Cs LCR sb40 mx35100c Na1400h Pex1 PDF

CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
LOAD CHART & RIGGING
PRACTICE EXERCISE
STIFF BOOM TRUCK CRANE

40 Tonnes & Under
Manitex 35100C
National 1400H
CraneSafe Certification
Stiff Boom Truck 40 Tonnes & Under PRACTICE EXERCISE

LCR.SB40.MX35100C.NA1400H.PEX1 (160310)
30 June 2010
CraneSafe Certification + Fulford Harbour Group

Tel: 604.952.6033 | www.fulford.ca
Load Chart & Rigging PRACTICE EXERCISE Stiff Boom 40 Tonnes & Under
Manitex 35100C / National 1400H (1)
Introduction
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
These 12 questions are for you to use to help get ready for the Load Chart & Rigging part of the
CraneSafe Certification assessment for Stiff Boom Truck Crane 40 Tonnes & Under.
The questions on your assessment will be different from these but will be presented in the same format
as these questions.
Following the questions are the load charts and rigging tables and then the answers. The answers explain
how we arrived at the correct answer and you can use this to help work through any questions you may
have gotten incorrect. We have not included all of the charts for this cranebut everything you need to
answer the questions is included. You do not need the crane manual or full load chart package to answer
the questions.
Copyright 2010 Fulford Harbour Consulting Ltd.
All material in this document is, unless otherwise stated, the property of Fulford Harbour Consulting Ltd. Copyright and other
intellectual property laws protect these materials. Reproduction or transmission of the materials, in whole or in part, in any
manner, without prior written consent of the copyright holder, is a violation of copyright law.
Printed copies of this document may be made, solely for personal, noncommercial use. Individuals must preserve any copyright
or other notices contained in or associated with them. Users may distribute such copies to others, in electronic or printed
form, without charge, without prior written consent of Fulford Harbour Consulting Ltd. Contact information for requests for
permission to reproduce in any altered state, electronic or otherwise, or distribute for a charge or other consideration, this
document or any other materials produced by Fulford Harbour Consulting Ltd are as listed below:
Fulford CraneSafe Certification
#202 - 7950 Huston Road, Delta, BC, V4G 1C2, Canada
Toll free: 1.888.952.6033
Lower Mainland: 604.952.6033
Fax: 604.952.6088
info@fulford.ca
www.fulford.ca
Q2
Load Chart & Rigging Questions
CraneSafe
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CraneSafe
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Part I:

Questions 1 6
Use Load Charts for Manitex 35100C
Specifications

5/8 Rotation Resistant Load Line
Hose reel mounted on heel section
7 ton overhaul ball
15 ton 1 sheave block
1.
What is the maximum load the boom truck can lift based on the following configuration?

Outriggers and stabilizers fully extended and set
15 ton load block
78 feet of main boom extended
Fixed jib stowed
Rigging 60 lbs
Radius 47 feet
Answer: Maximum Load
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pounds
Q3
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2.
What is the lowest boom angle the load can be placed and LMI code based on the following
boom truck configuration?

Outriggers and stabilizers intermediate position
Lift from 7 ton overhaul ball
Rigging 40 lbs
Load weight 6,000 lbs
Main boom fully extended
Telescopic jib stowed
Answer:
3.
degrees
Based on the configuration in #2, what is the LMI code?
Answer:
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Q4
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4.
What is the boom trucks maximum radius and LMI code based on the following configuration?

Outriggers and stabilizers fully extended and set
Main boom fully extended to 100 feet
55 foot telescopic jib erected
7 ton overhaul ball on jib
Rigging 120 lbs
Answer:
5.
feet
Based on the configuration in #4, what is the boom trucks LMI code?
Answer:
6.
If the load in Question #4 is telescoped in to a radius of 50 feet, what is the boom trucks gross
capacity?
Answer:
www.fulford.ca
pounds
Q5
Part 2:

Questions 7 10
Use Load Charts for National 1400H
CraneSafe
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CraneSafe
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CraneSafe
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7.
Determine the minimum size block and parts of line required based on the following
configuration?

Outriggers fully extended and set
Main boom extended to 51 feet
Radius 12 feet
Rigging 80 lbs
Answer: Block Size
Parts of line
8.
What is the maximum load that can be lifted based on the following boom truck configuration?

Full span outriggers
Main boom angle 72 degrees
Main boom extended to 108 feet
Rigging 80 lbs
30 foot jib not stowed
Answer:
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pounds
Q6
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9.
What is the lowest boom angle the boom truck can boom down based on the following
configuration?

