Thuyet Minh Nhom 02

AMH Cong Nghe Che Tao May
GVHD: Huynh Ngoc Hiep
LI NOI AU
o an mon hoc Cong Nghe Che Tao May la ket
qua sau cung cua nhieu mon hoc nh: Cong nghe che
tao may, Gia cong kim loai, .Qua o an nay giup cho
sinh vien lam quen vi nhng qui trnh cong nghe thc
te trc khi lam luan van tot nghiep.
Nc ta hien nay ang trong qua trnh phat trien, nhu
cau ve san pham c kh rat ln. Nhng vi tnh trang
cong nghe lac hau dan en san xuat khong u, chat
lng che tao kem, san xuat khong co hieu qua v
vay phai ap dung cong nghe mi e tang nang suat
va chat lng .
SVTH: NHOM 2
Trang 1
Cho yeu cua qua trnh cong nghe hien nay la viec
tnh toan cu the cho tng nguyen cong cha c ay
u.V vay, Chung em se thc hien viec thiet ke qui
trnh cong nghe gia cong cho mot san pham c kh la
cang gat vi hy vong se khac phuc c nhng cho
con thieu sot hien nay.
Mot san pham co the co nhieu phng an cong
nghe khac nhau. Viec thiet lap quy trnh cong nghe gia
cong con la s so sanh la chon e tm ra mot phng
an cong nghe hp ly nham am bao nhng yeu cau
ve: ieu kien san xuat, chat lng, gia thanh, thi
gian gia cong cho san pham . Nham ap ng nhu cau
xa hoi.
Mat du rat co gang, nhng v kien thc, kinh
nghiem cho nen trong qua trnh tien hanh lam o an
chung em khong the tranh khoi nhng thieu sot, sai
pham. Chung em knh mong Quy Thay Co ch bao them
e chung em co them nhieu kinh nghiem va kien thc
lam hanh trang vao i.
Nhom sinh
vien thc hien:
Nguyen Hung Vy.
Vu
Van Cng
20002881
20002835
.
SVTH: NHOM 2
Trang 2
20000278
Le Anh
Vo
Chng I :
XAC NH DANG SAN XUAT
1.1. San lng che tao:

San lng chi tiet can che tao trong mot nam cua nha may
:
Theo [4, trang 23, cong thc (2.1)] :
N = N0.m.(1 +
).(1 +
) , chiec/nam .
100
100
Trong o :
N0 =10000 : So san pham trong mot nam theo ke hoach .
m =1 chiec : So lng chi tiet nh nhau trong mot san pham .
=15% :So phan tram d tr cho chi tiet may noi tren
danh lam phu tung .
= 4% : So phan tram chi tiet phe pham trong qua trnh
che tao.
N = 10000.1.(1 +
15
4
).(1 +
) = 11960 (chiec/nam).
100
100
1.2. Khoi lng chi tiet:
T ban ve chi tiet, ap dung phan men Pro-E , ta tnh c:
SVTH: NHOM 2
Trang 3
The tch: V = 0.084 dm3
Ty trong gang xam :7,8 kg/dm3
Khoi lng chi tiet : G = 7,8x0.084 = 0.65 kg
1.3. Dang san xuat va ac trng:

Da theo san lng chi tiet a cho va khoi lng chi tiet, tra
[4, trang 24, bang 2.1] ta xac nh gan ung dang san xuat
la loat va .
Muc ch cua viec xac nh dang san xuat la e xac nh
hp ly ng loi, bien phap cong nghe va to chc san
xuat e tao ra san pham at cac ch tieu kinh te- ky
thuat.
ac trng dang san xuat nay la co tnh on nh va lap lai,
s dung may van nang-trang b cong nghe chuyen dung
(o ga chuyen dung) va thanh lap qui trnh cong nghe
mot cach t m mi em lai hieu qua kinh te-ky thuat.
SVTH: NHOM 2
Trang 4
Chng II:
PHAN TCH CHI TIET GIA CONG
2.1. Cong dung:

Cang gat c dung trong hop toc o(hay c s dung
trong may det ay) .
ieu kien lam viec bnh thng .
2.2. Cac yeu cau ky thuat:
Cac goc ln ban knh R3 .
Cac kch thc khong ghi che tao theo cap chnh xac IT14,
H14, h14.
Phoi sau khi uc xong c u hoac thng hoa e tranh
xay ra hien tng bien cng, ro kh, ro x,
o nham be mat Rz =40.
2.3. Vat lieu:
Chi tiet lam bang gang xam, ky hieu GX 15-32, theo [10,
trang 146] ta co cac thong so sau :
Gii han ben keo: 150 N/mm2
o gian dai: 0,5%
Gii han ben uon: 320 N/mm2
Gii han ben nen: 600 N/mm2
o cng 163-229 HB, chon HB = 190
Dang grafit: tam tng oi tho.
Do gang xam 15-32 co c tnh trung bnh, chui tai trung bnh, chui
mai mon t nen ta thay bang vat lieu gang xam 21-40 co c
tnh tng oi cao, thng co nen kim loai
SVTH: NHOM 2
Trang 5
Peclit-ferit vi cac tam graphit nho mn, chui tai cao va chui
mai mon .
Theo [8, trang 237, bang 11] ta co cac thong so sau :
Gii han ben keo: 210 N/mm2
o gian dai: 0,5%
Gii han ben uon: 400 N/mm2
Gii han ben nen: 750 N/mm2
o cng 170-241 HB, chon HB = 190
Dang grafit: tam nho mn.
Tnh chat hoa-ly u ap ng chc nang phuc vu va cong

nghe che tao
2.4. Tnh cong nghe cua chi tiet:
Do tnh cong nghe nen can sa oi hnh dang chi tiet cho phu
hp hn :
* Chi tiet ban au :
* Chi tiet sa lai:
SVTH: NHOM 2
Trang 6
Chng III: CHON DANG PHOI VA PHNG PHAP CHE

TAO PHOI
3.1. Chon dang phoi:
SVTH: NHOM 2
Trang 7
- Noi chung co rat nhieu phng phap tao phoi nh uc,

ren, dap, can tuy vao trng hp cu the ma co
nhng phng phap tao phoi hp ly e am bao cac
yeu cau ky thuat cua chi tiet.
- oi vi chi tiet ta ang gia cong tren vi nhng yeu
cau ky thuat nh sau:
+ Vat lieu la gang xam GX 21-40.
+ Dang san xuat hang loat va.
Do o ta chon phoi la dang phoi uc va:
+ Ve c tnh : gang la vat lieu co o ben keo thap,
o don cao, de dang tao vet nt khi chui lc tac
ong ln do o khong the che tao phoi bang cac
phng phap ren, dap, can .
+ Ve cong nghe: gang co nhiet o chay thap, o
chay loang cao do o thuan tien cho viec uc.
3.2. Chon phng phap che tao phoi:
Cap chnh xac che tao phoi trong san xuat hang loat: cap I.
Cap chnh xac I ng vi phoi uc trong khuon cat, mau kim
loai, lam khuon bang may va c x ly be mat khuon
tot (dung them mot so chat lam bong be mat va mot
so bien phap x ly khuon). Loai phoi nay co cap chnh
xac kch thc IT14-IT15, san xuat loat va, o nham R z =
40 m.
Tra [1, trang 173, bang 3-2] tap 1, ta co san lng hang nam
300035000 chi tiet.
3.3. Tra lng d gia cong c cho cac be mat cua phoi:
Tra cac bang t 3-3 en 3-15 theo [1] tap 1 ta co:
Sai lech cho phep kch thc chi tiet uc (chnh xac cap I )
(mm):
-Kch thc danh ngha: 0 50 : 0.3
SVTH: NHOM 2
Trang 8

50 120 : 0.4
120 260 : 0.8
Chieu day nho nhat vach chi tiet uc (mm): 3 4.

