Me 77 {->1 7] Am ir wwagee BUTTON BITS 60 to 866mm DiameterD.T.H. Button Bits Bulroc DTH Button Bits are assembled from the highest quality components, produced to a rigidly maintained specification and subject to rigorous inspection cheoks throughout their manufacture to ensure a dependable product, providing a consistent level of performance Bulroc DTH Button Bits are produced in a wide range of sizes to suit most popular types of Down Hole Hammers. Bulroc DTH Button Bits are available with different head configurations to suit changing ¢riling conditions and rock characteristics. Bits are generally fited with Hemispherical or Round tungsten carbide inserts but Parabolic or Balistic inserts are available on many sizes. Altematively, a combination of Hemispherical and Parabolic inserts can be fitted. Carbides BALLISTIC HEMISPHERICAL Suitable for Medium to hard formations giving good penetration rates and reasonable hole deviation control, PARABOLIC Flat Face 8 Concave A good all round performance design for medium to hard formations giving good penetration rates and very goad hole deviation control. An ideal design for broken or fragmented formations giving good penetration fates in hard formations with good hole deviation control.ATLAS COPCO BITDIA | WT HEAD FORMATION mm |ins |) Kg | FLAT FACE CONVEX CONCAVE BBS021DHO8S BBS021DHO90 BBS022DH105, BBSO22DH110 BBSO22FF115 | BBS022DH115 BBSO22FF127 | BBS022DH127 BBSOS1DH105, BBSOS1DH108 BBSOS1DH110 BBSOS1FF115 BBSOS1DH115 FOOTVALVE BBF091 .9 | BBSOSTFF127 BBSOS1DH127 = BBSOSZFF12Z7 | BBSOSZDH127 -—| BBSOS2FF140 | BBSOS2DH140 BBSOS2FF152 | BBSOS2DH152 FOOTVALVE BBFO92 BBS093CC152 BBS093CC165 . BBS094CC203 = BBSIS4CC216 FOOTVALVE BBF094 Other types, sizes and head formations can be produced to order but minimum order quantities may apply.BULROC BIT DIA FLAT FACE BBSO11FFO60 BBSO11FF064 HEAD FORMATION CONVEX CONCAVE BULROC 2 BBSO12FF070 BBSO12FFO76 BBSO12FF080 BULROC 3 BULROC 33 BBS013DHO85 BBS013DH090 BBS013DHO95 BBS018DH090 BES018DHO85, FOOTVALVE BBF038, HYPER 31 BESO38DHO90 BES038DHO95 BES038DH100 == FOOTVALVE BBFOS1 HYPER 44 BBSO91FF110 BBSOS1FF115 BBSOO1FF127 BBS091DH105 BES091DH108 BBS091DH110 BBS091DH115 BBS091DH127 S>- FOOTVALVE BBFO92 HYPER 51 BBSO92FF127 BBSO92FF 140 BBSO92FF 152 BBS092DH127 BBS092DH140 BBS092DH152 — FOOTVALVE BBFO93 HYPER 61 BBSO93FF152 BBSO93FF165 BBS093CC152 BBS093CC165 BBS093CC203 BBS093CC216 |= FOOTVALVE BBFO94 HYPER 84 BBS094CC200 BBS094CC203 BBS094CC216 BBS094CC254 Other types, sizes and head formations can be produced to order but minimum order quantities may apply.BULROC BIT DIA HEAD FORMATION MM | INS. FLAT FACE CONVEX CONCAVE BBSOSOCC305 BBSOS0CC311 HYPER 121 BBSO50CC381 BBSOSOCC445 BESD49CC445 HYPER 121S BBS049CC457 BBSO49CC508 BBSO49CC559 BBS180CC457 BBS180CC508 HYPER 181 BBS180CC559 BBSis0Cc5s4 BBS180CC610 BBS240CC610 BBS240CC660 BBS240CC711 HYPER 241 BBS240CC762 BBS240CC813, BBS240CC866 FOOTVALVE BBF240 Other types, sizes and head formations can be produced to order but minimum order quantities may apply.BIT DIA | WT HEAD FORMATION Hammer mm {ins | Ka | FLAT FACE CONVEX CONCAVE = H 90 |3i2 |33 BBS038DH090 ——- | eee BBS038DH095 100 |4 44 BBS038DH100 