Mid span outriggers
Main boom fully extended
1 sheave block on 30 foot jib
Rigging 80 lbs
Answer:
10.
degrees
How many more degrees could the boom truck boom down if the outriggers are at full span in
the previous question?
Answer:
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degrees
Q7
Part 3:
Rigging Questions
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11.
What is the minimum size of wire rope required to lift a load of

15,000 pounds?
The two slings are in a double basket hitch configuration at a 60

degree angle.
Answer:
12.
inch
What is the minimum size of wire rope sling required to lift a

load of 4,525 pounds?
The double vertical sling is in a choker hitch configuration.
Answer:
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inch
Q8
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TABLES (PRACTICE EXERCISE)

40 Tonnes & Under
Manitex 35100C
National 1400H
Stiff Boom 40 Tonnes & Under TABLES

LCR.SB40.NA9103A.MX35100.PEX1 (160310)
30 June 2010

Load Charts
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
Manitex 35100C
These charts are for assessment purposes only and should not be used to operate a crane.
The individual cranes load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.
www.fulford.ca
LCR2
Manitex 35100C
CraneSafe
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CraneSafe
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CraneSafe
Certification
www.fulford.ca
LCR3
Manitex 35100C
CraneSafe
Certification
CraneSafe
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CraneSafe
Certification
NOTE:
Lifting personnel with

crane in this outrigger
configuration is
strictly prohibited.
Use only fully
extended outrigger
configuration when
lifting personnel.
www.fulford.ca
LCR4
Manitex 35100C
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
www.fulford.ca
LCR5
Manitex 35100C
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
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AUXILIARY BLOCK 50 LBS
OVERHAUL BALL 175 LBS
15 TON LOAD BLOCK 325 LBS
35 TON LOAD BLOCK 450 LBS
HOSE REEL 260 LBS
SWING AROUND JIB (STOWED) SEE LOAD CHART
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LCR6
Manitex 35100C
CraneSafe
Certification
CraneSafe
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CraneSafe
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www.fulford.ca
LCR7
Manitex 35100C
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
www.fulford.ca
LCR8
National 1400H Specifications
CraneSafe
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www.fulford.ca
LCR9
capacities
National 1400H Capacities
CraneSafe
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Load Rating Chart: Series 14127H (38.7 m) Boom With 30-54 ft (9.1-16.45 m) Jib / Full-Span Outrigger 24 ft 6 in (7.5 m)
80
30' Jib
75
70
CAUTION:
Do not operate crane booms, jib extensions, any
accessories or loads within 10 ft (3m) of live power lines or
other conductors of electricity.
Jib and boom capacities shown are maximum for each section.
Do not exceed capacities at reduced radii.
Load ratings shown on the appropriate charts are maximum
allowable loads with the crane mounted on a factory-approved
truck and all outriggers at either full span or at mid span range
and set on a firm level surface so that the crane is level and all
tires are suspended.
Always level the crane with the level indicator located on the
crane.
The operator must reduce load to allow for factors such as wind,
ground conditions, operating speeds and their effects on freely
suspended loads.
Overloading this crane may cause structural collapse or
instability.
Weights on any accessories attached to the boom or loadline
must be deducted from the load chart capacities.
Do not exceed jib capabilities at any reduced boom lengths.
Do not deadhead lineblock against boom tip when extending
boom or winching up.
Keep at least three wraps of loadline on drum at all times.
Use only specified cable with this machine.
160
65
60
55
140
52
108
120
89
50
45
70
100
40
80
35
30
51
60
25
HEIGHT IN FEET
BOOM LENGTH IN FEET
127
20
31
40
15
10
5
20
-10
C/L
20
40
60
80
100
RADIUS IN FEET
SERIES 14127H
(38.7 M) BOOM
WITH 30-54 FT
(9.1-16.45 M)
JIB / FULL-SPAN
OUTRIGGER
24 FT 6 IN (7.5 M)
NOTE:
1. Operate with jib by radius when main
boom is fully extended. If necessary
increase boom angle to maintain loaded
radius.
2. Operate with jib by boom angle when
main boom is not fully extended. Do not
exceed rated jib capacities at any
reduced boom lengths.
LOADLINE EQUIPMENT
DEDUCT
Downhaul weight............180 lb (81.6

