaaion Gaw | @ | iho separation daw under te dearer | YES | Replace tho separation {nd leaner assembly camaged? oan. a) Fesdngbot! | 10 | ste feedngbet otaing oper? | NO | Chock e ball and the pay. Feed an YES | Oheck to make sue that the ecg fan is operat ing Soparaton | 17 | Change the soting of FUZZY" to in| YES | Ena coonacurent | | sowie mede (ZINC) the problem erect? NO | Chango the vale ore Separation eovna curent 5 shonn ono. 732 5NOONE [aT Fkingrdeivery assembly | Cause [Sip (Chosks fresno] Raton Delivery assem: | 1. | line sparaion claw wam or dolomed? | YES |1. Replace the separation biy” separation caw. oan 2, Thais ound, ue eo Ure] 2 | Is the upportowor rier detormed or | VES | Replace to roiee ‘boro amages? Paper | 9 | lethepaper guide sold win tonarorte | YES | Clean it with colon. 3] suee | te 5 4 [isthe neigh (postion of he paper gue | WO | Adar 8 cxmect? | nip 5 [1s te lower ror possi (rp) within | NO. | Adjust standard? tearing | € | ite cleaning bot akon up norma? | NO | Check the fing loaning bet assembly Delivery | 7 | Docs the delvery detecting ever move | NO | Adjust go that k moves | detecting smoothly? smooiny, lover =| Sensors | @ [are to fring assembly paper sensor | NO | Replace the sensor B| oro. a15, (210), delivery sensor (G15), and butor § | 00 assembly delvery paper sensor (060) a rormal? a] B | Paper | 9 | Does te paper ceecing pate move | NO | Agjust the postion ofthe 8 | detecting smooth? | paper cocina ae plate Devery | 10 | Does he delvery alr move smoothiy? | NO | Check the delivery roller ‘ole cive hive assay. | sseomes ee — Leading edge YES | Check to mato suro that margin there is a margin along the loading 26ge of copy [paver 54Teton “Gongors (QT, | 1 | Are the paper roverang assembly it | NO | Replace the sensors as 35, a14) sensor (O31), paper reversal sensor ecessay. (13), and papor reversing ascerbiy ‘ult Sensor (G14) normal” ‘No.1 paper | 2 | Does the No. 1 paper defacing drive | NO | Adust or replace the No. etecting pate ‘eno (SL) oporate propery? 1 paper detecting sive ‘ive solenos solenoid (3). (sis) Delivery assem | 3 |e the dolvery assemy ewitcrack| NO | Repiace he axvery ‘by swich-back reverting oie (CL2) noma”? assembly eh back revoring otc reversing eth (C12), (2) ‘Deivery assem | | the delivery ascembiy swicrback| NO | Replace the aelvery by swten back reversing chich (CLS) rma”? assombly swith beck reversing etch ‘eversing etch (C13). (cis)SF TROLL ESHOCTNG [5] Cleaning assembly | Cause [Step Chocks [ves] ‘Action Tracers | 1 [rw te wandevtoparaion charging | NO | ial te vanevsopon foncrarging | | | asconby ‘and preranser crore |" | en talneen cont Pre: |_| sor bi nataes propery? tent chr ingascoray” | 2 [isthe ni of charging wr wan | NO | Adi nogh ot Re suns coang we, Sepuraion cw | 3 | tte separation aw waar doang | ES | Replace he separa (Georg sssenby sarap? | eam Sonn Coprsaper | | ty Canonreconmended pany et [YES |Advae tw wor w uae prolmcoeced? recommend pope |_[reronmncederes | Vata AC WO | Chak gmage sonore sCrarsomer grotage tht ‘ranstormer, DC | 2. Check he high-vakage ote POD stare (TOO, 2. Chock tho DO cor | tor bo 6 | No. 2 feeding assembly] Cause [Sip] (Choeks ‘ton Lesze, sie, | 1 | Do ine Lsize, Msi, and Size paper | NO | Adjust the posion of he ‘S20 paper ‘etecing pate move sooty? aoe" dofectng plate as cetecngoise | | ecossay No. 2teeding | 2 | froth No. 2 feeding assembly inet zen-| NO | Replace G42 and Q1G. assembly inlet £0r (Q12) and he No.2 feeding assem: sensor (212), ‘by paper sensor (216) normal? No. 2 feeding assombiy paper sonser (216) ‘No.2 paper ‘Does the No. 2 paper defacing piste | NO | Adust the postion of he atictig plate rove smecthiy? Paper detecting pteNN 5.170151 SCOTT J 7[Re-pek up essemby | cae Se ee] ae Repick un Rerpick up assemby | yes | cian a wits soho mea. |. ara tases a | See Pera | 2 [lesa tes ieava | NO | Me te mg Me Sanaa | © |S? Sees’ Sot Siegen Semaa ee frm Tease [> [Smaps nein ot Re Faw] HO | wan te moet [rss ats Saws eae SERS Sree wets Toone [+ [miinsinpms timivomst [86 |Ragia p we@ arity ere imam | © [evowntinas Caicos? | 10 [fash tw wo wo Soe, caer Tames | © [etppuasagi ron mien} 0 [ne ere suo | * | eet at oie a ieee wen a Paperiogang | 7 | Adustihe sit with ofthe paper ogang | YES | End use pata ‘guide under PSZ in sorvce mode FB) le the prlom coments? 'NO | Replace te paper iaaina ‘bade civ motor BI 87B. Feeding Faults 1 | Double feeding Cause | Step) Checks Tresno] ‘Acton ‘Separation roler| 1 | ls the separation rar dotormed or | YES | Replace the separation worn? rol, ping NO | oplace th sping forthe |__| searation oer [2 [wrinktes case [Sto] Cheeks fes00) Raion Pacupassem- | 1 | Turn OFF the power ewich wnio copy | YES | Check tho pick-up assem by paper is movin through the feeding Chock the registration assembly Is the copy paper wind at roller ths tine? Or, moving askew? Cony paper | 2 | Tr tresh copy paper. she prabiom cor-| YES | The paper may be melt reed? Advise the user on the covrct method of serge 8 | Try Canomseconmended paper. is te | VES | Advise the user use problem eorecea? |__| recommenda paper Paper | 4 | ls thepaper gui sed win one orthe | YES | Clean wth schon ude ke? = 5 | Isthe elon (postion ofthe paper gute | NO | Adjust tho height ofthe 3 comet? paper guide, i =| BJ tower | 8 1s me lowor rotor pressure (ip) witin | NO | Aaja | rotor pres- | | standards? Upper YES | Replace the lower and lower roller then te upper rolor one | ater te other 58|. AMMANCEMENT AN FUNCTIONS OF ELECTRICAL COUPON)? A. Sensors (photointerrupters)«1ST AO FUNCTIONS OF ELECTTUCAL COMPONENTS mt ‘symbo Name Notation Deserption TLE, | Proontoarer Tons noe on Daas e oe Pe a rant ncoa ct Sees sen eas eet Resear oer Sor mene coreg ht ae t ceneghaphuoeeaen | See racine aly coerce cus | coetieotrespeecoasemes cz | Senrecn nthe sey or | ee een Se a ewan arth Se ao Se ae ere ores mont Se] les eeunenar eas Oe) Poe prt nr ty Se | Pa tne pie cet | Dee meta rower Se ee tate oe eee enon oir cos. | eet pe & | ce mec toca ne SS | Soe eee rac Ss | come eeaee te a te es Gee ecee eae ee Se a te ay err 8 een ceo Oe | Poca moter peal eer ener Ot | Sec te nara oe ee en ny | 2m | Baca eos ieee eet ete ogee tae Se) Rae eran tc oe Ea caren [Setsonrenioe sor gegess 88 ‘Teble 61 6s2. Paper Deck2 ENIT AND FUNCTIONS OF LECTOCAL COMPONENTS mm yee! wine | Saton Dower Troionaser” | 7 | Sat pp ek er pot, ch Gta. | Bes be ere cvapr me ae cco | Bosc pne ne muon Ge | Succ nun inae per aet Ge_| beccs paupin be rn: Git) Deuce came ern me mer Se | Baas we oun eae ot pge he rene c1e| Bs bn paper pp (cow us| Danse fpr pope ternSymbol Namo Nesation escrito Switehmicrswten | SW2 | Octecte he dolor doo Ese} ‘sw3 | Detect he art dor S5h4_| Det primary carga wi cloner rea. SE _| Detects primary sargng wie eleanor ner onton ‘sie Detects pretense charging wie pesion cewr | Bote preranster ena wir cleaner tort. SWE Detects ranstersparaton charging wie esner svi. | Detects raatespsraton charging wire leaner rom poston swig | Detect wast oer ul ooton Swvs4 | Detects he opentlsnd stl of heuer fot ay S15. Dstacee opentlond tt of ewe or a sswi6 | Detecis the upper it of he upper ot Yay te Swit? | Detects loner kt fh upper roy et Ssi18 | Delete upper lt of lowe ort a i fswis | Detects he lower sant fhe lower ont ay or [Sv20 | Dotect he lskas sate oho wate arer {song screw wat | Dstt the connection othe paper deck Shv22 | Detect te nha paper th uper fot ay er home (ope ‘sas | Detects the who paper inthe uper Fon ay toner ‘sia | Dott the nat of paperin he upper ont ray tone |, swes | Betts ne eat of pepe te upper ron oy | tren cas | Dette wath of paper the wer ron ay | (ope) svizr | Betets th who paper in th lowe ont tay. fone | swas | Sees ne ena taper tha ver ony. ‘one 29. Dette ne eng of paper inthe lowe to ay. iwppen sce | Detect the resecelbsence the fxn secon cawae | Swtanes ne oxsn heaters. {SW51_| eels he conacton of he accessory. D1 | Detects the open state of he upper rot ray E02 _| Detects the open slate of he lowe ont ay Table 63 o72. Paper Deck oa‘sym Name otaton Desetpon = swio | Dotets me upper lt ofthe pape dk iter Swit | Detects me wor Imi of he paper dock iter wie. | Detects the opancoced sate o he paper dock doo. Detects the opanlasd sat of the matteo swat 69C. Motors and Fans 41. Copier Figure os(M6 ARRANGEMENT AND FUNCTIONS OF ELECTIICAL CONPON 5 Figure 6-6Se 9058 AND FUNCTIONS OF ELECTIUCAL COMPONENTS mt synbo! Name Notation Description Fan mote frws _| Seanner cooing tan Fue | Scanning cooing fan us| Exraust tan Fae | Feeding fan Fats.) Developing tan Fuse | Power supply cotng fn Fue | Scanner motor cooing fan ¥ Fue | Primary cnargng dust reting fan Fuso | Scanner cooing fan 2 MAT | Scanner cooing tan atr2 | Fung assembly heat exhaust fan Farid | Developing asceby heat exhaust fan Fuss. | Transercnarging assembly dust. pooing fan ® Dc bwshiess motor | MA | rm motor 2 | Scanner motor Mig) Peep moter a7 | Fang mote ctrsnmotor — | Ma} Upper ont tray tor motor Me | Phmary chargng wit clearing motor M7 Provrarser charging wie clearing oto: io | Trarslerseparation charging wie leaning ctor ie | Lower rent ay itr mote Mis. | CFF miner maser (accesson) ‘Stepping metor a | Lens x motor Mio | Lene ¥ motor imi | Paper joanna guide motor (MoS) Duplxing unt ekup motor Acaynchronous | atta) Toner stinng motor ‘moter wie _| Hopper mor Figure 5 613IS. rmunicewen ano FUNCTIONS OF ELECTICAL COMFONEN'S 2. Paper Deck Kt | "a x — a J Figure 67‘yb Name Newsten Deseriton @) ¢ brash motor Wwe) Paper dec ier motor Toble 6-6 osD. Electromagnetic Clutches/Solenoids 1. Copier Figure 68 oeFigure 6-9on ee a ectomagnete | GL1 | Deveoning © |= | Ea mann rin all | et aeea cea osteaes ae oceemeree ellos 8 oes el eee EST awe | ay | etn S| See nae Fa er ea, | cauecceeence sea | eco ge | Sareea re a ince | er |e ee aa | 3 (Rass EES a2. Paper Deck Figure 6-10 620symoct | Name Notation | Desergton | elecromagnete | CL11 | Paper deck pickup dre 2 | cuter Liz. | Mende lsc ae Si] | So U7 | Peper deck pickup rll rlease SSL26 | Muntescer pk role dive Taboo 621|. ArmancEMENT AnD FUNCTIONS OF ELECTRICAL COMPONS ET E. Sensors, Breakers, SSRs, Counters, Heaters, Lamps, and Others 1. Copier cpt ( ne Leb | Cpt He 2 mAP> J w i oe leNy > | & yV a NL tig LAD eB NPS, cat 622I 1518512 140 FUNCTIONS OF ELECTRGAL COMPONENTS ‘ymto! Name tation Deserpion Kony | Pemse: Ht | Upper fg roler temperature dotection | Toner sensor (221 Hopper toner lov dotacton (085 | Dewicping assembly toner detacton Photo sensor DS1_| Original size detection + ps2 | Orginal size detocton 2 BS3 | Orginal siz detection 3 Potental sensor | PS) Crum sutace potential detection “Thermal son 51 | Fong assembly overreting detecton TS2__| Scanning lamp erortrpertue Setecton Ccreuit rontor Bt AC power ne protection ssn 1 | ACtoad ave FTE | Hester Ht | Maw neater He | Sub neater (100V mos only) re | Dram hoster Lamp tar | scanning tame x2 | Butler arcery tap Las | inert ame LED! | Pre-axposue lamp Lebe | Blank posure ime Line titer usr | nose preventon uo oor | conte panal massage splay e02 | Internal message dsplsy | THT} | counter CONTI Total copy counter | ene | smansize counter Vanstor | Y21_ | Presansir god ground Ray rut | Mar nestor ay AL2 | Sub heater lay La _| Man heator ay RL Door entan tlay Table 9 623(6. AnRANCEUENT AHO FINCTONS OF ELECTRICAL COMFONENS 2, Paper Deck Figure 6-12 624Symbat Name Novation Description “AWA | Variable ester | vat | tutoaderpapor wat detection “Table 610 625626Ret ‘Name Desergton @ | Pcconeter pow Contos sequence. @ — | ACawer Poo: onal the AG ee. (100V med ery) & | De power suppWy PCB Supplies DC power. © | Lamprogustor Conta the ON votage ofthe scanning lane. @ jaw Provides high volago forthe prmaryitans fer charging asson. @ \wre Provides high vllage for te developing Uiasroter eectode. @ | Htc Provides igh votage (00 ortho xo ‘rancerlsaparation charging assert @ | Hvac rows gh votage (AC) ocho pee ‘vanseisaparation cnarging aster @ —_| Scanner motor cone! PCB ‘Conte te soarner meter. 