ENGINE CATALOG GL PRO - GL MAX

KLIK PADA KELOMPOK ITEM YANG DICARI

KELOMPOK ENGINE

E1 Cylinder head E8 Left crankcase cover

E2 Cam shaft/Valve E9 Generator
E3 Cam chain/Tensioner E10 Crankcase
E4 Cylinder E11 Crankshaft/Piston
E5 Right crankcase cover E12 Transmission
E6 Clutch E13 Gearshift drum
E7 Oil pump E14 Kick starter spindle
E15 Carburetor
 E-1
Cylinder head

Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang diSeNiS F.R.T. Nomor Nomor Part N a m a - Part Jumlah Nomor Serie Catatan
petunjuk Ulhxl GLPRO I
iEADASSY., CYLINDER ________._________._.....,....... l 3.2 1 12000-KCM-000 HEADASSY., CYLINDER . . . . . . . . . . . .._._.___.. 1
;UIDE,VALVE . .._....__.._._.._................................. *2.9 12000-KCN-000 HEAD ASSY., CYLINDER . . ..__... -
INC. REAMING) 2 12204-439-970 GUIDE, IN. VALVE.. ...............................
TERMASUK REAMING) 3 12206-KCN-300 GUIDE, EX. VALVE.. ..............................
ADD 0.3 FOR EACH.) 4 12251-KEG-910 GASKET, CYLINDER HEAD.. ................
TAMBAHKAN 0,3 UNTUK MASING-MASING) 12251-KEH-910 GASKET, CYLINDER HEAD.. ................
EXC. VALVE REFACING) 5 12271-383-000 RUBBER, OIL SEAL...............................
TIDAK TERMASUK SKIR KLEP)
ADD MORE 0.2 IF PERFORMED.) 6 12331-KCJ-710 COVER, L. CYLINDERHEAD.................
TAMBAHKAN 0,2 LAGI JIKA DILAKSANAKAN) 7 12339-KCJ-710 GASKET, PULSE GENERATOR BASE
;ASKET, CYLINDER HEAD ._._______....___._.......... ‘2.5 8 12361-383-000 CAP, TAPPET ADJUSTING HOLE ........
:OVER, L. CYLINDER HEAD ..___.___.._.__....... 0.2 9 1621 O-KCT-690 INSULATOR, CARBURETOR.. ..............
NSULATOR, CARBURETOR .___._____.._______._______ 0.4 10 90001-GHB-700 BOLT, FLANGE, 6 X 35.. ..... ...................
30LT, STUD, 7 X 35 .__......_..._._____...................... 0.3
ADD 0.1 FOR EACH.) 11 90041 -Kwl-900 BOLT, STUD, 7 X 35.. ............................
TAMBAHKAN 0,l UNTUK MASING-MASING) 12 90442-028-000 WASHER, SEALING, 8MM.. ..................
‘LUG, SPARK . ..__.___..___..____................................ 0.1 13 90443-107-000 NUT, CAP, 8MM.. ...................................
14 91301-107-000 O-RING, 75 X2.5.. ..................................
15 91301-200-000 O-RING, IO X 1.6.. ..................................

16 91303-KK3-830 O-RING, 3.5 X 3 ......................................

17 91304-HB3-003 O-RING 33.5 X 3.0.. ................................
18 92912-06016-08 BOLT 2, STUD, 6 X16.. .......... . ...............
19 94050-06000 NUT, FLANGE, 6MM.. ............................
20 94101-06000-00 WASHER, PLAIN, 6MM.. .......................

21 94301-08140 PIN, DOWEL, 8 X 14.. ............................ 2 2

22 9600 I-06022-00 BOLT, FLANGE, 6 X 22 .......................... 4 4
23 96700-06110-00 BOLT, SOCKET, 6 X 110.. ..................... 1 1
1997.07.30 E Cl
 E-l
Cylinder head