Kch thc lo: 10 (mm).
Goc nghieng: 10 30.
Ban knh goc ln: 3 (mm).
Viec cat t c thc hien nh cac o ga chuyen dung.
Chi tiet c lam sach bang cac thiet b phun cat kho va
phun cat t t ong hay ban t ong.
Gia cong nhiet e nang cao chat lng chi tiet uc:
+Toi 830 9000C, 1 3h.
+Ram 200 4000C, 0,5 1h.
- Theo tai lieu [1, trang 252, bang 3 94] ta co lng d gia
cong c cho vat uc cap chnh xac I, ng vi kch thc danh
ngha cua chi tiet <50 mm ta c lng d cho cac mat nh sau :
+ Mat di = 2 (mm).
+ Mat ben = 2 (mm).
+ Mat tren = 2.5 (mm). Vi sai lech cho phep cua vat
uc la: 0.2mm (theo [1, trang 253, bang 3-97]).
Dung sai kch thc chi tiet uc (mm), lay theo IT14:
Kch thc danh ngha : 0
> 6
: 0.3
10 : 0.36
> 10 18 : 0.43
> 18 30 : 0.52
> 30 50 : 0.62
> 50 80 : 0.74
> 80 120 : 0.87
> 120 180 : 1
SVTH: NHOM 2
Trang 9
Cap chnh xac cac kch thc can gia cong :

Ranh 200.1
cap chnh xac 12
120.027
0
: cap chnh xac 8
150.13
: cap chnh xac 11
140.055
cap chnh xac 11

: cap chnh xac 13
40 0.31
45 0.031
cap chnh xac 13
48 0.31
: cap chnh xac 13
55 0.37
cap chnh xac 13
90 0.435
cap chnh xac 13
3.4. Hnh thanh ban ve phoi va xac nh khoi lng

phoi:
Ban ve phoi(theo tnh toan phan tch):
SVTH: NHOM 2
Trang 10
Qua trnh hnh thanh phoi:

Theo [6, trang 63] qua trnh hnh thanh phoi trai qua cac
bc sau:
-Trc het bo phan ky thuat phai ve ban ve vat uc.
Can c vao ban ve vat uc bo phan moc mau che tao ra
mau va hop loi. bo phan lam khuon ngi ta dung mau
va hon hp lam khuon e che tao ra khuon. bo phan
lam loi ngi ta dung hop loi va hon hp lam loi che tao ra
loi. Sau khi say khuon va loi ta em lap rap khuon loi lai vi
nhau. Tien hanh cac bc tiep theo nh rot kim loai vao khuon,
g khuon lay vat uc, Pha loi khoi vat uc, Lam sach vat
uc bang mot so phng phap nh phun cat hay nc ap
lc cao va kiem nghiem.
3.5. Dung cu kiem tra :
o mat phang, o o ong tam, o song song dung ong
ho so.
o o vuong goc dung 2 ong ho so va mot truc co

ng knh: d=12mm.
o kch thc dung thc cap, panme.
SVTH: NHOM 2
Trang 11
CHNG IV:
CHON TIEN TRNH GIA CONG
MUC CH:
-Xac nh trnh t gia cong hp ly nham am bao o chnh
xac ve kch thc, v tr tng quan va o nham cac be mat
theo yeu cau e ra.
4.1. Chon cac phng phap gia cong cac be mat phoi:
Be mat 1-2, o nham Ra = 5 m, cap 5, dung sai o vuong
goc so vi mat A la 0,1 mm, phay tinh bang dao phay mat
au, cap chnh xac IT11.
Be mat 3-4, o nham Ra = 5 m, cap 5, phay tinh bang dao
phay mat au, cap chnh xac IT11, dung sai kch thc
0.055 mm.
Be mat 5-6 lo 12 mm, o nham Ra = 2.5 m, cap 6, doa
tinh bang dao doa nhieu li, cap chnh xac IT8, dung sai kch
thc +0,027 mm, (cap 8, khoan va doa tinh).
SVTH: NHOM 2
Trang 12
Be mat 7, o nham Ra = 10 m, cap 4, phay mot lan bang

dao phay ngon, cap chnh xac IT12, dung sai kch thc
0.1mm.
Be mat 8-9, o nham Ra =5m, cap 5, phay mot lan bang
dao phay mat au, cap chnh xac IT11, dung sai kch thc
0.13 mm.
Be mat 10, o nham Ra = 2.5 m, cap 6, doa tinh bang dao
doa nhieu li, cap chnh xac IT8, dung sai kch thc +0,027
mm, (cap 8, khoan va doa tinh).
4.2. Chon chuan cong nghe:
Dung be mat 3-4 lam chuan tho cho nguyen cong au
tien.
Dung be mat 1-2 lam chuan tinh thong nhat cho cac
nguyen cong tiep theo.
4.3. Chon trnh t gia cong cac be mat:
*Phng an 1:
nh v mat 3-4, khoi phang nh v mat ngoai 5-6, khoi V

nh v va kep chat mat ngoai ranh 7, phay mat 1-2.

nh v mat 1-2, kep chat bang c cau lien hp vao mat

3-4, phay mat 8-9.
nh v mat 1-2, kep chat bang c cau lien hp vao mat

3-4, khoan va doa lo 10.
nh v mat 1-2 va khoi V co nh nh v lo 5, khoi

phang nh v mat ngoai lo 6, kep chat bang khoi V di
ong vao mat ngoai 7, khoan va doa lo 5.
SVTH: NHOM 2
Trang 13
nh v mat 1-2, chot tru ngan nh v lo 5, khoi phang

nh v mat ngoai lo 6, kep chat bang khoi V di ong vao
mat ngoai 7, khoan va doa lo 6.
nh v mat 1-2 va hai lo 5-6, kep chat bang c cau lien

hp be mat 3-4, phay ranh 7.
*Phng an 2:


nh v mat 1-2 va khoi V co nh v mat ngoai lo 5,

khoi phang nh v mat ngoai lo 6, kep chat bang khoi V
di ong mat ngoai 7, khoan va doa lo 5.
nh v mat 1-2, chot tru ngan nh v lo 5, khoi phang

nh v mat ngoai lo 6, kep chat bang khoi V di ong mat
ngoai 7, khoan va doa lo 6.
ong vao mat 3-4, phay mat 8-9.
ong vao mat 3-4, khoan, doa lo 10.
ong vao mat 3-4 , phay ranh 7.
Theo tnh cong nghe ta chon phng an 2.
Chng V:
THIET KE NGUYEN CONG
5.1. Nguyen cong 1: phay mat 1-2:

A. Chon trnh t cac bc trong nguyen cong:
Bc 1: phay tho bang dao phay mat au co gan manh
hp kim cng.
SVTH: NHOM 2
Trang 14
Bc 2: phay tinh e at o nham yeu cau.

B. S o ga at:
C. Chon may cong nghe:

Theo [1, trang 72, bang 9-38] tap 3, chon may phay ng
6H11, cong suat 4.5 KW.
D. Chon o ga:
nh v: Dung chot ty chom cau nh v mat 3-4.
Va khoi phang nh v mat ngoai cua lo 5-6.
Kep chat: kep bang khoi V vao mat ngoai 7.
E. Chon dung cu cat:

Theo [1, trang 374, bang 4-94] tap 1, chon dao phay mat
au rang chap manh hp kim cng BK6.
D = 100, B = 39, d = 32 (H7). So rang 10.
Chu ky ben 120 phut, theo [4, trang 45, bang 2.7].
F. Chon dung cu kiem tra:
Thc kep.
G. Chon dung dch trn nguoi:
Emunxi.
5.2. Nguyen cong 2: Phay mat 3-4:
Bc 1: phay tho bang dao phay mat au co gan manh
hp kim cng.
SVTH: NHOM 2
Trang 15
Bc 2: phay tinh e at o chnh xac va o nham yeu

cau.
B. S o ga at:

D. Chon o ga:
nh v: Dung chot ty phang nh v mat 1-2.
Va khoi phang nh v mat ngoai cua lo 5-6.
Kep chat: kep bang khoi V vao mat ngoai 7.

Theo [1, trang 374, bang 4-94] tap 1, chon dao phay mat au
rang chap manh hp kim cng BK6.
D = 100, B = 39, d = 32(H7), so rang 10.
Thc kep.
Emunxi.
5.3. Nguyen cong 3: Khoan-Doa lo 5:
Bc 1: Khoan bang mui khoan ruot ga.
Bc 2: Doa lai bang mui doa nhieu li.
SVTH: NHOM 2
Trang 16
B. S o ga at:

Theo [1, trang 45, bang 9-21] tap 3, chon may khoan ng
2H125, cong suat 2,2 KW.
D. Chon o ga:
nh v: Dung chot ty phang nh v mat 1-2 va khoi V
co nh nh v mat ngoai lo 5, khoi phang nh v phu
vao mat ngoai lo 6.
Kep chat: bang khoi V di ong vao mat ngoai 7.
Mui khoan: Theo [1, trang 325, bang 4-41]tap 1.
ng knh d = 11.8mm, chieu dai mui khoan L = 95mm,
chieu dai phan lam viec l = 47mm, so li cat Z = 2.
Mui khoan ruot ga uoi tru: theo [1, trang 330 , bang 4-44 ]
tap 1:
Cac thong so hnh hoc li cat : Goc sau = 120
Goc nghieng cua li cat ngang = 300
Goc nghieng chnh cua li cat 2 = 1180
Chu ky ben: 12+0.5x12 = 18 phut, theo [4, trang 43].
Mui doa: Theo [1, trang 336, bang 4-49] tap 1:
Mui doa lien khoi, chuoi tru .
SVTH: NHOM 2
Trang 17
So li cat : theo [11, trang 377] ta co:

Z = 1.5 D + 4 = 1.5 12 + 4 = 9.196 . Chon Z= 10.( D la
ng knh dao doa).
ng knh D = 12mm, chieu dai L = 100mm, chieu dai
phan lam viec
l = 40mm.
Goc sau = 80
Goc trc = 60
Goc nghieng chnh = 50
Goc nghieng cua ranh xoan vt = 70
Chu ky ben (Thep gio P9) = 36 phut, theo [4, trang 44,
bang 2.6]:
+ Cac thong so khac: Kieu 1 : l3 = 4,5 mm, f1 = 1mm, f =
0,15mm, 3 = 80,
k = 100, 1 = 250, c = 1 . tra theo [1, trang
338-340, bang 4-50,4-52].

