Form Number

augmentix Gage Repeatability & Reproducibility

Part Number Gauge Name MEASURING TAPE

Part Name FRONT DOOR Gauge Number AU/TP/01
Charectiristics & Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 11.06.2010

Appraiser PARTS
Trials AVERAGE
/ Name 1 2 3 4 5 6 7 8 9 10

Trial-1 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Appraiser A Trial-2 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Trial-3 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Average 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 X Bar A 643.000
NANJUNDA
Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R Bar A 0.000

Trial-1 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Appraiser B Trial-2 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Trial-3 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Average 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 X Bar B 643.000
VIJAY
Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R Bar B 0.000

Trial-1 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Appraiser C Trial-2 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Trial-3 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.00 643.000

Average 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 X Bar C 643.000
SHANKAR
Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R Bar C 0.000

Part Average 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 RP 0.000

X D Bar = . X D Bar 643.0000 (R Bar A + R Bar B + R Bar C) / 3 = . R D Bar 0.000

X D Bar + A2 * R Bar = . UCL X Bar 643 Max X Bar - Min X Bar = . X Bar Diff 0.000
X D Bar + A2 * R Bar = . LCL X Bar 643 R D Bar X D4 = . UCL R 0.000
UCL X Bar 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000
LCL X Bar 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000 643.000
UCL R Bar 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

Average Chart

1 2 3 4 5 6 7 8 9 10
700.000

600.000

500.000
Average

400.000

300.000

200.000

100.000

0.000 Parts

Analysed By: 1 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number Gauge Name MEASURING TAPE

Part Name FRONT DOOR Gauge Number AU/TP/01
Charectiristics & Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 11.06.2010

Analysed By: 2 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number Gauge Name MEASURING TAPE

Part Name FRONT DOOR Gauge Number AU/TP/01
Charectiristics & Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 11.06.2010

Repeatability - Equipment variation (EV)

Trials K1

EV = R D Bar X K1 2 0.8862 % EV = 100 [ EV / TV ]

= 0.000 3 0.5908 = 0.00 %

Reproducibility - Appraiser Variation (AV)

Appraiser K2

AV = Sqrt [ { ( X Bar Diff X K2 )2 - EV2 / ( nr ) } ] 2 0.7071 % AV = 100 [ AV / TV ]

= 0.000 3 0.5231 = 0.00 %

Repeatability & Reproducibility (GRR)

Parts K3 % GRR = 100 [ GRR / TV ]

GRR = Sqrt [ ( EV2 + AV2 ) ] 2 0.7071 = 0.00 %

= 0.000 3 0.5231

4 0.4467

Part variation (PV) 5 0.403

6 0.3742

PV = RP X K3 OR = Sqrt( TV2 - GRR2) 7 0.3534 % PV = 100 [ PV / TV ]

= 0.000 = 0.20 8 0.3375 = 100.00 %

9 0.3249

Total variation (TV) 10 0.3146

TV = Sqrt [ ( GRR2 + PV2 ) ] OR = Process variation / 6.0 ndc = 1.41 (PV / GRR )

= 0.000 = 0.200 = #DIV/0!

Note 1. Analysis is based total Variation calculated by either methods, which ever is more.

Result Of the Study Gauge is acceptable

Range Chart

1 2 3 4 5 6 7 8 9 10
1.000

0.900
Range

0.800

0.700

0.600

0.500

0.400

0.300

0.200

0.100

0.000
Parts

Analysed By: 3 Of 12 Approved By: .

 0.700

0.600

0.500
Form Number

0.400 augmentix Gage Repeatability & Reproducibility

0.300

Part Number Gauge Name MEASURING TAPE

0.200
Part Name FRONT DOOR Gauge Number AU/TP/01
Charectiristics
0.100
& Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 11.06.2010
0.000
Parts

Analysed By: 4 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number 12771084 Gauge Name LINEAR SCALE

Part Name CABLE ASM-HOOD PRIM LAT REL Gauge Number LS 0002
Charectiristics & Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 25.09.2008

Appraiser PARTS
Trials AVERAGE
/ Name 1 2 3 4 5 6 7 8 9 10

Trial-1 643.08 642.81 643.03 642.80 643.11 642.93 643.18 642.75 643.07 643.00 642.976

Appraiser A Trial-2 643.10 642.85 643.05 642.82 643.10 642.95 643.20 642.80 643.10 643.10 643.007

Trial-3 643.09 642.83 643.04 642.85 643.08 642.99 643.15 642.76 643.05 643.06 642.990

Average 643.090 642.830 643.040 642.823 643.097 642.957 643.177 642.770 643.073 643.053 X Bar A 642.991
Chandru
Range 0.020 0.040 0.020 0.050 0.030 0.060 0.050 0.050 0.050 0.100 R Bar A 0.047

Trial-1 643.15 642.85 643.01 642.87 643.10 642.99 643.20 642.82 643.10 643.10 643.019

Appraiser B Trial-2 643.08 642.81 643.03 642.90 643.11 642.95 643.18 642.75 643.07 643.05 642.993

Trial-3 643.06 642.87 643.04 642.85 643.08 642.98 643.15 642.76 643.11 643.06 642.996