10° | Potent messuremont PCB Conte te surtace poten ofthe pote: sensitive dum | Semee switch Pos Swiches sence modes. © | Orumheater conto! Pcs Conte he drum heater 2 | voreior va pce 99 | Coplert.co vekume PoE Acute he intensity of the back igh for the copier Lc. © | Coper Loo power supply PCB [Conti the ON votage of he back ight foctre copier LCD. | Contot panel Pow (Contre te contol pane. {> | Conte panel LOD volume PCB | Acuste he intent of the back ight for the copier. 6 | Comripane!Lco power supply PCB. Contras the ON voltage ofthe back igh {rth contol paral LCD, | Poworswitcn PoB Turns ONOFF he power | Como panel ans Pos @ | Envroament sensor PCB tects temperauefhumicy, @ | Transfer guide grounding Po Controls grounding othe renter guide @ | Prociearng exposure PoB Contos te pre-exposure LED and the pr | leaning expesure LED. Table 6-11 627Figure 6-14Name Deserston ‘ids ay diver POB ‘ves the paper dock 629G.CRF Figure 6-15, 630Syme ame | Netton niin Prconenie | Pi [Orgralaaecon me | GF? soso ESS} mown ust | gal setecton tise | GF seraeeron WSs | Ger oeteddetton tise | fF nome pesen ston wuss | Sarmrpone suet ot C |nomeme — | rar | rete tie fn sunset erating rate en en apo vei | vase | vr | ona saton Lane tar | oF ona tration Gea | mers swin | 51 CHF taMpessoty omen econ — jeremoter — | | serene cote ea — | Set eos orga omarthvos ng enn ounce Tobie eta 631H. Variable Resistors (VR), (jsemeamreoere Light-Emitting Diodes (LED), | casey ners ey ar tr face cae and Check Pins by PCB ‘only and require special instruments and Ione ne el re Send ‘caution: Some LEDs emt ight when OFF Decals of lak current keep in mind ‘hat fis ea normal condo, 2.VRs that may be used he kt o Rs that must not ba used inthe fs @ 1. DC Controller PCB Figure 6-16 6326.102% MO FUNCTIONS OF ELECTRICAL COMPONENTS ‘swiort swnore (evant se OFF, OF ‘ABsconfgurod Rae) ‘ON oF ‘AB nc contgured (R46) OFF On ‘Reoniured(2R25) [ow [ow Tnch-configured (4RSE) Table 6-14 A conned [aRHE) Fae Trahconigured RSE) Fao ae 200.0% 200% 200.0% AAAS, B54 141.1% LTA 27OAxAGT.OmM (11X17) | 129.4% Aaa s Va Lok + 27e.aKaatanm (tnx?) | 12a Ba*AQ, B57AA 54% 300% 00.0% 700% 000% ist 735% Aa+84 ASBS 265% 27a.AK4a Emm (XAT) = LGL| 733% Baad am ‘272xA-Gmen (FIXIT) LTR | 68 AS Ad 5478S yore | [Bow 00% 50% 300% Table 6.15 ‘Table 67 “Reontipoed BRE) Baia ‘ABnerconfignea PAE) | Ratio Po 200.0% 200% 200% AAAS SCE RAIA AG O57 BS | Te 100% _ 100% | AGIA Be 122.8% Aa Ad [707% Baad BS=AaIUA | 158% 0% 00% 00% 100.0% [As Ba Ag/ETA BS | 005% Table 6.16, Be TAG e18% ASTASIITR 84785 | 70.7% 50% 50.0% Table 6.18‘Swiors | _Swior ‘Courier ede OFF OFF otha the sub counter serves as two-sided opy coun, (made 0) OFF on ‘So thal the eub couror sores as an S-size copy coun. (odo 1) on, OFF ‘So thal he sb counter serves a8 an Lia counter. (ode 2), on. on ‘So thatthe main courer sores as an Lie copy counter 2 (wade 6 Table 6-19 Moe 0 Mose Mode 2 Mowe Wan [sa | wan | Sib | Main] Sub | Wan | Sam counter | oountee counter | courtr | counter | counter Oneseed | 1 2 1 a fia [a Tstsioot | ° 1 a faye 2sided andsidet | 1 T 7 a 2elded istsasot | ° ie enue lee a} as fa coveray — aasiieot | 0 | 0 | 4 a] 7 [eel as overay sae a fs [4 ot 7 2 [0 Size ata 7 1 t ° 1 Note: [sie refers o AS, 84, oF 278.244S1.8 mm (11°x17) paper size; Size rele to other paper sizes. nda hat changes aordng fo copying mode and ize, Table 6-20 ‘ewiors Desi ‘swiors Dessieton ON 500 ree oN. 1 not erange. OFF 20872300 model OFF Used norman. Tei 621 Table 6-22vA Desert riot | Forfacory use Table 6-25, LD LeDI01 | laches when he mice: [Bronstein Table 6.24 2. AC Driver PCB Oo ma Figure 617 635‘6 annancewent ANO RINCTINS OF ELECTRICAL COUPONS LS 3. DC Power Supply PCB oh er jOO vhs 8, va Bessipter | Wri0t |For tao vo (HEB Vast | Forfaaoy eo] Ble | | vrdor [For tacton use (HERES | wreca For tacon uso] Aso} Frac ano Fque ete Tobie 6.25 4. Lamp Regulator PCB c= ao ws I woe 7 i O Wh ]_bascbion 5 o Wat [Fortecony ase Faure e9 Tbe 628ANGE AND FUNCTIONS OF ELECTGAL COMPONENTS mm svonee Gl Gq — ° Oo anne Ln] RI _| For factory use Figure 6-21 637(6 Aananoennt tno FUNCTIONS OF ELECTICAL COMPONENTS 7. Scanner Motor Control PCB ° ons = 2 2 Figure 6-22 8, Potential Measurement PCB. VR | Description a or acory use lil ere] Re | Fortactoy use Figure 6-23 Table 6.26, LED | Desorption TeD1 | ON when the cum surface patental is boing measures Table 6.29 6389, Service Switch PCB el ° et [ar oe 40, LoD Volume Pa l | vr Description vat = pion _| 63911, Side tray drive PCB eae Figure 6-25, 12. CFF. Controller PCB. Tes oe | swt 1 . QQ. oh @ ' coy ur ca rarer] Fa |LN 7.2 DOE A CHAPTER 7 SERVICE MODE A. Outline “The NPECESs service mode casted into the flowing seven types Tem | Deplay | _Deseripson six[oeeiay [os [2 [vo DsPLay | vo dspay mode [x34 [aowst [4 | Function [Fu . +45. | USER OPTION | User opvon mode 6% | COUNTER — | Courtermode ‘eT APPLICATION [ Option made Tobie 741 ach mode has its on toms a dscussed in tne pages tat follow Me aur of he message deplay as necessary fer checks. B Using Service Mode 1) Open the front doors, and Inger the door wich actuator you wat use such modes {88 VO copiy modo while making copies, set ‘appropiate copying modes. 2) Press he service mode swich (S821 onthe sanoe sae PCS) wih a hex ey The machine starts serve mode and in fates $ inthe uper le earcr of he mes: age cpl. Figure 7-1 (sorvice mode switch) 2) ress he kay ico to open the Section Then, slet the mode (Table7-1) you want 0 check or asus 4) Pree tho 1) kay select he propio 5) Make a check or adjustments. 