47.

GTO/GTD : Friday Weekly Result-Week 24/2016

Group Operation Technology Development
Midstream Technology Development
Item
Project
1

heat loss
FUR 1,2,3

Objective

Milestone

This week result 06-10June2016

Next step

1.Heat loss
2. [Furnace and recuperator
efficiency]

1.1) Flow Heat loss 4%

Cooling Skid & Post Optimum.

1. 1260 m3/Hr 100 m3/H

800 m3/H T < 10'C
2. 2559
3. 2559

1.Cost saving May'16 109,992.20

2. Cost saving - 2559 1.34 MB.

1. Monthly
2. 2

1.2) 2%

1. Trial
2. PR/PO Order
3.
3. May'16
4.
5.

1. Shutdown Furnace No.2 . 2559 1 Soaking zone

2. 16Jun16 139'C
186.5'C 47.5'C.

1.
2. FN.1-Shutdown
July 2016

1.3) Ceramic Fiber

40%
Module Discharge
Castable (Density 128 kg/m3, service
temp = 1400c)

1. Trial
2.
3. PR/PO Order Ceramic Fibre / Module
4. Jun-August'16
5.

1. . 2 = 55,100 USD
2. Tri-Rex= 43,054.23 USD
3. .Saftec (31,108.26 USD)

1. 20June16

1.4) Ceramic Fibre

Charging & Central diaphargm

1. Charging & Central diaphargm 1. PR/PO Process

2. BOM
3. Fabricate
4.

1. July'16

1.5) 1.
[Refractory
2.
Coating] 2
Suppliers

1. Suppliers
2.
Supplier

1. Supplier

1. SSI July 16

Monitor Demand charge

On Peak

1. Monitoring Demand Charge

2. Cosview Monitor
3. Forecast Demand Charge Monitor

- Monitor
3
3 2559 16:15 .
37,600 KW 2,787,664 Coil Demand Charge
Alarm

Monitor Operator Demand

charge

15

15
On Peak

1. Monitoring Demand Charge

2. Cosview Monitor
3. Forecast Demand Charge Monitor

Present Costview Monitor

1
Level 2 Program
Forecast modelling

Slab Slitting Project

1.
2.

SSI can buy stock slabs which have width Slab

more than 1550 mm. with capability to do
width-slitting.

Mobile Slitting Machine Project

1. Rework tool Debread
2. SCD
2 slitting 10 16 9
Jul 2016
3, 1 16 Jun 2016

W1
W2
W3
W4

Date
7-Jan-16
14-Jan-16
18-Jan-16
18-Jan-16

Time
11:00 a.m.
14:45 p.m.
11:45 a.m.
11:45 a.m.

Demand Charge (KW)

8,223
33,622
41,356
41,356

Cost (Baht)
609,662
2,492,698
3,066,169
3,066,169

W1
W2
W3
W4

Date
1-Feb-16
1-Feb-16
18-Feb-16
18-Feb-16

Time
12:45 p.m.
12:45 p.m.
11:45 a.m.
11:45 a.m.

Demand Charge (KW)

32,914
32,914
44,000
44,000

Cost (Baht)
2,440,244
2,440,244
3,262,160
3,262,160

Date
W1 1-Mar-16
W2 10-Mar-16
W3 10-Mar-16
W4 10-Mar-16

Time
10:45 a.m.
10:00 a.m.
10:00 a.m.
10:00 a.m.

Demand Charge (KW)

40,400
44,000
44,000
44,000

Cost (Baht)
2,995,256
3,262,160
3,262,160
3,262,160

Time
16:00 p.m.
16:00 p.m.
16:00 p.m.

Demand Charge (KW)

37,600
37,600
37,600

Cost (Baht)
2,787,664
2,787,664
2,787,664

W1
W2
W3
W4

Date
3-Jun-16
3-Jun-16
3-Jun-16

7,735
573,471


160
140
120
100

Frequency

80
60
40
20
0

15 (KW)

 2559

15 (KW)

Frequency