‘We are using scissors for simple sheet metal cutting Tt is a mannal method so that sheet
metals are to be wasted sometime because of mistakes happened such as wrong dimensions
etc., and also even a simple cutting may take long time Hydraulic mackines are also available fer
sheet metal cutting But this method is used for only heavy metal cutting and its cost is very
high. We are using a pnenmatic oystem fer chest metal outting in a eacy way It ic operated by a
pneumatic hand lever oftwo way control valve. Control value is operated by a compressor.
COMPONENTS USED
%* — Double acting cylinder
% — Pneumatic hand operated valve
+ High speed steel blade
SPECIFICATIONS
PNEUMATIC CYLINDER
Stroke length= 150mm
Diameter = 50mm
Presoure = 1lUbar
SHEET CUITER = 8inchThe pneumatic machine includes a table with support arms te hold the sheet, stops or
guides to secure the shect, upper and lower straight - edge blades, a gauging device to precisely
position the sheet. The table also inclides the two way directional valve. The two wey
directional valve is connected to the compressor. The compressor has a piston for a movable
member. The piston iscomnected to a crankshaft, which is in tur connected to a prime mover
(electricmotor, intemal combustion engine) At inlet and outlet ports, valves allow air toenter
and exit the chamber When the compressor is switched ON, the compressed ar is flow to mlet
of the pneumatic cylinder.
‘The sheet is placed between the upper and the lower blade. The lower blade remains stationary
while the upper blade is forced downward. The upper blade is sightly offset from the lower
blade, approximately 5 - 10% of the sheet thickness. Also the upper blade is usually angled so
that the cut progresses from one endto the other, thus redacng the required force.
“When the pneumatic hand operated lever is roved forward, the piston starts moving in the
forward direction. The upper blade which are then forced against the sheet, cutting the material
“When the pneumatic hand operated lever is moved backward, the upper blade wil come to the
onginal position (Le, the upper blade will move upwards)
After the material is cut, adjust ths pnoumatic hand lever to the mid position (e., normal
position) and thea the compressor is switched OFF,
APPLICATIONS
Sheet metal
are used in‘When the pacamatic hand operated lever is moved forward, the piston starts moving in the
forward direction. The upper blade which are then forced agains: the sheet, cutting the materiel
When the pneumatic hand operated lever is moved backward, the upper blade will come to the
original positioa (.e., the upper blade will move upwards)
“After the material is cut, adjust the pneumatic hand lever to the mid position (ie, normal
position) and then the compressor is switched OFF
Sheet metals are used in
* Carbodies
* Airplane wings
* Medical tables
% — Roofs for buildings (Architectural) and many other things
% — Sheet metal of iron and other materials with high magnetic permeability, also
fenown as laminated steal cores, has applications in transformers and electsic
machines.
* Historically, an important use of sheet metal was in plate armor worn by
cavalry, and sheet metal confines to have many decorative uses, inchucing in
horse tackDVANTAGES
* Low cost
% Less consumption oftine
* Easy to handle
% Skilled labor is not required
» Less maintainance
* High accuracy
%* — Good surface finish
» Less floor space