6) End sence mode, + ass the Rest kay (CE ) once to end the cent moe. + Press the Reset Kay too o ond Senin rose, 1+ Service mode ends when the power sth is turned OFF or the power lugs disco: necied, (cannot be ened, Rowe, by ‘pening the or door ote dlvary coor) Fetorence: ‘press on te [4 Selection screen, 1 ey wil bring up the m”SEC Ce C. Using Adjustment Mode Each coe is adustod in he factory and the and User Option Mode “aa ee pel the lal inthe RAM on tho DC eontoter POS In adjustment modo arduseopion mode, be Whenever you have Tolaced the D6 cooler Serings on te conto) panel ae sores nthe ren te ROE conn eos ce Fal one OC coma Po fo sinulte com. ay verona VR and SWs Furor be suet ord any new vals Figure 7-2 shows the label ached behind yee ne ha ” a bi copier Hon tt oo ne We DRUM SEL Rae ATM T ‘AS _PSZ Bare SC AARP ce BLANK [ea pez unr sz [—] fears PRETRANS [esnrsz TAN ~_| [eR Psz Tae WRT PSE SEP UTRR PSz ‘SeP_2 1GLPSZ | REGIST_H 1 ‘BOOK ERA UGHT_ 3H PRIMARY eat 3A GLEN BH [bocscA 7E_SLOP DOC. STL T REGSTL Dot sTM UewT_at TALews UaHT_sPL ALENT | GLE at [PuNticr | [cernasr PTL rua AFL CrFGLEAM AF AGFaL CAEP AEFI L REAEFOR gure 72 72LN 7S VICE COE Display Mode ((%[1]| ) + Select the screen usa the (103 hoy fay] pot: 490v vor: 450¥ VuIT: 180 AE: 200¥ | vom: 460v vim 1750 vi: 75 tom Desert Renate DeOT | Dram erase portal Unit v VOT | inceates the Vo (dark ave potent target vale, VEET | feats the Vr (ight aoa poten gel van. [ VAE__[Indcsts tne average suacepoleal dung AE measurement ‘VOR Wate he Vo (Gar are pot measurement vate “VL TM [lates the Vs (hat ates polo) measorement vale VEEN | indicates he es jgoeloning bias ight av a polenta) + When mating copies using the C.F. dala forthe C.F doles, {Wie making copies prox mode, daa for photo mode is depayed 18Ce eee Lupe: 1324 Wire: 0 PUNT: 0 uur: 0 FIMP: 190°C RMP: 20°C HUM: 36% 759K0 Cast Screen 1-2 Tem Description Renae OP inicates he GN vatage ore exanring lamp (00V mode, | Unik V TMP | Tnicates the ON votage orth scanning lip ROWRZOH0V made WIRE Iniates a value ater than 0° the primaryre-anstrtransley’ | See Table 7S ‘separation chargng wre cleaner stops ata pont hin nls hme postion. (Note) PUMTT | incicatos ihe cont eachos the unpre or te owar it] 6/Nomal hon current conto! is inpeeod on he primary cheging assem. | 4-Enor Lunt | incicatas TW me curent of tho ON vatag or he canning amp | 0-Nowmal reac he upper int. rer ‘FTP | indicates he sutaco temperature (ouput of thomisor THA) atthe | Unit °C par fing rll [RTP | nosis th machine intemal temperature ‘Unie-c HUM inate te machin intemal humic Unt 56 oo "Tho rao and amount of the hui splayed are measured whan he previous copy is made ToSV OO “+ spt and LtP2 indicate tne ON conta! vtlage valve even when te scanning lamp is OFF Ccauton: You must execute wre cleaning’ usar made (mods a number other than 0 is indicted Undo WIRE: because at an erorm the charging wie cesnes, {the wire Cearsng motor and the wire clesang assembly ar normal, execung wre ceaneg wil operat the Geaner unk: a¢ 3 TOs tw stop at Home positon and the indication wit change to: {ve cleaning wil be prohibited wes you ‘shen the power swith sumed OFFION) cu "ws cleaning’. Tis state wil eran evon Tncicaton | hargng assenbiy wit an err ine cleaner Nsal end ‘rina charging asserly re-ranster charging assembly “Primary charging assernbiy, presranster assembly “4 | Transtevaoparavoncharing 3 | Prmary charging assembly, transorseparation charging avery @ | Prevransle: chavo assamby, ‘raneefeoparsion narang assombty 7 | Primary charging asserbly protanster enarang assembly, Iranereparaton charging assembly table 7 1s———— feeosray ——) fr Po: 100A Pre: -2o0pa Te: eo0yA SC: 00uA BIS: re0v 22] CS) ‘Screen 13, tem _Desciplon Foren PC | Tndeatas tho carer value forthe primary chaning aston | Uni ya [ eset te curant vaiue forthe pr Wansler charging assery | Uni ya [Teas te curant value oth rancor charging aseemBy. | Uni: pA nates he crete othe separation charging assontiy._| Uni va of he developing bis Unie +The inition wil bo 0 when the HVT unt ms OFF 76_——— (Ere) fl ower @ i DeneT_2: 0 ocmer_s: 0 DoETA. 0 sarvon ot ‘hem Deseription I Remarks DOMET_1 | Indicates the output valve of original size detection 1. ort MET. nase ut vue aoa sae Graton ® on DCMET 3) Indicates the output value of original size detection 3 on DCMET_s| Indicates the output value of original size detection 4, jon 1nas | ane: ons: ‘0.00 02.08 r.10.0207 20000101 ‘0.00.00 00| 00.0007.06 00.0001.00 00.0001.00| 00.0001.00| Sereen 1-5 tem] Devcon Fonaris (2125 | inscaies te version No.of he master ROM (0426) on ha OG | Refer to "Guao cone Pcs. 2121 Indicates the version No. of the slave ROM (@121) on the DO | ontaler PCB ‘GF75 [ices to vorsion Ne_ of he rtm prosassor (QS) lhe shve CPU (Q837 | incicaies tie worsion Ne. of ental processor (0907) ot te conioer CPU. DF__| ccais me version No.of he ROW on te RDF oontoler PCB. 'SORT |_| Incests the version No.of hs ROW on the sorerconvoter PCB. | 'SORT 2 | Incestes the version No.of the ROM on the sorter carivoler PCB. GFF | Indicates tho version No.of he ROM onthe OFF. coriroter PCB, Version Inston * 18 Guide to Version ineaton 00. 00. 01. 01 TT pao coma nner rons — | | verionno caney Larose over %0.Common,|-lapanese, 2Englsh. French, &:Gorman, Danish, 6x, ‘Finnish ital, 8Norwegian, Portuguese, 8 Spanish, C:Swedloh 787105 OE Sereen 16 tem] ~_Besergton Remar TBLER + | iaatee hells! cel agnosis code forthe copier RDF, OFF, andor _ BLERD | toate the sooand laos sol dlagrcss code forthe copier, RDF, CR, ans so TERS | isieates tho th atest eagroae code Tor the cope, RDF. CF. and conse BCALARW | iracates 8 ronbar ater than O when the wad wn out othe twas fone eontine {Or rommal 1 wob ut, 2: toner ful, 3: web out and one al) | Fant | incites the tes at he copier am are onured ‘DHlaNt | cas io Wes Bat ej ol tha FOF and C.F. ae oud 19oa |AX BBE CCOC BDO EF G HAH | [Aa 8060 CCC DOOD E FFF Hee |AK BEB CCCC DODO E FFFF Hie JUL /AX 9B COCC OOOO E FFFF G HHH Jus [AA Bea8 COC DODO E FFFF G HEH ALL |AABEB8 COOC DODO E FFFF G HHH Us | 4 Bee5 COCC DODD & FFFF G HAE UA) ‘Seroens 1-7 through -1 (8 rows x5 pagos of data per page) Tom Desorption Renae ‘3A indaies te nator No, forthe eepecve jam (01 Yo #0; a Hohe umber repress an olde jam) 'BBBG | icicats the date of he respective lam, (ea. September & 0908) {C006 | ieaic the Ge a he reapacive am. (ei 1148, 148), ‘DDD | Indica hej rotum tine, Le, the hme at whi he machine stared standby fer jam removal. = Incas the machine claseicaion ofthe respective jm (0, cope 1, leder, 2, sorter 3,18. FF 4, # power ON jam | FFFF ~/icicates the locaton ofthe vespeive jam exe (tile sensors ar used the one nearest he delvery assem) damm Code (9) OY The upper 2 digs incite the cause of he jam (01, fo delay, 02 fo staonay: 0, fr ten). “The lowor 2 cigs indicat he location o th jam (Table 