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50214C102. May 200Q

; !

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CRANKSHAFT GROUP 110438

,

~~_.''' __ ~~_~T __ ~

Item Number

1

2 3

3.1 3.2 3.3

1.1 1.2 1.3 1.4 1.5 1.6

Part
Q1y. Number
1 110219
1 110218
1 110234
2 27558
1 4019
1 2585
1 1l0705-F15
1 1761
1 2917X
1 2917
2 124239·001
2 124372-L02 N.S.S ... Not Sold Separate @Indicates torque value (dry threads)

··Dascrlpifon

crankshaft assembly

crankshaft (N.S.S.; order 110219) orifice, 1I8npt

pipe plug, 118 npt

bearing cone

bearingcone

pin

key

sheave assembly' ....

sheave, compressor, 14", IG,B sect, cr:w (N.S.S.; order 2917X) socket head screw, 3/8·16 UNCX2.75, Grade 5 (@30 ftAbs.) square nut, 3/8-16 unc

Note: For reversal of compressor rotation refer to Climate Control Series instruction manual.

1

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l 50214C102. May 2005

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CRANKCASE GROUP 110437-003

Item

Number Qty.

Part Number

Description

1

1 1 1

2 ft. 2

5513X002 crankcase assembly

5513-002 crankcase

2523' bearing cup

110515-031 copper tube, 5/16 o.d.

1832 shim, bearing adjustment, .005, steel

1832A shimbearmg idjustlllent,;(jij1,steet"

1832B shim, bearing adjustment, .020,ateel

1832C shim, bearing adjustment, .005,. paper

1832D shim, bearing adjustment, .002 steel

5516X adjustment plate assembly

5516 "a<ljustment plate (.0015/.003 crankshaft end play)

6315 oil seal

123478-LI0 hex. screw, 3/8-16 unc x .75, grade 5 (@30 ft-Ibs.)

2321 inspection plate

1598 gasket, inspection plate

11QQ,[0.:2 .. " . . . . """"- .. oil g~lJg!l ~ " __ .. __ ""_ ... _~" _

1301 pipe plug, 3/8 npt

6272 screen

6313 gasket, inlet screw

123157-116 "o"ring, 3/32 wide x .94 o.d.

6275 gasket, lnietscrew" - .. "---"- .. ".- ..

6273 oil inlet screw

112031XOOI breather assembly

112032-001 breather tube

5783-002 ball

1l0705-Cll roll pin, 3132 x ,81

112031-001 breather body

8270 oil inlet tube .

114629 cap screw, 5/16-18 nne x 1.00, grade 5 (@5 ft.-Ibs.)

123157-112 "o"ring, 3/32 wide x .99 o.d .. """ " __ " "

110919-010 elbow compression fitting, 5/16· tube x 3/8 npt. 90·

1.1 . r--------- 2 1.2 ----y---_.- -". 3

4 5 6 7 8

8.1 8.2 9

10

11

12

13

14

15

16

17

18

19

19.1 19.2 19.3 19.4

20 21 22

.. ·23

*

* * *

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1

* Quantity as required

@Indicates torque value (dry threads).

"

Quincy Compressor

50214C102, May 2005

BEARING CARRIER GROUP l1 0815-002 (with--oil filter)

.: l,

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. Quincy Compressor

. 3501WiSmonn lone. Quincy IL - 62305-3116

BEARING CARRIER GROUP 110815-002

(with oil filter)

Item

Number Qfy.

Part Number

Description

1

§

2 3 §4 5

6

1.1

1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17

1 1

110809·003 110809

bearing carrier assembly bearing carrier includes:

bearing cup

bushing

"o"ring, 3/32 wide x 3.44 o.d. "o"ring, 3/32 wide x .69 o.d. driveshaft

driveshaft key

pump gerotor

retaining ring- ..