KuEIill
 3 B - 1 5

15

E-2
Camshaft-Valve

*
r4 KEOS-10200

xLC&M~l

Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang diservis F.R.T. Nomor Nomor Fart Nama - Part Jumlah Nomor Serie Catatan
petunjuk aw cm I
:AMSHAFT COMP.. ._........_.......__,,.....,,...,........ ‘2.4 1 12208-413-003 SEAL, VALVE STEM . . .._....................... 2 2
4RM, VALVE ROCKER 2 14100-KEG-900 CAMSHAFTCOMP . . . . . . . . . . . . . . ..t.............. 1 -
400 0.1 FOR EACH.) 14100-KEH-900 CAMSHAFT COMP . . . . ..__....................... - 1
TAMBAHKAN 0,l UNTUK MASING-MASING) 3 14431-KEH-900 ARM, VALVE ROCKER _........................ 2 2
NC. RELATIVE PART) 4 24451-437-000 SHAFT, VALVE ROCKER ARM ,........... 2 2
rERMASUK PART YANG BERHUBUNGAN) 5 14456-KG2-950 PLATE, VALVE ROCKER ARM
‘ALVE . . . . . . . . . . . . . . . ~ . . . . . . . . . . . . .._................................. l 2.7 SHAFT SE-ITING 1 i
400 0.2 FOR EACH.)
TAMBAHKAN 0.2 UNTUK MASING-MASING) 6 14711-KCM-OOO VALVE, IN . ...,.,....,,........,,,,..................,.. 1 -
NC. REFACING) 14711 -KBB-900 VALVE,IN .__.,...___.t ~ .___..........__.,...,....... I.. - 1
rERMASUK SKIR KLEP) 7 14721-KCM-000 VALVE, E< . . . I . . . . . . . . . . . . .._......................... 1 -
IXC. VALVE GUIDE REPLACEMENT) 14721-KBB-900 VALVE, EX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - i
TIDAK TERMASUK PENGG~T~ VALVE 6 14751-383-005 SPRING, VALVE OUTER (NIPPON).... 2 2
GUIDE) 9 14761-383-005 SPRING, VALVE INNER (NIPPON)...... 2 2
PRING. VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “2.6 10 14771-107-020 RETAINER, VALVE SPRING . . . . ..__.. ~ ,..__ 2 2
4DD 0.1 FOR EACH.)
rAMBAHKAN 0,l UNTUK MASING-MASING) 11 14775-107-000 SEAT, VALVE SPRING OUTER . . . 2 2
NC. RELATIVE PART) 12 14776-107-010 SEAT, VALVE SPRING INNER . . . . . . . . . . . . . 2 2
rERMASUK PART YANG BERHUBUNGAN) :3 14781-MB4-000 COTTER, VALVE ..__......_........................ 4 4
14 90012-KN6-930 SCREW, TAPPET ADJUSTING .._,,.,,..._ 2 2
15 90206-250-000 NUT, TAPPET ADJUSTING . . . . ..~........... 2 2

16 93600-06016~A SCREW, FLAT;6X 16 ,..__......t....___....... 1 1

1947.07.30 E c3
 E-3
Cam Chain-Tensioner

Bagian yang diservis

GLMaxll G L P R O I

. . . . . .
:HAIN, CAM ~................................................... . . . . . . . . .
‘ENSlONER, CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
lFTER ASSY., TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . 14500~KWI-900 TENSIONER, CAM CHAIN . 1 1
%JlDE. CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14520-KCT-691 LIFTERASSY., TENSIONER . . 1 1
14523-KEH-910 GASKET, TENSIONER L I F T E R .
1 1
14535-437-000 BOLT, CAM CHAIN TENSIONER PIVOT 1 1
14550-KCT-690 GUIDE, CAM CHAIN . .._._________..____.......... 1 1
90002-KWI -900 BOLT,FlANGE,6XlO . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
90005-KY7-000 SCREW, PAN, 6X6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
90071~MG8-000 BOLT, FLANGE SOCKET, 6 X 16 2 2

90475-703-000 WASHERC, 8MM . . . . 1 1

90488-425-000 WASHER, SEALING, 6MM . . . . 2 2
91306-MG3-000 0-RING,1.5X9.5 . . 1 1
 f3---3

1
Cylinder

KBO,--Bo.oo

KL61EWl

.........................

GASKET, CYLINDER . . . -
R.. . . 1 1
x20 _ . 2 2
 E-5
4
Right crankcase cover

xso3-EOSOC

KKWIII

,..... ‘ . . . . . . . . . . . . . .
.....................,....... ......................*.....
......................... f............ .........................