7-4, @ Indeses the source of pape (for upper ont way 2, for lawer rota: 3 fo paper deck: 8, foc mundo 9, or along uno. HEFHEH | inccates te otal copy count by souroeo paper “TiN [Triste to io of paper 740——————— 50 HO fm Loworeer2 De Disa oom Sensor (am ocaion) Sensor ‘05 | Upper ron ay pekup detection ‘oap (6 | Loner ont way pickup detection ‘oa ‘OF Rerpck up dtecion/ Not eading Secon 325 (a7 ‘68 Upper se ay pigcun detection 65 | a8 — | te sce Way eiekup detston ‘88 ‘A [ Lowe papar dock pick-up cet ‘O78 (08 Mutfoder ck detocion (ose ‘36 Paper deck nek wp etecion [08s ‘50 [Upper Font ray pick-up paper Wainig ode dtenron| O24 | ‘DE [Lower ont ray pike paper aig edge dtecion | 023 ‘FR. pick vp paporvaing expe cetocion co 10 Uppers ray paper tang wage iecian [O88 | | Mids ray paper alng ope datecion| ‘@70 FE | Lower sie vay paper trating e0ge deecion ‘ara 13 Matisse pape rating dpe deiacion ow ‘| Pare deck facing detection = ‘a4 15 | Foing asseniy paper detectoa ‘io i | Bevery detecton ‘16 37 | Bier assembly daliary deicton ‘80 78 | Paper reversing assembly et deter ‘oi 18 | Paper reversing aseembly out detection ‘au | — 20. —| Sie ray voreal path dtecon 2 ‘Gre 21] Side ray verial path dtocion ‘iF TR | Paper reversal deiecbon om] TE No.2 Teacing assembly let et6c160 Fo [2 feoang assembly paper datecion 3D” Pre-ragitaton paper detacion =| Vertes path 0 paper detection - SF | Were’ path paper dewcion ‘Table 7-4 (copie) Coa) Te fm 3__| Fooaing doe jr ‘ot | Fesding ststorary jam cede Type ofa oF | Power am O1__| Pskup dalay jam 8 (| Fooang auvorignal err ‘a2 | Orginal aang edge jrvosang 8 | Door open om (Gurng sag) stern fault “able 75 (sorter) ele 7.6 (CFF) mmLE 1m POF Jam Codes Tecan | Soe Dann ea Grains] 35. daa grab Rar Wa hase Scomorocersa |i oes an BS] Sasso de an cara peo prams | 2 fd nation St ne tnes oa ste a pep tr it fe te OW [ior peer | 1S] Sis tose al ra peop TH i tne se nan 57 Ss soa oe tor é ep mat) ms rt ON Tara] SS] Then mn a ea ARTY org oe a Ua pant SH Atoka irerca Bm eH | Soran tomect eng bets ten a op $3 man savant pot Catpacu ror [50a ahcs dp tg 5 es fancied” 13 Capen aly [59 8 ero cot an ga aoa Som itor afew pecan ese 3 on & [essai sy [55°55 | sa snes act on onal or og oO mv 5 jean dtc sn Oral ac Haw [S55 Ares ea een oT rvs oa ‘ten ng tones on sons ool ae Taipavun wa [59 |S as a otal 0 wn are Homes TT foray iat ° eh pope | SHS] 1 os dita aa ear 50 min temect nh ater te pap ma hse or Fgieaaiatn | S757] st aso oa dat 5 nw PS oy tems ng he Ss souces an er 9 | pan comaion |S, aa] 7 dn tect nog! arog 00TH Sa seg af Sa Sat ay Se [Ror pexeae [S17 | 51 acs an oral 266 wn orn nome] Blitay so i pap ea | 5] pap, airs amon oo irra bine wan Bool ree os ott Sisto uren md pas te Fah papa | S15 Si) Aeron, tr dioica cE ammo | re sow ieee toga on oa ino ts se, Tale 774 (908 742.NN EVIE OE ‘anual feed ever Tipe tien | Sensor Dessroion cove Tarai fees pok S32 | Mere foodng paar (0) haste ON te ongial_ | BF tpstaionery | eos ol ve pat S82 at feng 1000 mm tere itor ot enh ‘arual eed pie | 520 up ectay “tr the feeding mor (Ma) has tumed ON, S20 dose | 92 fol detact an origina ater foci 1000 mm or mare in tems of erath Wanvaleadng | S20 ‘520 detects an orginal for 760 mem at more interns of | AY ek stationary | lena Tanval eed delv [520 | Alter the bell rotor (MG) has med ON, $20 does not | A2| oy staonary ‘eter an orginal ater feding for 832 men or moe in fxm offength ‘Wanva ted dai | St9, S20 ‘stationary ‘Air S20 has detscteg an orga, he original dows not] AS ‘move pat! St9 ater leeding eesirg crection length x {TS mm or mor a terms of length, ‘anual ood ova (58 ‘36 detects an orignal ar tho belt oie (MB) has olay AZ | nal et behind ec caurorlocse _ everal eading | 58, St | Afr reversal has started, hee a Giterence of 0mm [15 ge stew move or more interme of engin botoan Pw orginal detection ment ting ofthe $2 ane tat o $4 | Roverea orga 5S le hind ‘Mor veal has sated, papar xi over 8, 3 Reversal pickup | $3, 85 olay | “Rirovorsal, 53 dows nol detect paper ater feoding 169. | 52 rim fom 85 i ems ot length Reversal pcxup | 58,5 leading ede skew rrovernont, Treva here @ a Sierence ao mmmarmarein |B tovme of fang nthe angel detection ting of $8 and trates 54 Reversal pickup | 59 stationary “reversal th eral doesnot eave S8 air eating | 54 taocing dracon long x18 ren nes of length ‘overs delay [55 ‘tor the be motor MG) Ras ined ON, SS does rot | 4 Getet an gins ater feding "15 ram n tors of nat Reversal Siaion- | 55 5 cows an anginal fo" Wweding recon longh x 15° | #t ram tors ot ena ‘able 7-70 (FOF) 743LE “ype atjan | Sensor Desert Coa Delvery delay 155,56 | Aer $5 has detected an orginal, 66 doos vol detect an | 25 ‘orga ater focing 218 rm interme ot oath Delvorysiatonary | SE | 86 detects an orga for teeing Grecton looghh x S| 26 ‘mm or mors tems of angh Deen RDF open ‘S51 [The ROF is enenod dung operation, & ‘Cover open | 818,514] The right or let cove is opened during operation. 2 523, S28 Pldcupsianal The pickup command camo Fam the capi when he [ES ero FOF is nol ready for kup, Initia orale ‘ithe sla of oparaton, an arginala deectdinthe [Ea behind per path, ‘Size enor ‘An Lie orale deteciod im mage composition mode. [EB ‘Stoam easing | S29 |. n eream reacing mode, the speed ol the bot mator | Fahl taut (4) is lower than spectiog when th len ogo of the orga reaches th point where expoeure ers 2. In stream reading, a ommand anives om th coper requesting of fe bat motor (M3) ria at a speed uti the passe rang, ‘S17 [instream read mode. th sop poston othe advance feosing ahead ofthe pre-repiovabon fe uti to pons be range. ‘ror detacion When a eonditon fer E402, Bebo, E406 or E408 6 | FEW detected Note ‘Such an et condition wil be rated aa jam nthe ADF for thet! thre; thereatr, sucha contion wl be Weated as an onr. Tis so prevent ising an enor ‘hes an orignal is damaged or paca improperly. The count retums fo when the power swish i mad OFF'ON, hers ‘able 7.76 (RDF) 714E, VO Display Mode 1 hey or nter te appropriate aderss number onthe numeric keypad to Select the Por-0100110001 11000 Ene osPAy_) Post : 0069Aaioss |B