One sheave block ...........375 lb (170
Two sheave block............640 lb (290
Three sheave block.........870 lb (395
Four sheave block...........970 lb (440
kg)
kg)
kg)
kg)
kg)
LOAD
RADIUS
(FEET)
LOADED
BOOM
ANGLE
31FT
BOOM
(lb)
6
8
10
12
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
79.9
76
71.9
67.7
61.1
49.5
33.1
66,000
47,550
40,750
35,800
30,200
23,950
17,700
12,150
ADD TO
CAPACITIES
WHEN NO JIB
STOWED (lb)
500
LOADED
BOOM
ANGLE
79.7
77.4
72.8
67.7
61.2
54.1
46.2
36.5
25.7
51FT
BOOM
(lb)
32,700
29,750
25,900
20,450
16,750
14,000
10,550
8,100
6,250
4,800
LOADED
BOOM
ANGLE
78.1
74.8
70.4
65.9
61.1
55.2
50.9
45
38.3
29.8
19.1
70FT
BOOM
(lb)
22,550
18,950
15,350
12,850
10,650
8,350
6,500
5,100
4,000
3,150
2,400
2,000
300
250
LOADED
BOOM
ANGLE
78.8
74.7
72.2
68.6
64.3
61.5
57.4
53.2
48.1
44
38.7
32.6
24.5
14
0
89FT
BOOM
(lb)
16,600
14,200
11,850
9,700
8,300
6,700
5,300
4,200
3,300
2,600
2,000
1,450
1,000
650
LOADED
BOOM
ANGLE
78.1
76.1
73.6
69.8
67.8
64.6
61.4
57.4
54.6
51.1
47.3
43.2
38.9
108FT
BOOM
(lb)
12,250
10,550
9,050
7,850
6,750
5,400
4,300
3,400
2,700
2,100
1,550
1,100
750
LOADED
BOOM
ANGLE
80.3
78.5
76.4
73.8
71.5
69.5
66.8
63.6
61.3
58.4
55.5
52.2
49.4
45.6
127FT
BOOM
(lb)
8,200
7,900
7,600
7,200
6,400
5,500
4,400
3,500
2,800
2,150
1,650
1,200
800
500
LOAD
RADIUS
(FEET)
LOADED
BOOM
ANGLE
30FT
JIB
(lb)
30
35
40
45
50
55
60
65
70
75
80
85
90
95
79.9
79.1
77.5
75.9
74.2
72.5
70.7
68.9
66.4
64.4
62.1
59.7
57.3
54.8
3,900
3,850
3,700
3,550
3,400
3,250
3,100
2,950
2,600
2,050
1,600
1,200
850
550
500
200
150
100
*SHADED AREAS ARE STRUCTURALLY LIMITED CAPACITIES
CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual cranes load chart, operating instructions and
TheTHIS
individual
cranes load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.
other instructional plates must be read and understood prior to operating the crane.
www.fulford.ca
LCR10
1400H
Load Rating Chart: Series 14127H (38.7 m) Boom With 30-54 ft (9.1-16.45 m) Jib / Full-Span Outrigger 24 ft 6 in (7.5 m)
capacities
National 1400H Capacities
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
Load Rating Chart: Series 14127H (38.7 m) Boom With 30-54 ft (9.1-16.45 m) Jib / Mid-Span Outrigger 18 ft 6 in (5.63 m)
75
70
160
65
63
140
BOOM LENGTH IN FEET
127
60
108
89
70
Structural
limit line with
100 180 lb block.
50
45
80
40
51
Structural
limit line with
180 lb block.
120
55
CAUTION:
Do not operate crane booms, jib extensions, any
accessories or loads within 10 ft (3m) of live power lines
or other conductors of electricity.
Jib and boom capacities shown are maximum for each section.
Do not exceed capacities at reduced radii.
Load ratings shown on the load rating charts are maximum
allowable loads with the outriggers properly extended and the
outrigger lock pins engaged on a firm, level surface and the
crane leveled and mounted on a factory recommended truck.
Always level the crane with the level indicator located on the
crane.
The operator must reduce load to allow for factors such as
wind, ground conditions, operating speeds and their effects on
freely suspended loads.
Overloading this crane may cause structural collapse or
instability.
Weights on any accessories attached to the boom or loadline
must be deducted from the load chart capacities.
Do not exceed jib capabilities at any reduced boom lengths.
Do not deadhead lineblock against boom tip when extending
boom or winching up.
Keep at least three wraps of loadline on drum at all times.
Use only specified cable with this machine.
35
60
HEIGHT IN FEET
10
80
30' Jib
30
25
31
40
20
15
10
20
5
0
-10
C/L
20
40
60
80
Structural limit
line with 30' jib
deployed.
RADIUS IN FEET
SERIES 14127H
(38.7 M) BOOM
WITH 30-54 FT
(9.1-16.45 M)
JIB / MID-SPAN
OUTRIGGER
18 FT 6 IN (5.63 M)
NOTE:
1. Operate with jib by radius when main
boom is fully extended. If necessary
increase boom angle to maintain loaded
radius.
2. Operate with jib by boom angle when
main boom is not fully extended. Do not
exceed rated jib capacities at any
reduced boom lengths.
LOADLINE EQUIPMENT
DEDUCT
Downhaul weight.............180 lb (81.6