BERHUBUNGAN) ......................... 1 4
LEiIERCOMP., CLUTCH . . . . . . . . . . . . ..I....... 1 1

B~RHUBUNGAN) 22815-428-000 SPRING, CLUTCH LEVER . . . . . .._............ 1 1

90458324-010 WASHER, THRUST, 6.7MM . . . . . . . . . . . . . . . . . 1 1
92201-KEH-900 OIL SEAL, 12X22x5 . . . . . . . . * . . . . . . . . . . . . . . . . . . . ? 1
9120%324-023 OIL SEAL, 6.5X14.5X7 . . . .._.................. 1 1
91307-036-000 O-RING,18X3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

937~~2~A SCREW, OVAL, 5X25 . . . . . . . . ..__._ ~ ,.......,..._ 1 1

9430108140 PIN, DOWEL, 8X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
Q4306-30102 PIN, SPRING, 3X10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 i
96001-06040-00 BOLT, FLANGE, 6X40 . . . . . . . . . . . . .._............ II 11
~#1~05~ BOLT, FLANGE, 6X50 . ..I....._.. r;r . . . . . . ..I.. 1 1
 E-6
Clutch

K.KO3 -*Oh00

Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang diservis F.R.T. Nomor Nomor Part N a m a - Part Jumlah Nomor Serie Catatan
petunjuk &Max\ GLWQ I
OUTER COMP., CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8 1 15451-107-000 WASHER, OIL FILTER ROTOR
CENTER COMP., CLUTCH LOCKING 1 1
. DISK, CLUTCH FRICTION 2 22100-KCS-650 OUTER COMP., CLUTCH.. .............. 1 -
(INC. RELATIVE PART) 22100-KEH-900 OUTER COMP., CLUTCH.. .............. 1
(TERMASUK PART YANG BERHUBUNGAN) 3 22121-KB5-720 CENTER COMP., CLUTCH.. ............ 1 1
[SAME TIME FOR TWO UNITS OR MORE) 4 22125-KW7-900 SEAT, JUDDER SPRING.. ............... 1 1
(WAKTU SAMA UNTUKDUA UNIT ATAU 5 22201-MJ8-000 DISK, CLUTCH FRICTION.. ............. 1 1
LEBIH)
PLATE, CLUTCH PRESSURE 6 22201-166-000 DISK, CLUTCH FRICTION.. ............. 4 4
PLATE, CLUTCH LIFTER . . . . . . . . . .._.................... 7 2231 l-107-000 PLATE, CLUTCH.. ........................... 4 4
. SPRING, CLUTCH 6 22350-107-010 PLATE, CLUTCH PRESSURE.. .. .:... 1 1
(SAME TIME FOR TWO UNITS OR MORE) 9 22361-437-000 PLATE, CLUTCH LIFTER.. ............... 1 1
(WAKTU SAMA UNTUK DUA UNITATAU 10 22366-KCNa ROD, CLUTCH LIFTER.. .................. 1 1
LEBIH)
ROD, CLUTCH LIFTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 11 22402-KW7-900 SPRING, JUDDER.. ......................... 1 1
12 90050-357-000 BOLT, SPECIAL FLANGE, 6X22.. .... 4 4
13 90231-KB5-720 NUT, LOCK, 16MM.. ........................ 1 1
14 90461-KB5-720 WASHER, SPLINE, ZOMM.. ............. 1 I
15 91002-KN6-932 BEARING, RADIAL BALL.. ............... 1 1

16 95014-75110 SPRING 11, CLUTCH.. ..................... 4 4

2
 E-7
Oil pump
l7 7

L b

17
P
17

KWEIIII
Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang diservis F.R.T. Nomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan
petunjuk u_Hul GLPRO I
‘UMP AsSY., OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 1 15100-KEG-900 OIL PUMPASSY ..t,................................. 1 -
INC. RELATIVE PART) 151 OO-KEH-900 OIL PUMP ASSY . . . . .._.............................. -
TERMASUK PART YANG BERHUBUNGAN) 2 15131-KEG-900 GEAR, OIL PUMP DRIVE (39T) . 1 :
ROTOR COMP., OIL FILTER 15131-KEH-900 GEAR, OIL PUMP DRIVE (37T) ___._........ - 1
GEAR, PRIMARY DRIVE 3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA)... 1 1
SEAR, OIL PUMP DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 4 15332-399-000 ROTOR, OIL PUMP OUTER (YAMADA).. 1 1
5 15430-440-030 ROTOR COMP., OIL FILTER . . . . . ..__......... 1 1

