FLANGE

Flange
Flange
Flange

LEAKAGE/STRESS CALCULATIONS
Inside Diameter [B] (User to verify) ......(mm.)
Thickness [t]..............................(mm.)
Rating (Optional) ..............................

152.300
28.000
0.000

Bolt Circle Diameter .............................(mm.)

Number of Bolts .......................................
Bolt Diameter ....................................(mm.)
Bolt Initial Tightening Stress ............(N./sq.mm. )

250.000
8.000
24.000

Uncompressed Gasket Thickness ....................(mm.)

Grade of Attached B16_5 ANSI Flange....................
Leak Pressure Ratio [m] ...............................
Effective Gasket Modulus ..................(N./sq.mm. )

4.500
1.101
3.000
3000.000

Externally Applied Moment ..... (optional) ....(N.m. )

Externally Applied Force ...... (optional) .......(N. )
Pressure [P]...............................(bars
)

5127.000
6527.000
19.000

Disable Stress Calculations (Y/N) .....................

Flange Type (1-8, see ?-Help or Alt-P to plot) ........

1.000

Flange Outside Diameter [A].......................(mm.)

Design Temperature ................................ C

300.000
21.000

Small End Hub Thickness [g0]......................(mm.)

Large End Hub Thickness [g1]......................(mm.)
Hub Length [h]....................................(mm.)

8.000
13.000
48.000

Flange
Flange
Flange
Flange
Bolt
Bolt
Gasket

Allowable @Design Temperature ......(N./sq.mm.

Allowable @Ambient Temperature .....(N./sq.mm.
Modulus of Elasticity @Design ......(N./sq.mm.
Modulus of Elasticity @Ambient .....(N./sq.mm.
Allowable @Design Temperature ......(N./sq.mm.
Allowable @Ambient Temperature .....(N./sq.mm.
Seating Stress [y] .................(N./sq.mm.

)
)
)
)
)
)
)

137.892
137.892
201790.000
203400.000
172.365
172.365
69.000

Flange Allowable Stress Multiplier ....................

Bolt Allowable Stress Multiplier (VIII Div 2 4-141) ...

1.000
1.000

Disable Leakage Calculations (Y/N) ....................

Disable ANSI B16.5 Checks (Y/N) .......................
Flange Face OD or Lapjt Cnt OD....................(mm.)
Flange Face ID or Lapjt Cnt ID....................(mm.)
Gasket Outer Diameter ............................(mm.)
Gasket Inner Diameter ............................(mm.)
Nubbin Width .....................................(mm.)
Facing Sketch .........................................
Facing Column .........................................

N
N
218.000
152.300
210.000
186.500

Flange Type: (Integral Weld Neck)

Effective gasket width parameters:
Effective gasket seating width, b......(mm.)
5.8750
Diameter of gasket load reaction, G....(mm.) 198.2500

2.000
2.000

SAFETY FACTOR SUMMARY for the different Flange Models

analyzed. (SAFETY FACTOR = Allowed/Actual)
SAFETY
FACTOR
Flexibility/Gasket Compression Model (Leakage)..
13.12
ASME Model Operating (Stress)...................
1.08
ASME Model Seating (Stress).....................
1.01
FLANGE FLEXIBILITY MODEL --------------------------------BOLTED FLANGE CHARACTERISTICS:
Initial Tightening Stress in the Bolt (Not the seating
stress):
319 N./sq.mm.
Approximate Torque required to induce the above initial
stress:
520 N.m.
GASKET COMPRESSION:

COMPRESSION
(mm.)
After Initial Boltup (Ci)........... 0.2367694229
Loss-of
Loss-of
Loss-of
Loss-of

due
due
due
due

to
to
to
to

Pressure (Cp)........
Applied Moment (Cm)..
Applied Force (Cf)...
all loads (CL).......

0.0058216644
0.0102682412
0.0006478921
0.0167377964

Initial minus all Losses (Ci-CL).... 0.2200316191

For Leak-Proof Joint (Creq)......... 0.0171000008
Excess available (Ci-Creq) ......... 0.2196694314
LEAKAGE SAFETY FACTOR: (If less than one then joint
leakage is predicted.) (Allowed/Actual)
Pressure Only (Ci-Creq)/Cp .............
Force Only (Ci-Creq)/Cf ................
Moment Only (Ci-Creq)/Cm ...............

37.73
339.05
21.39

Pressure+Force+Moment (Ci-Creq)/CL .....

13.12

ASME SECT VIII DIV 1 STRESS MODEL -----------------------ACCORDING TO A05 APP 2-14, THE FOLLOWING RIGIDITY
FACTORS SHOULD BE LESS THAN 1.0
ASME Rigidity Factor "J", Operating Case .......
ASME Rigidity Factor "J", Seating Case .........

0.3615
0.3841

CALCULATED STRESSES (N./sq.mm. )

Longitudinal Hub ..
Radial Flange .....

OPERATING
---------

ALLOW
-----

SEATING
-------

ALLOW
-----

180
70

207
138

193
75

207
138

Tangential Flange .
Maximum Average ...
Bolting ...........

76
128
97

138
138
172

81
137
117

"*" Indicates Failure for an item.

STRESS SAFETY FACTOR: (If less than one then joint
failure is predicted.) (Allowed/Actual)

Longitudinal Hub ....

Radial Flange .......
Tangential Flange ...
Maximum Average .....
Bolting .............

OPERATING
---------

SEATING
-------

1.15
1.96
1.82
1.08
1.77

1.07
1.83
1.70
1.01
1.48

138
138
172