Average 643.097 642.843 643.027 642.873 643.097 642.973 643.177 642.777 643.093 643.070 X Bar B 643.003
Hemanna
Range 0.090 0.060 0.030 0.050 0.030 0.040 0.050 0.070 0.040 0.050 R Bar B 0.051

Trial-1 643.20 642.90 643.05 642.90 643.12 643.02 643.25 642.80 643.15 643.05 643.044

Appraiser C Trial-2 643.15 642.95 643.10 642.85 643.15 642.99 643.20 642.75 643.10 643.10 643.034

Trial-3 643.18 642.85 643.08 642.95 643.05 642.98 643.19 642.78 643.10 643.07 643.023

Average 643.177 642.900 643.077 642.900 643.107 642.997 643.213 642.777 643.117 643.073 X Bar C 643.034
Prashanth
Range 0.050 0.100 0.050 0.100 0.100 0.040 0.060 0.050 0.050 0.050 R Bar C 0.065

Part Average 643.121 642.858 643.048 642.866 643.100 642.976 643.189 642.774 643.094 643.066 RP 0.414

X D Bar = . X D Bar 643.0091 (R Bar A + R Bar B + R Bar C) / 3 = . R D Bar 0.054

X D Bar + A2 * R Bar = . UCL X Bar 643.02595 Max X Bar - Min X Bar = . X Bar Diff 0.043
X D Bar + A2 * R Bar = . LCL X Bar 642.99227 R D Bar X D4 = . UCL R 0.140
UCL X Bar 643.026 643.026 643.026 643.026 643.026 643.026 643.026 643.026 643.026 643.026
LCL X Bar 642.992 642.992 642.992 642.992 642.992 642.992 642.992 642.992 642.992 642.992
UCL R Bar 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140

Average Chart

1 2 3 4 5 6 7 8 9 10
643.300

643.200

643.100

643.000
Average

642.900

642.800

642.700

642.600

642.500 Parts

Analysed By: 5 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number 12771084 Gauge Name LINEAR SCALE

Part Name CABLE ASM-HOOD PRIM LAT REL Gauge Number LS 0002
Charectiristics & Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 25.09.2008

Analysed By: 6 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number 12771084 Gauge Name LINEAR SCALE

Part Name CABLE ASM-HOOD PRIM LAT REL Gauge Number LS 0002
Charectiristics & Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 25.09.2008

Repeatability - Equipment variation (EV)

Trials K1

EV = R D Bar X K1 2 0.8862 % EV = 100 [ EV / TV ]

= 0.032 3 0.5908 = 16.05 %

Reproducibility - Appraiser Variation (AV)

Appraiser K2

AV = Sqrt [ { ( X Bar Diff X K2 )2 - EV2 / ( nr ) } ] 2 0.7071 % AV = 100 [ AV / TV ]

= 0.022 3 0.5231 = 10.77 %

Repeatability & Reproducibility (GRR)

Parts K3 % GRR = 100 [ GRR / TV ]

GRR = Sqrt [ ( EV2 + AV2 ) ] 2 0.7071 = 19.33 %

= 0.039 3 0.5231

4 0.4467

Part variation (PV) 5 0.403

6 0.3742

PV = RP X K3 OR = Sqrt( TV2 - GRR2) 7 0.3534 % PV = 100 [ PV / TV ]

= 0.130 = 0.20 8 0.3375 = 98.11 %

9 0.3249

Total variation (TV) 10 0.3146

TV = Sqrt [ ( GRR2 + PV2 ) ] OR = Process variation / 6.0 ndc = 1.41 (PV / GRR )

= 0.136 = 0.200 = 7.16

Note 1. Analysis is based total Variation calculated by either methods, which ever is more.

Result Of the Study Gauge is acceptable

Range Chart

1 2 3 4 5 6 7 8 9 10
0.160

0.140
Range

0.120

0.100

0.080

0.060

0.040

0.020

0.000
Parts

Analysed By: 7 Of 12 Approved By: .

 0.100

0.080
Form Number

0.060 augmentix Gage Repeatability & Reproducibility

0.040
Part Number 12771084 Gauge Name LINEAR SCALE
Part Name CABLE ASM-HOOD PRIM LAT REL Gauge Number LS 0002
0.020
Charectiristics & Spec. 643 ±2 Gauge Type
Total tolerance (Digits Only) 2.00 Date Of Study 25.09.2008
0.000
Parts

Analysed By: 8 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number Gauge Name Vernier caliper

Part Name SHAFT Gauge Number AU/DVC/01
Charectiristics & Spec. 48 ±0.2 Gauge Type
Total tolerance (Digits Only) 0.20 Date Of Study 10.06.2010

Appraiser PARTS
Trials AVERAGE
/ Name 1 2 3 4 5 6 7 8 9 10

Trial-1 48.01 48.05 48.09 48.12 48.15 48.05 48.06 48.08 48.06 48.07 48.074

Appraiser A Trial-2 48.02 48.05 48.09 48.12 48.14 48.06 48.06 48.09 48.07 48.07 48.077