Dispay Notation | _vack [Remarks Poot | 0 | Upper ont ay paper absent deicion | UTPE | Jit1-B14 | 1 Paper absent (oun |__| (222 signal 1 [ Unpertort vay paeupaetecton (8) snal | UFPS | IL-AZ | ¥: Paper presont 2 | Upper font way pickup paper tang edge | POPTO | 111-05 | 1: Paper resent selection (G24) signal 9 | Lower font tay paper absont detecton | UIPE | JittAta | 1: Paper absent (220) sana Lower Forty pick Gieion (Oi9)senal | LFPS_| J1'8:A0 | 1 Pacer present Lower ont way pick up pape aling edge | POPS J111-A8 | 1 Paper present election (023) signa 6 | Unpesige way paper absent detosion | USPE | W60208 | 1 Paporabsont (267 sera! 7 | Upper side ray pick ctcon (085) sna] USPS | J6ORAe | 1: Paperpresent © | Upper Sd ray paper valing ope ‘UseRDS | 602.82 +: Paper present eteton (066) signal 9 | Midas ray paper absent detocion | MSPE | J602 14 | 1: Paper abso (971) sional 10 | Me vay pickup detcion (065) sonal | MBPS | J602-B17 | 1: Paper present 11 | Misa side ay paper valng edge vsPADS | Je02-A5 [Paper present detection (70) signal 12 | Loner sce vay paper detocon (O75) signal | LSE | 603.1 | 1 Paper present 18 | Lover side vay pickup deteaton (073) gral] LSPS w602.814 | F Paper poxant 18 | Lower side ray paper wang edge dotcten | LSPRDS | Jo09.A2 1: Paper present (074) sana 18 | Prevesstaon paper cetecion (G30) dpnal| OPIS | uT12-86 | 1, Paper procert Poe [0 | Upeer ont tray pickup relerreleasing | UPASD | atts-ae | 1/SLISON {outpu) |__| solonoia(SL15) ve signa. 1 | Urpe foreman cat (CLA ve sonal] UPUGD | JH@-ATO | 7:CL4 ON 2 | Lowertontiay sickup ler reiesing | LPRSD | 195.410 | 1=SLIT ON olnoid (SL) eve signal LC 3 [tower tot ay iden role(s) ave signal] TPOGD | vrte-aii | 1,018 ON “| Upper side ray pickup rotor etasing —[USPRSD| ys04-B2 | 1: 5120 ON solenoid (8.20) ve signal 5 | Uppor ise way pickup oter(CL14) dive [USPUGD] vooeAS | TLia ON sonal 6 | Midi side way pickup oteroeasing | NSPRSD| oorBN | 1-SL22ON solenoid (2) eve signal 7 | Nice site ray pickup olor CLI) ave | MSPUGD| weorAs | OLSON sonal I 746SEV HO aos | Oana a aca | & | Loveradevaypxup oer ekacng | ESPRED | W046 | 181240N (conus | © | son Suz are gn 3 | ewer de vay pepe GLI anwe |TERUGE] aed | WELBON os! “orp ci pakcoroieeessrg | SPAS] vorbvo | 1 SL7ON | Foor (Soe sal [Paper asc auch CNV ehe domi! ARB | smo [vel OW 72 [Fed ercach (CL) éne agra —[FeDCCD| steea_|:0.90N +3 [Ban wr ar Li owe spa STVGD | anos cua7 ON | 1 [Frege Cones | ARFED | se | BON 1s [Prvegsion ote sopeuchcL1a)[FRGECD] IteBY |r cLGON Sine sel | | 705 [0 | Om not Sve a Bab [ eae [ron (040) [+ [re tr ave a aus | stese6 | iT6ON 2 | Se ty pe motor 2) one wa 3605815 [u220N 5 [Fora tr 7 ve ara FBT nse [ean7on 1 | Seamer wart a) Teri staeaa [we nF '5_| Scanner motor (M2} drive control signat Won | vasa |iw20N | © | coperiosaksrsna©) | wawoo | steer 7 [ cola elect orl 1) wows | sae | coir ao eet rl @ ire | tars 3 | Saver Uno sera wecuk | atarA | Uncricled 10 | Scanner stop signal Weer | sizea2 [ostoe | “11 | Scanner cooing fan 1 (FA) “s104-as 1: FMON Devin fan FS) sien | righ peed ‘cama mtr ong an (FH) serio Pree cat sting fn ME) vioH4e sean coir an 28) siesats seam cxinglan 3 F) jiassn Fanart ngvspes roan dv ral | FO 12 | Same as above: ‘Same as | 1:FMON Fan morte speed sain ve sigra| OLS | edo _| Low pod [7a] eneton ua) Taees |r ron Feeding an 84 sine | High some over py cng nF) Jnees Dvenng ashe erat nA vite Fano 2p spast atone sal | FMOHE a7LN ‘arose [BR Dislay| [newton] sek | Remar Pos [18 | Fixing cooing fan (FM) Desai | FON (oupuy | | Estat tan Fm) 5126-89 | Low spac Feeding fn F4) uno Power supply coding tan (FME) anes Developing atsambly heat exhaust fan (M14) anes ‘Transter assembly dust pooling fan FMS] siata1o Fan moor 2 ow-epe0d rotation dv sgnal| FMDL2 75 | Notueed i ‘Paper deck paper absent detection (018) | STPE | 05015 |1:Paperabeen | (pay |__| sana Paper deck pick detection (035) signal | aKPS_| J112-A2 | 1: Paper prosent 7 2 | Sie ay per icedng detccion (044) sigal| SES | JT1ZAN | 1 Paper present 3 | Mutiiesder neper cetection (G29) signal | MFS | J102-AS | 1: Paper present | 4 | Mutteeder pick-up detection (0396) signal | MFPS | J102-2 11: Paper present | 5 | Muttoeder paper aling edge deteston | MPROS | u102-Ae | + Paper present (042) sqrt ‘Buclxing uni paper detection (027) agnal| POPI2 | weeAe | | Paper present 7 | Reick up detection (026 signal PDPIT_| J120-A6 | 1: Papor poser | '8 | Re pick up pacer tang edge detacion | POPIA | 12-1 | + Paper present (235) signal 2 | Fixing assembly paper delacton (G10) signa'| POPS | J125-A8 | 0: Peper present 10 | Datverydetcton (075) signal OP? Jtzr-AtO | 0: Paper prosont 11 | Buter assembly dofvoy cetoton (260) | 80S | J125-a@ | 1: Paper present sana 12 | Paper roversing asserby niet (G11) sgnal| POPS_| s125-612 | 1: Paper present 18 | Paper reversing aserbly tet (014) signal | POPE | N¥7-A5 | 1: Paper present, 14 | Papar versal detecton (019) signal | POPS _| JNV7-AB_[¥: Paper present 1S | Regitraton role drive detecton signal 1: Regitaton| ror ON aos | © | Mutiseder pick-up oter dive solenoid | MPUSD | aBOSAv« | F Up (oxpuy |_| (S126) UP snot 1 | Muttooder pickup efleraivesclenad | MPOSD | J605-A7e | +: Down (129) DOWN sara 2 | Mutiecdorsickup ash (C112) dive sal | MEPED | snizer2 | reLIzON Ferpick up ch (CLE) dive signal DoPED | sra082 | + cL6ON 4 | Duplesing unt piccup moter M2) ive | SMON | Ji20A8 | 1:ON signal 5 | Revi up assomtiy releasing solsrod | DPSSD | vizdav | 1 SLBON (3.8) dive oat 718‘ess [Bt Pipa Noaion | seek] Remarks O05 | 6 | Paper nb tng oer (SL10) DOWN sunal| OPISD | 120-09 | ¥:SLI0ON {outru) | 7 | Seaner ecg sole (SL18) rive sal | SUOKSD | vIZ0-A15 | 1'SLIB ON 3 | See vay toding olor stop sonal (CLs) | &KFBCO | vta-o1e | 1:L18 ON | Buplexing unit pickup motor (25) made 1 sional 70 | Duplexing unt pickup motor (M25) mode 2) sana) 14 Norusea 12 [Novus a : 12 | Notusee 14 [Notusoe 15 [Notaaed o06 | 0 | Rote electrode bias dive signal | ROED | vt27-85 | 1:0N (output Fy" | AC transtormer drive signal EON | s127.88 [7:0N 2 | Doveloping bias AC output signal ‘ACaTP | 27-83 | 1 ON @ | Point measurement