6 15436-l 07-000 CAP, OIL FILTER ROTOR . . . . . . . . . . . ..____..... 1 1

7 15441 -KCS-650 THROUGH, OIL . . . . . . . . . . . . ..__....................... 1 1
a 15446-I 07-000 SPRING, OIL THROUGH . . . . . . . . . . . . ..__........ 1 1
9 15459-l 07-000 GASKET, OIL FILTER ROTOR CAP . 1
10 23121-KCS-650 GEAR, PRIMARY DRIVE ( 19 T) 1 :
23121-KEH-900 GEAR, PRIMARY DRIVE ( 21 T) - 1

11 90101-440-000 SCREW, FLAT, 6X30 . . . . . . .._..................... 2 2

12 90231-KCS-651 NUT, LOCK, 16MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
13 90434-KN6-930 WASHER, 16MM . . . . . . .._.__......................... 1 1
14 91304-KK3-830 O-RING, 9.4X2.4 . . . . . .._._........................... 2 2
15 92101-05020-OH B O L T , H E X . , 5X20 ..___................... 2 -
92101-05020-OA BOLT, HEX., 5X20 . . . . . . . . . . . . . . . . . . . . . . . . . - 2

16 93600-04012-IA SCREW, FLAT, 4X12 . . . . . . . . . . . . . . . . . . . . . . 2 2

17 93700-05012-OA SCREW, OVAL, 5X12 .._.................. 3 3
18 942w08000 PIN, LOCK, aMM . . . . . . . . . . . . . . .._.................... 1 1

1997.07.30 E ca
 E-8
Left crankcase cover

11 KEG+B08oo

ESLIIII

Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang disewis F.R.T. Nomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan
petunjuk CLMaxl CLPFO I
:OVER, L. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 1 11341-KEH-900 COVER, L. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . 1 1
LOVER, L. RR. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 2 11361-KEH-900 COVER, L. RR. CRANKCASE . . . . . . . . . . . . . . . . 1 1
;ASKET, L. COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 3 11363-437-620 RUBBER, RR. COVER MOUNTING . . . . . . 1 1
4 11395KCJ-710 GASKET, L. COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
5 90084~KCJ-710 CAP, A.C. GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . 1 1

6 90087- KCJ-710 CAP, 30MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

7 90703- HC4-000 PIN, DOWEL, 10X14 . . . ..__........................ 2 2
8 91303-377-000 0-RING.13.8X2.5 . . . . . . . .._......................... 1 1
9 91356-425-003 0-RING,29.7)(2.4(NOK) . . . . . . . . . . . . . . . . . . . . . . . . 1 1
10 96001-06025-00 BOLT, FLANGE, 6X25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2

11 9600 I-06040-00 BOLT, FLANGE,GX40 ............................ 5 5

12 96001-06050-00 BOLT, FLANGE, 6X50 ............................ 1 1
13 96001-06060-00 BOLT, FLANGE, 8X60 ............................ 1 I
14 96001-06070-00 BOLT, FLANGE, 6X70 ............................ 1 1

1997.07.30 E c9
 E-Q
Generator

Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang disewis F.R.T. Nomor Nomor Part N a m a - Part Jumlah Nomor Serie Catatan
petunjuk Uwarl QPN I
IGNITICN PULSE GENERATOR COMP . . . . . . . . . . . . . 0.3 1 3030~HAo-033 IGNITION PULSE GENERATOR COMP.
FLYWHEEL COMP. (TEC) 1 1
STATOR CCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4 2 31110-KEG-QOI FLYWHEELCCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -
31llO-KEH-901 FLYWHEELCCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 1
3 3112OKEH-901 STATORCCMP.. ............................................... 1 1
4 32975KEH-900 GUIDE, AC. GENERATOR CORD.. ............ 1 1
5 90003-MN4-000 BCLT,FLANGE,lOX35.. ................................... 1 1

6 90064KAS-900 BOLT, FlANGESCCKET,6X14.. ................. 2 2

7 QO403-KN6-930 WASHER, 10x24.................................................. 1 1
0 96600-06022-00 BCJLT,SCCKEr,6X22.. .................................... 2 2