Thc kep, calip o lo.
Khi khoan va doa: Emunxi (Dau hoa).
5.4. Nguyen cong 4: Khoan-Doa lo 6:
Bc 1: Khoan bang mui khoan ruot ga.
Bc 2: Doa lai bang mui doa.
B. S o ga at:
SVTH: NHOM 2
Trang 18

Theo [1, trang 45, bang 9-21] tap 3, chon may khoan ng
2H125, cong suat 2,2 KW.
D. Chon o ga:
nh v: Dung chot ty phang nh v mat 1-2, mot khoi
phang nh v phu vao mat ngoai lo 6.
Dung chot tru ngan nh v lo 5.
Kep chat: bang khoi V di ong.
Mui khoan: Theo [1, trang 325, bang 4-41] tap 1
chieu dai phan lam viec l = 47mm. so li cat Z = 2.
Mui khoan ruot ga uoi tru: theo [1,trang 330, bang 4-44]
tap 1:
Cac thong so hnh hoc li cat: chon giong nguyen
cong 3.
Goc sau = 120
Chu ky ben:12+0.5x12 = 18 phut, theo [4, trang 43]
Mui doa: Theo [1, trang 336, bang 4-49] tap 1
Mui doa lien khoi,chuoi tru:
SVTH: NHOM 2
Trang 19
Z = 1.5 D + 4 = 1.5 12 + 4 = 9.196 . Chon Z= 10.( D

la ng knh dao doa).
ng knh D = 12mm, chieu dai L = 100mm, chieu
dai phan lam
viec l = 40mm
Goc sau = 80
Goc trc = 60
Chu ky ben (Thep gio P9) = 36 phut ( chon giong
nguyen cong 3 ).
+Cac thong so khac: Kieu 1 : l 3 = 4,5 mm, f1 =
1mm, f = 0,15mm,
3 = 80, k = 100, 1 = 250, c = 1.
Thc kep, calip o lo.
Khi khoan va doa: Emunxi (Dau hoa)
5.5. Nguyen cong 5: phay mat 8-9:
Phay mot lan bang dao phay mat au co gan manh hp
kim cng.
B. S o ga at:
SVTH: NHOM 2
Trang 20

-Theo [1, trang 72, bang 9-38] tap 3, chon may phay ngang
6H11, cong suat 4.5 KW
D. Chon o ga:
nh v:
Dung chot ty phang nh v mat 1-2.
Dung chot tram nh v lo 6.
Dung chot ty phu di ong vao v tr mat cha gia cong 1-2
e tang o cng vng cho chi tiet.
Kep chat : C cau lien ong thao lap nhanh,

kep vao be mat 3-4.

-Theo [1, trang 374, bang 4-94]tap1, chon dao phay mat au
rang chap manh hp kim cng BK6
D = 100, B = 39, d = 32(H7), so rang 10.
Thc kep.
Emunxi.
5.6. Nguyen cong 6: khoan- doa lo 10:
Bc 1: Khoan bang mui khoan ruot ga ng knh
Bc 2: Doa lai bang mui doa nhieu li.
B. S o ga at.:
SVTH: NHOM 2
Trang 21
90
C. Chon may cong nghe:.

Theo [1, trang 45, bang 9-21] tap 3, chon may khoan
ng 2H125, cong suat 2,2 KW.
D. Chon o ga.:
nh v:
Dung mat phang nh v mat 1-2.
Dung chot tram nh v lo 5.
Dung ty di ong vao v tr mat 9 e tang o cng vng

cho chi tiet.
Kep chat : C cau lien ong thao lap nhanh, kep vao be
mat 3-4.
E. Chon dung cu cat.
chieu dai phan lam viec l = 47mm, so li cat Z = 2.
+Mui khoan ruot ga uoi tru:
Cac thong so hnh hoc li cat: chon giong nguyen
cong 3.
Goc sau = 120
SVTH: NHOM 2
Trang 22

Chu ky ben:12+0.5x12 = 18 phut
Mui doa: Theo [1, trang 336, bang 4-49] tap 1
Mui doa lien khoi,chuoi tru:
Z = 1.5 D + 4 = 1.5 12 + 4 = 9.196 . Chon Z= 10.( D
la ng knh dao doa).
ng knh D = 12mm, chieu dai L = 100mm,
chieu dai phan lam
viec l = 40mm
Goc sau = 80
Goc trc = 60
Chu ky ben (Thep gio P9) = 36 phut ( chon giong
nguyen cong 3 ).
+Cac thong so khac: Kieu 1 : l 3 = 4,5 mm, f1 = 1mm, f
= 0,15mm, 3 = 80,
k = 100, 1 = 250, c = 1.

Thc kep.
Emunxi.
5.7. Nguyen cong 7: phay ranh 7:
A.Chon trnh t cac bc trong nguyen cong.:
Bc 1: Khoan moi lo ng knh 20 mm.
Bc 2: Phay bang dao phay ngon chuoi tru thep gio vi
chieu sau phay 20 mm
SVTH: NHOM 2
Trang 23
B. S o ga at:

D. Chon o ga:
nh v: nh v chi tiet tren ban may.
Chot tru ngan nh v lo 5.
Chot tram nh v lo 6.
Kep chat: C cau lien ong thao lap nhanh, kep vao
be mat 3-4.
Mui khoan ruot ga uoi tru bang thep gio:
d = 20mm; Kieu II chieu dai L = 131mm, chieu dai
phan lam viec l = 66 mm.
Goc sau = 120
Chu ky ben T = 20 + 0,5.20 = 30 phut
Dao phay: Theo [1, trang 356, bang 4-65]
Dao phay ngon chuoi tru thep gio:
ng knh d = 20 mm, chieu dai L = 104 mm, chieu dai
phan lam
SVTH: NHOM 2
Trang 24
viec l = 38 mm.
So rang dao Z = 6
Goc trc = 150
Goc sau = 120
Chu ky ben 60 phut
Dung dung cu o chuyen dung.
Emunxi .
Chng VI: XAC NH LNG D TRUNG GIAN VA

KCH THC TRUNG GIAN
SVTH: NHOM 2
Trang 25
6.1. Xac nh lng d trung gian va kch thc trung gian

cho mot be mat cua phoi bang phng phap phan tch:
lo 6
Tnh lng d gia cong lo 6, tnh lng d cho doa, phan con
lai danh cho khoan
Lng d nho nhat hai pha c xac nh theo [4, trang 55,
cong thc (2.4)]
2Zimin = 2(Rzi-1 +Ti-1 +
i21 i2
Sai so khong gian tong cong cho khoan :

=
Trong o :
C 02 ( y l ) 2
C0: o lech tam mui khoan so vi v tr
yeu cau
y
: o cong n v
l : o sau lo gia cong: 14mm

theo [11, trang28, bang 1.26]ta co : C 0 =20m ,
=1.3
m /mm
=27m
Sai so con sot lai khi doa tinh: dti=Kcx. dt =0,05.27=1,3m
Vi Kcx: he so chnh xac hoa[11, trang28, bang1 .26]
la: 0.05
Sai so chuan la khe h nho nhat gia lo va chot
max
min
trong o A: dung sai chot: 18m
: dung sai lo: 27m
min
: khe h nho nhat cua lo va chot: 16 m
max
= 61m
c = 61m
Dung sai: 0,027 mm = 27 m
SVTH: NHOM 2
Trang 26
Sai so ga at: gd = dv + k
Sai so kep chat theo [12, trang 89, bang 3-13]: k = 130
m
Theo [4, trang 59] ta co: dg = ct + m
ct =
1
1
= 27 = 5,4m
5
5
Theo [4, trang 59, cong thc (2.19)]: m =
trong o N so lan tiep xuc cua phoi vi mat ty

-he so phu thuoc vao tnh trang be mat va ieu
kien tiep xuc
m(chot tru) = 0,1
g = ct2 m2 =
11960
= 11 m
5, 42 112 = 12,3m
Theo [4, trang 60, cong thc (2.20)

g =
2
c2 k2 dg
612 0 2 12,32 = 62,2 m
Chat lng be mat sau khi khoan theo [12, trang 71, bang
3-5]
Rz=40m , Ta= 0 ( gang xam).
2. Zmin =2( 40+27+62,2) = 2.129,2 m
Lng d gia cong cc ai:2.Z max= 2.Zmin + k - d , theo [12,
trang 66, CT3.10]
2. Zmax = 2.129,2 + 180 27 = 411,4 = 2.205,7m
Lay lng d cho doa: 2.Z = 0.2mm
Phan con lai danh cho khoan = 12 0,2 = 11,8 mm.
6.2. Xac nh lng d trung gian bang cach tra bang cho
cac be mat con lai:
6.2.1. Nguyen cong I: phay mat 1-2
Phay hai lan: tra [5, trang 89, bang 63-1] tap 1
Lan 1 lng d : 2 mm
SVTH: NHOM 2
Trang 27
Dung sai: 0,5 mm