FOOTVALVE BBF038 105 |4'/o |8.6 BBS032DH105 —na MACH 44/400 | 49g |4% |9.1 BBS032DH108 110 |4% |9.4 BBS032DH110 115 [4% |10.1 | BBSO32FF115 | BBSO32DH115 FOOTVALVE BBFO32 127 |5_|11.8 | BBSO32FF127 | BES032DH127 MACH soiss |127 |5 | 15.4 | BBSO33FF127 BBS033DH127 140 |5% | 47.4 | BBSO33FF140 | BESO33DH140 1526 | 188 | BBSO33FF152 BBSO33DH152 FOOTVALVE BBF033 — 192 |6 |25.3 | BBSOS4FF152 BBS034CC152 ——- MACH 60/66 | 165 Je%e |264 | BBSOSIFFI65 BBS034CC165 FOOTVALVE BBFO34 203 |g |34.2 BBS037CC203 MAH 0 216 /B'2 |37.2 BBS0S7CC216 FOOTVALVE BBF037 Other types, sizes and head formations can be produced to order but minimum order quantities may apply.INGERSOLL RAND BIT DIA HEAD FORMATION INS FLAT FACE CONVEX CONCAVE BBS040DH090 BBS040DH095, BBS040DH100 ‘8. BBSOO1DH105 DHD340A BBSO91DH108 BBS091DH1 10 BBSOSIFFI15 _BESDOIDH115 BBSOS1FF127 _ BBSO91DH127 BBS098DH105 _ fo | BBSO98DH110 BBSOSSFF115 | BBSO9SDH115 FOOTVALVE BBFO98 BBSO92FF127 8BS092DH127 Pea: y BBSOS$2FF140 BBSO9ZDH140 BBSOS2FF152 FOOTVALVE BBFO92 BBS093CC152 DHD360 BBS093CC165, BBS093CC203, BBS093CC216 FOOTVALVE BBFO93 BBSO99CC152 = QL 60/66 BBS099CC165, FOOTVALVE BBFO99 BBS094CC200 BBS094CC203, BBS094C0216, BBS094CC254 FOOTVALVE BBFO94 Other types, sizes and head formations can be produced to order but minimum order quantities may apply.BITDIA | WT HEAD FORMATION MM Kg FLAT FACE CONVEX CONCAVE BBS050CC305, BBSD50CC311 BBS050CC381 BBSD50CC445 BBSD49C0445 BBS049CC457 BBS049CC508 BBS049CC559 BBS125CC311 BBS125CC330 BBS125CC355, BBS125CC381 BBS125CC445, BBS125CC457 BBS125CC508 BBS180CC457 BBS180CC508 BBS180CC559 BBS180CC584 BBS180CC610 BBS240CC610 BBS240CC860 BBS240CC711 BBS240CC762 BBS240CC813 BBS240CC866 FOOTVALVE BBF240| Other types, sizes and head formations can be produced to order but minimum order quantities may apply.SANDVIK MISSION BITDIA | WT HEAD FORMATION Hammer wm |ins | Ko | FLATFACE CONVEX CONCAVE A3015 90 [3% [3.5 BBS041DHOS0 105 8BS042DH105 sp4 108 BBS042DH108 110 5. BBS042DH110 115 [412 |9 BBSO42FF115 | BBS042DH115 FOOTVALVE BBF042 127 |5 9.9 BBS042FF127 BBS042DH127 SD5 127 |3. 14.8 | BBS043FF127 © 8BS043DH127 — 140 |5'2 |15.9 | BBS043FF140 | BBS043DH140 152 |6 |172 | BBSO43FF152 BBSO43DH152 FOOTVALVE BBF043 152 |6 |28 | BBSO44FF152 BBS044CC152 SD6 165 |6'2 | 30.5 | BBSO44FF165 BBSD44CC165, 203 |8 | 36 BBS0440C203 216 |a' | 38.5 BBS044CC216 FOOTVALVE BBF044 200 |7% |33.8 | BBSO45FF200 BBS045CC200 sp8 203 |8, [34.5 | BESO45FF203 BBS045CC203 216 | 8's [37.5 BBSO45CC216 254 |10 [51.5 BBSD45CC254 FOOTVALVE BBFO45 XL3 90 [3% |4.7 BBSO40DHOSO 100 |4 |5 BBSO40DH100 FOOTVALVE BBF040 105 |4' |9.5 BBS0SODH105 e XL4 110 |4'e |9.8 BBS050DH110 _ 115 4% |10 | BBSOSOFF115 | BBSOSODH115 127 |5 |12 | BRSOSOFF127 | BBSOSODH127 FOOTVALVE 8BF050 152 [6 |26 BBS097CC152 XL6 165 |6%2 [20.7 BBS097CC165 203 |8 |36 BBS097CC203 254 |10 [54 BBSO97CC254 FOOTVALVE BBFO97, Other types, sizes and head formations can be produced to order but minimum order quantities may apply.SANDVIK MISSION BIT DIA | WT HEAD FORMATION Drill Bit Hammer mM |iNs | Ko | FLAT FACE CONVEX CONCAVE BBS046CC254 BBSO46CC280 BBSO46CC305 BBSO46CC318 BBS048CC305 BBSO48CC311 BBS048CC330 BBS048CC381 BBSO48CC445 BBS100CC445 