1997.07.30 E Cl0
 E-10
Crankcase 10

16

&$*
K:pO3-91000
~LLIIII

Service item Ref. No. Part No. Description Reqd.No. . Serial No. Notes
Bagian yang diservis F.R.T. Nomor Nomor Part N a m a - Part Jumlah Nomor Serie Catatan
petunjuk GLMaxii GLPRO N
-~
ZRANKCASE COMP., R . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 3.9 1 111wKu710 CRANKCASE COMP., R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
;ASKET, CRANKSASE . . . . ..__.__................................. *3.6 2 11191Ku710 GASKET, CRANKCASE . . . . . . . . . . . . ..__................... 1 1
:RANKCASE COMP., L . . . . . . . .._____.._............ ___.......__ ‘4.5 3 112x!-KCJ-710 CRANKCASECOMP., L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
SCREEN, OIL FILTER __._.__.,__.,.__..._......,,,...............,.... 0.1 4 12361-383-000 CAP,TAPPETADJUSTlNG HOLE . . . . . . . . . . . . 1 1
INC. RELATIVE PART) 5 14513-KBB-900 PLATE, CAM CHAIN SETTING . . . . . . . . . . . . . . . . . . . . 1 1
TERMASUK PART YANG BERHUBUNGAN)
3OLT, CYLINDER STUD . . .._..._____............................ 9.7 6 15421-107-009 SCREEN, OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
ADD 0.1 FOR EACH.) 7 15426-107-000 SPRING, OIL FILTERSCREEN . . . . . . . . . . . . . . . . . . . . 1 1
TAMBAHKAN 0,l UNTUK MASING-MASING) 8 15761-KEH-930 TlJBE,BREATHER . . .._ _.‘_................................... 1 1
IIL SEAL, 14X28X7 _._..__.._...,.,,.._............,...................,.., 1.0 15772-292-010 CLIP, BREATHERTUBE . . . . . . . . .._...................... 1 1
9
10 22838 -437-000 HOLDER, CLUTCH WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

11 32976KCT-690 ClAMPER, WIREHARNESS . . . . . . . . . . . . . . . . . . . . . . . . 1 1

12 35750-683-003 CONTACT, NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . 1 1
13 35752-KCT-690 SPACER,.NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . . . . . 1 1
14 90031-107-010 BOLT A, CYLINDERSTUD . . . ..__..................... 2 2
15 90032-I 07-010 BOLTB, CYLINDERSTUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2

16 90703-HC4-000 PIN,DCWEL, 10X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4

17 91206-286-013 OIL SEAL, 14X28X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
18 91303-KK3-830 DRING,35X3 _............,,..._..................................... 1 1
19 91312-107-000 C-RlNG,7X1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
20 95701-06012-00 BCILT,F!-ANGE,6X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2

21 95701-06012-08 BCLT, FlANGE,6X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

22 96001-06014-00 BOLT, FLANGE, 6X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
23 96001-06050-00 BOLT,FLANGE,6X56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10
24 96001-06060-00 BOLT, FLANGE, 6X60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

1997.07.30 E Cl1
 E-II
Crankshaft-Piston

Bagian yang diservis

?lNG SET, PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13OOO-KEH-900 CRANK>HAFTCOMP . .._.............................. -

PISTON 13011-KEG-305 RIN6 SET, PISTON (STD.) . . .._.___. 1 :
‘IN, PISTON ._._.____.__.___.................................................. 13011-KCJ-305 RING SET, PISTON (STD.) ..__.._._._.. - 1
?OD, CONNECTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (ACTUAL TIME) 13101’KCM-000 P I S T O N ._................._.............................. 1 -
(WAKTU SEBENARNYA) 13101-KEH-900 PISTON . ..__............................................. - 1
;INC. RELATIVE PART) 13111-KN6-930 PIN, PISTON . . . . . . . . . . .._...____...................... 1 -
TERMASUK PART YANG BERHUBUNGAN) 13111-440-000 PIN, PISTON . . . . . . . . . .._...____....................... - 1
3EARING, RADIAL BALL, 2 8 X 7 2 X 1 8 13201~KYO-890 ROD, CONNECTING ..____....................... 1 -
;ADD 0.2 FOR EACH.) 13201 -KCN-300 ROD, CONNECTING . ..__......................... - 1
TAMBAHKAN 0,2 UNTUK MASING-MASING)
13311-KcM-3m CRANKSHAFT, R . ...__.__................................,,.. 1 -
13311MH-900 CRANKSHAFT, R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i.. - 1
13321 :KCM-300 CRANKSHAFT, L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -
13321-KEH-900 CRANKSHAFT, L . . . . . . . . . . . ..t.._............................ - 1
13380-KCN300 PIN COMP., CRANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -
 E-II
Crankshaft-Piston