oil pump housing

machine screw, 114-20 unc x 1.00, grade 5 (@ 6 ft.-Ibs.) pipe plug, 114 npt, hex socket

adjustment screw

"o"ring, 1I16:wid~. x.M .o:,f;! •.. __ ._ ... jamnut, 9116·18 unf

spring

needle valve

hole plug pipe plug, U8J:1pt

gasket, bearing carrier

hex. screw, 3/8-16 unc x 1.00,. grade 5 (@ 30 ft.-lbe.) oil pressure gauge

stud

1 2 1 1 1 1 1 1 1 6 2 1 1 1 1 1 2 1 1 6 1 1

4018 160005 123157-152 123157·112 160002·002 160075·001 160003 6285 110813-001 123777.J12 2719

5489 123157·011 124369·P02 1160 112857 6565

27558

6274 123478·L12 110822 110825

. Maintenance Parts 6 pack of oil filters

Oil Pump Repmr Kit

includes "o"rings, driveshaft, key, pump gerotor & retaining ring Replacement Bearing ·C8rrlerAssembly

includes bearing carrier assembly, oil filter, stud & bearing carrier gasket

@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss- cross or alternating pattern. Bring

. each fastener to the recommended torque specification in even increments.

For reversal of compressor rotationrefer to the Climate Control SerieeInstrucrion manual.

§ Install with Teflon tape.

1

110814·001 160078

l10809XOO3

QUincy·Compressor

8

BEARING CARRIER GROUP 110815

(without oil filter)

----------·---- ~_~c_. _

......... -, ... ----_, .. _,. __ :_- _-'_';'_--Z. __ •. __ •. ,

:)lOQRB Climate Control

Quincy Compressor

50214C 1 02, May 2005

3501 Wismonn Lone, QuincylL- 62305-3116

9

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BEARING CARRIER GROUP 110815

(without oil filter)

Item

Number Qiy.

Part Number

Desctiptfon

,

i ~

,

.-.--., .. ,-_._-_.- ..

'++-<. ~ ••• j;.,....--..:----: .. ,.

1

1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9

§ 1.10 1.11 1.12 1.13 1.14 1.15 1.16

2 3 §4

1.1

1 1

110809·002 110809

bearing carrier assembly bearing carrier includes:

bearing cup

bushing

"o"ring, 3132 wide x 3.44 o.d. "o"ring, 3/32 wide x .69 o.d. driveshaft

driveshaft key

pump gerotor

retainingring . oil pump housing

hex. screw, 1/4-20 une x 1.00, grade 5 (@ 6 ft.-lba.) pipe plug, 1/4 npt, hex socket

adjustment screw

"Q']:i,Ilg,.1IJ'!byi!l~~A4_oA:I._~ __ .... jamnut,9/16-18 unf

spring needle valve hole plug

gasket, bearing' carrier

hex. screw, 3/8-16 unc x 1.00, grade 5 (@ 30 ft.-Ibs.) oil pressure, gauge

MaIntenance Parts Oil Pump Repair Kit

includes "o''rings, driveshaft,key, pump gerotor & retaining ring Replacement Bearing Carrier Assembly

includes bearing carrier assembly & bearing carrier gasket

.@ Indicates torque valu~ (dry threads). Tighten multiple bolts, capscrews & hex: nuts in a criss-cross or alternating pattern. Bring each fastener to the recommended torque specification in even increments.

For reversal of compressor rotation refer to Climate Control Series instruction manual. § Install with Teflon tape.

1 2 1 1 1 1 1 1 1 6 2 1 1 1 1 1 2 1 6 1

4018 160005 123157-152 123157-112 160002·002 160075·001 160003 6285. 110813 123777..112 2719

5489 1231l?7-QJ1. 124369·P02 1160 112857 6565

6274 123478·L12 110822

160078

.110809X002

10

. Quincy Compressor 3501 Wismann lane, Quincy Il- 62305-3116

CONNECTING ROD & PISTON GROUP 112446

(low pressure)

Pip mark or',..

on lop of ring

__ ~ L_dL.,.... .

-,

·-·"THIRD'~· - " GROOVE-

So sure 10 stagger ring gaps !

fl . " ..

... V / ~ ,......... :.'. -~--.- .. -.- ~-- .. - .. -. ------ -.- - -.-- .. - .. -: .•.. ..