seu ave signal | POTON | 10482 [1.0N) 4 | Hopper metor 6) cv sana wo sr2682 [1:0N 5 | Developing cich (GLY) dive sal DW | st26-8s [1:0N e E 7 [Searing iam (A) ON erat tro | sees [non ‘| | Searning lan sie (LA) stl taser | i222 | 11a ON 8. | Blank exposure ON srt 3107-7 _| +: Data sand 10 | Blank strong signat 707-5 _| 0: imonsty up 11 | Fung assomoy eck ealonotStie) | FOUR | Jt0S80" [FON sve sgn! 72 | Main heater (H1) drive signal TROND | 117-81 | 0: ON 13 | Su heater He) ev signal ‘HOND | st¥7-Be [O:ON 14 [Drum eater HO) cre signa ARO | uw7-89_[o- Halwa 5 | anvolg unt ve sige vr | star | ON 007 | © | No. 2 leedng assembly mlet paper Pops | 4125-89 | 1: Paper present trout | "| deecton (O42) sat | No.2 feeding assembly ott paper POPE | s1i7-B12 | FPapereresent detection (O18) sat 2 | Faxing separation claw paper detection (Q7} | PDPT | J125-82 | 1: Paper present sigal “3 | Wortcal pat t paper detection (047) signal | S470 | J111-AS | 1: Paper present 4 [verte pam o paper detection (M6) signal | PS460_| VtI2AS | 1: Paper present 79aaaress | Display Neiaton | _asck [Romar 007 | 5 | Sie ray vertical path 1 paper detection | G77 | J603-A8 | t: Paper resent (arm sional 6 | Side ray verica path 2 paper detection | 760 | J602-A8 | 1: Paper present (78) signal 7 | Ble asset paper deecon (C64) signal) BPS | JT2SAB_| 1: Papor present 8 | Notused ~ 9 | Netusos - (re) 70 [Scanner ee poston (5) signal wiee8e [EHP 1 | Seanner C.F postion (26 signal siar-a7_ | BOFFHE 12 | Scanner orginal leading edge 2 detecion | SODP2 | uiaaeia [HP (238) signal 18 | Developing tner dotetion (265) signal [BTS | Jt05-610 | ¥: Toner present | 14 | Hopper toner level detection (261) srat_| TEP | i24-64 | 1: Toner present | 15 | Maln such ON signal SWON | J116-A5 [0 Foner on Pope | 0 | Resisraton roller eve cuch (GL) ave | RGGD | stZi-AW | o:GLIOON (eutpa |__| sonat 1 | Reeraton rotercive cach (CL30)| Power sup sop sal wort | ane-02 [1 Power of 10 | Power supe unt remote Sa EMOTE swe-ar [0:2 OFF 1 | adres power supe dteton signal | ACID | tiene 12 | da ndeator soy back ght ON sal 06.46 [ON | Toner tag mtr (1) saa waee7 [ON | 4 [Notuses 16 | Notused Por [0 | Fing mio ek M7) Sena mur] ivi (ees) [si ray stor dock signal M2) 24FG | s0s-814 7 2 [Coun peratan ero detection sal Tren 3 Seamer cotng an V2 oer detection 0585, | PEror Sena! isa, 9 | [Notte [5 [orwsed 6 [Netusoe 7 [Net os | rorr [0 | Fiingassonbiy cxtcion (SWZ) spral | FSD | JOsAIS [asa | fooa 5 Tus 7 | Auto shut eau eror deletion signal [5 | Wate oer eg scewiecx etcton | WTFL | e286 ] 0: Pipe cosed (5020) sural T | West tne: dtsion (G66) anal | wror® | srox exo [Fu 3 [Norused _ 6 | Notused 7 [Notuses = Po12_| 0 | iat sana 9 tral sna = + Ovput (oust ssi wrt sia) | Opa 2 | Digit sional 2 intemal signal 1: Ouput ret‘ress |B Netaton [Jack | Remate pore | 3 | Oi TOwut (ouput) || Digit signal fintemal signa) 4: Output 5_[ Dit signal (mira signa 1rOupet 6 [Det signal 6 (ntrat signa 1: utp 7 [ Di signal 7 ¢retat sora) 1 Output O18. [0 | Rou signal o(mvmal signs ‘out (inp) "7 sonal tte gral Epa 2 [Rew signal 2 (teal signal) Te eput | Retu signals (moma signa) ip 4 | Retr signal interna gna put 5 | Reta signal 5 (nema signa) "eput 6 [ Reta signal 6 (tora Sina) i) 7 | Return sat 7 (toma signa) ‘pet ota | 0 | Front door aston (Sw) signal 03844 | 1: Closed ‘ou | T Dewery dor swich ‘HO487 | 1: Closed 2 | Mutiooser open deiecton (SW3Y) sgnal_| WFO | W028 [1:Open '3 | Sie tay sgt door open tection (SWW45) | ADO | 05-AS | Alms O and ‘inal raster CPU) talon. 4 | Side ray conection diecion (21 sna | STO | HOGBIS | ¥:Commesed 5 | Duploxng unt ot detection slnal 6 | Contel ard doteton signal CoRR | toss [0 Connaciod 7 [ Option comecion detecton signal (SWSt) | SFIO_| J120A2 | 0: Comected POTS | © | Paper deck slat signal 1 Paper deck (input Tht osea 2 | Matileede size paper detection (G81) | LPS | J60E-ANT | 1 Papo prosont signa! 3 | Cleaning bel abeant (8) Sonal BOUT | JiaSAS | TeBek absent | 4 | Gleanina bet length detection (08) signal | oB0° | vasa | +: Bok shor 5 | Not uses 8 | Not uses neal 7 [Not use| ~ ote | 0 | DIP swich# signal (ABINCH ON (rou 7 TDP switch 1 signal (ABINCH ON 2 | OF smich inal (counter made) EON ‘| BIP wich 1 signal counter mode) EON 4 [DP swich signal Uapanioversoas) a [DIP swich + signal Uaparoverseas) :0N 7.22acess [8H Disa Neston | Jack | Rena POI | 6 | Netusea EON (ity [7 [Noten 7ON ‘POI? | © | sper wont vay paper wah aeiecton | UTPWU | 178-69 | AtomatesOand (epan |_| ev2e) sana iar aie | ice | Uposr front tay paper wish wer detecion | UTPWO | JHTOBH | Aomates 0 and (SW23) sna! 1st ON. 7 | Upper font vay paper engin toner UTPLD | TI@AT | Atemates Oand tection (S24), 1st ON. 3 | Upper rontay paperlenahwepe" UTPLU | JHG-AS | Aterates Oana sdatacton (S25) #98 iaton 4 | Lower font ray paper with upper LrPWU | GBBT | Atenas Oend detacton (526) signa 1atoN 5 | Lower font ray paper wah ower UIPHD | JI208 | AtemstasO ard detection (827) signa 1st ON, & | Lower vont vay paper engin over UIPLD | 112085 | Riemates Oana eiecton (8 W28) sana et ON. 7 | Lower ront tay paper inath woos TRU | T2067 | Aero |__| sotectonisw25 eignat 1a10N Pore | 0 | Notusoa (ous) 7 TNotused Pot sea = 3 | Notusea @ [Notusas _ 5 [Not uses [a [Not uses 7 [ Note - Pare | 0 [Orignalsze 1 ccicion agnal(oszy | O82) | Jreres (ios Ty [orginal sine 2 detection sqral(Osz2) | 0sz2_| 121-88 2 [Original sze 3 deoston signal OSz3) | 0523 | tet Bie 2 [Ongaal sae 4 detection signal ©SZa) | 0SZ4_ | sta BH | 4 | Copyooard cover deecton sigaai (89) | GBCD | JierAe |r Cover dosed. | 5 | Notusas zi Fe | Nocuves 7 Noted Pomo_| | Factory mode Pozi] | Factory ode : Poze | 0 | Notused (it) [Uaper ont ray paper lenge datecien | UTAS | JTISAA ] 1: Paper running (288) signa son 723LE Tames [Be Daviey Yoston | ok [Renan 02 | 2 | Uper iota pen ecion Sie) opal] UTAVO | 1588 [0 Opm ‘Grout! 