ICWIII
Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang disewis F.R.T. Nomor Nomor Part N a m a - Part Jumlah Nomor Serie Catatan
petunjuk UMaxU GLPRO II
9 14311-KN6-931 SPROCKEl,TiMiNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 S.lmAim table of connwtinp rod 18~~ .nd bewinp tiler
1 0 90701-HB6-010 KEY, WOODRUFF, 25X14X4 . . . . . . . . . . . . . . . . 1 1 (Radial Cl~a- 0 - I3 urn)
Tab01 pemilihan bantalan ujum~ beur batmg pmggenk
11 91001-KCN-003 BEARING, RADIAL BALL, 28X72X18... 2 2 (lolwmsi Radial 0 - 8 m)
1 2 91102-KC6-003 ROLLER,4)<14.8A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18
1 3 91105~KW3-003 RETAINER, CONNECTING ROD
LARGE END 1 1
14 94601-15000 CLIP, PISTON PIN, 15MM . . . . . . . . . . . . . . . . . . . . 2 2

1997.07.30 E c 13
 E-12
Transmission

Xef. No. Serial No. Notes

Service item Part No. Description Reqd.No.
Bagian yang diservis F.R.T. \lomor Nomor Part N a m a - Part Jumlah Nomor Serie Catatan
Ietunjuk GlHaxB GLPRO I

MiNStiAFT, TRANSMISSION . . . . . . . . . . . . . . . 3.8 11108Kw PLATE. BEARING SE-ITING . . . . . . . . . . . . . . . . . . . . . . . . . . ‘1 1

INC. RELATIVE PART) 23211-KEH-9cQ MAINSHAFT, TRANSMISSION . . . . . . . . . . . . . . . . . . . 1
TERMASUK PART YANG BERHUBUNGAN) 23221-KCT-690 COUNTERSHAFT, TRANSMISSION . . . . . . . . . 1
COUNTERSHAFT, TRANSMISSION 23426-KCNaOO GEAR, COUNTERSHAFT LOW ( 36T) . . . . 1
INC. RELATIVE PART) 23427439-000 COLLAR, COUNTERSHAFT LOW GEAR 2
TERMASUK PART YANG BERHUBUNGAN)
iNHEN SERVICING COMP., UNIT, 6 2343%KA2-000 BUSH, 2OMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
F. R.T. IS 4.0) 7 23441-KCN-000 GEAR, MAINSHAFT SECOND .._.................. 1
JIKA UNIT LENGKAP DISERVIS, 8 23451-KCN-000 GEAR, COUNTERSHAFT SECOND (31T) 1
F.R.T. ADALAH 4,0) 9 23452-KWl-900 BUSH, 20X23X9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
IPROCKET. DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 IO 23461-KCNqm GEAR, MAINSHAFTTHIRD ( 19T ) . . . . . . . . . . . . 1

11 23471-KCN000 GEAR, COUNTERSHAFT THIRD (24T) 1 1

12 23481-KCN-000 GEAR, MAINSHAFT FOURTH ( 22T ) . . . 1 1
13 23491-KCNaOO GEAR, COUNTERSHAFT FOURTH
( 22T ) 1 1
14 23501-KCNaOO GEAR, MAINSHAFT FIFTH ( 31T ) . . . . . . . . . . . . . 1 1
15 23511-KCN-O10 GEAR, COUNTERSHAFT FIFTH ( 26T ) 1 1

16 23520-KEH-900 GEAR COMP., STARTER ( 15T ). ............... 1 1

17 23531-KCT-690 GEARONLY, IDLE STARTER........................ 1 1
18 23801-KCT-690 SPROCKET, DRNE( 14T ). ............................ 1 1
19 2381 l-KR3aO PLATEA2, FIXING............................................... 1 1
20 90001-KN6-930 BOLT, SOCKEf,GXlG.. ....................................... 2 2

21 90084041-000 BOLT, DRIVE SPROCKET FIXING............... 2 2

22 90451-107-ooo WASHER,THRUST, 15MM.............................. 1 1
23 90451-365-000 WASHER,THRUST, 15MM.. ............................ 1 1