Lan 2 lng d :0,5 mm
6.2.2. Nguyen cong II: phay mat 3-4
Phay hai lan: tra [5, trang 89, bang 63-1] tap 1
Lan 1 lng d 1,5 mm
Dung sai: 0,5 mm
Lan 2 lng d : 0,5 mm
6.2.3. Nguyen cong III: Khoan-Doa lo 5: tra [5, trang 80, bang
55-1]
Khoan 11,8mm
Doa tinh 12mm
6.2.4. Nguyen cong IV:
Khoan-Doa lo 6 : giong nguyen cong 3.
6.2.5. Nguyen cong V: phay mat 8-9.
Phay 1 lan: tra [5, trang 89, bang 63-1] tap 1
Lng d :2 mm, Dung sai: 0,7 mm.
6.2.6. Nguyen cong VI: Khoan-Doa lo 10: tra [5, trang 80,
bang 55-1]
Khoan 11,8mm
Doa tinh 12mm
6.2.7. Nguyen cong VII: Phay ranh 7
Khoan moi ng knh 20 mm
Tra [6, trang 89, bang 63-1] : Phay chieu sau phay l = 14 mm,
chieu rong phay B = 20 mm, ng knh dao D = 20 mm.
SVTH: NHOM 2
Trang 28
Chng VII: XAC NH CHE O CAT VA THI

GIAN GIA CONG
7.1. Xac nh che o cat va thi gian gia cong c ban
bang phng phap phan tch cho mot nguyen cong:
nguyen cong IV (lo 6):
-ng knh D = 12 mm
-Chieu dai L = 14 mm
-Lng d : Khoan 11,8 mm
Doa tinh 12 mm
-Dung cu gia cong: Mui khoan ruot ga va mui doa nhieu
li ( thep gio).
-Dang may: 2H125, cong suat 2,2 KW
-Vat lieu gia cong: gang xam 21-40
-Tnh trang be mat gia cong: lo at.
-o chnh xac cho phep ve hnh dang be mat gia cong
0.1mm so vi mat au.
-o nham be mat phoi: Ra = 5 m
-Lc ln nhat cho phep tac ong len c cau chay dao
(lay t ly lch may)
7.1.1. Bc 1: Khoan lo
Xac nh chieu sau cat t:
Theo [1, trang 20] tap 2: t = 0,5D = 0,5.11,8 = 5,9 mm
o Chieu dai hanh trnh cong tac: theo [12, trang 112, bang 47] ta co:
Lct = L1+ L2 + Lc
SVTH: NHOM 2
Trang 29

L 1=
d
. cotg+ 2= 5mm ,
2
theo [12, trang 138,
bang 5-4] .
L2 =2mm.
Lc =14mm
Lct =21mm
Xac nh lng an dao S:

Tra [1, trang 21, bang 5-25] tap 2:
HB = 190
S = 0,35 mm/vong
Cac he so ieu chnh:
chon theo ly lch may :
Ta co: Z=9 va S: ( 0.1-1.6)mm/vong, lay =1,41
z-1 = 0.35/0.1=3.5 vay z=4
Chon Smay=3. Smin=2.82 x 0.1=0.282mm/vong
Tuoi ben dung cu : Tp=60 phut

Toc o cat V
Theo [2, trang 20] tap 2
CV .D q
V = m y .KV
T .S
Tra [1, trang 23, bang 5-28] tap 2

-Gang xam o cng HB = 190
-Li Thep gio P5M5
CV = 14,7 ; q = 0,25 ; y = 0,55 ; m = 0,125.

Tra [1, trang 24, bang 5-30] tap 2, chu ky ben trung bnh
T = 60 phut
KV = KMV.KUV.KLV
Tra cac bang 5-15-4,bang 5-6,bang 5-31 cua [1]
tap 2
SVTH: NHOM 2
Trang 30
KMV =
190
HB
nv
nv = 1,3
KMV =
190
190
1, 3
=1
KUV = 1
KLV = 1
KV = 1.1.1 = 1
V=
14,7.11,8 0 , 25
.1 =32.76 m/phut
60 0,125.0,282 0,55
ntt =
1000.32, 76
1000.V
=
.D
3,14.11,8
n = 883,8 vong/phut
So vong quay truc chnh (chon theo ly lch may 2H125):
o
Ta co: Z=12
n = (45-2000), Chon =1.41
z-1 =883,8/45 =19.6
z=8
Chon: nmay= 45 x 8=720 vong/phut

Van toc cat that: Vm=
.D.nm
=26.7m/phut
1000
Momen xoan Mx(N.m) va lc chieu truc Po(N): theo [1, trang 21]
tap 2
Mx = 10.CM.Dq.Sy.KP
Po = 10.CP.Dq.Sy.KP
Tra [1, trang 25, bang 5-32] tap 2
-Gang xam o cng HB = 190, mui khoan thep gio:
CM = 0,021 ; q = 2 ; y = 0,8
CP = 42,7 ; q = 1 ; y = 0,8
SVTH: NHOM 2
Trang 31
KP = KMP =
KP =
HB
190
190
190
, n = 0,6
0,6
=1
Mx = 10.0,021.11,82.0,2820,8.1
Mx = 10.62 N.m
Po = 10.42,7.11,81.0,2820,8.1
Po = 1830,24 N
Cong suat cat:
Theo [1, trang 21]tap 2
Nc =
M x .n m
9750
Ne =
10, 62.720
= 0.78 KW
9750
Xet ieu kien Ne 1,2.Nm. = 1,2.2,2.0,8 = 2,112

Thoa ieu kien
Thi gian gia cong c ban(Thi gian may)
Theo [12, trang 112, bang 4-7]
Tcb=
Lct
21
= 720.0,282 =0.1phut = 6 s
nm S 0
7.1.2. Bc 2: Doa lo:

Theo [1, trang 20] tap 2: t = 0,5(D-d) = 0,5(12-11,8)
t = 0,1 mm
o Chieu dai hanh trnh cong tac:[12. bang 4-7 , trang 112]
Lct=L1+ L2 + Lc
L1=
Dd
. cotg+ 2= 4mm
2
L2 = 2mm.
Lc =14mm
Lct =22mm
SVTH: NHOM 2
Trang 32
Xac nh lng an dao S:

Tra [1, trang 22, bang 5-27] ta co:
o cng HB = 190
S = 2,4 mm/vong
Cac he so ieu chnh
-Doa tinh at o chnh xac cap 8
KOS = 0,8
S = 2,4.0,8 = 1,92 mm/vong. Chon theo may S=1.6
mm\vong
Toc o cat V:
Theo [1, trang 20] tap 2:
V=
CV .D q
.KV
T m .t x .S y
Tra [1, trang 23, bang 5-29]ta co:
CV = 15,6 ; q = 0,2 ; x = 0,1 ; y = 0,5 ; m = 0,3
T = 60 phut
KV = KMV.KUV.KLV
Tra cac bang 5-15-4,bang 5-6,bang 5-31 cua [1]
tap 2
KMV =
190
HB
nv
nv = 1,3
KMV =
190
190
1, 3
=1
KUV = 1
KLV = 1
KV = 1.1.1 = 0,83
Vtt =
15,6.12 0, 2.1
60 0, 3.0,10,1.1,6 0 ,5
Vtt = 7.47 m/phut

SVTH: NHOM 2
Trang 33
o So vong quay tnh toan:

ntt=
1000.Vtt
=198vong/phut
D
o Chon theo ly lch may:

o
Ta co :Z=12
n = (45-2000), Chon =1.41
z-1 =198/45 =4.4
z=5
nmay= 4.nmin=180 vong/ phut

Van toc cat that: Vm =
.D.nm
=6.78 m/phut
1000
o Momen xoan Mx (N.m)

Theo [1, trang 21] tap 2
Mx =
C P .t x .S Zy .D.Z
2.100
Lng chay dao rang SZ = S/Z = 1,6 /10 = 0,16

mm/rang
Tra [1, trang 25, bang 5-23]
Gang xam o cng HB = 190.
CP = 92 ; x = 1 ; y = 0,75 ; n = 0
Mx =
92 0,11 0,16 0 , 75.12.10

2.100
Mx = 1,40 (N.m)
Cong suat cat:
Theo [1, trang 21]tap 2 : Ne =
Ne =
M x .n
9750
1,4.180
9750
Ne = 0,026 KW
Xet ieu kien Ne 1,2.Nm. = 1,2.2,2.0,8 = 2,112
SVTH: NHOM 2
Trang 34
Thoa ieu kien

Thi gian gia cong c ban(Thi gian may):
Tcb=
Lct
20
= 180.1,6 =0.07phut =4,2 s
nm S 0
Tong thi gian gia cong c ban cua hai bc Tcb = 6 +

