PERENCANAAN SISTEM VENTILASI UNTUK MEN-SUPPORT

RENCANA DEVELOPMENT PADA Q4 AKHIR 2016

DI TAMBANG BAWAH TANAH GRASBERG BLOCK CAVE
PT. FREEPORT INDONESIA

22 September 2016
Oleh :
Oktovianus Koibur

LATAR BELAKANG
Menunjukkan :
1. Rencana
Development
di
tahun
2016
berdasarkan Forecast Plan Q2 dari GBC
Engineering.
2. Rencana
Ventilasi
untuk
mendukung
Development Pada Q4 tahun 2016
3. Menunjukkan Level Utama Tambang
4. Kesimpulan dan Rekomendasi

AIRFLOW BUDGET
Airflow Budget berdasarkan
peralatan di GBC 2016
Equipment

Ventilation
Requirement

Opt.
Factor
Axera 7
50%
DD321 Bolting Drill
50%
DD321 Development Drill
50%
50%
Machine Axera T08-290
Drills Axera T08-360
50%
Commando
50%
Robolter
50%
Cabolter
50%
R1700
80%
LHDs
R2900
80%
AD30
80%
Haul
AD55
80%
Trucks
ADT740
80%
938WH Loader
80%
ANFO Truck
50%
Boom Truck
50%
Western Star
50%
Backhoe
50%
Utility
Grader
30%
Forklift 908
30%
Forklift DP40
30%
Shotcrete Sprayer
50%
Telehandler
30%
20%
Personnel Isuzu Manhaul
Vehicles Iveco Bus
20%
Total

kw
111
111
111
111
111
111
111
111
231
321
298
485
350
120
123
130
260
82
112
82
82
115
78
123
150

Airflow Budget berdasarkan

Area kerja
Aliran Udara
m/s
PT.FI
4
4
4
4
4
4
4
4
15
21
19
31
22
8
5
5
10
3
3
2
2
5
2
2
2

Regulati
on
4
4
4
4
4
4
4
4
12
17
16
26
19
6
4
4
9
3
2
2
2
4
2
2
2

2016
Unit
(ea)
7
6
3
3
5
2
1
8
16
11
12
19
6
1
6
20
4
9
5
3
2
11
9
2
7

Location

Aliran Udara m/s

PT.FI
31
27
13
13
22
9
4
36
237
226
229
590
134
8
30
104
42
30
13
6
4
51
17
4
17
1895

Regulation
26
22
11
11
19
7
4
30
198
189
192
494
113
6
25
87
35
25
11
5
3
42
14
3
14
1588

Level

Undercut
2850
Development
Extration
2830
Development
Service Development 2810-2812
Haulage
2760
Development
Drainage
2710
Development
Conveyor
2700
Development
2730
Crusher
2830
EXTN Fix Facilities
2760
Haulage Fix Facilities
2510
GRS Spur
2510
AB Raise
Total
20 % Leakage
Total

Flow (m/s)
225
200
245
140
105
105
35
90
35
160
60
1400
280
1680

VENTILASI GBC 2016

2016

Air Flow requirement (m/s)

1680

Fan Performance (m/s)

Fan #1 set -10

Fan #2 set -10

874 (4.216 kW)

874 (4.216 kW)