One sheave block ............375 lb (170
Two sheave block.............640 lb (290
Three sheave block..........870 lb (395
Four sheave block............970 lb (440
kg)
kg)
kg)
kg)
kg)
1400H
Load Rating Chart: Series 14127H (38.7 m) Boom With 30-54 ft (9.1-16.45 m) Jib / Mid-Span Outrigger 18 ft 6 in (5.63 m)
LOAD
RADIUS
(FEET)
LOADED
BOOM
ANGLE
31FT
BOOM
(lb)
6
8
10
12
15
20
25
30
35
40
45
50
55
60
65
80.1
76
71.9
67.8
61.2
48.9
33
58,800
47,550
40,750
35,800
30,200
20,100
12,550
8,200
ADD TO
CAPACITIES
WHEN NO JIB
STOWED (lb)
500
LOADED
BOOM
ANGLE
LOADED
BOOM
ANGLE
51FT
BOOM
(lb)
79.7
77.4
73.8
67.7
61
53.8
46.6
37.5
25.4
32,700
29,750
25,900
20,450
13,450
9,250
6,600
4,800
3,450
2,900
79
74.8
70.3
65.5
61
55.9
50.5
44.5
37.9
29.9
18.7
70FT
BOOM
(lb)
22,550
18,950
13,800
9,550
6,850
5,050
3,700
2,650
1,800
1,100
550
300
250
LOADED
BOOM
ANGLE
78.8
75.5
71.8
68.4
64.7
60.8
56.8
52.6
48.2
43.4
89FT
BOOM
(lb)
16,600
14,000
9,750
7,050
5,250
3,900
2,850
2,000
1,300
750
200
LOADED
BOOM
ANGLE
78.8
76
73.1
70.1
67
63.9
60.7
57.4
53.9
108FT
BOOM
(lb)
12,250
9,900
7,200
5,400
4,000
2,950
2,100
1,400
850
LOADED
BOOM
ANGLE
80.4
78.5
76.4
73.7
71.1
68.4
65.8
63.1
60.4
127FT
BOOM
(lb)
8,200
7,900
7,350
5,500
4,100
3,050
2,200
1,500
950
150
LOAD
RADIUS
(FEET)
LOADED
BOOM
ANGLE
30FT
JIB
(lb)
30
35
40
45
50
55
60
65
70
80.6
79.1
77.5
75.9
74.2
72
69.7
67.4
65.1
3,900
3,850
3,700
3,550
3,400
2,650
1,950
1,350
850
100
*SHADED AREAS ARE STRUCTURALLY LIMITED CAPACITIES
THIS
CHART IS
ONLY load
A GUIDE
AND
SHOULDinstructions
NOT BE USED
OPERATE
THE CRANE.
individual
load chart, operating
instructionsthe
andcrane.
The
individual
cranes
chart,
operating
andTO
other
instructional
platesThe
must
be readcranes
and understood
prior to operating
other instructional plates must be read and understood prior to operating the crane.
www.fulford.ca
LCR11
Rigging Tables
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
Wire Rope Slings
Working Load Limit

in pounds
When using a 2-leg bridle in

a choker hitch configuration,
multiply the above values by .75.
When using a double basket hitch

configuration, multiply the above
values by 2.
Note: For training and assessment use only.
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LCR12
Chain Slings
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
Working Load Limit
in pounds


values by 2.
Note: For training and assessment use only.
www.fulford.ca
LCR13
Nylon Web Slings
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
Working Load Limit
in pounds


values by 2.
Note: Capacities are for flat eye, twisted eye and triangle fittings.