4,2 = 10,2 giay
7.2. Xac nh che o cat bang phng phap tra bang.
7.2.1. Nguyen cong 1: phay mat 1-2
Dao phay mat au gan manh hp kim cng D = 100; d =
32 ; B = 39; so rang 10.
Bc 1 :phay tho:
Lng d gia cong t:
t =2 mm.
o Chieu dai hanh trnh cong tac: theo[11. trang 197] ta co:
Lct=Lc+ y
Lc =100 mm
Chieu dai vao ra cua dao: theo [11,bang 2.96, trang
210]ta co:
y =18mm
Lct =118mm
F
o Be rong phay trung bnh: btb = L =

c
3656,81
=31 mm.
118
o Lng an dao S: theo [ 11, bang 2.80-2.83] ta co:

-Lng chay dao tho SZ , mm/rang
Cong suat may 5-10 KW
Gang co o cng HB > 180
Hp kim BK6
SZ = 0.3.mm/rang
SVTH: NHOM 2
Trang 35
Chon tuoi ben dao phay:[11, bang 2.82, trang199]

Tp=120 phut
Van toc cat
Tra [11, trang 201, bang 2.84-2.95]
D/Z = 100/10
Toc o cat V = 100 m/phut
So vong quay n =
1000.100
1000.V
= 3,14.100
.D
n = 318.3 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =318.3/65 =4.8
z=7
nmay= 6.nmin= 4.65 = 260 vong/ phut

Van toc vat thc: Vm =
.D.nm
= 81,7 m/phut
1000
-Lng an dao vong :

S0 = SZ.Z = 0,3.10 = 3 mm/vong
-Lng an dao phut:
Sm = SZ.Z.n = S0.n = 3.260 = 780 mm/phut
o Chon theo may:
Ta co: Z=16 va Sm: (35 -980) mm/vong, lay =1,26
z-1 = 780/35=22.3 vay z=14
Chon Smay=13. Smin=20.16 x 35=705 mm/vong
Cong suat cat tieu thu

Tra [11, trang 198, ]
Nc= E
vtZ u
K1K2
1000
SVTH: NHOM 2
Trang 36
Tra [11, trang 208,bang2.93 2.94&2.95]

o He so vat lieu gia cong: K1=1.25
o He so phu thuoc vat lieu dao va van toc cat: K 2=1
o E=1.5
Nc = 1.5
81,7.2.10
1,25.1=3.06KW
1000
ieu kien Nc 1,2Nm. = 1,2.4,5.0,8 =4,32 KW

Thoa ieu kien
Thi gian gia cong c ban
Tcb=
Lct
118
=
=0.15ph=9s
Sm
780
Tcb = 9s
Thi gian ke toan
Theo [4, trang 107, cong thc (2.60)] : Tk = k . TM
Theo [4, trang 114, bang 2.27] : k = 1,84
Tk = 1,84.9 = 17 giay
Bc 2: phay tinh: tra bang tng t bc 1:
Lng d gia cong:
t = 0,5 mm
o Lng an dao S: theo [ 11, bang 2.80-2.83]ta co:
-Lng chay dao tinh SZ , mm/rang
Hp kim BK6
SZ = 0.1 mm/rang
Chon tuoi ben dao phay:[11, bang2.82-2.86, trang199]ta
co:
Tp=120 phut
Van toc cat:
SVTH: NHOM 2
Trang 37
Tra [11, trang 201, bang 2.84-2.95]

D/Z = 100/10
He so ieu chnh phu thuoc kch thc gia cong:
K1=1.1
He so ieu chnh phu thuoc trang thai gia cong va
o cng gia cong
K2=1.1
He so ieu chnh phu thuoc vat lieu va o cng
dung cu: K3 =1.1
Vb=1,1.1,1.1,1.55=73,205 m/phut
So vong quay n =
1000.73,205
1000.V
= 3,14.100
.D
n = 233 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =233/65 =3.6
z=6
nmay= 5.nmin=3,16.65=205 vong/ phut

.D.nm
=64,4m/phut
1000
-Lng an dao vong :

S0 = SZ.Z = 0,1.10 = 1 mm/vong
-Lng an dao phut:
Sm = SZ.Z.nm = S0.nm = 1.205 = 205 mm/phut
o Chon theo may:
z-1 = 205/35=5.85 vay z=8
SVTH: NHOM 2
Trang 38
Chon Smay=7. Smin=5,04 x 35= 176 mm/vong

Tra [11, trang 198, ]
Nc= E
vtZ u
K1K2
1000
Tra [11, trang 208,bang2.93 2.94&2.95]

o E=0,6
Nc = 0,6
64,4.0,5.10
1,25.1=0.24 KW
1000
ieu kien Nc 1,2Nm. = 1,2.4,5.0,8 =4,32 KW

Thoa ieu kien
Thi gian gia cong c ban:
Tcb=
Lct
118
=
= 0.67ph = 40 s
Sm
176
Tcb = 40s
Thi gian ke toan:
Theo [4, trang 114, bang 2.27] : k = 1,84
Tk = 1,84.40 = 74 giay
Tong thi gian gia cong c ban Tcb = 9+40 = 49 giay
Tong thi gian ke toan Tk = 17+74 = 91 giay
7.2.1. Nguyen cong 2: phay mat 3-4
Dao phay mat au gan manh hp kim cng D = 100; d =
32 ; B = 39; so rang 10
Bc 1 :phay tho:
SVTH: NHOM 2
Trang 39
Lng d gia cong t:

t =1.5 mm
o Chieu dai hanh trnh cong tac: theo [11. trang 197] ta co:
Lct=Lc+ y
Lc =100 mm
Chieu dai vao ra cua dao [11,bang 2.96, trang210]
y =18mm
Lct =118mm
F
o Be rong phay trung bnh: btb = L =

c
3656,81
=31 mm.
118
o Lng an dao S: theo [ 11, bang 2.80-2.83] ta co:

Hp kim BK6
SZ = 0.3 mm/rang
Chon tuoi ben dao phay:[11, bang2.82, trang199]
Tp=120 phut
Van toc cat:
Tra [11, trang 201, bang 2.84-2.95]
D/Z = 100/10
Toc o cat Vb = 100 m/phut
He so ieu chnh phu thuoc kch thc gia cong
K1=1.1
o cng gia cong
K2=1.1
dung cu K3 =1.1
V=1,1.1,1.1,1.100=133.1 m/phut
SVTH: NHOM 2
Trang 40
So vong quay n =
1000.133,1
1000.V
= 3,14.100
.D
n = 423.9 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =423,9/65 =6.25
z=8

.D.nm
=102.7 m/phut
1000
-Lng an dao vong :

S0 = SZ.Z = 0,3.10 = 3 mm/vong
-Lng an dao phut:
o Chon theo may:
z-1 = 981/35=28 vay z=15
Chon Smay=14. Smin=25.28 x 35=885 mm/vong
Cong suat cat tieu thu:

Tra [11, trang 198, ]
Nc= E
vtZ u
K1K2
1000
Tra [11, trang 208,bang2.93 2.94&2.95]

o E=1.5
Nc = 1.5
SVTH: NHOM 2
Trang 41
102,7.1,5.10
1,25.1=2.9KW
1000
ieu kien Nc 1,2Nm. = 1,2.4,5.0,8 =4,32 KW

Thoa ieu kien
Tcb=
Lct
118
=
=0,12ph
Sm
985
Tcb = 7s
Thi gian ke toan:
Theo [4, trang 114, bang 2.27] : k = 1,84
Tk = 1,84.7 = 13 giay
Bc 2: phay tinh: tra bang tng t bc 1
Lng d gia cong:
t = 0,5 mm
o Lng an dao S: [ 11, bang 2.80-2.83]
-Lng chay dao tinh SZ , mm/rang
Hp kim BK6
SZ = 0.1 mm/rang
Chon tuoi ben dao phay:[11, bang2.82-2.86, trang199]
Tp=120 phut
Van toc cat
Tra [11, trang 201, bang 2.84-2.95]
D/Z = 100/10
He so ieu chnh phu thuoc kch thc gia cong
K1=1.1
o cng gia cong
SVTH: NHOM 2
Trang 42
K2=1.1
dung cu K3 =1.1
Vb=1,1.1,1.1,1.55=73,205 m/phut
So vong quay: n =
1000.73,205
1000.V
= 3,14.100
.D
n = 233 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =233/65 =3.6
z=6
nmay= 5.nmin=3,16.65= 205 vong/ phut

.D.nm
=64,4m/phut
1000
-Lng an dao vong :

S0 = SZ.Z = 0,1.10 = 1 mm/vong
-Lng an dao phut:
o Chon theo may:
z-1 = 205/35=5.85 vay z=8
Chon Smay=7. Smin=5,04 x 35= 176 mm/vong

Tra [11, trang 198, ]
Nc= E
vtZ u
K1K2
1000
Tra [11, trang 208,bang2.93 2.94&2.95]

SVTH: NHOM 2
Trang 43

o E=0,6
Nc = 0,6
64,4.0,5.10
1,25.1=0.24 KW
1000
ieu kien Nc 1,2Nm. = 1,2.4,5.0,8 =4,32 KW