I ..

.. ~.. ... ' .. " ._._ .. ----_._. - -_ ..... - . -"

TOP GROOVE

SECOND GROOVE

11

Quincy Compressor 3501 Wismann Lane, Quincy ·IL - 62305-3116

~'L ,~._._~ ••• _,_~, •• -- .. r---·.·· .....

CONNECTING ROD & PISTON GROUP 112446

(low pressure)

Item Part
Number Qfy. . Number
1 1 110703X
1.1 1 110703
1.2 1 6440
1.3 2 3532
1.4 2 111260-002
2 2 8648
3 1 110190-007
4 1 1276-001
5 2 6597
6 1 6596
7 3 112440-007 .
8 2 2824
9 2 124471-K08
*8 1 2824}':R
1.2 1 6440SR
1 6592C
1276COOI
l10703Xl
N.S.S.= Not Sold Separate . Description

connecting rod assembly (N.S.S.; order l10703Xl) connecting rod (N.S.S.; order l10703Xl)

connecting rod bushing (can not be purchased; order 644OSR) connecting rod bolt, 5/16-24 unf

connecting rod washer

retaking ring piston pin compressor piston rail

expander

piston-ring . -.... ..

con rod bearing insert (N.RS.; order 2824PR)

locknut, 5/16-24 unf (@ 28 ft.-lbs,) .

Maintenance Parts inserts.(p!iir),_cq.I,l.J'p~_l>~@:rfug,(s_ta.!!itm'it) bushing

Piston Ring Set

includes piston ring,: expander & rail

Repla,ctllDen.! fis:tQII:.~.~~~~:f...._ _ .. .

includes compressor piston, piston pin, retaining ring & piston ring set Replacement Connecting Rod Assembly

includes connecting rod assembly, bearing inserts & locknuts

@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring each fastener to the recommended torque specification in even increments.

* One pair for each connecting rod assembly

12

..•. Quincy Compressor 3501 Wismann Lane, Quincy IL • 62305·3116

CONNECTING ROD & PISTON GROUP 112461

(high pressure)

j, ~; i i .... , i:: i ~ :