Diffeence (m/s)
68

GBC Airflow Budget

Main Fan Capacity
Airflow Budget Area Q4-2016
1748
1680

2850 UNDERCUT LEVEL

Airflow Budget
V/R
Exhaust 5
Fan 75 HP

V/R
Exhaust 6

DD
DD 14
DD 15 N
DD 16 N
N
DD 17
DD 18 N
19 N
N

DD

11

60 m3/S

DD

DD

12

30 m3/S

DD 5 N

15

DD 11 N

15

DD 12 N

15

DD 15 N to North

15

DD 15 to South

15

DD 19 N

15

DD 24 S

15

DD 25 S

15

UCUT Fringe East

35

Magazine Exhaust Acc

35

Batchplant

35

UC
Ea UT
st Fr
i

ng
eD
ri f

Fan 75 HP

m3/s

V/R
35 m3/S
Exhaust 6

V/R Extn
Exhst 4

Total

225

Fan 150 HP

Ventilation Legend

30 m3/S

Ac
c

tW
es
t

25
S

dle

Dr
if

15

Fan 75 HP

Intake Raise
35 m3/S

Batc
hpla
nt R
ail L
o

Exhaust Raise
op

in
ge
UC
UT

DD
DD 20
DD 21 S
DD 22 S
DD 23 S
24 S
S

Fr

DD

DD

Mi
d

16

DD

14

DD

UC
UT

V/R Intake 3

DD

26

UC
UT

Of
fi c
eA
cc

Bulkhead
Aux Fan
Door

5 5

2850 UNDERCUT LEVEL

D
D

D
Bacthplant

Ventilation Legend
Intake Raise

Magazine Spur
UCUT Office

Exhaust Raise
Bulkhead
Aux Fan
Fan 150 HP

Door

V/R HaulageExtn-GVD7

35 m3/S

Amole CI3

Magazine Exhaust Acc

2830 EXTRATION LEVEL

DP

19

DP

23

Airflow Budget

Pa
n

V/R
Exhaust 5

el
2

Fan 75 HP

Pa
ne

l2
7

V/R Intake 6

35 m3/s

45 m3/s

V/R intake 5

45 m3/s

15 m3/s

DP 23
Middle Acc
Panel 23 to North
Panel 23 to South
Panel 24 to North
Panel 24 to South
Panel 25 to North
Panel 25 to South
Panel 29
Panel 25
Panel 24
EXTN Fringe East
EXTN Fix Facilities
Total