Thoa ieu kien
Tcb=
Lct
118
=
=0.67ph=40 s
Sm
176
Tcb = 40s
Thi gian ke toan:
Theo [4, trang 114, bang 2.27] : k = 1,84
Tk = 1,84.40 = 74 giay
Tong thi gian gia cong c ban Tcb = 7+40 = 47 giay
Tong thi gian ke toan Tk = 13+74 = 87 giay
7.2.3. Nguyen cong 3: Khoan-Doa lo 5
7.2.3.1. Khoan lo 11,8mm:
Xac nh chieu sau cat t
o Chieu dai hanh trnh cong tac:[11. bang 2.99 , trang 212]
Lct=Lc+ y
y = 6mm
Lc =14mm
Lct =20mm
Xac nh lng an dao vong S0

Tra [11, trang 214, bang 2.101-2.104]
S0 = 0,35 mm/vong
Cac he so ieu chnh:
SVTH: NHOM 2
Trang 44
z-1 = 0.35/0.1=3.5 vay z=4
o Tuoi ben dung cu :[11, bang 2.106-2.131]

Tp=60 phut
Van toc cat
Tra [11, trang 215, bang 2.106-2.131]
Toc o cat V = Vb .K1K2K3 m/phut
Vb=18 +15%.18=20,7.m/ph
He so ieu chnh phu thuoc vat lieu K1=1.2
He so ieu chnh phu thuoc tuoi ben dung cu
K2=1.15
He so ieu chnh phu thuoc ty so chieu dai ca va
ng knh K3=1
V=1,2.1,15.1.20,7=28,566 m/phut
ntt =
1000.28,566
1000.V
= 3,14.11,8
.D
n = 771 vong/phut
o
Ta co :Z=12
n = (45-2000), Chon =1.41
z-1 =771/45 =17
z=9
Chon nmay= 45 x 8=720vong/phut
.D.nm
=26.7m/phut
1000
Xac ng lc chieu truc :[11, trang 222,bang2.132-2.137]

Po = 260(kG)
Cong suat cat
SVTH: NHOM 2
Trang 45
Theo [11, trang 211]

Nc = Nb.KN
.n m
1000
Cong suat cat Nb=1.2

He so vat lieu gia cong KN=1
Nc = 0,864 KW
Xet ieu kien Nc 1,2Nm. = 1,2.2,2.0,8 = 2,112 KW
Thoa ieu kien
Tcb=
o
Lct
20
= 720.0,282 = 0.09phut = 6 s
nm S 0
T Theo [4, trang 107, cong thc (2.60)]: T k = k.Tcb

Theo [4, trang 114, bang 2027]: k = 1,72
Tk = 1,72.6 = 10,32 giay
7.1.2. Bc 2: Doa lo 12mm

Xac nh chieu sau cat t
Theo [1, trang 20] tap 2 t = 0,5(D-d) = 0,5(12-11,8)
t = 0,1 mm
Lct=Lc+ y
y = 12
Lc= 14mm
Lct =26mm
Xac nh lng an dao vong S0

Tra [11, trang 214, bang 2.101-2.104]
S0 = 0,85 mm/vong
SVTH: NHOM 2
Trang 46
z-1 = 0.85/0.1=8.5 vay z=7
Chon Smay=6. Smin=8 x 0.1=0.8 mm/vong

Tp=60 phut
Van toc cat
Tra [11, trang 215, bang 2.106-2.131]
V=12 m/phut
ntt=
1000.Vtt
=318 vong/phut
.D

o
Ta co :Z=12
n = (45-2000), Chon =1.41
z-1 =318/45 =7.1
z=6
nmay= 5.nmin=5,64.45= 254 vong/ phut
.D.nm
=9.6 m/phut
1000

Po = 260(kG)
Cong suat cat
Nc = Nb.KN
.n m
1000

Nc = 0,864 KW
Thoa ieu kien
SVTH: NHOM 2
Trang 47

Tcb=
Lct
26
= 254.0,8 =0.13phut = 8 s
nm S 0
Thi gian ke toan

Theo [4, trang 107, cong thc (2.60)]: T k = k.Tcb
Theo [4, trang 114, bang 2027]: k = 1,72
Tk = 1,72.8 = 14 giay
Tong thi gian gia cong c ban cua hai bc
Tcb = 6 + 8 =14 giay
Tk = 10,32 + 14 = 24,32 giay
7.2.4. Nguyen cong 4: Khoan-Doa lo 6(theo phng phap
phan tch)
7.2.5. Nguyen cong 5: Phay mat 8-9
Dao phay mat au gan manh hp kim cng D =100 ; d =
32 ; B = 39 ; so rang 10
Tra bang tng t nguyen cong 1
Lng d gia cong t :
t =2 mm
o Chieu dai hanh trnh cong tac: theo [11. trang 197]ta co :
Lct=Lc+ y
Lc =20 mm
Chieu dai vao ra cua dao, theo [11,bang 2.96,
trang210]
y =18mm
Lct =38 mm
o Be rong phay trung bnh: btb =20mm.
o Lng an dao S: theo [ 11, bang 2.80-2.83]
SVTH: NHOM 2
Trang 48
Hp kim BK6
SZ = 0.1.mm/rang
Tp=120 phut
Van toc cat:
Tra [11, trang 201, bang 2.84-2.95]
D/Z = 100/10
Toc o cat :Vb = 100 m/phut
He so ieu chnh phu thuoc kch thc gia cong:
K1=1
o cng gia cong
K2=1.1
dung cu: K3 =1.1
Toc o cat: V=Vb K1 K2 K3=121
So vong quay: n =
1000.121
1000.V
= 3,14.100
.D
n = 385 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =385/65 =5,9
z=8

.D.nm
=102,7 m/phut
1000
-Lng an dao vong :

S0 = SZ.Z = 0,1.10 = 1 mm/vong
SVTH: NHOM 2
Trang 49
-Lng an dao phut:

o Chon theo may:
z-1 = 327/35=9.3 vay z=10
Chon Smay=9. Smin=8 x 35=280 mm/vong
Cong suat cat tieu thu:

Tra [11, trang 198 ]
Nc= E
vtZ u
K1K2
1000
Tra [11, trang 208,bang 2.93 2.94&2.95]ta co:

o E=1.4
Nc = 1.4
102,7.2.10
1,25.1=3.59KW
1000
Do phay hai mat cung luc nen cong suat la: 2.Nc=7KW
ieu kien Nc 1,2Nm. = 1,2.4,5.0,8 =4,32 KW
Khong thoa ieu kien gia cong
Chon lai van toc cat:

V= 60m/ph
So vong quay: n =
1000.60
1000.V
= 3,14.100
.D
n = 191 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =191/65 =3
z=5

SVTH: NHOM 2
Trang 50
.D.nm
=51 m/phut
1000
-Lng an dao vong :

S0 = SZ.Z = 0,1.10 = 1 mm/vong
-Lng an dao phut:
o Chon theo may:
z-1 = 162/35=4.6 vay z=7
Chon Smay=6. Smin=4 x 35=140 mm/vong
o Cong suat cat tieu thu Nc = 1.4
51.2.10
1,25.1=1,79 KW
1000
o Cong suat thc 2.Nc = 3.58Nmay ( thoa ieu ien)

Tcb=
Lct
38
=
= 0.27ph
Sm
140
Tcb = 16,3
Thi gian ke toan:
Theo [4, trang 107, cong thc (2.60)] : Tk = k . Tcb
Theo [4, trang 114, bang 2.27] : k = 1,84
Tk = 1,84.16,3 = 30 s
7.2.6. Nguyen cong 6:Khoan- doa lo 10
7.2.6.1:Khoan lo 11,8mm:
Lct = Lc+ y
y = 6mm
Lc = 15mm
Lct =21mm
SVTH: NHOM 2
Trang 51
Xac nh lng an dao vong S0:

Tra [11, trang 214, bang 2.101-2.104] ta co:
S0 = 0,35 mm/vong
Cac he so ieu chnh:
z-1 = 0.35/0.1=3.5 vay z=4

Tp=60 phut
Van toc cat:
Tra [11, trang 215, bang 2.106-2.131]
Vb=18 +15%.18=20,7.m/ph
K2=1.15
He so ieu chnh phu thuoc ty so chieu dai ca va
ng knh K3=1
V=1,2.1,15.1.20,7= 28,566 m/phut
ntt =
1000.28,566
1000.V
= 3,14.11,8
.D
n = 771 vong/phut
o
Ta co :Z=12
n = (45-2000), Chon =1.41
z-1 =771/45 =17
z=9
Chon nmay=45 x 8=720vong/phut

SVTH: NHOM 2
Trang 52
.D.nm
= 26.7m/phut
1000

Po = 260(kG)
Cong suat cat:
Nc = Nb.KN
.n m
1000

Nc = 0,864 KW
Thoa ieu kien
Theo [12, trang 112, bang 4-7]ta co:
Tcb=
o
Lct
21
= 720.0,282 =0.103phut = 6,2 s
nm S 0
Theo [4, trang 107, cong thc (2.60)]: Tk = k.Tcb