Trial-3 48.01 48.06 48.10 48.11 48.15 48.06 48.07 48.10 48.07 48.08 48.081

Average 48.013 48.053 48.093 48.117 48.147 48.057 48.063 48.090 48.067 48.073 X Bar A 48.077
NANJUNDA
Range 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.020 0.010 0.010 R Bar A 0.011

Trial-1 48.02 48.06 48.10 48.12 48.15 48.06 48.07 48.10 48.07 48.07 48.082

Appraiser B Trial-2 48.01 48.07 48.09 48.11 48.14 48.07 48.07 48.10 48.07 48.07 48.080

Trial-3 48.01 48.06 48.10 48.12 48.14 48.06 48.06 48.09 48.06 48.08 48.078

Average 48.013 48.063 48.097 48.117 48.143 48.063 48.067 48.097 48.067 48.073 X Bar B 48.080
VIJAY
Range 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 R Bar B 0.010

Trial-1 48.01 48.07 48.10 48.11 48.16 48.07 48.06 48.11 48.08 48.07 48.084

Appraiser C Trial-2 48.02 48.07 48.09 48.12 48.16 48.07 48.06 48.11 48.08 48.07 48.085

Trial-3 48.02 48.08 48.09 48.12 48.15 48.08 48.07 48.10 48.07 48.08 48.086

Average 48.017 48.073 48.093 48.117 48.157 48.073 48.063 48.107 48.077 48.073 X Bar C 48.085
SHANKAR
Range 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 R Bar C 0.010

Part Average 48.014 48.063 48.094 48.117 48.149 48.064 48.064 48.098 48.070 48.073 RP 0.134

X D Bar = . X D Bar 48.0808 (R Bar A + R Bar B + R Bar C) / 3 = . R D Bar 0.010

X D Bar + A2 * R Bar = . UCL X Bar 48.083981 Max X Bar - Min X Bar = . X Bar Diff 0.008
X D Bar + A2 * R Bar = . LCL X Bar 48.077574 R D Bar X D4 = . UCL R 0.027
UCL X Bar 48.084 48.084 48.084 48.084 48.084 48.084 48.084 48.084 48.084 48.084
LCL X Bar 48.078 48.078 48.078 48.078 48.078 48.078 48.078 48.078 48.078 48.078
UCL R Bar 0.027 0.027 0.027 0.027 0.027 0.027 0.027 0.027 0.027 0.027

Average Chart

1 2 3 4 5 6 7 8 9 10
48.200

48.150

48.100
Average

48.050

48.000

47.950

47.900 Parts

Analysed By: 9 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number Gauge Name Vernier caliper

Part Name SHAFT Gauge Number AU/DVC/01
Charectiristics & Spec. 48 ±0.2 Gauge Type
Total tolerance (Digits Only) 0.20 Date Of Study 10.06.2010

Analysed By: 10 Of 12 Approved By: .

 Form Number

augmentix Gage Repeatability & Reproducibility

Part Number Gauge Name Vernier caliper

Part Name SHAFT Gauge Number AU/DVC/01
Charectiristics & Spec. 48 ±0.2 Gauge Type
Total tolerance (Digits Only) 0.20 Date Of Study 10.06.2010

Repeatability - Equipment variation (EV)

Trials K1

EV = R D Bar X K1 2 0.8862 % EV = 100 [ EV / TV ]

= 0.006 3 0.5908 = 14.23 %

Reproducibility - Appraiser Variation (AV)

Appraiser K2

AV = Sqrt [ { ( X Bar Diff X K2 )2 - EV2 / ( nr ) } ] 2 0.7071 % AV = 100 [ AV / TV ]

= 0.004 3 0.5231 = 8.98 %

Repeatability & Reproducibility (GRR)

Parts K3 % GRR = 100 [ GRR / TV ]

GRR = Sqrt [ ( EV2 + AV2 ) ] 2 0.7071 = 16.82 %

= 0.007 3 0.5231

4 0.4467

Part variation (PV) 5 0.403

6 0.3742

PV = RP X K3 OR = Sqrt( TV2 - GRR2) 7 0.3534 % PV = 100 [ PV / TV ]

= 0.042 = 0.02 8 0.3375 = 98.57 %

9 0.3249

Total variation (TV) 10 0.3146

TV = Sqrt [ ( GRR2 + PV2 ) ] OR = Process variation / 6.0 ndc = 1.41 (PV / GRR )

= 0.043 = 0.020 = 8.26

Note 1. Analysis is based total Variation calculated by either methods, which ever is more.

Result Of the Study Gauge is acceptable

Range Chart

1 2 3 4 5 6 7 8 9 10
0.030

0.025
Range

0.020

0.015

0.010

0.005

0.000
Parts

Analysed By: 11 Of 12 Approved By: .

 0.020

0.015
Form Number

augmentix Gage Repeatability & Reproducibility

0.010

Part Number Gauge Name Vernier caliper

Part Name
0.005 SHAFT Gauge Number AU/DVC/01
Charectiristics & Spec. 48 ±0.2 Gauge Type
Total tolerance (Digits Only) 0.20 Date Of Study 10.06.2010
0.000
Parts

Analysed By: 12 Of 12 Approved By: .