13 | Upper front way open signal (SWLEDI) uTop | 105-84 | 0: Open 4 [Upper ken vy er postion discon | usr vit 80T | 1 Upor im (Ce) sor! [Upper ton vay sown asicsion | OFLA | HEAT | 0 Seichmemad (Gi) gal © | Notwsos ~ t 7 | Retooa Fa [0 [weed {© FT Lorton ey soperingh cacion | ras) UBB | Paper (C9) sn er 2 [Leverton vay opanamcion Swresinl] Cav | iseT [oom ower ron vyepen signal (SLED | LTO | s1068 |e Geen Lover on writer poston cae] cre [urrrat | 1: pper ini (G19) sa 3 | Lover ronivay ir bwer in asscin | THLLD | ati'b0 ]o Seana (si9} son © | Notusee 7 [Notweod Feet Lo | Notwe (input) | Upper sia ray paper length detection | USTAS | J601-A4 | 1: Paper running (260) sn is on 2 | Ure eo vay pe dteion Sas) USTAVO| weOEAT | Atte ond sora tos [| Urry ope Sara TSG | 08.8 | 0 oben 4 | Upper si ray Rergestion dion sure | sna | 1: upper mi (ce2} san! | Lops way Rerdiwncoion—] ust | anora® | a Swcnyroma (S19) sa [Le [ Not used I 7 [Retna | ans |-0 Rote | (000 7 wa ko wy paper dion | WSTAS | VeoTAT |W Pepartning (Gee) sone son 2 | Mis ie vay pen detoion GWE5) | MSTRVO] veOAD | Annas and aon 1 ay oan WSOP | ease? [a Open | ‘Misi ay er posiion tcion | LTP [Jeon | + Upper int (oneal 724“Address | Bit] Display. Notation | Jack Remarks oar | & | Wade sev eroerimtodion | MSAD | 20TA@ | 8 Sucre tro | * [Sec ora | Budo. so opon eain Sins | BOG | ware YoTSpen oa 7 [Sey dow oon dig 6 | ROO] HONEY: Open Sore orU) poe | [raed input) [>] Lower side tray paper level detection (84) LSTAS | J601-B4 | 1: Paper running soe om 7 versio ay onan ST | LSANO | HAT | Morten fen + [tors Seno |S Ton toe yr poston doeccn | LST? 0188 | Upon (cre sot | [coves sey area arcion | TSU T-wave [Seas wens is son wc | «Tea oak prior daocion | STORE] OTAE fer (oe sond 7 eae do iporipper anion | STURS | TAS [Une (625 sea Tesi | Ue art ay a a eal oe (cur [+ pron ay rt} CW COW oP ‘eat | 7 [upper ay aang wows | UTES | THs we | TLIBON | Sr! 3 [umes tonay pes EO OU SMETT | TAD | wiossH POW oa me 7 {eve rar ie Se a anon 5 [kre tonty irre) GHEOW cu root 7 Loney ang aenoa 6B] OSS | aewe | PELBON no Tweet vayopenLEDON SmeDa} | THE | visas [OW ra pain o | tra mer Ge | UBD TD to MENON (output! 7") Upper side tray Biter motor (M24) CWiGCW | ‘OUP eens | a 2 [usr yoni LT cand | URES | be [BLO ‘Upper sido tray opan LED (SWLEDS) sral|—USLB | Jeos-B1 | O:ON {Tiscover a esa WSUND [01 BI | OESON 725LC ‘Aaess [Bi Dispay Nowion [Jak | Remar ee "| 5 | Mide side ay Br motor 23) CWCOW ‘our (eutpa) || rtaion sara 6 | tiie Sse way release (S121) signal | BRD | vou-8¥0 | 8121 ON 7_| tke side vay open LED (SUREDA) signs | WELD | ¥50665 [0:0N Poa [0 [ Lower sik ray tier meter IS) ve nal 1801-819 | oo ON (outpu) || Lower side ay titer motor (8) Gwiccw| oUF rotation signa! Lower ce yeaa (SC) sral_—_| SASS” onsia [alas OW {8 | Lower side ray open LED ON (SWLEDS) 60388 | ON Smal “| Pane dock itr ster force down signal noi [e:DOwN | Paper dock ON signal SHOAL | EON 6 | Notusea 7 [Netusoa oso | 0 | Primary charging wie Goaring motor CW | MEEW | vi0888 | 1: Foxard ‘cote |__| rtaton signal Qe) 1 | Primary charging wie cleaning mor COW] NOAV | JT0a-89 i:Ravece rotation signa (M6) 2 | Tansievseparaion charging wire Gearing | MGFW | JH1685 | 1: Fomward motor CW rotation signal Ma) ' | Transtersparaion charging wire Gearing | WER | 17666 | 1 Reverse motor COW signal (MB) 4 | Prostansier charging wire cleaning motor | WIFW | JiOB-AS | 1. Forward [COW snl M7) 55 | Pretranser charging wve caning motr | W7RV | JIOEAG | T Reverse (COW retain signal (47) [GFF miror OW rotation signal M6) | MISFW | WB7-AS | 1: Foard GFF mivor COW rotation signal QMS) _| MIBAV | Wi27-AM_ | 1: Reverse Peper oosng guide mar MT) ve sar 2:0N Not used Not uses CPU wie selet Signal Netusoa Not used Not used Rote (pat) 7.26LL 755 HOO awe |B Savi Toaton [Jao [ Romans ara [0 | tre Xtra) LeHOLD| wos [6 Ree ‘out + [ana meter oi a i) WROD | N08. [Hols 2 [noes 2: | coolant nal osm [Rat 4 Cont ere LCD back gh ON sara ost ON 3: | Paps eonna id er dS (7) sian [ond [notes 7 | Noss F530 | Primary chargng wre ner hone | PCR | ORG? | OSwichON teow | | postin Ss | Primary charging wr Goer ror Gwe) | PERE | an 8 | BSmchON oom 7 Pearse Guming wre daar tont | OGRE | 0m Ao | 6 Swich ON fostonSH7 sna 3 | Pe vans charg wie cearertore | ERP | WO5AS [Sich ON seston SH) 7] Tonsirsoparaon charge coaner | TSGH® | aweBR” [0 Swich ON tome pion (09) saa “I © | Tassercopratonchargrg we Gomer | TSCAP | VT@S [0 BWicWON rea (08) sre © [Notuses 7 [ notses | aot |_| Fang rierompersieenecion sonal) THY | EBT tro ~_— ass | | Poors measures For | seas ‘vost Pane || hiraionpoare cian sonal | TH | towne (eos ‘ osT | | Moder sarerwah decion WRI) | WESZ | STORER tro) |_| sor ts8 | eral Poni tein a uw | aoeae te) rarLN or rakes [BE I Tan [eek [Roman ae | 0 | Soon 2 dona 5a con | 1 [cane sa a0 con 2 | Scone sal 50 oN 3 | Sori re sna ss5| fon] 4 | Solenoid § drive signal ‘SLs, OON | 0c ave sal as) am oorF 6 | Solenoid ¥ drive signal [sara | ‘O:ON [7 Sarat ovr spa Joos 0 | Nera = 1 | Not used | 2 | Notused a 3 | Notused | 4 | Stopper motor (M7) excitation A signal | ‘0:0N 5. | Stopper motor (M7) excitation B signal 0:0N i 6 | Stopper motor (M7) drive signal :0N- 7_| AE sensor discharging signal T 0:0N | Foi [ 2 | ede down sat 0 On 11 | Cooling fan (MS) drive signal 90 Ces 2 | Recreveing moor) ive dna | ROD eon 3 | Notused —_ 4 [Not used _| 5 [ Notued 4 5 [Netw [eto 7 {noted | pow [0 | Eoge tection signal (S20) EDG 0: Paper present 1 | Resaton decor sa ai 0: Pape psn! 2 | et ok cck down sal 7) | BTU ‘Alors Oar 2: [ sku mcr coc cetcion sna (SH) | POLK ‘ors Oat Pre-registration detection signal (S17) GE “To: Paper present [nets [vue 7 [noted 7-287.128 ODE 0 aes [Bi] Tae [ek] Roma Poss DIA converter serl gal A cower iad sal avesng noe wooo seed! | Faveang mote) re 1 or iA converte serial communication clock | on eer ma ook acon dal | OLGLR Teta Netued Netued BoE [| sa ems envy ong sara) eral Sones Sy Ena Seal Reersa or) ar oN [or mre os — res Feet cnpcon aa S| FOGLE | trai 3 Fe pr) CW oR ow ipa oso sen oe row al i kp ri OF eon Srl oo Bas © | Rove tr on eed eid | som 7 | soe! sm eon 7 | owe mar san ee eos Sit | [Slide Sra a ooh Eat oer) ue ara Bot pe ar Bot ror ue a 5 é 7 | Bet moter 6) ple signal ia ° 2 3 Powe [0 | Tray moe 6) drve smal Tao | ‘ooN ‘Seenod2auesgral 20 ON Newwsed [ Fick oaF posio dossin a | PAPE | on ol mace I 729