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Production Process Flow

Washing of
Fresh
Potatoes

Peeling the
Packaging washed
Potatoes

Slicing the
Flavoring peeled
Potatoes

Washing and
Frying Rinsing chips
in hot water
Machinery Requirement

 Following tables shows the machinery & equipment requirement


for setting up Potato chips, Mushroom filled Potato chips, Banana
chips manufacturing unit imported from China.

 Wafers Plant with the capacity of 300 kg per 8 hour shift


Machine Description Price $ Make Unit Ruppes
Washing Machine 2,250 China 1 1,01,250
Peeling Machine 2,720 China 1 1,22,400
Slicing Machine 1,990 China 1 89,550
Water De-Hydrator Machine 4,500 China 1 2,02,500
Frying pan with Burner 15,080 China 1 6,78,600
Oil extractor Machine 4,000 China 1 1,80,000
Automatic pouch packing Machine 6,700 China 1 3,01,500

Semi automatic seasoning 5,200 China 1 2,34,000


Machine
Total 42,440 19,09,800
Other Charges
Freight & Handling Charges 9% 1,71,882
(% of CIF Price)
Installation charges 1% 19,098
Cold storage equipments and 2,00,000
accessories
Grand Total 23,00,780
Machine Description Price $ Make Unit Rupees
Flour Mixer 4,100 China 1 1,84,500
Double Screw Extruder with Co- 9,800 China 1 4,41,000
Extrusion Die
Centre Filler 5,000 China 1 2,25,000
Shaping Machine 3,200 China 1 1,44,000
Three Way Drying Machine 11,700 China 1 5,26,500
Automatic Flavoring Machine 3,900 China 1 1,75,500
Automatic Pouch Packing Machine 6,700 China 1 3,01,500

Total 19,98,000
Freight & Handling Charges 9% 1,79,820
(% of CIF Price)

Installation charges 1% 19,980

Cold storage equipments and 2,00,000


accessories

Grand Total 23,97,800


Other Fixed Assets Required

• Following additional fix assets are required for


factory and management offices.
Item No. Cost / Item (Rs.) Total Cost (Rs.)
Office Equipments
Computers / Laptops 10 30,000 3,00,000
Printers 3 4,500 13,500
Photocopy machine 1 85,000 85,000
Fax machine 1 8,000 8,000
Telephone sets / Cell phone 25 1,500 37,500
4,44,000
Fittings & Installations
Air conditioners 7 20,000 1,40,000
Air compressor 1 8,00,000 8,00,000
Transformer 1 3,50,000 3,50,000
Electric Installation & charges 3,00,000
Water pump including boring 5,00,000
20,90,000
Furnitures and Fixtures 3,00,000

TOTAL 28,34,000
Motor Vehicles
• We would be using 10 Loader Trucks / Tempos
for transportation purpose.

• It will cost 11,00,000 Rs. (aprox) for each.

• Depreciation would be charged at 15% p.a. on


WDV basis.
Land and Building Requirement
Building & Civil Works Space Reqd. Sq. Cost Rs. Per Total Cost Rs.
ft. sq. ft.

Plant Area 13,000 700 91,00,000

Air compressor room 800 700 5,60,000

Management Office 500 700 3,50,000

Accessories stores 1,100 700 7,70,000

Raw Material store room 5,000 700 35,00,000

Finished goods stores 5,000 700 35,00,000

Toilets 1000 700 7,00,000

Loading & unloading area 5,000 700 35,00,000

Water tank 5,00,000

Grounds 3,000 30 90,000

Boundary wall 900*10 80 7,20,000

Total Infrastructure Cost 1,64,30,000

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