1997.07.30 E Cl4
Pr,ansmission

lw.~l-L1ZOO

Sagian yang diservis Nomor Part N a m a - Part Jumlah Nomor Serie Catatan

90454-107-000 WASHER,THRUST, 20MM _._.....,____.......___ 2 2

90455-107-000 WASHERA, SPLINE, 20MM . . . . . ..__..........__ 3 3
90605-200-000 SET RING, 20MM . . . . . . . . . . .._.__....................... 3 3
91005-965-691 BEARING, RADIAL BALL6006 .~______......___ 1 I
91015-KK6-003 BEARING, RADIAL BALL 6202U _____.,,...,_._ 1 1

91201-KCS-920 OIL SEAL, 20X34X7 . . . . .._.._._......._............... 1 1

96100-62040# BEARING, RADIAL BALL. 6204 1 1

..
 E-13
Gearshift drum

i9

I
13

6661EII6l

Service item Ref. No. Part No. D e s c r i p t i o n Re‘qd.No. Serial No. Notes
Bagian yang disetvis F.9.T. N o m o r Nomor Part N a m a - Part J umlah Nomor Serie Catatan
petunjuk I nllLrn”
GlMaxl Mn I”
‘ORK GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 1 2421 l-446-650 FORK R. GEARSHIFT _................,................ 1 ’
SAME TIME FOR TWO UNITS OR MORE) 2 24221427-910 FORK, L. GEARSHIFT.. ................................. 1
NAKTU SAMA UNTUK DUA UNIT ATAU LEBIH) 3 24231-107-610 FORK, CENTER GEARSHIFT.. ................. 1
DRUM, GEARSHIFT 4 24241 -K~~50 SHAFT, GEARSHIFT FORK GUIDE.. ...... 1
:AM, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 5 24301-KCN-000 DRUM, GEARSHIFT.. .................................... 1
SPINDLE COMP., GEARSHIFT
NC. RELATIVE PART) 6 24411-KCN-999 CAM, GEARSHIFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
rERMASUK PART YANG BERHUBUNGAN) 7 2443uKWl-998 STOPPER COMP., GEARSHIFT DRUM 1
#TOPPER COMP., GEARSHIFTDRUM . . . . . . . . . . . . . . . 0.8 8 24435KCN-900 SPRING, GEARSHIFT DRUM STOPPER 1
NC. RELATIVE PART) 9 2461 o-KC6000 SPINDLE COMP., GEARSHIFT . . . . . . . . . . . . . . . . 1
rERMASUK PART YANG BERHUBUNGAN) IO 24621-107-760 PLATE, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PLATE, GEARSHIFT
11 24631-107-000 SPRING. GEARSHIFT PLATE . . . . . . . . . . . . . . . . . . 1
12 24651-107-900 SPRING, GEARSHIFT RETURN . . . . . . . . . . . . . . 1
13 35753-K62-951 ROTOR, NEUTRAL SWRCH . . . . . . . . . . . . . . . . . . . . . . 1
14 99923-KW1-900 BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT 1 1
15 90408XWl-900 WASHER, 6MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

16 90451-001-000 WASHER, THRUST, 14MM.. ....................... 2

17 92101-06025-9A BOLT, HEX., 6X25.. .......................................... 1
18 94516-12696 CIRCLIP, EXTERNAL, 12MM..................... 1
19 94510-14969 CIRCLIP, EXTERNAL, 14MM.. ................... 1
26 9622649168 RCLLER,4XlO.. .................................................. 1
 -14
Kick stater spindle

*w
* KE01-81400

Bagian yang disefvis Nomor Part N a m a - Part Jumlah Nomor Serie Catatan

.
ER . . . . . . . . . . . 1
TERMASUK PART NG BERHUBUNGAN) SPINDLE, KICK STARTER ._._.__......,.... 1 1
28253-KA2-000 SPRING, KICK STARTER RATCHET 1 1
28254-437-000 SEAT, RATCHET SPRING ..__........... 1 1

28261-KCJ-710 SPRING, KICK STARTER ..__.........,. 1 1

28262-437-000 COLLAR, KICK SPINDLE . . . . ..____........... 1 1
28263-KCJ-710 RETAINER, STARTER SPRING . . . . . . 1 1
90004-437-000 BOLT, KICK RATCHET . . . . . . . . . . . . . . . . . . . . . . . 1 1
90401-KCJ-710 WASHER, 12MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