For training and assessment use only.
www.fulford.ca
LCR14
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
ANSWER KEY (PRACTICE EXERCISE)

40 Tonnes & Under
Manitex 35100C
National 1400H
Stiff Boom 40 Tonnes & Under ANSWER KEY

LCR.SB40.NA9103A.MX35100.PEX1 (160310)
30 June 2010

Answer Key
CraneSafe
Certification
CraneSafe
Certification
CraneSafe
Certification
Part 1: Manitex 35100C
1.
Answer: 5,015 pounds
Deductions from Gross Capacity

15 ton block
Fixed jib
Rigging
Hose reel

325 lbs
270 lbs
60 lbs
260 lbs
915 lbs
* Note #6 applies.
Gross Capacity is 5,930 pounds.
Maximum Load is 5,930 915 = 5,015 pounds.
2.
Answer: 78 degrees
Load weight
7 ton overhaul ball
Rigging
Telescopic jib stowed
Hose reel
Total Gross Load
3.
Answer: LMI Code 9
4.
Answer: 70 feet
Load weight
7 ton overhaul ball
Rigging
Hose reel
Gross Load
www.fulford.ca
6,000 lbs
175 lbs
40 lbs
290 lbs
260 lbs
6,765 lbs
2,150 lbs
175 lbs
120 lbs
260 lbs
2,705 lbs
AK2
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5.
Answer: LMI Code 4
6.
Answer: The gross capacity remains the same as the main boom angle did not change.
See Note #4.
Part 2: National 1400H

7.
Answer: Block Size: 2 Sheave Block

Parts of LIne: 4
Load weight
2 sheave block
Rigging
Total Load
8.
26,700 lbs
640 lbs
80 lbs
27,480 lbs
Answer: 7,280 pounds
Deductions from Gross Capacity

Main block
Rigging
Total Gross Load
640 lbs
80 lbs
720 lbs
Gross Capacity is 7,850 lbs + 150 lbs (no jib on crane) = 8,000 lbs.
Maximum Load is 8,000 720 = 7,280 lbs.
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AK3
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CraneSafe
Certification
CraneSafe
Certification
9.
Answer: 72 degrees
Load weight
1 sheave block
Rigging
Total Gross Load
10.
1,500 lbs
375 lbs
80 lbs
1,955 lbs
Answer: 7.6 degrees
Part 3: Rigging
11.
Answer: 1/2 inch
The capacity of one 1/2 inch wire rope sling in a single basket hitch at a 60 degree angle is 8,150
pounds.
The sling is in a Double Basket Hitch so capacity is doubled:
8,150 x 2 = 16,300 pounds
12.
Answer: 7/16 inch
The capacity of a 7/16 inch wire rope in a single vertical hitch is 3,450 pounds.
The sling is in a double vertical configuration: 3,450 x 2 = 6,900 lbs
The sling is choked so there is a 25% reduction in capacity: 6,900 x .75 = 5,175 lbs
or
The capacity of a 7/16 inch wire rope in a choked single vertical hitch is 2,600 pounds.
The sling is doubled: 2,600 x 2 = 5,200 lbs.
www.fulford.ca
AK4

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CraneSafe

STIFF BOOM TRUCK CRANE

Stiff Boom Truck 40 Tonnes & Under PRACTICE EXERCISE

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)

Copyright 2010 Fulford Harbour Consulting Ltd.

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)

Load Chart & Rigging Questions

5/8 Rotation Resistant Load Line

Hose reel mounted on heel section

7 ton overhaul ball

15 ton 1 sheave block

35 ton 4 sheave block

Outriggers and stabilizers fully extended and set

15 ton load block

78 feet of main boom extended

Fixed jib stowed

Answer: Maximum Load

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)

Outriggers and stabilizers intermediate position

Lift from 7 ton overhaul ball

Load weight 6,000 lbs

Main boom fully extended

Telescopic jib stowed

Based on the configuration in #2, what is the LMI code?

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)

Outriggers and stabilizers fully extended and set

Main boom fully extended to 100 feet

55 foot telescopic jib erected

7 ton overhaul ball on jib

Load weight 2,150 lbs

Rigging 120 lbs

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)

Outriggers fully extended and set

Main boom extended to 51 feet

Load weight 26,700 lbs

Answer: Block Size

Full span outriggers

25 ton 2 sheave block

Main boom angle 72 degrees

Main boom extended to 108 feet

30 foot jib not stowed

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)

Mid span outriggers

Main boom fully extended

1 sheave block on 30 foot jib

Load weight 1,500 lbs

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)

What is the minimum size of wire rope required to lift a load of

The two slings are in a double basket hitch configuration at a 60

What is the minimum size of wire rope sling required to lift a

CraneSafe Certification + Fulford Harbour Group

TABLES (PRACTICE EXERCISE)

STIFF BOOM TRUCK CRANE

Stiff Boom 40 Tonnes & Under TABLES

CraneSafe Certification + Fulford Harbour Group

Manitex 35100C / National 1400H (1)