15
15
15
15
15
15
15
15
15
15
15
35
90
290

ge
Dr
if

50

Pa
ne
l2

Fan 75 HP

m3/s

Fr
in

DP

V/R
Exhaust 4

EX
T

95 m3/s

30 m3/s

10 m3/s

EX
TN

10 m3/s
Fan 75 HP

Ventilation Legend

D
M

id

10 m3/s

dl

V/R Intake 6

DD
Ac

Intake Raise

Pa
ne

l2
1

Exhaust Raise

Pa
ne
l2

35 m3/s
V/R Intake 3

Pa
ne

20 m3/s

Bulkhead

m
50

9
el
2

3/
s

el
2
Pa
n
Pa
n

l2
6

Pa
ne

Pa
n

el

25

l2
7

Pa
ne

l2

15 m3/s

Aux Fan
7

2830 EXTRATION LEVEL

Sh
af
t

Ac
c

Ventilation Legend

Intake Raise
70 m3/s

RD

Exhaust Raise
35 m3/s

Fan 150 HP

Cr
an
e

Ba
y

up
m

Bulkhead

en
tA
cc

So
ut
h

M
TC

Aux Fan
Sh
op

Door

Regulator

Ac
c

Eq
i

op

50 m3/s

10 m3/s

Sh

GV
D

EX
TN

M
TC

10 m3/s

Sh
op

35 m3/s

W
ae
rh
ou
se

No
rth

2810-2012 SERVICE LEVEL

Airflow Budget

m3/s

Intake 6

35

Intake 6

35

Exhaust 6

35

Exhaust 5

35

Intake 5

35

Exhaust 3-4

35

Intake 2

35

CG

35 m3/s

31
R

am
p

70 m3/s
EX
H

70 m3/s
AU
ST

35 m3/s

Fan 150 HP
EX
HA
US
T

245

KE
TA
IN

Total

35 m3/s

Fan 150 HP

IN

Ventilation Legend

CG

Intake Raise

TA
KE

XC 4
43

Ra
m

IN
TA
KE

DD

35 m3/s
XC 4

Exhaust Raise

35m3/s

EX
HA
US
EX
H

Bulkhead

AU
ST

T4

XC 3

XC 3

DD

Aux Fan
Door

IN

IN
TA
KE

TA
KE

XC 2

Sh
op

Lo
op

2760 HAULAGE LEVEL

il
Ra
60
27

Sh

Fan 150 HP

Unloading Departure

ffi
ce
s

cc
pA

Ram
p

Ra
il

Airflow Budget

35 m3/s

V/R Intake 6

m3/s

Truck 32

35

Truck 34

35

Unloading Sta Arrival

35

Unloading Sta Departure

35

Haulage Fix Facilities

35

Total

Ventilation Legend

M
&

DD

TC
St

V/R Intake 6

175

or
e
ag

Intake Raise

ol
Tr
y
le
o
Sh

Unloading Station Arrival

Loo
Rail

Exhaust Raise

601
Ore

Truck 40

Bin

Rail
Sho
p

Ro a
d

V/R Intake 5

Bulkhead

Ra
il S
ho

pR
oa
d

Or

d
oa
nl
1U
60 tion
i n ta
eB S

V/R HaulageEXTN-GVD7 Acc

V/R Intake 4
Fan 150 HP

Aux Fan

g
in

140 m3/s

35 m3/s

35 m3/s
From Magazine
EXHST Acc

st
Du

o
ct
lle
Co

cc
eA
in
rM

10

2760 HAULAGE LEVEL

Tr
uc

Ventilation Legend
Tr
uc

k3
1

CG

31
Ra
m

k3
2

Intake Raise

70 m3/s

Tr
uc
k3
0

CG

32

Ra
m

Exhaust Raise

Fan 150 HP

Bulkhead

Tr
uc
k3
3

Aux Fan
CG

33
R

am
p

Tr
uc

k3
0

Tr
uc
k

34

ck
Tru
43

mp
Ra
43
CG

105 m3/s
Tr
uc
k

Shop
Rail

44

Tr
uc
k

CG

40

CG

45
R

am
p

44
R

Lo op

am
p

D
11

2710 DRAINAGE LEVEL

V/R Intake 6

Fan 150 HP

Airflow Budget
35 m3/s
V/R Exhaust 6

Dr
ain
ag
e

Dr
i ft

M3/s

Drainage 4 East

35

Drainage 4 West

35

Drainage 2

35

Total

105

Ventilation Legend

35 m3/s

Intake Raise

V/R Exhaust 4

Dr
ai

na
ge

Dr
i ft

Exhaust Raise

Fan 150 HP

Bulkhead
50 m3/s
V/R Intake 2

V/R Exhaust 6
Dr
ain

ag
e

Dr
i ft

Aux Fan

12

2700 CONVEYOR LEVEL

Airflow Budget
From crusher 2730L

35 m3/s

BC

GVD 7 V/R Exhaust

61
2

BC 612 XC5 to South

35

From Crusher 2730 L

35
140

Intake Raise

to

c
Ac

il
Ta

Exhaust Raise

70 m3/s
BC

61
2

Ta
il

Bulkhead

BC
6
61

BC

35

12

105 m3/s

61
1

Co

V//R GVD Intake

il
Ta

BC 615 Transfer