Theo [4, trang 114, bang 2027]: k = 1,72
Tk = 1,72.6,2 = 10,7 giay
7.1.2. Bc 2: Doa lo 12mm:

Theo [1, trang 20] tap 2 t = 0,5(D-d) = 0,5(12-11,8)
t = 0,1 mm
o Chieu dai hanh trnh cong tac:theo [11. bang 2.99 , trang
212]ta co:
Lct=Lc+ y
y = 12
Lc= 15mm
Lct =27mm
SVTH: NHOM 2
Trang 53

Tra [11, trang 214, bang 2.101-2.104]
S0 = 0,85 mm/vong
z-1 = 0.85/0.1=8.5 vay z=7
Chon Smay=6. Smin=8 x 0.1=0.8 mm/vong
o Tuoi ben dung cu :theo [11, bang 2.106-2.131]ta co:

Tp= 60 phut
Van toc cat:
Tra [11, trang 215, bang 2.106-2.131]
V=12 m/phut
ntt=
1000.Vtt
=318 vong/phut
.D

o
Ta co :Z=12
n = (45-2000), Chon =1.41
z-1 =318/45 =7.1
z=6

.D.nm
=9,6m/phut
1000
Xac ng lc chieu truc :theo [11, trang 222,bang2.1322.137]ta co:

Po = 260(kG)
Cong suat cat:
Nc = Nb.KN
SVTH: NHOM 2
Trang 54
.n m
1000

Nc = 0,864 KW
Thoa ieu kien
Theo [12, trang 112, bang 4-7]:
Tcb=
Lct
27
= 254.0,8 =0.13phut = 8 s
nm S 0
Thi gian ke toan:

Theo [4, trang 107, cong thc (2.60)]: T k = k.Tcb
Theo [4, trang 114, bang 2027]: k = 1,72
Tk = 1,72.8 = 14 giay
Tong thi gian gia cong c ban cua hai bc :
Tcb = 6,2 + 8 =14,2 giay
Tk = 10,7 + 14 = 24,7 giay
7.2.7. Nguyen cong 7: Phay ranh 7
7.2.7.1. Bc 1: Khoan moi 20 mm:
Chieu sau cat t:

t = 0,5.D = 0,5.20 = 10mm
Lct = Lc+ y
y = 6mm
Lc = 14mm
Lct =20mm

Tra [11, trang 214, bang 2.101-2.104]
S0 = 0,5 mm/vong
Cac he so ieu chnh:
SVTH: NHOM 2
Trang 55
z-1 = 0.5/0.1=5 vay z= 7
Chon Smay=6. Smin=4 x 0.1=0.4mm/vong

Tp=60 phut
Van toc cat:
Tra [11, trang 215, bang 2.106-2.131]
Vb=18 +15%.18 =20,7.m/ph
K2=1.15
He so ieu chnh phu thuoc ty so chieu dai cat
va ng knh K3=1
V=1,2.1,15.1.20,7=28,566 m/phut
ntt =
1000.28,566
1000.V
=
.D
3,14.20
n = 454,6 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =454,6/65 =6.99
z=7
Chon nmay=65 x 7=10,08.65= 327 vong/phut

.D.nm
=20,55m/phut
1000

Po = 550(kG)
SVTH: NHOM 2
Trang 56
Cong suat cat:

Nc = Nb.KN
.n m
1000
Cong suat cat Nb=4,1

Nc = 2,69 KW
Thoa ieu kien
Tcb=
o
Lct
20
=
=0,153phut = 9,17 s
nm S 0
327.0, 4
T Theo [4, trang 107, cong thc (2.60)]: T k = k.Tcb

Theo [4, trang 114, bang 2027]: k = 1,72
Tk = 1,72.9.17 = 15,77 giay
7.2.7.2. Bc 2 phay ranh:
Chieu sau phay:

t = 20 mm
o Chieu dai hanh trnh cong tac:[11. trang 197]

Lct=Lc+ y
Lc =73,3 mm
y =0mm
Lct =73,3mm
F
o Be rong phay trung bnh: btb = L =20 mm.

c
o Lng an dao S: theo [ 11, bang 2.80-2.83]
SVTH: NHOM 2
Trang 57
Hp kim BK6
SZ = 0,05.mm/rang
Tp=60 phut
Van toc cat:
Tra [11, trang 201, bang 2.84-2.95]
D/Z = 20/6
Vb==21 +21.15%= 24.m/ph
He so ieu chnh phu thuoc kch thc gia cong K1=1
He so ieu chnh phu thuoc trang thai be mat gia
cong va o cng vng gia cong K2=1.1
dung cu K3=1,3
V=1.1,1.1,3.24=34,32 m/phut
So vong quay n =
1000.34,32
1000.V
= 3,14.20
.D
n = 546 vong/phut
o
Ta co :Z=16
n = (65-1800), Chon =1.26
z-1 =546/65 =8,4
z=10
nmay= 9.nmin=8.65=520 vong/ phut

.D.nm
=32,7 m/phut
1000
-Lng an dao vong :

S0 = SZ.Z = 0,05.6 = 0,3 mm/vong
-Lng an dao phut:
SVTH: NHOM 2
Trang 58
Sm = SZ.Z.n = S0.n = 0,3.520 = 156 mm/phut

V lng an dao phu thuoc c cau truyen ong khong con
theo may.
Tra [11, trang 198, ]
Nc= E
vtZ u
K1K2
1000
Tra [11, trang 208,bang2.93 2.94&2.95]

o He so vat lieu gia cong: K1=1
o E=0,7
Nc = 0,7
32,7.20.6
1.1=2,75KW
1000
ieu kien Nc 1,2Nm. = 1,2.4,5.0,8 =4,32 KW

Thoa ieu kien
Tcb=
Lct
73,3
=
=0.47ph=28s
Sm
156
Tcb = 28s
Thi gian ke toan:
Theo [4, trang 107, cong thc (2.60)] : Tk = k . Tcb
Theo [4, trang 114, bang 2.27] : k = 1,84
Tk = 1,84.28 = 52 giay
Tcb = 9,17 + 28 = 37,17giay
Tk = 15,77 + 52 = 67,77 giay
SVTH: NHOM 2
Trang 59
Chng VIII: LAP PHIEU TONG HP NGUYEN

CONG
SVTH: NHOM 2
Trang 60
Chng IX:
THIET KE O GA CONG
NGHE
NGUYEN CONG 4 KHOAN DOA LO 6
Tnh theo [4, trang 76]
I. Thanh phan o ga:
1. C cau nh v
-3 chot ty phang
-1 chot tru ngan
-1 khoi V di ong
-1 khoi phang
2. C cau kep chat
-C cau kep n gian
-C cau kep bang ren
SVTH: NHOM 2
Trang 61
-Kep mot chi tiet

-Kep mot lan
3. C cau dan hng
Bac dan thay oi
4. C cau so dao: khong co
5. C cau phan o: khong co
6. Than ga, e ga
e hnh vuong: bat chat chot ty,chot tru va phien ty
7. Cac chi tiet noi ghep
Vt lo 6 canh va chot nh v.
8. C cau nh v va kep chat o ga tren ban may
Ranh ch U e kep chat o ga tren ban may
Kep chat bang bulong ai oc
II. Yeu cau

o ga khoan c dung tren may khoan e xac nh v tr
tng quan gia phoi va dung cu cat, ong thi kep chat phoi
e khoan va doa. o ga khoan han che ca 6 bac t do cua chi
tiet e xac nh ung lo tam cua chi tiet gia cong.
III. Trnh t thiet ke
1. May khoan ng 2H125
Khoang cach t truc chnh ti ban may: 690-1060 mm
2. Phng phap nh v
3 chot ty phang + 1 chot tru + 1 khoi phang vat xeo.
3. Xac nh kch thc thc cua be mat dung lam chuan
4. Ve ng bao cua chi tiet tai nguyen cong thiet ke o ga
5. Xac nh phng chieu va iem at cua lc cat,lc kep: lc
kep ngang(vuong goc vi truc may).
6. Xac nh v tr va ve ket cau o nh v
SVTH: NHOM 2
Trang 62
7. Tnh lc kep
a. Xac nh s o nh v va kep chat chi tiet, xac nh
phng chieu va iem at cua lc cat, lc kep, lc ma sat va
phan lc cua mat ty
b. Viet phng trnh can bang cua chi tiet
Theo [9, trang 28] : P =
K .M
f .d
L2
2.
P
P
. f .R 2. . f .L 2 KM = K .P .( L1 r )
z
2
2sin
2
Trongo:
P lc kep chat chi tiet (kG)
Mmomen xoan dao khoan (kG.mm), M = 5,4 N.m = 540
kG.mm
fhe so ma sat be mat kep, f = 0,25
Khe so an toan
dkhoang cach t tam mui khoan en tam lc kep P
c_He so an toan K
Theo [4, trang 80, cong thc 36]:
K = K0.K1.K2.K3.K4.K5.K6
Trong o:
K0 he so an toan cho tat ca cac trng hp va K 0 = 1,5
K1 he so tnh en trng hp tang lc cat khi o bong
thay oi.
SVTH: NHOM 2
Trang 63
Khi gia cong tho K1 = 1,2 (khoan); khi gia cong tinh K 1 = 1
(doa)
K2 he so tang lc cat khi dao mon, K2 = 1,5
K3 he so tang lc cat khi gia cong gian oan, K3 = 1,2
K4 he so tnh en sai so cua c cau kep chat.Trng
hp kep bang tay K4 = 1,3
K5 he so tnh en mc o thuan li cua c cau kep
bang tay.Trng hp kep thuan li K5 = 1
K6 he so tnh en momen lam quay chi tiet.Trng hp
nh v chi tiet
tren cac chot ty K 6 = 1
K = 1,5.1,2.1,5.1,2.1,3.1.1 = 4,212 (khoan)