90453-I 07-000 WASHER A, THRUST, 20MM . . . . . . . . . . . . 1 1

90459-107-000 WASHER, THRUST, 12MM _._...........,... 1 1
91204-259-003 OIL SEAL, 16X28X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
94510-16000 CIRCLIP, EXTERNAL, 16MM . . . . . . .._..... 1 1
94510-20000 CIRCLIP, EXTERNAL, 20MM . . . . . . . . . . . . I 1 1
 E-15
Carburetor
13

Bagian yang disetvis Nama - P a r t Nomor Serie

FLOAT SET ._......................................................... 0.5 16012-KEG-900 NEEDLE SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -

VALVE COMP., FLOAT 1601 P-KEH-900 NEEDLE SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . - 1
JET, MAIN, 16013-KEH-900 FLOAT SET .__.................................. 1 1
TOP SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 16014-440-912 TOP SET . . . . ..__.................................. 1 1
CHAMBER SET, FLOAT . ..__.__........____.......,............. 0.3 16015KEG-900 CHAMBER SET, FLOAT..: ._...._.......... 1 -
VALVE SET, THROTTLE 16015-KEH-900 CHAMBER SET, FLOAT _____..,,..__....... - 1
CARBURETOR ASSY . . . .._._........_._........................ 0.4 16016-KCT-690 SCREW SETA .._......._._.__................ 1 1
16018-KEH-900 ARM SET, PUMP . . . . . . . .._.................. 1 1
16021-KYO-600 DIAPHRAGM SET, PUMP ._...._._........ 1 -
16021-KC5-004 DIAPHRAGM SET, PUMP . . . .._.__....... - 1
16022-KEG-900 VALVE SET, THROTTLE . . . . . . ..___...... 1 -
16022-KEH-900 VALVE SET, THROTTLE _._...,..___...... - 1
16025-KEH-900 LEVER SET, CHOKE . . . . . . . . . . . . . . . . . . . . 1 1

SCREW SET B.: . . . . . .._....................... 1 1

ARM SET 6, LINK . . ..___...................... 1 1
1~ ARM SET B, LINK . . . . .._.................... - 1
161 OO-KEG-900 CARBURETOR ASSY . . .._.._.._............ 1 -
16100-KEH-900 C A R B U R E T O R A S S Y ..__.......... - 1
16119-KEH-900 PLATE, STAY _.............................,.....1 1
16119-440-004 PLATE, STAY . . . . . . ..__....................... 1 1

16148-KBI-921 CAP,CABLESEALlNG . . . . . . .._..___._ 1 I

16155-413-751 VALVE COMP., FLOAT ..____._.__._ 1 I
HOLDER, NEEDLE JET ____._.___,_..,,., 1 -
EDLE JET . ..__........,..,., - 1
I.. . . . . . . -
 E-l
Carburetor

Service item Ref. No. Part No. Description Reqd.No. Serial No. Notes
Bagian yang diservis F.R.T. Nomor Nomor Part N a m a - Part Jumlah Nomor Serie Catatan
petunjuk GLMaxII GLPRO I
21 16198-KEH-900 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 1
22 16199-KEH-900 TUBE,AIRVENT .................................... 1
23 1651 O-KEH-900 VALVE ASSY., AIR CUT. .......................... 1
24 93892-04012-18 SCREW-WASHER, 4X12.. ..................... 5
25 93892-04016-18 SCREW-WASHER, 4X16.. .................... 3

26 93892-05012-18 SCREW-WASHER, 5X12.. ..................... 1

27 93892-05014-18 SCREW-WASHER, 5X14.. ..................... 1
28 95002-02089 CLIP, TUBE (88). .................................... 5
29 95002-02659 CLIP, TUBE (86.5). ................................. 3
30 95005-35420-50 TUBE.. ........................................... 1

31 99101-GHB-105 JET, MAIN, #105.. ...........................

99101-GHB-108 JET, MAIN, #108.. ........................... 1
32 99104-KEG-900 JET, SLOW, #40.. ............................
99103-437-038 JET, SLOW, #38.. ............................ 1

1997.Q7.30 E ~~ _D3