BBS100CC508 BBS100CC549 BBSO96CC508 BBSO96CC559 BBSO96CC715 Other types, sizes and head formations can be produced to order but minimum order quantities may apply.RY TA The most frequent case of Button failure is due to over grinding and incorrect Button regrinding. Button regrinding at frequent intervals with the proper equipment not only improves bit life but improves production and reduces overall drilling costs. Good Drilling Practices REDUCE the cost of drilling ‘Always fe-Sharpen in good tine - when penetration rates begin to fall, its usually the Bit that is ready for attention. Never follow on an existing hole with a new Button Bit unless you are sure that the new bit is smaller in diameter than the bit that was used to start the hole. This is a very quick way to cause crushing and failure of the gauge or heel rov Button. Gala OG Care & Maintenance Never drill on pieces of steel or carbide. This will very quickly destroy the remaining Buttons. Fish out the broken pieces with a magnet or start @ new hole Keep a check on rotation speed. To high RPM does not make for fast drilling —it results in unnecessary wear on the gauge and heel row Buttons, Look out for pull down weight — overfeeding will also cause extra wear on Buttons and will slow down penetration. Take Care to protect one drill bt from another. Carbide Buttons will easily chip if hit against another Carbide Button, = AIR GRINDER - operating at 8-9bar (140PSI) pressure and consuming 25L/s (50CFM) delivers air and water through the spindle to cool the diamond matrix of the grinding cups and wash away the ground carbide. Grinding cups are available in all Standard Button sizes SCANDIA For reshaping the Tungsten Carbide buttons and available fo suit both Hemispherical and Ballistic Butions. BOROSCAN Used to remove the steel matrix around the buttons. COMBO Designed to combine both operations of removing stee! matrix and reshape Button insert with same tool ‘As a general rule, Buttons should bo redressod to their original shapo when the wear flat is no more than % the diameter of the Button, When Giling in Particularly hard rocks, this wear flat should not be allowed to exceed /s the diameter of the Button If the Button is cracked or chipped it should be ground back flush to the level of the steel matrix. Itis possible to dill with a number of broken Buttons ground back in this way, providing they have not affected the gauge diameter or are not adjacent to each other so as to affect the smooth rotation of the Button Bit. After re-dressing the Button, check for gauge clearance. There must alvays be a gauge reliof of 3° and this should be maintained by grinding back the body of the dril bit.Other products in the Bulroc range include valved and valveless hammers, reverse circulation hammers and bits, overburden drilling equipment, drill tubes, shock absorbers, subs, recovery equipment and break out tools. For further information, please send for our Range of Products leaflet. Manufacturers of Rock Drilling Equi Station Lane, Old Whittington, Chesterfield ,Derbyshire S41 wo Tel: +44(0) 1246 450608 Fax: +44(0) 1246 454621 E-mail: info@bulroc.com website bulroc.com BROBUTTA 24/0703