K = 1,5.1.1,5.1,2.1,3.1.1 = 3,51 (doa)
Vi L1 = 60mm, L2 = 50mm, r =6mm, R= 88mm, P z= M/r
Lc kep P c tnh nh sau:

M
540
.(60 6) 4, 212.
.66
6
6
P
767(kG )
176 50
176 50
f
.0, 25
3
3
K.
Trong o :Cac so kch thc tng ng vi hnh ve.

Tnh chon bulong
Lc doc tac dung len bulong
P = 767 (kG)
T [ 10, cong thc 12a.7 ]:
d
4P
k
Trong o:
Chon thep 45, suy ra ch 360Mpa , s 1.5
k ch
s
SVTH: NHOM 2
Trang 64
360
240( MPa)
1.5
[ 9, bang 12.1 ]
[9, bang 12.2a]
Do o :
d
4 x7, 67
0.0064m 6.4mm
x 240 x103
Chon d=8mm.
Suy ra bulong chon la M8.
Lc xiet e moi ghep bulong khong b h :
V = k.P ,[ 9, cong thc 12a.23]
Chon k=1.5, suy ra: V = 1.5x7,67 = 11,505(KN)
8. Chon c cau kep chat:
Ren vt co tay quay t do ket hp vi khoi V
9. Ve c cau dan hng (bac dan) va so dao (khong co)
10. Ve cac chi tiet phu cua o ga
11. Ve than o ga
12. Ve 3 hnh chieu cua o ga
13. Ve nhng phan cat trch can thiet
14. Bang ke chi tiet
15. Tnh sai so che tao cho phep cua o ga ct
gd
= c + k + ct + m + dc
Vi gd sai so ga at
c sai so chuan
k sai so kep chat
ct sai so che tao
m sai so mon
dc sai so ieu chnh
ct = gd - ( c + k + m + dc )
c = 61m
k = 0 (lc kep vuong goc vi phng kch thc)
m = .
= 0,1.
11960
c = 10 m = 0,01 mm
[g ]= /3
SVTH: NHOM 2
Trang 65
= 11 m = 0.011 mm
_ dung sai nguyen cong = 0,435mm

[g] = 0.435/3 = 0.145 mm
ct =
ct =
gd
c2 k2 m2 dc2
0,1452 0, 0612 0 2 0, 0112 0, 012 = 0,017mm = 17 m
16. Yeu cau ky thuat

-o khong song song cua mat nh v so vi ay o ga
17 m
-o khong vuong goc gia tam bac dan va ay o ga
17 m
-o khong vuong goc gia tam chot nh v va ay o
ga 17 m
-o khong song song gia tam khoi V va ay o ga 17
m
-o khong vuong goc gia mat g cua chot nh v va
ay o ga 17m
Ket luan
Qua trnh lam o an a giai quyet cac van e nh xac
nh dang san xuat, phan tch chi tiet gia cong, chon dang phoi
va phng phap che tao phoi, lap qui trnh cong nghe gia cong
chi tiet.
Phan ln thi gian danh cho o an la lap qui trnh cong
nghe, vi cac cong viec nh chon tien trnh gia cong, thiet ke
nguyen cong,xac nh lng d trung gian va kch thc trung
gian, xac nh che o cat va thi gian gia cong, thiet ke o
ga cong nghe. Ket qua nhng viec a lam la tng oi ay
u cho mot qui trnh cong nghe ien hnh.
Qui trnh cong nghe c thiet ke co nhng ac iem sau
SVTH: NHOM 2
Trang 66
u iem :
-am bao chat lng chi tiet at c
-Gia thanh che tao khong cao do s dung cac thiet b co
san, pho bien thong dung va tng oi van nang
Nhc iem :
-Nang suat at c khong cao nhng co the chap nhan
c
Em xin chan thanh cam n thay Huynh Ngoc Hiep va cac
thay co trong bo mon Che Tao May a tan tnh ch bao trong
thi gian lam o an. o an c thc hien lan au nen
chac chan con nhieu thieu sot, mong thay co va cac ban
ong gop ch bao e em rut kinh nghiem sau nay lam viec
c tot hn.
Ngay 14 thang 05nam
2004
Sinh vien thc hien:
NHOM 2
TAI LIEU THAM KHAO

[1]. Nguyen ac Loc va cac tac gia. Cong nghe che tao
may. 3 tap. NXBKHKT, Ha Noi, 2003.
[2]. Le Van Tien; Tran Van ch; Tran Xuan Viet. o ga c
kh hoa t ong hoa. NXBKHKT, Ha Noi, 1999.
[3]. Tran Van ch. Thiet ke o an cong nghe che tao may.
NXBKHKT, Ha Noi, 1999.
SVTH: NHOM 2
Trang 67
[4]. Le Trung Thc; ang Van Nghn. Hng dan thiet ke o

an mon hoc cong nghe che tao may. HBKTPHCM, 1992.
[5]. Bo mon cong nghe che tao may. So tay thiet ke cong
nghe che tao may. 2 tap. HBKHN, 1970.
[6]. Tran Hu Tng va cac tac gia. Giao trnh cong nghe kim
loai. 2 tap. HBK, 1969.
[7]. Nghiem Hung. Kim loai hoc va nhiet luyen. NXBGD, 1993.
[8]. Tran Van ch. So tay & Atlas o ga. NXBKHKT, Ha Noi,
2000.
[9]. Nguyen Thanh Nam. Hng dan mon hoc C s thiet ke
may. Bo mon Thiet ke may-Khoa C kh-HBKTPHCM.
[10]. Le Ngoc Quy. Kim loai hoc va vat lieu hoc.
[11].PGS-TS Tran Van ch. So tay gia cong c. NXBKH&KT
[12].GS-TS Nguyen ac Loc.Hng dan thiet ke o an cong
nghe che tao may NXBKH&KT
SVTH: NHOM 2
Trang 68

Thuyet Minh Nhom 02

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Thuyet Minh Nhom 02

Uploaded by

Copyright:

Available Formats

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

XAC NH DANG SAN XUAT

1.1. San lng che tao:

1.2. Khoi lng chi tiet:

T ban ve chi tiet, ap dung phan men Pro-E , ta tnh c:

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

The tch: V = 0.084 dm3

Ty trong gang xam :7,8 kg/dm3

Khoi lng chi tiet : G = 7,8x0.084 = 0.65 kg

1.3. Dang san xuat va ac trng:

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

PHAN TCH CHI TIET GIA CONG

2.1. Cong dung:

Gii han ben keo: 150 N/mm2

o gian dai: 0,5%

Gii han ben uon: 320 N/mm2

Gii han ben nen: 600 N/mm2

o cng 163-229 HB, chon HB = 190

Dang grafit: tam tng oi tho.

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

Gii han ben keo: 210 N/mm2

o gian dai: 0,5%

Gii han ben uon: 400 N/mm2

Gii han ben nen: 750 N/mm2

o cng 170-241 HB, chon HB = 190

Dang grafit: tam nho mn.

Tnh chat hoa-ly u ap ng chc nang phuc vu va cong

* Chi tiet sa lai:

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

Chng III: CHON DANG PHOI VA PHNG PHAP CHE

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

- Noi chung co rat nhieu phng phap tao phoi nh uc,

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

Chieu day nho nhat vach chi tiet uc (mm): 3 4.

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

Cap chnh xac cac kch thc can gia cong :

cap chnh xac 12

: cap chnh xac 8

: cap chnh xac 11

cap chnh xac 11

cap chnh xac 13

: cap chnh xac 13

cap chnh xac 13

cap chnh xac 13

3.4. Hnh thanh ban ve phoi va xac nh khoi lng

Ban ve phoi(theo tnh toan phan tch):

AMH Cong Nghe Che Tao May

GVHD: Huynh Ngoc Hiep

Qua trnh hnh thanh phoi:

o o vuong goc dung 2 ong ho so va mot truc co

o kch thc dung thc cap, panme.

AMH Cong Nghe Che Tao May