.... _- ..... -r~rT~-'--··-··

• :·c

____ SECOND

~~~ GROOVE

,--~_THIRD

;~C~~~~ GROOVE

BOTTOM GROOVE

Pill mark or-""

on top 01 ril':9

BI1 sure 10 stagger ring gaps I

13

·3501 WisiTIonn Lane, Quincy IL - 62305-3116

Quincy Compressor

CONNECTING ROD & PISTON GROUP 112461

(hJgh pressure)

r

1

j

t -;

.~-.~- •... ~.-~---:-~~- .

~ ::t

------y--------_ ....

i 1

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i,~~~~·-·-··--··

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01 1

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I N.S.S. = Not Sold Separate

~ '@ Indicates torque value (dry threads). Tighten multiple bolts, caps crews &'hex nuts in a criss-cross or alternating pattern. Bring

";j each fastener to the recommended torque specification in even increments.

J

i.. *- One pair required for each connecting rod assembly.

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.~ 50214C102, May 2005

.~

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1

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Item Number

Qty,

Part NUmber

DeSCription

1

1.1 ·1.2 1.3 1.4 2

3

4

5

6

7

8

* 7

1.2

1 1 1 2 2 1 1 2 1 3 2 2

110703XOOI 110703-001 6440

3532 111260-002 110190-011 1910-001 8648

1939 112440·001 2824 .. 124471-K08

connecting rod assembly (N.8.s.; order 110703:1{}01) connecting rod (N.S.S.; order l10703XlOI)

connecting rod bushing (cannot be purchased; order 6440SR) connecting rod bolt, 5/16-24 unf

connecting rod washer

piston pin compressor piston retaining ring

oil ring

piston ring

insert, con rod bearing. (N .8.S.; order 2824PR) locknut, 5/16-24 unf (@19 ft.-Ibs.)

1 1 1

2824PR 6440@~ Il0525C

Maintenance Parts

inserts (pair),COD rod bearing, (standard)

bll_slll.~g .. . ._ .... ~_. __

Piston Ring Set

includes piston rings & oil ring RepfaeementPistcn AsSembly

includes compressor pistonlpiston p!n,retaining ring & piston ring set

Replacement" Conne"ctlngR(i(fAisemblY·· ." ..

includes connecting rod assembly, bearing inserts & locknuts

1910COOI

110708X1

QuincyCornpressor 3501 Wismann Lane. Quincy IL - 62~05-3116

14

if:;· .

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CYLINDER & HEAD GROUP 110443-004

+--~~,~~.--

p.~-. ~

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15

Quincy Compressor 3501 Wismann Lone, Quincy IL - 62305-3116

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to _,J _l ::c Q:;
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0 :> «: v = 0(1) 0:: _l c» <r.> ::E O::E =- LLJ LLJ
0 -' ;> (n Q:; -' -' - ._... ..... z
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Item I'<lrt
Number Qty. Number
1 1 110827·001
2 3 1642
3 3 ft. 110515·025
1 113225 31 OQRB CliiriateC6ritror

Description

hydraulic unloader assembly

tuba fitting, 90· male elbow, 114 rube It 1/8 npt copper tube, 114 o.d.

Malntenqnce Parts Hydraulic UnIoader RepaIr""IDt

includes diaphragm, stem assembly, inlet filter & fitting assembly, spring (0·200 PSI) and spring (201·50!) PSI, red color code)

- -_ ~ ~-~----

1/4 o.d, tube

/

L _

" ..... 3501 Wismann Lane, Quincy IL· 62305-3116

Quincy Compressor

50214C102, May 2005

Head Kit KC310H
Item Pat
# QIy. Number Descriptlqn
4 1552,001 valve disc
2 1202 valve spring
2 1368 valve spring
4 1554 valve gasket
, ..... 4 1556 gasket, valve
2 1855 diaphragm
1 5698 gasket, cylinder to head
1 1l0377E075 ail' filter element .,.' .. Overhaul Kit KC310C

Item

# QIy.

Pat Number

2 1 1 1 2 2 1 4 1

2824PR 8165C 6592C

5512

1202

1368 110377E075 1552-001 110610

connectingro',I-bearii;g iDS'erts ring set, HP

ring set, LP

gasket set .

valve spring

valve spring

ail' filter element valve disc

"o"ring kit

Pin Kit KC310G
Item Pat
# QI)i. Number Descrfptlon
1 110190-011 piston pin
1 110190-007 piston pin
1 6440SR bushing
1 6445SR bushing
'. 2 8648 retaining ring Gasket Set 5512

Pat Number

Descrfptlon

4 -4

1 ~1 2 '2

1 6 2 1 1 .1 1

1554 1556 1594 1598 1832 1832A 1832B 1832C 1832D 5698 6274 6275 6313

valve gasket valve gasket ga.sket .--

gasKet; inspection plaieshim, bearing adj., .005, steel shim, bearing-adi., .007,steel shim, bearing adj., .020, steel shim, bearing adj., .005, paper shim, bearing adj., .002 steel gasket, cylinder to head gasket, bearing carrier gasket, inlet screw

gasket, inlet screw

Recommended Spare Parts
Item Pat
# Qfy. Number Description
2 4610X 'replacement suctionvalve assy,
2 1553Xl replacement discharge valve
,
assy. "'
1 110822 oil pressure gauge
1 160078 oil pump repair kit
1 5512 gasket set
2 2824PR connecting rod inserts (1 pair)
-2 1855 unloader diaphragm
1 110377E075 air filter element Decals
Item Pat
# QIy. Number Description
1 1 110831 .serial number & nameplate
2 1 12-7889-A decal, CAUTIONVmanuaV
"Failure to follow ... "
3 ._ .. 1 127889-B decal, DANGER! I
"Ail' used for breathing ... "
. * Not-sotctseparate;-order 127889.
__ ,·_·_. _______ ~_T·~_T_ ~-.--.-.-.-'-. _" ... .- ..... Quincy Compressor