Ventilation Legend

6
BC

BC

2
61

35

Total

Fan 150 HP

G
VD

BC 612 Tail

f
ns
Tra
15
6
BC

Ta
il

m3/s

or
ey
nv

Aux Fan

BC
2
61
Co
ey
nv
or

13

2700 CONVEYOR LEVEL

XC

XC

G
VD
8

Bc

XC

2
61
C

Ventilation Legend

v
on
or
ey

Intake Raise
XC

35 m3/s

Exhaust Raise
Fan 150 HP

Bulkhead
Aux Fan

14

INFRASTRUKTUR
Level

Vent Raise
Jmlh
DD 25 S V/R Intake 3
DD 14 S V/R EXTN-Exhaust
4
UCUT Middle Acc V/R
Exhaust 5
Undercu DD 11 N V/R Exhaust 6
8
t
UCUT Fringe V/R Exhaust 6
Batchplant V/R Exhaust 6
Magazine V/R Haulage GVD 7
Magazine V/R Haulage GVD 7
EXTN Fringe Drift East V/R
Intake 6
Panel 27 V/R Exhaust 5
Panel 26 V/R Exhaust 5
EXTN Middle Acc V/R Intake
5
Extractio EXTN Middle Acc V/R Intake
11
5
n
Panel 21 V/R Exhaust 4
Panel 26 V/R Exhaust 4
Panel 27 V/R Exhaust 4
Panel 28 V/R Exhaust 4
Panel 24 V/R Intake 3
Panel 25 V/R Intake 3
Rail Shop Loop
Haulage Rail Shop Loop
3
Unloading Stn Arrival
Drainage 4 East
Drainage 4
Drainag
5
Drainage 3
e
Drainage 2
Drainage 4 Acc
Conveyo
1
r
GVD 8 South

Level

Door
Jmlh
Batchplant
Batchplant to Shaft 1
Undercut Batchplant to Shaft 2
5
Undercut Ramp Acc
Shaft Personel Acc
EXTN Middle Acc 2 x Door
Extractio
EXTN Office Acc 2 x Door
6
n
EXTN Empty Rail 2 x Door
2760 Rail Shop Acc 2 x
Door
Haulage CG 33 Ramp 2 x Door
8
CG 44 Ramp 2 x Door
CG 45 Ramp 2 x Door
GVD 8 XC4
GVD 8 XC4
Conveyo BC 612 Tail Acc
6
r
BC 612 Tail Acc
GVD 8 Acc South
GVD 8 Acc North
GVD Intake to Miine Fan 2x
GVD
4
Door

Level

Louver Damper
Jmlh
Magazine V/R Haulage - GVD
Undercut
1
7
Intake 5 to Middle Acc
Intake 5 to middle Acc
Intake 3 to Panel 24
Extraction Intake 3 to Panel 25
7
Exhaust 4 to Panel 26
Exhaust 4 to Panel 27
Exhaust 4 to Panel 28
Conveyor BC 612
1
Haulage Truck 40
1

15

KESIMPULAN
1. Airflow budget berdasarkan jumlah area kerja di tahun 2016 adalah
1.680 m3/s, kapasitas Main Fan GBC 1 & 2 masih mencukupi yaitu
1.748 m3/s.
2. Banyak Udara yang telah digunakan dibeberapa heading aktif dipakai
kembali (Re-Use).
3. Development Service Extraction West to North tidak seimbang.
4. Infrastruktur dan Auxiliary Fan yang dibutuhkan pada Q4 2016 agar
Ventilasi GBC Mine berjalan sesuai rencana, adalah sebagai berikut.
Infrastructure
Location

Level

Auxiliary Fan

Air Door

Louver
Damper

Vent Raise

75 HP

150 HP

Undercut

2850

Extraction

2830

11

11

Service

2810 - 2812

Haulage

2760

Drainage

2710

Conveyor

2700

GVD Acc to Main Fan

2960

29

10

28

19

23

Total

16

REKOMENDASI
1. Mempersiapkan Dimensi Drift GVD Intake dan Exhaust untuk persiapan
penambahan Main Fan ke-3, karena kebutuhan udara diwaktu yang akan
datang pasti meningkat.
2. Melakukan sampling udara pada daerah yang menggunakan udara Re-Use
dan setting udara lebih besar dari kebutuhan Fan itu sendiri.
3. Rencana kemajuan heading pada daerah service harus bersamaan dengan
level tambang lainnya.
4. Perlu dilakukan penjadwalan untuk menyediakan Area dan material dalam
mendukung pembuatan Infrastruktur.

17

THANK YOU

18

19